LITE-ON C1570MNS Service Manual

Service Manual
15-inch Color Monitor C1570MNSL/T
Service Manual Versions and Revision
No. Version Release Date Revision
1. 1.0 Aug. 30, 2001 Original release
Copyright
Copyright 2001 LiteOn Technology Corp.
All Rights Reserved
This manual may not, in whole or in part, be copied, photocopied, reproduced, translated, or converted to any electronic or machine readable form without prior written permission of LiteOn Technology Corp.
C1570MNSL/T Service Manual.
Printed in Taiwan.
Trademarks
LiteOn is a registered trademark of LiteOn Technology Corp.
All other trademarks are the property of their respective owners.
C1570MNSL/T
Table of Contents
1. Precautions.........................................................................................................2
2. Product Specifications .......................................................................................5
3. Operation Theory............................................................................................. 10
4. Alignments and Adjustments ........................................................................... 15
5. Troubleshooting ...............................................................................................19
6. Recommended Spare Parts List....................................................................... 25
7. Block Diagram .................................................................................................27
8. Exploded Diagrams .................................................................................. Inserted
9. PCB Diagrams ......................................................................................... Inserted
11. Schematic Diagrams ................................................................................ Inserted
Page 1
C1570MNSL/T
1 Precautions
Follow these safety and servicing precautions to prevent damage and to protect against potential hazards such as electrical shock and X-rays.
1-1 Safety Precautions
1-1-1 Warnings
1. For safety purpose, do not attempt to modify the circuit board, and always disconnect the AC power before performing servicing on the monitor.
2. Operation of the monitor outside its cabinet or with the cover removed involves the risk of shock hazard. Repair work on the monitor should only be attempted by service personnel who are thoroughly familiar with all necessary safety precautions and procedures for working on high voltage equipment.
3. Do not lift the CRT by the neck. After completely discharging the high voltage anode, handle the CRT only when wearing shatterproof goggles. Try to keep the CRT away from the body during handling.
4. High voltage should always be kept at the rated value, no higher. Only when high voltage is excessive are X-rays capable of penetrating the shell of the CRT. Operation at high voltages may also cause failure of the CRT or high voltage circuitry.
nonmetallic control knobs, insulating materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor networks, mechanical insulators, etc.
3. AC Leakage Current Check
Always perform the AC Leakage Current Check on the exposed metal parts, including metal cabinets, screwheads and control shafts, as follows:
a) Plug the AC line cord directly into a rated
AC outlet. Do not use an isolation transformer during the check.
b) Use an AC voltmeter with at least 5000
ohms per volt sensitivity as follows:
Connect a 1500 ohms, 10 watt resistor paralleled by a 0.15uF AC capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduct or electrical ground connected to earth ground, as shown in the Figure 1-1. Measure the AC voltage across the combination of resistor and capacitor.
Figure 1-1. Set Up For AC Leakage Current Check
5. The CRT is especially constructed to limit X­ray emission to 0.5mR/HR at 300 microamperes anode current. To ensure continued X-ray protection, replace the CRT with only the same or equivalent type as the original, and adjust the anodes voltage to the designated maximum rating, never to exceed.
1-1-2 Safety Checks
Before returning the monitor to the user, perform the following safety checks:
1. Inspect to make certain that each lead dress is not pinched or that hardware is not lodged between the chassis and other metal parts in the monitor.
2. Inspect all protective devices such as
To kn ow n
earth ground
0.15ufd
1500 ohm 10 watt
To exposed m e tal
cabinet part
c) Reverse the AC plug at the AC outlet and
repeat the steps for AC voltage measurements for each exposed metal part.
d) Voltage reading must not exceed 0.3 volts
RMS, equivalent to 0.2 milliampere AC. Any value exceeding this limit ill constitute a potential shock hazard and must be corrected immediately.
PrecautionsPage 2
C1570MNSL/T
1-1-3 Product Safety Notices
Many electrical and mechanical parts in this chassis have special safety-related characteristics which are often not evident from visual inspection, the protection afforded by them may not be obtained by replacing them with components rated for higher voltage, wattage, etc. Before replacing any of these components, consult the Recommended Spare Parts List given at the end of this manual. Any of the replacements that do not provide the same safety characteristics may result in shock, fire, X-ray emission or other hazards.
1-2 Servicing Precautions
Warning: An electrolytic capacitor installed with the wrong polarity might explode.
Caution: Before performing servicing covered by this service manual, read and follow the Safety Precautions
section of this manual.
Note: If unforeseen conflict between the following servicing precautions and any of the safety
precautions, always follow the safety precautions
1. Follow closely the servicing precautions printed on the monitor cabinet and chassis.
2. Always unplug the AC power cord from the AC power source before removing or installing any component
or assembly, disconnecting PCB plugs or connectors and connecting a test component in parallel with a capacitor.
