Little Wonder Edger User Manual

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OWNER’S
MANUAL
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Welcome To The World Of Mantis Gardening!
Here’s your new Mantis Edger... designed for proud homeowners who want to make their yard look like a showcase!
With your new Mantis Edger, you’ll have the neatest edge in the neighborhood. The patented cross-blade system cuts through overgrown grass quickly and easi­ly. It’s ideal for edging in confined or narrow areas where traditional wheeled edgers can’t reach.
Once you know how to use your Mantis Edger correctly, we guaran­tee you’ll love it. So first, please read this manual and watch the enclosed video. They show, step by step, how to use your edger safely and how to get the best edging results.
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Table of Contents
Safety Rules & Warnings ........................... 3
Safety Decals ............................................. 4
Engine & Fuel Warnings ........................... 4
Assembly ................................................... 6
Edger Diagram ........................................... 7
Mixing Fuel ............................................. 10
Starting Instructions ................................ 11
Additional Information .......................... 12
What to Do Just in Case .......................... 13
Edging Instructions ................................. 14
Blade Replacement .................................. 16
Maintenance ............................................ 17
Storage ...................................................... 20
Troubleshooting Tips .............................. 22
Specifications .......................................... 24
Service Maintenance Guide ..................... 24
Mantis Edger Assembly Layout ............... 26
Engine Parts Assemblies .......................... 28
Limited Warranty Information ............... 32
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Safety Rules & Warnings
You will notice throughout this Owner’s Manual Safety Rules and Important Notes. Make sure you understand and obey these warnings for your own protection.
I. Special Safety Information
II. Safety & Warnings
WARNING • DANGER
ATTENTION: THIS SYMBOL POINTS OUT
OUR IMPORTANT SAFETY INSTRUCTIONS.
WHEN YOU SEE THIS SYMBOL,
HEED ITS WARNING! STAY ALERT!
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WARNING • DANGER
TO REDUCE THE POTENTIAL FOR ACCIDENTS, COMPLY
WITH THE SAFETY INSTRUCTIONS IN THIS MANUAL.
FAILURE TO COMPLY MAY RESULT IN SERIOUS PERSONAL
INJURY, AND/OR EQUIPMENT AND PERSONAL DAMAGE
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The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth defects or other reproductive harm.
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WARNING:
WARNING • DANGER
IMPROPER USE OR CARE OF THIS
EDGER OR FAILURE TO WEAR PROPER
PROTECTION CAN RESULT IN SERIOUS INJURY.
READ AND UNDERSTAND THE RULES FOR SAFE
OPERATION AND ALL INSTRUCTIONS IN THIS MANUAL.
WEAR HEARING AND EYE PROTECTION.
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III. Safety Decal Information
An important part of the safety system incorporated in this edger are the warning and information decals found on various parts of the edger. These decals must be replaced in time; it is your responsibility to replace these decals when they become hard to read. The location and part numbers of these decals are illustrated on page 27.
DIRECTION OF ROTATION
ROTATING BLADE
WARNING • DANGER
IF THE EDGER IS USED IMPROPERLY OR SAFETY PRECAUTIONS ARE NOT
FOLLOWED, THE USERS RISK SERIOUS INJURY TO THEMSELVES AND OTHERS.
READ AND UNDERSTAND THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS EDGER.
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IV. Warnings - Do’s
Read and understand the owner’s manual. Pay particular attention to all sections regarding safety.
Always keep a firm grip on both handles
while the blade is moving and/or the engine is running. BE AWARE! The blade may coast after throttle trigger is released. Make sure blade has come to a stop and engine is off before letting go of the edger.
Always maintain a firm footing and good balance. Do not overreach while operating the edger. Before you start to use the edger, check the work area for obstacles that might cause you to lose your footing, balance, or control of the machine.
Always keep area clear of children, pets, and bystanders.
Always stay alert. Watch what you are doing and use common sense. Do not operate edger when fatigued.
Always dress properly. Do not wear loose clothing or jewelry, which may get caught in moving parts. Use sturdy gloves. Gloves reduce the transmission of vibration to your hands. Prolonged exposure to vibration can cause numbness and other ailments. Wear non-skid footwear to ensure secure and proper footing.
Always wear ear and eye protection.
Eye protection must meet ANSI Z 87.1. To avoid hearing damage, we recommend hearing protection be worn whenever using the equip­ment.
Always keep a safe distance between two or more people when working together.
Always inspect your edger before each use and ensure that all handles, guards and fasten­ers are secure, operating and in place.
Always maintain and examine your edger with care. Follow maintenance instructions given in manual.
Always store edger in a sheltered area (a dry
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100603
100602
100601
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place) not accessible to children. The edger, as well as fuel, should not be stored in a house.
V. Warnings - Don’ts
Don’t use edger with one hand. Keep both
hands on handles with fingers and thumbs encircling the handles, while blade is moving and engine is running.
Don’t overreach. Keep a good footing at all times.
Don’t attempt to clear blade while the
engine is on. Never try to remove jammed
material before switching the engine off and making sure the blade has stopped completely.
Don’t allow children or incapable people to operate this edger.
Don’t operate while under the influence
of alcohol or drugs.
Don’t attempt to repair this edger.
Have repairs made by a qualified dealer or repairman. See that only original Mantis parts are used.
WARNING • DANGER
HANDLE FUEL WITH CARE; IT IS HIGHLY FLAMMABLE. FUELING A HOT ENGINE OR NEAR AN IGNITION
SOURCE CAN CAUSE A FIRE AND RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.
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VI. Engine/Fuel Warnings - Do’s
Always use fresh gasoline in the fuel mix-
ture. Stale gasoline can cause damage.
Always pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent arm or hand injury.
Always operate engine with spark arrestor installed and operating properly.
The use of spark arrestor mufflers is required by law in the state of California (Section 4442 of the California Public Services Code), as well as in other states or municipalities. Federal laws apply on federal lands.
