Little Wonder 5000 User Manual

© 2006 Mantis, Div. of Schiller-Pfeiffer Inc. All Rights Reserved.
Owners Manual and Safety Instructions
Log Splitter Manual
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Table of Contents
A. Introduction . . . . . . . . . . . . . . . . . . . . . . . .1
B. Log Splitter Specification . . . . . . . . . . . . .1
C. Unpacking and Assembly Instructions . .2
E. Special Safety Information . . . . . . . . . . . .5
1. Safety Decals . . . . . . . . . . . . . . . . . . . . . . . .5
2. Safety Warnings . . . . . . . . . . . . . . . . . . . . . .7
3. Important extension cord information . . . . .8
4. Always disconnect power cord from
power source . . . . . . . . . . . . . . . . . . . . . . . . .8
5. Hydraulic Safety . . . . . . . . . . . . . . . . . . . . . .8
F. Before You Start Splitting . . . . . . . . . . . .9
G. Operation . . . . . . . . . . . . . . . . . . . . . . . . .11
H.
Removal of logs jammed on the wedge
. . .12
I. How to change the hydraulic oil . . . . . .13
J. Sharpening the wedge . . . . . . . . . . . . . . .14
K. Transport . . . . . . . . . . . . . . . . . . . . . . . . .15
L. Maintenance . . . . . . . . . . . . . . . . . . . . . .15
M. Troubleshooting . . . . . . . . . . . . . . . . . . . .17
N. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . .17
O. Exploded View and Parts List . . . . . . . .18
P. Mantis Warranty Policy . . . . . . . . . . . . .20
A. Introduction
The SwiftSplit log splitter is designed for residential (non­commercial) use and makes your job less physically demanding, more efficient and safer. With a log splitter, the log is split when pressed against a fixed splitting wedge by a pressure plate.
Major Components,
Controls, and F
eatures Overview
:
An electric motor assembly provides the power for the system. The motor is connected to a hydraulic oil pump that creates a flow of high-pressure oil which runs to a solenoid valve. A switch set and the solenoid valve let the operator actuate the hydraulic cylinder to split a log. An internal reservoir holds the hydraulic oil that feeds the pump. The hydraulic assembly is attached to the wheel frame assembly, making it easy to move the log splitter around with no lifting. The frame is equipped with folding handles for storage, pivoting support for stability and cord storage hooks for convenience. This log splitter is designed with two hand operating controls (two normally open switches) for safety. The electrical motor is protected by a 15 amp circuit breaker and the pressure relief valve protects the hydraulic assembly in case a log gets jammed. If this happens, after about 5 seconds, the pressure plate slowly travels down to the original position and can be immediately re-activated.
Maximum Output Force 10 000 lbs (5 tons)
Total Stroke (in)- Ram Travel 15”
Total Weight 136 lbs (61.7 Kg)
L x W x H 40” L x 20” W x 38” H
Voltage 120V
Motor 1.5 kW
Motor RPM Max 3340 RPM
Maximum Log Length 20” (520mm)
Recomd. Maximum Log Diameter 12” Dia. Wheel Size 10” Dia.
B. Log Splitter Specification for Model #5000
Wedge
Vertical Beam
Log Guides
Pressure
Plate
Two Switches
Folding
Handle
Wheel Frame
Assembly
Cord Storage Hooks
Connecting Link
Stabilizing Bar /
Pivoting Support
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C. Unpacking and Assembly Instructions
1. Cut bands; remove cover and two inserts supporting the top and the bottom of the unit.
2. Put log splitter with the cardboard part’s box in the vertical position by holding the top of the beam and carefully lifting the top of the log splitter until it can stand.
Top of the
Beam
Handle
Inserts
Cardboard Part’s Box
3. Remove handle from the box first and place it on the floor.
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4. Remove and open box that is packaged between the log splitter cart and the vertical beam.
5. Remove pivoting support from the box. Also remove wheels and hardware bag.
9
14
11
8
3
28 29
30
111
31
7
KNOB
CABLE TIE 152MM (6") LONG
2
510501
2
1
1
2 2
510146
510543
510144 510524
WHEEL SHAFT M14 WHEEL NUT ALLEN WRENCH 6MM
ALLEN WRENCH 8MM (DRAIN PLUG)
2
2
4
2
2
510508
510509
510503
510104
510507
BOLT HEX M6 x 30mm
CONNECTING LINK
NUT LOCK M6, NYLON INSERT WASHER FLAT ÿ6
BOLT HEX M6 x 40mm
2
2
510500
M10 CARRIAGE BOLT,SQUARE NECK, 60mm LONG
510147
ITEM NO.
