LITE-ON C1570MNS Service Manual

Service Manual
15-inch Color Monitor C1570MNSL/T
Service Manual Versions and Revision
No. Version Release Date Revision
1. 1.0 Aug. 30, 2001 Original release
Copyright
Copyright 2001 LiteOn Technology Corp.
All Rights Reserved
This manual may not, in whole or in part, be copied, photocopied, reproduced, translated, or converted to any electronic or machine readable form without prior written permission of LiteOn Technology Corp.
C1570MNSL/T Service Manual.
Printed in Taiwan.
Trademarks
LiteOn is a registered trademark of LiteOn Technology Corp.
All other trademarks are the property of their respective owners.
C1570MNSL/T
Table of Contents
1. Precautions.........................................................................................................2
2. Product Specifications .......................................................................................5
3. Operation Theory............................................................................................. 10
4. Alignments and Adjustments ........................................................................... 15
5. Troubleshooting ...............................................................................................19
6. Recommended Spare Parts List....................................................................... 25
7. Block Diagram .................................................................................................27
8. Exploded Diagrams .................................................................................. Inserted
9. PCB Diagrams ......................................................................................... Inserted
11. Schematic Diagrams ................................................................................ Inserted
Page 1
C1570MNSL/T
1 Precautions
Follow these safety and servicing precautions to prevent damage and to protect against potential hazards such as electrical shock and X-rays.
1-1 Safety Precautions
1-1-1 Warnings
1. For safety purpose, do not attempt to modify the circuit board, and always disconnect the AC power before performing servicing on the monitor.
2. Operation of the monitor outside its cabinet or with the cover removed involves the risk of shock hazard. Repair work on the monitor should only be attempted by service personnel who are thoroughly familiar with all necessary safety precautions and procedures for working on high voltage equipment.
3. Do not lift the CRT by the neck. After completely discharging the high voltage anode, handle the CRT only when wearing shatterproof goggles. Try to keep the CRT away from the body during handling.
4. High voltage should always be kept at the rated value, no higher. Only when high voltage is excessive are X-rays capable of penetrating the shell of the CRT. Operation at high voltages may also cause failure of the CRT or high voltage circuitry.
nonmetallic control knobs, insulating materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor networks, mechanical insulators, etc.
3. AC Leakage Current Check
Always perform the AC Leakage Current Check on the exposed metal parts, including metal cabinets, screwheads and control shafts, as follows:
a) Plug the AC line cord directly into a rated
AC outlet. Do not use an isolation transformer during the check.
b) Use an AC voltmeter with at least 5000
ohms per volt sensitivity as follows:
Connect a 1500 ohms, 10 watt resistor paralleled by a 0.15uF AC capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduct or electrical ground connected to earth ground, as shown in the Figure 1-1. Measure the AC voltage across the combination of resistor and capacitor.
Figure 1-1. Set Up For AC Leakage Current Check
5. The CRT is especially constructed to limit X­ray emission to 0.5mR/HR at 300 microamperes anode current. To ensure continued X-ray protection, replace the CRT with only the same or equivalent type as the original, and adjust the anodes voltage to the designated maximum rating, never to exceed.
1-1-2 Safety Checks
Before returning the monitor to the user, perform the following safety checks:
1. Inspect to make certain that each lead dress is not pinched or that hardware is not lodged between the chassis and other metal parts in the monitor.
2. Inspect all protective devices such as
To kn ow n
earth ground
0.15ufd
1500 ohm 10 watt
To exposed m e tal
cabinet part
c) Reverse the AC plug at the AC outlet and
repeat the steps for AC voltage measurements for each exposed metal part.
d) Voltage reading must not exceed 0.3 volts
RMS, equivalent to 0.2 milliampere AC. Any value exceeding this limit ill constitute a potential shock hazard and must be corrected immediately.
PrecautionsPage 2
C1570MNSL/T
1-1-3 Product Safety Notices
Many electrical and mechanical parts in this chassis have special safety-related characteristics which are often not evident from visual inspection, the protection afforded by them may not be obtained by replacing them with components rated for higher voltage, wattage, etc. Before replacing any of these components, consult the Recommended Spare Parts List given at the end of this manual. Any of the replacements that do not provide the same safety characteristics may result in shock, fire, X-ray emission or other hazards.
1-2 Servicing Precautions
Warning: An electrolytic capacitor installed with the wrong polarity might explode.
Caution: Before performing servicing covered by this service manual, read and follow the Safety Precautions
section of this manual.
Note: If unforeseen conflict between the following servicing precautions and any of the safety
precautions, always follow the safety precautions
1. Follow closely the servicing precautions printed on the monitor cabinet and chassis.
2. Always unplug the AC power cord from the AC power source before removing or installing any component
or assembly, disconnecting PCB plugs or connectors and connecting a test component in parallel with a capacitor.
3. When replacing parts or circuit boards, clamp the lead wires around the component before soldering.
4. When replacing a high wattage resistor (>0.5W metal oxide film resistor) in the circuit board, keep the
resistor about 1 cm (1/2 inch) away from the circuit board.
