LiteOn EVO600021S0D4E20F, EVO600023S0D2E20, EVO600021SD75E20F, EVO600021S0D2E20F, EVO600023S0D4E20 Quick Start Manual

...
QUICK START GUIDE
Ultra Compact Vector Drive
EVO6000 Series
QUICK START GUIDE
Table of Contents
Chapter 1Safety..................................................................................................................................................... 1
1.1.1 Usage ................................................................................................................................................ 1
1.1.2 Receiving ......................................................................................................................................... 1
1.1.3 Installation ....................................................................................................................................... 1
1.1.4 Wiring ............................................................................................................................................... 2
1.1.5 Operation ........................................................................................................................................ 2
1.1.6 Maintenance ................................................................................................................................... 3
1.3.1 AC Drive Selection ......................................................................................................................... 4
1.3.2 Settings ............................................................................................................................................ 5
1.3.3 General Handling ........................................................................................................................... 5
1.4.1 Warranty Period ............................................................................................................................. 6
1.4.2 Warranty Restrictions ................................................................................................................... 6
Chapter 2Product ................................................................................................................................................. 7
2.8.1 Accessories .................................................................................................................................... 13
2.8.2 Installing Input Fuses .................................................................................................................. 14
Chapter 3Drive Installation ............................................................................................................................... 15
3.2.1 Installation Direction ................................................................................................................... 16
3.2.2 Installation Spacing ..................................................................................................................... 16
3.4.1 Drive and Input Cable Protection for Short-Circuit Situations .......................................... 18
3.4.2 Motors and Output Cable Protection for Short-Circuit Situations .................................. 18
Chapter 4Wiring .................................................................................................................................................. 19
4.2.1 Main Circuit Terminal .................................................................................................................. 21
4.2.2 Main Circuit Wiring ..................................................................................................................... 21
4.2.3 Main Circuit Cable Size and Tightening Torque ................................................................... 23
4.3.1 Control Circuit Terminals ........................................................................................................... 26
4.3.2 Control Circuit Wiring ................................................................................................................. 27
4.3.3 Control Circuit Cable Size and Tightening Torque .............................................................. 28
4.3.4 Ferrule-Type Terminals............................................................................................................... 28
4.4.1 NPN and PNP Mode Selection ................................................................................................. 29
Chapter 5Keypad and Parameters .................................................................................................................. 32
5.3.1 Keys and Displays ........................................................................................................................ 33
5.1.2 Keypad Display ............................................................................................................................. 35
5.1.3 Keypad Programming................................................................................................................. 37
Chapter 6Troubleshooting ............................................................................................................................... 72
Danger
1. The drive is used to control the speed of 3 phase synchronous and asynchronous motors,
which must not be used for single phase or other purposes. Failure to comply could cause drive damage or serious injury by fire.
2. The drive must not be used in any medical equipment in which human life may involve.
3. The drive is manufactured according to strict quality control standard. However, bypass
the safety protection in case the drive failure causes death or serious injury.
Warning
1. Do not install damaged drive or any drive without complete components inside. Failure
to comply could result in accident.
Warning
1. Carry the drive by the bottom as carrying by the front cover may cause injury and damage
from the main body of the drive falling.
2. Attach the drive to metal or other nonflammable materials. Keep away from heat and
flammable items.
3. A control panel must have cooling fans, air vents and room for ventilation when the drive
is installed inside.
Chapter 1Safety
1.1 General Safety
Safety Information: Warning: Indicates highly dangerous consequences such as fire, serious injury and death
when failing to comply with the instructions.
Caution: Indicates dangerous consequences such as moderate injury and equipment
damage when failing to comply with the instructions.
1.1.1 Usage
1.1.2 Receiving
1.1.3 Installation
1
Danger
1. Allow only qualified electrical engineers to install the drive. Failure to comply could cause
electrical shocks to personnel or damage to the drive.
2. Ensure the power supply is off when connecting. Failure to comply could cause electrical
shocks.
3. Ensure the ground terminal PE is properly wired. Failure to comply could cause electrical
shocks from the drive cover. Therefore ground the drive and motor for personnel safety.
4. Do not touch the main circuit terminal. Keep the main circuit off drive cover to avoid
electrical shocks.
5. The terminal for braking unit is + and -. Do not connect it to any other terminals. Failure
to comply could cause a fire.
Warning
1. Do not connect three-phase power supply to terminals U, V and W. Failure to comply
could damage the drive.
2. An output reactor is recommended when the cable connecting between the drive and
motor is over 100 meters. Failure to comply could result in drive damage with overcurrent caused by over-distributed capacitance.
3. Never connect the output terminals to capacitors or unapproved LC/RC filters. Failure to
comply could damage the drive components.
4. Separate the drive main circuit cables and control circuit cables. Failure to comply could
cause interference to the control signals
5. Ensure the phase of power supply and rated voltage match the label on the drive. Failure
to comply could drive damage.
Danger
1. Connect the power after completion of wiring and closing the front cover. Opening the
front cover when the power is on could cause an electrical shock.
2. Keep other personnel off the equipment when setting the drive fault restart and
momentary power loss restart functions. Failure to comply could cause damage to the personnel and equipment.
3. Once the drive is powered, the terminals are live even when drive is not in operation.
Touching the terminals could cause electrical shocks.
1.1.4 Wiring
1.1.5 Operation
2
4. Cancel run command before resetting the alarm and fault. Failure to comply could cause
physical injury.
Warning
1. Do not start or stop the drive by connection or disconnection the power supply. Failure
to comply could cause drive damage.
2. Ensure the motor and equipment are in proper use before operation. Failure to; comply
could damage the equipment.
3. The temperature of the braking resistor and heatsink could be very high during
operation. Do not touch it or it could result in scald.
4. For lift applications, please install mechanical brakes.
5. Adjust a few parameters only if necessary as the defaults are optimum settings for most
of applications. Editing parameters indiscriminately could cause equipment abnormal operation.
6. Interlock the electricity supply with AC drive supply when both are available to a motor.
Danger
1. Do not touch the main circuit of the drive when power is on. Failure to comply could
cause electrical shocks.
2. Disconnect the power supply before opening the front cover of the drive.
3. Maintain the drive 5 minutes after turning off power supply, so as to avoid charged
capacitors causing physical injury.
4. Allow only qualified electric engineers and electrician to maintain, repair and replace the
AC drive modules.
Warning
1. The release of breaker on the AC drive primary side could be caused by incorrect wiring,
short circuit and damaged drive components. Investigate and remove the problem before reconnecting the breaker.
2. Do not use a megger (insulation resistor) to test the drive control circuit. Failure to comply
could cause drive damage.
1.1.6 Maintenance
Notice:
All the instruction photographs and diagrams of opened drive in this manual are only for illustration. Do not attempt to operate any AC drives with the cover opened.
3
Warning Label
1.2 Warning Label
The warning label is on the front of the drive. Please read it carefully and follow the instructions.
Read the user manual before operation.
Risk of electrical shock. Shut off main power and wait for 5 minutes before servicing.
Hot surface. Risk of burn.
1.3 AC Drive Application Precautions
1.3.1 AC Drive Selection
1.3.1.1 Drive Capacity
Before driving motors, ensure the motor rated current is lower than the drive rated output. In addition, when a single AC drive is driving more than 1 motor in parallel, make sure the drive capacity is higher than 110% of total motor rated current.
4
1.3.1.2 Starting Torque
The motor characteristics at start and during acceleration are limited by the drive overcurrent. If higher starting torque is needed, use a higher rating drive or increase capacity of both motor and drive.
1.3.1.3 Emergency Stop
When a drive fault occurs, protection function will be automatically triggered to shut off the output but the motor may not stop immediately. Therefore please install mechanical brake if immediate stop is necessary.
1.3.2 Settings
1.3.2.1 Upper Limits
The maximum output frequency of the drive is 400Hz. If the upper limit is set incorrectly, the motor will run at higher than its rated speed and cause danger. Please set the limit of output frequency in Frequency Upper Limit parameter. The default setting of the rated output frequency is 60Hz.
1.3.2.2 DC Braking
Excessive DC braking current and duration could cause motor overheat.
1.3.2.3 Acceleration /Deceleration Time (Acc./Dec. Time)
Acceleration and deceleration time is determined by the motor torque, load torque and load inertia. Set a longer Acc./Dec. time after Stall Prevention function is triggered. In addition, the acceleration and deceleration time will be extended depending on the Stall Prevention duration. If faster acceleration and deceleration are required, install proper braking options or use a higher rating motor and AC drive.
1.3.3 General Handling
1.3.3.1 Wiring
Connecting power supply to output terminals U/T1, V/T2 and W/T3 will damage the drive. Check all the connections and wiring sequence before turning on the power. Failure to comply could cause drive damage.
5
1.3.3.2 Maintenance
Capacitors in the drive may still be charged for a short time after shutting off the power. Wait for the amount of time specified on the drive before any maintenance. Failure to comply could cause electrical shocks to personnel. Besides, do not touch the heatsink which can be very hot during operation. Replace the cooling fan only when the heatsink has cooled down after shutting off the power. In addition, when a synchronous motor is coasting to stop, it regenerates voltage to keep the drive terminals live even when the drive power is off. Wait until the motor is fully stopped before drive maintenance. Failure to comply could cause electrical shocks to personnel.
1.3.3.3 Wiring Tools
Use only the tools suggested by the terminal supplier during drive maintenance.
1.3.3.4 Transportation and installation
Do not explore the drive to the environment containing the halogens or DOP gas during transportation or installation.
1.4 Warranty
1.4.1 Warranty Period
Contact local distributor for details.
1.4.2 Warranty Restrictions
Warranty is not applicable when the drive is not properly used according to the manual regardless warranty period.
6
Check the following when receiving the drive:
1. Is the packaging box in good condition? Any damage or damp ?
If so, contact the distributor or local Lite-On representative.
2. Is the model label on the box same as what you purchased?
If not, contact the distributor or local Lite-On representative.
3. After opening the box, is there any damp mark inside the box? Any damage or crack on
the drive enclosure? If so, contact the distributor or local Lite-On representative.
4. Does the drive nameplate show the same model number as the carton label?
If not, contact the distributor or local Lite-On representative.
5. Is the manual included in the carton?
If not, contact the distributor or local Lite-On representative.
A – Heatsink B – Cooling fan C – Fan guard
D – Conduit bracket E – RJ45 port F – Keypad
Chapter 2Product
2.1 Component Names
2.2 Receiving Checklist
7
S
E
20 F EVO
6000
Power Ratings:
3D7: 3.7kW
Enclosure:
20: IP20
Filter:
F: Filter Built-In
-
Product Series:
EVO: Lite-On AC Drive
Series Name
Voltage Class:
43: AC 440V 3 Phases
Version:
Keypad Type:
E: LED
Model Number
Applicable motor rating Input power supply Output power supply
2.3 Nameplate
2.4 Model Number Definition
S: Standard
: No Filter
21: AC 220V 1Phase 23: AC 220V 3 Phases
0D2: 0.2kW 0D4: 0.4kW D75: 0.75kW 1D5: 1.5kW 2D2: 2.2Kw
8
200V Class Single Phase
Model No.
EVO600021S
0D2
0D4
D75
1D5
2D2
Max. Motor
Capacity
HP
0.25
0.5 1 2 3 kW
0.2
0.4
0.75
1.5
2.2
Rated
Input
Voltage (V) /
Frequency (Hz)
Single Phases, 200 ~220 V, -15% ~ +20% , 50/60Hz
Current(A)
3.6
7.4
13.5
24
33
Rated
Output
Current(A)
1.6
2.5
4.2
7.5
11
Output
Frequency(Hz)
0 to 400 Hz
Carrier Frequency
(kHz)
2 to 12kHz
Cooling Method
Fanless
Fan
Frame Size
1
2
Weight
1.1kg
1.6kg
200V Class Three Phase
Model No.
EVO600023S
0D2
0D4
D75
1D5
2D2
3D7
Max. Motor
Capacity
HP
0.25
0.5 1 2 3 5
kW
0.2
0.4
0.75
1.5
2.2
3.7
Rated
Input
Voltage (V) /
Frequency (Hz)
Three Phases, 200 ~220 V, -15% ~ +20% , 50/60Hz
Current(A)
2.2
3.7
6.6
10.5
14.8
21.5
Rated
output
Current(A)
1.6
2.5
4.2
7.5
11
17
Output
Frequency(Hz)
0 to 400 Hz
Carrier Frequency
(kHz)
2 to 12kHz
Cooling Method
Fanless
Fan
Frame Size
1
2
Weight
1.1kg
1.6kg
2.5 Power Ratings
9
400V Class Three Phase
Model No.
EVO600043S
0D4
D75
1D5
2D2
3D7
Max. Motor
Capacity
HP
0.5 1 2 3 5
kW
0.4
0.75
1.5
2.2
3.7
Rated
Input
Voltage (V) /
Frequency (Hz)
Three Phases, 380 to 480 V, -15% to +10% , 50/60Hz
Current(A)
2.7
4.4
6.7
9.3
12.9
Rated
Output
Current(A)
1.5
2.5
4.2
5.5
8.2
Output
Frequency(Hz)
0 to 400 Hz
Carrier Frequency
(kHz)
2 to 12kHz
Cooling Method
Fanless
Fan
Frame Size
1
2
Weight
1.1kg
1.6kg
Item
Specification
Control Characteristic
Control Method
V/F Control, Sensorless Voltage Vector ControlSVVC
Ouput Frequency
0~400 Hz
Frequency Accuracy
Digital Input: within ±0.01% of the Max. output freqeuncy
Analog Input: within ±0.1% of max. output frequency(-10 ~ +50)
Frequency Setting Resolution
Digital input: 0.01Hz
Analog Output: 1/1000 of max. frequency
Starting Torque
150% / 3Hz (V/F) 150% / 1Hz (SVVC)
Speed Control Range
1: 40 (V/F)
1: 100 (SVVC )
Acc./Dec. Time
0.0 to 3600.0
Braking Torque
approx. 20%
V/F Patterm
15 fixed and 1 programmable
Overload Capacity
150% for 1 min. within every 10 min.
2.6 Common Specifications
10
Parameter Function
Over torque/torque shortage detection, multi-speed operation, acceleration/deceleration switching, instantaneous power failure restart, speed search, S-curve acceleration/deceleration, 3-wire sequential control, motor parameter automatic detection, cooling fan ON/OFF function, sliding Differential compensation, torque compensation, frequency jump, frequency command upper and lower limit setting, DC braking at start/stop, PID control, fault retry, automatic voltage adjustment.
Operating Environment
Area of Use
Indoor without corrosive gas/liquid or flammable gas/liquid/oil mist/dust
Ambient Temperature
-10 to +50, below 90% RH without froze or condensation
Storage Temperature
-20 to +60
Altitude
Up to 1000 meters
Shock
Below 9.8 m/s2 (10 to 20Hz), below 5.9 m/s2 (20 to 55Hz)
Enclosure
IP20
I/O
Analog Input (AI)
1 point (AI: 0 to 5V, 0 to 10V (12 bits), 0 or 4 to 20mA(11 bits))
Digital Input (DI)
6 points
Analog Output (AO)
1 point (FM: 0 to 10V (10bits)) Digital Output (DO)
0
Relay utput (RO)
1 point
Communications
Modbus (RS-485 port)
Option Card
Profibus-DP, CANopen, DeviceNet
Short-Circuit Current
The drive is suitable for use in a circuit capable of delivering not more than 5,000 rms symmetrical amperes, 480 Volts Maximum.
