Little Wonder 9600 User Manual

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LITTLE WONDER®
Owners Manual and Safety Instructions
for
HIGH OUTPUT BLOWERS
MANUEL DU PROPRIÉTAIRE ET CONSIGNES DE SÉCURITÉ
pour
SOUFFLANTES À GRAND DÉBIT
MANUAL DEL PROPIETARIO E INSTRUCCIONES
para
SOPLADORES DE ALTA POTENCIA
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Warning:The Engine Exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects or other reproductive harm.
T
ABLE OF CONTENTS
Page
I. I
MPORTANT INFORMATION
A. Introduction ....................................................................................................2
B. Service Information ........................................................................................3
C. Special Safety Information ............................................................................3
II. S
AFETY AND WARNINGS
A. Safety Decals (Labels) ....................................................................................4
B. General Safety Rules ......................................................................................5
C. Warnings - Don’ts ..........................................................................................5
D. Warnings - Do’s ..............................................................................................6
E. Engine/Fuel Warnings Don’ts ........................................................................6
F. Engine/Fuel Warnings Do’s ............................................................................7
III. A
SSEMBLY INSTRUCTIONS
......................................................................................7
IV. O
PERATING INSTRUCTIONS
....................................................................................8
V. M
AINTENANCE ......................................................................................................8
VI. P
ARTS E
XPLOSIONS
..........................................................................................9 - 11
VII. W
ARRANTY POLICY ..............................................................................................12
I. INPORTANT INFORMATION
A. INTRODUCTION
On behalf of everyone at Little Wonder, we would like to thank you for your purchase of a Little Wonder Gasoline Powered (Petrol-driven) High Output Blower. this professional blow-
er was designed to the highest standards to ensure you many hours of uninterrupted service.
This manual provides the information necessary for safe and efficient operation and service. For your safety, it is critically important that you read and understand this entire manual before operating your blower.
MANY USES :
The extreme versatility offered by Little Wonder’s line of blowers makes them ideally suited for a wide variety of jobs - blowing leaves, grass clippings, and thatch, blowing tennis courts dry, cleaning large driveways, stadiums, parking lots and other hard surfaces, precleaning roofs before repair and countless other jobs.
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Key Part Description Quantity Per Model Number