3. When replacing parts or circuit boards, clamp the lead wires around the component before soldering.
4. When replacing a high wattage resistor (>0.5W metal oxide film resistor) in the circuit board, keep the
resistor about 1 cm (1/2 inch) away from the circuit board.
5. Keep wires away from the high voltage or high temperature components.
6. Keep wires in their original positions so as to minimize interference.
7. Always connect a test instruments ground lead to the instrument chassis ground before connecting the
positive lead; always remove the instruments ground lead last.
After putting the rear cover back and make sure the monitor is working properly, the Hi-Pot & Ground Continuity tests MUST BE performed before the monitor is returned to user.
1-3 Hi-Pot Test
1. Test Equipment
Puncture test model PM5530 ADT or KIKUSU TOS-8750 voltage tester or equivalent approved equipment.
Note : The test equipment must be calibrated in regular period.
2. Test Setup
a) Apply voltage : DC 2121 VDC
b) Test duration : 3 seconds
c) Cutoff current should be set to 10 mA
3. Test Procedure
a) Unplug power cord from AC source.
b) Put the power switch of the monitor in the ON position.
c) Leave signal cable un-connected.
Precautions
Page 3
d) Plug monitor power cord to the Hi Pot tester terminals.
e) Turn on tester and watch the indicator or beeper.
f) If the indicator lamp lighten, or beeper beeps, the test fails.
1-4 Ground Continuity Test
1. Test Equipment
AC low ohm tester TOS-6100 or equivalent approved equipment.
Note : The test equipment must be calibrated in regular period.
2. Test Setup
a) Test duration : 3 seconds
b) Set current limit at 25 A
c) The grounding resistance must be less than 0.1 ohm.
3. Test Procedure
a) Plug the monitor power cord to the tester terminals.
C1570MNSL/T
b) Make sure all connections are well-contacted.
c) Turn on monitor power and tester power.
d) Press Test button.
e) If green light shows up, means test OK.
If red light shows up, means test fails.
f) If the Tester has a digital display, the resistance value must not exceed 0.1 ohm.
Note : Be sure not to touch the metal portion of the signal cable head during testing.
PrecautionsPage 4
2 Product Specifications
2-1 Specifications
15-inch (13.8-inch Visual image area), sloted mask, 90 degrees
Picture Tube
Scanning Frequency VGA, Super VGA, 1024x768@60/70/72/75/85 Hz
Maximum Resolution 1280 dots (H) x 1024 lines (V) @60Hz refresh rate
Display Area 262 mm (H) x 196 mm (V) typical
Display Characters 80 char. x 60 rows on a 10 x 10 matrix
deflection, dot type black matrix, medium short persistence pho spho r, d ark tint, non-glare/ anti-static screen, mini-ne ck gun
0.28 mm dot pitch
C1570MNSL/T
Display C olors Analo g Input
Sync hronizatin Signals S eparate S ync: horizontal/vertical, TTL, positive o r ne gative
Sync hronization
Freque ncies
Signal Connectors 15-pin, D-shell connector
Video Signals Analog : 0.7 Vp-p, RGB positive
Power Input 75 Watts (maximum) AC rated voltage, 100VAC to 240VAC
Misconvergence Center Area : <
User Contro ls Po wer On/O ff, C ontrast, Brightness, Horizontal Size, Horizontal
Service Controls PWB-1603 : power voltage adjust (VR801), high voltage adjust,
Unlimited C olors
Horizontal : 30 to 69 kHz Vertical : 50 to 120 Hz
0.3 mm; Corner Area : < 0.4mm
Position, Vertical Size, Vertical Position, Pincushion, Trapezoid, Rotation, Color temperature, Langua ge, Display Frequency, Dega uss, Re c all, H. Moire, V. M o ir e
Focus adjust FBT on up VR. To adjust R-bias, G-bias, B-bias, High voltage and ABL, must enter the factory mode.
Preset Modes 10 (see Table 2-2. Timing Chart)
o
Environmental
Considerations
Operation temperature : 5 Operation Humidity : 20% to 90% ambient Storage temperature : -40 Storage Humidity : 10% to 90% (non-condensing) Altitude : up to 10000feet above sea level
C to 40oC ambient
o
C to 65oC ambient
Note: Above specifications are subject to change without prior notice.
Product Specifications
Page 5
2-2 Signal Cable Pin Connections
Table 2-1. Signal Cable Pin Assignment
Pin Signal Pin Signal
1 Red video 9** +5V
2 Green video 10 Digital Ground
3 Blue video 11 Ground
4 Ground 12 S DA
5* NC 13 H-Sync
6 Red gro und 14 V- Sync
7 Green ground 15 S C L
8Blue ground
C1570MNSL/T
Note * This pin is used for selftest detection. Connect this pin to ground at the PC end.
** For PC 99: This pin will obtain +5V from PC side.
Product SpecificationsPage 6
C1570MNSL/T
2-3 Timing Chart
This section describes the timings that the computer industry recognizes as standard for computer-generated video signals.