Certificate
UL 508C, CSA C22.2 no .274, IEC 61800-5-1, IEC 61800-3
*1. Results tested in labs
11
Series
Frame W W1 H H1 D S1
Φ
EVO6000
1
72[2.83]
59[2.32]
174.2[6.86]
151.6[5.97]
135.6[5.34]
5.4[0.21]
5.4[0.21]
2
100[3.94]
89[3.50]
174.2[6.86]
162.6[6.41]
135.6[5.34]
5.8[0.23]
5.4[0.21]
2.7 Product Dimensions
Frame Size 1
200V:
EVO600021S0D2E20F, EVO600021S0D4E20F, EVO600021SD75E20F, EVO600023S0D2E20, EVO600023S0D4E20, EVO600023SD75E20, EVO600023S1D5E20
400V:
EVO600043S0D4E20F, EVO600043SD75E20F, EVO600043S1D5E20F
Frame Size 2
200V:
EVO600021S1D5E20F, EVO600021S2D2E20F, EVO600023S2D2E20, EVO600023S3D7E20
400V:
EVO600043S2D2E20F, EVO600043S3D7E20F
Frame Size 1 Frame Size 2
Unit: mm/inch
12
EVO6000 Series Accessories
Name
Model Name
Description
Copy Uint
EVO-Kit-CU
Allows parameter uploads/downloads and comparison
Braking unit
EVO6-DBU-4 □□□
Connects AC drive terminal DC+, DC- to significantly improve braking.Please ensure braking resistor is properly installed.(□□□ indicates 1D5 or 3D7 model )
Din Rail
EVO6-Kit-DR
Accessory for DIN rail installation ( indicates frame 1 or 2)
Remote keypad
EVO6-Kit-RK
Connects remote keypad for remote setting and monitoring
2.8 Accessories
2.8.1 Accessories
13
400V Model Three Phase
Input Current I (A) Line Fuse
I (A)
Bussmann P/N
0.4kW (0.5 HP)
2.7 5 FRS-R-5
0.75kW (1 HP)
4.4
10
FRS-R-10
1.5kW (2 HP)
6.7
10
FRS-R-10
2.2kW (3 HP)
9.3
15
FRS-R-15
3.7kW (5 HP)
12.9
20
FRS-R-20
200V Model Single phase
Input Current I (A) Line Fuse
I (A)
Bussmann P/N
0.2kW (0.25 HP)
3.6 6 FRS-R-6
0.4kW (0.5 HP)
7.4
10
FRS-R-10
0.75kW (1 HP)
13.5
20
FRS-R-20
1.5kW (2 HP)
24
30
FRS-R-30
2.2kW (3 HP)
33
40
FRS-R-40
200V Model Three Phase
Input Current I (A) Line Fuse
I (A)
Bussmann P/N
0.2kW (0.25 HP)
2.2 5 FRS-R-5
0.4kW (0.5 HP)
3.7 5 FRS-R-5
0.75kW (1 HP)
6.6
10
FRS-R-10
1.5kW (2 HP)
10.5
15
FRS-R-15
2.2kW (3 HP)
14.8
20
FRS-R-20
3.7kW (5 HP)
21.5
30
FRS-R-30
2.8.2 Installing Input Fuses
Installing fuses on the drive input side is recommended to prevent internal short circuit. Select the suitable fuses below or the branch circuit protection in compliance with local electrician regulations.
14
Environment
Conditions
Area of Use
Indoors
Ambient Temperature
-10°C to +50°C (IP20 enclosure)
Do not install the drive in environments with wide temperature fluctuations
so as to ensure the drive reliability.
When the drive is installed in an enclosure cabinet, make sure the cooling
works properly to keep the temperature within the specified levels.
Do not allow the drive to freeze.
When drives are installed side-by-side in a cabinet, follow the instruction
illustrated in Figure 3.2 to ensure the air flow.
Humidity
Under 90% RH
Free of condensation
Storage Temperature
-20°C to +60°C
Surrounding Area
Free from water, oil, metal shavings or other foreign materials. Free from flammable materials (e.g., wood) Free from harmful gases and liquids Free from direct sunlight Free from oil mist, corrosive gas, flammable gas or dust. Free from radioactive material Green Class 2 or above
Altitude
Up to 1000 m without derating. Up to 2000 meters with 1% rated current derated for every 100 m counted from 1000 m.
Vibration
10 to 20 Hz at 9.8 m/s2
20 to 55 Hz at 5.9 m/s2
Enclosure
IP20
Chapter 3Drive Installation
3.1 Installation Environment
To ensure the optimum drive performance, install the AC drive in a proper environment specified below.
15
OK
NG
NG
a. Upright installation
b. Horizontal installation
c. Transverse installation
Figure 3.1 Installation Direction
Figure 3.2 Installation Spacing
3.2 Installation Direction and Spacing
3.2.1 Installation Direction
Install the AC drive upright for better cooling.
3.2.2 Installation Spacing
Install the AC drive as illustrated below to ensure the required space for airflow and wiring.
Note: When installing drives of different sizes, align the tops of the drives for easier cooling fan replacement.
16
Step 1: Slide the terminal cover down Step 2: Remove the terminal cover
Step 3: Affix the Terminal Cover After Wiring Step 4: Slide the terminal up
3.3 Keypad and Terminal Cover Installation
It is not necessary to remove the keypad before wiring. You just need to loosen the terminal cover screw and remove the terminal cover. After wiring, affix the terminal cover back in position and tighten the screw. For wiring instructions and screw tightening torque please refer to Chapter 4.
17
Input cables
Fuse
Figure 3.4 Fuse Installation
Motor
3.4 Wiring Protection
3.4.1 Drive and Input Cable Protection for Short-Circuit Situations
Protect the drive and input power cable by using fuse in case potential short-circuit situations cause overheat. Please refer to the following figure for proper wiring.
3.4.2 Motors and Output Cable Protection for Short-Circuit Situations
If the output cables are properly selected according to the drive rated current, the drive itself is fully capable of protecting the motor and output cables in case of short-circuit situations.
Note: If a single drive runs more than 1 motor, a separate thermal overload switch or a circuit breaker is required.
18
Danger
Turn off all the power to the equipment before wiring. Wiring during power on could cause
electrical shocks to personnel.
Allow only qualified personnel for installation, wiring, repairing and parts replacement. Capacitors in the drive may still be charged for a short time after shutting off the power.
Wait for the amount of time specified on the drive before any maintenance.
Never touch input or output power cables. Do not connect any circuit to drive enclosure.
Warning
Properly connect the motor ground terminal. Contacts between the motor ground
terminal and motor enclosure could cause electrical shocks or a fire.
Ensure terminal screws are all tightened. Loose connection to the main circuit could cause
overheat or a fire.
Verify if the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
Perform all wiring as specified in the wiring diagrams provided when installing braking
unit. Failure to comply could result in drive, braking unit or resistor damage on fire.
Do not disconnect the motor from the drive while the drive is outputting voltage. Do not use unshielded cable for control circuit wiring. Failure to comply could cause
abnormal operation of drive.
Use shielded twisted-pair cables and connect the shield to ground terminal of the drive. Do not modify the drive circuits. Failure to comply could cause drive damage. Ensure all connections are correct after connecting the drive with other devices.
4.1 Wiring Safety
Chapter 4Wiring
19
4.2 Main Circuit
Ensure the Stall Prevention function is off when using a braking unit.
20
R/L 1
S/L 2
T/L 3
U/T 1
V/T 2
W/T 3
E
-
+
IM
Braking Unit (option)
MCCB MC
Fast Acting Fuse
R
S
T
Terminal Name
Terminal Description
R/L1, S/L2, T/L3
Power input terminal
U/T1, V/T2, W/T3
Power output terminal
+, -
Braking unit terminal. Select option as per the specifications.
E
Ground terminal
4.2.1 Main Circuit Terminal
Table 4.2.1 Main Circuit Terminals
4.2.2 Main Circuit Wiring
4.2.2.1 Power Input Terminal
Install a molded case circuit breaker (MCCB) between three phase AC input power and
main circuit terminals R/L1, S/L2 and T/L3. A magnetic contactor (MC) in series connection is also suggested so as to shut off the power by drive protection functions. Install a R-C varistor on both ends of the MC.
Ensure main circuit terminal screws are tightened to avoid vibration loosening the screws
which could cause electric sparks.
4.2.2.2 Power Output Terminal
When connecting a noise filter at AC drive output terminals U/T1, V/T2 and W/T3, always
use an inductive L-filter. Do not install any power capacitor, L-C or R-C filter.
Connect AC drive output terminals U/T1, V/T2 and W/T3 to motor input terminals U, V
21
+ -
Braking Unit (option)
and W respectively. Ensure the motor and drive terminals are in same phase sequence or the motor will rotate reversely.
Do not connect power cable to output terminals of the drive. Failure to comply could
cause drive damage and a fire.
4.2.2.3 Braking Unit Terminal:
If the drive is used in a high-frequency or heavy duty application which requires frequent
braking or shorter deceleration time, install an optional braking unit to increase the braking torque.
Please refer to the wiring diagram when installing braking unit.
4.2.2.4 Ground Terminal
Use grounding cables of dimensions regulated by electrical equipment standard. Shrink
wiring distance to prevent leakage current resulting unstable electrical potential at the terminal distant from grounding terminal.
Do not use share the same grounding cable with welding machines or any device
requiring large current. Failure to comply could cause drive or equipment malfunction.
Do not wind the grounding cable when multiple drives are installed. Failure to comply
could cause drive or equipment malfunction.
Ensure the neutral of the input side and drive terminal " are grounded according to
the local electrician regulations. 3WYE (e.g. TN and TT) system are suggested for the drive primary side.
4.2.2.5 Jumper
EVO6000 complies with the European LVD standard EN 61800-5-1 (2007) reducing the
current leakage to below 10mA DC under testing condition regulated by IEC 60990 (1999).
22
Follow the instructions below to remove the jumper if an even lower current leakage to a
even lower level.
Removing the jumper may increase the signal interference.
1. Front right corner of the machine, remove the screw using a screwdriver.
2. Remove the top right corner of the right side of the ground blade screw and save.
4.2.3 Main Circuit Cable Size and Tightening Torque
Select the cables and crimp terminals according to Table 4.2.2.
1. The recommended cables(copper conductors) are 600 V vinyl-sheathed cables which has continuous temperature tolerance up to 75°C with ambient temperature tolerance up to 40 °C and wiring distance up to 100 meters.
23
Drive
Frame
Terminal
USA
Europe & Asia
Terminal
Screw
Thread
kgf-cm
(in-lbf)
Suggested
Cable Size
AWG, kcmil
Applicable
Cable Size
AWG, kcmil
Suggested
Cable Size
mm2
Applicable
Cable Size
mm2
Frame 1
R, S, T, U, V,
W, PE
12
12 to 18
3.3
3.3 to 0.8
M3
16.1 (14)
Frame 2
R, S, T, U, V,
W, PE
8
8 to 18
8.4
8.4 to 0.8
M4
18.3
(15.9)
2. Terminal + and - are only for connecting DC reactor and braking resistor options. Do not connect it to other devices.
3. Consider the amount of voltage drop when selecting cable sizes. Increase the cable size when the voltage drop exceeds 2% of the motor rated voltage. The amount of voltage drop can be calculated using the following formula:
Line drop voltage (V) = 3 × cable resistance (Ω/km) × cable length (m) × current (A) × 10-3
Table 4.2.2 Cable Size and Tightening Torque (Three-phase 400V & single phase 200V)
24
4.3 Control Circuit
RJ45 port can be connected to the built-in RS-485 communication or option
communication cards (options cards are under development)
Multi-function analog input S1 to S6 can be switched between Sink (NPN) mode and
Source (PNP) mode. The default setting is NPN mode.
DIP switch A1 is used to set the analog input type as voltage or current. AC (Analog Common) is the common terminal of analog signal. Analog output is used to connect a frequency meter, current meter, voltage meter and
power meter.
+V is the input terminal for auxiliary power.
25
Terminal Type
Terminal
Code
Terminal Name
Terminal Description
Multi-Function Digital Inputs
S1
Digital input terminal 1 (forward/stop)
Photocoupler, 24 V, 8 mA. Use NPN/PNP switch to select multi-function digital input type. The default is NPN mode.
S2
Digital input terminal 2 (reverse/stop)
S3
Digital input terminal 3 (external fault
1)
S4
Digital input terminal 4 (fault reset)
S5
Digital input terminal 5 (Jog)
S6
Digital input terminal 6 (Baseblock)
24V
+24V auxiliary power terminal for analog input
+24V 25mA
COM
Digital input common terminal for NPN/PNP mode switch. Select the mode correctly when connecting.
Multi-Function Analog Inputs
+V
Auxiliary power terminal +10V
Analog input power+10V
A1
Analog input terminal 1 (main frequency command)
Voltage input: 0 to 5V or 0 to 10V Current input: 0 or 4 to 20mA
4.3.1 Control Circuit Terminals
4.3.1.1 Input Terminals
Table 4.3.1.1 Control Circuit Input Terminal
26
PE
Ground terminal
The ground terminal for control signals to avoid interference. Use shielded cables only.
AC
Common terminal for analog signals
Terminal Type
Terminal
Code
Terminal Name
Terminal Description
Multi-Function
Relay Output
R1A
Relay 1 normal open
Relay output DC 30 V, 1 A AC 250 V, 5 A
R1B
Relay 1 normal closed
R1C
Relay 1 common
Multi-Function Analog Output
FM
Programmable analog output terminal (output frequency)
Voltage Output 0 to 10V
AC
Analog common terminal
4.3.1.2 Output Terminals Table 4.3.1.2 Control Circuit Output Terminals
<1> Do not assign frequent switching functions such as ON/OFF to terminals R, which may shorten the relay terminal life.
4.3.2 Control Circuit Wiring
The applicable functions in parameter Group E can be assigned to multi-function digital inputs (S1 to S6), multi-function relay outputs (R1), multi-function analog input (A1) and multi-function analog output (FM). The default settings are listed in Figure 4.3.1.1 and Figure 4.3.1.2.
For safety, always check the emergency stop operation after wiring. Emergency stop
circuit is necessary to stop the drive immediately in a safe manner to prevent any injuries.
Do not remove the drive covers or touch the circuit boards when the power is on. Failure
to comply could cause electrical shocks to personnel.
Separate control circuit wiring from main circuit wiring and other power lines. Failure to
comply could cause drive malfunction.
Insulate shielded cable with tape to avoid contact with equipment and other signal lines.
Improper insulation could cause drive or equipment malfunction.
Always use shielded twisted-pair cables to prevent drive and equipment malfunction
cause by electrical interference.
Ground the shield to the ground terminal of drive. Failure to comply could cause
erroneous operation or damage to the drive and equipment. Wire ground terminal and main circuit terminals before wiring control circuit terminals.
27
Terminal
Bare Cable
Ferrule-Type Terminal
kgf-cm(in-lbf)
Cable
Type
Suggested
Size
mm2
( AWG)
Applicable
Size
mm2
( AWG)
Suggested
Size
mm2
( AWG)
Applicable
Size
mm2
( AWG)
S1, S2, S3, S4, S5,
S6, COM, 24V,
+V,A1, AC, FM, PE
0.26 ~ 1.31
(23 ~ 16)
0.13 ~ 2.08
(26 ~ 14)
0.41 ~ 1
(17 ~ 21)
1.3 ~ 0.3
(22 ~ 16)
5.1-8.1 (4.4-7in-
lbf)
Shielded
cable, etc.
R1A, R1B, R1C
0.26 ~ 1.65
(23 ~ 15)
0.13 ~ 3.31
(26 ~ 12)
3.31
(12)
0.13 ~ 3.31
(26~12)
5.1-8.1 (4.4-7in-
lbf)
Shielded
cable, etc.
Cable Size
mm2 ( AWG)
Type
L
( mm)
d1
( mm)
d2
( mm)
Manufacturer
0.25 24
AI 0.25-6YE
10.5
0.8
2
Phoenix Contact
0.3422
AI 0.34-6TQ
10.5
0.8
2
Phoenix Contact
0.5 20
AI 0.56-WH
14
1.1
2.5
Phoenix Contact
4.3.3 Control Circuit Cable Size and Tightening Torque
Select the cable according to Table 4.3.3.1. Use crimp ferrules on the cable ends for simpler and more reliable wiring.
Table 4.3.3.1 Cable Size and Tightening Torque
4.3.4 Ferrule-Type Terminals
Always use ferrule-type terminals with insulated sleeves. Refer to Table 4.3.3.2. for dimensions. In addition, crimping tool CRIMPFOXZA-3 manufactured by Phoenix Contact is recommended.
Table 4.3.3.2 Ferrule-Type Terminal Models and Sizes
28
NPN
PNP
4.4 I/O Connections
4.4.1 NPN and PNP Mode Selection
Use Sink/Source DIP switch on the control board to set NPN/PNP (Sink/ Source) mode for multi­function digital inputs S1 to S6. (Default: NPN mode)
Figure 4.4.1 NPN/PNP (Sink/Source) DIP Switch
29
Setting
Description
V
Voltage input (0 to 10 V (default) or 0 to 5 V)
I
Current input (4 to 20 mA or 0 to 20 mA)
V
I
4.4.2 Terminal A1 Voltage/Current Input Selection
Select voltage or current input at terminal A1 To select current as the input type, set DIP switch A1 to I and set parameter E3-00 to 0 (0 to
20 mA) or 1 (4 to 20 mA).
To select voltage as the input type, set DIP switch A1 to V and set parameter E3-00 to 2 (0
to 10 V) or 3 (0 to 5 V).
Figure 4.4.2 DIP Switch A1
Table 4.4.1 DIP Switch A1 Settings (Terminal A1)
30
No.
Item
Page
Power Supply Voltage and Output Voltage
1
Power supply voltage is within the voltage range of specified drive input.
□ 2
The motor voltage matches the drive output specifications.
□ 3
The drive rating matches the motor rating.
Main Circuit Wiring
4
An MCCB of proper specifications is connected between the drive and motor.
5
Power cables are correctly connected to drive input terminals R/L1, S/L2 and T/L3.
6
Motor terminals and drive terminals U/T1, V/T2 and W/T3 are in same phase sequence. (Otherwise the motor will rotate reversely)
7
Power supply and motor power cable complies with electrician regulations.
□ 8
The drive is properly grounded.
9
Drive terminal screws of the main circuit and ground are tightened.
10
An MC is installed for each motor if a single drive runs more than on motor.
Note: Set MC1 to MCn OFF before operating the drive. Do not switch MC1 to MCn ON or OFF during run.
