Lopi NexGen User Manual

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Liberty

NexGen™

Wood Stove

(EPA 2020 Compliant)

Manual

 Freestanding Stove  Mobile-Home Approved  Alcove Approved  Hearth-Stove Approved

Save these instructions for future reference

SAFETY NOTICE:

If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.

12521 Harbour Reach Drive Mukilteo, WA 98275

$10.00 100-01511

7/22/2020

Report #0028WS065S & 0028WS065E

Conforms to UL STD 1482-11 (R2015)

Certified to ULC S627-00

2 Introduction

Introduction

We welcome you as a new owner of a Lopi Liberty wood-burning stove. In purchasing a Lopi Liberty you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Lopi Liberty is one of the finest appliances the world over. This manual will explain the installation, operation, and maintenance of this appliance. Please familiarize yourself with the Owner's Manual before operating your appliance and save the manual for future reference. Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance.

Important Information

No other Lopi Liberty appliance has the same serial number as yours. The serial number is on the label located on the back of the appliance.

This serial number will be needed in case you require service of any type.

Model: Lopi Liberty

Serial Number:

Purchase Date:

Purchased From:

Save Your Bill of Sale.

To receive full warranty coverage, you will need to show evidence of the date you purchased your heater.

We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur.

traviswarranty.com

Safety Precautions 3

Introduction ...................................................... 2

Important Information ...................................... 2

Installation Options .......................................... 6

Features ............................................................ 6

Heating Specifications ..................................... 6

Dimensions ....................................................... 6

Emissions ......................................................... 6

Planning The Installation ................................. 7

Preparation for Installation ............................. 7

Stove Installation Considerations .................. 7

Packing List ...................................................... 8

Floor Protection Requirements ...................... 8

Stove Placement Requirements ..................... 8

Clearances – Single Wall Connector .............. 9

Clearances – Reduced Clearance Connector10

Chimney Connector Requirements .............. 11

Chimney Requirements ................................. 12

Chimney Termination Requirements ........... 13

Outside Air Requirements ............................. 13

Alcove Installation Requirements ................ 14

Mobile Home Requirements .......................... 15

Standard Ceiling with a Factory Built Chimney ... 16 Cathedral Ceiling with a Factory Built Chimney .. 16

Exterior Factory Built Chimney ............................ 17 

Hearth Stove Positive Connection ...................... 17

Interior or Exterior Masonry Chimney ................. 18

Safety Notice .................................................. 19

Before Your First Fire .................................... 19

Verify the Installation ........................................... 19

Curing the Paint .................................................. 19

Carbon Monoxide (CO) Emissions ...................... 19

Over-Firing the Stove .......................................... 19

Opening the Door ........................................... 20

Bypass Operation .......................................... 20

Before Starting a Fire ..................................... 21

Adjusting the Burn Rate ................................ 22

Approximate Air Control Settings ........................ 22

Understanding Your Heater’s Combustion

System ............................................................ 23

Burning Your Heater ...................................... 24

Ash Removal .................................................. 25

Ash Pan Removal ............................................... 25

Optional Blower Operation ........................... 26

Re-Loading the Stove .................................... 26

Overnight Burn ............................................... 26

Normal Operating Sounds ............................ 26

Hints for Burning ........................................... 27

Selecting Wood .............................................. 27

Why Dry Wood is Key ......................................... 27

Wood Cutting and Storage .................................. 27

Do Not Burn List ............................................ 28

Troubleshooting ............................................. 29

Daily Maintenance (while stove is in use) ... 30

Remove Ash (if necessary) ................................. 30

Clean the Glass (if necessary) ............................ 30

Monthly Maintenance (while appliance is in

use) .................................................................. 31

Door and Glass Inspection .................................. 31

Door Adjustment ................................................. 31

Creosote - Formation and Need for Removal ..... 32

Yearly Maintenance ....................................... 32

Touch-Up Paint ................................................... 32

Firebrick and Baffle Inspection ............................ 32

Door Parts ....................................................... 33

Replacing the Glass ............................................ 33

Replacing the Door Gasket ................................. 33

Replacing the Door Handle ................................. 33

Firebox Parts .................................................. 34

Floor and Side Firebrick Removal &

Replacement ................................................... 34

Air Tube Removal & Replacement ............... 35

Air Tube Identification ................................... 36

Baffle Removal & Replacement .................... 36

Removal .............................................................. 37

Replacement ....................................................... 39

Listing Label ................................................... 41

4 Safety Precautions

The viewing door must be closed and latched during operation.

Smoke from this appliance may active a smoke detector when the door is open.

Never block free airflow through the air vents on this appliance.

Gas

Gasoline or other flammable liquids must never be used to start the fire or "Freshen Up" the fire. Do not store or use gasoline or other flammable liquids in the vicinity of this appliance.

This appliance is designed and approved for the burning of cord wood only. Do not attempt to burn any other type of fuel other than cord wood in this appliance, it will void all warranties and safety listings.

Do not touch the appliance while it is hot and educate all children of the danger of a hightemperature appliance. Young children should be supervised when they are in the same room as the appliance.

This appliance must be properly installed to prevent the possibility of a house fire. The instructions must be strictly adhered to. Do not use makeshift methods or compromise in the installation.

36"

ASHES

Ashes must be disposed in a metal container with a tight lid and placed on a noncombustible surface well away from the home or structure.

Keep furniture, drapes, curtains, wood, paper, and other combustibles a minimum of 36" away from the front of the appliance.

Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this appliance as well.

Inspect the chimney connector and chimney at least twice monthly and clean if necessary. Creosote may build up and cause a house fire.

Do not connect this appliance to any chimney serving another appliance.

Type

Clay

Liner

This appliance must be connected to a listed high temperature (UL 103 HT) residential type chimney or an approved masonry chimney with a standard clay tile, or stainless steel liner.

Safety Precautions 5

Mobile

Home

When installed in a mobile home, this appliance must be bolted to the floor, have outside air, and not be installed in the bedroom (Per H.U.D. requirements). Check with local building officials.

Never try to repair or replace any part of this appliance unless instructions are given in this manual. All other work must be done by a trained technician. Do not make any changes or modifications to an existing masonry fireplace or chimney to install this appliance.

Allow the appliance to cool before carrying out any maintenance or cleaning.

Do not place clothing or other flammable items on or near this appliance.

This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual.

Over-firing the appliance may cause a house fire. If a unit or chimney connector glows, you are over-firing.

Maintain the door and glass seal and keep them in good condition.

Do not operate this heater with

Do not use a grate or other device to elevate the fire off of the firebox floor. Burn the fire

directly on the bricks. broken or missing glass. Avoid placing wood against the

glass when loading. Do not slam the door or strike the glass.

This Manual

Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.

Travis Industries, Inc. grants

no warranty, implied or

stated, for the installation or

maintenance of your

appliance, and assumes no

responsibility of any

consequential damage(s).

Smoke and CO Detectors: Make sure your home has a working smoke detector, especially near any bedrooms. We recommend

having a smoke and/or CO detector in the same room as the wood heater for additional safety.

Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6

Travis Wood Burning Fireplaces, Stoves and Inserts are protected by one or more of the following patents; U.S. 9,170,025 4,665,889 as well as other U.S. and Foreign Patents pending.

This wood heater needs periodic inspection and repair for proper operation. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual.