5. Keep wires away from the high voltage or high temperature components.
6. Keep wires in their original positions so as to minimize interference.
7. Always connect a test instruments ground lead to the instrument chassis ground before connecting the
positive lead; always remove the instruments ground lead last.
After putting the rear cover back and make sure the monitor is working properly, the Hi-Pot & Ground Continuity tests MUST BE performed before the monitor is returned to user.
1-3 Hi-Pot Test
1. Test Equipment
Puncture test model PM5530 ADT or KIKUSU TOS-8750 voltage tester or equivalent approved equipment.
Note : The test equipment must be calibrated in regular period.
2. Test Setup
a) Apply voltage : DC 2121 VDC
b) Test duration : 3 seconds
c) Cutoff current should be set to 10 mA
3. Test Procedure
a) Unplug power cord from AC source.
b) Put the power switch of the monitor in the ON position.
c) Leave signal cable un-connected.
Precautions
Page 3
d) Plug monitor power cord to the Hi Pot tester terminals.
e) Turn on tester and watch the indicator or beeper.
f) If the indicator lamp lighten, or beeper beeps, the test fails.
1-4 Ground Continuity Test
1. Test Equipment
AC low ohm tester TOS-6100 or equivalent approved equipment.
Note : The test equipment must be calibrated in regular period.
2. Test Setup
a) Test duration : 3 seconds
b) Set current limit at 25 A
c) The grounding resistance must be less than 0.1 ohm.
3. Test Procedure
a) Plug the monitor power cord to the tester terminals.
C1570MNSL/T
b) Make sure all connections are well-contacted.
c) Turn on monitor power and tester power.
d) Press Test button.
e) If green light shows up, means test OK.
If red light shows up, means test fails.
f) If the Tester has a digital display, the resistance value must not exceed 0.1 ohm.
Note : Be sure not to touch the metal portion of the signal cable head during testing.
PrecautionsPage 4
2 Product Specifications
2-1 Specifications
15-inch (13.8-inch Visual image area), sloted mask, 90 degrees
Picture Tube
Scanning Frequency VGA, Super VGA, 1024x768@60/70/72/75/85 Hz
Maximum Resolution 1280 dots (H) x 1024 lines (V) @60Hz refresh rate
Display Area 262 mm (H) x 196 mm (V) typical
Display Characters 80 char. x 60 rows on a 10 x 10 matrix
deflection, dot type black matrix, medium short persistence pho spho r, d ark tint, non-glare/ anti-static screen, mini-ne ck gun
0.28 mm dot pitch
C1570MNSL/T
Display C olors Analo g Input
Sync hronizatin Signals S eparate S ync: horizontal/vertical, TTL, positive o r ne gative
Sync hronization
Freque ncies
Signal Connectors 15-pin, D-shell connector
Video Signals Analog : 0.7 Vp-p, RGB positive
Power Input 75 Watts (maximum) AC rated voltage, 100VAC to 240VAC
Misconvergence Center Area : <
User Contro ls Po wer On/O ff, C ontrast, Brightness, Horizontal Size, Horizontal
Service Controls PWB-1603 : power voltage adjust (VR801), high voltage adjust,
Unlimited C olors
Horizontal : 30 to 69 kHz Vertical : 50 to 120 Hz
0.3 mm; Corner Area : < 0.4mm
Position, Vertical Size, Vertical Position, Pincushion, Trapezoid, Rotation, Color temperature, Langua ge, Display Frequency, Dega uss, Re c all, H. Moire, V. M o ir e
Focus adjust FBT on up VR. To adjust R-bias, G-bias, B-bias, High voltage and ABL, must enter the factory mode.
Preset Modes 10 (see Table 2-2. Timing Chart)
o
Environmental
Considerations
Operation temperature : 5 Operation Humidity : 20% to 90% ambient Storage temperature : -40 Storage Humidity : 10% to 90% (non-condensing) Altitude : up to 10000feet above sea level
C to 40oC ambient
o
C to 65oC ambient
Note: Above specifications are subject to change without prior notice.
Product Specifications
Page 5
2-2 Signal Cable Pin Connections
Table 2-1. Signal Cable Pin Assignment
Pin Signal Pin Signal
1 Red video 9** +5V
2 Green video 10 Digital Ground
3 Blue video 11 Ground
4 Ground 12 S DA
5* NC 13 H-Sync
6 Red gro und 14 V- Sync
7 Green ground 15 S C L
8Blue ground
C1570MNSL/T
Note * This pin is used for selftest detection. Connect this pin to ground at the PC end.
** For PC 99: This pin will obtain +5V from PC side.
Product SpecificationsPage 6
C1570MNSL/T
2-3 Timing Chart
This section describes the timings that the computer industry recognizes as standard for computer-generated video signals.
