Lopi Direct Vent Freestanding Stove User Manual

• Direct Vent Freestanding Stove
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
Tested and Listed by
Omni-Test Laboratories, Inc.
Beaverton, Oregon
Featuring the
WARNING: If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Burner
Report # 028 – S – 19 - 1
ANSI Z21.88
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
- Ins tallat ion and s er v ic e m us t be per form ed by a qualified ins taller , ser v ic e agenc y or the gas supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240 MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance.
Herit age Owner’s Manu al
Installer: After installation give this manual to the home-owner
and explain operation of this heater.
Copyright 200
7, T.I. $10.00 100-01135 4050926
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
2 Introduction
Introduction
We welcome you as a new owner of a Heritage Stove. In purchasing this heater you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Heritage is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this gas-burning heater. Please familiarize yourself with the Owner’s Manual before operating your heater and save the manual for future reference. Included are helpful hints and suggestions which will make the installation and operation of your new heater an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater.
Important Information
No other Heritage 2002 has the same serial number as yours. It can be found inside the right side panel.
This serial number will be needed in case you require service of any type.
Model: Heritage EF III Serial Number: Purchase Date: Purchased From:
Mail your Warranty Card Today, and Save Your Bill of Sale.
To receive full warranty coverage, you will need to show evidence of the date you purchased your heater. Do not mail your Bill of Sale to us.
We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur.
Travis Industries 100-01135 4020726
Table of Contents 3
Introduction
Introduction ......................................................2
Important Information .........................................2
Safety Precautions
Safety Precautions............................................4
Specifications
Installation Options ............................................6
Features ..........................................................6
Heating Specifications ........................................6
Dimensions.......................................................6
Electrical Specifications......................................6
Fuel.................................................................6
Installation
Installation Warnings ..........................................7
Packing List......................................................7
Installation Preparation .......................................7
Stove Clearances ..............................................7
Mobile Home Requirements..................................7
Heater Placement Requirements...........................8
Floor Protection Requirements..............................8
Gas Line Installation...........................................8
Gas Inlet Pressure ........................................8
Vent Requirements.............................................9
Altitude Considerations ..................................9
Approved Vent Configurations..............................10
Restrictor Position.........................................10
Elbows........................................................10
Measuring Vent Lengths.................................10
Vertical Term’s with (or without) 2 45° Elbows ......11
Horizontal Terminations..................................12
Vertical Term’s with Two 90° Elbows ..................13
Termination Requirements ...................................14
Finalizing the Installation .....................................15
Opening the Door...............................................17
Log Set and Coal Installation................................18
Operation
Safety Notice ....................................................20
Location of Controls ...........................................20
Starting the Pilot Flame .......................................21
Starting the Heater for the First Time......................22
Turning the Heater On and Off ..............................22
Adjusting the Flame Height...................................22
Adjusting the Blower Speed..................................23
Normal Operating Sounds....................................23
Normal Operating Odors......................................23
Maintenance
Cleaning Your Heater..........................................24
Yearly Service Procedure....................................24
Troubleshooting Steps ........................................25
How this Heater Works........................................26
Wiring Diagram ..................................................27
Replacement Parts.............................................27
Safety Label
Safety Label .....................................................28
Warranty
Warranty..........................................................29
Optional Equipment & Addenda
LP Conversion Instructions..................................30
Fireback...........................................................33
Gold Door.........................................................34
Gold Grill..........................................................34
Installation Addenda
Class A Chimney Conversion Kit ...........................35
Interior Masonry Chimney Conversions ..................35
Index
Index...............................................................36
Travis Industries 100-01135 4020726
4 Safety Precautions
• IF YOU SMELL GAS:
* Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor’s house, if not reached, call fire department
This unit must be installed by a qualified installer to prevent the possibility of an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified. The room heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.
The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing.
Ok
Look for this label:
For LPG only | Pout 11” W.C.
If the label is present, the heater is equipped for LP (propane). If the label is absent, the heater is equipped for NG (natural gas).
Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this heater as well.
It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation.
This heater is either approved for
?
natural gas (NG) or propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Check the label above the gas control valve to make sure it matches the fuel being used. Direct questions about the type of fuel used to your dealer.