11
When using a braking resistor or braking unit, an MC is installed on the drive input side and able to shut off the power to drive when overloaded.
Control Circuit Wiring
12
Twisted-pair cables are used for all drive control circuit wiring.
13
Shielded cables are connected to the terminals.
14
Options (if any) are properly installed.
15
No wiring mistakes.
16
Do not use a buzzer to check wiring.
17
The control circuit terminal screws are tightened.
□ 18
No cable clippings or screws are left inside the drive enclosure.
19
Control circuit wiring and main circuit wiring are separated.
Magnetic Contactor
AC Drive
Power Supply
4.5 Wiring Checklist
Table 4.6 Wiring Checklist
31
Item to Check
Description
Power supply voltage Check Power supply voltage
Properly wire the power input terminals R/L1, S/L2 and T/L3.
Ensure proper grounding of AC drive and motor.
Status of drive output terminals and motor terminals
Ensure the drive output terminals (U/T1, V/T2 and W/T3) are wired properly with motor terminals (U, V and W).
Status of control circuit terminals
Ensure the drive control circuit terminals are wired properly with other control device.
Status of drive control terminals
Ensure all the drive control circuit terminals are open.
Status of the load and connected machinery
Check if the motor is connected to the machinery.
Chapter 5Keypad and Parameters
5.1 Check before Operation
Make sure the main circuit is properly wired. R/L1, S/L2 and T/L3 are power input
terminals which cannot be mixed with U/T1, V/T2, W/T3. Failure to comply could cause damage to the AC drive.
Make sure the ground terminal is properly wired. Make sure the drive capacity matches the related parameter settings. Do not use the drive with wet hands. Check the connected machinery status before Auto-Tuning to ensure personnel safety. Drives could increase the motor speed rapidly. Ensure appropriate speed tolerance for the
motor and machinery.
When using options such as a braking unit, always follow its instructions. Drives can only operate in environment with -10℃ to +50℃, below 90% RH and free from
condensation, metal shavings or liquid.
5.2 Powering Up the Drive and Operation Status Display
Power Up
Check the following table before applying the power supply.
Table 5.2.1 Check List before Power Up
32
9 10 5 4
2
8 7 11
5.3 Keypad
Use the keypad to enter RUN and STOP commands, display data, fault, alarm and set
parameters.
5.3.1 Keys and Displays
6
1
3
Figure 5.1.1 Keypad
33
No
Display
Name
Function
1
MENU Key
Enters or exits the parameter group Switches the displayed menu
2
RUN Key
Forward/reverse selection
3
STOP Key
Stops the drive. Refer to Table 5.1.2.2
4 RESET Key
Moves the cursor to the right Resets the drive to clear a fault situation
5
Non-Slip Setting Dial
Press it as ENTER key: Enters parameter value, parameter and
setting
Enters parameter setting menu. Confirms the frequency set by the dial
Press it as Dialkey: Increases or decreases parameter numbers, setting value and frequency
6
RUN Light
Refer to Table 5.1.2.2
7
REV Light
Refer to Table 5.1.2.2
8
EXT Light
Refer to Table 5.1.2.2
9
Fault Light
Refer to Table 5.1.2.2
10
Hz Light
Refer to Table 5.1.2.2
11
RPM Light
Refer to Table 5.1.2.2
Table 5.1.1 Keypad Keys and Displays
34
Number
/Letter
LED
Display
Number
/Letter
LED
Display
Number
/Letter
LED
Display
Number
/Letter
LED
Display
0 9 i r 1 A J S 2 b K
Nil
t 3 c L U 4 d M
Nil
v 5 E n W
Nil
6 F o X
Nil
7 G P y
Nil
8 H q
Nil Z Nil
5.1.2 Keypad Display
5.1.2.1 LED Display
Table 5.1.2.1 LED Display
35
Indicator Light
Lit
Blinking
Off
Drive in operation
Drive in deceleration Output frequency
below the minimum frequency
Drive not in operation Rotating reversely
Nil
Nil
Allows Run commands only from a remote source
Nil
Nil During fault
Nil
Normal operation
Displaying output
frequency
Nil
Nil Displaying output
speed
Nil
Nil
5.1.2.2 LED Indication
Table 5.1.2.2 LED Indication
36
Menu Menu
Menu
Up/DownEnter EnterMenu/Enter
Menu/Enter Up/Down
Up/Down
Up/Down
Up/Down
Up/Down
Up/DownMenu/Enter
Menu ( 3 sec )
U1-03 (Output Current)
U1-06 (Main Circuit DC Voltage)
U1-05 (Output Voltage)
U1-04 (Motor Speed)
AI1 (Percentage)
User Para. Monitor Para.
Para. Setting
5.1.3 Keypad Programming
Keypad Display Menu Structure
A. Standard setting mode: Press MENU to switch among monitor group, A1-00
parameter group and A2-00 user-defined parameter group. Press ENTER, MENU, Non-
slip setting dial, and RESET to monitor and edit settings.
B. Holding MENU for 3 seconds for entering User Parameter A2-00
C. During-operation setting mode: Durirng operation in Local mode, use the non-slip
setting dial to change the drive output frequency.
D. Holding Non-slip setting dial for 3 seconds in menu level can enter forward and
reverse switching page, for more detail please refer to parameter b1-13.
37
Parameter
Name
Description
Setting Range
Group A, Initialization
A1: Basic Settings
A1-01
<4>
Access Level Selection
Selects access level ( edit /view) 0: View Only
Access to only parameter A1-01.
1: User-Defined Parameter Access
Access to only parameter A1-01 and A2-00 to A2-15.
2: All Parameter Access
All parameters can be edited and viewed
Default 2 Range: 0, 1, 2
A1-02
Control Method Selection
0: Open-Loop V/F Control 1*: Sensorless Voltage Vector Control (SVVC)
(Open-Loop)
Default: 0 Range: 0, 1
2520: Resets 2-Wire Sequence / 50Hz / 200V 2522: Resets 2-Wire Sequence / 50Hz / 220V 2523: Resets 2-Wire Sequence / 50Hz / 230V 2620: Resets 2-Wire Sequence / 60Hz / 200V 2622: Resets 2-Wire Sequence / 60Hz / 220V 2623: Resets 2-Wire Sequence / 60Hz / 230V 3520: Resets 3-Wire Sequence / 50Hz / 200V 3522: Resets 3-Wire Sequence / 50Hz / 220V 3523: Resets 3-Wire Sequence / 50Hz / 230V 3620: Resets 3-Wire Sequence / 60Hz / 200V 3622: Resets 3-Wire Sequence / 60Hz / 220V 3623: Resets 3-Wire Sequence / 60Hz / 230V 2538: Resets 2-Wire Sequence / 50Hz / 380V 2541: Resets 2-Wire Sequence / 50Hz / 415V 2544: Resets 2-Wire Sequence / 50Hz / 440V 2546: Resets 2-Wire Sequence / 50Hz / 460V 2638: Resets 2-Wire Sequence / 60Hz / 380V 2641: Resets 2-Wire Sequence / 60Hz / 415V 2644: Resets 2-Wire Sequence / 60Hz / 440V 2646: Resets 2-Wire Sequence / 60Hz / 460V 3538: Resets 3-Wire Sequence / 50Hz / 380V 3541: Resets 3-Wire Sequence / 50Hz / 415V 3544: Resets 3-Wire Sequence / 50Hz / 440V 3546: Resets 3-Wire Sequence / 50Hz / 460V
Default: o2-03 Range: 0~3646
5.4 Parameter List
38
Parameter
Name
Description
Setting Range
3638: Resets 3-Wire Sequence / 60Hz / 380V 3641: Resets 3-Wire Sequence / 60Hz / 415V 3644: Resets 3-Wire Sequence / 60Hz / 440V 3646: Resets 3-Wire Sequence / 60Hz / 460V
A1-04
Password
Set password to parameter A1-05 and enter the password to parameter A1-04 to unlock it. Parameters A1-01 to A1-03, A1-06, A2-01 to A2-15 cannot be edited until correct password is entered to A1-04
Default 0000 Min.: 0000 Max.: 9999
A1-05
Password Setting
A1-07
Pump mode enable selection
Set whether the pump mode is ON 0: Standard mode 1: Pump mode (single pump)
Default: 0 Min.: 0 Max.: 1 Unit: -
A2: User-Defined Parameters
A2-00 to
A2-15
User-Defined Parameters 1 to 16
Selects up to 16 parameters and assigns them to parameter A2-00 to A2-15. Saved parameters can be viewed in User-Defined Parameter Access. To assign specific parameters to A2-00 to A2-15, set parameter A1-01 to 2. The saved parameters A2-00 to A2-15 can only be viewed if A1-01 is set to 1
Range: A1-00 to F1-12
A2-32
User-Defined Parameter Automatic Save
Saves the most recently edited parameters. 0: Do not save list of recently edited parameters 1: Save list of recently edited parameters
Default: 1 Range: 0, 1
Group b, Application
b1: Operation Mode Selection
b1-00
Frequency Command Selection 1
0Keypad 1Control Circuit Terminal (Analog Input) 2Terminal Up/Down 3Modbus Communication
Default 0 Min.: 0 Max.: 3
b1-01
Run Command Selection 1
0Keypad 1Control Circuit Terminal (Sequence Control
Input)
2Modbus Communication
Default 0 Range: 0, 1, 2
b1-02
Stopping Method Selection
0Ramp to Stop 1Coast to Stop 2DC Braking to Stop 3Coast to Stop with Timer
Default 0 Min.: 0 Max.: 3
39
Parameter
Name
Description
Setting Range
b1-03
Reverse Rotation Selection
0: Reverse Rotation Enabled
Drive accepts a run command of both forward and reverse directions
1: Reverse Rotation disabled
Drive can accept only run command of forward direction
Default: 0 Range: 0, 1
b1-05
Run Command Action after Switch
0: Ignore Active Run Command at the New Source If a Run command at the new source is active, the drive will not start or the drive will stop operation if it was running when switching from the old source to the new source. The drive can start only when the Run command is removed and given again. 1Accept Active Run Command at the New Source If a run command at the new source is active, the drive will accept it and run the motor immediately right after switching from the old source to the new source.
Default 0 Range: 0, 1
b1-06*
Run Command Selection during Programming
0∶ Run command disabled during Programming 1∶ Run command enabled during Programming 2∶ Prohibit programming during run
The programming mode cannot be displayed during run except for monitoring parameter Group U.
Default 0 Range: 0, 1, 2
b1-07
<7>
Frequency Command Selection 2
0 Keypad 1 Control Circuit Terminal (Analog Input) 2 Terminal Up/Down 3 Modbus Communication
Default 0 Min.: 0 Max.: 4
b1-09
<7>
Frequency superposition Selection
0 Disabled 1 ∶ Enabled
Default 0 Range: 0, 1
b1-10
Run Command at Power up
Determines to accept or ignore an active Run command from Remote during power up. 0 Ignore
Drive ignores an active run command during power up
1 Accept
Drive accepts an active run command at power up and runs the motor immediately.
Default 0 Range: 0, 1
40
Parameter
Name
Description
Setting Range
b1-12
Local/ Remote switching Enable during Operating
0 ∶Disabled 1 ∶Enabled
Default 0 Range: 0, 1
b1-13
Forward and Reverse Selection from Keypad
0 ∶Disabled 1 ∶Enabled
Default 0 Range: 0, 1
b2: DC Braking
b2-00
Zero Speed Holding (DC Braking) Start Level
Sets the start frequency for Zero Speed Holding (DC braking). Enabled when b1-02 (Stopping Method Selection) is set to 0 (Ramp to Stop)
Default 0.5Hz Min.: 0.0 Hz Max.: d1-02
b2-01
DC Braking Current
Sets the DC braking current as a percentage of the drive rated current
Default 0% Min.: 0% Max.: 100%
b2-02
DC Braking Time at Start
Sets the DC braking time at start to stop a coasting motor before restarting it or to apply braking torque at start when high starting torque is needed. Disabled when set to 0.00.
Default 0.00 s Min.: 0.00 s Max.: 99.99 s
b2-03
DC Braking Time at Stop
Sets the DC braking time at stop to stop a motor rotating with high inertia. Disabled when set to 0.00.
Default 0.00s Min.: 0.00 s Max.: 99.99 s
b3: Speed Search
b3-00
Speed Search Setting
0 ∶Disabled 1 ∶Enabled and searched from the highest
frequency
2 ∶ Enabled and searched from the frequency
command
Default: 0 Range: 0, 1, 2
b3-01
Speed Search Operating Current
Sets the current level as a percentage of the drive rated current below which Speed Search is deactivated.
Default: 120% Min.: 30 % Max.: 140%
b3-02
<7>
Voltage Rocevery Time
Sets the search speed in the output voltage restoring to the time set v / f voltage curve required
Default 0.6s Min.: 0.3s Max.: 5.0s
b3-04
<7>
Speed search deceleration time
Sets the search speed in the deceleration time (The maximum output frequency to the minimum output frequency deceleration time)
Default 2.0s Min.: 0.1s Max.: 10.0s
41
Parameter
Name
Description
Setting Range
b3-05
<7>
Search speed in V / f
In order to reduce the speed of search output current by the V / f curve calculated by multiplying the voltage set value b3-05 by adjusting the setting, the speed can be suppressed search output current.
Default: 100% Min.: 10 % Max.: 100%
b4:Timer Function
b4- 00
<7>
Timer Function On­Delay Time
Sets the on-delay and off-delay time to switch on/off the timer output.
Default 0.1 s Min.: 0.1 s Max.: 3000.0 s
b4- 01
<7>
Timer Function Off­Delay Time
Default 0.1 s Min.: 0.1 s Max.: 3000.0 s
b5: PID Control
b5-00
PID Control Setting
0 ∶ PID Control Disabled 1 ∶ PID Control Enabled (D Control for Deviation
Signal U4-01)
2 ∶ PID Control Enabled (D Control for Feedback
Signal U4-05)
3 ∶ PID Control Enabled (Frequency Command
PID Output from D Controlled Deviation)
4 ∶ PID Control Enabled (Frequency Command
PID Output from D Controlled Feedback)
5 : PID Control Disabledbut b5-14/b5-15 (PID
Sleep) and b5-29/b5-30(PID Wake-up) Enabled
Default 0 Min.: 0 Max.: 5
b5-01
Proportional Gain Setting (P)
Sets the P gain for PID input.
Default 1.00 Min.: 0.00 Max.: 25.00
b5-02
<4>
Integral Time Setting (I)
Deviation appears between PID target value and feedback value when using only proportional control. To reduce the deviation, set integral time (I).
Default 1.0 s Min.: 0.0 s Max.: 360.0 s
b5-03
<4>
Integral Time (I) Limit Setting
Sets the maximum output from the I (integral) control as a percentage of the maximum frequency (d1-02)
Default 100.0% Min.: 0.0% Max.: 100.0%
b5-04
<4>
Derivative Time (D)
Sets derivative time for D control.
Default 0.00 s Min.: 0.00 s Max.: 10.00 s
42
Parameter
Name
Description
Setting Range
b5-05
<4>
PID Output Limit
Sets the maximum output from PID control as a percentage of the maximum frequency.
Default 100.0% Min.: 0.0% Max.: 100.0%
b5-06
<4>
PID Bias Voltage Adjustment
Sets the PID bias voltage adjustment as a percentage of the maximum frequency to add to the PID control output.
Default 0.0% Min.: -100.0% Max.: 100.0%
b5-07
<4>
PID Primary Delay Time
Sets the delay time for the PID output filter.
Default 0.00 s Min.: 0.00 s Max.: 10.00 s
b5-08
PID Output Selection
0 ∶ Normal PID Output 1 ∶ Reverse PID Output
Reverses the +/- sign of the PID output
Default 0 Range: 0, 1
b5-09
PID Output Gain
Sets a PID output gain
Default 1.00 Min.: 0.00 Max.: 25.00
b5-10
PID Output Reverse Selection
Determines whether or not a negative PID output reverses the drive rotating direction. 0 : Reverse Disabled 1 : Reverse Enabled
Default 0 Range: 0, 1
b5-11
PID Feedback Low /High Detection Selection
0 Multi-Function Output Only 1 Feedback Low /High Alarm
The drive continues operation when an alarm is displayed)
2 ∶ Feedback Low /High Fault
A fault will cause the drive to stop the motor.
3 Multi-Function Output only when PID is
Disabled
Same action as b5-11=0.
4 Feedback Low /High Alarm (detection
disabled when PID is disabled)
5 Feedback Low /High Fault (detection
disabled when PID is disabled)
6 : Multi-Function Output (Keep running
without an alarm displayed)
7 : Multi-Function Output Only (detection
working when drive running or not)
Min 0 Max 7
b5-12
PID Feedback Low Detection Level
Sets the PID feedback level used for detection. When the PID feedback falls below this level for longer than the time set to b5-13, PID feedback loss will be detected.
Default 0% Min.: 0% Max.: 100%
43
Parameter
Name
Description
Setting Range
b5-13
PID Feedback Low Detection Time
Sets the PID feedback time used for detection. When the PID feedback falls below the level set to b5-12 for longer than this time, PID feedback loss will be detected.