6 Features & Specifications

Installation Options

 Freestanding  Freestanding in an Alcove  Freestanding in a Mobile Home  Freestanding Hearth Stove

Features

 3.65 Cubic Foot Firebox Volume  Single Operating Control  Accepts Logs Up to 24" Long (610mm)  Steel Plate Construction (5/16" & 3/16") (8mm & 10mm)  Heavy Duty Refractory Firebrick  Optional High-Tech Blower

Heating Specifications

Approximate Maximum Heating Capacity (in square feet)* 1,500 to 2,500

EPA Tested Cord Wood BTUs per Hour** 15,155 to 63,239

Maximum Burn Time Up to 12 Hours

* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. It is also

affected by the quality and moisture level of the fuel.

** EPA tests to determine BTU output are achieved with a single load of wood at each burn rate. At home, you are likely to add

more wood to your stove to maintain your desired comfort level. By the simple process of loading your stove with additional wood, you could achieve up to a 20% higher heat output than established during EPA testing.

This model was tested for efficiency using method B415.1-10 and was determined to have a weighted average Higher Heating Value (HHV) Overall Heating Efficiency (OHE) of 69.5%. Overall efficiency of the heater may be lower if the heater is operated without a heat exchange blower or with the installed heat exchange blower turned off.

Dimensions

(

6-1/4” (159mm)

)

”

(

)

2-3/16” (56mm)

)

(

”

Note:

Measure side, corner, and back clearances from the stove top. Measure front clearances from the stove face

Height:

34-3/16” (869mm)

Weight:

570 lbs. (259 Kg.)

IDB1010

Figure 1

Emissions

This heater meets the 2020 U.S. EPA’s cord wood emission limits for wood heaters. Tested to EPA Alt-125, ASTM E3053-17, ASTM 2515-11, CSA B415.1-10 this heater has been shown to deliver heat at rates ranging from 15,155 to 63,239 BTU/hr and an emission value of 2.5g/h. Report No. 0028WS062E

Stove Installation (for qualified installers only) 7

SAFETY NOTICE:

Please read this entire manual before you install and use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area.

Planning The Installation

We suggest that you have an authorized Travis Industries dealer install your stove. If you install the stove yourself, your authorized dealer should review your installation plans.

Check with local building officials for any permits required for installation of this stove and notify your insurance company before proceeding with installation.

The location of your wood heater in your home will decide how affectively the heat produced will spread throughout your house. Attention to the home design with consideration of natural convection and air circulation should be taken into account when choosing the placement of your heater within the home.

Preparation for Installation

 Check for damage to the exterior of the stove (dents should be reported, scratches can be fixed by

applying touch-up paint).

 Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).

The stove can be lightened by removing the firebricks and baffle (page 33) - replace before operation.

Stove Installation Considerations

The table below details the six most common types of installations and the considerations for each type. Alternative methods of installation are available if they comply with local building codes.

Installation Type Considerations

Standard Ceiling with a Factory Built Chimney (Page 16)

Cathedral Ceiling with a Factory Built Chimney (Page 16)

Exterior Factory Built Chimney (Page 17)

Hearth Stove Positive Connection (Page 17)

Interior Masonry Chimney (Page 18)

 Requires ceiling and roof penetration  Provides best draft

 Cathedral style chimney support required  Provides best draft

 Uses two elbows to route chimney outside  Exterior chimney is hidden from the room  Elbows reduce draft  Optional exterior chase reduces cold air blockage  Utilizes existing masonry or zero clearance (metal)

chimney

 Provides good draft due to full reline  Easier to clean than direct or horizontal hearth stove  Utilizes existing masonry chimney (not approved for

zero clearance (metal) fireplaces)

8 Stove Installation (for qualified installers only)

Packing List

 Wood Moisture Meter  Touch up paint  Bypass Tool  Gloves

Floor Protection Requirements

 Stove must be placed on the Travis Industries legs.  Floor protection must extend to the sides, rear, and front of the stove (see “Clearances” below for

minimum floor protection).

 Floor protection must be non-combustible and at least .018" thick (26 gauge).  No R value is required for floor protection - (R = 0).

Stove Placement Requirements

Clearances may be reduced by methods specified in NFPA 211, listed wall shields, pipe shields, or other means approved by local building or fire officials.

 Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36"

(914mm) of the front of the stove

 If the stove is placed in a location where the ceiling height is less than 7' (2134mm), it must follow the

requirements in the section "Alcove Installation Requirements"

 Must maintain the clearances to combustibles listed below (drywall, furniture, etc.):  The stove requires an air source to operate. Combustion air starvation will result in poor performance

or smoke in the house.

Stove Installation (for qualified installers only) 9

STRAIGHT INST

ALLA

TIONS

Clearances – Single Wall Connector

(singlewall connector)

24-7/16” (621mm)

30” (762mm)

6-1/4” (159mm)

TOP OF ST OVE

18-1/4” (464mm)

15” (381mm)

Connector

App. 6" (153mm) dia.

US 16" (407mm) Can. 18" (458mm)

FLOOR PR OTECTION

US 6" (153mm) Can. 8" (204mm)

16" (407mm)

28" (712mm)

US 6" (153mm) Can. 8" (204mm)

NOTE: Measure rear and side stove clearances from the nearest edge of the stove top.

NOTE: Measure front floor protection from the face of the stove (unibody).

CORNER INSTALL ATIONS

(singlewall connector)

21" (534mm)

6-1/4” (159mm)

24-7/16” (621mm)

30” (762mm)

App. 6" (153mm) dia.

TOP OF STOVE

Approx. 52-7/8" (1343mm)

from Corner to Front of Stove

US 6" (153mm) Can. 8" (204mm)

Connector

IDB1233

9-1/2" (242mm)

US 6" (153mm) Can. 8" (204mm)

US 16" (407mm) Can. 18" (458mm)

FLOOR PROTECTION

10 Stove Installation (for qualified installers only)

STRAIGHT INST

ALLA

TIONS

Clearances – Reduced Clearance Connector

(double wall connector)

24-7/16” (621mm)

30” (762mm)

6-1/4” (159mm)

TOP OF ST OVE

12-3/4” (324mm)

10” (255mm)

Connector

App. 7" (178mm) dia.

US 16" (407mm) Can. 18" (458mm)

FLOOR PR OTECTION

US 6" (153mm) Can. 8" (204mm)

16" (407mm)

27-1/2" (699mm)

US 6" (153mm) Can. 8" (204mm)

NOTE: Measure rear and side stove clearances from the nearest edge of the stove top.

NOTE: Measure front floor protection from the face of the stove (unibody).

NOTE: Reduced clearance connectors may require an appliance adapter to connect to the flue collar.

NOTE: Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual. Offsets must be used to maintain the stove to wall clearance.

NOTE: Vent diameter varies depending upon brand and model.

CORNER INSTALL ATIONS

(double wall connector)

18-1/2" (471mm)

6-1/4” (159mm)

24-7/16” (621mm)

30” (762mm)

App. 7" (178mm) dia.