If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing.
Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect.
Gas
Do not store or use gasoline or other flammable liquids in the vicinity of this heater.
Keep all furniture or other combustible items at least 36 away from the front of the heater.
Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.
Travis Industries 100-01135 4040809
Safety Precautions 5
Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.
The door (glass) should only be opened while lighting the pilot or conducting service. Damaged glass must be replaced.
Any safety screen or guard removed for servicing must be replaced prior to operating the heater.
Operate the heater according to the instructions included in this manual.
If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service.
Light the heater using the built-in piezo igniter. Do not use matches or any other external device to light your heater.
Never remove, replace, modify or substitute any part of the heater unless instructions are given in this
manual. All other work must be done by a trained technician. Dont modify or replace orifices.
Allow the heater to cool before carrying out any maintenance or cleaning.
The pilot flame must contact the thermopile and thermocouple (see the illustration to the left). If it does not, turn the gas control valve to OFF and call your dealer.
This unit is not for use with solid fuel
Do not place anything inside the firebox (except the included fiber logs).
If the fiber logs become damaged, replace with Travis Industries log set.
Do not touch the hot surfaces of the heater. Educate all children of the danger of a high­temperature heater. Young children should be supervised when they are in the same room as the heater.
Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.
This Manual
Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.
Plug the heater into a 120V grounded electrical outlet. Do not remove the grounding plug.
Dont route the electrical cord in front of, over, or under the heater
Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
Travis Industries 100-01135 4040809
6 Specifications
Installation Options:
Freestanding Stove
Residential or Mobile Home
Horizontal or Vertical Vent
Features:
Ember Fyre ™ Burner for "Wood Fire" Look
Works During Power Outages
Optional Thermostat or Remote Control
Variable-Rate Heat Output
Blower Standard
Heating Specifications:
Approximate Heating Capacity (in square feet)*......1,200 to 2,000 With Blower, 800 to 1,600 Without
Maximum BTU Input Per Hour...............................43,000 (NG & LP)
Minimum BTU Output on Low (with blowers on).....23,384 (NG) 20,800 (LP)
Steady State Efficiency ........................................up to 78% (NG), 81% (LP)
AFUE..................................................................71% (NG), 73.7% (LP)
* Heating capacity will vary depending on the home’s floor plan, degree of insulation, and the outside
temperature.
** Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent
of installed system. To measure the net BTU’s, multiply the BTU input by the efficiency percentage.
Dimensions:
The 6-5/8 diameter starter section is 1-1/4" above the top.
Weight: 275 Lbs
27-3/8"
6-1/4
Fuel:
This heater is shipped in natural gas (NG) configuration but may be converted to propane (LP) using the included LP conversion kit. The sticker on top of the gas control valve will verify the correct fuel.
32
Measure Clearances from the Stove Top
20-3/8"
Electrical Specifications
Electrical Rating.........................................................115 Volts, 0.8 Amps, 60 Hz (92 watts on high)
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Installation (for qualified installers only) 7
Installation Warnings
! Failure to follow all of the requirements may result in property damage, bodily injury, or even death. ! This heater must be installed by a qualified installer who has gone through a training program for the
installation of direct vent gas appliances.
! This appliance must be installed in accordance with all local codes, if any; if not, follow current ANSI
Z223.1 or NFPA 54.
! In Manufactured or Mobile Homes this appliance must be installed to the applicable Mobile Home
Standards: Title 24 CFR, Criteria for Manufactured Home Installations, Sites and Communities, and/or ANSI/NFPA 501A. This appliance may be installed in Manufactured Housing only after the home is site
located.
! This appliance is designed for natural gas or propane (LP). Check the sticker on top of the gas control
valve.
! All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from
outside the living-area structure.
! Notify your insurance company before hooking up this appliance. ! The requirements below are divided into sections - all requirements must be met simultaneously.
Packing List
Log Set with Coals Propane Conversion Kit Latch Tool
Installation Preparation
HINT: If converting to LP, convert the appliance prior to installation. HINT: Install the logs last - they are fragile. HINT: When determining the location of the stove, locate the wall studs (for horizontal penetrations)
and ceiling trusses (for vertical penetrations). You may wish to adjust the stove position slightly to ensure the vent does not intersect with a framing member.
