Little Wonder 900 User Manual

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Little Wonder®

Model 900 Walk Behind Edger

OPERATOR’S MANUAL

Manual Includes:

Safety Information

Operating Instructions

Maintenance Schedule

Tips For Better Operation

Illustrated Parts Breakdown

Please Read and Save These Instructions.

For safety, read all safety and operating instructions prior to operating machine.

TABLE OF CONTENTS

Section 1: General Information

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Table for BedShaper® Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Section 2: Specifications

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Cutting Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Section 3: Safety Instructions

Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Safety and Instruction Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Section 4: Operating Instructions

Control Identification and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Adjusting Working Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Starting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Stopping Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6 Tips for Better Bed Shaping Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Section 5: Maintenance

Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Illustrated Instructions for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 AdjustmentDirt Scraper Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 CleaningEnd of Season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9

Section 6: Replacement and Repair Instructions

Replace Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Change Disc Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Gearbox & Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Section 7: Illustrated Parts Breakdown

Main Frame and Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12

Blade Frame and Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14

Wheel Drive and Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-16

Operations Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18

Little Wonder®

Section 1

GENERAL INFORMATION

HIGHLIGHTED INFORMATION

MODEL AND SERIAL NUMBER LOCATION

Information that is of special importance has been highlighted with headings in boldface type.

Danger, Warning, and Caution identify safetyrelated information and can be further identified by the safety alert symbol . Important identifies information requiring special attention since it deals with the possibility of damage to part or parts of BedShaper® machines. Note identifies information worthy of special attention.

Photo 1-1

INTENDED USE

BedShaper® machines are intended to shape and edge the perimeter of a landscaped flower bed or sand trap. It is further intended that the machine be operated by a trained individual who is familiar with commercial landscape equipment, standing behind the machine at the controls.

Both the model number and serial number are located on the manufacturer’s plate located on the mainframe of the BedShaper® (See Photo 1-1). The number in the top box is the model number. The number in the bottom box is the serial number. Please use these numbers when ordering replacement parts or when obtaining maintenance assistance. Record these numbers in Table 1-1 for easy access.

Fill In Information:

BedShaper®

Model Number__________________________

BedShaper®

Serial Number__________________________

Date of Purchase________________________

Dealer Name___________________________

Table 1-1

LEFT AND RIGHT

Left and right references in this manual are made from the operator’s position looking in the direction of travel.

Section 2

SPECIFICATIONS

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . .see manufacturers manual Transmission . . . . . . . . . . . . . . . . .hydrostatic, infinite speed control Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .notched, spring steel Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .roller Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .welded, formed steel Gauge Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .single Cutting Depth . . . . . . . . . . . . . . . . . . . . . . . . .1" - 4.5" (2.5 - 11.4 cm) Depth Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pin, position Total Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43" (109.2 cm) Total Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51" (129.5 cm) Total Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45" (109.2 cm) Blade Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 1/4" (41.3 cm) Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . .365 lbs. (165 kg)

Repair parts for your BedShaper® are listed in

Section 7, ILLUSTRATED PARTS BREAKDOWN, and are available through your Little Wonder® dealer. The parts list was developed as a general overview. Contact your Little Wonder® dealer for the most up to date information.

Little Wonder®

Specifications are subject to change without notification.

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Section 3

SAFETY INSTRUCTIONS

The safety alert, , means Caution, Warning, or Danger concerning the operator’s personal safety. Read, understand, and follow the instructions listed with the safety alert. Failure to heed these instructions may result in personal injury.

This machine was designed and built with the operator’s safety as a prime concern. Many features have been included in the attachment to prevent and protect the operator from personal injury, but the operator must take safe operation seriously and take every precaution possible for safe operation. Failure to follow the safety instructions contained in this manual may result in: personal injury, death, damage to equipment and property.

If you have any questions concerning safety, operation, maintenance, set-up or product comments, please contact your Little Wonder® dealer or call Little Wonder® at 1-877-596-6337.

BEFORE OPERATING

1. Read, understand, and follow the instructions and contents of this Operator’s Manual before operating the attachment. Be familiar with all controls and how to disengage them quickly. Additional operator’s manuals for the BedShaper® are available on request by sending the series and serial numbers to your Little Wonder Dealer or:

Little Wonder®

1028 Street Road

Southampton, PA 18966

2.Check area to be edged for foreign objects which may be thrown by the rotating disc. Pick up all sticks, stones, wire, and any other debris.

3.Avoid areas that have possible buried hazards. Ask property owner about the presence of buried hazards before using the BedShaper®. Hazards include: electrical wiring, water pipes, cable television wire, metal and plastic edging, irrigation pipes, roots, masonry, metal, and other items that may cause damage or injury to persons, machine, or property.

4.Never allow children to operate the BedShaper® and tractor. Adults shall not operate the BedShaper® without reading the operator’s manual.

5.Keep persons, children, and pets clear of operating machine. Do Not operate the machine with bystanders in the area.

6.Do not operate the machine while barefoot or when wearing lightweight footwear. Wear protective footwear, preferably safety work boots and long pants.

7.Always wear adequate protective clothing. Do not wear loose fitting clothing that could be caught in moving parts. Never wear shorts.

8.Safety glasses must be worn by the operator and may be required by some local ordinances and insurance policies.

9.Prolonged exposure to loud noise could cause hearing impairment or loss of hearing. OSHA approved hearing protection is recommended.

10.Keep all shields and safety devices fastened and in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating machine.

11.Do not alter safety control lever or safety devices at all.

12.Never attempt to adjust the machine while the engine is running. Failure to wait until the engine and/or driveline comes to a complete stop may cause injury from moving parts.