VII. Engine/Fuel Warnings - Don’ts
Don’t fuel, refuel or check fuel while smoking, or near an open flame or other igni-
tion source. Stop engine and be sure it is cool before refueling.
Don’t leave the engine running while the edger is unattended. Stop engine before
putting the edger down or transporting from one place to another.
Don’t refuel, start or run this edger indoors or in an improperly ventilated area.
Don’t run engine when electrical system causes spark outside the cylinder. During
periodical checks of the spark plug, keep plug a safe distance from cylinder to avoid burning of evaporated fuel from cylinder.
Don’t check for spark with spark plug or plug wire removed. Use an approved tester.
Don’t crank engine with spark plug removed unless spark plug wire is disconnect­ed. Sparks can ignite fumes.
Don’t run engine when the odor of gasoline is present or other explosive conditions exist.
Don’t operate the edger if gasoline is spilled. Clean up spill completely before start­ing engine.
Don’t operate your edger if there is an accumulation of debris around the muffler and cooling fins.
Don’t touch hot mufflers, cylinders or cooling fins, as contact may cause serious burns.
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Assembly
WARNING • DANGER
IMPROPER ASSEMBLY OF THIS EDGER
CAN RESULT IN SERIOUS INJURY.
MAKE SURE TO FOLLOW ALL
INSTRUCTIONS CAREFULLY.
IF YOU HAVE ANY QUESTIONS
ABOUT THE EDGER ASSEMBLY,
CONTACT YOUR LOCAL
AUTHORIZED MANTIS DEALER
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Your Mantis Edger comes partially assembled; you must install the handlebars and clip in the throttle cable. The Mantis Edger can be assembled by one person, but will be easier with help from a second person. Assembly will take just a few minutes if you follow the directions.
First, take all items out of the carton. Save the cardboard box to prop up the engine for ease of assembly.
The list on page 7 shows the parts that come with your edger. Check to make sure you have all of them. The bag of hardware is in the plastic bag containing the Owner’s Manual and Video.
To assemble your Mantis Edger, you’ll need a flat head screwdriver. We suggest that you first install all nuts and bolts only “finger tight” - that is, one-half to one full turn ­then, fully tighten after you’ve completed assembly.
The nuts are self-locking, but you must use a screwdriver to tighten them completely.
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KEY # DESCRIPTION QTY PART #
1 Screw M5 x 36 mm 4 100500 2 Nut Nyloc 5mm 4 100501
Main Body 1 44 Handle Right 1 100225 45 Handle Left 1 100226 46 Handle Cross Brace 1 100227 48 Handle Clamp 1 100532 52 Bolt 1/4” x 5.5” 1 100533 53 Knob 1 100232
Mantis Edger Parts List
7
1
1
1
1
2
2
2
46
53
48
52
45
44
see pages 26 & 27 for parts explosion
NOTE: Please use the Part No.
when ordering any parts
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Step 1
Step 2
Step 3
Step 4
Insert the bolt through the right handle (with the throttle trigger) and through the main body of the Edger with the point of the plas­tic washer facing down towards the blades.
After taking all parts out of the carton, turn the cardboard box over and rest the engine on top of it for ease of assembly.
Slip the flat handle clamp (key #48) onto the long bolt (key #52) so that the hex head fits into the recessed area.
Place the second handle over the bolt that now protrudes from the other side and secure it with the large plastic wing nut from the hardware bag. Do not overtighten the wing
nut.
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Step 5
Step 6
Step 7
Holding the nut in place, tighten the screw on each side with a flat head screwdriver.
Place the handle cross brace (key #46) between the handles and lay the throttle cable and wire into the clips of the right­hand handle brace.
Line up the holes in the brace with the holes in the handle tubing and attach the brace with one screw (key #1) and one nut (key #2) on each side.
Your Mantis Edger is now fully assembled!
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Your Mantis Edger comes with a free pre­measured bottle of two-cycle engine oil. Here’s how to mix the oil with the gas.
1. Pour 1/2 gallon of the gasoline into a safe one gallon container. Do not mix the fuel and oil in the engine fuel tank.
2. Add the Mantis two-cycle engine oil (2.6 ounces pre-measured) to the gasoline and mix. Then add the other 1/2 gallon of gasoline. (50:1 ratio)
3. Screw the cap onto the gasoline can, and swirl the can to blend the oil and gas.
4. Carefully pour the fuel mix into the Mantis Edger’s fuel tank. After putting the fuel tank’s cap back on, wipe up any spilled fuel from tank and gasoline can.
IMPORTANT:
Two-cycle fuel separates and ages. Do not mix more than you will use in a month. Using old fuel can cause difficult starting or engine damage. Shake fuel container to thoroughly mix fuel before each use. Do not attempt to run your engine on gasoline only; use the proper fuel mixture.
Fuel Mix and Fueling
WARNING • DANGER
FUEL IS EXTREMELY FLAMMABLE. HANDLE IT WITH CARE. KEEP AWAY FROM
IGNITION SOURCES. DO NOT SMOKE WHILE FUELING YOUR EQUIPMENT.
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Your Mantis Edger is powered by a two-stroke, air cooled engine which requires a fuel mixture of gasoline and two-cycle oil.
Use a mixture of 50 parts unleaded regular gasoline and 1 part two-cycle oil (50:1). Use branded 89 octane (R+M+2) unleaded gasoline or gasohol (max. 10% ethyl alcohol, or 15% MTBE, no methyl alcohol).
Need more pre-measured engine oil? Contact your local authorized Mantis dealer.
Remember...
•Always mix two-cycle oil with gasoline before fueling your edger. Never, ever run your Edger on gasoline alone. This will ruin your engine and void all warranties.
• Always use a clean gas can and always use unleaded gas.
• Never try to mix the oil and gasoline in the engine fuel tank.
•Always mix gasoline and oil in the proper proportions: 1 gallon of unleaded gasoline to 2.6 ounces of two-cycle engine oil. (50:1 ratio)
IMPORTANT NOTE:
DO NOT use old or stale oil/gasoline mixture. Always use the proper oil/ gasoline mixture. If you do not, your engine will suffer rapid, permanent damage and you will void the engine warranty.
