Little Wonder BedShaper 900 Operator's Manual

Manual Includes:
Safety Information
Operating Instructions
Maintenance Schedule
Tips For Better Operation
Illustrated Parts Breakdown
Please Read and Save These Instructions.
For safety, read all safety and operating instructions prior to operating machine.
Model 900 Walk Behind Edger
Little Wonder
®
TABLE OF CONTENTS
Section 1: General Information
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Table for BedShaper
®
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Section 2: Specifications
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Cutting Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Section 3: Safety Instructions
Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Safety and Instruction Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Section 4: Operating Instructions
Control Identification and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Adjusting Working Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Starting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Stopping Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Tips for Better Bed Shaping Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Section 5: Maintenance
Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Illustrated Instructions for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Adjustment- Dirt Scraper Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Cleaning- End of Season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Section 6: Replacement and Repair Instructions
Replace Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Change Disc Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Gearbox & Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Section 7: Illustrated Parts Breakdown
Main Frame and Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12
Blade Frame and Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14
Wheel Drive and Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-16
Operations Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18
Little Wonder
®
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . .see manufacturers manual
Transmission . . . . . . . . . . . . . . . . .hydrostatic, infinite speed control
Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .notched, spring steel
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .roller
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .welded, formed steel
Gauge Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .single
Cutting Depth . . . . . . . . . . . . . . . . . . . . . . . . .1" - 4.5" (2.5 - 11.4 cm)
Depth Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pin, position
To tal Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43" (109.2 cm)
Total Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51" (129.5 cm)
Total Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45" (109.2 cm)
Blade Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 1/4" (41.3 cm)
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . .365 lbs. (165 kg)
Section 1
GENERAL INFORMATION
HIGHLIGHTED INFORMATION
Information that is of special importance has been highlighted with headings in boldface type. Danger, Warning, and Caution identify safety- related information and can be further identified by the safety alert symbol . Important identi- fies information requiring special attention since it deals with the possibility of damage to part or parts of BedShaper
®
machines. Note identifies
information worthy of special attention.
MODEL AND SERIAL NUMBER LOCATION
Both the model number and serial number are located on the manufacturer’s plate located on the mainframe of the BedShaper
®
(See Photo 1-1). The number in the top box is the model number. The number in the bottom box is the serial num­ber. Please use these numbers when ordering replacement parts or when obtaining mainte­nance assistance. Record these numbers in Table 1-1 for easy access.
Fill In Information:
BedShaper
®
Model Number__________________________
BedShaper
®
Serial Number__________________________
Date of Purchase________________________
Dealer Name___________________________
INTENDED USE
BedShaper
®
machines are intended to shape and edge the perimeter of a landscaped flower bed or sand trap. It is further intended that the machine be operated by a trained individual who is familiar with commercial landscape equipment, standing behind the machine at the controls.
Section 2
SPECIFICATIONS
Photo 1-1
Table 1-1
LEFT AND RIGHT
Left and right references in this manual are made from the operator’s position looking in the direction of travel.
Specifications are subject to change without notification.
1
Repair parts for your BedShaper
®
are listed in
Section 7, ILLUSTRATED PARTS BREAKDOWN, and
are available through your Little Wonder
®
dealer. The parts list was developed as a general overview. Contact your Little Wonder
®
dealer for the most up to date information.
Little Wonder
®
The safety alert, , means Caution, Warning, or Danger concerning the operator’s personal safety. Read, understand, and follow the instruc­tions listed with the safety alert. Failure to heed these instructions may result in personal injury.
This machine was designed and built with the operator’s safety as a prime concern. Many fea­tures have been included in the attachment to prevent and protect the operator from personal injury, but the operator must take safe operation seriously and take every precaution possible for safe operation. Failure to follow the safety
instructions contained in this manual may result in: personal injury, death, damage to equipment and property.
If you have any questions concerning safety, operation, maintenance, set-up or product com­ments, please contact your Little Wonder
®
deal-
er or call Little Wonder
®
at 1-877-596-6337.