Default 1.0 s Min.: 0.0 s Max.: 25.5 s
b5-14
PID Sleep Start Level
Sets the PID level to trigger the drive to sleep.
Default 0.0Hz Min.: 0.0 Hz Max.: <5>
b5-15
PID Sleep Delay Time
Sets the delay time used to activate/deactivate the PID Sleep function.
Default 0.0 s Min.: 0.0 s Max.: 25.5 s
b5-16
PID Command Acc./Dec. Time
Sets the PID command acceleration /deceleration time used for PID target.
Default 0.0 s Min.: 0.0 s Max.: 6000 s
b5-17
PID Target Selection
0 ∶PID Target Disabled 1 ∶PID Target Enabled
Default 0 Range: 0, 1
b5-18
PID Target Value
Sets the PID target value as a percentage of the maximum output frequency when b5-17 is set to 1. Disabled when b5-17=0
Default 0.00% Min.: 0.00% Max.: 100.0%
b5-19
PID Target Value Units
0 0.01Hz 1 0.01% (Maximum Frequency is 100%) 2 r/min. (Number of Motor Poles must be set) 3 User Defined (Defined by b5-24 and b5-25)
Default 1 Range: 0, 1, 2, 3
b5-20
PID Output Min.
Sets the lower limit as a percentage of the
maximum output frequency set in d1-02 for PID output.
Default 0.0% Min.: -100.0% Max.: 100.0%
b5-21
PID Input Limit
The higher PID Input value is, the higher PID output value will be. Sets this parameter to limit the PID input value.
Default 1000% Min.: 0.0% Max.: 1000%
b5-22
PID Feedback High Detection Level
Sets the level for PID feedback high detection as a percentage of the maximum output frequency. PID feedback high will be detected when the feedback exceeds the level set in b5-22 for longer than the time set in b5-23.
Default 100% Min.: 0% Max.: 100%
b5-23
PID Feedback High Detection Time
Sets the time for PID feedback high detection. PID feedback high will be detected when the feedback exceeds the level set in b5-22 for longer than the time set in b5-23.
Default 1.0 s Min.: 0.0 s Max.: 25.5 s
b5-24
PID Target Display Value
Sets a value to display to U4-00 and U4-03 when the drive runs at the maximum output frequency
Determined by b5-19 Min.: 1 Max.: 9999
44
Parameter
Name
Description
Setting Range
b5-25
PID Target Display Digits
Sets the number of decimal places to display. 0 No Decimal Places 1 ∶ 1 Decimal Place 2 ∶ 2 Decimal Places 3 ∶ 3 Decimal Places
Determined by b5-19 Min.: 0 Max.: 3
b5-26
<7>
Frequency Command Display During PID
0 : Displays frequency command after the PID compensation 1 : Displays frequency command before the PID compensation.
Default 0 Range: 0, 1
b5-27
<7>
PID Output Direction
Sets the direction when PID output value is minus. 0 : Reverse is not allowed 1 : Reverse is allowed
Default 1 Range: 0, 1
b5-28
PID Disconnection Output Frequency
When a PID feedback disconnection alarm occurs, the drive will run at the frequency set to b5-28, and return to PID control when disconnection alarm is reset.
Default: 30.0 Hz Min.:0.0Hz Max.: Determined by d1-02, L2-00, d1-13
b5-29
<7>
PID Wake-up Level
Sets the PID Wake-up level
Default:0.0 Hz Min.:0.0 Hz Max.:<5>
b5-30
<7>
PID Wake-up deley time
Sets the PID Wake-up delay time
Default: 0.0 s Min.: 0.0 s Max.: 25.5 s
Group C, Tuning
C1: Acc./Dec. Time
C1-00
<4>
Acceleration Time 1
Sets the time that the drive accelerates from 0Hz to the maximum output.
Default 10.0 s Min.: 0.0 s Max.: 6000 s
C1-01
<4>
Deceleration Time 1
Sets the time that the drive decelerates from the maximum output to 0Hz.
C1-02
<4>
Acceleration Time 2
Sets the time that the drive accelerates from 0Hz to the maximum output.
C1-03
<4>
Deceleration Time 2
Sets the time that the drive decelerates from the maximum output to 0Hz.
C1-08
Fast Stop Time
Sets the time to stop the drive faster.
Default: 10.0 s Min.: 0.0 s Max.: 3600 s
C1-11
Jog Acc. Time
Sets the time to accelerate from 0 Hz to Jog Frequency Command (L1-16).
Default: 10.0 s Min.: 0.0 s
45
Parameter
Name
Description
Setting Range
Max.: 6000 s
C1-12
Jog Dec. Time
Sets the time to decelerate from Jog Frequency Command (L1-16) to 0 Hz.
Default: 10.0 s Min.: 0.0 s Max.: 6000 s
C2: S-Curve Characteristics
C2-00
S-Curve Characteristic at Acc. Start
Sets S-curve times for each acceleration or deceleration.
Actual Acceleration Time= Determined Acc. Time+(C2-00+C2-01)/ 2 Actual Deceleration Time= Determined Dec. Time+(C2-02+C2-03) / 2
Default 0.00 s Min.: 0.00 s Max.: 10.00 s
C2-01
S-Curve Characteristic at Acc. End
Default 0.00 s Min.: 0.00 s Max.: 10.00 s
C2-02
S-Curve Characteristic at Dec. Start
Default 0.00 s Min.: 0.00 s Max.: 10.00 s
C2-03
S-Curve Characteristic at Dec. End
Default 0.00 s Min.: 0.00 s Max.: 10.00 s
C3: Torque Compensation
C3-00
Torque Compensation Gain
Sets the gain for the motor 1 Torque compensation
Default: 0.50 Min.:0.00 Max.:2.50
C3-02
Torque Compensation Primary Delay Time
Sets the Torque compensation primary delay time.
Default: Determined by A1-02 Min.:0 ms Max.: 10000 ms
C5: Slip Compensation
C5-00
Slip Compensation Gain
Sets the slip compensation gain to improve the speed accuracy for heavy loads.
Default: 0 Min.: 0.0 Max.: 2.5
C5-01
Slip Compensation Primary Delay Time
Sets the slip compensation primary delay time to stabilize the motor speed or to improve the speed response.
Default: 100.0 ms Min.: 0 ms Max.:9999ms
C6: Carrier Frequency
C6-00
Carrier Frequency Selection
Sets the switching frequency of the drive output transistors. Adjust this setting to reduce audible noise and leakage current.
Default: 8
Min.: 2
46
Parameter
Name
Description
Setting Range
0: Determined by C6-01 to C6-03 1: Retain 2: 2.0 kHz 3: 3.0 kHz 4: 4.0 kHz 5: 5.0 kHz 6: 6.0 kHz 7: 7.0 kHz 8: 8.0 kHz 9: 9.0 kHz 10: 10.0 kHz 11: 11.0 kHz 12: 12.0 kHz
Max.: 12
C7:SVVC (Sensorless Voltage Vector Control)
C7-00
SVVC Proportional Gain
According to application feature to set this gain, if the load is heavy increase the value, and vice versa to reduce this value. Recommend to adjust 10% roughly and then adjust 1% minute.
Default: 40% Min.: 0 Max. : 250
Group L, Frequency Command
L1: Frequency Command
L1-00
<4>
Frequency Command 1
To use speed commands for each multi-step speed, set E1-□□ to 5, 6, 7 and 8 (multi-step speed command 1, 2, 3, 4). Sets E1-□□ to 9 for Jog frequency command.
The upper limit is determined by d1-02 and L2-
00.
When L2-00 (Frequency Upper Limit) is adjusted, the exceeded frequency in L1-00 to L1-15 will be automatically set to the upper limit determined in L2-00.
Default:5.00Hz Min.: 0.00Hz Max.: <5>
L1-01
<4>
Frequency Command 2
Default: 8.00 Hz Min.: 0.00 Hz Max.: <5>
L1-02
<4>
Frequency Command 3
Default: 10.00Hz Min.: 0.00 Hz Max.: <5>
L1-03
<4>
Frequency Command 4
Default: 12.00Hz Min.: 0.00Hz Max.: <5>
L1-04
<4>
Frequency Command 5
Default: 15.00Hz Min.: 0.00Hz Max.: <5>
L1-05
<4>
Frequency Command 6
Default: 20.00Hz Min.: 0.00Hz Max.: <5>
47
Parameter
Name
Description
Setting Range
L1-06
<4>
Frequency Command 7
Default: 25.00Hz Min.: 0.00Hz Max.: <5>
L1-07
<4>
Frequency Command 8
Default: 30.00Hz Min.: 0.00Hz Max.: <5>
L1-08
<4>
Frequency Command 9
Default: 35.00Hz Min.: 0.00Hz Max.: <5>
L1-09
<4>
Frequency Command 10
Default: 40.00Hz Min.: 0.00Hz Max.: <5>
L1-10
<4>
Frequency Command 11
Default: 42.00Hz Min.: 0.00Hz Max.: <5>
L1-11
<4>
Frequency Command 12
Default: 45.00Hz Min.: 0.00Hz Max.: <5>
L1-12
<4>
Frequency Command 13
Default: 50.00Hz Min.: 0.00Hz Max.: <5>
L1-13
<4>
Frequency Command 14
Default: 50.00Hz Min.: 0.00Hz Max.: <5>
L1-14
<4>
Frequency Command 15
Default: 50.00Hz Min.: 0.00Hz Max.: <5>
L1-15
<4>
Frequency Command 16
Default: 50.00Hz Min.: 0.00Hz Max.: <5>
L1-16
<4>
Jog Frequency Command
Sets the Jog frequency command.
Default: 6.00 Hz Min.: 0.00Hz Max.: 400.0 Hz
L2: Frequency Upper/ Lower Limit
L2-00
Frequency Command Upper Limit
Sets the upper limit as a percentage of the maximum output frequency
Default: 100.0 % Min.: 0.0 % Max.: 110.0 %
L2-01
Frequency Command Lower Limit
Sets the lower limit as a percentage of the maximum output frequency
Default: 0.0% Min.: 0.0 % Max.: 110.0 %
48
Parameter
Name
Description
Setting Range
L3: Jump Frequency
L3-00
Jump Frequency 1
Sets the Jump frequency range to avoid operation at the speed causing resonance in the machinery. Set L3-00, L3-01 and L3-03 to 0.0 Hz to disable Jump frequency. When setting more than 1 Jump frequency, follow the condition below. L3-00 L3-01
Default: 0.0 Hz Min.: 0.0 Hz Max.: <5>
L3-01
Jump Frequency 2
L3-03
Jump Frequency Range
Sets the Jump frequency range to avoid.
Default: 1.0 Hz Min.: 0.0 Hz Max.: 20
L4: Frequency Command Hold and Up/Down 2 Command
L4-00
Frequency Command Hold
Determines whether or not to save the frequency command or the frequency bias (Up/Down 2) value when the Stop command is entered or the power supply is shut off.
0 ∶ Clear the Up/Down frequency at stop 1 ∶ Save the Up/Down frequency at stop 2 Accept the Up/Down frequency at stop
Default: 0 Range: 0, 1, 2
L4-01
<4>
Frequency Command Bias (Up/Down 2)
Sets the bias used to add to or subtract from the frequency command by Up/Down 2.
Default:0.00 Hz Min.: 0.00 Hz Max.: 99.99 Hz
L4-02
<4>
Frequency Command Acc./Dec Setting (UP2 / DOWN 2)
Sets the acceleration/deceleration times to increase or decrease the frequency command bias for Up/Down 2. 0 Current Acc./Dec. Time 1 Non-Current Acc./Dec. Time
Default: 0 Range: 0, 1
L4-03
<4>
Up/Down Frequency Command Save
Saves the frequency command from Up/Down 1 or Up/Down 2
Default: 0.00Hz Min.: 0.00 Hz Max.: <5>
L4-04
Frequency Command Save
0: Disabled 1: Enabled
Default: 0 Range 0, 1
L6-00~02
<4>
Offset Frequency 123
Sets the offset value as a percentage of the maximum output frequency to add to or subtract from the frequency command. Select the offset frequency in E1-□□= 53, 54 and 55 (Offset Frequency 1 to 3).
Default: 0.0% Min.: -100.0% Max.: 100.0%
49
Parameter
Name
Description
Setting Range
Group d, Motor Parameters
d1: V/F Characteristics
d1-00
Input Voltage Setting
Sets the input voltage of the drive. Always set the input voltage of the drive (not motor) to this parameter d1-00 (input voltage) Default: 200V class :200V 400V class :460V
Default : A1-03 Min.: 155 V Max.: 255V <3>
d1-01
V/F Pattern Selection
0 ∶ 50 Hz (Constant Torque Characteristic 1) 1 ∶ 60 Hz (Constant Torque Characteristic 2) 2 ∶ 60 Hz (Constant Torque Characteristic 3), 50
Hz base
3 ∶ 72 Hz (Constant Torque Characteristic 4), 60
Hz base 4 ∶ 50 Hz (Derated Torque Characteristic 1) 5 ∶ 50 Hz (Derated Torque Characteristic 2) 6 ∶ 60 Hz (Derated Torque Characteristic 3) 7 ∶ 60 Hz (Derated Torque Characteristic 4) 8 ∶ 50 Hz (High Starting Torque Characteristic 1) 9 ∶ 50 Hz (High Starting Torque Characteristic 2) A ∶ 60 Hz(High Starting Torque Characteristic 3) B ∶ 60 Hz(High Starting Torque Characteristic 4) C ∶ 90 Hz, 60 Hz base D ∶ 120 Hz, 60 Hz base E ∶ 180 Hz, 60 Hz base F ∶ 60Hz (Constant Torque Characteristic)
(Default)
Default: F Range: 0 to 9; A to F
d1-02
Maximum Output Frequency
When d1-01 E, parameters d1-02 to d1-11 can be used to monitor the V/F pattern. When d1-01 = F, parameters d1-02 to d1-11 can be used to create a V/F pattern.
Default: <1> Min.: 25.0 Hz Max.: 400.0 Hz
d1-03
Maximum Voltage
Default: <1> Min.: 0.0 V Max.: 255.0 V <3>
d1-04
Base Frequency
Default: <1> Min.: 0.0 Hz Max.: Defined by d1-02
d1-05
Base Voltage
Default: <1> Min.: 0.0 V Max.: 255.0 V <3>
50
Parameter
Name
Description
Setting Range
d1-06
Middle Output Frequency
When d1-01 E, parameters d1-02 to d1-11 can be used to monitor the V/F pattern. When d1-01 = F, parameters d1-02 to d1-11 can be used to create a V/F pattern.
Default: <1> Min.: 0.0 Hz Max.: Defined by d1-02
d1-07
Middle Output Frequency Voltage
Default: <1> Min.: 0.0 V Max.: 255.0 V <3>
d1-08
Minimum Output Frequency
Default: <1> Min.: 0.0 Hz Max.: Defined by d1-02
d1-09
Minimum Output Frequency Voltage
Default: <1> Min.: 0.0 V Max.: 255.0 V <3>
d2: Motor Parameters
d2-00
Motor Rated Current
Sets the motor rated current. This will be set automatically during Auto-Tuning.
Default: o2-03 (A) Min.: 10% of drive rated current (A) Max.: 200% of drive rated current (A)
d2-01
Motor Rated Speed
Sets the motor rated speed. This will be set automatically during Auto-Tuning.
Default: o2-03 Min.: 0.00 Hz Max.: 20.00 Hz
d2-02
Motor No-Load Current
Sets the motor no-load current. This will be set automatically during Auto-Tuning.
Default: o2-03 Min.: 0.0 A Max.: d2-00
d2-03
Number of Motor Poles
Sets the number of motor poles. This will be set automatically during Auto-Tuning.
Default: 4 Min.: 2 Max.: 48
d2-04
Motor Line-to-Line Resistance
Sets the line-to-line resistance. This will be set automatically during Auto-Tuning.
Default: o2-03 Min.: 0.000 Ω Max.:65.00 Ω
d2-05
Motor Leakage Inductance
Sets the voltage drop caused by the motor leakage inductance relative to the motor rated frequency and current. This will be set automatically during Auto-Tuning.
Default: o2-03 Min.: 0.00 mH Max.:650.0 mH
d2-06
Motor Rotor Resistance
Sets the motor rotor resistance. This will be set automatically during Auto-Tuning.
Default: o2-03 Min.: 0.000 Ω Max.:65.00 Ω
d2-07
Motor Mutual Inductance
Sets the motor mutual inductance. This will be set automatically during Auto-Tuning.
