Little Wonder BRC-26 Hydro User Manual

LITTLE WONDER
BRC-26 HYDRO
26” LITTLE WONDER BRUSH CUTTER
5126-22-01 HONDA GX390
(S/N 00486 and Above)
5126-32-20 HONDA GX390 HD
(S/N 00107 and Above)
5126-21-03 B&S 12.5
®
MAN 4169445
Rev A. 06-2013
Original Language Instructions
OPERATOR / PARTS MANUAL
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, wiring insulation, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
BRUSH CUTTER
IMPORTANT MESSAGE
Thank you for purchasing this Schiller Grounds Care, Inc. product. You have purchased a world class product, one of the best designed and built anywhere.
This machine comes with an Operation and Safety Manual, Parts and Service Manual, and Engine Manual. The useful life and good service you receive from this machine depends to a large extent on how well you read and understand these manuals. Treat your machine properly , lubricate and adjust it as instructed, and it will give you many years of reliable service.
Y our safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manuals thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all instructions and warnings completely. Do not remove or defeat any safety features. Make sure those who operate this machine are as well informed and careful in its use as you are.
See a Schiller Grounds Care, Inc. dealer for any service or parts needed. Schiller Grounds Care, Inc. service ensures that you continue to receive the best results possible from Schiller Grounds Care, Inc. products. You can trust Schiller Grounds Care, Inc. replacement parts because they are manufactured with the same high precision and quality as the original parts.
Schiller Grounds Care, Inc. designs and builds its equipment to serve many years in a safe and productive manner. For longest life, use this machine only as directed in the manuals, keep it in good repair and follow safety warnings and instructions. You’ll always be glad you did.
Schiller Grounds Care, Inc.
1028 Street Road
Southampton, PA 18966-4217
PHONE 877-596-6337 • FAX 215-357-8045
TABLE OF CONTENTS FIGURES PAGE
SAFETY .........................................................................................................................................................4-8
LABELS .......................................................................................................................................................9-10
SET-UP INSTRUCTIONS / CONTROLS ........................................................................................................11
OPERATION .............................................................................................................................................12-13
MAINTENANCE ........................................................................................................................................14-16
ADJUSTMENTS .......................................................................................................................................17-19
BELT REPLACEMENT ...................................................................................................................................20
STORAGE ......................................................................................................................................................21
TROUBLESHOOTING ..............................................................................................................................22-23
SPECIFICATIONS / WARRANTY ..................................................................................................................24
PARTS SECTION ...........................................................................................................................................25
DRIVE ASSEMBL Y ..............................................FIGURE 1 ...................................................................26, 27
MAIN FRAME ASSEMBLY ..................................FIGURE 2 ...................................................................28, 29
CUTTERDECK ASSEMBL Y ................................FIGURE 3 ...................................................................30, 31
HANDLE ASSEMBL Y ..........................................FIGURE 4 ...................................................................32, 33
This Operator / Parts Manual is part of the machine. Suppliers of both new and second-hand machines must make sure that this manual is provided with the machine.
04-2013
3
SAFETY
BRUSH CUTTER
NOTICE !!!
Unauthorized modications may present extreme safety hazards to operators and bystanders and could also result in product damage.
Schiller Grounds Care, Inc. strongly warns against,
rejects and disclaims any modications, add-on
accessories or product alterations that are not designed, developed, tested and approved by Schiller Grounds Care, Inc. Engineering Department. Any Schiller Grounds Care, Inc. product that is altered,
modied or changed in any manner not specically
authorized after original manufacture-including the addition of “after-market” accessories or component
parts not specically approved by Schiller Grounds
Care, Inc. will result in the Schiller Grounds Care, Inc. Warranty being voided.
Any and all liability for personal injury and/or property damage caused by any unauthorized
modications, add-on accessories or products not
approved by Schiller Grounds Care, Inc. will be considered the responsibility of the individual(s) or company designing and/or making such changes. Schiller Grounds Care, Inc. will vigorously pursue full indemnification and costs from any party responsible for such unauthorized post-manufacture
modications and/or accessories should personal
injury and/or property damage result.
This symbol means:
ATTENTION! BECOME ALERT!
Your safety and the safety of others is involved.
Signal word denitions:
The signal words below are used to identify levels of hazard seriousness. These words appear in this manual and on the safety labels attached to Schiller Grounds Care, Inc. machines. For your safety and the safety of others, read and follow the information given with these signal words and/or the symbol shown above.
DANGER indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices or property damage.