Table 2-2. Timing Chart
Mode 12345678910
H. D ots 720 640 800 640 640 800 1024 800 1024 1024
V. D o t s 400 480 600 480 480 600 768 600 768 768
H -fre q (k H z)
Sync Polarity --+ - -+ -+++
A period us
B Blking us 6.356 6.356 6.4 6.35 5.33 5.172 4.923 4.409 3.657 3.725
C S ync us 3.81 3.81 3.2 2.07 1.556 1.616 2.092 1.138 1.219 1.016
D B.P. us 1.907 1.907 2.2 3.81 2.222 3.232 2.462 2.702 2.235 2.201
E Active us
F F.P. us 0.636 0.636 1 0.51 1.556 0.323 0.369 0.569 0.203 0.508
V-freq (H z) 70.08 59.95 60.32 75 85 75 60 85 75.03 85
Sync Polarity +-+ - -+ -+++
O Period ms 14.27 16.68 16.58 13.33 11.764 13.333 16.67 11.76 13.33 11.77
P Blking ms
Q Sync ms 0.064 0.064 0.106 0.08 0.069 0.064 0.124 0.056 0.05 0.044
R B.P. us
31.47 31.47 37.88 37.5 43.3 46.8 48.36 53.67 60.02 68.68
31.78 31.78 26.4 26.666 23.111 21.333 20.68 18.63 16.66 14.56
25.42 25.42 20 20.32 17.778 16.162 15.75 14.22 13 10.836
1.557 1.43 0.739 0.533 0.67 0.533 0.786 0.578 0.533 0.582
1.08 1.02 0.607 0.407 0.578 0.448 0.6 0.503 0.466 0.524
S Active us 12.71 15.25 15.84 12.8 11.093 12.8 15.88 11.18 12.8 11.18
T F.P. us 0.413 0.35 0.026 0.026 0.023 0.021 0.062 0.019 0.017 0.015
Seperate Sync
Horizontal
C
E
Vid eo
D
Sync
A
B
F
H.Parameters:
A: Period B: Blanking Time
C: Sync Width D: Back Porch
E: Active Time F: Front Porch
Ve r t i c al
I
V.Parameters:
G: Period H: Blanking Time
I: Sync Width J: Back Porch
K: Active Time L: Front Porch
K
Vid eo
J
Sync
G
H
L
Product Specifications
Page 7
C1570MNSL/T
2-4 Power Saving Function
Note: The monitor will be driven into Power Saving mode by the control signal from the display
controller, as indicated by the amber-color power LED.
Table 2-3. Power Saving Function
LE
State Power
Cons umption
D
Light
ON Normal
Active
OFF
<5 watts Amber
*
Green
2-5 TCO Version (Optional)
The monitor meets the TCO 95/99, NUTEK energy saving, electric and magnetic field requirements. Also it is compliant with TCO 95/TCO 99 labelling scheme.
The emission from magnetic and electric field must comply with the limits specified by the Swedish Board for Measurement and Testing, commonly known as MPR 1990 recommendations. These limits are sum­marized in the Table 2-4.
Table 2-4. TCO 95 Emission Requirements
OCT/FLVOCT/FLE
dleiFcitengaMTn52Tn002
dleiFcirtcelEm/V1m/V01
egnaRycneuqerFzHk004~2zH0002~5
eulaVSMRSMR
ecnatsiDmc03mc03
citatsortcelE
laitnetoP
V005-/+V005-/+
The monitor is designed with selected CRT and carefully routed wires around CRT, make sure exactly the same routing scheme is used when doing CRT replacement.
2-5-1 TCO 95 Version (Optional)
The TCO 95 scheme is for international and environmental labelling of personal computers. The labelling
Product SpecificationsPage 8
C1570MNSL/T
scheme was developed as a joint effort by the TCO (The Swedish Confederation of Professional Employ ees), Naturskyddsforeningen (The Swedish Society for Nature Conservation) and NUTEK (The National Board for Industry and Technical Development in Sweden).
1)`Scope
TCO 95 touches on ergonomic qualities, emissions (electrical and magnetic fields), energy efficiency and ecology (with demands for environmental adaptation for both the product and the production processes at the manufacturing plant).
2) Environmental Requirements
The monitor abides by the environmental demands concerning restrictions on the presence and use of heavy metals, brominated and chlorinated flame retardants, CFCs (freons), and chlorinated solvents, among other things. The monitor is also recyclable.
3) Energy Requirements
The monitor also follows the energy requirements that, after a certain period of inactivity, the monitor shall reduce its power consumption to a lower level in one or more stages.
4) Others
The monitor meets the strict environmental demands for the reduction of electric and magnetic fields, physical and visual ergonomics and good usability.