BEFORE OPERATING
1. Read, understand, and follow the instruc­tions and contents of this Operator’s Manual before operating the attachment. Be familiar with
all controls and how to disengage them quickly. Additional operator’s manuals for the BedShaper
®
are available on request by sending the series and serial numbers to your Little Wonder Dealer or:
Little Wonder
®
1028 Street Road
Southampton, PA 18966
2. Check area to be edged for foreign objects which may be thrown by the rotating disc. Pick up all sticks, stones, wire, and any other debris.
3. Avoid areas that have possible buried haz­ards. Ask property owner about the presence of buried hazards before using the BedShaper
®
. Hazards include: electrical wiring, water pipes, cable television wire, metal and plastic edging, irrigation pipes, roots, masonry, metal, and other items that may cause damage or injury to per­sons, machine, or property.
4. Never allow children to operate the BedShaper
®
and tractor. Adults shall not operate
the BedShaper
®
without reading the operator’s
manual.
5. Keep persons, children, and pets clear of operating machine. Do Not operate the machine with bystanders in the area.
6. Do not operate the machine while barefoot or when wearing lightweight footwear. Wear protec­tive footwear, preferably safety work boots and long pants.
7. Always wear adequate protective clothing. Do not wear loose fitting clothing that could be caught in moving parts. Never wear shorts.
8. Safety glasses must be worn by the operator and may be required by some local ordinances and insurance policies.
9. Prolonged exposure to loud noise could cause hearing impairment or loss of hearing. OSHA approved hearing protection is recommended.
10. Keep all shields and safety devices fastened and in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating machine.
11. Do not alter safety control lever or safety devices at all.
12. Never attempt to adjust the machine while the engine is running. Failure to wait until the engine and/or driveline comes to a complete stop may cause injury from moving parts.
13. After operating machine, blade may be hot enough to cause burns. Allow sufficient time- five or ten minutes is required- for the blade to cool before attempting to service, adjust, unclog, or touch blade.
14. Never by-pass the controls. The blade is designed to stop if the control lever is not held by the operator.
15. The machine is to be operated from behind the handlebars. Never attempt to operate the machine from anywhere else.
Section 3
SAFETY INSTRUCTIONS
2
Little Wonder
®
OPERATION
1. Watch for hidden hazards when operating. Roots, pipes, wire, sticks and holes can be encountered quickly. Scout work area and remove hazards before operating machine.
2. Before adjusting or servicing your BedShaper
®
,
wait for moving parts to come to a complete stop.
MAINTENANCE
1. Disconnect the spark plug wire before servic­ing or adjusting your BedShaper
®
to prevent
accidental starting.
2. Make sure all fasteners are tight and all shields are in place and in good condition. Check blade mounting nut frequently to make sure it is tight.
3. Make only the maintenance adjustments described in this manual. Any unauthorized adjustments or modifications to the BedShaper
®
may result in unsafe operating conditions.
4. Never alter or remove any safety devices on the unit. Safety devices are incorporated into the design for safe operation.
SAFETY AND INSTRUCTION DECALS
IMPORTANT
Safety and instruction decals are installed at the factory. If any decals are missing, damaged or illegible, replacements should be ordered and installed immediately.
Before Operating, Follow Checklist Below:
• Perform a visual inspection.
• Inspect shields and safety equipment.
• Inspect blade drive belts for proper tension and alignment.
• Check blade for secure mounting. Gloves should be worn when handling blade- it may be sharp enough to cause cuts.
• Adjust blade cutting height.
• Check blade engagement lever with engine run­ning for proper operation. Blade should begin to turn when handle is approx. 1
1
/2" (3.75 cm) from
being fully seated.
• Perform any maintenance items according to maintenance chart on page 6.
Photo 3-1
3
Warning DecalDanger DecalUnderground Hazard Decal
Little Wonder
®
CONTROL IDENTIFICATION AND FUNCTION
Before operating machine, become familiar with the controls and general operation of the BedShaper
®
. Know the location, purpose and operation of the blade engagement lever, speed control, engine shut off/throttle.