4
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, MAY result in property damage.
MODEL NUMBER: This number appears on sales literature, technical manuals and price lists and serial tag.
SERIAL NUMBER: This number appears only on your unit. It contains the model number fol­lowed consecutively by the serial number. Use this number when ordering parts or seeking war­ranty information.
BRUSH CUTTER
SAFETY
OPERA TOR PREP ARATION AND
TRAINING
READ THE OPERATION &
SAFETY MANUAL
If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your factory
representative for clarication.
Become familiar with the safe operation of the
equipment, operator controls and safety signs. Be prepared to stop the engine quickly in an emergency. Do not operate or allow another person to operate this machine if there are any questions about safety.
All operators and mechanics should be trained. The owner is responsible for training the users.
Wear appropriate clothing, including safety goggles or safety glasses with side shields when operating. Wear substantial footwear and long pants. Do not operate barefoot or wearing open sandals. Long hair, loose clothing or jewelry may get tangled in moving parts.
Wear appropriate hearing protection.
Wear safety glasses.
Never allow children, unskilled or improperly trained
people to operate this equipment. Local regulations can restrict the age of the operator.
Do not put hands or feet near or under rotating parts. Keep clear of the front deck opening at all times.
Never pick up or carry the unit while the engine is running.
Keep warning labels and this operator’s manual legible and intact. Replacement labels and manuals are available from the factory.
Do not operate machine while under the inuence
of drugs or alcohol, or any other condition of impairment.
The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people, or property.
Clear the area to be cut of objects such as rocks, toys, wire or any other debris that may be thrown or get tangled in the brush cutter.
Be sure the area is clear of pets and people, especially young children. Never assume they will remain where you last saw them. Stop the machine if any enter the area.
Only cut in daylight or in good articial light.
Keep in mind that the operator or user is respon-
sible for accidents or hazards occurring to other people or their property.
Do not cut wet grass as tires may lose traction.
MULTIPLE OPERATORS
Keep a safe distance between operators when working together.
MACHINE PREPARATION
Read engine manual.
Check operator presence interlock system. Adjust
or have any problems repaired before using.
Damage to the engine can occur if there is no oil or oil level is low. Check the oil level and add oil per engine manual as necessary.
Do not tamper with or defeat safety devices. Keep guards, shields and interlock safety devices in place and in proper working condition. They are for your protection.
Keep all fasteners such as nuts, bolts, and pins well secured.
Visually inspect blades, blade bolts and the cutter assembly for wear or damage. Replace worn or damaged blades and bolts to preserve balance.
Verify that machine and attachments, if any, are in good operating condition.
Do not engage blades until ready to mow.
SITE PREPARATION AND CIRCUMSTANCES
Evaluate the terrain to determine how to safely perform the job. Only use accessories and attachments approved by the manufacturer.
5
SAFETY
BRUSH CUTTER
WARNING
All rotary blade machines are potentially dangerous. They can amputate hands and feet and throw objects. Failure to follow these safety and operating instructions could result in serious injury or death.
OPERATING SAFELY
IN GENERAL
Use extra care when loading or unloading the machine into a trailer or truck.
Use caution when making turns and crossing roads and sidewalks. Stop blade when not cutting.
Never operate the mower without guards, plates, or other safety protective devices in place.
Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect.
Never leave a machine unattended. Turn off blades, set parking brake, and stop engine before leaving the machine.
Use extreme caution when reversing or pulling machine towards you.
Never operate the equipment in wet grass. Always be
sure of your footing; keep a rm hold on the handle
and walk; never run.
Stop operation if someone approaches.
STARTING
Start according to instructions in this manual or on the machine.
Before attempting to start the engine, make sure:
- the parking brake is on;
- the blade is disengaged;
- the traction drive is in NEUTRAL
INTERRUPTING OPERATION
Before leaving the operator’s position:
-Park on level ground.
-Disengage blade.
-Set the parking brake.
-Shut off the engine and remove the key
Disengage the blade, and wait until the blade stops rotating:
- When not cutting.
- When crossing surfaces other than grass.
Stop the engine, disengage the blade, set parking brake and wait until the blade stops rotating:
- before refueling .
- before making height adjustment unless the
adjustment can be made from the operator’s position.
