Little Wonder 8160 User Manual

LITTLE WONDER® Shredding

Model 8160

Table of Contents Important Information

Important Information

Introduction .............................................................. 1

Service Information .................................................. 1

Special Safety Information ....................................... 1

Packaging

Packaging Information ............................... 2

Safety and Warnings

Safety Decals ........................................................ 2-3

General Safety Rules

Warnings - “Don’ts” .................................................. 4

Warnings - “Do’s” .................................................. 4-5

Engine/ Fuel Warnings - “Don’ts” ............................ 5

Engine/ Fuel Warnings - “Do’s” ............................... 5

Assembly Instructions

Mount the Shredding TruckLoader Frame ............... 6

Install Discharge Chute to Power Unit ..................... 6

Change Discharge Chute Direction ......................... 6

Attach Hose to Power Unit ...................................... 6

Attach Boom to the Frame and

Connect it to the Hose ............................................. 7

Hose Assembly ........................................................ 7

Use of Lifting Lug ..................................................... 8

Liner Exchange ........................................................ 8

Put Oil in Engine Before Starting ............................. 8

Operation

Starting the Engine .................................................. 8

Vacuuming ............................................................... 8

Removing Clog in Hose ........................................... 9

Removing Blockage in Moving Parts ....................... 9

Manually clear the clog ............................................ 9

Stopping the Engine ................................................ 9

Refueling the Engine ............................................... 9

Transporting the Shredding TruckLoader ................ 9

Storage and Maintenance

Storage .................................................................. 10

Maintenance ......................................................... 10

Removing the Fan ................................................. 11

Shredding TruckLoader bolt/nut Torque Specification . 12

Part Numbers

Housing Assembly Part Numbers .......................... 13

Frame Assembly Part Numbers ............................. 14

Warranties

Warranty .................................................. Back cover

A. Introduction

On behalf of everyone at would like to thank you for your purchase of a

Wonder

debris handling machine was designed to the highest standards to ensure you many hours of uninterrupted service.

This manual provides the information necessary for safe and efficient operation and service. For your safety, it is critically important that you read and understand this entire manual before operating your Shredding TruckLoader.

Specifications:

Model Dry Weight Max Rpm 8160 375 lbs. 3700

Shredding TruckLoader. This professional

Little Wonder,

Little

B. Service Information

Shredding TruckLoader Unit

Contact your local

Engine

Contact an authorized Briggs & Stratton dealer. Dealers are listed in the Yellow Pages under “Lawn and Garden Equipment Supplies”, “Lawn Maintenance” or “Lawn Mowers”. Your dealer will need to know the model and serial number of your engine. For their location, please consult the operator’s manual provided with your engine.

Little Wonder

dealer.

C. Special Safety Information

WARNING DANGER

ATTENTION: THIS SYMBOL POINTS OUT IMPORTANT

SAFETY INSTRUCTIONS

WHEN YOU SEE THIS SYMBOL

HEED ITS WARNING! STAY ALERT!

WARNING DANGER

TO REDUCE THE POTENTIAL FOR ACCIDENTS,

COMPLY WITH THE SAFETY INSTRUCTIONS IN THIS

MANUAL. FAILURE TO COMPLY MAY RESULT IN

SERIOUS PERSONAL INJURY AND OR EQUIPMENT

AND PROPERTY DAMAGE.

WARNING DANGER

THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS

OR OTHER REPRODUCTIVE HARM.

PA CKAGE LID

DISCHARGE CHUTE

PA RTS BOX:

(2) HOSE BANDS (720333.17) (2) HOSE CLAMPS (720105) (1) HOSE FLANGE ASSEMBLY (720101.17) (1) FLANGE CLAMP PLAT E (720253.10) (1) LITERATURE PACKAGE (1) WARRANTY CARD (1) HARDWARE BAG (720531): (1) 910131 - KNOB, MALE THREAD 5/16-18, Red (2) 38524 - KNOB, FEMALE THREAD 3/8-16, Black (4) 64229-03- LOCK NUT, 3/8-16 (4) 64163-31 - FLAT WASHER, 3/8" (2) 64229-02- LOCK NUT, 5/16-18 (2) 64123-61- BOLT, 5/16-18 x 1 3/4"

HOSE 10" (720106)

BOOM

NOZZLE ASSEMBLY

PA CKAGE

PA LLET

TRUCK LOADER

Packaging

Safety and Warnings

A. Safety Decals

An important part of the safety system incorporated in this Shredding TruckLoader are the warnings and informational decals (labels) found on various parts of the unit.

These decals (labels) must be replaced if they become illegible due to abrasion, etc.

It is your responsibility to replace the decals (labels) when they become hard to read. The location of these decals and their part numbers for ordering are shown on the picture below.