## 9600 9810 9900 9100 9130
5 114B 5/16-18 Serrated Flanged Lock Nut 14 14 14 14 14 10 910000 6 HP Housing 1 - - - ­10 910020 8, 9 HP Housing - 1 1 - ­10 910040 10, 13 HP Housing - - - 1 1 11 910629 Little Wonder Housing Label - 6 HP 1 - - - ­11 910612 Little Wonder Housing Label - 8 HP - 1 - - ­11 910613 Little Wonder Housing Label - 9 HP - - 1 - ­11 910628 Little Wonder Housing Label - 10 HP - - - 1 ­11 910625 Little Wonder Housing Label - 13 HP - - - - 1 12 910609 Warning Label 1 1 1 1 1 13 910503 5/16-24 x 3/4 Whiz Head Flange Bolt 4 4 4 4 ­13 910517 5/16-24 x 1 3/8 Bolt grd 5 - - - - 4 20 973 10-32 2-Way Lock Nut 6 6 6 7 7 37 910130 Deflector Spring 1 1 1 1 1 38 8-18 Retaining Ring 3 3 3 3 3 39 910131 Knob 1 1 1 1 1 40 963 5/16 External Tooth Lock Washer 1 1 1 1 1 41 910100 6 HP Side Deflector 1 - - - ­41 910110 8, 9 HP Side Deflector - 1 1 - ­41 910120 10, 13 HP Side Deflector - - - 1 1 42 329 10-32 x 5/8 Serrated Flange Screw 2 2 2 2 2 43 910105 6 HP Internal Deflector 1 - - - ­43 910112 8, 9 HP Internal Deflector - 1 1 - ­43 910122 10, 13 HP Internal Deflector - - - 1 1 44 910132 Deflector Handle 1 1 1 1 1 49 102B 3/8-16 2-Way Lock Nut 1 1 1 1 1 50 900501 3/8-16 x 5 1/4 Bolt 1 1 1 1 1 51 910402 Pneumatic Front Wheel Bracket 1 1 1 1 1 52 934 Pneumatic Wheel Symetrical 1 1 1 1 1 53 900404 Pneumatic Wheel Sleeve 1 1 1 1 1 54 900405 Front Wheel Bracket Spacer 2 2 2 2 2 58 934B Pneumatic Wheel Bearing 6 6 6 6 6 59 300507 10-32 x 5 1/2 Hex M/S 4 4 4 5 5 60 910134 Engine Housing Spacer - 13 HP - - - - 1
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Key Part Description Quantity Per Model Number
## 9600 9810 9900 9100 9130
2 114C 5/16-18 Nylon Insert Nut 11 11 11 11 11
5 114B 5/16-18 Serrated Flanged Lock Nut 14 14 14 14 14 14 910914 6 HP Intek Engine 1 - - - ­14 910915 8 HP IC Intek Engine - 1 - - ­14 930 9 HP Honda Engine - - 1 -- ­14 910913 10 HP IC Intek Engine - - - 1 ­14 910912 13 HP Honda Engine - - - - 1 15 946 Throttle Clip 1 1 1 1 1 16 910301 Throttle Cable 1 1 1 1 1 17 900301 Upper Handle 1 1 1 1 1 18 900302 Grip (set of 2) 1 1 1 1 1 19 378 1/4-20 x 1 1/2 HHCS gr5 1 1 1 1 1 21 910526 10-32 x 3/4 Self tapping Sheet Metal Screw 1 1 1 1 1 22 972 1/4-20 2-Way Lock Nut 1 1 1 1 1 23 934-1 Pneumatic Wheel Offset 2 2 2 2 2 24 312 Retaining Ring 2 2 2 2 2 25 405-1 5/8 SAE Flat Washer 2 2 2 2 2 26 932-1 Axle 1 1 1 1 1 30 916-2 Lower Handle 2 2 2 2 2 31 163 5/16 Flat Washer 12 12 14 12 12 32 910009 6/8/10 HP Right Blower Deck 1 1 - 1 ­32 910030 9 HP Right Deck - - 1 - ­32 910069 13 HP Right Deck - - - - 1 33 910007 6/8/10 HP Left Blower Deck 1 1 - 1 ­33 910028 9 HP Left Deck - - 1 - ­33 910067 13 HP Left Deck - - - - 1 34 942 5/16-18 x 1.75 HHCS gr5 8 8 8 8 8 35 129D 5/16 Regular Split Lock Washer 4 4 4 4 4 36 942 5/16-18 x 1.75 HHCS gr5 - 4 4 4 4 36 113 5/16-18 x 1.5 HHCS 4 - - - ­58 934B Pneumatic Wheel Bearing 6 6 6 6 6
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B. SERVICE INFORMATION
ENGINE
- Refer to the enclosed Engine Manual provided by the engine manufacturer.
- Or an authorized repair service of the manufacturer.
OTHER COMPONENTS
- Contact your local Little Wonder dealer.
C. SPECIAL
SAFETY INFORMATION
WARNING DANGER
ATTENTION; THIS SYMBOL POINTS OUT OUR MOST
IMPORTANT SAFETY INSTRUCTIONS.
WHEN YOU SEE THIS SYMBOL, HEED ITS’ WARNING!!
STAY ALERT!!
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WARNING DANGER
TO REDUCE THE POTENTIAL FOR ACCIDENTS, COMPLY WITH
THE SAFETY INSTRUCTIONS IN THIS MANUAL.
FAILURE TO COMPLY MAY RESULT IN SERIOUS PERSONAL
INJURY AND/OR EQUIPMENT AND PROPERTY DAMAGE.
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WARNING DANGER
IMPROPER USE OR CARE OF THIS BLOWER, OR FAILURE TO
WEAR PROPER PROTECTION CAN RESULT IN SERIOUS INJURY.