Stop the engine, disengage the blade,set parking brake and disconnect the spark plug wire:
- before clearing blockages or unclogging;
- before checking, cleaning or working on the
machine;
- after striking a foreign object. Inspect the machine
for damage and have repairs made as needed before restarting;
- if the machine begins to vibrate abnormally: shut
off machine immediately. Inspect and have repairs made as needed before restarting;
- except for repairs or adjustments as specically
noted, such as for carburetor adjustment, where the engine must be running. Keep hands and feet clear of moving parts in these circumstances.
Allow the blade to come to a complete stop when stopping operation to clear blockages, unclog, inspect the machine, do maintenance or repair.
Reduce the throttle setting during engine shutdown and, if the engine is provided with a shutoff valve, turn the fuel off at the conclusion of mowing.
When starting the engine, make sure hands and feet are clear of the blades.
Do not engage Blade at full throttle. Throttle to idle or lowest possible engine speed.
Do not change engine governor settings or overspeed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
6
BRUSH CUTTER
SAFETY
OPERATING ON SLOPES
USE EXTRA CARE WHEN OPERATING ON SLOPES. EV ALUATE THE RISKS INVOL VED BEFORE OPERATING ON A SLOPE
.
Do not operate on slopes if uneasy or uncertain about the machine stability . Ultimate responsibility for safe operation on slopes rests with the operator.
Be sure of your footing on slopes.
With walk-behind machines, operate across slopes,
not up and down.
Avoid starting or stopping on a slope. If wheels lose traction, disengage the blades and proceed straight down the slope.
Use lower speeds and exercise caution on slopes.
Avoid sharp turns to prevent tipping and loss of control.
Use extra caution when changing direction on slopes.
Walk, never run.
Be alert to dips and rises which change the general
slope. Watch for holes, rocks, roots, and other hidden objects in the terrain. Keep away from dropoffs. Avoid ground conditions which will cause the machine to slide..
MAINTENANCE SAFETY
In general
Maintain machine according to manufacturer's schedule and instructions for maximum safety and best results.
Park machine on level ground.
Never allow untrained personnel to service
machine.
Guards should only be removed by a qualied
technician for maintenance or service. Replace when work is completed.
Adjust or repair only after the engine has been stopped and the blade has stopped moving.
Disconnect spark plug wire(s) before doing any maintenance.
Replace parts if worn, damaged or faulty. For best results, always replace with parts recommended by the manufacturer.
Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly.
Provide adequate support, e.g. jack stands for lifted machine or parts if working beneath.
Do not put hands or feet near or under rotating parts.
Clean up spilled oil or fuel thoroughly.
Replace faulty mufers.
To reduce re hazards, keep the engine, mufer,
and fuel storage area free of grass, leaves, debris buildup or grease.
Never attempt to make adjustments while the engine is running except for repairs or adjustments
as specically noted, such as for carburetor
adjustment, where the engine must be running. Keep hands and feet clear of moving parts in these circumstances.
7
SAFETY
BRUSH CUTTER
Blades
The blade is sharp and can cut. Use extra caution when handling. Remove obstructions with care. Wrap the blade or wear gloves.
Only replace or sharpen blade. Never straighten or weld it.
Keep other people away from the blade.
Fuel
Petrol (gasoline) is ammable;
petrol (gasoline) vapors are explosive. Use extra care when handling.
Store only in containers speci­cally designed for fuel.
When refueling or checking fuel level:
- Stop the engine and allow to cool;
- Do not smoke;
- Refuel outdoors only;
- Use a funnel;
- Do not overll;
- If fuel is spilled, do not attempt to start the engine
until the spill is cleaned up and vapors have cleared.
- Replace caps on fuel containers and tanks se-
curely.
Sparks from static electricity can start res or cause
explosions. Flowing fuel can generate static electricity. To prevent static electricity sparks:
Keep containers electrically grounded. Do not ll
containers in a vehicle or on a truck or trailer bed with a plastic liner. Fill containers on the ground away from the vehicle.
When practical, remove petrol (gasoline) powered equipment from the truck or trailer and refuel it on the ground. If equipment must be refueled on the truck or trailer, refuel from a portable container rather than a dispenser nozzle.
Keep the dispenser nozzle in contact with the rim of the fuel tank or container opening until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing change it immediately.
WARNING
WARNING
STORAGE SAFETY
Stop the engine and allow to cool before storing.
Drain the fuel tank outdoors only.
Store fuel in an approved container in a cool, dry place.
Keep the machine and fuel containers in a locked stor-
age place to prevent tampering and to keep children from playing with them.
Do not store the fuel container or equipment with gasoline in the tank inside a building where fumes
may reach an open ame or spark.
Appliances such as furnaces and water heaters
with a pilot light have an open ame.