The lift lever is used to raise the blade arm from the ground for transport. Pulling the lever towards the operator raises the blade arm to the transport position. The spring-loaded latch keeps the blade in the transport position. Releasing the latch and easing the lever forward will set the blade in the ground.
The operating speed control is used to propel the machine in forward and reverse. See “STARTING
OPERATION” for details.
Section 4
OPERATING INSTRUCTIONS
ADJUSTING WORKING DEPTH
Caution
Engine must be stopped
before adjusting working depth.
Blade depth adjustment is controlled by a gauge wheel (see Photo 4-2). To adjust to a different cut­ting depth, lift blade arm, remove pin on gauge wheel, adjust to desired height. Replace pin.
The height of the BedShaper
®
can be adjusted from 1" to 4.5" (2.5 to 11.4 cm). As a starting point, with the blade resting on a hard surface, adjust the gauge wheel so it is 2" (5.1 cm) above the hard surface. Further adjustments can be made to accommodate the desired performance.
Photo 4-1
Photo 4-2
4
Blade
Lift Lever
Blade
Engagement Lever
Throttle
Operating
Speed Control
On/Off
Rocker Switch (Kawasaki engine only)
Little Wonder
®
STARTING OPERATION
1. Move throttle to choke position. (See Photo 4-1 ❹)
2. Start engine. See engine operator’s manual shipped with your machine.
3. Before engaging blade be sure all bystanders, especially children and pets, are clear of operat­ing area.
4. Blade should be out of the ground, in trans­port position.
5. Set engine speed about half throttle. Refer to the engine operator’s manual which came with your BedShaper
®
.
6. Engage blade lever. (See Photo 4-1 ➋)
7. Adjust engine speed to full throttle.
8. Smoothly push blade lift lever forward to lower blade into the ground.
9. Engage operating speed control smoothly to propel machine forward. (See Photo 4-1 ➌)
10. Operating speed is achieved by sliding the control handle forward. Then slowly engage (squeeze) the lever as shown in Photo 4-3.
11. Transport speed is achieved by sliding the control handle rearward. Then slowly engage (squeeze) the lever as shown in Photo 4-4.
12. Reverse is achieved by pushing the control handle forward (away from your body), and should only be used with the blade disengaged.
Important: Do not override blade engagement lever spring loaded safety shutoff.
Caution
Observe conditions behind you before moving the machine in reverse, making sure you have a clear path to walk backwards into. Engage lever in reverse slowly to maintain control over the machine at all times.
STOPPING OPERATION
1. Release operating speed control lever (See Photo 4-1 ) to stop forward travel.
2. Pull back on blade lift lever (See Photo 4-1 ❶).
3. Release blade engage lever (See Photo 4-1 ❷).
4. Reduce engine speed to an idle.
5. Press On/Off toggle switch to off position if
equipped, or move throttle lever to off position to shut off engine. (See Photo 4-1 ❺)
Caution
Always remove spark plug wire when leaving machine unattended. This prevents children and unauthorized operators from starting and operat­ing unit.
Caution
If blade strikes a stationary object while operating, disengage blade engagement lever immediately. Stop engine. Disconnect spark plug wire, and open blade shield. Inspect machine thoroughly for dam­age. Make sure that blade is securely tightened.
5
Photo 4-3
Photo 4-4
Little Wonder
®
Caution
Never operate the machine at transport speed or in reverse with the blade engaged or serious bod­ily injury or machine damage could occur.
TIPS FOR BEST BED SHAPING RESULTS
Blade Life: Conditions will vary, but blade life will
be about 10 hours of operation. Wear will be noticeable on the notches of the blade. The sharper and deeper the notches, the better the cut. Blade speed and soil conditions affect wear. Replace the blade when worn. Do not attempt to
sharpen or recut notches. This may result in operator injury.
Soil Conditions: Bed shaping will require the
least amount of time, power and blade wear when the soil is damp. Pre-wetting the soil may be an option. The sod will cut cleaner and the remaining sod strip will stay intact for easier cleanup if damp.