TOP OF STOVE

Approx. 51" (1296mm)

from Corner to Front of Stove

US 6" (153mm) Can. 8" (204mm)

Connector

IDB1236

7-1/2" (191mm)

US 6" (153mm) Can. 8" (204mm)

NOTE: Reduced clearance installations require one of the chimneys and connectors listed below:

 AMERI-TEC model DCC with model HS

chimney

 DURAVENT model DVL with DURATEC or

DURA-PLUS chimney

 GSW Super Chimney Twenty-One

connected directly to appliance

 I.C.C. Excel (2100-2 Can.) (103-HT USA)

chimney with ULTRABlack connector

 METALFAB model DW connector with TG

chimney

 OLIVER MACLEOD PROVENT model PV

connector with model 3103 chimney

 SECURITY model DP connector with

SECURITY model ASHT or S2100 chimney

 SELKIRK METALBESTOS model DS

connector with model SSII chimney

 Standard Masonry Chimney with any one of

the above listed connectors

US 16" (407mm) Can. 18" (458mm)

FLOOR PROTECTION

Stove Installation (for qualified installers only) 11

Chimney Connector Requirements

 Chimney connector is required from the flue collar of the stove to the factory-built chimney or

masonry chimney.

 The chimney connector must be 6” diameter and a minimum 24 gauge black steel, or one of the

reduced-clearance connectors listed on page 8. NOTE: Aluminum or galvanized steel is not allowed – these materials cannot withstand the flue

temperatures and may give off toxic fumes when heated. NOTE: Standard residential installations may use single-wall connector (Mobile-Homes may not).

 The chimney connector may not pass through a ceiling, attic, roof, closet, or any other concealed

space (use listed UL 103 HT chimney – see “Chimney Requirements” for details). DO NOT USE CONNECTOR PIPE AS CHIMNEY.

 IN CANADA: Where passage through a wall or partition of combustible construction is desired, the

installation shall conform to CAN/CSA-B365, Installation Code for Solid-Fuel-Burning Appliances and Equipment.

 The chimney connector should be as short and direct as possible. No more than 180

elbows, or two 45o & one 90o elbow, etc.) may be used for the entire system (connector and

chimney).. Horizontal runs should slope upwards 1/4” per foot and be a maximum 36” long.

 The chimney connector must be installed with the crimped end pointing downwards. This prevents

creosote from leaking to the exterior of the pipe.

of elbows (two

IDB1117

 The chimney connector must be fastened to the stove and each adjoining section (and chimney).  Standard residential installations may use single-wall connector (Mobile-Homes may not).  Standard residential installations with reduced clearance connector may use the clearance

determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual. Offsets must be used to maintain the stove to wall clearance. Mobile homes must use the clearances listed in this manual under "Additional Requirements for Mobile Home Installations".

 Chimney connector must be in good condition and kept clean.

12 Stove Installation (for qualified installers only)

Chimney Requirements

 DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.  DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK

UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS

 IN CANADA: This appliance must be connected to a factory-built chimney conforming to CAN/ULC-

S629, Standard for 650°C Factory-Built Chimneys.

 UL 103 HT Chimney must be used from the first ceiling or floor or wall penetration to the chimney

cap.

 Use 6" diameter type UL 103 HT chimney from one manufacturer (do not mix brands) or code

approved masonry chimney with a flue liner.

 Chimney connector and chimney must be fastened to the stove and each adjoining section.  Follow the chimney manufacturer's clearances and requirements.  Use the chimney manufacturer's fire stops, attic guards, roof supports, and flashings when passing

through a ceiling or thimble when passing through a combustible wall.

 No more than 180

NOTE: Additional elbows may be allowed if draft is sufficient. Whenever elbows are used the draft is adversely affected. Additional chimney height may be required to boost draft.

of elbows (two 90o elbows, or two 45o & one 90o elbow, etc.).

Drafting Performance

(a) M in. Syst em Height 15’

M ax. S ystem Height 33’

(b) Roof P enetration and Termination

(See Chimney M anufacturer’s Req. )

(d) Ceiling Penetration

(See Chimney M anufacturer’s Req. )

(e) M in. air space to combustibles

(See Chimney M anufacturer’s Req. - Typ 2”)

(f) Connector - see “Chimney Connector” on the

ID B1118

Figure 2

Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too much draft may cause excessive temperatures in the appliance and may damage the heater. Inadequate draft may cause backpuffing into the room and `plugging' of the chimney. Inadequate draft will cause the appliance to leak smoke into the room through appliance and chimney connector joints. An uncontrollable burn or excessive temperature indicates excessive draft.

Stove Installation (for qualified installers only) 13

Chimney Termination Requirements

 Must have an approved cap (to prevent water from entering)  Must not be located where it will become plugged by snow or other material  Must terminate at least 3' above the roof and at least 2' above any portion of the roof within 10' (see

Figure 3).

Min. 2’ (610mm)



Min. 3’ (914mm)

10’ (3.04M)

Min. 2’ (610mm)



10’ (3.04M)

IDB1119

Figure 3

Outside Air Requirements

 Required for mobile homes & in certain localities (check with building officials).  Must not be drawn from an enclosed space (garage, unventilated crawl space). May be drawn from

ventilated crawl space (a) or exterior of home (b). Must have suitable rodent/debris screen and rain protection (hood) (c).

 Requires the optional outside air kit (sku 99200139).  Air duct maximum length is 15’ (4.57M) with a minimum cross section of 16 square inches

(10322mm²) or 6’ (1.82M) with a minimum cross section of 7 square inches (4517mm²).

IDB1206

Out side Air

Connector

Outside air entranc e must be placed so

it does not become blocked b

snow

Figure 4

14 Stove Installation (for qualified installers only)

Alcove Installation Requirements

Whenever the stove is placed in a location where the ceiling height is less than 7' (2134mm) tall, it is considered an alcove installation. Because of the reduced height, the special installation requirements listed below must be met.

 Chimney connector and chimney must be one of the following types:

AMERI-TEC model DCC with model HS chimney DURAVENT model DVL with DURATEC or DURA-PLUS chimney GSW Super Chimney Twenty-One connected directly to appliance I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with ULTRABlack connector METALFAB model DW connector with TG chimney OLIVER MACLEOD PROVENT model PV connector with model 3103 chimney SECURITY model DP connector with SECURITY model ASHT or S2100 chimney SELKIRK METALBESTOS model DS connector with model SSII chimney Standard Masonry Chimney with any one of the above listed connectors

NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter may be required.

 Alcoves are classified as combustible or non-combustible. Non-combustible alcoves must have walls

and a ceiling that are 3 1/2" (89mm) thick of a non-combustible material (brick, stone, or concrete. This non-combustible material must be spaced and ventilated at least 1" (25mm) off of all combustible materials (walls, ceiling, etc.) to allow air to move around the non-combustible walls and ceiling. All other alcoves are considered combustible. The clearances below must be met:

Miniumum Clearance Combusti ble

(a) Sidewal l to stove 16”

(b) Backwall to stove 10”

sidewal l

(d) Connector to

backwall

(e) Maximum depth of

alcove

(f) Minimum width of

alcove

(g) Minimum height of

alcove

Alcove

(407mm)

(254mm)

27-1/2”

(699mm)

12-3/4”

(324mm)

48”

(1220mm)

62”

(1575mm)

84”

(2134mm)

Non-Combustible

Alcove

6”

(153mm)

2”

(51mm)

17-1/2”

(445mm)

4-3/4”

(121mm)

48”

(1220mm)

42”

(1067mm)

6”

(153mm)

above stove top

Non-combustible alcove construction (on walls and ceiling) - see the explanation above.