READ AND UNDERSTAND THE RULES FOR SAFE OPERATION
AND ALL INSTRUCTIONS IN THIS MANUAL.
WEAR HEARING AND EYE PROTECTION.
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II. SAFETY AND WARNINGS
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Location of label on blower
P/N 910609
Warning Label
Caution: Thrown objects.
Keep bystanders away.
Always wear eye and ear protection.
Before performing any service or maintenance, disconnect spark plug wire. Make sure throttle is in STOP position.
Read and understand the Owners Manual. Pay particular attention to all sections regarding safety. Store your Owners Manual in a safe place.
Keep hands and feet away from air discharge areas. Rotating fan will cause serious injury.
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A. SAFETY DECALS (LABELS)
An important part of the safety system incorporated in this blower are the warnings and infor­mational decals (labels) found on various parts of the blower. These decals (labels) must be replaced if they become illegible due to abrasion, etc. It is your responsiblity to replace the decals (labels) when they become hard to read. The location of these decals (labels) and their part numbers for ordering are shown below.
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V1. P
ARTS EXPLOSION
Location Bolt / nut size P/N Min. torque Max. Torque
Ft-Lbs (in-lbs) Ft-Lbs (in-lbs)
Housing to engine face 5/16-24 x 3/4 flange head 910503 22 (264) 28 (336) Deck to housing 5/16-18 flange nut 114-B 16 (192) 22 (276) Engine to deck 5/16-18 x 1.5/1.75 gr 5 113/942 19 (228) 25 (300) Lower handle to deck 5/16-18 x 1.75 gr 5 942 19 (228) 25 (300) Upper handle to lower handle 5/16-18 x 1.75 gr 5 942 19 (228) 25 (300) Throttle to handle 1/4-20 X 1.5 gr 2 378 4 (48) 6 (72) Interior deflector to hook 10-32 x .625 flange head gr 5 329 (52) (71) Fan to crankshaft
( 9900)
7/16-20 x 1.5 flange head gr 5 910508 61 81
Fan to crankshaft
(9100, 9130, 9600, 9810)
3/8-24 x 1.5 flange head gr 5 910518 39 51 Front panel to housing (short stud) 5/16-18 flange nut 114-B 16 (192) 22 (276) Intake guard clamp (long stud) 5/16-18 muloc nut 114-C 8 (100) Wheel bracket to housing 5/16-18 flange nut 114-B 16 (192) 22 (276) Front wheel axle bolt 3/8-16 x 5.25 gr 5 900501 34 45
BLOWER BOLT/NUT TORQUE SPECIFICATIONS
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Key Part Description Quantity Per Model Number
## 9600 9810 9900 9100 9130
1 910610 Intake Guard Label 1 1 1 1 1 2 114C 5/16-18 Nylon Insert Nut 11 11 11 11 11 3 911130 Intake Guard Clamp 3 3 3 3 3 4 911100 Intake Guard Assy 1 1 1 1 1 5 114B 5/16-18 Serrated Flanged Lock Nut 14 14 14 14 14 6 911120 Front Panel 1 1 1 1 1 7 910508 7/16-20 x 1 1/2 Serrated Flange Bolt gd 5 - - 1 - ­7 910518 3/8-24 x 1 1/2 Serrated Flange Bolt gd 5 1 1 - 1 1 8 910200 6 HP Fan 1 - - - ­8 910210 8 HP Fan - 1 - - ­8 910220 9 HP Fan - - 1 - ­8 910230 10 HP, 13 HP Fan - - - 1 1 9 915 Key 1/4 x 1/4 x 2 1 1 1 1 1
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IV. OPERATING INSTRUCTIONS
Refer to Engine Manual for Engine Operation.
Little Wonder recommends using SAE 30 Oil. The use of multi-viscosity oil will result in high oil consump­tion and possible engine damage.
Leaves, thatch or other debris can be directed into windrows or piles, by simply maneuvering the unit and directing the flow of air accordingly.
Air flow can be directed to the side or front by the two­position deflector. The front discharge position is used to remove debris from along walls, fences, etc. the side discharge position is used to form windrows or piles.