Pre-Marking: Pre-mark the area to be shaped with marking paint or lime to ensure a consistent straight or curved edge. Never use solid objects or string as markers as these items may be thrown by the blade or wrap around the blade shaft.
Multiple Passes and Cutting Width: When estab­lishing a new bed or redesigning an existing bed, it is recommended that multiple passes be made. To facilitate removal of sod strips, the passes should be less than 3" (7.6 cm) in width. Speed: A slow walking pace is good for safe oper­ation and accuracy, while maintaining efficiency.
Buried Hazards: be constantly aware of the pos­sibility of buried hazards. Check with property owners about possible hazards before using the BedShaper
®
. A little time spent investigating an
area may prevent costly mistakes.
Cutting New Beds: First, mark area to show the new bed outline. Then make first cut approxi­mately 1" (2.5 cm) inside the outer border. Operate unit in counter clockwise direction, widening radius 3" (7.6 cm) in each rotation until desired bed size is achieved.
Clogging: If clogging occurs, disengage the blade engagement lever. Stop engine, make sure that all moving parts have come to a stop. Disconnect spark plug wire. Raise blade arm lift lever. Remove the two bolts which hold the hinged blade shield in place. Swing shield into servicing position.
Danger
If unclogging is required, use a dowel or other such object to unclog the blade and shield. When finished unclogging, swing shield back into place and fasten securely with bolts. Check blade nut to insure it is tight.
Danger
Never attempt to operate machine without blade shield securely fastened.
Caution
Hot Blade: allow blade to cool before servicing. Blade may be hot enough to cause burns.
6
Little Wonder
®
7
ILLUSTRATED INSTRUCTIONS FOR MAINTENANCE
Warning
Before any maintenance or adjustment to BedShaper
®
is performed, always remember to: stop engine. Disconnect spark plug wire and allow components to cool before servicing.
Clean Blade Shield:
1. Make sure blade is cool.
2. Remove two cover bolts from blade shield. Open hinged shield.
3. Remove debris from shield and behind blade with a dowel or similar object. Never use hand­blade may be sharp.
4. Close shield back into position. Securely fasten shield with two bolts. Never operate without shield securely fastened.
BedShaper
®
Maintenance Chart- Service Intervals
Item Daily 25 Hrs. Yearly Page
Visual Inspection Engine Refer to Engine Manual Clean Blade Shield 6 Check Wear on Blade 7 Lubricate Blade Arm Zerk Grease Fittings 7 Check Drive Belts 8 Lubricate Blade Shaft & Axle Bearings 8 Chain Tension 8 End of Season Cleaning 8
Table 5-1
Section 5
MAINTENANCE
Little Wonder
®
Check Wear of Blade
1. Make sure blade is cool enough to handle (always wear gloves when handling blade).
2. Look for any excessive wear, chipping and abnormal wear. Replace if necessary (see section
6).
3. Check tightness of nut. Never operate machine when nut is not properly tightened. Nut should be tightened to 100 ft. lbs (13.8 kg/m).
Check Blade Drive Belt
1. Remove blade (see “change blade”, page 8).
2. Remove bolts from belt drive shield. Remove shield.
3. Check condition of belt for excessive wear, fraying and abnormal conditions.
4. Replace with new belt, if necessary (see sec­tion 6).
5. Reinstall belt drive shields, fasten securely with bolts.
6. Replace blade per instructions.
Lubricate Blade Shaft & Axle Bearings (x4) (Photo 5-1)
1. Locate and clean fittings. ➋ & ➌
2. Pump fittings full of grease using a hand pump.
Important
Do not overfill. Too much pressure will damage
bearing seals.
Lubricate Blade Arm Zerk Grease Fittings
1. Locate and clean fittings on both sides of arm. (Photo 5-1) ➊.x2
2. Pump fittings full of grease using a hand pump.
ADJUSTMENT- DIRT SCRAPER GAP (PHOTO 5-2)
1. Allow blade time to cool.
2. Raise BedShaper
®
blade lift lever into trans-
port position.