Ventilated air space

Min. 3 1/2" (89mm) combustible material

1" (25mm) Min.



non-

Combustible

materials

IDB1121

Non-combustible reinforcer

IDB1235

Stove Installation (for qualified installers only) 15

Mobile Home Requirements

 Outside air must be installed - see "Outside Air Requirements" on page 13  Chimney connector and chimney must be one of the following types:

AMERI-TEC model DCC with model HS chimney DURAVENT model DVL with DURATEC or DURA-PLUS chimney I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with ULTRABlack connector METALFAB model DW connector with TG chimney SECURITY model DP connector with SECURITY model ASHT or S2100 chimney Standard Masonry Chimney with any one of the above listed connectors

NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter may be required.

 Stove placement must maintain the following clearances to combustibles (drywall, furniture, etc.)

Straight Installations Corner Installations

27-1/2” (699mm)

16” (407mm)

12-3/4” (324mm)

10” (255mm)

18-1/2” (471mm)

 If using offsets, use the connector clearance listed in Figure 6, not

the connector manufacturer's clearance.

 The appliance must be secured to the floor (consult your building

official). The leg clips used to secure the stove to the shipping pallet may be used to secure the stove to the floor of the mobile home.

 Mobile home installations require a spark arrester at the chimney

termination. Follow the chimney manufactures instructions for maintaining a proper moisture barrier at the chimney penetration.

 The appliance must be grounded to the chassis of the mobile

home (consult your building official).

 WARNING: DO NOT INSTALL IN SLEEPING ROOM. CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME

FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED.

7-1/2” (191mm)

45°

IDB1237

Figure 5

12” Min.

Connector Clearance (as outlined above)

Stove Clearance (as outlined above)

IDB 1166

Figure 6

16 Stove Installation (for qualified installers only)

Standard Ceiling with a Factory Built Chimney

Chimney Cap (See the sect ion "Chimney Termination Requirements" for more details)

Chimney Pipe Sections

Insulation

Follow the chimney manufacturer's instructions and clearances for floor penetrations. A ceiling support is required, an attic insulation shield is required where insulat ion is present

Connector Pipe Sections

Floor Protec tion (See the sect ion "Floor Protection Requirements" for more details)

Follow the chimney manufacturer's instructions and clearances for roof penetrations. A storm collar and flashing are required (some require a radiation

shield).

Minimum Air Space t o Combustibles (See Chimney Manufacturer's Instructions - usually 2" (51mm))

Minimum 15'

(4.57M)

Maximum 33'

(10.06M)

Stove Clearances (See the section "St ove

Placement Requirements" for more details)

Cathedral Ceiling with a Factory Built Chimney

Chimney Cap (See the section "Chimney Termination Requirements" for more details)

Chimney Pipe Sections

Minimum Air Space to Combustibles (See Chimney Manuf act urer's Instructions - usually 2" (51mm))

Connector Pipe Sections

Floor Protection (See the section "Floor Protection Requirements" for more details)

IDB1122

Follow the chimney manufacturer's instructions and clearances for roof penetrations. A storm collar and flashing are required (some require a radiation shield).

Stov e Clearances (See the section "St ove Placement Requirement s" for more details)

Figure 7

Minimum 15'

(4.57M)

Maximum 33'

(10.06M)

IDB1123

Figure 8

Stove Installation (for qualified installers only) 17

Foll

ow the chimney

Exterior Factory Built Chimney

NOTE:

Exterior chimneys are subject to greater moisture and creosote accumulation due to the lower temperatures. An insulated chase will reduce these accumulations (the proper clearances to the chimney must be maintained).

Hearth Stove Positive Connection

NOTE:

Most factory-built chimney manufacturers make stainless steel chimney liners, either flexible or rigid. This provides a wide variety of installation options. Make sure to follow the manufacturer's instructions for installation and support.

Chimney Cap (See the section "Chimney Termination Requirements" for more details)

Chimney Pipe Sections

Minimum Air Space t o Combustibles (See Chimney Manufacturer's Ins tructions - usually 2" (51mm))

Connector must maint ain Proper Clearance to Ceiling Min 18” (457mm) for single-wall pipe

Connect or Pipe Sections

Floor Protect ion (See the section "Floor Protection Requirement s" for more details)

NOTE: The entire fireplace and

himney must be clean, undamaged,

nd meet all local building codes (UBC, etc.). Damage must be repaired prior to installation. The

himney must be 15' (4.57M) to

3' (10.05M) tall

Wall Bands and Supports

Minimum 15' (4.57M) Maximum 33' (10.05M)

Stove Clearances (See the section "St ove Placement Requirements" for more details)

Cap and flashing prevents water from entering

The liner must be stainless steel connector or flexible vent. Follow the liner manufacturer's instructions for installation and support.

manufact urer's instructions and clearances f or roof penetrations. A stor collar and flashing are required (some require a radiation shield).

Optional insulated chase

Insulated Tee (with cleanout )

Follow the chimney manufact urer's instructions and clearances for wall penetrations. A wall radiation shield (thimble) is required.

IDB1124

Figure 9

Combustible Mantle

Floor Protection (See the section "Floor Protection Requirements" for more details)

Min. 36"

(915mm)

Remove damper or wire it open

See the section "Stove Placement Requirements" for minimum clearances required.

IDB112

Figure 10

18 Stove Installation (for qualified installers only)

NOTE: The chimney must have a

Interior or Exterior Masonry Chimney

NOTE:

This type of installation is not allowed in Canada.

NOTE:

This type of installation requires a UBC approved masonry connector or a factory built (U.L. Listed) wall thimble.

lay tile liner. If it does not, the

installation must use a positive

onnection (full reline). The ntire fireplace and chimney must

be clean, undamaged, and meet

ll local building codes (UBC,

tc.). Damage must be repaired prior to installation. The chimney must be 15' (4.57M) to 33' (10.05M) tall.

Connector must maintain Proper Clearance to Ceiling Min 18” (457mm) for single-wall pipe

Connector Pipe Sections

Stove Clearances (See the section "Stove Placement Requirements" for more details)

Cap prevents water from entering

Clay Liner

This type of installation require a UBC approved masonry connector or other method approved by the NFPA 211 standard

Floor Protection (See the section "Floor

Protection Requirements" for more details)

IDB1127

Make sure the clean-out seals in place.

Figure 11

Operating Your Appliance 19

Safety Notice

The air control may become hot during operation - use gloves or a tool to prevent burns.

Use gloves when reloading wood.

Read and follow all of the warnings on pages 4 and 5 of this manual.

Before Your First Fire

Verify the Installation

Before starting the stove, verify that the stove is properly installed and all of the requirements in this manual have been followed.

Keep all flammable materials 36" away from the front of the stove (drapes, furniture, clothing, etc.).

Curing the Paint

Follow the steps below to cure the paint (first fire): a) Open doors and windows in the room to ventilate the heater during the

curing process.

b) Vacate the room. The fumes from the initial heating process are non-toxic

but may be unpleasant.

c) Slowly bring the heater to a medium burn (400°F/204°C) for 45 minutes.

Then increase the burn temperature to a hot burn (600°F/315°C) for an additional 45 minutes. This will cure the paint.

Door Gasket - The door gasket might adhere to the paint on the front of the heater. Leave the door slightly ajar for the first fire and be careful when opening the door after the first fire.

2 to 4 hours

IDB1135

Carbon Monoxide (CO) Emissions

Smoke from wood heaters contain CO. This gas is an indication of incomplete combustion and is detrimental to the environment and to your health. The more visible the smoke, the higher the CO levels. Burning dry wood is the most significant step you can take to reduce CO emissions. It is also important to understand the combustion process so you can burn your heater efficiently. Read the manual thoroughly so that you can operate your heater in the most efficient and clean manner possible.