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Starting Instructions
To Start Your Mantis Edger for the First Time:
Fill the fuel tank with the proper oil/gasoline mixture (see previous section). Hand tighten the gasoline cap until it’s just snug.
Place the start/stop switch into the “start” position (Picture 1).
Lay the Edger flat on the ground for the following steps.
Pull out the choke button to close the engine choke (Picture 2).
Locate the purge bulb on the upper right of the engine, in front of the fuel tank (Picture 3). It sends fuel into the carburetor for easy starting. Press the purge bulb until you see fuel flow through the clear fuel return line. Since you’re starting “cold,” you may need to press six to eight times. As soon as fuel starts flowing through the clear fuel line, stop pressing!
Place one foot on the cross-brace, and pull the starter cord (Picture 4) slowly until resistance is felt. Then give the recoil starter cord a few short, brisk pulls until the engine fires. During cold starting, you may need to pull at least three or four times before the engine fires (coughs and sputters).
NOTE: When the choke is closed, never pull the cord more than four or five times. Overpulling may cause flooding. Also, bear in mind that, when the engine fires, it only coughs or sputters, and will not run on choke.
Push in the choke button to open the choke (Picture 5)
Then, pull the starter cord again. The engine should start and run. Let the engine warm up two to three minutes before using.
Follow these steps whenever you are starting the engine “cold,” or when the engine has run dry and you have just added fuel. Remember, always use short, brisk pulls. Don’t give the cord a long, forceful yank. And, do not let the
cord snap back into the starter housing.
Picture 1
Picture 2
Picture 3
Picture 4
Picture 5
WARNING
AVOID ACCIDENTAL
BLADE ENGAGEMENT
DO NOT SQUEEZE THE
THROTTLE TRIGGER
WHEN STARTING. MAIN-
TAIN PROPER IDLE
SPEED ADJUSTMENT
(3000-3200 RPM).
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Starting a Warm Engine
Slide start/stop switch to the START position.
Push choke button into the RUN (open) position.
If there is no fuel in the clear return line, push primer bulb 3-4 times or until fuel is visible in the line.
Pull starter rope using short pulls, 1/2 to 2/3 of the rope length.
If engine fails to start in 4 pulls, use “First Time” starting procedure on page 11.
With engine running and both hands on the handles, squeeze throttle trigger gradually to increase the engine speed and engage the blade.
Starting Instructions
...continued...
Never use starting fluids as they will cause permanent engine damage. Using them will void the engine warranty.
Before you use the tiller, read the Safety & Warning rules on pages 3-5.
Additional Information
WARNING • DANGER
IF ENGINE DOES NOT STOP WHEN SWITCH
IS PUT IN THE STOP POSITION, RELEASE THE THROTTLE, ALLOW ENGINE TO IDLE.
PUT THE EDGER DOWN AND PULL
THE CHOKE BUTTON OUT TO COLD
START (CLOSED) POSITION.
CHECK AND RETURN START/STOP SWITCH TO ON POSITION BEFORE
STARTING ENGINE AGAIN.
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won’t turn unless you squeeze the throttle lever on the handlebars. And, when you release the throttle lever, the blade will stop.
A Tip for Extending Your Engine’s Life
After you start your engine, let your edger warm up for two to three minutes before you use it. Then, before you put your tiller away, let it idle for a minute to give the engine a chance to cool down.
How to Stop the Engine
Simply push the start/stop switch to “stop” (see picture). This will stop the engine instantly. If it should ever fail to do so, just pull out the choke button. The engine will stop at once.
About the Choke
The choke controls the amount of air drawn into the engine. Your edger will run only if the choke is open - that is, if the choke button is pushed in.
A Special Feature (with the idle set and the engine running)
Even when the engine is running, the blades
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What To Do Just In Case
If you follow the normal starting procedure, you should have no problem starting your edger. But, just in case you do have problems, here’s what to do.
Make sure the start/stop switch is on “start.” You’d be sur­prised how many people forget to slide the switch into the “start” position.
If the switch was on “stop” when you pulled the cord, you may have flooded the engine.
Starting a Flooded Engine
• First, examine the spark plug. Use a 3/4 inch spark plug wrench (Picture 1).
• Remove the cap over the spark plug.
• Unscrew the spark plug (Picture 2).
If the end of the spark plug is wet, the engine may be flooded. Make sure the switch is in the stop posi-
tion, disconnect spark plug wire and remove plug. Use a paper towel or a clean rag to dry the spark plug, then, with the spark plug out of the engine, pull the starter cord several times. Shake the fuel out of the inside of the plug and air dry. Next,
replace the spark plug. Use the wrench to tighten it and replace the cap. Next, put the switch in the start position and pull the choke button out. Pull the starter cord three or four times until the engine coughs or sputters. Open the choke (push the choke button in) and pull the cord a few times. The engine should start and run.
Picture 1
Picture 2
Picture 3
WARNING
MAKE SURE THE START/STOP SWITCH IS IN THE
STOP POSITION. KEEP PLUG WIRE AWAY FROM
ENGINE TO AVOID UNINTENTIONAL SPARK.
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IMPORTANT NOTE:
To avoid possible damage to the Threads, do not try to remove the plug from a hot aluminum cylinder head.
If the end of the spark plug is dry, check to see if the fuel line is blocked. The fuel line runs from the fuel tank to the carburetor. Pull it off at the carburetor end. Fuel should drip slowly from the line. Wipe off any excess or spilled fuel.
If fuel does not drip from the line, check the line for any bends or pinches (Picture 3). Kinks in the line restrict the flow of fuel to the engine. Just straighten out the line. Reconnect. Then follow the normal starting procedure.
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Here’s Another Way to Start Your Mantis Edger
If you follow the previous steps and your engine still won’t start, try this:
1. Slide the switch to “start.”
2. Push the choke button to open the choke.
3. Press the plastic bubble 5 to 6 times.
4. Give the starter cord a few short, quick pulls. The engine should start and run.
5. If the engine does not start, then pull out the choke button to close the choke. Pull the starter cord four to five times. The engine should sputter and cough.