3. Examine gap between blade and dirt scraper.
Note: recommended gap is
1
/2" (1.3 cm).
4. Adjust gap, if necessary. Loosen the two bolts which secure dirt scraper. Adjust gap to
1
/2" (1.3
cm). Snug bolts.
5. Rotate blade at least one full revolution. Check to see that blade does not contact dirt scraper. If contact is made, repeat step and increase gap. Important: dirt scraper must not contact rotating blade.
6. Tighten bolts on dirt scraper securely.
CLEANING- END OF SEASON
1. Remove bolts from all shields.
2. Tilt or remove shields so that internal parts of machine are exposed.
Photo 5-1
Photo 5-2
8
Little Wonder
®
9
3. Remove dirt and debris from machine using compressed air.
Important
Always use eye protection when cleaning the machine.
4. Wash machine with a mild soap and water to remove dirt and grease.
5. Allow machine to dry thoroughly.
6. Lubricate all fittings with grease and perform all maintenance checks to prevent corrosion and to ready machine for new season.
7. Install all shields. Tighten bolts securely.
8. Cover machine with a protective covering. Store in a dry place.
REPLACE DRIVE BELTS
Replace Blade Arm Drive Belt (Photo 6-1)
1. Follow all instructions for checking blade drive belt (page 7).
2. Pull idler pulley down to take tension off belt (photo 6-1).
3. Remove old belt and replace.
4. Reverse step 3.
5. Replace belt cover and blade.
Replace Main Drive Belts
1. Tilt machine forward sufficiently to gain access to belts on underside of unit.
2. Place a block under rear wheel to keep machine in raised position safely.
3. Loosen idler mount bolt and slide idler to left.
4. Remove and replace belt.
5. Slide idler to right to tension belt and tighten
idler mount bolt.
6. Remove blocking and tilt machine to ground.
7. Turn engine over slowly to allow engine oil to return to its sump.
Transmission Drive Chain Adjustment (Photo 6-2). Access chain adjuster block as shown in fig­ure 6-2.
Chain should be snug for proper operation. Adjust by loosening tension block and sliding rearward. Do not over tighten chain. Rotate drive by hand to ensure chain is not over tensioned at any one spot.
CHANGE DISC BLADE (Photo 6-3)
1. Remove bolts securing the hinged blade shield. Swing shield into servicing position.
2. Keep blade from turning by inserting a vise grip between a notch of the blade and the shield bracket.
Section 6
REPLACEMENT AND REPAIR INSTRUCTIONS
Photo 6-1
Photo 6-2
Little Wonder
®
3. Wire brush the exposed threads and remove the nut from the shaft. Remove washer. Remove the blade from the shaft.
4. Install the new blade on the shaft and align with the two guide pins. Replace lock nut each time or shaft damage will occur.
5. Block blade using vise grips as shown. Tighten nut to 100 ft. lbs. (13.8 kg/m) torque.
6. Tilt hinged shield into position. Install two bolts and tighten securely.
Transmission
The transmission requires no servicing or mainte­nance. Oil level in the reservoir should be at the lower reservoir mark when cold and will be at the upper reservoir mark when hot.
The machine can be towed manually by disengag­ing the hydrostatic transmission. To tow, move the lever to the left and over the Hex bolt head to “tow position” as shown in figure 6-4. To re-engage, move the lever to the “run postion”.
Gearbox & Differential
The gearbox and differential require no servicing or maintenance.
Photo 6-3
10
Safety shield shown open.