Over-Firing the Stove

DO NOT OVERFIRE THIS HEATER: Attempts to achieve heat output rates that exceed heater design

specifications can result in permanent damage to the heater.

This stove was designed to operate at a high temperature. But due to differences in vent configuration, fuel, and draft, this appliance can be operated at an excessive temperature. If the stove top or other area starts to glow red, you are over-firing the stove. Shut the air control down to low and allow the stove to cool before proceeding.

Over-firing may lead to damage of plated surfaces. If you are uncertain of over-firing conditions, we suggest placing a stove thermometer (e.g. Rutland® Model 710) directly over the door on the stove top temperatures exceeding 800° are generally considered over-firing and will void the warranty.

20 Operating Your Appliance

Opening the Door

ift the door andle

The door becomes hot during use - use gloves or a tool to prevent burns.

Swing the door open.

IDB1238

Do not operate the stove with the door open. A fire hazard will result.

To prevent smoke from entering the room, open the air control before opening the door. You can also open the door a small amount and let air enter the firebox.

Bypass Operation

he bypass control becomes hot during operation - use gloves or a tool to prevent burns.

The bypass controls the flow of smoke inside the heater. When pulled out, smoke goes directly up the flue, creating more draft. When pushed in, the smoke goes around the baffle, utilizing the secondary combustion and making the heater more efficient.

 When starting or re-loading, pull the bypass out.  During normal operation, push the bypass in.

se the included pull tool

to operate the bypass rod

Bypass Pulled Out

Used for starting and re-loading

Bypass Pushed In

Used for normal operation

IDB1239

Operating Your Appliance 21

Before Starting a Fire

he bypass control becomes hot during operation - use gloves or a tool to prevent burns.

 Make sure the air control is pulled out. If additional air is needed, open the doors 1/4" during the first

five minutes of start-up.

Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or "freshen up" a fire in this stove. Keep all such liquids well away from the stove while it is in use.

DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL. Do not place such fuel within space heater installation clearances or within the space required for charging and ash removal.

If using a fire-starter, use only products specifically designed for stoves - follow the manufacturer's instructions carefully.

HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.

If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of the firebox and light it. This should start the chimney drafting (this eliminates "cold air blockage").

Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning rapidly, place a few larger pieces of wood onto the fire.

IDB1 240

22 Operating Your Appliance

Adjusting the Burn Rate

Use the air control slider to control the burn rate of the stove. See the illustration below for details.

Use the air control to change the burn rate

High Burn

(air control open)

Approximate Air Control Settings

Medium Burn 1/4" to fully open

Low Burn

(air control closed)

Overnight Burn

Fully in to 1/4" open

IDB1241

High Burn Fully open (pulled out)

The air control may become hot during operation - use gloves or a tool to prevent burns.

The air control may take several minutes to influence the burn rate. When making adjustments, you may wish to let the stove burn for 10 minutes to gauge performance.

Operating Your Appliance 23

Understanding Your Heater’s Combustion System

This heater uses a dual combustion system detailed below:

Primary Combustion: This is the combustion (fire) that takes place directly on the wood. Primary combustion determines how fast the fire burns. Air for primary combustion is supplied through the air control. When you adjust the air control you control the amount of air that reaches the fire and creates primary combustion. The air control supplies air to the air wash (the air holes above the door opening – used to help clean the glass) and through the pilot orifice (center bottom of the door opening). By using the air control, and supplying air through these two openings, you control primary combustion.

Secondary Combustion: This is the combustion (fire) that does not contact the wood. Secondary combustion burns the visible emissions or smoke that is not consumed during primary combustion. During some phases of combustion you will see secondary combustion. It appears as a glowing flame at the top of the firebox. Air for secondary combustion is supplied by the air tubes at the top of the firebox.

Items to Consider:

 During medium and high burn rates the stove will manage secondary and primary combustion on its own.

When the heater is set to a low burn rate more care is needed to ensure the secondary combustion system works properly. Make sure the stove is hot and a good coal bed is established before adjusting your heater to low burn.

 Understanding the combustion system in this heater will help minimize the visible emissions this heater

releases into the environment. The primary pilot orifice at the center bottom of the door opening is designed to help the secondary combustion at low burn settings. The pilot provides a small amount of air that burns up through the fuel load providing the heat and flame needed for the secondary system to ignite. The air tubes under the baffle need to remain ignited for low burns to be effective.

 As you load your heater for a low burn, take care in placing the wood. This will affect how well your

secondary system works as the wood is consumed. Do not block the pilot orifice. Stack wood so the pilot air can burn its way up between the pieces, helping your heater burn effectively throughout the low fire. This will reduce the visible emissions your heater produces and increase the amount of heat you get from the wood. If you are unsure how well your heater is burning look at the chimney cap to monitor visible emissions.

24 Operating Your Appliance

Burning Your Heater

Starting a Fire: Make sure your air control is all the way open and the by-pass (if equipped) is in the open position. To reduce the amount of smoke when starting your fire, the “Top Down” method described below allows for the cleanest starts. Stack four or five layers of medium-sized kindling 1 to 2” in diameter in a tic tac toe pattern, four pieces per layer with about ½” to 1” spacing between pieces. On top of the kindling stack, place crumpled newspaper and a nest of pencil-sized kindling, this will produce sustained heat at the beginning of the process to help establish draft in the chimney.

Light the paper and small kindling on top and let it burn down through the layers of kindling. Using this this method, the door should be able to be closed within approximately two to three minutes after lighting the kindling. If the fire starts to die down, reopen the door and leave it cracked open until the fire takes recovers and becomes established. Never leave your heater unattended if the door is not latched shut. Three to five minutes after closing the door you should be able to shut the by-pass. Again, if the fire starts to die down, open the bypass until the fire is established and the flames are active. Reload the stove with medium sized pieces of cordwood when the kindling pile has burned about three-quarters of the way through. Use just enough wood to establish a good coal bed (approximately 5-7 pieces depending on the size). A hot coal bed is critical to clean combustion of the fuel. We cannot overstate the importance of a hot coal bed before slowing down the burn rate by adjusting the air control. Burn the first full load of cordwood completely through at the high burn rate to get your heater up to a good operating temperature and to establish a hot coal bed before reloading and adjusting the burn rate.

Reloading: When reloading a hot stove, return the air control to high for at least 15 min before adjusting the air control to slow down the burn rate.

Low Burn: If preparing for an overnight or low burn, a longer heat-up period may be necessary. Reload the heater full of wood making sure there are gaps between the wood pieces so the flames can burn up through the fuel load and contact the fuel on all sides and keep the secondary combustion system hot and active. For the lowest emissions we recommend the following method: Load a bottom layer of wood front to back in the unit covering the coal bed. Place a second layer side to side making sure that space is left between the pieces of wood to allow the fire to burn actively and fill the firebox. After loading, burn the stove on high for at least 15 minutes before setting the air control to low. Excessive creosote buildup (or sooting) in the heater at the end of a low burn signifies that the heater was not hot enough and the wood load was not burned long enough on high after loading before adjusting the air control.

Operating Your Appliance 25

Ash Removal

Let the stove cool completely before removing ashes (wait at least two hours after the last coal

ASHES

Ash Pan Removal

has extinguished). Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, away from all combustible materials, pending final disposal. The ashes should be retained in the closed container until all cinders have thoroughly cooled.