Table 2-5. TCO 95 Visual Ergonomics
erutaeFdradnatSnoitpircseD
ytiraeniLsselro%1 ehtotderapmocsworrosnmulocfohtgnelniecnereffiD
.rotinomehtforetnecehthguorhtshtgnelgnidnopserroc
ecnanimuLyalpsiD)tsaelta(2m/dc001
ecnanimuL ytimrofinU
sselro1:7.1 ehtnihtiwecnanimulnimotxamehtneewtebsioitarehT
.aeraevitcaelohw
2-5-2 TCO 99 Version (Optional)
TCO 99 will append the color temperature and energy efficiency specification, also cover the environmental requirement.
Product Specifications
Page 9
C1570MNSL/T
3 Operation Theory
This is a fully digital controlled multi-sync color monitor that is compliant with DDC1 and 2B Plug and Play VESA standard and offers the following main features.
3-1 Main Features
1. Simplified design with minimum components.
2. The MYSON MTV212M32 processor-- that has I brightness-- offers the functions for: (a) Contrast, (b) Brightness, (c) H-size, (d) H-position, (e) V-size, (f) V-position, (g) Pincushion, and (h) Trapezoid.
2
C BUS controlled geometric correction, contrast and
In addition, it also offers more functions as: (a) Sync. processor, I/P and O/P, (b) Mute, (c) Power saving OFF mode, (d) Power saving override, (e) DDC1/2B, (f) I
2
C Bus for auto-alignment through signal cable
(g) CS1/CS2/CS3/CS4 for linearity and size compensation.
3. Stores up to MAX. 14 factory preset modes and offers 8 user modes. There are 16 function icons at OSD. They are controlled by
2 keys on front panel.
1
4. Powerful PHILIPS TDA4863AJ and TDA4841 present the following useful functions: (a) Pincushion, (b) Trapezoid, (c) V-Position, (d) V-Size, (e) Verticals C and S correction -- factory adjust, (f) Pincushions V. position correction, (g) Corner correction -- factory adjust, (h) Pincushion unbalance correction -- factory adjust, (i) Parallelogram distortion -- factory adjust, (j) Moire cancellation, (k) X-ray protection, and (l) Full horizontal and vertical auto sync capability.
5. Software controlled auto shut off function activated if HF < = 29 kHz and HF > = 70 kHz.
6. Full range AC input and simplified line filter design.
3-2 Microcontrol Section
1. This monitor uses MYSON MTV212M32 CPU. It contains a 8051 8-bit CPU core, 512 bytes of RAM used as working RAM and stack area, 32k bytes of ROM, 14-channel 8 bit PWM D/A converter, 3­channel A/D converters for key detection saving I/O pins, internal H. sync and V. sync signals processor providing mode detection, and an I2C bus interface. When H/V sync through D-Sub signal cable enter pin 41 and pin 42, the CPU performs frequency / polarity detection and calculate and send to H/V sync OUT. Then CPU reads the data from EEPROM I703 and transfer to device 4841 and some DAC in CPU, above operation takes about 500 ms.
2. There allowed MAX. 14 factory preset modes and 8 user modes. There are 11 functions, Contrast, Brightness, H. Size, H. Position, V. Size, V. Position, Pincushion, and Trapezoid, Rotation, H. Moire, V Moire, all controlled by OSD icon which can be adjusted by user.
3. C1570MNSL/T Communication Protocal
3.1Monitor Communication Summary
The monitor operates the communication channel in two modes, the Transmit-Only Mode and the Bi­Directional Mode.
3.2 Transmit-Only Mode
Like DDC1 is a uni-directional channel from display to host, the device transmits data bits on the SDA pin in response to a clock signal on the VCLK pin.
3.3Bi-Directional Mode
It is a bi-directional channel between the display and host based on I
2
C protocol.
In this protocol, 2 wires (SDA-serial data, SCL-serial clock) carry information between the devices
Page 10 Operation Theory
C1570MNSL/T
connected to the bus, a device that sends data on the bus is defined to be the transmitter, and a device that receives data from the bus is defined to be the receiver. The bus must be controlled by a master device that generates the clock (SCL), controls access to the bus and generates the START and STOP conditions, while the monitor acts as the slave. Data on the I2C bus can be transferred at a rate up to 100KHz.
There are two communicaionts on the monitor in I
* DDC2 mode - The Transmission from the host to the monitor which is a request by reading the EDID.
* ATE mode - The transmission from the host to the monitor which is sending or reading the data of the
device of monitor.
* Note: The devices slave address on I
2
C
Device Slave address on I2C
24C08 A0H
MTV021 7AH
LM1267 DCh
2
C bus.
TDA4841 8Ch
MCU C6h
4. The user control parameters are selected by OSD icons, through 1 & 2 keys, they are detected by
sensing the voltage through R710, R740, R741, R743, R716, R717 to pin 25 and 26 of I701.
3-3 Deflection Section
1. I2C -- autosync deflection controller is TDA4841.
2. The TDA4841 is a high performance and efficient solution for autosync monitors. All functions are
controllable by I control all functions.
3-3-1 Horizontal Section
1. The oscillator is driven by the currents in R419 and R420. The minimum oscillator frequency is determined
by R419 and the maximum frequency is determined by R420.