HINT: Fumes and smoke from the paint curing and oil burning off the steel may occur the first time
you start this heater. This is normal. We recommend you open windows to vent the room.
Stove Clearances
Straight Installations
With this clearance, the vent is centered 10-1/4 from the back wall, 23-3/4 from the side wall.
10" Min.
4" Min.
Corner Installations
With this clearance, the vent is centered 15-1/8" from the wall.
4" Min.
45°
Mobile Home Requirements
When the stove is installed in a mobile home, it must be bolted to the floor and the appliance grounded (use the blower with a grounded circuit or other suitable grounding method - current ANSI/NFPA 70).
Travis Industries 100-01135 4040809
8 Installation (for qualified installers only)
Heater Placement Requirements
Heater must be installed on a level surface capable of supporting the heater and vent
Due to the high temperature, the heater should be located out of traffic and away from furniture
and draperies.
? When placed in a location where the floor to ceiling height is under 7 feet, the installation is
considered an alcove and must meet the following requirements:
The alcove floor to ceiling height must be at least 60 tall
The alcove must not be more than 48 deep before the ceiling returns to 7
The alcove must be at least 47-3/8 wide
The heater must not be placed so the vents below or above the door, along the sides of heater, or
along the back of the heater can become blocked.
This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance produces when determining a location.
Floor Protection Requirements
When the stove is installed directly on carpeting, vinyl or other combustible material other than wood flooring or a high pressure laminate wood floor, the stove must be installed on a metal or wood protection panel extending the full width and depth of the heater (Minimum 27-3/8 wide by 20-3/8 deep).
Gas Line Installation
! The gas line must be installed in accordance with all local codes, if any; if not, follow current ANSI
Z223.1 or NFPA 54.
! The heater and gas control valve must be disconnected from the gas supply piping during any
pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPA). For pressures under 1/2 psig (3.45 kPA), isolate the gas supply piping by closing the manual shutoff valve.
This heater is designed for natural gas but can be converted to propane. Check the sticker on the top of the gas control valve to make sure the correct fuel is used.
Leak test all gas line joints and the gas control valve prior to and after starting the heater.
The gas inlet accepts a 3/8 F.P.T. Fitting
The location of the gas inlet is shown below
A manual shutoff valve is required for installation (it must be
Center Heater
located within 3 of the heater). T-Handle gas cocks are required in Massachusetts in compliance with code 248CMR.
Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts a licensed plumber/gasfitter).
Gas Inlet Pressure
With the heater off, the inlet pressure must meet the requirements listed in the table below
? If the pressure is not sufficient, make sure the piping used is large enough and the total gas load
for the residence does not exceed the amount supplied.
? The supply regulator (the regulator that attaches directly to the residence inlet or to the propane
tank) should supply gas at the suggested input pressure listed below. Contact the local gas supplier if the regulator is at an improper pressure.
Standard Input Pressure
Natural Gas 7 W.C. (1.74 Kpa) Propane 13 W.C. (3.23 Kpa)
of
6-1/4
From
Front of
Heater
17-1/2"
3
Travis Industries
100-01135 4040809
Installation (for qualified installers only) 9
Vent Requirements
! Always maintain the required 1” clearance (air space) to combustible materials to prevent a fire hazard.
Do not fill air spaces with insulation.
! The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it’s own separate vent system.
• This appliance is equipped only for altitudes 0-2000 feet. However, our in-house testing has shown that the unit operated at altitudes to 8000 ft.
! Failure to adjust the air shutter
properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter.
When the vent passes through a wall, a wall thimble is required. When the vent passes through a ceiling, a support box or firestop is required. When the vent passes through the roof, a roof flashing and storm collar are required. Follow the instructions provided with the vent (from Duravent®) for installing these items.
Vertical Termination always use the "high-wind" version (if applicable)
Use a roof flashing and storm collar whenever passing through the roof
Use a firestop spacer whenever passing through a ceiling
8-5/8"
8-5/8"
Minimum Framing for wall thimble
Maintain a minimum 1" clearance from vent to any combustible.