13.After operating machine, blade may be hot enough to cause burns. Allow sufficient timefive or ten minutes is requiredfor the blade to cool before attempting to service, adjust, unclog, or touch blade.

14.Never by-pass the controls. The blade is designed to stop if the control lever is not held by the operator.

15.The machine is to be operated from behind the handlebars. Never attempt to operate the machine from anywhere else.

Little Wonder®

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OPERATION

1.Watch for hidden hazards when operating. Roots, pipes, wire, sticks and holes can be encountered quickly. Scout work area and remove hazards before operating machine.

2.Before adjusting or servicing your BedShaper®, wait for moving parts to come to a complete stop.

MAINTENANCE

1.Disconnect the spark plug wire before servicing or adjusting your BedShaper® to prevent accidental starting.

2.Make sure all fasteners are tight and all shields are in place and in good condition. Check blade mounting nut frequently to make sure it is tight.

3.Make only the maintenance adjustments described in this manual. Any unauthorized adjustments or modifications to the BedShaper® may result in unsafe operating conditions.

4.Never alter or remove any safety devices on the unit. Safety devices are incorporated into the design for safe operation.

SAFETY AND INSTRUCTION DECALS

IMPORTANT

Safety and instruction decals are installed at the factory. If any decals are missing, damaged or illegible, replacements should be ordered and installed immediately.

Photo 3-1

Warning Decal

Danger Decal

Underground Hazard Decal

Before Operating, Follow Checklist Below:

Perform a visual inspection.

Inspect shields and safety equipment.

Inspect blade drive belts for proper tension and alignment.

Check blade for secure mounting. Gloves should be worn when handling blade- it may be sharp enough to cause cuts.

Adjust blade cutting height.

Check blade engagement lever with engine running for proper operation. Blade should begin to turn when handle is approx. 11/2" (3.75 cm) from being fully seated.

Perform any maintenance items according to maintenance chart on page 6.

Little Wonder®

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Section 4

OPERATING INSTRUCTIONS

CONTROL IDENTIFICATION AND FUNCTION

Before operating machine, become familiar with the controls and general operation of the BedShaper®. Know the location, purpose and operation of the blade engagement lever, speed control, engine shut off/throttle.

The lift lever is used to raise the blade arm from the ground for transport. Pulling the lever towards the operator raises the blade arm to the transport position. The spring-loaded latch keeps the blade in the transport position. Releasing the latch and easing the lever forward will set the blade in the ground.

The operating speed control is used to propel the machine in forward and reverse. See “STARTING OPERATION” for details.

Blade

Engagement

Lever

Throttle

On/Off

Blade

Lift Lever

Rocker Switch

 

(Kawasaki engine

 

only)

 

 

Operating

 

Speed

 

Control

Photo 4-1

ADJUSTING WORKING DEPTH

Caution

 

Engine must be stopped

 

before adjusting working depth.

 

Blade depth adjustment is controlled by a gauge

 

wheel (see Photo 4-2). To adjust to a different cut-

 

ting depth, lift blade arm, remove pin on gauge

 

wheel, adjust to desired height. Replace pin.

 

The height of the BedShaper® can be adjusted

 

from 1" to 4.5" (2.5 to 11.4 cm). As a starting point,

 

with the blade resting on a hard surface, adjust

 

the gauge wheel so it is 2" (5.1 cm) above the hard

 

surface. Further adjustments can be made to

 

accommodate the desired performance.

Photo 4-2

 

Little Wonder®

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Little Wonder 900 User Manual

STARTING OPERATION

1.Move throttle to choke position. (See Photo 4-1 )

2.Start engine. See engine operator’s manual shipped with your machine.

3.Before engaging blade be sure all bystanders, especially children and pets, are clear of operating area.

4.Blade should be out of the ground, in transport position.

5.Set engine speed about half throttle. Refer to the engine operator’s manual which came with your BedShaper®.

6.Engage blade lever. (See Photo 4-1 )

7.Adjust engine speed to full throttle.

8.Smoothly push blade lift lever forward to lower blade into the ground.

9.Engage operating speed control smoothly to propel machine forward. (See Photo 4-1 )

10.Operating speed is achieved by sliding the control handle forward. Then slowly engage (squeeze) the lever as shown in Photo 4-3.

Photo 4-4

12. Reverse is achieved by pushing the control handle forward (away from your body), and should only be used with the blade disengaged.

Important: Do not override blade engagement lever spring loaded safety shutoff.

Caution

Observe conditions behind you before moving the machine in reverse, making sure you have a clear path to walk backwards into. Engage lever in reverse slowly to maintain control over the machine at all times.

STOPPING OPERATION

1.Release operating speed control lever (See Photo 4-1 ) to stop forward travel.

Photo 4-3

11. Transport speed is achieved by sliding the control handle rearward. Then slowly engage (squeeze) the lever as shown in Photo 4-4.

Little Wonder®

2.Pull back on blade lift lever (See Photo 4-1 ).

3.Release blade engage lever (See Photo 4-1 ).

4.Reduce engine speed to an idle.

5.Press On/Off toggle switch to off position if equipped, or move throttle lever to off position to shut off engine. (See Photo 4-1 )

Caution

Always remove spark plug wire when leaving machine unattended. This prevents children and unauthorized operators from starting and operating unit.

Caution

If blade strikes a stationary object while operating, disengage blade engagement lever immediately. Stop engine. Disconnect spark plug wire, and open blade shield. Inspect machine thoroughly for damage. Make sure that blade is securely tightened.

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