Lonza CCH-1SD User Manual

4 (1)
Lonza CCH-1SD User Manual

Water Treatment

CCH® Endurance

Installation and Operation Manual

Model #CCH-1SD

Product Stewardship

MAKING THE WORLD A BETTER PLACE

Lonza is committed to maintaining and improving our leadership in the stewardship of our products. One of our initiatives is to make health, safety, and environmental protection an integral part of a product’s life cycle – from manufacture, marketing, and distribution to use, recycling, and disposal.

Everyone involved with the product has responsibilities to address society’s interest in a healthy environment and in products that can be used safely. We are each responsible for providing a safe workplace. All who use and handle products must follow safe and environmentally sound practices.

For more information about our Product Stewardship Program, contact your Lonza Representative. For product inquiries, contact 1-800-478-5727 or cch@lonza.com.

Dealer Contact:

WARRANTY REGISTRATION

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CCH® Endurance Feeder Warranty Policy

Registration

Register your CCH® Endurance Feeder (the “Equipment”) within 30 days of your purchase date and your equipment will qualify for a two

(2) year warranty! Scan the QR code on the feeder, manual or feeder carton and you will be directed to the feeder registration website. You can also go to www.cchendurance.com to register your equipment for this warranty. Please note you will need to provide proof of purchase with purchase date when registering your feeder.

Limited Extended Warranty

If your CCH® Endurance Feeder is registered within 30 days of purchase, your equipment is warranted against defects in material and workmanship for a period of 24 months after shipment by Lonza. If you do not register your CCH® Endurance Feeder before the registration deadline, your equipment is warranted against defects in material and workmanship for a period of 6 months after purchase. This warranty applies only to the original end-user and this warranty is not transferrable.

CCH® Endurance Replacement Parts

Lonza warrants any equipment replacement parts to be free of defects in material and workmanship for a period of ninety (90) days from the date of installation. This warranty is restricted to CCH® Endurance Feeder parts purchased on a replacement basis.

Exclusions

This warranty does not cover service, damage or failure due to accidents; fire, flood or other acts of God; abuse; misuse; abnormal or improper use; neglect; improper maintenance; alterations or modifications by anyone other than Lonza or a Lonza authorized dealer representative; repairs by anyone other than Lonza or a Lonza authorized dealer representative; or ordinary wear and tear. Use of any tablets or chemicals other than the CCH® Endurance Tablets with the equipment voids any warranty. Lonza makes no expressed or implied warranties other than those stated above. No Lonza representative or authorized dealer representative has authority to change or modify this warranty in any respect. Lonza shall not be responsible or liable for any indirect, special, or consequential damages or any damages with respect to loss of property or loss of revenues or profit that arise out of or in connection with the use or performance of the equipment.

Lonza

1200 Bluegrass Lakes Parkway

Alpharetta, GA 30004

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Table of Contents

1

Introduction

 

 

 

 

1.1

CCH® Endurance Tablets

5

1.2

CCH® Endurance Feeder

5

2

Overview

 

 

 

 

2.1

Theory of Operation

6

2.2

Major Components

7 - 9

2.3

Specifications

10

3

Installation

 

 

 

 

3.1

CCH® Endurance System Installation Schematics

11 - 13

3.2

Tools & Equipment Required for Feeder Installation

13

3.3

Installation Parts and Assemblies

14

3.4

Installation Procedure

15 - 16

4

Feeder Start Up

 

 

 

 

4.1

Pre-Startup Procedure

17 - 20

4.2

Startup Procedures

20 - 21

5

Feeder Inspection and Maintenance

21

 

 

 

6

Troubleshooting Guide

22

 

 

 

7

Feeder Views

 

 

 

 

7.1

Feeder Assembly View

23

7.2

Installation Kit View

24 - 25

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1 Introduction

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1.1 CCH® Endurance Tablets

The patent-pending, slow dissolving CCH® Endurance Tablets are a 3-in-1 product that chlorinates consistently, increases calcium to protect plaster, and increases alkalinity to stabilize pH. The benefits of the CCH® Endurance Tablets include but is not limited to:

DOES NOT add cyanuric acid to your pool reducing wasteful drainage

DOES NOT reduce ORP effectiveness

Dissolves slowly to give long lasting chlorination

Eliminates the formation of nitrogen trichloride (strong chlorine odor) associated with trichlor use

Highly concentrated to reduce shipping and handling costs

More concentrated than liquid bleach

Longer shelf life when compared to liquid bleach

Adds less total dissolved solids (TDS) than liquid bleach

Class 2 Oxidizer

1.2 CCH® Endurance Feeder

The CCH® Endurance Feeder is an easy to use, automatic solution that is exclusively designed to feed CCH® Endurance Tablets. Other Calcium Hypochlorite or Trichlor tablets will not fit into the feeder nor will they dissolve properly and provide the appropriate feed rate. With the simplicity of an erosion feeder, the CCH® Endurance Feeder’s streamlined design is easy to install, service and requires minimal operator maintenance.

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2 Overview

2.1 Theory of Operation

The patent-pending CCH® Endurance System is a pressurized feeder system designed for pools and spas ranging from 500 to 60,000 gallons [1,892.7 to 227,124.7 liters]. A pre-filter to post filter loop will be added to the main pool recirculation system as part of the CCH® Endurance System. This recirculation loop will create the pressure differential to provide the proper flow of water through the feeder.

The CCH® Endurance System incorporates the principles of High Capacity Erosion (HCE) technology. Water rises in a “column” from a submerged nozzle below the tablet grid making contact with the CCH® Endurance Tablets. The tablets are then submerged in a column of water with the water flow from the nozzle creating a chlorinated solution that is discharged to the pool return line. The feeder operates in a pressurized condition with a pressure range between 5 to 20 psig [0.35 to 1.38 bar].

The chlorine output is controlled by the cartridge height setting (distance of the tablet from the nozzle) and the inlet flow rate which has an operating range of 1 to 4.5 gpm [3.7 to 17.03 lpm]. In addition, an ORP controller may be used for more precise control. The inlet flow rate will allow a minimum available chlorine (AvCl) output of 0.1 lb/ day [0.05 kg/day] and will allow a maximum AvCl output of 8.5 lbs./ day [3.86 kg/day].

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2.2 Major Components

2

Pressure Cap creates pressure tight seal with minimal operator e ort

Integrated Flow Meter

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2.2 Major Components (continued)

Cartridge Assembly

stacks tablets for extended use

Spiked Grid

allows for even tablet dissolution Spray Nozzle recirculates ow and concentrates

the cal-hypo solution

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2.2 Major Components (continued)

Locking mechanism allows for an easier controlled reload

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Adjustable grid height andow rate to control output rate

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