6. After the engine sputters, push the choke button in. Then pull the starter cord. The engine should start and run.
What To Do Just In Case ...continued...
7. If the engine still does not start, repeat steps 2 through 6.
8. If the engine still does not start, call your local authorized Mantis Dealer.
IMPORTANT NOTE:
Never use starting fluids as they will cause permanent engine damage. Using them will void the engine warranty.
Before you use the edger, read the Safety & Warning rules on pages 3-5.
Edging Instructions
The Mantis Edger is very easy and simple to use. For some people, it may take a few edgings to become an expert.
Thoroughly inspect the area where the edger is to be used and remove all stones, sticks, wires, and other foreign objects.
Adjust blade height (Picture 1). With a new blade, try the second hole closest to the operator.
With both arms fully extended downward (Picture 2), hold both handle grips firmly. With the engine running, pull the throttle trigger to increase engine speed to full throttle. Always run the engine at full throttle when edging.
If blade is not deep enough, or if digging is too deep, adjust blade height or slightly raise or lower handles to suit depth required. (Picture 3). However, it is always more comfortable and relaxed to have arms fully extended downward.
Picture 1
Picture 2
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As cutting actions begins, push the Mantis Edger for­ward so that the blade can cut the edge as you move for­ward. (Picture 4).
Continue at a moderate pace until you are familiar with the controls and the handling of the Mantis Edger.
If blade jams or stops in the ground, lower handles or pull back unit and recommence (Picture 5). Control engine and cutting speed to suit work being done When cutting efficiently, engine speed should be full throttle under load.
Edging Along a Concrete Edge
For the position of the blade, align the edge guide on top of the blade cover with the edge of the concrete. If the blade hits the concrete, lower the handle and reposi­tion the blade at the side of the concrete. Even if the grass is growing over the concrete and you cannot see the edge, you can feel the edge of the concrete
with the rotating blade by slightly tilting the handles of the edger sideways, away from the concrete, so that the blade tilts towards the con­crete and touches or “kisses” the concrete edge and acts as a guide (Picture 6). Edger blades are
made from high tensile hardened spring steel and will last a long time. Once the edge is established, the second and subsequent times around are very fast.
Sideways Tilting
Lower either the left or right handle to achieve angled cutting along walls or fences (Picture 7).
Picture 3
Picture 4
Picture 5
Picture 6
Picture 7
WARNING
KEEP INSIDE OF BLADE GUARD CLEAN, ESPECIALLY
IN WET CONDITIONS. A CLOGGED GUARD CAN SLOW
DOWN OR STOP BLADE ROTATION AND MAY CAUSE
DAMAGE TO AUTOMATIC SAFETY CLUTCH. ALWAYS
OPERATE BLADE AT FULL THROTTLE WHEN EDGING.
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IMPORTANT NOTE:
The Mantis Edger is equipped with a cen­trifugal clutch. DO
NOT run edger engine at low speeds or, if blade is jammed, at high engine speeds as clutch shoes will prematurely wear out and cause damage.
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Blade Replacement
1. Stop engine. Unplug the spark plug wire. Clean area around dust cover and pry debris out with a screw­driver (Picture 1).
2. Through dust cover, place 14mm or 9/16” socket wrench. On blade end of shaft, place 18mm or adjustable wrench on blade nut (Picture 2).
3. Unscrew nut counter-clockwise (normal right hand thread).
4. Remove one small washer, one large washer and two blades (Picture 3). Before installing blade and washers, clean all grit and grease. Assemble these parts clean and dry. Fit large washer, new blades with spiggots of one blade interlocking with holes on opposite blade, large washer, two small washers, and nut. Tighten nut.
5. Clean plastic dust cap and housing; press back by gently tapping into place. Clean inside blade cover of any built­up dirt.
Loose Blade
Follow steps 1 and 2 of Blade Replacement and tighten nut clockwise.
Picture 1
Picture 2
Picture 3
Picture 4
WARNING
USE ONLY MANTIS BLADES. OTHER BLADES HAVE LARGER SIZE HOLES (1/2”) WHICH WILL CAUSE OUT-OF-BALANCE VIBRATIONS WHICH
WILL DAMAGE UNIT AND CAUSE INJURY.
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WARNING
DO NOT RUN ENGINE
WITHOUT BLADE TIGHTENED
TO BLADE SHAFT AS GEAR
DAMAGE WILL OCCUR.
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Lubrication of Gears
There is usually sufficient grease to last at least 4 years or 100 hours of domestic use before topping it up. The grease in the gear case should be filled up according to use by adding light, free-flowing grease (available from Mantis, P/N #9985) through screw hole marked “fill” (Picture 4). Use a suitable filling gun or squeeze grease pack. Remove screw marked “bleed.” Squeeze in 3-4 pumps of grease, until it comes out of the bleed hole. Refit fill screw.
NOTE: Do not use light or heavy gear oil as it might leak out. If gear case shows leakage, tighten all screws or replace O-ring. Refill casing.
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Maintenance
Check the Air Filter Often
A wet or dirty air filter can affect the way your engine starts, performs, and wears. So, it’s a good idea to check your air filter at least once a month.
If you work in dusty soil, or if you want to be on the safe side - then check your filter more often (for instance, before each use). But be sure to replace it at least once a year, in the spring or fall. Clean or change it as needed. It is recommended to change the air filter yearly.
How to Check, Clean, and Change the Air Filter
1. Loosen the wing nut on the side of the air-cleaner cover (Picture 1).
2. Take off the cover. Make sure to clear the choke button (Picture 2).
3. The air filter is the felt pad on the inside of the air-cleaner cover. Check whether it is soiled or moist.
4. If the air filter needs cleaning or no longer fits properly, remove it. Just lift an edge carefully and “peel” it out (Picture 3).
5. Use a brush to remove debris from the pad.
6. If the air filter is so dirty that it won’t come clean, you must replace it or severe engine damage will occur. Contact your local authorized Mantis dealer.