2. Horizontal sync goes into pin 15 through R318. And horizontal flyback pulse goes into pin 1 through R401
and bypass filter C403 from pin 6 of FBT.
2
C bus. SDA and SCL signals coming from microprocessor feed to pin 19 and pin 18 to
3. Horizontal driver (pin8) O/P to Q401 via C410.
3-3-2 Vertical Section
1. Vertical sync goes into pin 14 through R317.
2. The free running frequency is determined by R301 and C301.
Operation Theory Page 11
C1570MNSL/T
3-3-3 Vertical O/P section
1. The differential output currents from pin 13 of Vout1 and pin 12 of Vout2 can be directly coupled to the vertical deflection booster pin 7 and pin 6 of TDA4863AJ.
2. The TDA48634J has one output stages which are current driven in opposite phase and operate in combination with the deflection coil in a half bridge configuration.
3. This IC is powered by two voltage. (+12V at pin 1, -12V at pin 4).
3-3-4 E-W/Trapezoid and H. Width Controls
1. The horizontal O/P stage uses diode modulator D419, D410, C411, C412, L409 and C418 for East-West (Pincushion) Trapezoid and H. width controls.
2. The scan current is determined by B
+
minus Vm ( the voltage of C418) values and the pincushion control is accomplished by Q419 by coupling a parabola waveform from pin 11 of TDA4841. The H. width / corner and trapezoid correction are also accomplished by this pin 11. The DC level controls H. size. The AC level is combined with side pin and trapezoid corners functions.
3-3-5 X-Ray Protection
1. To avoid X-ray hazard, a DC voltage generated at pin 6 of FBT and rectified by D408, C432 and divided by R403, R404 and R405 come into pin 2 of TDA4841.
2. If this voltage is higher than 6.39 V, then TDA4841 will be activated to float HUNLOCK (pin17), H. DRV( pin 8), B DRV (pin 6), VOUT1 (pin 12), VOUT2 (pin13). After that all deflection circuit stop working.
3-3-6 G1, Blanking and Brightness
1. The vertical blanking signal comes from two ways. One is from pin 2 of I301 (TDA4863AJ), the other is from vertical sync (pin 34 of I701). These two positive vertical pulses through Q405 amplified and converted into negative pulse and sent to G1 for vertical blanking.
2. In protection mode or an out-of- range situation HUNLock will send 5 V pulse to saturate Q407, then G1 will go down to -140V. During the mode change, Mute acts as same as HUNLocks.
3. The brightness is controlled by CPU pin 39 through PNP transistor Q407. The lower control voltage causes Q407 conducts darken to get lighter raster and a higher control voltage causes Q407 conducts lighter to get lower brightness.
4. The brightness is controled by I701 through I
2
C bus to I501 (LM1267).
3-3-7 Contrast Section
1. Contrast is controlled by I701 through I2C bus to I501 (LM1267) directly.
2. Beam current is detected through T402 (FBT) pin 7, C429, R460, D406 and detected voltage feeding into Q406, D415, Q409, R530, R532, R454, R471, C529 to control I501 pin 22 voltage. When I501 pin 24 voltage drops below 3.9V, the ABL function will happen.
3-3-8 H/V size breathing compensation
1. Beam current is sensed as above section (4-3-7 item 2) and this voltage routes through R436, Q409,
Page 12 Operation Theory
C1570MNSL/T
R459 then through R418 to I401 pin 31 for H. size compensation, through R302 to I401 pin 21 for V size compensation.
3-3-9 Dynamic focus circuitry
The dynamic focus is applied to improve the corner focus performance.
Horizontal dynamic comes from C413 through R435, C450, T403, R434, C448 and feed to FBT dynamic focus pin.
3-4 Power Supply Section
3-4-1 AC Rectifier
The circuit can accept 90 V to 264 V AC input through D828~D831 bridge diodes and C808 filtering to get DC 126 V~364 V for power conversion in T802.
3-4-2 Line Filter
It consists of C859, C860, C803, C816, C848, C852, C807 and T801 and meets EMI regulation.
3-4-3 Power LED Status
1. The LED has 3 leads with common cathode to emit green and amber color light for different power
saving states. It is controlled by CPU.
2. Normal : Green light
Amber LED is off because CPU pin 31 is 1.96V and pin 30 is 0.02V, only green LED is turned on.
3. Off Mode : Amber light
CPU pin 31 is 0.02V and pin 30 is 1.92V, then green is off and amber is illuminated.
3-4-4 Auto Degaussing
When S801 turns on, pin 14 of I701 will send a signal to Q802 and turns on RL801 for degaussing. After 4 seconds, it will turn off RL801 automatically.
3-4-5 PWM Control
1. Start Up
The I801 (MC3842) gets power from R807, R873, C812 and pin 7 voltage reaches 16 V for starting up. The I801 starts oscillation at 22 kHz, sawtooth on pin 4 and pin 6 output to drive Q803/T802. Once Q803 switching on, D806, C804 set up an 15 V to keep I801 working through D808 auxiliary voltage.