The horizontal deflector directs air downward to “chisel” under wet, heavy leaves and litter. The velocity is regu­lated by the throttle control. Moving the deflector to the upper hole allows for a greater volume of air to be directed downward. Moving the deflector to the lower hole allows for a greater vol­ume of air to be directed upward. To reduce windrowing or to blow over obstacle, point deflector upward.
Slight changes in deflector will have a big effect on air flow. Experiment until you find the best position for your needs.
For best performance, be sure engine recoil starter assembly, the blower intake and outlet areas are clear and free of leaves or other debris.
W
ARNING - ALL L
ITTLE WONDER BLOWERS ARE SHIPPED
W
ITHOUTOIL. WHEN F
ILLING OIL -
Use SAE 30 Oil. R
EFER TO ENGINE MANUFACTURES INSTRUCTION MANUAL
FOR
PROPER E
NGINE OPERATION INSTRUCTIONS
V. M
AINTENANCE INSTRUCTIONS
1. Keep all nuts, bolts, and screws tight.
2. Never store the Blower with fuel in its fuel tank inside a building or in a confined space where fumes may reach an open flame or sparks.
3. Always refer to the instruction manual for important details if the product is to be stored for an extended period.
4. Engine - 4 cycle. (Refer to engine manufacturer's operating instructions for fuel recommendations and additional information.)
5. Tires - Tubeless. Inflate to air pressure of 30 P.S.I.
6. Labels should be inspected before each use. Replace damaged labels immediately.
To prevent accidental starting, remove spark plug wire when servicing engine or equipment.
DIRECTIONS
FOR FAN REMOVAL:
(This procedure must be done by qualified Little Wonder dealer)
1. Remove intake guard and front panel.
2. Remove bolt securing fan to engine crankshaft.
3. The fan has a 3/4-16 nut welded on the fan hub. Insert a 3/4-16 grade 5 bolt (or
better) and jack or push the fan off the engine. (Little Wonder part #910515
pressure screw is recommended.) In some instances, it may be necessary to apply heat in area of fan hub as Loctite 242 has been used to secure the fan to the engine crank shaft. Be careful not to overheat.
4. Use a new bolt (P/N 910508 or P/N 910518) and Loctite 242 to insure a secure fit upon re-assembling.
Wire
Check oil level regularly. Be sure correct oil level is maintained. Check oil level after every 5 hours of oper­ation, or daily, before starting engine. Use SAE 30 Oil. Change oil after first 5 hours of operation. Remove drain plug and drain oil while engine is warm. Replace drain plug. Remove oil fill plug and refill with new oil. Start and run engine at idle for 30 seconds. Stop engine. Wait 30 seconds and re-check oil level. If required, add oil to overflowing at oil fill plug.
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OIL FILL PLUG
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WARNING DANGER
IF BLOWER IS USED IMPROPERLY
OR SAFETY PRECAUTIONS ARE NOT
FOLLOWED, THE USER RISKS SERIOUS
INJURY TO THEMSELVES AND OTHERS.
READ AND UNDERSTAND THE
FOLLOWING BEFORE ATTEMPTING TO
OPERATE THIS BLOWER.
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B. GENERAL SAFETY RULES
1. Read and understand the owner’s manual. Pay particular attention to all sections regarding safety. Store your owners manual in a safe place.
2. WARNING - KEEP CHILDREN, PETS, and BYSTANDERS AWAY - Do not permit children to contact blower. Keep children a safe distance from work area. Never allow a person mentally ill, under influence of alcoholic drinks or drugs or too young in age, to operate the blower.
3. DON’T OVERREACH OR STAND ON UNSTABLE SUPPORT. - Keep good footing and balance at all times.
4. MULTIPLE OPERATORS - Keep a safe distance between two or more operators when working together simultaneously.
5. WARNING - Fan coasts after turn off.
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C. WARNINGS - DONTS
1. DANGER ROTATING FAN - KEEP HANDS AWAY. DON’T attempt to remove materials from intake or discharge when blower is running.