7. Insert your clean filter inside the air-cleaner cover. Installing the filter incorrectly will cause engine damage and void the warranty. Fit the cover back over the air cleaner (Again, make sure to clear the choke button).
8. Tighten the wing nut to secure the cover.
Picture 1
Picture 2
Picture 3
IMPORTANT!
Make sure filter is “seated” properly in the cover. The filter must fit snugly inside the rim that holds the filter into place.
IMPORTANT NOTE:
Please check the lip
on the Air Cleaner
Cover. If the lip is
chipped or cracked, it
should be replaced. This
will prevent dirt from being ingested through the carburetor into the
inside of the engine.
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Maintenance ...continued...
Clear Blockages From the Fuel Line and Filter
After you’ve used your Edger for a few seasons, check for blockages in the fuel tank and fuel filter. Such blockages can keep your Edger from starting.
Clear any blockages you see in the tank, fuel filter, or fuel line. Remember: The fuel filter is located inside the tank (Picture 1). Then, use the normal starting procedure to start your Edger.
What To Do If Your Engine Idles Too High
What if your engine runs too fast...or if the blades turn the instant you start the Edger? You may need to adjust the idle screw ( Picture 2, or Key #25 under “Carburetor” on page 28) by itself, right below the H and L screws. Gently turn it counter-clockwise. You’ll know you’ve adjusted it correctly when the blade does not turn at low idle.
If you continue to have idle problems, you may need to adjust the throttle cable.
First, locate the metal triangle at the end of the throttle cable (Picture 2). The idle screw must touch this triangle. But, if the throttle cable’s too tight, you’ll see a gap between the idle screw and the triangle.
To fix this, loosen the top nut that holds the throttle cable in place (Picture 3) (Use a 10mm wrench or an adjustable wrench). Then, slide the cable down until you close the gap between the triangle and the idle screw (Picture 4). Now, tighten the bottom nut that holds the throttle cable.
Locate the metal “button” on the triangle. This is the swivel. The large end of the throttle cable must be inside the slot in this swivel (Picture 4).
Picture 1
Picture 2
Picture 3
Picture 4
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idle screw
Page 19
What To Do If Your Engine Runs “Rough”
If your engine runs “rough” or stalls, you may need to adjust the carburetor and idle screws.
If you remove the air-cleaner cover, you’ll see the two carburetor adjustment screws, next to the black choke button.
The “RED” screw is the HIGH-speed adjust­ment...The “WHITE” screw is the low speed adjustment.
Start the engine and let it run for two to three minutes. “FLASH” the choke several times during the warm-up to clear any air from the fuel system.
Then, stop the engine after it reaches operat­ing temperature.
Now, turn the RED, high-speed screw count­er-clockwise all the way to the stop...Then, turn the WHITE, low-speed screw halfway between the counter-clockwise and clockwise stop positions.
Now restart the engine to finish the carbure­tor adjustment.
Run the engine at full speed two or three seconds to clear out any excess fuel. Then return to idle.
Now, accelerate the engine to full throttle several times to check for a smooth transition from idle to high speed.
If the engine hesitates, turn the WHITE, low­speed screw counter-clockwise one-eighth of a turn. Then, accelerate the engine.
Repeat the adjustment until you get a smooth transition to high speed.
Cleaning the Muffler Screen
1. Take out the spark plug.
2. Remove the red cylinder cover (Key #19) which is held on by two Phillips-head screws. (Key #18).
3. You will see the metal screen fixture, held on by 3 more Phillips-head screws (Key #26). Remove the fixture.
4. Behind the fixture (Key #25) will be the muffler lid (Key #24) and muffler lid gasket (Key #23). The screen sits in the gasket.
5. If the screen (Key #22) is clogged with deposits, it needs to be cleaned. Use carbure­tor cleaner, and any brush that is not metal. Brush the screen until you are able to see through it.
6. If the screen remains plugged after attempts at cleaning, it must be replaced.
Maintenance
...continued...
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Storage
Each fall - or before you store your Mantis Edger for any long period - be sure to take these measures:
1. Do not store your Edger with fuel still in it. Even under ideal conditions, stored fuel containing ethanol or MTBE can start to go stale in 30 days. And, since stale fuel has a high gum content, it can clog the carburetor, which will, in turn, restrict fuel flow. So, when you’re ready to
store your Edger, or will not be using it for more than 2 weeks, drain the fuel tank completely. (Picture 2).
2. Next, restart the engine to make sure no fuel is left in the carburetor. Then run the engine until it stops. This will prevent gum deposits forming inside of the carburetor and possible engine damage..
3. Disconnect the spark plug wire and remove the spark plug. (Use a 19mm or 3/4” spark plug wrench.) Pour about a teaspoon of clean, air-cooled oil through the spark plug hole into the combustion chamber (Picture 3). Slowly pull the starter cord two or three times to coat the inside of the cylinder wall.
4. Inspect the spark plug and, if necessary, clean it. If you need to replace it, buy a NGK-BPM7Y.
5. Install the spark plug, but leave the spark plug wire disconnected.
6. Clean the air filter as described on page 17.
7. Clean dirt, grass, and other materials from the entire machine.
8. Wipe the blade with oil or spray it with WD-40 to prevent rusting.
9. Oil the throttle cable and all visible moving parts (Do not remove the engine cover).
Picture 1
Picture 2
Picture 3
WARNING
DO NOT STORE IN AN AREA WHERE FUEL FUMES MAY
ACCUMULATE AND REACH A FLAME OR SPARK
!
!
20
Page 21
Storage ...continued...
10. Order new parts to replace any that are badly worn or broken. Just contact your local authorized Mantis dealer. But do it early, so you’ll have the parts well before the next season.