Default: o2-03 Min.: 0.0 mH Max.:6500 mH
51
Parameter
Name
Description
Setting Range
d2-10
Motor Rated Capacity
Sets the motor rated capacity. This will be set automatically during Auto-Tuning. (1HP = 0.746 kW)
Default: o2-03 Min.: 0.00 kW Max.: 650.0kW
Group E, Multi-Function Terminals
E1: Multi-Function Digital Inputs
E1-00
Terminal S1 Function Selection
0 : 2-Wire Sequence Control (Forward/Stop) / 3-
Wire Sequence Control (Stop)
1 : 2-Wire Sequence Control (Reverse/Stop) / 3-
Wire Sequence Control (Stop) 2 : 3-Wire Sequence 3 : Local/Remote Selection 5 to 8: Multi-Step Speed Command 1 to 4 9 : Jog Frequency 10 : Up Command 11: Down Command 12: Up 2 Command 13: Down 2 Command 14, 15: FJOG/RJOG Command 16: Acc./Dec. Time Selection 1 18: Acc./Dec. Ramp Hold 19Baseblock Command (Normal Open) 20Retain 21: Fast Stop (Normal Open) 22: Fast Stop 23 to 38 : External Fault 39: Fault Reset 40 : oH2 (AC drive Overheat Alarm) 45: Communication Mode 46: PID Disable 47: PID Integral Reset 48: PID Integral Hold 49: PID Soft-Start On/Off 50: PID Input Characteristics Switch 52: Timer Input
53, 54, 55: Offset Frequency 1/ 2/ 3 58/59: Retain 60: Program Lockout 61: Analog Frequency Command Hold 62: Retain
Default : 0 Min.: 0 Max.: 69
E1-01
Terminal S2 Function Selection
Default : 1 Min.: 0 Max.: 69
E1-02
Terminal S3 Function Selection
Default : 23 Min.: 0 Max.: 69
E1-03
Terminal S4 Function Selection
Default : 39 Min.: 0 Max.: 69
E1-04
Terminal S5 Function Selection
Default : 9 Min.: 0 Max.: 69
E1-05
Terminal S6 Function Selection
Default : 19 Min.: 0 Max.: 69
52
Parameter
Name
Description
Setting Range
65: DC Braking 69 : Drive Enabled (Note) 0xx/1xx are anti-logic
E2: Multi-Function Digital Output
E2-00
Relay 1 Function Selection
0 : During Run 1 : Zero Speed Holding 2 : Frequency (Speed) Agree 3 :User-Defined Frequency (Speed ) Agree 4 : Drive Ready 5 : Uv (Undervoltage) Detection 6 : During Baseblock 8 : Frequency Command Source 9 : Frequency Command Loss 10: Run Command Source 11 : Fault 12 : Communication Mode 13 : Alarm 14 : Fault Restart 15 : Timer Outpu 16 : Frequency (FOUT) Detection 1 17 : Frequency (FOUT) Detection 2 18: Overvoltage/ Undervoltage Detection 1
(normal open) 20 : Retain 22 : During Reverse 23: Motor 1/ 2 Selection 24: During Regeneration 25 : During Restart 26 : Motor Overload Pre-Alarm (oL1) 27 : Drive Overheat Pre-Alarm (oH) 28 : Retain 35: During Frequency Output 36: Drive Enabled 37: Watt Hour Pulse Output 38 : Local/Remote Mode 39 : During Speed Search 40 :PID Feedback Low 41 :PID Feedback High 44 : During Fast Stop 47 : Retain 48 : Retain
Default: 0 Range: 0 to 49 / 100 to 149
53
Parameter
Name
Description
Setting Range
49 : Brake Control (Desired frequency attained
52: Timer Input
100 to 149: 0 to 49 with Inverse Output
E3: Multi-Function Analog Input
E3-00
Terminal A1 Signal Level Selection
0: 0 to 20 mA 1: 4 to 20 mV 2: 0 to 10 V 3: 0 to 5 V
Default: 2 Range: 0 to 3
E3-01
Terminal A1 Function Selection
0 : Main Frequency Command 2 : Output Frequency Lower Limit 3 : Auxiliary Frequency Command 4 : Output Voltage Bias 5 : Acc./Dec. Time Gain (Decrease Only) 6 : DC Braking (DB) Current 7 : Stall Prevention Level During Run 8 : PID Feedback 9 : PID Target 10: Differential PID Feedback 11 : Overtorque/ Undertorque Detection 18: Communication Mode 1 19 : Communication Mode 2
21 : Retain
Default: 0 Range: 0 to 21
E3-02
<4>
Terminal A1 Input Gain
Sets the terminal A1 input gain as a percentage when inputting 10V
Default: 100.0 % Min.: -999 % Max.: 999.9 %
E3-03
<4>
Terminal A1 Input Voltage Bias
Sets the terminal A1 input voltage bias as a percentage when inputting 0V
Default: 0.0 % Min.: -999.9 % Max.: 999.9 %
E3-05
Terminal A1 Input Filter Time
Sets the terminal A1 primary delay filter time, which can eliminate the interference
Default: 0.05 s <7> Min.: 0.00 s Max.: 2.00 s
E4: Multi-Function Analog Output
E4-01
Terminal FM Monitor Selection
Selects the terminal FM monitor. 0 : Frequency Command 1 : Output Frequency 2 : Output Current 3 : Motor Speed 4 : Output Voltage 5 : DC Voltage 6 : Output Power
Default: 1 Range: 0 to 10
54
Parameter
Name
Description
Setting Range
8 : AI1 Input 10 : Soft Starter Output Frequency 12 : Retain <7>
E4-02
<4>
Terminal FM Monitor Gain
Sets the terminal FM monitor gain.
Default: 100.0 % Min.: -999.9 % Max.: 999.9 %
E4-03
<4>
Terminal FM Monitor Voltage Bias
Sets the terminal FM voltage bias.
Default: 0.0 % Min.: -999.9 % Max.: 999.9 %
E6: Optional Communication Card Settings
E6-06
Drive Station Address
Sets the drive station address.
Default: 1 Range: 1 to 31
E6-07
RS-485 Communication Baud Rate Setting
Sets the baud rate for terminals SG(+) and SG(-) of RS-485 communication. 0: 1200 bps (bit/sec) 1: 2400 bps 2: 4800 bps 3: 9600 bps 4: 19200 bps 5: 38400 bps
Default: 3 Range: 0 to 5
E6-08
RS-485 Communication Parity Selection
Selects the communication parity for terminals SG(+) and SG(-) of RS-485 communication. 0: 8, N, 2 (Modbus RTU) 1: 8, N, 1 (Modbus RTU) 2: 8, E, 1 (Modbus RTU) 3: 8, O, 1 (Modbus RTU)
Default: 1 Min.: 0 Max.:11
E6-09
Communication Fault Detection Time
Sets the detection time for communication fault. 0: Disabled 1: Enabled
Default: 0.0 s Range: 0.0 to 10.0 s
E6-10
Transmit Wait Time
Sets the wait time between sending and receiving data.
Default: 5ms Range: 5 to 65 ms
E6-11
Drive Operation During Communication Failure
0 : Display CE Alarm Only. Drive continues operation. 1 : Display CE Fault. Drive coasts to stop.
Default:: 0 Range: 0, 1
E6-12
Frequency command memory function
0 : Disable 1 : Frequency command is memorized when power turn off
Default:: 1 Range: 0, 1
E6-13
Value of frequency command
Sets the frequency command
Default:: 0.00Hz Range: 0.00 to 400.00
55
Parameter
Name
Description
Setting Range
Hz
Group P, Protections
P1: Motor Protection Function
P1-00
Motor Protection Function Selection
0 : Disabled
(Motor Overload Protection Disabled) 1 : General-Purpose Motor (Standard Motor) 2 : Drive Dedicated Motor
(Constant Torque Range 1 : 10) 3 : Vector Motor (Constant Torque Range 1 :
100)
Default: 1 Range: 0 to 3
P1-01
Motor Overload Protection Time
Sets the time for the drive to shut down on motor overload.
Default: 1.0 minute Min.: 0.1 minutes Max.: 5.0 minutes
P2: Momentary Power Loss
P2-00
Momentary Power Loss Operation Selection
0 : Disabled (Default) 1 : Recover if CPU Has Power
Default: 0 Range: 0, 1
P2-01
Minimum Baseblock (bb) Time
Sets the minimum baseblock time when power is restored right after a momentary power loss. This determines the time the drive waits for the residual voltage in the motor to dissipate. Increase this value if overcurrent or overvoltage occurs at the beginning of Speed Search and DC Braking
Default: o2-03 Min.: 0.1 s Max.: 5.0 s
P2-02
Uv (Undervoltage) Detection Delay Time
Sets the Delay time of undervoltage detection.
Default: 0ms Min.: 0 ms Max.: 1000 ms
P2-03
Uv Detection Level
Sets the voltage level of undervoltage detection.
Default: Determined by d1-00, o2-03 Min.: 150V Max.: 210V <3>
P2-05
Acceleration Time after Uv (Undervoltage )
Sets the time to reaccelerate to the set frequency command after power loss. When set to 0.0 s, the drive will accelerate to the previously active frequency according to the active acceleration time set by either of C1-00, C1-02
Default: 0.3 s Min.: 0.0 s Max.: 6000 s
P2-10
Automatic voltage
0 : AVR is disabled
Default: 1
56
Parameter
Name
Description
Setting Range
regulation (AVR)
1 : AVR is enabled
Range: 0, 1 Max.: 2
P3: Stall Prevention
P3-00
Stall Prevention during Acceleration
0 Disabled 1 Enabled the value set in P3-01.
Acceleration stops when the output current
exceeds the value set in P3-01. Acceleration
continues when the output current drops 15%
below the value set in P3-01.
Default: 1 Range: 0, 1
P3-01
Stall Prevention Level during Acceleration
Sets the output current level to activate the Stall Prevention function during acceleration.
Default: 150% Min.: 0% Max.: 180
P3-02
Stall Prevention Limit during Acceleration
Sets the lower limit of Stall Prevention in the constant power range as a percentage of the drive rated output current.
Default: 50% Min.: 0 % Max.: 100 %
P3-03
Stall Prevention during Deceleration
0 : Disabled
The drive decelerates according to the set
deceleration time
1 : Enabled (Without Braking Resistor)
Default: 1 Range: 0, 1
P3-04
Stall Prevention Level during Deceleration
Sets the voltage level to activate the Stall Prevention function during deceleration.
Default: 395V Min.: 330V Max.: 410V <3>
P3-05
Stall Prevention during Run
0 : Disabled 1 : Enabled (Deceleration Time 1) 2 : Enabled (Deceleration Time 2)
Default: 1 Range: 0, 1, 2
P3-06
Stall Prevention Level during Run
Sets the current level to activate the Stall Prevention function during run.
Default: 150% Min.: 30% Max.: 180
P4: Frequency Detection
P4-00
Frequency Detection Level
Sets the detection level and width for the multi­function output terminal.
Default: 30.0 Hz Min.: 0.0 Hz
Max.: <5>
P4-01
Frequency Detection Width
Default: 2.0 Hz Min.: 0.1 Hz Max.: 25.5 Hz
P4-02
Frequency Command Loss Detection Selection
Sets the drive operation when a frequency command loss is detected. 0: Drive Stop 1: Continue operation according to the setting
Default: 0 Range: 0, 1
57
Parameter
Name
Description
Setting Range
in P4-03.
P4-03
Frequency Command at Frequency Command Loss
Sets the frequency command level at which the drive runs when detecting a frequency command loss and when L4-02 is set to 1. Sets the value as a percentage of the maximum output frequency set in d1-02.
Default: 80% Min.: 0.0 % Max.: 100.0 %
P4-04
Frequency Command Loss Detection Time
When the frequency command falls below 90% of the command within this detection time, the frequency command loss will be detected.
Default: 20ms Min.: 20 ms Max.: 400 ms
P5: Fault Restart
P5-00
Number of Auto Restart Attempts
Sets the number of times to automatically attempt to restart the drive when detecting GF, OVA, OVD, OVC, OCA, OCD, OCC, OH, OL1, OL2, OT1, OT2, PF and LF1.
Default: 0 Min.: 0 Max.: 10
P5-01
Auto Restart Fault Output Operation
0 : Fault Output Disabled 1 : Fault Output Enabled
Default: 0 Range: 0, 1
P5-02
Fault Restart Interval Time
Sets the amount of time between restart attempts.
Default: 10.0 s Min.: 0.5 s Max.: 600.0 s
P6: OvertorqueUndertorque Detection
P6-00
Overtorque Undertorque Detection Selection 1
Sets the operation when the motor current or torque exceeds the P6-01 level for longer than the time set to P6-02.
0 : Disabled 1 : Overtorque Alarm at Speed Agree 2 : Overtorque Alarm at Run 3 : Overtorque Fault at Speed Agree 4 : Overtorque Fault at Run 5 : Undertorque Alarm at Speed Agree 6 : Undertorque Alarm at Run 7 : Undertorque Fault at Speed Agree 8 : Undertorque Fault at Run
Default: 0 Range: 0 to 8
P6-01
Overtorque Undertorque Detection Level 1
Sets the level for overtorque/undertorque detection 1.
Default: 150% Min.: 0 % Max.: 300 %
P6-02
Overtorque Undertorque Detection Time 1
Sets the time for overtorque/undertorque detection 1.
Default: 0.1 s Min.: 0.0 s Max.: 10.0 s
P7: Drive Protection
58
Parameter
Name
Description
Setting Range
P7-00
Input Phase Loss Protection
Enables or disables the input phase loss detection. 0 Disabled 1 Enabled
Default: 0 Range: 0, 1
P7-01
Output Phase Loss Protection
Sets the output phase loss detection. 0 : Disabled 1 : Enabled when One Phase is Lost 2 : Enabled when Two Phases are Lost
Default: 1 Range: 0, 1, 2
P7-02
Output Ground Fault Detection
Enables or disables the output ground fault detection. 0 Disabled 1 Enabled
Default: retention Range: 0, 1
P7-03
Heatsink Cooling Fan Operation <6>
Sets the heatsink cooling fan operation. 0 : Enabled when drive is running 1 : Enabled when power supply is On 2 : Enabled when the heatsink temperature
reaches the limit.
Default: 0 Range: 0, 1, 2
P7-04
Heatsink Cooling Fan Off-Delay Time
When P7-04=0, sets the cooling fan off-delay time that the drive waits to disabled the cooling fan after run command is released.
Default: 60 s Min.: 0 s Max.: 300 s
P7-06
oL2 Detection Time Reduction at Low Speed
Determines whether to reduce the oL2 (Drive Overload) fault detection time at low speed (below 6 Hz) to prevent premature output transistor failures. 0 : Detection time is not reduced 1 : Detection time is reduced
Default: 0 Range: 0, 1
P7-09
Selection OL Decline curve
P7-09 sets the OL2 decrement time to shorten the function (the power will be stored and will be initialized). 0: Regression from 100% to 0% takes 4 minutes (preset value). 1:100%, 400V is 7 minutes, 200V is 10 minutes: 0 ~ 90%, linear processing (according to 8000 OL2 decreasing curve).
Default:1 Range:0,1
P7-11
High Current Alarm Setting
Sets the High Current Alarm (HCA) when the output current is too high 0 : Disabled (No Alarm) 1 : Enabled (Alarm)
Default: 0 Range: 0, 1
P7-13
DC Braking Level Setting
Sets the DC braking transistor level.
Default: 350V Range: 330 to 400V
59
Parameter
Name
Description
Setting Range
Group o, Keypad Function Settings
o1: Display Setting
o1-00
Frequency Command Setting/Display Unit
0 : Use units of 0.01 Hz 1 : Use units of 0.01% (100% as maximum output frequency) 2 : Use units of rpm
Default: 0 Range: 0 to 2
o1-01
<7>
V/f Frequency ParameterUint Setting
0 Hz 1 :min -1(r/min)
Default: 0 Range: 0, 1
o1-02
User-Defined Frequency Command Setting/Display
1 ~ 9999
Default: o1-00 Min.: 1 Max.: 9999
o1-03
Frequency Command Setting/Display Decimal Places
0 ~ 3 Default:o1-00 Range: 0 to 3
o2: Multi-Function Selection
o2-01
STOP Key Function Selection
Enables or disables the STOP key on the keypad when the drive is controlled from a remote source. 0 ∶ Disabled 1 ∶ Enabled
The STOP key always stops drive operation even if the command source is not set to the keypad.
Default: 1 Range: 0, 1
o2-03
Drive Capacity Selection <2>
Set this parameter after replacing the terminal block or drive modules.
Default: <2> Determined by drive capacity
o2-04
ENTER Key Function During Frequency Command Setting
0 ENTER Key Required
1 ENTER Key Not Required 2 ∶ ENTER Key Not Required
Default: 0 Range: 0 ~ 2
o2-06
Operation Direction at Power Up when Using Keypad
0 Forward 1 Reverse This parameter is enabled only when the keypad is selected as the Run command source.
Default: 0 Min.:0 Max.:1
60
Parameter
Name
Description
Setting Range
o4: Maintenance Settings
o4-00
Cumulative Operation Time Setting
Sets the initial value by 1 hours to start keeping track of cumulative operation time.
