HOW TO ORDER REPAIR PARTS
This manual will help you to obtain efficient, dependable service
Owners Manual
Model 2847
from the heater, and enable you to order repair parts correctly.
Keep this manual in a safe place for future reference.
When writing, always give the full model number which is on the
nameplate attached to the inside of the cabinet door of the
heater.
When ordering repair parts or options, always
give the following information as shown in the list:
1. The PART NUMBER
2. The PART DESCRIPTION
3. The MODEL NUMBER: 2847
4. The SERIAL NUMBER:________________
Before installing your heater, fill in the serial number of your
heater in the space provided above.
WONDERCOAL
AUTOMATIC COAL BURNING CIRCULATOR HEATER
*ASSEMBLY
*INSTALLATION
*OPERATION
*REPAIR PARTS
SAFETY NOTICE:
If this heater is not properly installed, a house fire may result.
For your safety, follow the installation directions.
Contact local building or fire officials about restrictions and
inspection requirements in your area.
WONDERCOAL
United States Stove Company
227 Industrial Park Rd.
P.O.Box 151
South Pittsburg, TN 37380
(423) 837-2100
CAUTION:
Read all instructions carefully before starting the installation
or operation of this heater.
Improper installation may void your warranty.
DO NOT USE THIS HEATER IN A MOBILE HOME OR TRAILER
United States Stove Company
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227 Industrial Park Rd.
P.O.Box 151
South Pittsburg, TN 37380
(423) 837-2100
WARNOCK HERSEY
R
851171A 3/96
TOOLS AND MATERIAL NEEDED
Notes
TOOLS
Pencil
6 Foot Folding rule or tape
Tin Snips
Drill, hand or electric
Drill bit, 1/8" dia.
(for sheet metal screws)
Gloves
Screwdriver (blade-type)
5/16" Nut Driver or
5/16" Socket w/Ratchet
CIRCULATOR DIMENSIONS
32 1/4
MATERIALS
Chimney Connection- 6" Dia. Black
Steel (24 Ga. minimum): Straight or
Corrugated Elbow (as required)*
1/2" Sheet Metal Screws
6" Inside Diameter Underwriters
Laboratories (UL) listed Residential
Type and Building Heating Appliance
Chimney or lined, 6" existing
Masonry Chimney.
Floor Protector Material: 3' x 4'-6" as
specified on page 4.
Furnace Cement (Manufacturer
recommends: Rutland Code 78 or
Equivalent)
* Avoid adjustable elbows, they leak!
Fig. 1
19 1/4
WONDERCOAL
16 1/8
8 5/16
33 1/2
4 1/8
2
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RULES FOR SAFE INSTALLATION AND OPERATION
Read these rules and the instructions carefully.
F36 BLOWER KIT
An Optional Blower Kit is available for the 2847 Wondercoal automatic coal
burning circulator heater. If this kit is not available where you have purchased
this Wondercoal heater, you can purchase the F36 Blower Kit directly from the
factory. To order contact the United States Stove Company at the address
and telephone number given on the back page.
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SAFETY NOTICE: If this heater is not properly installed, a house fire may result. For
your safety, follow the installation directions. Contact local building or fire officials
about restrictions and installation inspection requirements in your area.
1.
Check local codes. The installation must
comply with their rulings. Do not install this
heater in a mobile home or trailer.
2.
Always connect this heater to a chimney or
vent to the outside. Never vent to another
room or inside a building.
3.
Do not connect a COAL burning heater to
an aluminum Type B gas vent. This is not
safe and is prohibited by all codes. This
heater requires connection to approved
chimneys: Either a factory built 6" UL 103HT
or a lined and approved and recently inspected and cleaned masonry chimney
with a 6" flue, preferably round. A larger
masonry flue may be used, so long as the
flue-section diameter is not greater than 50
sq. in.
The chimney portion (whether factory-built
or masonry) must be tall enough to provide
sufficient draft and safe exit of smoke and
combustion products. Please refer to Page
5.
4.
Be sure that your Chimney is safely constructed and in good repair. Have the chimney inspected by the Fire Department or a
qualified inspector (such as a Chimney
sweep). Your insurance company may be
able to recommend a qualified inspector.
5.
Inspect chimney connector and chimney
twice monthly during the heating season
for any deposit of creosote or soot which
must be removed.
6.
Provide air for combustion from outside the
house into the room where the heater is
located. If the intake is not in the same
room, air must have free access to the
room.
7.
CAST IRON PARTS MUST BE "SEASONED" TO AVOID CRACKING. BUILD
ONLY SMALL FIRES ON FIRST USE.
8.
To prevent injury, do not allow anyone to
use this heater who is unfamiliar with the
correct operation of the heater. Do not
allow children to use or in any way operate
this heater.
CAUTION: DO NOT TOUCH THE
HEATER UNTIL IT HAS COOLED.
ALWAYS WEAR GLOVES WHEN
REFUELING THIS UNIT OR WORKING
WITH METAL CABINET PARTS.
For further information on using your heater
9.
safely, obtain a copy of the National Fire
Protection Association (NFPA) publication "Using Coal and Wood Stoves Safely"
NFPA No. HS-10-1978. The address of
the NFPA is Battery March Park, Quincy,
MA. 02269.
Keep the ash pit section free of excess
10.
ashes. Do not allow ashes to stack higher
than the sides of the ash pan.*
DISPOSAL OF ASHES- Ashes should be
11.
placed in a metal container with a tight
fitting lid. Keep the closed container on a
non-combustible floor or on the ground,
well away from all combustible materials.
Keep the ashes in the closed container
until all cinders have thoroughly cooled.
The ashes may be buried in the ground or
used as fertilizer.
CAUTION: The special paints used on
12.
your heater may give off some smoke
while they are curing during first few fires.
Build small fires at first. The metal used in
construction of the heater has a light coating of oil. This could give off smoke and/or
odors when heater is used for the first
couple of times. This should disappear
after a short period. Once this burn-off has
occurred, it should not reoccur.
CARING FOR PAINTED PARTS- This
13.
heater has a painted outside jacket, which
is durable but will not stand rough handling
or abuse. When installing your heater, use
care in handling. Clean with soap and
warm water when heater is not hot. DO
NOT use any harsh chemicals (acids or
caustics) or scouring powder, as these
wear and dull the finish.
KEEP THE FEED DOOR, ASH DOOR
14.
AND CABINET DOOR CLOSED AT ALL
TIMES EXCEPT WHILE TENDING THE
HEATER. DO NOT OVERFIRE THE
HEATER. THIS WILL HAPPEN IF THE
FEED DOOR, OR PARTICULARLY THE
ASH DOOR, IS LEFT OPEN DURING
OPERATION. UNDER EXTREME CONDITIONS THIS CAN PRODUCE DANGEROUS RESULTS. AS A MINIMUM, IT
WILL ALLOW THE PAINT TO DISCOLOR.
Use coal only. DO NOT USE the coal
15.
bricks that are manufactured from coal
dust and a wax-type binder.
*Never allow ashes to contact the grate(s).
3
LOCATING THE HEATER
AS A LOCATION IS SELECTED,
KEEP THE FOLLOWING IN MIND:
1. The chimney connection should be as
possible. The heater must have its own chimney
flue. Do not connect this unit to a chimney flue,
serving another appliance. If there is no chimney near where you wish to place the heater,
you can use a UL 103HT Residential Type and
Building Heating Appliance Chimney (Fig. 5, 6,
6A & 6B).
2. Place the heater on solid masonry or solid
concrete. When the heater is used on a combustible floor protector of one layer of 3/8"
millboard having a thermal conductivity of
K=0.84 BTU in./ft. 2 hr. Deg. F with 28-gauge
sheet metal
the floor protector extend 16" beyond the door
side of the heater and under the connector pipe
in the back.
3. Check Figures 2, 3, and 4. Be sure you have
the clearances shown from the heater and the
connector pipe to combustible surfaces. If you
have a
heater, you can place the heater as close as
you wish to the wall. If the wall is only faced with
brick or stone, treat it as a combustible wall.
or a UL Listed floor protector. Have
solid brick or stone wall behind your
8"
NOTE: BEFORE FIRING
HEATER
Slide firebricks toward the
rear so no gaps remain
between them.
CAUTION:
Keep furnishings and other
combustible materials away
from the heater.
21"
TROUBLE SHOOTING TIPS FOR MODEL 2847
LIST OF PROBLEMS POSSIBLE CAUSE SOLUTION
1. Smoking when feed A) Insufficient Draft. A) Set Thermostat high
door is open. B) Clogged chimney or B) Clean Chimney
chimney connector. C) Add raincap to chimney
2. Flame spillage when A) Insufficient Draft. A) Set Thermostat high
feed door is open. B) Smothering fire when B) Add fuel so as not to
adding fresh fuel. smother fire.
3. Creosote build-up A) Thermostat setting too A) Set thermostat higher to
low type fuel. attain higher fuel temp-
eratures. This will aid in
preventing build-up of
creosote.
4. Heater does not heat. A) Blower control set too A) Set blower control to a
low. higher temperature.
B) Insufficient flue draft. B) Set flue draft
Fig. 2
Fig. 4
8"
SIDEWALL
WONDERCOAL
16"
52 1/4"
32 1/4"
FLOOR PROTECTOR
(TOP VIEW)
16"
20"
19 1/4"
4 3/4"
4
Fig. 3
20"
NON-COMBUSTIBLE
CONSTRUCTION IN
ACCORDANCE WITH
NFPA 211
44"
NOTE: DASHED LINES SHOW
STRAIGHT UP AND THROUGH
THE WALL INSTALLATION
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