QTY
DESCRIPTION
PART NO.
4
6. Folding Handle: Install the folding handle onto the frame using knobs (P/N 510501) and carriage bolts (P/N 510500). To do this, align square opening of the folding handle with the frame’s round hole and insert carriage bolt through. Secure it with the handle knob. Repeat the same steps for the opposite side of the handle and tighten the knobs.
7. Use cable ties (P/N 510147) to secure the power cord in place.
8. Installing Wheels: Insert the Wheel Shaft (P/N 510144) in the hub of the Wheel and secure it with the Nut (P/N 510524) provided. Slide the opposite side of the Wheel Shaft through the opening in the frame and bracket, then screw, it into the welded nut. Start by hand and then use a wrench and secure the wheel. Repeat these steps to install the second wheel.
5
9. Pivoting Support Installation: Align mounting hole of the Pivoting Support (P/N 510103) with the frame hole, insert Bolt (P/N 510509) and secure with Lock Nut (P/N 510507). Repeat these steps to attach the other side of the Pivoting Support.
10. Attach Connecting Link (P/N 510104) to the Pivoting Support (P/N 510103).
D. Service Information
Visit our web site at www.swiftsplit.com or contact our customer service department by calling 1-800-366-6268.
E. Special Safety Information
1. Safety Decals
An important part of the safety system incorporated in this log splitter are the Warning Labels (P/N510601) and Information Decals found on various parts of the unit. These decals must be replaced in time due to abrasion, etc. It is your responsibility to replace the decals when they become hard to read.
Lock Nut
Bolt
Pivoting Support
Secure Pivoting support by
attaching connecting link
to the frame (wheel
is not shown for clarity)
P/N 510601
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WARNING DANGER
READ AND UNDERSTAND THE RULES FOR SAFE
OPERATION AND ALL INSTRUCTIONS IN THIS
MANUAL BEFORE OPERATING THIS PRODUCT.
BE FAMILIAR WITH THE CONTROLS AND THE
PROPER USE OF EQUIPMENT. IMPROPER USE OR
CARE OF THIS LOG SPLITTER, OR FAILURE TO
WEAR PROPER PROTECTION, CAN RESULT IN
SERIOUS INJURY. WEAR EYE PROTECTION,
GLOVES, AND PROPER CLOTHING.
WARNING!
WARNING!
WEAR EYE PROTECTION
READ AND
UNDERSTAND
OPERATOR’S MANUAL
BEFORE USING!
KEEP BYSTANDERS
AND PETS AT A SAFE
DISTANCE
WARNING!
WEAR SLIP-RESISTANT
FOOTWEAR. MAINTAIN
FOOTING AND BALANCE
AT ALL TIMES. DO NOT
STAND ON SLIPPERY,
UNEVEN OR UNSTABLE
SURFACES. DO NOT
WORK IN ODD
POSITIONS.
WARNING!
WEAR SHOES THAT PROVIDE PROTECTION AGAINST THE RISK OF
LOGS ACCIDENTALLY
FALLING ON FEET.
!DANGER!
KEEP BOTH HANDS ON
THE SWITCHES AND
AWAY FROM MOVING
PARTS. NEVER REACH
INTO THE CRUSHING
DANGER AREA AS LONG
AS PARTS MAY MOVE.
WARNING!
NEVER REMOVE LOG
JAMMED ON THE
SPLITTING WEDGE
WITH YOUR HANDS!
WARNING!
ALWAYS WEAR WORK
GLOVES TO PROTECT
YOUR HANDS FROM
WOOD CHIPS AND
SPLINTERS
WARNING!
DO NOT EXPOSE TO RAIN
OR WET CONDITIONS
WARNING!
REMOVE PLUG FROM
MAIN ELECTRIC POWER
SOURCE IMMEDIATELY IF CABLE IS DAMAGED
OR CUT, BEFORE
SERVICING OR WHEN
NOT IN USE
WARNING!
CORRECT LINE
VOLTAGE FOR YOUR
LOG SPLITTER
WARNING!
ALWAYS PAY
ATTENTION TO THE
MOVEMENT OF THE
PRESSURE PLATE
WARNING
DO NOT OPERATE THE SWIFTSPLIT IF THE UNIT IS DAMAGED IN ANYWAY.
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