IMPROPER USE OR CARE OF THIS SHREDDING

TRUCKLOADER, OR FAILURE TO WEAR PROPER

PROTECTION CAN RESULT IN SERIOUS INJURY.

WARNING DANGER

READ AND UNDERSTAND THE RULES FOR

SAFE OPERATION AND ALL INSTRUCTIONS

IN THIS MANUAL.

WEAR HEARING, EYE, AND BREATHING

PROTECTION.

Caution: Thrown objects.

Keep bystanders away.

Always wear eye and ear protection.

P/N 910609

Warning Label

Before performing any service or maintenance, disconnect spark plug wire. Make sure throttle is in STOP position.

Read and understand the Owners Manual. Store your Owners Manual in a safe place.

Keep hands and feet away from air discharge areas. Rotating fan will cause serious injury.

Safety and Warnings

WARNING

max. 3 700 min

Month/Year

XXXX-XX-XXItem #

Serial #

-1

P/NO.720600

P/NO. 720601

720600

720602

P/NO. 720602

720603

P/NO. 720605

P/NO. 720603

SERIAL No. LABEL

WARNING

P/NO. 720609

WARNING

Start

Stop

Caution: Hot Surface

Caution: Thrown objects.

Faster

Slower

Keep bystanders away.

P/No 910609

General Safety Rules

1. Read and understand manual.

A. Warnings - “Don’ts”

2. Wear eye, hearing, and breathing protection, proper clothing and footwear.

3. While operating the machine always be sure of a safe and secure operating position, maintain a firm footing and good balance at all times.

4. Keep area clear of children, pets and bystanders.

5. Never attempt to use an incomplete machine or one fitted with an unauthorized modification.

6. Avoid contact with and inhalation of harmful fluids, gases, mists, fumes, and dust.

7. Check operation of the safety interlock switch daily. Do not defeat interlock system; it is for your protection.

8. Do not allow children to operate machine.

9. Do not override or remove any safety devices.

WARNING DANGER

10. FAN COASTS AFTER THE ENGINE IS TURNED OFF.

Don’t attempt to remove materials from intake or discharge when Shredding TruckLoader is running, or fan is rotating.

Don’t install or remove components while Shredding TruckLoader is running. Turn off engine to make changeover. Be sure throttle is in the stop position, and the Shredding TruckLoader has come to a complete stop. Remove the spark plug wires from the spark plug before removing material.

Don’t point the Shredding TruckLoader discharge chute in the direction of people, cars, glass, or other similar items which could be injured or damaged by blown debris.

Don’t attempt to repair Shredding TruckLoader. Have repairs made by qualified Little Wonder dealer or repairman. See that only Little Wonder and recommended engine manufacturers replacement parts are used.

WARNING DANGER

DO NOT SMOKE WHEN FILLING FUEL TANK

WARNING DANGER

11. ROTATING FAN. DON’T ATTEMPT TO REMOVE MATERIALS FROM INTAKE OR DISCHARGE

WHEN UNIT IS RUNNING, OR FAN IS ROTATING.

12. Keep hands away from hose inlet and discharge chute.

13. Disconnect spark plugs before doing any cleaning or maintenance – There are two spark plugs on the machine. Disconnect both.

14. If the Shredding TruckLoader is mounted on a trailer, make sure that the driver of the towing vehicle has the operator of the Shredding TruckLoader in full view at all times.

15. When operating the Shredding TruckLoader, operator must stay to the side of the machine, never in front or behind

16. Wear gloves to protect your hands.

17. Beware that the machine is loud and, during normal operation; may interfere with speech communication.

Don’t leave the engine running while the Shredding TruckLoader is unattended.

Don’t store, spill, or use gasoline near flames or spark.

B. Warnings - “Do’s”

Always dress properly. Do not wear loose clothing or

jewelry. They can be caught in moving parts. Use of sturdy gloves, non-skid footwear and safety glasses are recommended. Always wear ear protectors where possible. Use face filter to avoid breathing dust.

Always stay alert. Watch what you are doing and use common sense. Do not operate Shredding TruckLoader when fatigued.

Always keep hands away from air intake and air outlet chute. Keep both hands on handles when power is on.

Always maintain and examine Shredding TruckLoader with care. Follow maintenance instructions given in manual.

18. Check mounting hardware daily! When Shredding TruckLoader is attached to the Swing Away Hitch Mount, A-frame, or Tailgate, or other mounting option, beware of the possibility that the machine may overturn, fall, or tip over because of unexpected movement of the vehicle.

WARNING DANGER

DO NOT USE THE SHREDDING TRUCKLOADER IF

THE MUFFLER IS DEFECTIVE OR MISSING.

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