11. Store your Edger - in an upright position - in a clean, dry place (Picture 1, previous page).
12. Do you have any fuel left over from last season? Dispose of it properly. Buy fresh oil and gasoline next season.
How to Prepare Your Mantis Edger for Restarting
In the spring, when you take your Edger out of storage, remove the spark plug. Pull the starter cord three or four times to clean oil from the combustion chamber (Picture
1). Wipe oil from the spark plug. Place the spark plug back into the cylinder. Re-connect the spark plug wire back on the spark plug. Then, follow on steps on pages 10 and 11 to refuel and restart your Edger.
Again, Check the Carburetor
If your Edger won’t restart in the spring - or if it lacks its usual power - the carburetor may need attention. Follow the steps on page 18 for adjusting the H and L screws (Picture 2).
Check the Spark Plug Too
If your Edger won’t restart or if it lacks full power, the spark plug may be at fault. Check to see if the plug is fouled with oily black deposits. Clean or replace it if it is. (Picture 3).
Also, check whether the center electrode is rounded at the end, or if the ground electrode is worn. If either is the case, you should replace it with a NGK-BPM7Y spark plug. Use a 19mm or a 3/4” spark plug wrench to install it. Adjust the plug gap .025 to .028 inches (0.6 to 0.7 mm).
Caution: Do not overtighten the spark plug. The correct torque is 18 to 22 ft.-lbs. (24-30 n.m.).
Picture 1
Picture 2
Picture 3
IMPORTANT NOTE:
To avoid possible dam­age to the threads, do not try to remove the plug from a hot alu­minum cylinder head.
21
Page 22
Troubleshooting Tips
Problem
Engine fails to start
Engine hard to start.
Engine misses.
Engine overheats.
Cause
Start/Stop switch is in Stop
position. No fuel in tank. Fuel strainer clogged. Fuel line clogged. Spark plug shorted or fouled. Spark plug is broken (cracked
porcelain or electrodes broken) Ignition lead wire shorted, broken
or disconnected from spark plug. Ignition inoperative.
Water in gasoline or stale fuel
mixture. Too much oil in fuel mixture.
Engine under or over choked.
Carburetor out of adjustment. Gasket leaks (carburetor or cylinder
base gasket). Weak spark at spark plug.
Dirt in fuel line or carburetor. Carburetor improperly adjusted. Spark plug fouled, broken, or
incorrect gap setting.
Weak or intermittent spark at
spark plug.
Insufficient oil in fuel mixture.
Air flow obstructed.
Solution
Move switch to start.
Fill tank Replace strainer. Clean fuel line. Install new spark plug. Replace spark plug.
Replace lead wire or attach to
spark plug.
Contact your nearest
Authorized Mantis Dealer
Drain entire system and refill
with fresh fuel.
Drain and refill with correct
mixture.
If flooded by overchoking,
proceed according to instruc­tions in operation section. If underchoked, move choke lever to closed position and
crank two or three times. See “Carburetor Adjustment”. Replace gaskets.
Contact nearest Authorized
Mantis Dealer.
Remove and clean. See “Carburetor Adjustment”. Clean or replace spark plug -
set gap to .024-.028 in.
(0.6-0.7mm) Contact your nearest
Authorized Mantis Dealer.
Mix fuel as described in
starting instructions. Clean flywheel cylinder fins
and screen.
22
Page 23
Solution
Clean or replace air filter. See “Carburetor Adjustment.” Clean carbon from muffler. Remove muffler, rotate engine
until the piston is at top of
cylinder. With a wooden
scraper or blunt tool, remove
all carbon from exhaust
ports. Be careful not to
scratch or damage piston
or cylinder walls. Blow out
all loose carbon with com-
pressed air. Install muffler
and gasket. Clean Spark Arrestor. Contact nearest Authorized
Mantis Dealer.
Replace with plugs specified for
engine. Contact nearest Authorized
Mantis Dealer.
See “Carburetor Adjustment.” Remove dust and dirt from
between fins.
Clean. Cut less deep. Check that
blades are rotating. Edge at
full throttle. Tighten bladenut. Push choke to OFF position.
Tighten screws. Replace O-ring. Refill with correct grade grease.
See page X.
Refill with lubricant. Reassembly parts correctly.
Cause
Air filter clogged. Carburetor out of adjustment. Muffler clogged. Clogged exhaust ports.
Spark Arrestor clogged. Poor compression.
Spark plugs in incorrect heat range.
Bearings, piston ring or cylinder
walls are worn.
Carburetor adjustment too “lean.” Engine overheats.
Blade cover filled with dirt/grass. Clutch slipping.
Loose bladenut. Choke partly on.
Loose screws. Broken O-ring. Grease too thin or oil used.
No lubricant in gearcase. Loose bladenut or gear adjustment
incorrect.
Problem
Engine lacks power.
Engine noisy or
knocking.
Engine stalls under
load.
Cutting blade does not
turn when operating.
Gear case leaking.
Noisy gears.
Troubleshooting Tips
...continued...