NOTE:
Minimum framing for fire stop
Use a support box on exposed vent
Use a firestop whenever passing through a wall
Vertical Vent
Requirements
Maintain a minimum 1" clearance from vent to any combustible
Horizontal Vent
Requirements
Horizontal Termination
Use of of the following 6-5/8" diameter co-axial gas direct vent systems:
Manuafacturer Series
Simpson Dura-Vent Model GS Selkirk Hearth Products Direct-Temp American Metal Products Ameri-Vent Metal-Fab Inc. Direct-Vent with 4DHT or 4DVT Cap
NOTE : Always use the high-wind cap for the type of vent you are using (if applicable)
Slide the vent sections together and turn 1/4 turn until the sections lock in place.
Screws are not required to secure the vent. However, three screws may be used to
secure vent sections together if desired.
High temperature sealant is recommended at the appliance starter section connection (use high-temperature silicone or Mill-Pac®).
If disassembly is required, at time of re-assembly check to see if the vent creates a tight fit. If it does not, apply high temperature sealant to the joints of the affected sections.
Horizontal sections require a 1/4" rise every 12" of travel
Horizontal sections require non-combustible support every three feet (e.g.: plumbing
tape)
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10 Installation (for qualified installers only)
Approved Vent Configurations
Restrictor Position
A vent restrictor is built into the appliance to control the flow rate of exhaust gases. This ensures proper flames for the wide variety of vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for approved vent configurations describe which position the vent restrictor must be in.
To Access the Restrictor:
Adjustment Plate
The restrictor is located directly above the door, behind the grill.
To Adjust the Restrictor:
1
Determine the correct restrictor position (see the charts under "Approved Vent Configurations" - the factory position is #1).
2
Lift up the adjustment plate and move it so the correct notch falls into the slot on the adjustment bracket.
# 2
etc.
# 7
# 8
WARNING: Use a glove to protect your hand from burns.
Adjustment Bracket
This restrictor is in position 1 (factory setting).
Measuring Vent Lengths
Vent Height is calculated to the top of the vent on horizontal terminations and to the top of the termination on vertical terminations.
Vent
Height
To adjust, lift up on the adjustment plate and push it back.
Vent Horizontal Run
Horizontal
Elbow
H1
This restrictor is in position 7.
Vent Horizontal Run is measured from the start of the horizontal section to the end of the termination.
H2
NOTE:
When a horizontal elbow (90° or 45°) is used, horizontal length is the sum of the two lengths (H1 + H2).
Vertical Elbow
Vertical Elbow
Travis Industries
100-01135 4040809
Installation (for qualified installers only) 11
Vertical Terminations with 0, 2, or 4 45° Offsets
Offset Length Hor. Offset Vert. Rise
None 5" 1' 1' Section 1' 1' 7" 2' Section 1' 9" 2' 4" 3' Section 2' 5" 3' 4' Section 3' 2" 3' 8"
The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.
Zero or Two 45° Offsets
38' (max)
30 feet
0 feet
5 feet
Restrictor
Position # 7
10 feet
12' 8"
(max)
38' (max)
35 feet35 feet
30 feet
38' (max)
30 feet
Horizontal Offset
Vertical
Rise
Offset Length
Four 45° Offsets
0 feet
5 feet
Restrictor
Position # 7
NOTE: Restrictor positions are based upon lab tests. The ideal restrictor position may vary slightly, especially when the termination is near the demarkation line.
10 feet
12' 8"
(max)
38' (max)
35 feet35 feet
30 feet
10 feet
(min.)
0 feet
25 feet
20 feet
15 feet
5 feet
NOTE: Restrictor positions are based upon lab tests. The ideal restrictor position may vary slightly, especially when the termination is near the demarkation line.
Restrictor
Position # 1
NOTE: The maximum offset lengths, combined, is four 4' sections.
25 feet
20 feet
15 feet
10 feet (min.)
5 feet
0 feet
10 feet
(min.)
0 feet
25 feet
20 feet
15 feet
5 feet
Restrictor
Position # 1
NOTE: The maximum offset lengths, combined, is four 4' sections.
25 feet
20 feet
15 feet
10 feet (min.)
5 feet
0 feet
0 feet
5 feet
10 feet
12' 8"
(max)
0 feet
5 feet
10 feet
12' 8"
(max)
Travis Industries 100-01135 4040809
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