Default: 0 h Min.: 0 Max.: 9999
o4-06
U2 Reset Setting
Resets the data for U2-□□ (Fault Information) as these data will not be reset by A1-03 (Reset). 0 Disabled 1 ∶ Enabled
Default: 0 Range: 0, 1
Group t, Auto-Tuning
t1: IM Motor Auto-Tuning
t1-01
Auto-Tuning Method Selection
0 ∶ Rotational Auto-Tuning 1 ∶ Stationary Auto-Tuning
Default 0 Range: 0, 1
t1-02
Motor Output Power
Sets the motor rated output power in kW units. Note: 1HP (Horse Power) = 0.746kW
Default Determined by o2-03 Min.: 0.00 kW Max.: 650.00 kW
t1-03
Motor Rated Voltage
Sets the motor rated voltage according to the motor nameplate.
Default 200.0 V Min.: 0.0 V Max.: 255.0 V <3>
t1-04
Motor Rated Current
Sets the motor rated current according to the motor nameplate.
Default <2> Min.: 10% of drive rated current Max.:200% of drive rated current
t1-05
Motor Base Frequency
Sets the motor base frequency according to the motor nameplate.
Default 50.0 Hz Min.: 0.0 Hz Max.: 400.0 Hz
t1-06
Number of Motor Poles
Sets the number of motor poles according to the motor nameplate.
Default 4 Min.: 2 Max.: 48
t1-07
Motor Base Speed
Sets the motor base speed according to the motor nameplate.
Default145 (x10 rpm) Min.: 0 rpm Max.: 2400 (x10 rpm)
t1-09
Motor No-Load
Sets the no-load current for the motor.
Default o2-03
61
Parameter
Name
Description
Setting Range
Current (Stationary Auto-Tuning)
After the motor output power and rated current are set in t1-02 and t1-04, this parameter will automatically display the no-load current of a standard motor. The no-load current must be entered according to the motor test report.
Min.: 0.0 A Max.: t1-04( Max 0 to
2999.9)
t1-12
Motor Auto-Tuning Setting
Enables or disables Auto-Tuning when A1-02=0 to 3 0 : Disabled 1 : Enabled
Default 0 Range: 0, 1
62
63
Group F, Optional Function Group
F1: Pump function
Parameter
Name
Description
Unit
F1-00
User pressure sensor
specification setting
According to the pressure sensor specification (max. feedback voltage or pressure value corresponding to feedback current)
Default: 10.0 Min.: 0.0 Max.: 10.0 Unit: 0.1bar (kg/cm2)
F1-01
(Switch mode) pressure operation
In the switch mode, the inverter automatically controls the pump to start or stop according to the set value. *When the set value is greater than the target value, the stop level is the target pressure, and the starting level is 0.
Default: 0.3 Min.: 0.1 Max.: 10 Unit: 0.1bar (kg/cm2)
F1-02
(Switch mode) detection time setting
Set the percentage of time and calculate the detection time to determine whether to enter the switch mode. Set value 0: Switch mode function is OFF.
Default: 40 Min.: 0 Max.: 100 Unit: 1%
F1-03
(Water detection) pressure rise level
Raise a specified pressure level to detect if water is currently being used.
Default: 0.2 Min.: 0.1 Max.: 1.0 Unit: 0.1bar (kg/cm2)
F1-04
(Water detection) pressure rise time
“limit”
Set the lifting time “limit” of F1-03 (pressure
rise level) to detect whether water is currently used. Set value 0: This function is OFF
Default: 0 Min.: 0 Max.: 25 Unit: 0.1 sec
F1-05
(Water detection) pressure rise interval
Set the time interval of F1-03 (pressure rise level) to detect whether water is currently used. Set value 0: Water detection function is OFF
Default: 35 Min.: 0 Max.: 250 Unit: sec
F1-06
(Water detection) inverter standby (sleep) level
When the inverter running frequency is lower than the set value, it will automatically decelerate to 0 Hz and enter the standby (sleep) state.
Default: 5Hz Min.: 0 Max.: 60 Unit: 1Hz
64
F1-07
PID control recovery level setting
When the inverter is in the standby (sleep) state, when the pressure drops to the recovery level, the inverter starts and enters the PID control mode. Recovery level: Set pressure (SV) F1-07 set value. *When the set value is greater than the target pressure, the recovery level is 0 Hz.
Default: 0.3 Min.: 0.0 Max.: 10.0 Unit: 0.1bar (kg/cm2)
F1-08
PID steady state tolerance
Provide error range to determine whether PID control has reached stability.
Default: 0.1 Min.: 0.1 Max.: 0.5 Unit: 0.1bar (kg/cm2)
F1-09
(Water shortage detection) pressure level
100% is the target pressure, set value 0 is OFF.
Default: 40 Min.: 0 Max.: 100 Unit: 1%
F1-10
(Water shortage detection) current level
Set the current level to detect if the pump is in a water shortage state. 100% is the rated current of the motor, set value 0 is OFF.
Default: 0 Min.: 0 Max.: 100 Unit: 1%
F1-11
(Water shortage detection) detection time
Set F1-09 pressure and F1-10 current detection time.
Default: 60 Min.: 0 Max.: 250 Unit: 1 sec
F1-12
(Fault restart) downtime interval
Shutdown time of the pump in the absence of water.
Default: 10.0 Min.: 0.5 Max.: 600.0 Unit: 0.1 sec
F1-13
(Fault restart) restart function selection
The way the pump is started again in the absence of water: 0: FBPL warning flashes, does not jump off 1: FBPL fault trips stop, press RESET to restart 2: FBPL fault trips stop, re-power and restart 3: FBPL fault trip stop, waiting F1-12 sets the interval time, it automatically restarts. After the restart is completed, you must re-power on the reply.
Default: 3 Min.: 0 Max.: 3 Unit: -
Group U, Monitor Settings
U1: Status Monitors
U1-00
Control Method
0 ∶ Open-Loop V/F Control
-
65
2 ∶ Sensorloess Voltage Vector Control (SVVC ) (Open-Loop)
U1-01
Frequency Command
Displays the frequency command. (Display units
are defined by o1-00)
-
U1-02
Output Frequency
Displays the output frequency. (Display units are defined by o1-00)
-
U1-03
Output Current
Displays output current.
0.01A
U1-04
Motor Speed
Displays the motor speed.
-
U1-05
Output Voltage Command
Displays the drive output voltage command.
0.1V
U1-06
Main circuit DC Voltage
Displays the main circuit DC voltage.
0.1V
U1-07
Output Power
Displays the internal output power calculated by the drive.
0.001kW
U1-09
Input Terminal Status
Displays the status of the input terminal. U1-09=C111111: The following indicate each digit from right to left. 1:Digital Input 1 (S1 enabled ) 1:Digital Input 2 (S2 enabled ) 1:Digital Input 3 (S3 enabled ) 1:Digital Input 4 (S4 enabled ) 1:Digital Input 5 (S5 enabled ) 1:Digital Input 6 (S6 enabled )
-
U1-10
Output Terminal Status
Displays the status of the output terminal. U1-10=1 Multi-Function Terminal Output (terminal R1A/R1B-R1C)
-
U1-11
Drive Operation Status
Displays the status of the drive operation. U1-11=11111111 The following indicate each digit from right to left. 1:During Run 1:During Zero Speed Holding 1:During Reverse 1:During Fault Reset Signal Input 1:During Speed Agree 1:Drive Ready 1:During Alarm Detection 1:During Fault Detection
-
U1-12
Terminal A1 Input Voltage
Displays the terminal A1 input voltage.
0.1%
U1-16
Software Version
Displays the software version.
-
U1-19
Communication card
Communication card software version
-
66
software version
U2: Fault Information
U2-00
Current Fault
Displays the current fault.
-
U2-01
1st Most Recent Fault
Displays the first most recent fault.
-
U2-02
2nd Most Recent Fault
Displays the second most recent fault.
-
U2-03
3rd Most Recent Fault
Displays the third most recent fault.
-
U2-04
4th Most Recent Fault
Displays the fourth most recent fault.
-
U2-05
Frequency Command at 1st Most Recent Fault
Displays the frequency command at the first most recent fault.
-
U2-06
Output Frequency at 1st Most Recent Fault
Displays the output frequency at the first most recent fault.
-
U2-07
Output Current at 1st Most Recent Fault
Displays the output current at the first most recent fault.
0.01A
U2-08
Motor Speed at 1st Most Recent Fault
Displays the motor speed at the first most recent fault.
-
U2-09
Output Voltage command at 1st Most Recent Fault
Displays the output voltage command at the first most recent fault.
0.1V
U2-10
Main Circuit DC Voltage at 1st Most Recent Fault
Displays the main circuit DC voltage at the first most recent fault.
0.1V
U2-13
Input Terminal Status at 1st Most Recent Fault
Displays the input terminal status at the first most recent fault. (Same status display as U1-09)
-
U2-14
Output Terminal Status at 1st Most Recent Fault
Displays the output terminal status at the first most recent fault. (Same status display as U1-10)
-
U2-15
Operation Status at 1st Most Recent Fault
Displays the operation status at the first most recent fault. (Same status display as U1-11)
-
U2-17
Cumulative Operation Time at 1st Fault
Displays the cumulative operation time when the first fault occurred
1h
U2-18
Cumulative Running Time at 1st Fault
Displays the cumulative running time when the first fault occurred
1h
U2-19
Frequency Command at 2nd Most Recent Fault
Displays the frequency command at the second most recent fault.
-
U2-20
Output Frequency at
Displays the output frequency at the second
-
67
2nd Most Recent Fault
most recent fault.
U2-21
Output Current at 2nd Most Recent Fault 2nd
Displays the output current at the second most recent fault.
0.01A
U2-22
Motor Speed at 2nd Most Recent Fault
Displays the motor speed at the second most recent fault.
0.1 rpm
U2-23
Output Voltage command at 2nd Most Recent Fault
Displays the output voltage command at the second most recent fault.
0.1V
U2-24
Main Circuit DC Voltage at 2nd Most Recent Fault
Displays the main circuit DC voltage at the second most recent fault.
0.1V
U2-27
Input Terminal Status at 2nd Most Recent Fault
Displays the input terminal status at the second most recent fault. (Same status display as U1-09)
-
U2-28
Output Terminal Status at 2nd Most Recent Fault
Displays the output terminal status at the second most recent fault. (Same status display as U1-10)
-
U2-29
Operation Status at 2nd Most Recent Fault
Displays the operation status at the second most recent fault. (Same status display as U1-11)
-
U2-31
Cumulative Power On Time at 2nd Fault
Displays the cumulative Power On Time when the second fault occurred
1h
U2-32
Cumulative Operation Time at 2nd Fault
Displays the cumulative operation time when the second fault occurred
1h
U2-33
Current Alarm
Displays the current alarm.
-
U2-34
1st Most Recent Alarm
Displays the first most recent alarm.
-
U2-35
2nd Most Recent Alarm
Displays the second most recent alarm.
-
U2-36
3rd Most Recent Alarm
Displays the third most recent alarm.
-
U2-37
4th Most Recent Alarm
Displays the fourth most recent alarm.
-
U3: Maintenance Monitors
U3-00
Cumulative Drive Operation Time
Displays the cumulative operation time for the drive.
1h
U3-02
Cumulative Drive Operation Time
Displays the cumulative operation time for the drive. The initial value is determined by o4-00.
1h
68
Keeping track of time from run or power up is determined by o4-01. The maximum number displayed is 9999, after which the value will be counted from 0.
U3-07
LED Check
Lights all segments of the LED to verify that the display is working properly
-
U3-10
Peak Hold Current
Displays the peak current value during operation
0.01A
U3-11
Peak Hold Output Frequency
Displays the output frequency when the peak current displayed in U3-10 occurred.
-
U3-12
Motor Overload Estimate (oL1)
Displays the value of the motor overload detection accumulator. An oL1 will be triggered when reaching 100%.
1%
U3-13
Frequency Command Source Selection
Displays the source for the frequency command as XY-nn. X: Command Used
1: Command 1
Y-nn: Frequency Command Source
0-01: Keypad 1-01: Analog input (Terminal AI 1) 2-02 to 2-16: Multi-step speed command 2-17: Jog frequency command 3-01: PID frequency command 4-01: Terminal UP/ DOWN 5-01: Modbus communication
-
U3-14
Run Command Source Selection
Displays the source for the frequency command as XY-nn. XY-nn=00-00: Local
X: Command Used
1: Command 1
Y-nn: Command Source
0-00: Keypad
1-00: Control Circuit Terminal (Sequence
Control Input)
2-00: Modbus communication
-
U3-17
Drive Overload Estimate (oL2)
Displays the value of the drive overload detection accumulator. An oL2 will be triggered when reaching 100%.
1%
U4: PID Monitors
U4-00
PID Feedback
Displays the PID feedback value as a percentage of the maximum output frequency.
0.01%
U4-01
PID Input
Displays the PID input value as a percentage of
0.01%
69
the maximum output frequency.
U4-02
PID Output
Displays the PID output value as a percentage of the maximum output frequency.
0.01%
U4-03
PID Target
Displays the PID target value as a percentage of the maximum output frequency.
0.01%
U4-04
PID Differential Feedback
Displays the difference of both feedback values when 10 is set to both E3-01 and E3-07.
0.01%
U4-05
PID Feedback 2
Displays the adjusted feedback value if differential feedback is used (U4-00 to U4-04) The value in U4-00 and U4-05 will be the same if differential feedback is not used.
0.01%
U4-08
PID Output 2
Displays the PID output 2 value as a percentage of the maximum output frequency.
0.01%
70
<1> The default is determined by the drive capacity and control method. <2> Refer to user manual for details. http://www.liteon-ia.com.tw/ENG/download.php <3> Double the value for 440V class AC drives. <4> The parameter can be set during run. <5> The upper limit is determined by d1-02 and L2-00 settings. <6> Contact the local distributor for any malfunction.
<7> This functional software version V1.40 open. *means under development.
71
Keypad Display
Fault Name
Cause
Possible Solution
EF0
Retain
EF1 to
EF6
External Fault ( Input Terminal S1 to S6 )
1. An external device tripped an alarm
2. Incorrect wiring
3. Multi-function input wiring is not correct
1. Remove the cause of the external fault then reset the multi-function input.
2. Confirm if the signal lines is properly connected to the terminals assigned for external fault detection (E1-口口= 23 to 38)
3. Confirm if E1-口口 =23 to 38 is set to the unused terminals.
FbH
PID Feedback High
PID feedback input is greater than the detection level set to b5-22 for longer than the detection time set to b5-23
1. b5-22 andb5-23 inappropriate setting
2. PID feedback wiring incorrect
3. Feedback sensor malfunction
4. Feedback input circuit malfunction
1. Confirm b5-22 and b5-23 settings
2. Correct the wiring
3. Replace the sensor if it is damaged
4. Replace the PCB or drive. Contact the local distributor.
FbL
PID Feedback Low
When the PID feedback detection is enabled in b5-11, a FbL will be triggered while
1. Inappropriate setting in b5-12 and b5-13
2. Incorrect PID feedback wiring
3. Feedback sensor malfunction
4. Incorrect
1. Correct b5-12 and b5-13 settings
2. Correct the wiring
3. Replace the sensor if it is damaged
4. Contact the local distributor to replace the board or the drive.
Chapter 6Troubleshooting
6.1 Alarm and Fault Displays
Table 6.1 Alarm and Fault Displays, Causes, and Possible Solutions
72
Keypad Display
Fault Name
Cause
Possible Solution
the PID feedback falls below the level set to b5-12 for longer than the time set to b5-13.
feedback input circuit
oH
Heatsink Overheat
Heatsink temperature over 95°C
1. Ambient temperature is too high
2. Internal cooling fan stopped operating
3. Bad air flow due to insufficient room.
1.Check the temperature surrounding the drive a. Improve the air flow inside the enclosure panel b. Install an air conditioner or fan to cool the environment c. Remove any possible source of heat
2. Measure the output current a. Reduce the load b. Lower setting in C6­00 ( Carrier Frequency Option )
3.Replace the cooling fan
oH1
Motor Overheat
The temperature signal from motor temperature sensor via the multi-funtion analog input (E3­01=20) exceeded the overheat detection level of the drive.
1. Fault on the machinery (e.g., machinery is locked up)
2. Motor overheat
1. Check the machinery status
2. Check the load, acceleration / deceleration time and cycle time a. Reduce the load. b. Increase the C1-00 to C1-07 (Acc./Dec. Time) settings c. Adjust d1-02 to d1­11 (V/F Characteristics)
ot1
Overtorque Detection 1
The current has
1. Incorrect parameter settings
2. Malfunction on machinery
1. Reset P6-01 and P6­02
2. Check machinery and load status
73
Keypad Display
Fault Name
Cause
Possible Solution
exceeded the torque level set to P6-01 for longer than the time set to P6-02
ov
Overvoltage
Voltage in the DC bus exceeded the overvoltage detection level
1.200 V class: 410 V
2.400 V class: 820 V( 740 V when d1­01<400 )
1. Drive input power has surge voltage entering
2. Machinery output short circuit
3. Ground fault in the output circuit causes the DC bus capacitor to overcharge
4. Electrical signal interference causes drive malfunction
1. Install a DC link choke Voltage surge can result from a thyristor convertor and phase advancing capacitor using the same input power supply
2. Check the motor power cable, relay terminals and motor terminal box
3. Correct grounding shorts and reapply power
4. Check the solutions for interference suppression »Check the control circuit lines, main circuit lines and grounding wiring. »If the MC is the source of interference, connect a suppressor to it.