Do not operate this stove with the ash pan open. A fire hazard will result.

The ash pan must be properly inserted and fully closed during operation. Failure to fully close and

seal the ash pan may lead to an over-fired stove, negating the warranty and creating a safety hazard.

The ash pan may be removed only after the stove has fully cooled.

To remove the ash pan:

1. Twist the ash pan handle down and pull out the ash pan.

2. Lift out the ash pan by the edges and use the handle to transport the ash pan to the metal container.

26 Operating Your Appliance

Optional Blower Operation

The blower will turn on once the stove is up to temperature. This is typically 15 to 30 minutes after starting the fire. Follow the directions below to alter the blower speed.

HIGH

Turn the dial all the

way count er-clockwise

until it clicks off.

The high position is all the

way count er-clockwise,

without clicking off.

IDB1139

Turn the dial all

the way

clockwise.

The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower down).

Route the power cord in a location where it will not come in contact with the appliance or become hot.

Re-Loading the Stove

Follow the directions below to minimize smoke spillage while re-loading the stove.

1 Open the air control (pull it out). 2 Open the bypass (pull it out). 3 Open the door slightly. Allow the airflow inside the firebox to stabilize before opening the doors fully. 4 Load wood onto the fire.

Overnight Burn

This stove is large enough to accommodate burn times up to 12 hours. Follow the steps below to achieve an overnight burn.

1 Move the air control to high burn and let the stove become hot (burn for approximately 15 minutes). 2 Load as much wood as possible. Use large pieces if possible. 3 Let the stove burn on high for 15 minutes to keep the stove hot, and then turn the air control to low. 4 In the morning the stove should still be hot, with embers in the coal bed. Stir the coals and load small

pieces of wood to re-ignite the fire, if desired.

Differences if chimney height and draft may lower overall burn times.

Normal Operating Sounds

Creaks and Clicks:

The steel may creak or click when the stove heats up

and cools down - this is normal.

Blow er Sounds:

The blower will make a slight "humm" as it

pushes air through the stove.

Hint:

Make sure the leveling bolts on legs are extended -

preventing the hearth from amplifying any vibrations.

Operating Your Appliance 27

Hints for Burning

 Get the appliance hot before adjusting to low burn  Use smaller pieces of wood during start-up and high burns to increase temperature  Use larger pieces of wood for overnight or sustained burns  Stack the wood tightly together to establish a longer burn  Be considerate of neighbors & the environment: burn dry wood only  Burn small, intense fires instead of large, slow burning fires when possible  Learn your appliance's operating characteristics to obtain optimum performance

Selecting Wood

Burn only untreated wood. Burning other materials such as wood preservatives, metal foils, coal, plastic, sulfur, or oil may damage the stove.

 Dry Wood is Key – 15-20%

moisture content

 Dry wood burns hot, emits less

smoke and creates less creosote.

 Split wood stored in a dry area will

be fully dry within a year. This insures dry wood. If purchasing wood for immediate use, test the wood with a moisture meter. Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear "knock" and not a "thud".

 Testing Wood Moisture – Split a

piece of wood down the middle and test the center using a wood moisture meter.

Why Dry Wood is Key

When burned wet wood must release water stored within the wood. This cools the fire, creates creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree: dry wood is crucial to good performance.

Wood Cutting and Storage

Wet Wood

Less Heat

More Smoke and Creosote

Leads To

Dry Wood

More Heat

Less Smoke and Creosote

IDB1141

Leads To

28 Operating Your Appliance

Do Not Burn List

This heater is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.

DO NOT BURN:

 Garbage;  Lawn clippings or yard waste;  Materials containing rubber, including tires;  Materials containing plastic;  Waste petroleum products, paints or paint thinners, or asphalt products;  Materials containing asbestos;  Construction or demolition debris;  Railroad ties or pressure-treated wood;  Manure or animal remains;  Salt water driftwood or other previously salt water saturated materials;  Unseasoned wood; or  Paper products, cardboard, plywood, or particleboard. The prohibition against

burning these materials does not prohibit the use of fire starters made from paper, cardboard, saw dust, wax and similar substances for the purpose of starting a fire in an affected wood heater.

Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke.

Operating Your Appliance 29

Troubleshooting

Problem Check This

Smoke Enters Room During Start-Up

Kindling Does Not Start - Fire Smolders

Smoke Enters Room While Re-Loading

 Open the bypass.  Open the air control (pg. 22).  Cold Air Blockage - burn a piece of newspaper to establish a

draft.

 If the flame is not getting enough air, a small crack in the door

is all that is needed.

 Open the bypass.  Open the air control (pg. 22).  Not enough starter paper - use additional newspaper if

necessary.

 If the flame is not getting enough air, a small crack in the door

is all that is needed.

 Open the bypass.  Open the air control before opening the door (pg. 22).  Let the air stabilize before fully opening the door. Then open

the door approximately 1 inch. Let air go into the firebox for a few seconds. Once the smoke appears to be flowing up the chimney consistently, open the door.

 Insufficient Draft - Chimney height and outside conditions can

negatively affect draft. In these cases a small amount of smoke may enter the home. Adding more piping or a draftinducing cap may help.

Stove Does Not Burn Hot Enough

Blower Does Not Run

Stove Does Not Burn Long Enough

 Wood is Wet - see the section "Selecting Wood" on page 27

for details on wood.

 Make sure the air control is all the way open. Slide the control

back and forth to insure the control is not stuck.

 Insufficient Draft - Chimney height and outside conditions can

negatively affect draft. In these cases the fire may burn slowly. Adding more piping or a draft-inducing cap may help.

 Stove is Not Up to Temperature - This is normal. The blower

will come on when the stove is hot - usually 30 to 60 minutes.

 Electricity is Cut to the Blower - Check the household breaker

or fuse to make sure it is operable.

 Depending upon wood, draft, and other factors, the burn time

may be shorter then stated. Make sure the doors are sealing and not allowing air into the firebox - See the section "Door and Glass Inspection" on page 31 for details.

 Check the ash bed for coals. Often, coals are still glowing

under a slight bed of fly ash. By raking these into a pile you can re-start your stove quickly.

 Check ash pan seal. Ash pan door must be closed tight and

gasket must make a good seal.

30 Maintaining Your Appliance

Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance, void your warranty, and create a fire hazard. Use only specified components. Use of unauthorized components may result in property damage, injury, or even death.

Establish a routine for the fuel, wood burner and firing technique. Check daily for creosote build-up until experience shows how often you need to clean to be safe. Be aware that the hotter the fire the less creosote is deposited, and weekly cleaning may be necessary in mild weather even though monthly cleaning may be enough in the coldest months. Contact your local municipal or provincial fire authority for information on how to handle a chimney fire. Have a clearly understood plan to handle a chimney fire.

Daily Maintenance (while stove is in use)

Remove Ash (if necessary)

 Remove ash as it builds up in the ash pan. Do not let it build up above the grate in the firebox. This

will prevent ash from falling in the tray below when the ash pan is removed.

1 Let the stove cool completely (at least two hours after the last coal has extinguished). 2 Place a cloth or cardboard protector over the hearth to catch ash and protect against

scratching.

3 Open the door and scoop the ash into a metal container with a tight fitting lid. The

closed container of ashes should be placed on a noncombustible floor or on the ground, away from all combustible materials, pending final disposal.

Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped in back yards, or stored in garages, are recipes for disaster.

Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash (make sure ash is entirely extinguished).

There are vacuum cleaners specifically made to remove ash (even if the ash is warm). Contact your dealer for details.

ASHES

Clean the Glass (if necessary)

This appliance has an air wash to keep the glass clean. However, burning un-seasoned wood or burning on lower burn rates leads to dirtier glass (especially on the sides). Clean the glass by following the directions below. Do not clean glass with abrasive cleaners.

 Allow the stove to fully cool.  Apply glass cleaner or soapy water to the

inside of the glass.

 Wipe with newspaper or a paper towel.

NOTE: for stubborn Creosote, dip newspaper or a paper towel in cool ashes and wipe it on the glass. The ash acts as a light abrasive.

The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire.

Maintaining Your Appliance 31

Monthly Maintenance (while appliance is in use)

Make sure the appliance has fully cooled prior to conducting service.

Door and Glass Inspection

The door must form an air-tight seal to the firebox for the stove to work correctly. Inspect the door gasket to make sure it forms an air-tight seal to the firebox.

The door can be lifted off the hinges if extensive repairs are conducted.

High-Temperature anti-sieze may be used on the door hinges to eliminate squeaks.

Use RTV high temperature 600° silicone to adhere loose gasket.

If the glass is damaged, replace it - see “Replacement Parts” for details.

Severely frayed or thread-bare gasket should be replaced.

The door latch should pull the door against the face of the stove. If the latch requires adjustment, follow the directions below.

Door Adjustment

The door latch should hold the door tightly against the stove, while allowing the handle to rotate fully. If the latch requires adjusting, follow the directions below.

Loosen the bottom nut with a 7/16” wrench (see arrow to the right). Tap the bottom nut inwards, moving the door catch inwards. Tighten the nut and test operation. You may need to repeat this process, either moving the nut inwards or outwards, until the door catch is in the correct position.

Door Handle

32 Maintaining Your Appliance

Creosote - Formation and Need for Removal

When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slowburning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire. The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred. If creosote has accumulated, it should be removed to reduce the risk of a chimney fire.

If you are not certain of creosote inspection, contact your dealer or local chimney sweep for a full inspection. Excess creosote buildup may cause a chimney fire that may result in property damage, injury, or death.

Operating this appliance continually at a low burn rate (air starvation) or using “green” (unseasoned wood) will increase the formation of creosote.

Yearly Maintenance

Make sure the appliance has fully cooled prior to conducting service.

Touch-Up Paint

Included with the owner's pack of this appliance is a can of Stove-Brite® paint. To touch up nicks or dulled paint, apply the paint while the appliance is cool. Sand rusted or damaged areas before preparation (use 120-grit sandpaper). Clean and dry the area to prepare the surface. Wait at least one hour before starting the appliance. The touched up area will appear darker than the surrounding paint until it cures from heat. Curing will give off some fumes while curing – open windows to ventilate.

Touch-Up

Paint

Firebrick and Baffle Inspection

Baffle Board – Check the condition of the baffle board. Cracks are not a problem but if any section of

the baffle board is missing, it should be replaced. Baffle Blanket – Check for deterioration of the blanket. If the blanket is deteriorated or missing, it should

be replaced.

Baffle Cap – Make sure the cap is in place and baffle blanket is under the top edge of the cap. Secondary Air Tubes - Check the (5) air tubes and pins to make sure they are intact and not severely

deteriorated. Slight scaling or rusting of the metal is normal. Floor and Wall Firebricks - replace any severely damaged firebrick along the side or floor of the firebox.

IDB1245

affle

Cap

Ceramic Fiber

Blanket

Bypass Rod

& Yoke

ir Tube & Pin

Slide Plate

Damper

Plate

Maintaining Your Appliance 33

Door Parts

ID# Description Qty. Part #

1 Gasket Cement 1 250-04477

3 Glass Retainer 1 250-05348

5 Glass Gasket 1 250-05346

7 Door Handle Assembly 1 250-03606

9 Glass Retainer Screws 8 250-03656

Replacing the Glass

The glass must not contact the door shell or retainer directly. The glass gasket wraps around the edge of the glass and isolates it from the metal surfaces to prevent cracking. Do not over-tighten the glass retainer screws. Do not use substitute materials.

- X8

IDB1243

ID# Description Qty. Part #

2 Door Gasket 1 250-05349

4 Door Glass w/Gasket 1 250-05344

6 Door Shell 1 250-05345

8 Door Handle (Wood) & Screw 1 250-01305

10 Door Latch Bracket 1 250-05115

Replacing the Door Gasket

The door gasket inserts into the outer groove of the door retainer. Stove gasket cement holds it in place. Before installing, remove any residual cement. Lay the gasket in place (start at the lower left corner) and cut off any excess gasket (do not stretch the gasket. The cement fully cures with heat from the stove. You may need to open and close the door repeatedly to get the gasket to seat fully.

Replacing the Door Handle

See the illustration above for a component list (see pg. 31 for details on adjusting the door).

34 Maintaining Your Appliance

Firebox Parts

ID# Description Qty. Part #

1 Air Tube Kit w/ Clips & Bolts 1 98900255

2 Air Tube Clips & Bolts 5 250-05330

3 Damper Yoke 1 250-05339

4 Damper Rod & Pull Ring 1 98900333

5 Damper Plate 1 250-05337

6 Damper Slide Plate 1 250-05338

7 Ceramic Fiber Blanket 1 250-05342

8 Baffle Board 1 250-05335

1010

ID# Description Qty. Part #

9 Baffle Cap 1 250-05336

10 Brick-Whole 9”x4-1-2”x1-1/4” 15 251-00000

11 Brick-Cut 9”x2-7/16”x1-1/4” 2 251-00018

12 Brick-Cut 9”x3-1/2”x1-1/4” 2 251-00015

13 Brick-Cut 4-1/2”x5-1/2”x1-1/4” 1 251-00087

14 Brick-Cut 3-1/2”x5-1/2”x1-1/4” 1 251-00088

15 Brick-Cut 9”x2-7/8””x1-1/4” 2 251-00068

16 Ash Drawer Grate 1 250-05134

IDB1244

Floor and Side Firebrick Removal & Replacement

Do not pry firebrick - they chip and crack easily. Remove the floor firebricks first. The side firebricks are removed later because they are pinned in place by the floor firebrick. Clean the firebox prior to replacing the firebrick.

Maintaining Your Appliance 35

Air Tube Removal & Replacement

VIEW FROM THE FRONT VIEW FROM THE REAR

Air Tube

Air Channel

Air Tube Bolt

3/8" Wrench

Air Channel

AIR TUBE REMOVAL

Air Tube Bolt

Note how the center of the air tube pin inserts into a hole on the air tube.

Air Tube Pin

Loosen this bolt 2 or 3 turns (do not remove).

With the bolt loosened the air tube can be slid out of the air channel.

The pin will then disengage from the air tube (you may wish to rotate the tube slightly).

Pivot the air tube downwards and slide it out of the air channel on the opposite side.

IDB1152

36 Maintaining Your Appliance

#5 24-5/8” (626

)

Air Tube Identification

Rear

Front

#4 24-5/8” (626mm)

#3 24-5/8” (626mm)

#2 24-5/8” (626mm)

#1 24-5/8” (626mm)

Baffle Removal & Replacement

NOTE: The baffle rests on the top of the air tubes. Make sure to support the baffle while removing the tubes.

