Lochinvar Solar Differential Control Installation Manual

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SL-DC-I-O Rev A
Solar Differential Control
Installation and Operation
Manual
This manual must only be used by a qualified heating installer/service technician. Read all instructions, before installing. Perform steps in the order given. Failure to comply could result in severe personal injury, death, or substantial property damage.
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Contents
HAZARD DEFINITIONS .................................................... 2
1. INTRODUCTION
Application and Safety Instructions ................................... 3
Main Characteristics ........................................................... 4
Technical Characteristics ................................................... 4
Display ............................................................................. 5-6
2. SERVICE
Language ........................................................................... 7
Time and Date .................................................................... 7
Systems 1-8 .................................................................... 8-9
Extra ................................................................................ 10
Thermostat Function ................................................. 10
Cooling Function ....................................................... 10
Diffcontrol Function ................................................... 11
Antistagnation Function ............................................ 11
External sensor ............................................................... 12
Protection Function .................................................... 12-13
Maximum Temperature............................................. 12
Cooling/ Recooling ................................................... 13
Overheat/ Freeze Protection .................................... 13
Sensor Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
Impulse Flow Meter .................................................. 14
GDS1 ........................................................................ 14
GDS2 ........................................................................ 15
Energy Measurement ...................................................... 15
Warm sensor ........................................................... 15
Cold sensor ............................................................. 16
Flow 2 ...................................................................... 16
Pump P1/ Pump P2 ........................................................ 17
Glycol and Glycol Mix...................................................... 18
Factory Setting ................................................................ 18
Reset operation time ....................................................... 18
Time graph temperature .................................................. 19
Time graph operation ...................................................... 19
Calibration Sensors ......................................................... 19
Priority Tank .................................................................... 19
P1 // P2 function in system 5 .......................................... 19
3. SETTINGS MENU
Maximum Temperature tank 1 ........................................ 20
dTMaximum tank 1 .......................................................... 20
dTMinimum tank 1 ........................................................... 20
dTMaximum return .......................................................... 20
dTFs ................................................................................ 20
dTMinimum tank 1 ........................................................... 20
Minimum rev pump .......................................................... 20
Minimum Temperature collector ...................................... 21
Maximum Temperature tank 2 ........................................ 21
dTMaximum tank 2 .......................................................... 21
dTMinimum tank 2 ........................................................... 21
Delay P2 .......................................................................... 21
Extra Functions ........................................................... 22-23
Thermostat Function ................................................. 22
Start 2 Hysteresis ..................................................... 22
Cooling Function ....................................................... 22
Cooling Hysteresis .................................................... 22
Differential Control Function ..................................... 23
Maximum cold tank ................................................... 23
Minimum warm tank ................................................. 23
Antistagnation Function ............................................. 23
Start/ Stop/ Output Option ........................................ 23
4. OPERATION MENU
Automatic and OFF operation ......................................... 24
Manual Testing ................................................................ 24
Operation Hours Menu ............................................... 24-25
Data logger “SD card” ......................................... 25-28
5. TEMPERATURES MENU .......................................... 29
6. SPECIAL FUNCTIONS.............................................. 30
Dimmer ..................................................................... 30
Security ..................................................................... 30
Others ............................................................................... 30
Notes ................................................................................ 31
Revision Notes ................................................. Back Cover
Hazard definitions
The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product.
DANGER
WARNING
CAUTION
CAUTION
NOTICE
2
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTICE indicates special instructions on installation, operation, or maintenance that are important but not related to personal injury or property damage.
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1 Introduction
SL-DC lnstallation and Operation Manual
WARNING
WARNING
WARNING
Before starting work the installer should carefully read this Installation & Operation Manual, and make sure all instructions contained there in are understood and observed.
The Solar controller should be mounted, operated and maintained by trained personnel only. Personnel in the course of training are only allowed to handle the product under the supervision of an experienced fitter.
All instructions in this Installation & Operation manual should be observed when working with the controller. Any other application shall not comply with the regulations. The manufacturer shall not be liable in case of incompetent use of the control. Any modifications and amendments are not allowed for safety reasons.
Application Safety Instructions
The Solar controller is intended for Solar heating systems. The temperature of the water in the tank is controlled by the temperature difference “dt” between solar collector and tank.
The controller is normally used in conjunction with a pumping station which includes a circulation pump and a safety valve.
WARNING
Before starting work disconnect power supply! All installation and
wiring work related to the controller must be carried out only when de-energized. The appliance should be connected and commissioned by qualified personnel only. Make sure to adhere to valid safety regulations.
The controllers have been designed for use in dry environments. For example, they are used in residential rooms, office spaces and industrial facilities.
Verify that the installation complies with existing regulations before operation to ensure proper use of the installation.
CAUTION
WARNING
The controllers are neither splash­nor drip-proof. Therefore, they must be mounted in a dry place.
Do not interchange the connections of the sensors and the 120V connections under any circumstances! Interchanging these connections may result in life endangering electrical hazards or the destruction of the appliance and the connected sensors and other appliances.
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1 Introduction
Main Characteristics
SL-DC Installation & Operation Manual
Large graphic display with backlight
Easy to use interface (4 keys with scroll menu)
Several languages available
Energy measuring with SD card interface to save the
recordable statistics (Temperatures, Power, Energy, Time operation) and Parameters
Graphic view for temperature, power, energy, operating time and temperature
8 working systems with several extra functions possible
5 inputs for temperature sensors (PT1000 type)
1 logical input for impulse flow meter input
(for energy measurement)
Technical Characteristics
Table 1A Technical characteristics
Operating Temperature
Electrical Protection
Installation Category
Pollution Degree
Fusible
Power Supply
Maximum Power Consumption
(with all outputs activated)
Outputs:
P1 (Main pump with standard or PWM speed regulation) P2 (Pump with standard or PWM speed regulation, Booster
pump, valve)
P3 (Extra, Additional heat, cooling . . . )
Inputs:
T1 (Collector 1)
T2 (Tank 1)
T3 (Extra sensor)
T4 (Extra sensor, Tank2, Collector2)
T5 (Collector return)
2 analog inputs for VFS / VPS sensor inputs (flow, pressure and temperature sensor)
2 pump outputs (standard PWM) with pump exercise function
1 extra output (to control additional heat, cooling system, differential control or anti-stagnation function )
Automatic, OFF or Manual test mode
Sensor auto checks (short circuit and breaks)
Collector type choice (tube or panel)
Collector protection (freeze or overheat)
Permanent memory storage
32°F - 122°F
IP20
II
2
Max T5AH250VAC
120 VAC 60Hz
4.2A (~ 504W)
Triac 1A 120 VAC.
Triac 1A 120 VAC
Relay 2A 120 VAC
PT 1000 type PT 1000 type PT 1000 type PT 1000 type PT 1000 type
T6 (Flow meter)
GDS1 (Flow meter)
GDS2 (Pressure sensor)
Sensors delivered with the product:
2 Collectors
1 Tank 1 Extra
Software Version
Impulse type (low voltage 5V)
Analog type
(VFS)
Analog type
(VPS)
PT 1000 (1.5M 356°F)
PT 1000 (3M 221°F) PT 1000 (3M 221°F)
Displayed during the initial start-up
Version xxxxxx
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Display
SL-DC Installation & Operation Manual
Figure 1-1 Display, keys
1: Simplified drawing of the installation.
- The logos of pumps turn when they are activated.
- The filled triangles on the valve logo indicate the circulation direction.
2: Solar system is working.
3: SD card storage is active.
4: Temperature of different sensors, Pumps speed indications, Power and Energy quantity stored.
1 2 3
T1
T3
T2
A
T1_ _ _°F T2_ _ _°F
SD
T3_ _ _°F T4_ _ _°F
P1_ _ _ %
_ _ _ BTU/h
4
_ _ _ BTU
A. Keypad description:
Figure 1-2 Keypad
Navigation key up or plus key
(+)
Navigation key down or minus key
Navigation key right
Navigation key left
(►)
(◄)
(-)
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Main Menu Display
Figure 1-3 Main menu
SL-DC Installation & Operation Manual
Information
Services Settings Operation
Operation h
Temperatures
Press () to enter the navigation menu. (The title of the active menu is high lighted in black on the top of the display. When you enter the navigation menu you can choose another submenu by moving the selection cursor with the keys (+) or (-), then you can enter this submenu with ( ►). From all menus you can press (◄) to return to the previous menu.
-
NOTICE
IMPORTANT
To prevent mistakes after installation, all critical parameters (system and Extra function) are not accessible after 4 hours power on. If you want to modify these parameters, you must unplug and plug in the controller. No settings are lost when unplugging, or after a power failure.
After 4 hours you can still change all the other parameters to optimize your system.
Not all submenus, selection, or options discussed in this manual are available on all systems. The figures are representative of what the screen on the control will look like when the described procedures are followed.
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2 Service
Languages
With (+) or (-) select the line “ENGLISH” and press ( ) to highlight the line. Now that you can change the language with (+) or (-), there are several choices: English, German, Dutch, Spanish, French, Italian, Portuguese, and Hungarian.
Figure 2-1 Language screen
Service---- --- -
English
Time and date US version yes System Extra off
External sensor no
Protection func.
Figure 2-2 Time and Date
---
Time 6:41
Month 12
With (+) or (- ) select the line TIME and DATE and press ( ) to enter the submenu Time and Date.
Now you can select the date and time line with (+) or (- ), then press ( ) to highlight the value which must
be adjusted.
NOTE: If power supply is lost, the hours will be saved for 24 hours. After this time the clock will need to be readjusted.
Time and Date
--- -
20 yaD
1002 raeY
Figure 2-3 U.S. version
Service---- --- -
English Time and date US version yes System Extra off
External sensor no
Protection func.
YES: °F, 12H am/pm, GPM, BTU and BTUh NO: °C, 24H, Liter, KW and KWh
On this menu you can choose the displayed units.
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SL-DC Installation & Operation Manual
Systems
When the line is selected, press ( ) to enter the submenu. You have the choice between 8 systems with the possibility to add different functions.
System 1
This is a basic system, with 1 tank, 1 pump, 1 collector array and 2 sensors. With this system you can add extra functions with 1 or 2 sensors (Booster pump, Thermostat, Cooling, Antistagnation or Diffcontrol function).
Figure 2-4 System 1
T1
P1
The loading of the tank is authorized by the control if the temperature difference “dt” between the collector (T1) and the tank (T2) is greater than the value programmed for “dt”.
System 2
This is a system with 2 tanks, 1 pump, 1 valve, 1 collector array and 3 sensors. With this system you can add an extra function with 1 sensor (Thermostat, Cooling, Antistagnation).
T2
T1 _ _ _°F T2 _ _ _°F
P1 _ _ _ %
System
1
System 3
This is a system with 2 tanks, 2 pumps, 1 collector array and 3 sensors. With this system you can add an extra function with 1 sensor (Thermostat, Cooling, Antistagnation).
Figure 2-6 System 3
T1
T1 _ _ _°F T2 _ _ _°F T4 _ _ _°F
P1 _ _ _ % P2 _ _ _ %
P2P1
T2 T4
System
3
The loading of the tanks is authorized by the control if the temperature difference “dt” between the collector (T1) and the tanks (T2, T4) is greater than the value programmed for “dt”. You can choose different possibilities for the priority of the tank loading. See chapter “Priority Tank” for more information.
System 4
This is a system with 1 tank, 1 pump, 1 valve, 2 collector arrays with 2 different cardinal directions (East/ West) and 3 sensors. With this system you can add an extra function with 1 sensor (Thermostat, Cooling, Antistagnation).
Figure 2-7 System 4
Figure 2-5 System 2
T1
T1 _ _ _°F T2 _ _ _°F T4 _ _ _°F
P2
P1 _ _ _ %
P1
T2 T4
System
2
The loading of the tanks is authorized if the temperature difference “dt” between the collector (T1) and the tanks (T2, T4) is greater than the value programmed for “dt”. You can choose different possibilities for the priority of the tank loading. See chapter “Priority Tank” for more information.
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T1
T4
T1 _ _ _°F T2 _ _ _°F
P2
T4 _ _ _°F
P1 _ _ _ %
P1
T2
System
4
The loading of the tanks is authorized by the control if the temperature difference “dt” between the collectors (T1, T4) and the tank (T2) is greater than the value programmed for “dt”. The valve direction of P2 is routed to the warmer collector.
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SL-DC Installation & Operation Manual
System 5
This is a system with 1 tank, 2 pumps, 2 collector arrays with 2 different cardinal directions (East/ West) and 3 sensors. With this system you can add an extra function with 1 sensor (Thermostat, Cooling, Antistagnation).
Figure 2-8 System 5
T1 T4
T1 _ _ _°F T2 _ _ _°F T4 _ _ _°F
P1 _ _ _ %
P1 P2
T2
P2 _ _ _ %
System
5
The loading of the tank (T2) is authorized by the control if the temperature difference “dt” between the collectors (T1, T4) and the tank is greater than the value programmed for “dt”. The tank will be loaded with the warmer collector (T1, T4) if parameter “P1 II P2 = no” (default setting).
The tank can be loaded from both collector fields at the same time, if parameter “P1 II P2 = yes”. See chapter “Protection Function”.
System 6
This is a system with 1 collector array, 1 solar tank, 1 pump, 1 valve and 4 sensors. With this system you can add an extra function with 1 sensor (Thermostat, Cooling, Antistagnation.)
System 7
This is a system with 1 collector array, 1 solar tank, 2 pumps and 1 external heat exchanger. With this system you can add an extra function with 1 sensor (Thermostat, Cooling, Antistagnation and Diffcontrol function).
Figure 2-10 System 7
T1
T1 _ _ _°F T2 _ _ _°F
P1 _ _ _ % P2 _ _ _ %
P1
T2
P2
The loading of the tank is authorized by the control if the temperature difference “dt” between the collector (T1) and the tank (T2) is greater than the value programmed for “dt”. You can choose a time delay for the start up of the pump between the heat exchanger and the tank. Default value is 1 minute to give the heat exchanger time to heat up. See section “P2 delay”.
System
7
System 8
This is a system with 1 tank, 2 pumps, 1 collector array, 3 sensors and 1 external heat exchanger. With this system you can add an extra function with 1 sensor (Thermostat, Cooling, Antistagnation.)
Figure 2-11 System 8
Figure 2-9 System 6
T1
T1 _ _ _°F T2 _ _ _°F T3 _ _ _°F T4 _ _ _°F
P1 _ _ _ %
System
P1
T3
T2
T4
P2
6
The loading of the tank (T2) is authorized by the control if the temperature difference “dt” between the collectors (T1) and the tank (T2) is greater than the value programmed for “dt”. If the “dt” between tank (T3) and the space heating return (T4) is sufficient, the space heating return will be preheated through tank 1. This saves energy at the external heating source.
T1
T1 _ _ _°F T2 _ _ _°F T4 _ _ _°F
P1 _ _ _ %
P1
T4
P2
P1 starts if the temperature difference “dt” between the collector (T1) and tank (T2) is sufficient.
The loading of the tank with P2 is authorized by the control if the temperature difference “dt” between the heat exchanger (T4) and the tank (T2) is greater than the value programmed for “dt”.
The operation of the P1 & P2 pumps is independent.
T2
P2 _ _ _ %
System
8
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Extras
When the line is selected, press ( ) to highlight the line. You have the choice between 4 extra functions . The choices are not the same with all systems, see the specific system details for available extras.
Figure 2-12 Extras menu
Service---- --- -
English Time and date System
Extra off
External sensor no Protection func. Sensor options
Thermostat Function
This function is generally used to control an additional heat source to load up your primary solar tank in case solar energy is lacking. (See the Extra Function section.)
Cooling Function
The cooling function is generally used for cooling down the primary solar tank at time of high solar radiation. With this function you could dissipate excess energy to another heat zone. (Swimming pool or other basins for example, as illustrated in FIG. 2-14 below.) ( See Extra Function section.)
Figure 2-14 Function used to warm basin
T1
Extra Function used to control the pump to warm up another basin.
T3
P1
T2
P3
Suggestions:
- Pump controls for Fuel or Gas burner. . .
- Electrical element inside the solar tank. (Important: in this case you must connect a relay for switching the output.) (See FIG. 2-13 below.)
Figure 2-13 Extra function and external burner
T1
Extra Function to control the pump coupled with an external burner.
T3
P1
T2
P3
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Diffcontrol Function
The Diffcontrol function can be used to transfer the heat energy of one tank to another tank separately from the solar loading function. With this extra function you can control the temperature on both tanks and you can choose the different setting levels to adapt this function to your needs. (See examples in FIG. 2-15 and 2-16 below and refer to the Extra Function section for more information.)
Figure 2-15 Function used to warm secondary tank
T1
Extra Function used to control the pump to warm up another tank with temperature control on this tank.
TC = T3
P1
TW = T4
P3
Antistagnation Function
At high solar radiation the solar fluid is protected from stagnation, where solar fluid would turn into vapor. If the solar circuit (T1, T4 (when two collector fields)) is heated over 230°F (default value, changeable), the relay output P3 and the pump P1 are switched ON. You can choose whether or not to use the antistagnation function.
After the solar circuit is cooled down to 194°F (default, changeable), the P1 and P3 outputs are switched off.
Figure 2-17 Function used with free heat storage or underground discharge loop
T1
Antistagnation function build with 1 extra pump “P3” used to discharge the collector in free heat storage or under ground discharge loop...
Free heat
P3
P1
storage
T2
Figure 2-16 Function used to warm primary tank if there is insufficient solar energy
T1
Extra Function used to control the pump to warm up the primary tank in case of energy solar is no sufficient.
P1
TC = T3
P3
T2
TW = T4
Other heating system with tank. (Fuel, pellets, wood ….)
T2
Underground
loop
Figure 2-18 Function uses P3 to build and P1 manages liquid circulation
T1
Antistagnation function build with 1 extra valve “P3”, the primary pump “P1” will manage the liquid circulation.
P3
Free heat
P1
T2
storage
Underground
loop
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External Sensor
Figure 2-19 Select External Sensor
Service---- --- -
English Time and date US version yes System Extra off
External sensor no
Protection func.
Select the line “External sensor” and press ( ) to highlight the line. Now select with (+) or (-) for “yes” if your installation uses evacuated tube collectors. This choice can be used with the flat collector when the sensor is mounted on the external part of the collector.
This function can be used if the collector sensor is not directly mounted inside the collector. This function works by activating the pump every 30 minutes for 30 seconds to measure the correct temperature of the collector to avoid short charge cycles.
Protection Function
Figure 2-20 Select Protection Function
Service---- --- -
English Time and date US version yes System Extra off External sensor no
Protection func.
Once the line is selected, press ( ) to enter the submenu.
Figure 2-21 Enter submenu
Protection func.------------ -
Collector
Max temp 230°F Cooling no Overheat prot. yes Freeze prot no
Maximum temperature
Set the level to start the overheat protection for the collector array. (It is adjustable 230°F to 300°F with factory setting value at 230°F.) This value is referenced in the “Cooling” and “Overheat Protection” functions on page 13.
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Cooling
When the “cooling” function is set to “Yes,” it is also possible to activate the “Recooling” function.
Figure 2-22 Select Cooling from submenu
Protection func.------------ -
Collector Max temp 230°F
Cooling yes
Recooling no Overheat prot. yes Freeze prot no
This option is used to protect the collector fluid. It activates the solar pump P1 or P2 if temperature on the collector arrays T1 or T4 exceeds the “Max Temp” value even if the set maximum temperature in the tank is exceeded. The circulation stops when temperature has dropped 10°F. The pumps will be stopped if the water temperature in the tank reaches 200°F.
Recooling
Freeze protection
This option will keep the solar panel temperature T1 or T4 above the freeze setpoint (see below) by activating the pump P1 or P2.
This option could be used to reduce snow accumulation on the panel and increases the efficiency during the day or to avoid solar liquid damages.
CAUTION
Figure 2-23 Select Freeze Protection from submenu
It is preferable not to use this function in very cold regions in order not to use too much of the energy stored in the tank.
Protection func.------------ -
Collector Max temp 230°F Cooling yes Recooling no Overheat prot. yes
Freeze prot yes
Freeze prot temp 37°F
When the water temperature inside the tank is above the “Max Temp tank 1” and the collector temperature is 10°F below,
the pump is activated to cool the tank through the collector array (during the night, or under cloudy conditions). The pump will be turned off when the water temperature inside the tank has dropped to the setting level “Max Temp tank 1”or when the difference between the tank and collector array temperature is below 2°F.
Overheat protection
This function will stop all collector circulations (P1 and P2) when the collector temperature increases above “Max Temp” plus 10°F. This function is used to protect the elements of the installation (pipe, fitting, seals, etc. . . ).
WARNING
For safety reasons, this function must always be set to “Yes” to avoid overheating the system.
To activate the freeze and snow protection, press (+) or (-) to select the “Freeze Prot” line and press ( )to activate “Yes”. Now you have the ability to adjust the Freeze setpoint (adjustable -4°F to 45°F with a factory value of 37°F).
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Sensor Options
Impulse flow meter
The flow meter is used for energy measuring and monitoring. If no flow meter is installed (factory setting), you must manually enter (+) or (-) the flow rate in gallon / minute (GPM).
Generally you can see this value on the pump marking. It is adjustable .26 to 26.5 GPM with factory value at 1.0 GPM.
Figure 2-24 Sensor Options sub screen
Sensor options --- -
Imp. Meter no Flow (gal/min) 1.0 GDS1 NC GDS2 NC
If the impulse flow meter is installed (on T6 / PF) select “Yes”, then you must enter with (+) or (-) the flow meter characteristics in gallon / impulsion. It is adjustable 0.2 to 6.6 Gal / imp with a factory setting of 1.0 Gal / imp.
*When you use an impulse flow meter for energy measuring, generally you should connect the T5 sensor mounted on the collector return to have a more accurate calculation. (See the “Energy Measurement” section for more information.)
GDS1 (Grundfos Direct Sensor)
Your controller has 2 special inputs for analog sensor type VFS flow sensor or VPS pressure sensor. Generally the flow sensor is used for energy measuring and supervision, the pressure sensor is used only to supervise the pressure on the primary circuit.
Figure 2-25 VFS/ VPS option
Sensor options
Imp. Meter no Flow (gal/min)
GDS1 VFS 1-12 l/min
GDS2 NC
You have the choice between flow or pressure sensor with different scales.
VPS 0 – 4 bar” (0 -60 PSI) Pressure sensor
VPS 0 – 6 bar” (0 - 87 PSI) Pressure sensor
VPS 0 – 10 bar” (0 - 145 PSI) Pressure sensor
VFS 1 – 12 l/min” (.26 - 3 GPM) Flow sensor
VFS 2 – 40 l/min” (.5 - 10.5 GPM) Flow sensor
VFS 5 – 100 l/min” (1.3 - 26.5 GPM) Flow sensor
VFS 10 – 200 l/min” (2.6 - 53 GPM) Flow sensor
You can check the measuring value of the sensor in the submenu “Manual testing”. (See the “Operation” section.)
1.0
14
Note: The Grundfos Direct sensors also have the ability to measure the temperature. This is why if you choose the GDS1 input to connect a flow sensor “VFS”, you will have the ability to use the VFS sensor for energy measurement. (See the “Energy measurement” section for more information.)
CAUTION
To avoid electrical damage to controller and sensor, check the installation manual before electrical connection. Don’t forget to remove the power supply before connecting the sensors.
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GDS2 (Grundfos Direct Sensor)
Figure 2-26 GDS2 VPS
Sensor options --- -
Imp. Meter no Flow (gal/min) 1.0 GDS1 NC
GDS2 VPS 0-4 bar
GDS2 input is only reserved to connect a pressure sensor for supervision of the primary circuit. It is available with theGRUNDFOS VPS type with different scale.
VPS 0 – 4 bar” (0 - 60 PSI) Pressure sensor
VPS 0 – 6 bar” (0 - 87 PSI) Pressure sensor
VPS 0 – 10 bar” (0 - 145 PSI) Pressure sensor
See the installation manual for more information on electrical connections.
Warm sensor
On this menu you can choose the sensor used for the “warm” point temperature measure. To change the sensor, press ( ) to highlight the line and select your choice with (+) or (-). (With default value on “Auto”.)
Figure 2-28 Energy measurement submenu
Energy measurement --- -
Temperatures
Warm sensor Auto
Cold sensor Auto Flow Auto
– “Auto” The controller will automatically choose the corresponding hot sensor according to the system used (T1 or T4 collector sensors).
Energy Measurement
In this menu you can configure the sensors to be used for energy calculation.
Energy metering calculation logic: – To calculate the energy, the controller needs two temperature measurement points: “Warm” and “Cold,” along with flow rate.
Figure 2-27 Solar energy metering
Warm point
Function use for solar
energy metering.
P1
– “T3 The controller will use the PT1000 sensor T3 or T5
according to your choice.
GDS1
The controller will use the temperature sensing element of the Grundfos vortex sensor “VFS type”.
Cold point Flow meter
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Cold sensor
On this menu you can choose the sensor used for “cold” point temperature measure. To change the sensor, press ( ) to highlight the line and select your choice with (+) or (-). (The default value is set on “Auto”.)
Figure 2-29 Energy measurement cold sensor
Energy measurement --- -
Temperatures
Warm sensor Auto Cold sensor Auto
Flow Auto
– “Auto The controller will automatically choose the corresponding tank sensor according to the system used (T2 or T4 tank sensors).
– “T5 The controller will use the PT1000 sensor T5.
Flow
On this menu you can choose the sensor used for the “flow” measure. To change this sensor, press ( ►) to highlight the line and select your choice with (+) or (-). (The default value is set on “Auto”. )
Figure 2-30 Energy measurement flow
Energy measurement --- -
Temperatures
Warm sensor Auto
Cold sensor Auto
Flow Auto
– “Auto The controller will use the theoretical flow (gal/min) manually entered in the “Sensor options” section.
– “Impulse meter The controller will use impulse meter connected on the input T6”.
– “GDS1 The controller will use the temperature sensing element of the Grundfos vortex sensor “VFS type”.
– “GDS1 The controller will use the flow sensing element of the Grundfos vortex sensor “VFS type”.
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pump
r
pump
SL-DC Installation & Operation Manual
Pump P1
In this menu you can choose the type of the pump used on the output P1. To change the type of the pump press ( ►) to highlight the line and select your choice with (+) or (-).
Figure 2-31 Service_P1
Service---- --- -
System Extra off External sensor no Protection func. Sensor options Energy measurement
Pump P1 No SC
You will have 3 possibilities:
– “No SC” - No speed control or electric valves. Power relays are also possible. (>1W electric valves with additional resistor can be used.)
– “PhAC SC” - For standard pump with speed control. The speed regulation is done by TRIAC (phase control). Please check the following before changing:
- Your pump can work with this type of speed regulation.
- The minimum speed rating of the pump.
- The speed selector on your pump must be put on the maximum position.
You will have 4 possibilities:
No SC” - See description under “P1”.
Phase SC” - See description under “P1”.
PWM SC” - See description under “P1”.
Boost xmin” - For Booster pump.
Use this function when a second pump is installed in series, on the primary circuit to help the first pump to start the flow in the hydraulic circuit.
Figure 2-33 Service_P2_Boost
Service---- --- -
Extra off External Sensor no Protection func. Sensor options Energy measurement Pump P1 No SC
Pump P2 Boost 1min
You can choose the duration for the running time of P2 with (+) or (-). It is adjustable 1 to 10 minutes.
Figure 2-34 P2 used as a Booster pump
Collector T1 (°F)
Tan k1 T2 (°F)
Maxtemp Tank1
dT = T1 –T2
– “PWM SC” - For high efficiency PWM pumps with speed control. The speed regulation is done by PWM control (0-10V), available with Grundfos “Solar PM” type.
Pump P2
In this menu you can choose the type of the pump used on the output P2. To change the type of the pump press ( ►) to highlight the line and select your choice with (+) or (-).
Figure 2-32 Service_P2
Service---- --- -
Extra off External Sensor no Protection func. Sensor options Energy measurement Pump P1 No SC
Pump P2 No SC
P1 Main
P2 Booste
dTMax
dTMax
100%
0%
Boost time
(P2 running time)
dTMin
dTMax
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2 Service
SL-DC Installation & Operation Manual
Glycol
This is a type of solar fluid used in the installation. Pay attention to this parameter if you use the energy calculation; it has a direct impact on the energy calculation.
Figure 2-35 Service menu_Glycol
Service---- --- -
External sensor no Protection func. Sensor options Energy measurement Pump P1 No SC Pump P2 No SC
Glycol No
- “no Water liquid only
- “Dowfrost HD Water/ Glycol mix
Glycol mix
The quantity of Glycol in the fluid can be adjusted from 0 to 50%.
Figure 2-36 Service menu_Glycol mix
Factory setting
Figure 2-37 Service menu_Factory setting
Service---- --- -
Sensor options Energy measurement Pump P1 No SC Pump P2 No SC
Glycol No
Glycol Mix 0%
Factory setting no
NOTICE
If you want to reload all parameters with factory values, press ( ) to highlight the line. Then select “yes” with (+) key.
Now, press ( ) repeatedly to return to the main menu.
Reset operation time
Figure 2-38 Service menu_Reset OP time
For the purpose of error protection the chosen system and the time settings will not be reset.
Service---- --- -
Protection func. Sensor options Energy measurement Pump P1 No SC Pump P2 No SC
Glycol No
Glycol Mix 0%
Service---- --- -
Energy measurement Pump P1 No SC Pump P2 No SC
Glycol No Glycol Mix 0% Factory setting no
Reset op time no
If you want to reset all operation hours press ( ) to highlight the line. Then select “yes” with the (+) key.
Now, press ( ◄) again to return to the main menu.
CAUTION
This function will reset all stored data (power, energy, temperature. . . etc.)
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2 Service (continued)
SL-DC Installation & Operation Manual
Time graph temperature
See “Temperatures” section of menu for more information.
Time graph operation
See “Operation h” section of menu for more information.
Calibration sensors
Figure 2-39 Service_Calibration
Service---- --- -
Glycol No Glycol Mix 0% Factory setting no Reset op time no Time graf temp 1m Time graf op 1h
Calib sensors
Figure 2-40 Sensor T1
Sensor---- --- -
Sensor T1 0°F
Sensor T2 0°F Sensor T3 0°F Sensor T4 0°F Sensor T5 0°F
In this submenu you can calibrate all temperature sensors connected to your system.
NOTICE
Priority Tank
This is available only with two tank systems (2 and 3). In this menu you can choose a primary tank for the priority of loading.
Check the actual value of the sensors with a calibrated thermometer before adjusting. (The calibration range is -6°F to 5°F with a factory value of 0°F.)
Figure 2-41 Priority Tank
Service---- --- -
Glycol No Factory setting No Reset Op time No Time graph temp 5m Time graph Op 1h Calib sensors
Prio tank
You will have 3 possibilities:
– “No Prio” - No priority on the tanks. The two tanks are loaded independently; the only condition is that the “dt” value is sufficient to authorize the loading.
– “1” - The primary tank will be the tank managed by the sensor T2. It will be named with a small number “1” in the tank on the main screen.
– “2” - The primary tank will be the tank managed by the sensor T4. It will be named with a small number “2” in the tank on the main screen.
The primary tank will be loaded in priority and the second tank will be loaded when:
- The “Min Temp Prio” level is reached. (See the corresponding part.)
- The primary tank will reach the “Max Temp Tank 1 value adjusted on “setting” menu.
- The collector temperature is under the primary tank temperature.
In these cases the tank will be loaded up to the “Max Temp tank 2”.
No Prio
P1 // P2 function in system 5
Use this function to authorize running 2 pumps P1 and P2 at the same time. (The tank will be loaded through the two collectors.)
Figure 2-42 P1 // P2
Service---- --- -
Glycol No Factory setting No Reset Op time No Time graph temp 5m Time graph Op 1h Calib sensors
P1 // P2
No
To activate the function, press (+) or (-) to select “P1 // P2” line and press ( ) to activate “yes” with (+) or (-).
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3 Settings Menu
p
SL-DC Installation & Operation Manual
On this menu you have all the adjustable parameters of your installation. Several parameters are not available with all systems.
Maxtemp tank 1
Maximum value of desired water temperature on the tank1 during normal operation. (It is adjustable from 59°F to 203°F with factory value set at 149°F.)
dTMax tank 1
This is the difference between collector temperature T1 and tank1 temperature T2 used to start the main pump P1. (It is adjustable from 7°F to 72°F with factory value set at 12°F.)
dTMin tank 1
This is the difference between collector temperature T1 and tank1 temperature T2 used to stop the main pump P1. (It is adjustable from 3 to dTMax tank1 -3°F with factory value set at 3°F.)
dTMax return
Available only with system 6. This is the difference between tank1 temperature T2 and external space heating return T4 to start the preheating of this external space heating return through tank1. (It is adjustable between 7°F to 72°F; the default value is 12°F.)
Minimum rev pump
This is available only if “Phase Speed Control” is selected on the pump menu, as shown in FIG. 3-2 below.
Figure 3-2 Min rev pump_screen
Settings ----------------- -- -----
Maxtemp tank1 149°F dT Max tank1 45°F dT Min tank1 37°F Maxtemp tank2 149°F dT Max tank2 45°F dT Min tank2 37°F
Min rev pum
With (+) or (-) select the line “Min rev pump” and press ( ). Now you can choose the minimum speed of the pumps with (+) or (-). (It is adjustable 30 to 100% with factory value set at 50%.)
The speed of the pump is variable when the value of dt is between “dtFs” and “dtMin”.
Note: Be sure to start the pumps correctly. The start-up speed will always be 100% for two seconds.
Figure 3-3 Speed regulation with standard pump _ Phase speed control
50%
dTMin return 1
Available only with system 6. This is the difference between tank1 temperature T2 and external space heating return T4 to stop the preheating of the external circuit. (It is adjustable 3°F
to (dTMax return -3°F) with factory value at 5°F.)
dTFS: Fullspeed
This is the difference between collector temperature T1 and tank temperature T2 to have the speed (100%) of the pump. (It is adjustable between minimum “dTMax tank1” and maximum 90°F. The default value is 50°F.)
Figure 3-1 dTMax_Min graph
Collector T1 (°F)
Tan k1 T2 (°F)
P1
Maxtemp Tank1
100%
0%
dT = T1 –T2
dtMax
dt Fs
85%
dtMin
dt Fs
dtMax
100%
Pump startup
Min rev pump
30%
Controlled
dTMax
dTFs dTFs
dTMin
Figure 3-4 Speed regulation with high efficiency solar pump _PWM variation 0-10V
100%
Pump startup
Controlled
0%
dTMax
dTFs
dTFs
dTMin
OFF
100%
Control
100%
Control
100%
OFF
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3 Settings menu (continued)
SL-DC Installation & Operation Manual
Mintemp collector
This setting level is used to define a minimum temperature of the collector to authorize the solar loading. (It is adjustable between 32°F and 210°F. The default value is 32°F.)
Figure 3-5 Mintemp_screen
Settings ----------------- -- -----
Maxtemp tank1 149°F dT Max tank1 45°F dT Min tank1 37°F Min rev pump 50% dT Fs 86°F
Mintemp coll. 32°F
Maxtemp tank2
This is available only in systems with two tanks (2 and 3). This is the maximum value of desired water termperature on tank2. (It is adjustable 59°F to 203°F with a factory value 149°F.)
Delay P2
This is available only in system 7. This is the delay time for the start up of P2 after the pump P1 start up.
- With (+) or (-) select the line “delay P2” and press ( ).
- Now you can choose the delay for the P2 start up with (+) or (-). (It is adjustable 0 to 30 minutes with factory value set at 1 minute.)
Figure 3-6 P2 delay_screen
Settings ----------------- -- -----
dT Max tank1 68°F dT Min tank1 41°F Min rev pump 50% dT Fs 86°F MinTemp coll. 32°F
delay P2 1min
dTMax tank2
This is available only in systems with two tanks (2 and 3). This is the difference between collector temperature T1 and tank2 temperature T4 to start the main pump P1 with system 2 or pump P2 with system 3. (It is adjustable 7°F to 72°F with factory value 12°F.)
dTMin tank2
This is available only in systems with two tanks (2 and 3).This is the difference between collector temperature T1 and tank2 temperature T4 used to stop the main pump P1 with system 2 or pump P2 with system 3. (It is adjustable from 3 to dTMax tank2 -3°F with factory value set at 3°F.)
Note: With a system with two tanks, you can choose a priority tank in the “Service” menu, submenu “Priority tank”. You can also choose the time of the loading cycle for the secondary tank in the submenus “Prio tank load” and “Prio tank break”.
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3 Settings menu
Extra Functions
SL-DC Installation & Operation Manual
Thermostat function
This is available only if the extra function “Thermostat” is selected in submenu “Extra”.
Figure 3-7 Thermostat
Water temperature on top of tank1 T3 ( F)
T3 start + hysteresis
T3 start
Extra P3
0
Start
This is the setpoint to start the additional pump P3 when the water temperature on top of the tank T3 falls under this setpoint. (It is adjustable 68°F to 194°F with factory value 104°F.)
Hysteresis
Cooling function
This is available only if the extra function “cooling” is selected on submenu “Extra”.
Figure 3-8 Cooling cycles
Cooling start
Cooling stop
(start – hysteresis)
Water temperature on top of tank1
P3
T3 (°F)
Start
This is the setpoint to start cooling the tank (by activating P3 output) to another heat storage, for example, when the water termperature in the top of the tank (T3) is above the setpoint. (It is adjustable 68°F to 194°F with factory value 104°F.)
Hysteresis
The value of the hysteresis stops the additional pump P3 when the water temperature on the top of the tank T3 is more than start temperature plus hysteresis value. (It is adjustable 3°F to 54°F with factory value 18°F.)
The value of the hysteresis to stop the cooling of tank1 when the water temperature on top of the tank (T3) is under Cooling start temperature minus hysteresis value. (It is adjustable 3°F to 50°F with factory value 18°F.)
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3 Settings menu (continued)
SL-DC Installation & Operation Manual
Antistagnation function
This is available only if the extra function “anti-stagnation” is selected on submenu “Extra”.
Figure 3-10 Antistagnation Cycles
Start level
Stop level
Standard
loading cycle
Antistagnation cycle
if P1 authorised
Collector (T1°F)
P3
Tank (T2°F)
P1
Start level
The setpoint on collector (T1) will start the function. The pump P1 will be turned on to discharge the warm temperature of the collector through the output(s) P1 and P3. (It is adjustable 32°F to 392°F with factory value 230°F.)
Stop level
Differential control function
This is available only if the extra function “diff control” is selected on submenu “Extra”.
Figure 3-9 Diff_control
MaxCold
Tank
MinWarm
tank
dTMax
dTMin
Extra P3
Warm storage TW Cold storage
TC
Max cold tank
This is the maximum level on tank1 to stop the exchange function (T3 = TC). (It is adjustable 59°F to 203°F with factory value 149°F.)
Min warm tank
This is the minimum level on tank 1 to start the exchange function (T4 = TW). (It is adjustable 32°F to 203°F with factory value 59°F.)
The setpoint on collector (T1) will stop the antistagnation function, the output(s) P1 and P3 will be turned off. (It is adjustable 32°F to 302°F with factory value 194°F.)
Ouput option
The output(s) will be activated if the antistagnation function is started (P1 and P3 ,or P3 only).
dTMax
This is the value of the difference between cold and warm storage to start the exchange function. (It is adjustable 5°F to 72°F with factory value 18°F.)
dTMin
The is the value of the difference between cold and warm storage to stop the exchange function. (It is adjustable 3°F to 54°F with factory value 3°F.)
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4 Operation Menu
_
r
_
r
SL-DC Installation & Operation Manual
Figure 4-1 Operation menu screen
Operation----------------- -- -----
Automatic (Active)
OFF
Manual testing
Automatic and OFF operation
- To put your system in Automatic operation, press (+) or (-) to select the “Automatic” line. Then, press ( ►) to activate this working mode.
- To put your system in OFF mode, repeat the same sequence of above. A small “OFF” icon will be displayed on the main screen.
Manual testing operation
Figure 4-2 Select manual testing
Operation----------------- -- -----
%0 1 pmuP
Pump 2 (or valve) 0%
%0 knaT T1 _ _ °F T2 _ _°F T3 _ _ °F T4_ _°F T5 _ _ °F GT
°F F _ _ gal/min P _ _ Ba
Figure 4-3 Select manual testing
Operation----------------- -- -----
%09 1 pmuP
Pump 2 (or valve) 0%
%0 knaT T1 _ _ °F T2 _ _°F T3 _ _ °F T4 _ _°F T5 _ _ °F
°F F _ _ gal/min P _ _ Ba
GT
Note: When you exit this menu all outputs are turned off.
Press ( ◄) repeatedly to return to the main menu.
Operation hours menu
In this menu you can see the graph for operation hours, dT, power and energy registered by your controller.
Figure 4-4 Operation hours screen
*
Operation h-------------- -- --- --
Operation _ _ h
F°_ _ Td Power _ _BTU/h Energy _ _BTU
gal _ _ olumeV
SD card OFF
Figure 4-5 Op hours chart
In this mode you can check the status of Pump1, Pump2/Valve and extra outputs. You can also check the values of all sensor inputs.
Note: The sensor inputs not used are noted with the maximum value.
- To activate the output select the desired line with (+) or (-) and press ( ►) to highlight this line. Now with (+) or (-) you can test the different ouputs.
Pump activation starts with the minimum value xx% adjusted on the “Setting” menu (see below “Pump speed”) and you
can increase this value up to 100% by 5% steps with (+) key.
24
-+
Operation 0.0h
The graph symbol seen in FIG. 4-4 and FIG. 5-1
*
indicates that there is a chart of this data recorded over time. It can be set in the “Service / Time graph Op” menu on page 19. To view graph press ().
0d 00h
Page 25
4 Operation menu (continued)
SL-DC Installation & Operation Manual
- With (+) or (-) select the line “Time graf op” and press ( ) to highlight the line.
- Now you can change the scale with (+) and (-). It is adjustable 1 to 48 hours with factory value 1h.
- Pres ( ◄) repeatedly to return to the main menu.
Data logger “SD card”
Your controller also has the ability to store all data and parameters of the installation on an SD card. This feature is very useful for viewing and analyzing the efficiency of your solar installation, and it can also configure your installation in your computer.
Once the SD card is inserted, you must activate it.
- Select the SD card line with (+) or (-) and press ( ) to highlight this line.
- Now with (+) or (-) you can turn ON or turn OFF the SD card.
SD card ON => the SD card is already working SD card OFF => the SD card is out or deactivated
Note: The storage of data on the SD card will be effective only when the SD card is inserted and activated. All data previously registered by the solar controller will not be visible on the computer. A small SD card logo on the main screen is visible when the SD card is inserted and activated.
IMPORTANT
To check the settings and logged data, plug the SD card into the SD card slot on your computer
NOTICE
The software for reading the logged files on the SD card is pre­installed on the SD card from the factory.
If the window in Figure 4-6 (below) does not automatically open, select the SD card slot driver under the “My Computer” menu. Make sure that the log files WExxxx.dat and WEPARA. ini are in this folder. If not, the SD card was not activated to log data from the controller.
Do not extract the SD card before deactivation.
Software is not compatible with Apple / MAC computers.
Figure 4-6 Log files screen
WExxxx.dat WEPARA.ini
25
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SL-DC Installation & Operation Manual
4 Operation Menu
- Double-click on “DataViewer” application to run software and select “OK” on start screen, as shown in Figure 4-7.
Figure 4-7 DataViewer screen
You have two tabs to choose from: “Charts” and “Settings” (Figure 4-8).
By selecting the “Charts” tab, you are able to view temperature, pump, flow and energy curves. By selecting or un-selecting check-boxes, you can activate or deactivate different curves.
Figure 4-8 Charts screen
On the right-hand side of the “Charts” tab you can change the time period shown in the graphs. You can also select different sensors, pumps, flow-sensors and energy values that you want to see in the graph. This is shown in Figure 4-9 on page 27.
26
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4 Operation menu (continued)
Figure 4-9 Charts screen_handling
SL-DC Installation & Operation Manual
The “Settings” tab allows you to view all of the available settings of your control unit. It also allows you to change different values for programming the differential control. Definitions and explanations of values can be found in this manual.
Figure 4-10 Settings screen
27
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SL-DC Installation & Operation Manual
4 Operation Menu
Make the necessary changes to the control setting by choosing values from the drop down menu. Once the settings are to your satisfaction, press the “Write” button and the changes will be saved to the SD card.
Figure 4-11 Write to SD card
After closing the software you can safely remove the SD card from your computer and plug it back into the SD slot of the differential control unit.
Once the SD card is installed in the differential control, you will be asked if you want to update the control unit to apply the new settings. Choose “YES” if you want to do so. Once “YES” has been selected, the differential control unit has been updated with the values you selected from Figure 4-11.
Note: For trouble-shooting the log files WExxxx.dat and WEPARA.ini can be emailed to the Lochinvar / TiSUN service
partner of your choice to help you maintain and optimize your solar system.
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5 Temperatures Menu
SL-DC Installation & Operation Manual
Figure 5-1 Temperatures menu screen
Temperatures --- --
Collector 1 _ _°F
Collector 2 _ _°F
Tank1 Bottom _ _°F Tank1 Top _ _°F
In this menu you can see the instantaneous values of all sensors connected. – With (+) or (-) you can select a sensor and see its time graph by pressing ( ). – For information about the graph symbol in FIG. 5-1 see the bottom of page 24.
Figure 5-2 Temperatures time graph
82
50
18
-+
Collector1 _ _°F
0 :00
Figure 5-3 Temperatures time graph screen
Service------------- - ------
Pump P2 No SC Glycol No Glycol Mix 0% Factory setting no Reset op time no
Time graf temp 5m
Time graf op 1h
- With (+) or (-) select the line “Time graf temp” and press ( ►) to highlight the line.
- Now you can change the scale with (+) or (-). (It is adjustable 1 to 60 minutes with factory value 5m.)
- Press () repeatedly to return to the main menu.
- Move the time cursor with (+) or (-) to view the complete scale. When you reach the end of the first window, the graph will change to show another 100 points.
- You can change the scale of these graphs on the “Service” menu in the submenu “Time graph temp”.
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6 Special Functions
SL-DC Installation & Operation Manual
Pump exercise function
If pumps were not activated during the previous 48 hours, they will be activated for 15 seconds to avoid seizing of the pumps.
Dimmer function
For better energy efficiency, the controller backlight is switched OFF when no key is pressed for 15 minutes.
Security function
To prevent mistakes after installation, all critical parameters (system and extra function) are not accessible after 4 hours power ON. If you want to modify these parameters, you must unplug the controller, then plug it back in. No settings are lost when unplugging, or after a power failure.
After 4 hours you can still change all the other parameters to optimize your system.
Others
Corresponding value for sensor PT1000: (To be checked with an Ohmmeter, only when the sensor is disconnected.)
-10°C / -14°F 960 ohms
0°C / 32°F 1000 ohms 10°C / 50°F 1039 ohms 20°C / 68°F 1077 ohms 30°C / 86°F 1116 ohms 40°C / 104°F 1155 ohms 50°C / 122°F 1194 ohms 60°C / 140°F 1232 ohms 70°C / 158°F 1271 ohms 80°C / 176°F 1309 ohms 90°C / 194°F 1347 ohms 100°C / 212°F 1385 ohms 120°C / 248°F 1461 ohms 140°C / 284°F 1535 ohms
30
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Notes
SL-DC Installation & Operation Manual
31
Page 32
Revision Notes: Revision A (ECO C06520)
initial release.
SL-DC-I-O Rev A
9/10
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