Photo 6-4
Little Wonder
®
Main Frame and Drive Assembly
11
D
2
1A
1
20
19
18
11
17
16
14
14A
13
12
10
9
8
7
7A
7B
4
5
6
15
3
Section 7
ILLUSTRATED PARTS BREAKDOWN
Main Frame and Drive Assembly
12
1 22192 1 Deck Assembly
20966 1 3/16” grease zerk, self tapping
18129 1 Spacer 1” x 5/8” x 1/4”
1A 20901 4 Engine spacers
2 22218 1 Engine, Briggs & Stratton, 10.5 HP
20918 1 Engine, Honda, 13 HP
22167 1 Engine, Kawasaki, 13 HP
20901 4 Spacer (Honda & Briggs engine)
3 21099 1 Hydrostatic transmission
22142 5 Shim
22089 1 Reservoir
22084 1 Angle Mount
22088 1 Adapter
22103 1 RTN spring
22047 1 Tow lever
18413 1 Grip tow lever
22045 4 Pipe spacer
4 22022 1 Pulley
90603 1 key
22046 5/16” x 4 1/4” CSH
90063 Cap screw 5/16” x 11/4”
5 22170 1 Belt, hydrostatic drive
6 18038 1 Pulley, hydrostatic drive
90027 2 3/16” x 3/8” set screw
7 18020 1 Idler hydrostatic drive
90041 1 3/8” x 2 3/4” carriage bolt
90033 1 3/8” lock washer
90030 1 3/8” hex nut
7A 20947 1 Spacer
7B 18050 2 Belt guide
90044 1 3/8” x 1” cap screw, gr 5
90033 1 3/8” lock washer
90030 1 3/8” hex nut
Item # Part # Qty Description
8 18053 1 Key
9 18040 1 Pulley, blade drive
90027 1 3/8” set screw
10 18006 1 Idler pulley, blade drive
90038 1 3/8” x 1 3/4” cap screw, gr 5
90033 1 3/8” lock washer
90030 1 3/8” hex nut
11 20948 1 Idler pulley, blade drive
90038 1 3/8” x 1 3/4” cap screw, gr 5
90033 1 3/8” lock washer
90030 1 3/8” hex nut
90071 2 Shim
12 18201 1 Belt, blade drive
13 18418 1 Arm, blade belt tensioner
14 18004 2 Bushing
14A 18002 1 Bolt, shoulder
90033 1 3/8” lock washer
90030 1 3/8” hex nut
15 18003 1 Pulley, gearbox drive
16 18008 1 Hub
90015 3 1/4” x 1 1/4” cap screw, gr 5
90011 3 1/4” lock washer
17 18054 1 Key, woodruff
18 18047 1 Spring, tension
19 18502 1 Blade drive gearbox
90053 2 5/16” x 1 1/2” cap screw, gr 5
90052 2 5/16” lock washer
90048 2 5/16” hex nut
20 18405 1 Gearbox cover
20994 3 1/4” x 3/4” screw, self tapping
Item # Part # Qty Description
Blade Frame and Drive Assembly
13
GEAR
C
L
BOX
1
2
3
5
6
7
8
9
9A
10
11
12
13
14
15
16
17
18
19
20
21
22
2323
2
25
26
Blade Frame and Drive Assembly
14
1 18401 1 Arm, blade
20966 2 3/16” grease fitting, drive in
2 18025 2 Bearing & lock collar assembly
90036 4 3/8” x 1 1/2” cap screw, gr 5
90033 4 3/8” lock washer
90030 4 3/8” hex nut
22184 2 set screw
20966 2 3/16” grease fittings
3 18101 1 pin, detent
5 18103 1 Wheel, gauge
90008 2 1/2” x 4 1/4” cap screw, gr 5
90029 2 3/8” flat washer
6 18426 1 Shank
7 18098 1 Eye bolt
90052 1 5/16” lock washer
90048 1 5/16” hex nut
8 18018 1 Spring, tension
9 22190 1 Shaft
9A 90602 1 Key
10 18060 1 Washer, blade
11 18061 1 Nut
12 90102 2 Roll pin
13 19233 1 Blade
Item # Part # Qty Description
14 21056 1 Hub & pulley, blade drive
18465 1 Dust seal
15 18022 1 Bolt, shoulder
90033 1 3/8” lock washer
90030 1 3/8” hex nut
16 18020 1 Idler, blade drive
90038 1 3/8” x 1 3/4” cap screw, gr 5
90033 1 3/8” lock washer
90030 1 3/8” hex nut
17 90605 1 Key
18 18302 1 Pulley, gearbox driven
90053 1 5/16” x 1 1/2” cap screw, gr 5
90046 1 5/16” flat washer