2. DANGER - DO NOT INSTALL OR REMOVE ATTACHMENTS WHILE BLOWER IS RUNNING. Turn off engine to make changeover. Be sure throttle is in the stop position, and the blower has come to a complete stop. Remove the spark plug wire before removing material.
3. DO NOT POINT THE BLOWER OUTLET in the direction of people, cars, glass, or other similar items which could be injured or damaged by blown debris.
4. DO NOT ATTEMPT TO REPAIR BLOWER - Have repairs made by qualified Little Wonder dealer or repairman. See that only Little Wonder and recommended engine manufacturers replacement parts are used.
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D. WARNINGS — DOS
1. DRESS PROPERLY — Do not wear loose clothing or jewelry (jewellery) . They can be
caught in moving parts. Use of sturdy gloves, non-skid footwear and safety glasses are recommended. Always wear ear protectors where possible. Use face filter to avoid breathing dust.
2. STAY ALERT — Watch what you are doing and use common sense. Do not operate blower
when fatigued.
3. KEEP HANDS AWAY FROM AIR INTAKE AND AIR OUTLET CHUTE — Keep both
hands on handles when power is on.
4. MAINTAIN AND EXAMINE BLOWER WITH CARE — Follow maintenance instructions
given in manual. Do not use the blower if the muffler is defective or missing.
5. STORE BLOWER INDOORS — When not in use, store blower indoors in a sheltered area (a
dry place) where it’s not accessible to children. The blower, as well as fuel, should not be stored in a house. Keep throttle in the stop position.
6. BE SURE BLOWER IS FULLY ASSEMBLED — Never operate blower without all guards and
deflectors in place. Ensure that all nuts, bolts, screws are installed and properly tightened.
7. ALWAYS KEEP THE THROTTLE IN THE “STOP” POSITION WHEN NOT IN USE. Always keep a safe distance between two or more operators when working together simultaneously.
8. WARNING! IN ORDER TO AVOID ENGINE DAMAGE DUE TO OVER-HEATING OR
OVER-REVVING, KEEP ENGINE RECOIL STARTER ASSEMBLY, THE BLOWER INTAKE AND OUTLET AREAS, OR HOSE ACCESSORIES CLEAR AND FREE OF LEAVES OR OTHER DEBRIS.
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E. ENGINE/FUEL WARNINGS - DONTS
WARNING DANGER
HANDLE FUEL WITH CARE, IT IS HIGHLY FLAMMABLE. FUELING
(FUELLING) A HOT ENGINE OR NEAR AN IGNITION SOURCE CAN
CAUSE FIRE AND RESULT IN SERIOUS PERSONAL INJURY AND/OR
PROPERTY DAMAGE.
1. Do not smoke while handling fuel.
2. Do not refuel a hot or running engine.
3. Do not fill tank indoors.
4. CAUTION — Do not start or run engine indoors as poisonous carbon monoxide is emitted.
5. Do not operate in un-ventilated area.
6. Do not use the blower when electric system causes spark outside the cylinder. Check spark
plug from time to time. When checking, keep plug a safe distance from cylinder to avoid burning of evaporated fuel from cylinder.
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WARNING - All Little Wonder blowers are shipped WITHOUT OIL. Refer to engine manufactures
instruction manual for proper engine operation instructions
F. E
NGINE/FUEL
WARNINGS - DOS
HANDLE GASOLINE (PETROL) WITH CARE. IT IS HIGHLY FLAMMABLE.
Refuel before starting work.
Always use fresh gasoline (petrol). Stale gasoline (petrol) can cause leakage.
Always pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kick-
back and prevent arm or hand injury.
Always operate engine with spark arrestor installed and operating properly. The use of spark arrestor mufflers is required by law in the state of California (Section 4442 of the California Public Resources Code), as well as in other states or municipalities. Federal laws apply on feder­al lands.
Replace gasoline (petrol) cap securely. If fuel is spilled move blower and fuel container from area and do not create a source of ignition.