2. Regulation
The DC O/P voltage is proportional to the auxiliary voltage, so I801 pin 2 senses the feedback voltage from the divider R802, R823, VR801 and R821 to compare with the built-in 2.5 volts reference voltage for error amplifier operation. Finally pin 6 can modulate the different duty cycle by VR801 setting to achieve regulation purpose.
3-4-6 Synchronization
1. Normal Mode
Operation Theory Page 13
C1570MNSL/T
The sync pulse from FBT (31 kHz~69 kHz) via C815, R826, D824, C814 and R816 to pin 4 of I801 to keep I801 synchronized with horizontal sync input frequency.
2. Power Saving Modes: Standby/Suspend
Because there is no pulse from FBT, so the free-run frequency is decided by R815 and C814 and the SMPS works at 22 kHz.
3. Override
The horizontal free run frequency is about 62.5 kHz under override condition, SMPS is synchronized to this frequency.
3-4-7 O.V.P.
If the auxiliary voltage is higher than zener voltage ZD807 (18 volts) and makes pin 3 of I801 higher than
1 V, pin 6 duty cycle is limited to have the OVP activated.
3-4-8 O.P.P.
The excess current of T802 through Q803, R813 and R814 can develop enough voltage on pin 3 then limit the power delivered because the pin 6 duty cycle is limited too.
3-4-9 Step Up Power Supply For FBT
1. The B+ of FBT is proportional to horizontal frequency, that is the higher frequency, the higher voltage. The basic voltage is 55 volts from T802 pin 11 via L811, D813, C824 and the gate control of Q807 comes from I401 pin 6 via Q808, R4C9 and R855. The duty cycle is controlled by C843, C841, C846, R846, R877 and R856, R857, R839 and D821 combination ratio.
2. The regulation and boost up (from 68 V to 160 V or more, on demand). The H.V. is set at 24.5 kV (zero beam) by CPU pin 33. The booster comprises Q807, L802, L801, D820, C425 and T802 to offer the required B+ for different frequency modes.
3-5 Video Amplifier Section
1. RGB signal inputs are terminated by R507, R537 and R567 then pass through the coupling capacitors C501, C531 and C561 to I501 LM1267 preamplifier.
2. The amplifier RGB signals (0~3 Vpp) are adjusted by I comes from pin 16 of TDA4841 to set up equal clamp level.
3. The video output stages are amplified by I502 (LM2469).
4. The RGB cathodes cut off are adjusted by I701 through I
5. Under override condition, NO SIGNAL will show up on the screen.
2
C bus from I501, pin 23 is for clamp pulse which
2
C bus.
3-6 OSD (On Screen Display) Circuit
1. The I504 HTV021-21 is OSD IC. The OSD signals are worked by positive vertical pulse from I701 pin 34 that goes to I504 pin 10, and positive horizontal pulse from T402 pin 6 goes through R472, C419, D433 to I504 pin 5. CPU I701 pin 12, 13 (I2C bus) transfers information to I504 pin 7, 8.
2. The OSD R. G. B signals and blanking signal are terminated at I504 pin 15, 14, 13, and 12 to I501 pin 1, 2, 3, and 4, then the OSD picture appears.
Page 14 Operation Theory
C1570MNSL/T
4 Alignments and Adjustments
This section of the service manual explains how to make permanent adjustments to the monitor settings.
4-1 General Adjustments
4-1-1 Adjustment Conditions
a) Power Supply
Apply AC 115 V or 220 V
b) Warm-up Time
The monitor must be powered on for 15 minutes before starting any alignment, but requires 30 minutes of warm-up time for convergence adjustment.
c) Signal Input
1. Video: RGB Analog, 0.7 Vp-p, positive
2. Synchronization: Horizontal and vertical TTL signal, separate, positive or negative
3. All adjustments should be made using a signal of FH = 68.68 kHz, FV = 85 Hz, unless otherwise defined.
4-1-2 Equipment Required
The following equipments are necessary for adjustment procedures:
1. Volt-ohm-A meter (Sanwa FD-750C or equivalent)
2. 30 kV high voltage probe (HP34111A)
3. Oscilloscope (TEK2235 or equivalent)
4. Minolta Color Analyzer II
5. Signal generator (IBM PC with proper display cards or Chroma 2000)
6. Screwdriver
4-1-3 Switching Power Supply and Regulator Adjustment
a. The regulated B+ control has been preset in the factory and needs no adjustment. However, if any repair
is made on the power supply section, the following readjustment procedures are recommended:
1. Allow the monitor to warm-up for about 15 minutes.
2. Apply VGA (1024 x 768 @ 68.68 kHz/85 Hz) signal to the monitor.
3. Connect a DC voltage meter to TP001 (on the Main board), and adjust VR801 for 12 ± 0.1 Vdc
4. If a fuse is broken during adjustment, remember to replace it with the exact same type of fuse.
b. If necessary, follow the following procedures to enter the factory mode.