23
Page 24
Engine Specifications
Dry Weight Type of Engine Rotation Bore Stroke Spark Plug Fuel Fuel Oil Ratio Gasoline Displacement Exhaust System Carburetor Ignition System Starter Oil Fuel Tank Capacity Starter System Clutch
2.5kg - 5 lbs., 10 ounces Air cooled, two stroke, single cylinder, gasoline engine Clockwise, viewed from TOP
32.2 mm (1.268 inches)
26.0 mm (1.04 inches) NGK BPM7Y Premixed two stroke fuel 50:1 ratio with Mantis oil Unleaded (see page X)
21.2 cc (1.294 cu. in.) Spark arrestor muffler ZAMA diaphragm model C1U type Flywheel magneto, capacitor discharge ignition type Automatic rewind type Designated, two-stroke, air-cooled engine oil
0.4 liter (13.57 oz.) Automatic rewind starter Centrifugal type
Service Maintenance Guide
Frequency
Daily or every 4 hours of use Every 3 months or 100 hours of use Every 3 months of 100 hours of use 6 months or 300 hours of use 6 months or 300 hours of use Yearly or 600 hours of use* Before use Monthly Yearly After Use Before Use Before Use Before Use Before Use Before Use Monthly Monthly Every 3 months or 100 hours of use With each refueling No maintenance For coil and flywheel
Maintenance
Clean Replace Clean Replace Check/Rebuild Replace Inspect/Clean Inspect/Clean Check Grease Inspect/Clean/Lubricate Inspect/Repair Inspect/Tighten/Replace Inspect/Replace Inspect/Replace Inspect/Replace Inspect/Replace Inspect/Replace Replace Check Clean Replace
Area
Air Filter
Spark Plug
Carburetor
Cooling System Muffler (Spark Arrestor) Gear Housing Blades Fuel Leaks Fasteners Labels Handles Guards/Safety Devices Fuel Line Starter Rope Fuel Strainer Choke Ignition System
24
Page 25
NOTES:
25
Page 26
26
MANTIS EDGER PARTS LIST
KEY # PART # DESCRIPTION
33 100217 Blade Cover Lid
34 100218 Wheel
35 100219 Wheel Arm
36 100220 Height Adjustment Pin
37 100221 Handle Height Adjustment
38 100222 Shield Edger Body
39 100529 Screw 5.5mm
41 100223 Wheel Bushing RH
42 100224 Wheel Bushing LH
43 100531 Nut Clutch Drum
44 100225 Handle Right
45 100226 Handle Left
46 100227 Handle Cross Brace
47 100228 Throttle Trigger assembly
48 100532 Handle Clamp
49 100229 Grip Right Handle w/o Throttle
50 100230 Housing Throttle
51 100231 Grip Left Handle
52 100533 Bolt 1/4” x 5.5"
53 100232 Knob
54 100233 Main Shaft
55 100234 Main Body
56 100235 Clutch Housing
57 100236 Dust Plug
58 100702 Instruction Book Mailorder
59 100237 Switch Wire
61 100601 Motor Warning Label
62 100200 Throttle Cable
63 4078 Nut Jam M6 Hex
64 4079 Washer Lock Internal M6
65 380E-4B1E Engine
66 100608 Mantis Edger Label
KEY # PART # DESCRIPTION
1 100500 Screw M5 x 36mm
2 100501 Nut Nyloc 5mm
3 100100 Bearing with seal 12 x 32 x 10
4 100101 “O” ring 64 x 1.75mm
5 9985 Grease
6 100102 Felt Seal
7 100203 Blades, Mantis Edger
8 100108 Blade Drum
9 100109 Blade Shaft Drive
10 100506 Blade Washer Small
11 100507 Blade Washer Large
12 100111 Crown Gear Spacer
13 100602 Warning Label “Blade Cover” (P)
14 100603 Warning Label Handle (P)
15 100513 Nut M12 x 1.75
16 100122 Pinion L/E
17 100515 Screw M5 x 39 S/thread
18 100521 Self Screw Thread M5 x 19
19 100204 Spring Throttle Lock
20 100205 Spring Throttle Trigger
21 100206 Tab Connector 45 degree
22 100534 Washer Pinion .050
23 100208 Gear, Crown
24 100209 Trigger Throttle
25 100210 Throttle Interlock
26 100211 Switch Slide
27 100212 Spring Adj. Arm
28 100528 Washer Wheel Arm
29 100213 Debris Deflector
30 100214 Spring Debris Deflector
31 100215 Debris Deflector Limiter
32 100216 Blade and Bearing Cover
NOTE: Please use the Part No.
when ordering any parts
Page 27
39
37
27
36
31
12
10
39
17
28
15
7
39
50
20
19
33
39
32
52
39
x6
13
48
13
45
44
59
39
1
14
49
1
51
43
47#
56
35
57
38
9
55
3
3
23
4
25
#47
5
58
24
26
6
21
2
2
46
8
11
41
34
42
29
53
54
3
3
1
1
22
16
2
30
39
10
18
10
2
11
MANTIS EDGER PARTS BREAKDOWN
27
63
64
62
66
66
65
61
Page 28
SV-4B1E Engine Parts
Carburetor
Air Cleaner & Muffler
28
KEY PART QTY DESCRIPTION NO. NO.
12520013122 1 Carburetor Asy
Includes the following:
1 12534405360 2 Screw 2 12536308560 1 Ring 3 12538108660 1 Pump, Purge 4 12531005360 2 Screw 5 12538305360 1 Base, Purge 6A B1Diaphragm, Metering 7A B1Gasket, Metering 8 12533942030 1 Screw 9A 1Pen, Metering Arm
10 A 1 Lever, Metering
11 A 1 Spring, Metering Lever 12 A 1 Valve, Inlet Needle 13 A 1 Plug, Welch 14 12531649030 1 Valve, Throttle 15 12531413930 1 Screw 16 12531813120 1 Needle, Low Speed 17 12532909860 1 Cap, Limiter L.L. 18 12532013310 1 Needle, High Speed 19 12532939030 1 Cap, Limiter H.S. 20 12532713930 1 Clip
KEY PART QTY DESCRIPTION NO. NO.
21 12537242030 1 Swivel 22 12531713310 1 Shaft, Throttle 23 12531342030 1 Spring, Throttle Return 24 12537813930 1 Piece, Friction 25 12533306960 1 Screw, Idle Adjust 26 12533306960 2 Screw 27 12532412820 1 Cover, Pump 28 A B 1 Gasket, Fuel Pump 29 A B 1 Diaphragm, Fuel Pump 30 A 1 Strainer
31 12537649030 1 Nozzle, Main Check Valve 32 12532715130 1 Clip 33 12533406560 1 Spring, Adjust Screw A 12530012820 1 Rebuild Kit B 12530320560 1 Gasket/Diaphragm Kit
KEY PART QTY DESCRIPTION NO. NO.
1 13001042032 1 Gasket, Intake 2 90023805020 2 Screw 5 x 20 3 17851004560 1 Rod, Choke 4 13030104560 1 Case, Air Cleaner 5 17881005230 1 Grommet 6 13041005360 1 Bracket, Air Cleaner 7 90024205057 2 Screw 5 x 57 8 89012140630 1 Label, Choke
9 90052800005 1 Nut, Wing 10 13032611521 1 Cover, Air Cleaner 11 13031004560 1 Filter, Air 12 17851504560 1 Shutter, Choke 13 17851600830 1 Spacer 14 12520013122 1 Carburetor Assy 15 13001642031 1 Gasket, Intake
KEY PART QTY DESCRIPTION NO. NO.