5. Reconnect the cable
6. Correct the wiring
Uv
Undervoltage
1.Voltage in the DC bus fell below the undervoltage detection level (P2-03)
2.200 V class: 190 V
3.400 V class: 380
1. Input power phase loss
2. Loose wiring terminals of drive input power
3. Problem with the voltage from the drive input power
4. The drive main circuit capacitors
1. Correct the drive input power wiring
2. Tighten the terminals
3. Check the voltage a. Adjust the voltage according to the drive input power specifications b. Check the main circuit magnetic
74
Keypad Display
Fault Name
Cause
Possible Solution
V ( 350 V when d1­01<400 )
are weakened.
5. The contactor or relay on the soft­charge bypass circuit is damaged
contactor if there is no problem with the power supply 4&5. Turn on and turn off the power to see if any problem occurs Replace either the entire drive or the control board if the problem continues to occur. Contact the local distributor for more information.
Ut1
Undertorque Detection 1
The current has dropped below the torque detection level set to P6-01 for longer than the time set to P6-02
1. Incorrect parameter settings
2.Malfunction on machinery side. Ex, the machinery is locked up
1. Reset P6-01 and P6­02
2. Ensure there is no problem on the machinery side.
bb
Baseblock
Drive output interrupted by an external baseblock signal
An external baseblock signal was input via one of the multi-function input terminals (S1 to S6)
Check baseblock signal input timing and external sequence
oH2
Drive Overheat Warning
Drive Overheat Warning input via a multi-function input terminal (S1to S6 ) when E1-口口= 40
An overheat warning in the drive was triggered by an external device
1. Search the device which caused the overheat warning. Remove the cause of the problem.
2. Reset Drive Overheat Warning input at the assigned multi-function input terminal (S1 to S6)
HCA
Current Alarm
1. The load is too heavy
1. Reduce the load or use a drive of higher
75
Keypad Display
Fault Name
Cause
Possible Solution
Drive current exceeded the level of over current warning (150% of the rated current)
2. Deceleration and acceleration times are too short
3.The drive is attempting to run a motor greater than the maximum allowable capacity, or a special­purpose motor is being used
4.The current level went up because of Speed Search while attempting to perform a fault restart or after a momentary power loss
rating
2. Calculate the torque required during acceleration and the inertia »Take the following steps if the torque level is not right for the load
· Increase the settings for acceleration and deceleration time (C1­00 to C1-03)
· Use a drive of higher rating
3. Check the motor capacity
· Make sure the motor capacity is right for the drive rating.
4. During a momentary power loss or an attempt to reset a fault, the alarm is displayed. However, there is no need to take any action because the fault display will disappear shortly
DNE
Driver Enable
1. Multi-function
contact input is set to 69/169, but the contact input status is incorrect
2. The multi-function contact input is incorrect
1. Multi-function contact
input is set to 69 and switched on.
2. Multi-function contact
input is set to 169 and switched off
AnL
Simulation A2 input signal is lost
1. Simulation A2 input signal is lost
1. Check the simulation signal wiring
2. Check the E3-10 parameter settings
ES
Emergency Stop
1. Emergency stop is
1. Turn off the
76
Keypad Display
Fault Name
Cause
Possible Solution
turned on (P2-11) before the power off, when the DC bus voltage is lower than P2-06
2. Multi-function
contact input is set to
21/121, but the
contact input is switched on
emergency stop function P2-11, or adjust P2-06 settings Level
2. Confirm the multi­function contact input function set and terminal status
Keypad Display
Fault Name
Cause
Possible Solution
EF0
Retain
EF1 to
EF6
External Fault ( Input Terminal S1 to S6 )
1. An external device tripped an alarm
2. Incorrect wiring
3. Multi-function input wiring is not correct
1. Remove the cause of the external fault then reset the multi-function input.
2. Confirm if the signal lines is properly connected to the terminals assigned for external fault detection (E1-口口= 23 to 38)
3. Confirm if E1-口口=23 to 38 is set to the unused terminals.
FbH
PID Feedback High
PID feedback input is greater than the detection level set to b5-22 for longer than the detection time set to b5-23
1. b5-22 andb5-23 inappropriate setting
2. PID feedback wiring incorrect
3. Feedback sensor malfunction
4. Feedback input circuit malfunction
1. Confirm b5-22 and b5-23 settings
2. Correct the wiring
3. Replace the sensor if it is damaged
4. Replace the PCB or drive. Contact the local distributor.
FbL
PID Feedback Low
When the PID feedback detection is enabled in b5-11, a FbL will be triggered while the PID feedback falls below the
1. Inappropriate setting in b5-12 and b5-13
2. Incorrect PID feedback wiring
3. Feedback sensor malfunction
4. Incorrect feedback input circuit
1. Correct b5-12 and b5-13 settings
2. Correct the wiring
3. Replace the sensor if it is damaged
4. Contact the local distributor to replace the board or the drive.
77
Keypad Display
Fault Name
Cause
Possible Solution
level set to b5-12 for longer than the time set to b5-13.
oH
Heatsink Overheat
Heatsink temperature over 95°C
1. Ambient temperature is too high
2. Internal cooling fan stopped operating
3. Bad air flow due to insufficient room.
1.Check the temperature surrounding the drive a. Improve the air flow inside the enclosure panel b. Install an air conditioner or fan to cool the environment c. Remove any possible source of heat
2. Measure the output current a. Reduce the load b. Lower setting in C6-00 ( Carrier Frequency Option )
3.Replace the cooling fan
oH1
Motor Overheat
The temperature signal from motor temperature sensor via the multi-funtion analog input (E3­01=20) exceeded the overheat detection level of the drive.
1. Fault on the machinery (e.g., machinery is locked up)
2. Motor overheat
1. Check the machinery status
2. Check the load, acceleration / deceleration time and cycle time a. Reduce the load. b. Increase the C1-00 to C1-07 (Acc./Dec. Time) settings c. Adjust d1-02 to d1-11 (V/F Characteristics)
ot1
Overtorque Detection 1
The current has exceeded the torque level set to P6-01 for longer than the time set to P6-02
1. Incorrect parameter settings
2. Malfunction on machinery
1. Reset P6-01 and P6-02
2. Check machinery and load status
ov
Overvoltage
Voltage in the DC bus exceeded the
1. Drive input power has surge voltage entering
2. Machinery
1. Install a DC link choke Voltage surge can result from a thyristor convertor and phase advancing capacitor using the same input power supply
78
Keypad Display
Fault Name
Cause
Possible Solution
overvoltage detection level
1.200 V class: 410 V
2.400 V class: 820 V( 740 V when d1­01<400 )
output short circuit
3. Ground fault in the output circuit causes the DC bus capacitor to overcharge
4. Electrical signal interference causes drive malfunction
2. Check the motor power cable, relay terminals and motor terminal box
3. Correct grounding shorts and reapply power
4. Check the solutions for interference suppression »Check the control circuit lines, main circuit lines and grounding wiring. »If the MC is the source of interference, connect a suppressor to it.
5. Reconnect the cable
6. Correct the wiring
Uv
Undervoltage
1.Voltage in the DC bus fell below the undervoltage detection level (P2-03)
2.200 V class: 190 V
3.400 V class: 380 V ( 350 V when d1­01<400 )
1. Input power phase loss
2. Loose wiring terminals of drive input power
3. Problem with the voltage from the drive input power
4. The drive main circuit capacitors are weakened.
5. The contactor or relay on the soft­charge bypass circuit is damaged
1. Correct the drive input power wiring
2. Tighten the terminals
3. Check the voltage a. Adjust the voltage according to the drive input power specifications b. Check the main circuit magnetic contactor if there is no problem with the power supply 4&5. Turn on and turn off the power to see if any problem occurs Replace either the entire drive or the control board if the problem continues to occur. Contact the local distributor for more information.
Ut1
Undertorque Detection 1
The current has dropped below the torque detection level set to P6-01 for longer than the time set to P6-02
1. Incorrect parameter settings
2.Malfunction on machinery side. Ex, the machinery is locked up
1. Reset P6-01 and P6-02
2. Ensure there is no problem on the machinery side.
bb
Baseblock
Drive output interrupted by an
An external baseblock signal was input via one of the multi-function
Check baseblock signal input timing and external sequence
79
Keypad Display
Fault Name
Cause
Possible Solution
external baseblock signal
input terminals (S1 to S6)
oH2
Drive Overheat Warning
Drive Overheat Warning input via a multi-function input terminal (S1to S6 ) when E1-口口= 40
An overheat warning in the drive was triggered by an external device
1. Search the device which caused the overheat warning. Remove the cause of the problem.
2. Reset Drive Overheat Warning input at the assigned multi-function input terminal (S1 to S6)
HCA
Current Alarm
Drive current exceeded the level of over current warning (150% of the rated current)
1. The load is too heavy
2. Deceleration and acceleration times are too short
3.The drive is attempting to run a motor greater than the maximum allowable capacity, or a special­purpose motor is being used
4.The current level went up because of Speed Search while attempting to perform a fault restart or after a momentary power loss
1. Reduce the load or use a drive of higher rating
2. Calculate the torque required during acceleration and the inertia »Take the following steps if the torque level is not right for the load
· Increase the settings for acceleration and deceleration time (C1-00 to C1-03)
· Use a drive of higher rating
3. Check the motor capacity
· Make sure the motor capacity is right for the drive rating.
4. During a momentary power loss or an attempt to reset a fault, the alarm is displayed. However, there is no need to take any action because the fault display will disappear shortly
DNE
Driver Enable
1. Multi-function
contact input is set to 69/169, but the contact input status is incorrect
2. The multi-function contact input is incorrect
1. Multi-function contact input is set to 69 and
switched on.
2. Multi-function contact input is set to 169 and
switched off
80
Keypad Display
Fault Name
Cause
Possible Solution
AnL
Simulation A2 input signal is lost
1. Simulation A2 input signal is lost
1. Check the simulation signal wiring
2. Check the E3-10 parameter settings
ES
Emergency Stop
1. Emergency stop is turned on (P2-11) before the power off, when the DC bus voltage is lower than P2-06
2. Multi-function
contact input is set to
21/121, but the
contact input is switched on
1. Turn off the emergency stop function P2-11, or adjust P2-06 settings Level
2. Confirm the multi-function contact input function set and terminal status
81
Keypad
Display
Fault Name
Cause
Possible Solution
GF
Ground Fault
Output power cable is damaged
Check and replace output power cable
oVA oVd oVC
oVAH oVdH
ovCH
Overvoltage (Acceleration, Deceleration and Constant Speed)
The main circuit DC voltage exceeded the overvoltage detection level 200V class: 410V 400 V class: 820 V
1. Regenerative energy is flowing from the motor into the drive because the deceleration time is too short
2. The motor overshoot the speed reference because the acceleration time is too short
3. Excessive braking load
4. Surge voltage entering from the drive input power
5. Motor short-circuited Ground fault current charges the drive main circuit capacitor.
6. Improper parameter settings for Speed Search (including Speed Search after a fault restart and after a momentary power loss)
7. Drive input voltage is too high
8. The braking transistor or braking resistor are wired incorrectly
9. PG cable is disconnected
10. PG cable wiring is incorrect
11. PG encoder wiring has interference of electrical signal
1. Increase the deceleration time settings (C1-01 and C1-03)
»Install a braking unit »Set P3-03 (Stall Prevention during
Deceleration) to 1
(Enabled)(default is 1)
2. Confirm if overvoltage alarm oVA or oVC was triggered during sudden drive acceleration.
»Increase the acceleration time »Use S-curve deceleration and
acceleration times and increase the value set to C2-01 ( S-curve at acceleration end )
3.Thyristor convertor and phase advancing capacitor using the same input power supply might cause a voltage surge
4. Check the motor power cable, relay terminals and motor terminal box » Correct grounding shorts and reapply power
5. Adjust parameter settings for Speed Search (group b3) »Proceed Auto-Tuning for line­to-line resistance
6. Check the voltage »Lower drive input power voltage within the range listed in the drive specifications
6.2 Fault Detection
Table 6.2 Fault Displays, Causes, and Possible Solution
82
Keypad
Display
Fault Name
Cause
Possible Solution
12. Electrical signal interference causes the drive malfunction
13. Incorrect inertia setting of the load
14.Motor hunting occurs
7. Check the wiring of the braking resistor and braking unit »Correct the wiring
8. Tighten the terminal or replace the damaged cable
9. Correct the wiring
10. Check the solutions for interference suppression
oCA,
oCd,
oCC
Overcurrent (Acceleration, Deceleration and Constant Speed)
1. The motor insulation is damaged or the motor is overheated
2. Grounding problem caused by damaged motor cable
3.The drive is damaged
4.The load is too heavy
5. Settings for acceleration or deceleration time is too short
6.The drive is running a special purpose motor or a motor larger than the drive rated capacity
7. A magnetic contactor (MC) on the output side of the drive has turned on or off
8. V/F set incorrectly
1. Check the insulation resistance
2. Check the motor power cable
3. Check the resistance between the cable and the terminal.
4. Short circuit on drive output side or grounding causes register damage.
5. Measure the current flowing into the motor
5. Check the motor capacity
6. Calculate the torque required during acceleration according to the load inertia and acceleration time. If the required torque is insufficient, check the motor capacity.
7. Install a sequence controller to ensure the MC does not open or close when the drive is outputting voltage.
83
Keypad
Display
Fault Name
Cause
Possible Solution
9. Excessive torque compensation
10. Electrical signal interference causes drive malfunction
11. Overexcitation gain is set too high
12. Run command was applied while motor was coasting
13. Incorrect motor code
14. The motor does not match the drive control method
15. The motor cable is too long
8. Check the ratios between the frequency and voltage set by V/F.
9. Adjust d1-02 to d1-11 (or d1­13 to d1-22 for motor 2)
10.Check the amount of torque compensation
11. Find out possible solutions to suppress the electrical signal interference
11. Check if the fault occurs frequently with overexcitation function operation
12. Enable Speed Search via multi-function input terminal
14. Check the control method (A1-02)
15. Use a larger drive
SC
SC1 SC2
SC3
IGBT Fault or Output Short Circuit
1. Motor has been damaged due to the motor insulation weakened or overheat
2. The cable is damaged
3. Hardware fault
4. The drive is damaged
1. Replace the motor or check the motor insulation resistance
2. Repair any short circuits and check the motor power cable
EF0
Retain
EF1 to
EF6
External Fault Input Terminal S1 to S6
1. An external device tripped an alarm
2. Incorrect wiring
3. Multi-function input wiring is not correct
1. Remove the cause of the external fault then reset the multi-function input.
2. Confirm if the signal lines is properly connected to the terminals assigned for external fault detection (E1-口口= 23 to
38)
3. Confirm if E1-口口=23 to 38 is set to the unused terminals.
oH
Heatsink Overheat
Heatsink temperature over 95 °C
1. Ambient temperature is too high
2. Internal cooling fan stopped operating
3. Bad air flow due to insufficient room.
1. Check the temperature surrounding the drive a. Improve the air flow inside the enclosure panel b. Install an air conditioner or fan to cool the environment c. Remove any possible source of
84
Keypad
Display
Fault Name
Cause
Possible Solution
heat
2. Measure the output current a. Reduce the load b. Lower setting in C6-00 ( Carrier Frequency Option )
3.Replace the cooling fan
oH1
Motor Overheat 1
The temperature signal from motor temperature sensor via analog input terminal A1 (E3­01=20) exceeded the overheat detection level of the drive.
1. Incorrect motor temperature input (terminal MT) wiring
2. Fault on the machinery (e.g., machinery is locked up)
3. Motor overheat
1. Check the load, acceleration / deceleration time and cycle time a. Reduce the load b. Increase C1-00 to C1-03 (Acc./Dec. Time) settings
2. Adjust d1-02 to d1-09 (V/F Characteristics) Note: If the d1-02 and d1-09 are set too low, the tolerance at low speed will be reduced.