1. Press both
2. After turn the power off, this monitor will go back to normal mode.
key and 2 key simultaneously then power ON.
1
Alignments and Adjustments
Page 15
C1570MNSL/T
4-2 Alignment Procedures
4-2-1 High Voltage Adjustment
CONDITION
Display image : Crosshatch pattern
PROCEDURE
Connect DC meter to TP002 and adjust by OSD (enter factory mode) to obtain a DC voltage of -145 ± 0.5V DC for CPT CRT M36AJA93X46 (TCO) or M36AJA83X46 (MPRII).
4-2-2 Screen and White Balance Adjustment
CONDITION
Press
and 2 buttons simultaneously when switching the power On.
1
Display image : No video
PROCEDURE
1 Raster color setting (68.68 KHz Mode)
1-a. Set Brightness (OSD Icon) to max Y=0.9 ± 0.2 FL and 640 V at G2.
1-b Adjust by OSD RGB cutoff icon (enter factory mode), until x=280 ± 5FL, y=280 ± 5FL,
Y=0.9 ± 0.2FL
1-c Adjust Brightness to raster Brightness Y=0.01~0.02 FL.
CONDITION
Display image : 50 mm x 50 mm white block pattern
PROCEDURE
2 6500
0
K color temperature setting
2-a. Set Brightness to cutoff and Contrast to maximum.
2-b Move cursor on OSD to choose color temperature icon.
2-c. Press
key to G gain then adjust G gain = 75 value, then adjust B, R to y=329±5, x=313±5.
2
2-d Adjust Contrast to set y=45±1.5FL
2-e Check x=313±5, y=329±5.
3 9300
0
K color temperature setting
3-a. Set Brightness to cutoff and Contrast to maximum.
3-b Move cursor on OSD to choose color temperature icon.
3-c. Press
key to G gain then adjust G gain = 80 value, then adjust B, R to y=298±5, x=283±5.
2
3-d Adjust Contrast to set Y=45±1.5FL
3-e Check x=283±5, y=298±5.
Page 16 Alignments and Adjustments
4 Full white ABL setting
CONDITION
Display image : full white pattern
4-a Set Brightness to cutoff and Contrast to maximum.
4-b. Adjust OSD ABL icon until Y=30 ± 1FL.
4-c. Check the white balance at 5FL and 28FL.
4-d. Repeat all the procedures in 4-2-2 section until the best white balance is obtained.
4-2-3 Focus Adjustment
CONDITION
Display image : e character pattern
PROCEDURE
1. Set Brightness to cutoff and Contrast to maximum.
2. Adjust center VR at T402 (static focus VR) to make horizontal line clear.
3. Repeat above procedures to get best focus.
C1570MNSL/T
4-2-4 Static Convergence Adjustments
Static convergence involves alignment of the red, blue and green lines in the center area of the display.
Note : The monitor requires 30 minutes of warm-up time for convergence adjustment.
CONDITION
Display image : Crosshatch pattern
Warm-up Time : 30 minutes
PROCEDURE
1. Set Brightness and Contrast to display a well-defined pattern.
2. Ensure the convergence magnet rings are correctly positioned on the CRT.
Figure 4-1. Convergence Magnets on the CRT
1
11
+
P
CRT
FRONT
1) Setup Bolt 2) Bow Magnet 3) Band 4) 2-Pole Magnet
5) Spacer 7) Spacer
9) Holder
Alignments and Adjustments
6) 4-Pole Magnet
8 7 6 5 4 3 2
10
9
8) 6-Pole Magnet
11) Tabs10) Band
Page 17
C1570MNSL/T
3. Rotate the individual rings of 4-pole convergence magnets by changing the spacing between the 2 tabs to converge the vertical red and blue lines at the center of the screen.
4. Rotate the pair of rings of 4-pole convergence magnets by maintaining spacing between the 2 tabs to converge the horizontal red and blue lines at the center of the screen.
5. Rotate the individual rings of 6-pole convergence magnets by changing the spacing between the 2 tabs to converge the vertical red, blue and green lines.
6. Rotate the pair of rings of 6-pole convergence magnets by maintaining spacing between the 2 tabs to converge the horizontal red, blue and green lines.
7. Repeat the steps from 3~6 until the best convergence is obtained.
Figure 4-2. 4-pole and 6-pole Magnets Movement
Red/
Bl u e Re d
Bl u e Gr e en
Blue Red
4-pole magnets movem e nt
Red/ Blue
Green
6-pole magnets movem e nt
Note : The 4-pole magnets and the 6-pole magnets interact, making dot movement complex.
4-2-5 Degaussing
Degaussing is required when poor color impurity appears on the screen. This monitor uses an automatic degaussing circuit that is activated when the power is on. The automatic degaussing will be fully functional again after the monitor has been in operation for 20 minutes.