Table 2-2. Timing Chart
Mode 12345678910
H. D ots 720 640 800 640 640 800 1024 800 1024 1024
V. D o t s 400 480 600 480 480 600 768 600 768 768
H -fre q (k H z)
Sync Polarity --+ - -+ -+++
A period us
B Blking us 6.356 6.356 6.4 6.35 5.33 5.172 4.923 4.409 3.657 3.725
C S ync us 3.81 3.81 3.2 2.07 1.556 1.616 2.092 1.138 1.219 1.016
D B.P. us 1.907 1.907 2.2 3.81 2.222 3.232 2.462 2.702 2.235 2.201
E Active us
F F.P. us 0.636 0.636 1 0.51 1.556 0.323 0.369 0.569 0.203 0.508
V-freq (H z) 70.08 59.95 60.32 75 85 75 60 85 75.03 85
Sync Polarity +-+ - -+ -+++
O Period ms 14.27 16.68 16.58 13.33 11.764 13.333 16.67 11.76 13.33 11.77
P Blking ms
Q Sync ms 0.064 0.064 0.106 0.08 0.069 0.064 0.124 0.056 0.05 0.044
R B.P. us
31.47 31.47 37.88 37.5 43.3 46.8 48.36 53.67 60.02 68.68
31.78 31.78 26.4 26.666 23.111 21.333 20.68 18.63 16.66 14.56
25.42 25.42 20 20.32 17.778 16.162 15.75 14.22 13 10.836
1.557 1.43 0.739 0.533 0.67 0.533 0.786 0.578 0.533 0.582
1.08 1.02 0.607 0.407 0.578 0.448 0.6 0.503 0.466 0.524
S Active us 12.71 15.25 15.84 12.8 11.093 12.8 15.88 11.18 12.8 11.18
T F.P. us 0.413 0.35 0.026 0.026 0.023 0.021 0.062 0.019 0.017 0.015
Seperate Sync
Horizontal
C
E
Vid eo
D
Sync
A
B
F
H.Parameters:
A: Period B: Blanking Time
C: Sync Width D: Back Porch
E: Active Time F: Front Porch
Ve r t i c al
I
V.Parameters:
G: Period H: Blanking Time
I: Sync Width J: Back Porch
K: Active Time L: Front Porch
K
Vid eo
J
Sync
G
H
L
Product Specifications
Page 7
C1570MNSL/T
2-4 Power Saving Function
Note: The monitor will be driven into Power Saving mode by the control signal from the display
controller, as indicated by the amber-color power LED.
Table 2-3. Power Saving Function
LE
State Power
Cons umption
D
Light
ON Normal
Active
OFF
<5 watts Amber
*
Green
2-5 TCO Version (Optional)
The monitor meets the TCO 95/99, NUTEK energy saving, electric and magnetic field requirements. Also it is compliant with TCO 95/TCO 99 labelling scheme.
The emission from magnetic and electric field must comply with the limits specified by the Swedish Board for Measurement and Testing, commonly known as MPR 1990 recommendations. These limits are sum­marized in the Table 2-4.
Table 2-4. TCO 95 Emission Requirements
OCT/FLVOCT/FLE
dleiFcitengaMTn52Tn002
dleiFcirtcelEm/V1m/V01
egnaRycneuqerFzHk004~2zH0002~5
eulaVSMRSMR
ecnatsiDmc03mc03
citatsortcelE
laitnetoP
V005-/+V005-/+
The monitor is designed with selected CRT and carefully routed wires around CRT, make sure exactly the same routing scheme is used when doing CRT replacement.
2-5-1 TCO 95 Version (Optional)
The TCO 95 scheme is for international and environmental labelling of personal computers. The labelling
Product SpecificationsPage 8
C1570MNSL/T
scheme was developed as a joint effort by the TCO (The Swedish Confederation of Professional Employ ees), Naturskyddsforeningen (The Swedish Society for Nature Conservation) and NUTEK (The National Board for Industry and Technical Development in Sweden).
1)`Scope
TCO 95 touches on ergonomic qualities, emissions (electrical and magnetic fields), energy efficiency and ecology (with demands for environmental adaptation for both the product and the production processes at the manufacturing plant).
2) Environmental Requirements
The monitor abides by the environmental demands concerning restrictions on the presence and use of heavy metals, brominated and chlorinated flame retardants, CFCs (freons), and chlorinated solvents, among other things. The monitor is also recyclable.
3) Energy Requirements
The monitor also follows the energy requirements that, after a certain period of inactivity, the monitor shall reduce its power consumption to a lower level in one or more stages.
4) Others
The monitor meets the strict environmental demands for the reduction of electric and magnetic fields, physical and visual ergonomics and good usability.
Table 2-5. TCO 95 Visual Ergonomics
erutaeFdradnatSnoitpircseD
ytiraeniLsselro%1 ehtotderapmocsworrosnmulocfohtgnelniecnereffiD
.rotinomehtforetnecehthguorhtshtgnelgnidnopserroc
ecnanimuLyalpsiD)tsaelta(2m/dc001
ecnanimuL ytimrofinU
sselro1:7.1 ehtnihtiwecnanimulnimotxamehtneewtebsioitarehT
.aeraevitcaelohw
2-5-2 TCO 99 Version (Optional)
TCO 99 will append the color temperature and energy efficiency specification, also cover the environmental requirement.
Product Specifications
Page 9
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