3.a. Check the setting for motor rated current. Set d1-00 as per the data written on the motor plate. b. Check if the motor cooling is working properly.
oL1
Motor Overload
1. The load is too heavy
2. The acceleration and deceleration times are too short
3. The motor is driven below the rated speed with a high load
4. Incorrect setting in P1-00 (Motor Protection Function Selection) when running a special motor
5. The voltage determined by the V/F is too high
6. d2-00 (Motor Rated Current ) setting incorrect
7. The base frequency is set too low
8. Use one drive to run multiple motors
1. Check loading capacity » Reduce the load
2. Confirm acceleration and deceleration times »Increase C1-00 to C1-03 parameter settings
3. »Reduce the load
» Increase the speed » Either increase the motor
capacity or use a special­purpose motor if the motor needs to operate at low speeds
4. Set P1-00 to 2.
5. Adjust d1-02 to d1-09 settings (V/F Characteristics) Note: If d1-02 to d1-09 settings are too low, load tolerance at low speeds will be reduced
6.Confirm the motor rated
85
Keypad
Display
Fault Name
Cause
Possible Solution
9. The electrical thermal protection characteristics do not match the motor overload characteristics.
10. The electrical thermal relay operates at the wrong level
11. Motor overheated by overexcitation operations
12. Speed Search related parameters are set incorrectly
13. Power supply phase loss causes output current oscillation.
current » Set d2-00 (Motor Rated Current ) according to the motor nameplate
7. Confirm the rated frequency showed on the motor nameplate »Set d1-04 (Base Frequency) according to the motor nameplate
8. Set P1-00 (Motor Protection Function Selection) to 0 (Disabled) and install a thermal relay to each motor
9. Confirm characteristics of the motor »Set P1-00 (Motor Protection Function Selection) correctly »Install an external thermal relay
10. Set the the motor rated current according to the motor plate.
11. Adjust parameters related to Speed Search »Adjust the b3-01 (Speed Search Operation Current ) setting
12. Check the power supply for phase loss
oL2
Drive Overload
1. The load is too heavy
2. The acceleration and deceleration times are too short
3. The voltage determined by the V/F is too high
4. The drive capacity is too small
5. The motor is driven below the rated speed with a high load
6. Torque compensation is too high
1. Check loading capacity » Reduce the load
2. Confirm acceleration and deceleration times »Increase C1-00 to C1-03 parameter settings
3. Adjust d1-02 to d1-09 settings (V/F Characteristics) Note: If d1-02 to d1-09 settings are too low, load tolerance at low speeds will be reduced
4. Use a larger drive
5. »Reduce the load at low speed » Use a larger drive
86
Keypad
Display
Fault Name
Cause
Possible Solution
7. Speed Search related parameters are set incorrectly
8. Power supply phase loss causes output current oscillation
» Set a lower value to C6-00 (Carrier Frequency)
6. Check the torque compensation » Set a lower value to C3-00 (Torque Compensation Gain) until the current is decreased and the motor does not stall.
7. Adjust parameters related to Speed Search » Adjust b3-03
8. Check the power supply for phase loss
ot1
Overtorque Detection 1
The current has exceeded the torque level set to P6-01 for longer than the time set to P6-02
1. Incorrect parameter settings
2. Malfunction on the machinery side
1. Reset P6-01 and P6-02
2. Check machinery and load status
Ut1
Undertorque Detection 1
The current has dropped below the torque detection level set to P6-01 for longer than the time set to P6-02
1. Incorrect parameter settings
2.Malfunction on the machinery side
1. Reset P6-01 and P6-02
2. Ensure there is no problem on the machinery side.
Uv1
Undervoltage Detection 1
Voltage in the DC bus fell below the undervoltage detection level (P2-
03) during run.
· 200 V class: 190 V
· 400 V class: 380 V
1. Input power phase loss
2. Loose wiring terminals of drive input power
3. Problem with the voltage from the drive input power
4. The drive main circuit capacitors are weakened.
5. The contactor or relay on the soft-charge bypass circuit is damaged
1. Correct the drive input power wiring
2. Tighten the terminals
3. Check the voltage a. Adjust the voltage according to the drive input power specifications b. Check the main circuit magnetic contactor if there is no problem with the power supply
4. Turn on and turn off the power
87
Keypad
Display
Fault Name
Cause
Possible Solution
to see if any problem occurs a. Replace either the entire drive or the control board if the problem continues to occur. Contact the local distributor for more information.
Uv2
Retain
PF
Input Phase Loss
Drive input power has a large imbalance of voltage between phases or has an open phase (Detected when P7­00=1)
1. Phase loss in the drive input power
2. Drive input power terminals has a loose wiring
3. Drive input power voltage has an excessive fluctuation
4. The main circuit capacitors are impaired
1. Check wiring for errors in the main circuit drive input power »Correct wiring
2. Make sure the terminals are tightened correctly »Apply the tightening torque as showed in the manual
3. Confirm the voltage from the drive input power »Apply possible solutions for drive input power stabilization
4. Check drive input power. If drive input power seems normal but the alarm continues to occur, replace either the entire drive or the control board. Contact the local distributor for more information.
LF1
Output Phase Loss
Phase loss on the drive output side
1. The output cable is not connected
2. The motor winding is impaired
3. The output terminal is loose
4. The rated current of the motor being used is 5% less than the drive rated current
5. An output transistor is impaired
6. A single phase motor is activating
1.Check the errors for wiring then properly connect the output cable »Correct the wiring
2.Check the resistance which located between motor lines »If the winding is impaired, replace the motor
3.Use tightening torque which showed in the manual in order to fasten the terminal
4.Check motor capacities and the drive
5.The drive cannot run a single phase motor
88
Keypad
Display
Fault Name
Cause
Possible Solution
FbH
PID Feedback High
1. Incorrect parameter settings
2. Incorrect PID feedback wiring
3. Feedback sensor malfunction
1. Reset b5-22 and b5-23
2. Correct the wiring
3. Check the sensor
FbL
PID Feedback Low
1. Incorrect parameter settings
2. Incorrect PID feedback wiring
3. Feedback sensor malfunction
1. Reset b5-12 and b5-13
2. Correct the wiring
3. Check the sensor
bUS
Retain
CE
Modbus Communication Error
1. Incorrect wiring
2. Communication data error caused by noise
1. Correct the wiring »Check short circuits and disconnected cables, repair if necessary
2. Check possible solution to suppress the noise
CF
Retain
Err
Retain
JoGE
FJOG/ RJOG Input Error
A FJOG and RJOG Run commands are received at the same time
Check the Run command from the external source for Fjog/Rjog
ACE
A1 Input signal is missing
1. A1 Input signal is missing
1. Check the analog signal wiring
2. Confirm the E3-04 parameter setting
FBPL
(water pump function) water shortage failure
1. The feedback pressure is less than the water shortage detection value (F1-09) and lasts for a period of time (F1-
11)
2. The output current is less than the water shortage detection value (F1-10) and lasts for a while (F1-11)
1. Insufficient water / water shortage
2. Judging the level value is too large
3. Detection time is too short
89
Keypad Display
Error Name
Cause
Possible Solution
oE02
Parameter Range Setting Error
Parameters are set outside of the possible setting range
1. Set the parameters to the
proper values
2. Reset the drive
oE03
Multi-Function Input Selection Error
1. Either of Up command and Down command is not set (E1-□□= 10 or 11 )
2. Either of Up command 2 and Down command 2 is not set (E1-□□=12 or 13)
Properly assign both of the UP and Down commands to the multi­function input terminal.
oE04
3-Wire Sequence Control Setting Error
Multi-Function input terminals S1 and S2 are assigned to E1-□□= 2 (3-Wire Sequence)
Do not assign multi-function input terminals S1 and S2 to E1-□□= 2 (3 – Wire Sequence)
oE05
Communication Error
oE09
PID Control Selection Fault (When b5-00 (PID Control Setting)= 1 to 4)
1. Contradictory settings
· b5-14 (PID Sleep Start Level) is not set to 0.0
· b1-02 (Stopping Method Selection) is set to 2 (DC Braking to Stop) or 3 (Coast to Stop with Timer)
2. L2-01 (Frequency
Command Lower Limit)≠0
when b5-00 = 1 or 2 (PID Control Enabled)
3. b5-10 (PID Output Reverse Selection) = 1 (Reverse Enabled) when b5-00 = 1 or 2
4. L2-01 0 when b5-00 = 3 or 4
1. Correct the parameter setting.
2. Correct the parameter setting.
3. Correct the parameter setting.
4. Correct the parameter setting.
oE10
V/F Data Setting Error
V/F parameters setting incorrect
Correct the setting in d1-02, d1-04, d1-06, d1-08 and d1-09.
6.3 Operation Errors
Table 6.3 Error Displays, Causes, and Possible Solutions
90
Keypad Display
Error Name
Cause
Possible Solution
Incorrect d1-02, d1­04, d1-06, d1-08, d1-09 settings
oE11
Carrier Frequency Setting Error
1. Contradictory settings
· C6-03 (Carrier Frequency Proportional Gain)6
· C6-02 (Minimum Carrier Frequency) C6-01 (Maximum Carrier Frequency) Note: If C6-03 6 , the drive operates at C6-01
2. The upper and lower limit set in C6-00 to C6-03 are contradictory.
Correct the parameter setting.
oE17
Improper setting of motor rated speed
1. The following is also set.
· C6-03 (carrier frequency proportional gain) >6
· C6-02 > C6-01 (lower carrier frequency > upper carrier frequency) (Note) When C6-03 6, press the fixed value of C6-01
2. The upper and lower limits of C6-00~-03 are set incorrectly.
Correct the parameter setting.
Keypad Display
Fault Name
Cause
Possible Solution
TF00
Auto-Tuning Stop
User presses STOP key during Auto-Tuning
Do not press STOP key during Auto­Tuning
TF01
Line-to Line Resistance Error
The line-to-line resistance in Auto-Tuning is negative or limited by the upper the lower limit
Check and correct motor wiring
6.4 Auto-Tuning Fault Detection
Table 6.4 Auto-Tuning Codes, Causes, and Possible Solution
91
TF07
Motor Data Error
t5-05 and t1-07 setting incorrect
Make sure the data entered to t1-05 and t1-07 is the same as the information showed on the motor nameplate. Reset the parameters.
92
Edit Date
Parameter
Edit Date
Parameter
A1-00
b3-04
A1-01
b3-05
A1-02
b5-00
A1-03
b5-01
A1-04
b5-02
A1-05
b5-03
A2-00
b5-04
A2-01
b5-05
A2-02
b5-06
A2-03
b5-07
A2-04
b5-08
A2-05
b5-09
A2-06
b5-10
A2-07
b5-11
A2-08
b5-12
A2-09
b5-13
A2-10
b5-14
A2-11
b5-15
A2-12
b5-16
A2-13
b5-17
A2-14
b5-18
A2-15
b5-19
A2-32
b5-20
b1-00
b5-21
b1-01
b5-22
b1-02
b5-23
b1-03
b5-24
b1-05
b5-25
b1-06
b5-26
b1-09
b5-27
b1-10
b5-28
b1-11
b8-00
b2-00
C1-00
b2-01
C1-01
b2-02
C1-02
b2-03
C1-03
b3-00
C1-08
b3-01
C2-00
b3-02
C2-01
b3-03
C2-02
93
Edit Date
Parameter
Edit Date
Parameter
C2-03
d1-05
C3-00
d1-06
C5-00
d1-07
C5-01
d1-08
C6-00
d1-09
C6-01
d2-00
C6-02
d2-01
C6-03
d2-02
L1-00
d2-03
L1-01
d2-04
L1-02
E1-00
L1-03
E1-01
L1-04
E1-02
L1-05
E1-03
L1-06
E1-04
L1-07
E1-05
L1-08
E2-00
L1-09
E3-00
L1-10
E3-01
L1-11
E3-02
L1-12
E3-03
L1-13
E3-05
L1-14
E4-00
L1-15
E4-01
L1-16
E4-02
L2-00
E4-03
L2-01
E6-00
L3-00
E6-01
L3-01
E6-02
L3-03
E6-03
L4-00
E6-04
L4-01
E6-05
L4-02
E6-06
L4-03
E6-07
L4-04
E6-08
d1-00
P1-00
d1-01
P1-01
d1-02
P1-05
d1-03
P2-00
d1-04
P2-01
94
Edit Date
Parameter
Edit Date
Parameter
P2-02
o4-01
P2-03
o4-06
P2-05
o4-07
P3-00
o4-08
P3-01
t1-02
P3-02
t1-03
P3-03
t1-04
P3-05
t1-05
P3-06
t1-06
P3-07
t1-07
P3-08
t1-10
P3-11
t1-12
P4-00
P4-01
P4-02
P4-03
P4-04
P5-00
P5-01
P5-02
P6-00
P6-01
P6-02
P7-00
P7-01
P7-02
P7-03
P7-04
P7-05
P7-09
P7-12
o1-00
o2-01
o2-02
o2-03
o2-05
o2-06
o3-00
o3-01
o4-00
95
400V 3Φ
Input Current I (A) Line Fuse
I (A)
Bussmann P/N
0.4kW (0.5 HP)
2.7 5 FRS-R-5
0.75kW (1 HP)
4.4
10
FRS-R-10
1.5kW (2 HP)
6.7
10
FRS-R-10
2.2kW (3 HP)
9.3
15
FRS-R-15
3.7kW (5 HP)
12.9
20
FRS-R-20
200V 1Φ
Input Current I (A) Line Fuse
I (A)
Bussmann P/N
0.2kW (0.25 HP)
3.6 6 FRS-R-6
0.4kW (0.5 HP)
7.4
10
FRS-R-10
0.75kW (1 HP)
13.5
20
FRS-R-20
1.5kW (2 HP)
24
30
FRS-R-30
2.2kW (3 HP)
33
40
FRS-R-40
200V 3Φ
Input Current I (A) Line Fuse
I (A)
Bussmann P/N
0.2kW (0.25 HP)
2.2 5 FRS-R-5
0.4kW (0.5 HP)
3.7 5 FRS-R-5
0.75kW (1 HP)
6.6
10
FRS-R-10
1.5kW (2 HP)
10.5
15
FRS-R-15
2.2kW (3 HP)
14.8
20
FRS-R-20
3.7kW (5 HP)
21.5
30
FRS-R-30
Appendix UL Descriotion
1) “Maximum surrounding air temperature rating of 50ºC”
2) “The drive is suitable for use in a circuit capable of delivering not more than
5,000 rms symmetrical amperes, Maximum, 220 V for 200 V three-phase, 240 V for 200 V single-phase, 480 V for 400 V three-phase. These devices are only intended to be installed with the following branch circuit fuse.
3) “The drive must be installed in a Pollution 2 environment with clean air according to enclosure classification. Cooling air must be clean, free from
corrosive materials and electrically conductive dust.”
4) “Integral solid state short circuit protection does not provide branch circuit
protection. Branch circuit protection must be provided in accordance with the
National Electrical Code and any additional local codes”, or the equivalent.
5) “Solid State motor overload protection level in percent of full-load current (150% FLA).”
6) “Overtemperature protection is not provided by the drive.”
7) Use Copper Conductors rated 60/75C.
8) Type of electrical supply system (3WYE) to which the drive shall be connected
(Olny for three phase series)
96
Model No.
Branch Circuit Fuses
EVO600043S0D4
Class RK5, rated 600 V ac, 10 A, Interrupting
Current 200 kA
EVO600043SD75
EVO600043S1D5
EVO600043S2D2
Class RK5, rated 600 V ac, 15 A, Interrupting
Current 200 kA
EVO600043S3D7
Class RK5, rated 600 V ac, 20 A, Interrupting
Current 200 kA
Model No.
Maximum Branch Circuit Fuses
EVO600021S0D2
Class RK5, rated 300/600 V ac, 6 A,
Interrupting Current 200 kA
EVO600021S0D4
Class RK5, rated 300/600 V ac, 10 A,
Interrupting Current 200 kA
EVO600021SD75
Class RK5, rated 300/600 V ac, 20 A,
Interrupting Current 200 kA
EVO600021S1D5
Class RK5, rated 300/600 V ac, 30 A,
Interrupting Current 200 kA
EVO600021S2D2
Class RK5, rated 300/600 V ac, 50 A,
Interrupting Current 200 kA
1) COURANT NOMINAL DE COURT-CIRCUIT, 5000 A SYMÉTRIQUES EFF. MAXIMUM, 220 V POUR 200 V TRIPHASÉ,
240 V POUR 200 V MONOPHASÉ, 480 V POUR 400 V TRIPHASÉ.
2) CONVIENT AUX CIRCUITS NON SUSCEPTIBLES DE DE DÉLIVRER PLUS DE 5000 AMPÉRES SYMÉTRIQUES EFF.
MAXIMUM, 220 V POUR 200 V TRIPHASÉ, 240 V POUR 200 V MONOPHASÉ, 480 V POUR 400 V TRIPHASÉ.
3) AVEC UNE PROTECTION PAR DES FUSIBLES CLASSE RK5 DE CALIBRE NOMINAL MAXIMAL DE V, A, VÉRIFIEZ LE
TABLEAU SUIVANT.
4) AVEC PROTECTION PAR DES FUSIBLES DE CALIBRE RK5, VÉRIFIEZ LE TABLEAU SUIVANT.
5) LA PROTECTION INTÉGRÉE CONTRE LES COURTS-CIRCUITS N'ASSURE PAS LA PROTECTION DE LA DÉRIVATION. LA
PROTECTION DE LA DÉRIVATION DOIT ÊTRE EXÉCUTÉE CONFORMÉMENT AU CODE CANADIEN DE L'ÉLECTRICITÉ,
PREMIÉRE PARTIE.
6) AVERTISSEMENT : RISQUE DU CHOC ÉLECTRIQUE. UNE TENSION DANGEREUSE PEUT ÊTRE PRÉSENTÉE JUSQU'À 5
MINUTES APRÉS AVOIR COUPÉ L'ALIMENTATION.
97
Loading...