16 13001742031 1 Insulator 17 90050000005 2 Nut 5 20 14580011821 1 Muffler Asy
(Includes Items 21-26)
21 14551042031 2 Gasket, Muffler
(Included In Kit 88900045131) 22 14586240630 1 Screen, Muffler 23 14586642031 1 Gasket, Muffler Lid
(Included In Kit 88900045131) 24 14587642030 1 Lid, Muffler 25 14586306960 1 Fixture, Screen 26 90024204010 3 Screw 4 x 10 27 90010505050 2 Bolt 5 x 50 28 90060000005 2 Washer 5 29 14587105360 1 Cover, Muffler
NOTE: Please use the Part No.
when ordering any parts
Page 29
SV-4B1E Engine
Fuel Tank
Block
Starter, Pawl Catcher & Clutch
29
KEY PART QTY DESCRIPTION NO. NO.
18 90027505015 3 Screws 5x15 19 90060300005 3 Washers 20 13100511820 1 Tank, Fuel 21 13201011520 1 Pipe 3x5x210 22 13130056430 1Valve, Check 23 13011100530 1 Clip, Pipe 24 13131244330 1 Pipe 3x 5x 70 25 13201049030 1 Pipe 3x6x50 26 13211546730 1 Grommet, Fuel 27 13201309820 1 Clip 28 13120507320 1 Strainer, Fuel 29 13100453530 1 Cap Asy, Fuel Tank
(Includes Item 30)
30 13101655830 1 Gasket, Fuel Cap
KEY PART QTY DESCRIPTION NO. NO.
1 177200 12820 1 Starter Asy 2 17722042030 1 Spring, Rewind 3 17721544430 1 Drum, Starter 4 17723644330 1 Screw 51Rope Starter
(Use Bulk Rope 99944400040
3 x 890 (.12 x 33.5) 6 17722742030 1 Guide, Rope 7 17728811120 1 Grip, Starter 8 90023804016 4 Screw 4x16 9 90060500008 1 Washer, Spring 8
10 90016204022 2 Bolt 4 x 22 11 15660152130 1 Coil, Ignition 12 99944500071 1 Spark Plug BPM-7Y 13 15901103432 1 Coil, Spark Plug 14 15901201620 1 Cap, Spark Plug 15 15611004920 1 Bushing 16 15680105360 1 Flywheel 17 17720212220 1 Pawl Asy, Starter
(Includes Items 18 & 19)
18 17723442030 2 Spring, Pawl Return 19 17721844330 2 Pawl, Starter 20 90060000005 1 Washer 5 21 90060500005 1 Washer, Spring 5 22 90011505025 1 Bolt 5x25 23 90023804014 4 Screw 4x14 24 61022311520 1 Case Clutch 25 17501004633 1 Drum, Clutch 26 90023806012 1 Screw 6x12 27 17501411520 1 Washer, Clutch 28 17504404630 1 Washer, Clutch 29 90080836000 1 Bearing, Ball 6000 30 90060000010 1 Washer 10 31 17501904630 1 Plate, Clutch 32 17500007531 1 Clutch Asy
(Includes Items 33-35)
33 17500905131 2 Shoe, Clutch 34 17501805130 2 Spring, Clutch 35 17501605020 1 Hub, Clutch 36 16202152830 1 Lead, Ignition
KEY PART QTY DESCRIPTION NO. NO.
1 10020411520 1Crankcase kit
(Includes Items 2-6) 2 10021242030 2 Seal, Oil 3 10021503930 2 Pin, Dowel 41Gasket, Crankcase
(Included in Kit 88900045131) 5 90081036201 2 Bearing, Ball 620 6 90016205028 3 Bolt 5x28 7 10010013120 1Crankshaft Asy 8 61032502730 1 Key, Woodruff 9 10000048732 1 Piston, Kit
(Includes Items 10-14)
10 10001105330 2 Ring, Piston 11 10001504630 2 Circlip, Piston Pin 12 10001411520 2 Spacer, Piston Pin 13 10001251230 1 Bearing, Needle 14 10001311520 1 Pin, Piston 15 10101044332 1 Gasket, Cylinder Base
(Included in Kit 889000045131)
16 10101106562 1 Cylinder 17 90016205022 2 Bolt 5x22 18 90023804018 2 Screw 4x18 19 10150612820 1Cover, Cylinder
NOTE: Please use the Part No.
when ordering any parts
Page 30
NOTES:
30
Page 31
31
NOTES:
Page 32
LIMITED WARRANT Y INFORMATION FOR THE MANTIS EDGER
MANTIS extends only to the original consumer purchaser a limited warranty against defects in materials and work­manship for a period of two years from date of purchase. This warranty covers all portions of the MANTIS Edger.
MANTIS will repair or, at its option, replace any defective part or parts of the product free of charge. In the event of a defect or malfunction, the purchaser must return the product to an authorized Mantis dealer.
MANTIS assumes no responsibility in the event that the product was assembled or used in contravention of any assembly, care, safety, or operating instructions contained in the Owner’s Manual; was not used with reasonable care; or was used for other than normal and intended purposes.
MANTIS MAKES NO EXPRESS WARRANTIES OR REPRESENTATION EXCEPT THOSE CONTAINED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO THE DURATION OF THE EXPRESS WARRANTY. MANTIS DISCLAIMS ALL LIABILITY FOR INDIRECT AND/OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS AND/ OR DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THAT ABOVE LIMITATIONS AND EXCLUSIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIF­IC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
MANTIS
1028 Street Road
Southampton, PA 18966
(215) 355-9700
Specifications, descriptions, and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice.
P/N 100707
©MANTIS 5/00 Printed in USA
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