Keep petrol (gasoline) storage area free of grass,
leaves and excessive grease to reduce re hazard.
Clean grass and debris from cutting units, drives,
mufers and engine to help prevent res.
Clean up any spilled gasoline or oil in the storage
area.
8
BRUSH CUTTER
WARNING LABELS
Warning labels are an important part of the safety system incorporated in this machine. Replace labels if damaged or illegible.
BEFORE STARTING:
- Read and understand Operator manual and labels.
- Wear hearing and eye protection.
- Replace labels and Operator manual if lost or damaged.
AVOID SERIOUS INJURY OR DEATH:
- Remove objects that could be thrown by the blade.
- Use extra caution on slopes.
- Stop blade and drive down slowly if machine slides or stops going on slope.
- Do not mow when children or others are around.
- Do not operate unless trained.
- Do not operate unless guards, shields and interlocks are in place and working.
LABELS
- Remove debris buildup. Debris under belt cover or near muffler can cause fires.
- the blade will continue to rotate for a few seconds after it is turned off.
- Blade must be at least 1/8" above bottom of housing.
- Check blade bolt daily for tightness.
- Inspect for damage after striking a foreign object. Make repairs before restarting operation.
- Find and repair cause of any abnormal vibration.
- Lea y entienda el manual del operador y las etiquetas.
- Pide que alguien lea y explique el manual y las etiquetas a usted si usted no lee Inglés.
- Use protección ocular y auditiva.
- No haga funcionar sin los protectores en su lugar.
- Mantenga las manos, pies y ropa alejandos de las piezas móviles.
- Pare el motor antes de dar servicio.
- La gente a más durante la operación.
4166628
4167525
4167548
4167573
9
LABELS
WARNING LABELS
Warning labels are an important part of the safety system incorporated in this machine. Replace labels if damaged or illegible.
REVERSE - THUMB DOWN NEUTRAL- RETURN TO NEUTRAL FORWARD - PULL UP
4167547
BRUSH CUTTER
DECREASE SPEED
4167101
4167546
INCREASE SPEED
10
C100524
SET-UP INSTRUCTIONS / CONTROLS
G
BRUSH CUTTER
SET-UP INSTRUCTIONS
1. Unpack the unit.
2. Move the parking brake lever to the “OFF” position.
3. Pull the free-wheel rod until the enlarged boss on the rod comes through the key hole on the back of the machine. Slide the rod down the slot to latch the boss on the outside of the rear cover. Roll the machine off the pallet.
4. Connect the blade control linkage.
5. Fill the engine with the proper grade of oil. See engine manual for oil specications.
6. Read the operation and safety manual before starting. The operator manual is located in the tube on the front of the handle support.
7. Run the engine for 5 minutes before engaging the blade to ensure full lubrication.
CONTROLS
BLADE CONTROL LEVER (A)
Hold down the lever to engage the blade for cutting.
Release the lever to disengage and stop the blade.
TRACTION CONTROL LEVER (B)
Push the thumb lever down to go in the reverse
direction. Pushing the lever further increases reverse speed.
Pull the bottom lever up to move in the forward
direction. Pulling the lever further increases forward speed to the maximum set by the Speed Adjustment Knob.
SPEED ADJUSTMENT KNOB (C)
Turn the knob clockwise to decrease maximum speed. Turn the knob counterclockwise to increase maximum
speed.
FREE WHEEL ROD (D)
Pull the free-wheel rod until the enlarged boss comes
through the keyhole on the rear engine deck cover, then slide the rod down the slot to latch it to free wheel or push the machine without the engine running.
Raise the rod until the enlarged boss pops back
behind the rear engine deck cover to engage the transmission.
THROTTLE CONTROL (E)
Controls engine speed. Pushing the lever forward
makes the engine speed go faster, while pulling the lever back slows down the speed of the engine. Pulling the lever all the way back stops the engine.
ENGINE STARTER CORD (F) Pull the cord to turn the engine over to start it. See
operation section p. 12.
PARK BRAKE (G)
Pull lever up to engage the park brake. Push lever down to disengage park brake.
FUEL VALVE (H)
Move to the “OFF” position to shut off the fuel
whenever transporting the machine by trailer or truck or during storage. Move to the “ON” position before starting the engine.
CHOKE (I)
Pull the choke control loop to the rear to engage the
choke.
Push the loop toward the engine to disengage the
choke.
A
C
D
F
E
I
B
H
11
Loading...
+ 23 hidden pages