19 18131 1 Collar, split/with screw
20 22130 1 Spacer
21052 1 Shim
21 18134 1 Bushing, bronze
22 18019 1 Idler arm
23 20902 2 Bushing
25 22172 1 Belt, blade drive
26 20949 1 Snap ring
Item # Part # Qty Description
Wheel Drive and Guard Assembly
15
1
1A
2
3
4
5
5A
6
2
8
9
10
11
12
11
13A
13
14
14A
15
16
16A
17
17
18
19
22
21A
21
16
16A
19
20
Wheel Drive and Guard Assembly
16
1 18125 1 Fork
1A 18129 2 Spacer
2 18128 2 Bushing
20966 1 3/16” grease fitting
3 18127 1 Wheel, caster
90074 1 1/2” x 5 1/2” cap screw, gr 5
90003 1 1/2” hex nut
4 18130 1 Sleeve
5 18307 1 Chain tensioner
5A 18309 1 Spring washer
90064 1 5/16” x 1 1/4” carriage bolt
90048 1 5/16” hex nut
90052 1 5/16” lock washer
6 22059 1 Trans. spocket
22142 1 Shim
22083 1 Clip
8 18124 1 Lynch pin
9 22054 1 Transmission cover
20994 4 1/4” x 3/4” self tapping screw
10 20952 1 Mounting bracket
90040 1 3/8” x 1” cap screw, gr 5
90033 1 3/8” lock washer
90030 1 3/8” hex nut
11 20950 2 Ball joint
90031 4 3/8” hex nut, fine thread
12 20951 1 Support rod
13 18205 1 Mud flap
13A 18206 1 Mud flap clamp
90019 1 1/4” x 3/4” cap screw, gr 5
90009 1 1/4” flat washer
Item # Part # Qty Description
90010 1 1/4” hex nut
14 18408 1 Blade scraper outer
18462 1 Blade scraper inner
14A 21053 2 Nutsert, 5/16”
15 18406 1 Blade/belt cover
90009 4 1/4” flat washer
90010 4 1/4” hex nut
16 22033 2 Tire & wheel assembly
90028 3 3/4” flat washer
16A 20949 2 Snap ring
17 18055 2 Key
18 18414 1 Spacer
19 18316 2 Bearing, axle
90075 4 7/16” x 1 1/2” cap screw, gr 5
90076 4 7/16” lock washer
90077 4 7/16” hex nut
20966 2 Grease fitting
20 18415 1 Spacer
21 18501 1 Differential unit
21A 20932 1 Differential sprocket
22 22066 1 Chain, drive with #41 connector link
Item # Part # Qty Description
Control Assembly
17
D
B e dB e d
h a p e rh a p e r
1
1A
2A
2
2B
2C
3
4
5
6
6A
18
19
14
15A
15
16
17
15B
7
7A
9A
8
9
10
11
13
24
24
25
26
26
27
28
30
28
26
31
32
33
32
35
40- Decal set (not shown)
Control Assembly
18
Item # Part # Qty Description
1 18402 1 Handle, left
90040 2 3/8” x 1” cap screw, gr 5
90033 2 3/8” lock washer
90030 2 3/8” hex nut
1A 18114 2 Grip, handle bar
2 18413 1 Lever, blade engage
2A 18115 1 Grip, red
2B 18110 2 Bushing, nylon
2C 18109 1 Set collar
31Throttle control
18318 1 Briggs - Throttle control
22141 1 Honda - Throttle control
22208 1 Kawasaki - Throttle control
4 18424 1 Rod, blade engage
90046 1 5/16” flat washer
20974 1 1/8” x 1 1/2” hairpin cotter
5 22104 1 Handle support
90013 4 Carriage bolt
90011 4 1/4” lock washer
90012 4 1/4” nut
6 18403 1 Handle, right
90040 2 3/8” x 1” cap screw, gr 5
90033 2 3/8” lock washer
90030 2 3/8” hex nut
6A 18412 1 Handle bar
90002 2 1/2” flat washer
90003 4 1/2” hex nut
7 18422 1 Lever, blade lift
Item # Part # Qty Description
7A 19256 1 Grip, blade lift
8 18120 1 Spring, latch
9 18421 1 Latch rod
9A 18023 1 Push nut
10 18423 1 Quadrant
22155 1 Depth control version
11 18416 1 Rod, blade lift
90046 1 5/16” flat washer
20974 1 1/8” x 1 1/2” hairpin cotter
13 18430 1 Spacer, quadrant
14 20909 1 Plate, tank (except B. & S.)