Bypass Rod

IDB1245

affle

Cap

Ceramic Fiber

Blanket

& Yoke

Slide Plate

Damper

Plate

ir Tube & Pin

Maintaining Your Appliance 37

Removal

1 Open the bypass by pulling the rod out.

2 Use a 3/8” wrench or nut driver to remove the bolt that secures the front air tube pin to the

manifold. Keep the bolt and air tube pin for reinstallation.

3 Push up on the baffle slightly and slide the front air tube to the left until the end is clear of the

manifold. Lower the right end of the tube and maneuver left end of the tube out of the manifold on the left side of the firebox.

4 Remove the baffle cap.

38 Maintaining Your Appliance

5 Repeat steps 1-3 for the third and fourth air tube.

6 Remove the second air tube in the same manner.

NOTE: Once the second tube is removed, the front edge of the baffle is unsupported. Make sure to support it with your hand through the remainder of the removal process.

7 Gently slide the baffle board and blanket forward until it is free of the rear air tube. Lower the

front edge of the baffle and fold the edges of the blanket inward.

Maintaining Your Appliance 39

8 Tilt the baffle and blanket to allow them to pass through the door opening and remove them from

the firebox.

Replacement

Reverse the steps above to replace the baffle. NOTE: Make sure that the fiber blanket is underneath the damper plate in the rear of the firebox when

reassembling.

Make sure the baffle is above the rear tube and the blanket is below the baffle plate

40 Limited 7 Year Warranty

Register your TRAVIS INDUSTRIES, INC. Limited 7 Year Warranty online at traviswarranty.com. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows:

Check with your dealer in advance for any costs to you when arranging a warranty call.

Mileage or service charges are not covered by this warranty. This charge can vary from store to store.

Years 1 & 2 - COVERAGE: PARTS & LABOR

Firebox Assembly:

Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

Door Assembly:

Solid Brass or Cast Door, Latch Assembly, Glass Retainers

Plated Finish

Plated Door, Legs, etc. See "Conditions & Exclusions" # 9 below.

Exclusions: Paint, Gasketing

Years 3 Through 5 - COVERAGE: PARTS & LABOR

Firebox Assembly:

Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

Air Control Assembly

Slider Plate, Pressure Plate

Exclusions: Paint, Gasketing, Plated Finish, Accessories (Legs, Pedestal, Panels, Blower), Glass, Firebrick, Re-Installation Allowance

Years 6 & 7 - COVERAGE: PARTS ONLY

Firebox Assembly:

Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

Exclusions: Paint, Gasketing, Plated Finish, Accessories (Legs, Pedestal, Panels, Blower), Glass, Firebrick, Re-Installation Allowance, One-

Way Freight Allowance, Labor

CONDITIONS & EXCLUSIONS

1. This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in the

Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.

2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer.

3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. Over-firing (operation where the steel may glow red) of this appliance can cause serious damage and will nullify this warranty.

4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt as to the extent of this warranty, contact your authorized Travis retailer before installation.

5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.

6. This Warranty is void if:

a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. b. The unit is subject to submersion in water or prolonged periods of dampness or condensation. c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not

7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or

8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or cracked

9. Damage to brass or plated surfaces caused by fingerprints, scratches, melted items, or other external sources left on the surfaces from the use of abrasive

10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or

11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the

12. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part of

13. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial purposes,

14. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVIS

15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.

16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.

17. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or implied,

IF WARRANTY SERVICE IS NEEDED:

1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof of

2. Travis Industries has the option of either repairing or replacing the defective component.

3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the

4. Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge

limited to, improper chimney/venting installation.

adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God.

firebrick, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that for which the unit is configured (use cord wood only).

cleaners is not covered in this warranty. Damage to the surfaces from over-firing (operation where the steel may glow red) is not covered in this warranty.

consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.

express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.

this 7 year warranty.

it is excluded from this warranty.

INDUSTRIES, INC. assumes no liability for such warranties or representations.

are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.

purchase, the purchase date, and the model name and serial number.

dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.

can vary from store to store.

Ceramic Glass:

Glass (breakage from thermal shock)

Firebrick:

Breakage from thermal shock

Accessories:

Legs, Pedestal, Panels, Blower

Air Control Assembly:

Slider Plate, Pressure Plate

Door Assembly:

Solid Brass or Cast Door, Latch Assembly, Glass Retainers

Re-Installation Allowance:

One-Way Freight Allowance:

Door Assembly:

Solid Brass or Cast Door, Latch Assembly, Glass Retainers

In cases where heater must be removed from home for repairs, a partial cost of re-installation is covered (preauthorization required)

One-way freight allowance on pre-authorized repair done at factory is covered.

One-Way Freight Allowance

One-way freight allowance on pre-authorized repair done at factory is covered.

Air Control Assembly

Slider Plate, Pressure Plate

Listing Information

Listing Label

42 Index

Adjusting the Burn Rate ................................... 22

Air Tube Identification ...................................... 36

Air Tube Removal & Replacement ................... 35

Alcove Installation Requirements ..................... 14

Ash Pan Removal ............................................ 25

Ash Removal .................................................... 25

Baffle Removal & Replacement ....................... 36

Before Starting a Fire ....................................... 21

Before Your First Fire ....................................... 19

Bypass Operation ............................................. 20

Carbon Monoxide (CO) Emissions .................. 19

Cathedral Ceiling with a Factory Built Chimney

...................................................................... 16

Chimney Connector Requirements .................. 11

Chimney Requirements .................................... 12

Chimney Termination Requirements ............... 13

Clean the Glass ................................................ 30

Creosote - Formation and Need for Removal .. 32

Curing the Paint ............................................... 19

Daily Maintenance ............................................ 30

Dimensions ........................................................ 6

Do Not Burn List ............................................... 28

Door Adjustment .............................................. 31

Door and Glass Inspection ............................... 31

Door Parts ........................................................ 33

Emissions ........................................................... 6

Exterior Factory Built Chimney ........................ 17

Features ............................................................. 6

Firebox Parts .................................................... 34

Firebrick and Baffle Inspection ......................... 32

Floor Protection Requirements .......................... 8

Hearth Stove Positive Connection ................... 17

Heating Specifications ....................................... 6

Hints for Burning .............................................. 27

Important Information ......................................... 2

Installation Options ............................................ 6

Interior or Exterior Masonry Chimney .............. 18

Introduction ........................................................ 2

Mobile Home Requirements ............................ 15

Monthly Maintenance ....................................... 31

Normal Operating Sounds ............................... 26

Opening the Door ............................................. 20

Optional Blower Operation ............................... 26

Outside Air Requirements ................................ 13

Over-Firing the Stove ....................................... 19

Overnight Burn ................................................. 26

Packing List ........................................................ 8

Planning The Installation ................................... 7

Re-Loading the Stove ...................................... 26

Remove Ash .................................................... 30

Replacing the Door Gasket ........................ 33, 34

Replacing the Door Handle .............................. 33

Replacing the Glass ......................................... 33

Safety Notice .................................................... 19

Selecting Wood ................................................ 27

Standard Ceiling with a Factory Built Chimney 16

Stove Placement Requirements ........................ 8

Touch-Up Paint ................................................ 32

Troubleshooting ............................................... 29

Why Dry Wood is Key ...................................... 27

Wood Cutting and Storage .............................. 27

Yearly Maintenance ......................................... 32

Lopi NexGen User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual