Little Wonder 900 User Manual

Manual Includes:
Safety Information
Operating Instructions
Maintenance Schedule
Tips For Better Operation
Illustrated Parts Breakdown
Please Read and Save These Instructions.
For safety, read all safety and operating instructions prior to operating machine.
Model 900 Walk Behind Edger
Little Wonder
®
TABLE OF CONTENTS
Section 1: General Information
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Table for BedShaper
®
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Section 2: Specifications
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Cutting Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Section 3: Safety Instructions
Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Safety and Instruction Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Section 4: Operating Instructions
Control Identification and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Adjusting Working Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Starting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Stopping Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Tips for Better Bed Shaping Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Section 5: Maintenance
Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Illustrated Instructions for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Adjustment- Dirt Scraper Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Cleaning- End of Season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Section 6: Replacement and Repair Instructions
Replace Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Change Disc Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Gearbox & Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Section 7: Illustrated Parts Breakdown
Main Frame and Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12
Blade Frame and Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14
Wheel Drive and Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-16
Operations Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18
Little Wonder
®
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . .see manufacturers manual
Transmission . . . . . . . . . . . . . . . . .hydrostatic, infinite speed control
Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .notched, spring steel
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .roller
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .welded, formed steel
Gauge Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .single
Cutting Depth . . . . . . . . . . . . . . . . . . . . . . . . .1" - 4.5" (2.5 - 11.4 cm)
Depth Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pin, position
To tal Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43" (109.2 cm)
Total Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51" (129.5 cm)
Total Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45" (109.2 cm)
Blade Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 1/4" (41.3 cm)
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . .365 lbs. (165 kg)
Section 1
GENERAL INFORMATION
HIGHLIGHTED INFORMATION
Information that is of special importance has been highlighted with headings in boldface type. Danger, Warning, and Caution identify safety- related information and can be further identified by the safety alert symbol . Important identi- fies information requiring special attention since it deals with the possibility of damage to part or parts of BedShaper
®
machines. Note identifies
information worthy of special attention.
MODEL AND SERIAL NUMBER LOCATION
Both the model number and serial number are located on the manufacturer’s plate located on the mainframe of the BedShaper
®
(See Photo 1-1). The number in the top box is the model number. The number in the bottom box is the serial num­ber. Please use these numbers when ordering replacement parts or when obtaining mainte­nance assistance. Record these numbers in Table 1-1 for easy access.
Fill In Information:
BedShaper
®
Model Number__________________________
BedShaper
®
Serial Number__________________________
Date of Purchase________________________
Dealer Name___________________________
INTENDED USE
BedShaper
®
machines are intended to shape and edge the perimeter of a landscaped flower bed or sand trap. It is further intended that the machine be operated by a trained individual who is familiar with commercial landscape equipment, standing behind the machine at the controls.
Section 2
SPECIFICATIONS
Photo 1-1
Table 1-1
LEFT AND RIGHT
Left and right references in this manual are made from the operator’s position looking in the direction of travel.
Specifications are subject to change without notification.
1
Repair parts for your BedShaper
®
are listed in
Section 7, ILLUSTRATED PARTS BREAKDOWN, and
are available through your Little Wonder
®
dealer. The parts list was developed as a general overview. Contact your Little Wonder
®
dealer for the most up to date information.
Little Wonder
®
The safety alert, , means Caution, Warning, or Danger concerning the operator’s personal safety. Read, understand, and follow the instruc­tions listed with the safety alert. Failure to heed these instructions may result in personal injury.
This machine was designed and built with the operator’s safety as a prime concern. Many fea­tures have been included in the attachment to prevent and protect the operator from personal injury, but the operator must take safe operation seriously and take every precaution possible for safe operation. Failure to follow the safety
instructions contained in this manual may result in: personal injury, death, damage to equipment and property.
If you have any questions concerning safety, operation, maintenance, set-up or product com­ments, please contact your Little Wonder
®
deal-
er or call Little Wonder
®
at 1-877-596-6337.
BEFORE OPERATING
1. Read, understand, and follow the instruc­tions and contents of this Operator’s Manual before operating the attachment. Be familiar with
all controls and how to disengage them quickly. Additional operator’s manuals for the BedShaper
®
are available on request by sending the series and serial numbers to your Little Wonder Dealer or:
Little Wonder
®
1028 Street Road
Southampton, PA 18966
2. Check area to be edged for foreign objects which may be thrown by the rotating disc. Pick up all sticks, stones, wire, and any other debris.
3. Avoid areas that have possible buried haz­ards. Ask property owner about the presence of buried hazards before using the BedShaper
®
. Hazards include: electrical wiring, water pipes, cable television wire, metal and plastic edging, irrigation pipes, roots, masonry, metal, and other items that may cause damage or injury to per­sons, machine, or property.
4. Never allow children to operate the BedShaper
®
and tractor. Adults shall not operate
the BedShaper
®
without reading the operator’s
manual.
5. Keep persons, children, and pets clear of operating machine. Do Not operate the machine with bystanders in the area.
6. Do not operate the machine while barefoot or when wearing lightweight footwear. Wear protec­tive footwear, preferably safety work boots and long pants.
7. Always wear adequate protective clothing. Do not wear loose fitting clothing that could be caught in moving parts. Never wear shorts.
8. Safety glasses must be worn by the operator and may be required by some local ordinances and insurance policies.
9. Prolonged exposure to loud noise could cause hearing impairment or loss of hearing. OSHA approved hearing protection is recommended.
10. Keep all shields and safety devices fastened and in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating machine.
11. Do not alter safety control lever or safety devices at all.
12. Never attempt to adjust the machine while the engine is running. Failure to wait until the engine and/or driveline comes to a complete stop may cause injury from moving parts.