20994 2 1/4” x 3/4” self tap. screw
15 20906 1 Fuel tank (except B. & S.)
15A 20905 1 Fuel cap (except B. & S.)
15B 22173 1 Fuel line (except B. & S.)
22174 4 Line clamps
16 20983 1 Fuel filter
17 20908 1 Fuel valve (except B. & S.)
18 22087 1 Handle, hydrostatic
22086 1 Slide rod
22144 1 Bushing
22173 2 Set collar
22124 1 Tab, mounting
22113 2 Set collar hydro control
19 22057 1 Rod, hydro
90046 1 5/16” flat washer
90021 1 1/8” x 1” cotter pin
22 20954 1 Grip - red
Item # Part # Qty Description
24 20950 1 Ball Joint
25 22205 1 Lift rocker assembly
90028 1 3/4” flat washer
90024 1 3/16” x 1 1/2” cotter pin
26 18113 1 Swivel
90040 2 5/16” flat washer
90066 2 1/8” x 1” cotter pin
27 18427 1 Spacer, rocker
28 18118 2 Bushing
30 22048 1 Lever, travel control
31 18112 1 Shoulder bolt
32 20902 2 Bushing
33 18021 1 Bell crank
35 22058 1 Rod, blade engage
90046 1 5/16” flat washer
90066 1 1/8” x 1” cotter pin
40 20904 1 Decal set, model 900
41 18033 1 Rod end
19
Little Wonder
®
Little Wonder
®
LITTLE WONDER®
DIVISION OF SCHILLER-PFEIFFER, INCORPORATED
1028 STREET ROAD, P.O. BOX 38
SOUTHAMPTON, PA 18966
PHONE 877-596-6337 • FAX 215-357-8045
www.littlewonder.com
Specifications, descriptions, and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice.
P/N 70001
3/04
2 YEAR LIMITED SERVICE & WARRANTY POLICY
All Little Wonder BedShapers
®
are guaranteed against defects in material and workmanship for a period of TWO YEARS from date of purchase, when used for RESIDENTIAL SERVICE, or COMMERICIAL SERVICE. Any Little Wonder BedShaper
®
or part found to be defective
within the warranty period is to be returned to any registered Little Wonder dealer.
Engines for all gasoline powered products are warranted separately by the engine manufacture. Therefore, there are no warranties made, expressed or implied, for engines for gasoline powered products by Little Wonder.
Transportation charges for parts and units submitted for replacement under this warranty must be borne by the purchaser.
THIS WARRANTY shall not be effective if the product has been subject to misuse, negligence or accident, or if the product has been repaired or altered outside of our Southampton factory or authorized repair facility in any respect which affects its condition or operation.
Little Wonder shall not be liable for any special indirect or consequential damages arising from defective equipment. Any implied warranty, including merchantability of fitness for a partic­ular purpose, shall not extend beyond the written warranty period.
THIS WARRANTY shall only be effective if the enclosed Warranty/Registration card is properly filled out and returned to Little Wonder, Div. of Schiller-Pfeiffer, Inc. at time of purchase.
877-LWONDER
Loading...