Avoid spilling fuel or oil. Always wipe unit dry before using. Move at least 10 feet away from the fueling (fuelling) point before starting engine.
Always store gasoline (petrol) in an approved container. Fill tank outdoors with extreme care.
III. BLOWER
ASSEMBLY INSTRUCTIONS.
*NOTE : Numbers in brackets (#) represent Key Numbers shown on Parts List, and parts
explosion. See pages 9-11.
A. Install lower handles (30) on top of deck (32, 33). Secure with four cap screws 5/16-18 x 1 3/4
(34), four 5/16 flat silver washers (31), and four 5/16-18 nylon nuts (2), finger tight.
B. Install upper handle (17) with four cap screws 5/16-18 x 1 3/4 (34), eight 5/16 washers (31),
and four 5/16-18 nylon nuts (2), finger tight. Tighten lower handle nuts and bolts. Tighten upper handle nuts and bolts until the lower handle tubing pinches the upper handle. It will be normal for the lower handle tubing to crush slightly.
C.
Attach throttle cable to upper handle with 1/4-20 x 1 1/2" cap screw (19) and 1/4-20 lock nut (22) through hole on upper handle (17). For Briggs and Stratton INTEK series engines, the throttle control will mount on the right hand side. For Honda engines, it will mount on the left. Insert the 10-32 x 3/4" self-tapping screw through the hole of the throttle control and into the pilot hole in the handle and tighten. (NOTE: Over tightening the screw on the left hand mounted controls could cause damage to the control.) Once the 10-32 screw is tightened, go back to the 1/4-20 screw and tighten it enough to get a smooth action in the control. If the throttle does not maintain it’s setting once you start the engine, tighten this screw some more. Connect throttle clip (15) to upper handle.
D. Tilt blower back on handle and install front wheel bracket (51) over the three studs on
lower front of blower housing. Secure with three 5/16-18 flange nuts (5).
E. Insert pneumatic wheel sleeve (53) in front pneumatic wheel (52). Install pneumatic wheel
spacers (54) over the axle sleeve on both sides of wheel and install in front wheel bracket (51). Insert 3/8-16 x 5 1/4 axle bolt (50) through wheel bracket and axle sleeve. Secure with 3/8-16 axle nut (49).
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P/N 910723 3-01
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Specifications, descriptions, and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice.
5 YEAR LIMITED SER
VICE & WARRANTY POLICY
FOR GASOLINE POWERED (PETROL-DRIVEN)
HIGH OUTPUT BLOWERS
All Little Wonder Gasoline Powered (Petrol-driven) High Output blowers are guaranteed against defects in material and workmanship for a period of FIVE YEARS from date of purchase, when used for RESIDENTIAL SERVICE, or COMMERICIAL SERVICE. Any Little Wonder Gasoline powered (Petrol-driven) High Output Blower or part found to be defective within the warranty period is to be returned to any registered Little Wonder dealer
.
Engines for all gasoline powered (Petrol-driven) products are warranted separately by the engine manufacture. Therefore, there are no warranties made, expressed or implied, for engines for gasoline powered products by Little Wonder.
Transportation charges for parts and units submitted for replacement under this warranty must be borne by the purchaser.
THIS WARRANTY shall not be effective if the product has been subject to misuse, negligence or accident, or if the product has been repaired or altered outside of our Southampton factory or authorized repair facility in any respect which affects its con­dition or operation.
LITTLE WONDER shall not be liable for any special indirect or consequential damages arising from defective equipment. Any implied warranty, including mer­chantability of fitness for a particular purpose, shall not extend beyond the written warranty period.
THIS WARRANTY shall only be effective if the enclosed Warranty/Registration card is properly filled out and returned to Little Wonder, Div. of Schiller-Pfeiffer, Inc. at time of purchase.
LITTLE WONDER®
DIVISION OF SCHILLER-PFEIFFER, INCORPORATED
1028 STREET ROAD, P.O. BOX 38
SOUTHAMPTON, PA 18966
PHONE 215-357-5110 • FAX 215-357-8045
TOLL FREE : 1-877-LWONDER
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