13. After operating machine, blade may be hot enough to cause burns. Allow sufficient time- five or ten minutes is required- for the blade to cool before attempting to service, adjust, unclog, or touch blade.
14. Never by-pass the controls. The blade is designed to stop if the control lever is not held by the operator.
15. The machine is to be operated from behind the handlebars. Never attempt to operate the machine from anywhere else.
Section 3
SAFETY INSTRUCTIONS
2
Little Wonder
®
OPERATION
1. Watch for hidden hazards when operating. Roots, pipes, wire, sticks and holes can be encountered quickly. Scout work area and remove hazards before operating machine.
2. Before adjusting or servicing your BedShaper
®
,
wait for moving parts to come to a complete stop.
MAINTENANCE
1. Disconnect the spark plug wire before servic­ing or adjusting your BedShaper
®
to prevent
accidental starting.
2. Make sure all fasteners are tight and all shields are in place and in good condition. Check blade mounting nut frequently to make sure it is tight.
3. Make only the maintenance adjustments described in this manual. Any unauthorized adjustments or modifications to the BedShaper
®
may result in unsafe operating conditions.
4. Never alter or remove any safety devices on the unit. Safety devices are incorporated into the design for safe operation.
SAFETY AND INSTRUCTION DECALS
IMPORTANT
Safety and instruction decals are installed at the factory. If any decals are missing, damaged or illegible, replacements should be ordered and installed immediately.
Before Operating, Follow Checklist Below:
• Perform a visual inspection.
• Inspect shields and safety equipment.
• Inspect blade drive belts for proper tension and alignment.
• Check blade for secure mounting. Gloves should be worn when handling blade- it may be sharp enough to cause cuts.
• Adjust blade cutting height.
• Check blade engagement lever with engine run­ning for proper operation. Blade should begin to turn when handle is approx. 1
1
/2" (3.75 cm) from
being fully seated.
• Perform any maintenance items according to maintenance chart on page 6.
Photo 3-1
3
Warning DecalDanger DecalUnderground Hazard Decal
Little Wonder
®
CONTROL IDENTIFICATION AND FUNCTION
Before operating machine, become familiar with the controls and general operation of the BedShaper
®
. Know the location, purpose and operation of the blade engagement lever, speed control, engine shut off/throttle.
The lift lever is used to raise the blade arm from the ground for transport. Pulling the lever towards the operator raises the blade arm to the transport position. The spring-loaded latch keeps the blade in the transport position. Releasing the latch and easing the lever forward will set the blade in the ground.
The operating speed control is used to propel the machine in forward and reverse. See “STARTING
OPERATION” for details.
Section 4
OPERATING INSTRUCTIONS
ADJUSTING WORKING DEPTH
Caution
Engine must be stopped
before adjusting working depth.
Blade depth adjustment is controlled by a gauge wheel (see Photo 4-2). To adjust to a different cut­ting depth, lift blade arm, remove pin on gauge wheel, adjust to desired height. Replace pin.
The height of the BedShaper
®
can be adjusted from 1" to 4.5" (2.5 to 11.4 cm). As a starting point, with the blade resting on a hard surface, adjust the gauge wheel so it is 2" (5.1 cm) above the hard surface. Further adjustments can be made to accommodate the desired performance.
Photo 4-1
Photo 4-2
4
Blade
Lift Lever
Blade
Engagement Lever
Throttle
Operating
Speed Control
On/Off
Rocker Switch (Kawasaki engine only)
Little Wonder
®
STARTING OPERATION
1. Move throttle to choke position. (See Photo 4-1 ❹)
2. Start engine. See engine operator’s manual shipped with your machine.
3. Before engaging blade be sure all bystanders, especially children and pets, are clear of operat­ing area.
4. Blade should be out of the ground, in trans­port position.
5. Set engine speed about half throttle. Refer to the engine operator’s manual which came with your BedShaper
®
.
6. Engage blade lever. (See Photo 4-1 ➋)
7. Adjust engine speed to full throttle.
8. Smoothly push blade lift lever forward to lower blade into the ground.
9. Engage operating speed control smoothly to propel machine forward. (See Photo 4-1 ➌)
10. Operating speed is achieved by sliding the control handle forward. Then slowly engage (squeeze) the lever as shown in Photo 4-3.
11. Transport speed is achieved by sliding the control handle rearward. Then slowly engage (squeeze) the lever as shown in Photo 4-4.
12. Reverse is achieved by pushing the control handle forward (away from your body), and should only be used with the blade disengaged.
Important: Do not override blade engagement lever spring loaded safety shutoff.
Caution
Observe conditions behind you before moving the machine in reverse, making sure you have a clear path to walk backwards into. Engage lever in reverse slowly to maintain control over the machine at all times.
STOPPING OPERATION
1. Release operating speed control lever (See Photo 4-1 ) to stop forward travel.
2. Pull back on blade lift lever (See Photo 4-1 ❶).
3. Release blade engage lever (See Photo 4-1 ❷).
4. Reduce engine speed to an idle.
5. Press On/Off toggle switch to off position if
equipped, or move throttle lever to off position to shut off engine. (See Photo 4-1 ❺)
Caution
Always remove spark plug wire when leaving machine unattended. This prevents children and unauthorized operators from starting and operat­ing unit.
Caution
If blade strikes a stationary object while operating, disengage blade engagement lever immediately. Stop engine. Disconnect spark plug wire, and open blade shield. Inspect machine thoroughly for dam­age. Make sure that blade is securely tightened.
5
Photo 4-3
Photo 4-4
Little Wonder
®
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