The degaussing effect is confined to the picture tube since the coils are mounted at the back of the tube. Should any part of the chassis or cabinet becomes magnetized, it is necessary to degauss the affected area with a manual degaussing coil.
4-2-6 Manual Degaussing
1. Apply line voltage to the degaussing coil and move it in a rotary motion over the front, sides, and top of the monitor. The coil should be kept away from the rear of the monitor to avoid damaging the magnetic neck components.
2. Slowly rotate and move the coil away from the monitor to about 6 feet beyond the point where no effect on the CRT will be noticeable.
For proper degaussing, it is essential that the field be gradually reduced by moving the coil slowly away from the monitor. The degaussing coil must never be shut off or disconnected while near the monitor, as this would introduce a strong field instead of canceling the effect of the stray fields.
Page 18 Alignments and Adjustments
5 Troubleshooting
5-1 No Raster
C1570MNSL/T
No Raster
Measure
voltage of B+ at
T402 pin 3 on
PWB-MAIN
Yes
Check DC
B+ line, Q808,
Q402, Q807, T402
0 V
Short Circuit
at load?
No
Check AC I/P
on C808
YES
Check
I801, Q803, R814, R813, R876, R811,
R818, ZD807,
D825
Grid 1, Grid 2, etc.
NO
Check D828, D829, D830, D831, T801,
R891, F801
Normal
(68 V, 31.5 kHz)
Check voltage of
cathode, heater,
High
(75 V or more)
Check I401,
R858, R857,
R856, R839
Troubleshooting
Page 19
5-2 OSD Abnormal
C1570MNSL/T
OSD Abnormal
Check I504
pin 9, 4 is 5V and pin 5,
7, 8, 10 missing?
No
Check R518,
R519, R520
OK?
Yes
Check P503 OK?
Yes
No
No
Put on
I504
Replace them
Replace it
Yes
Replace I504
Page 20 Troubleshooting
5-3 Function Key Abnormal
Function Key Abnormal
C1570MNSL/T
Check I701 and
I703 missing?
No
Power
ON/OFF again and
check X701, oscillator
OK?
Yes
Check
I703 EEPROM content
OK?
Yes
Yes
No
No
Put on
I701, I703
Replace X701
Replace I703 or do
ATE again
Troubleshooting
Replace I701 and check
uP OK?
No
Check
pin 8 of I701
is 5V?
No
Replace R730, Q701
Yes
Yes
Replace I701
Check
pin 4 of I701
Page 21
5-4 No Vertical Scan (Raster is one horizontal line)
No Vertical Scan
C1570MNSL/T
Check I301 voltage of
pin 3 is 12V, pin 4
is -12V?
Yes
Check
pin 5 O/P waveform at
I301
Yes
Check
pin 7, 6 of I301
wavefrom
No
No
No
Ckeck or replace
R316, I301, R320
Check R313, R305, R308, R311
Replace I401
Still no vertical scan
Check or replace CRT
Page 22 Troubleshooting
5-5 Out of Horizontal Synchronization
Out of Horizontal
Synchronization
C1570MNSL/T
Horizontal
sync present at
pin 15 of I401
Yes
Check
I401 pin 8 H. output
frequency & pin 29
waveform
Yes
Check Q401,
T401, Q402, R424, D401
5-6 Out of Vertical Synchronization
No
No
Check or replace
the signal cable or
H. sync pin 41
of I701.
Check or replace
I401, C406
Out of Vorizontal
Synchronization
Vorizontal
sync present at
pin 14 of I401
Yes
Check
I401 pin 24 waveform
Yes
Check I401 pin 13 & pin 12.
No
No
Check signal cable
& V. sync pin 42
of I701.
Check or replace
C301, I401,
Troubleshooting
Page 23
5-7 R.G.B. Video Amplifier Abnormal
RGB Video AMP Abnormal
C1570MNSL/T
Check
waveform at I501 pin 20, 19
and 18
Yes
Check
I502 pin 1, 2 , 3 collector
voltage (normally about 72V)
& waveform
Yes
Video signal present at the
pin of the CRT R.G.B.
Cathode
Yes
Check or replace the
No
signal cable or I501
No
Check I502
Defective cut-off circuit
(DC restore)
Page 24 Troubleshooting
C1570MNSL/T
6 Recommended Parts List
Note:1. The components identified by   mark are critical for X-ray safety. Replace these with
exactly the same parts specified.
2 . There is only OTP IC at the model beginning (FPR stage or before). When it put in mass
production and there must be Mask coming out. Please check BOM to get the last release part number and related information.
No. Location Part Number Description
1 Q401 6421002705 TR NPN KSD1616A G TA
2 C808 6312615102 ALU uF 150 400V F 85C 25x40
3
4 D814 6412017910 DIODE EGP30G
5 D815 D820 6412004117 DIODE UF2004M T52 2A/400V 50nS
6 F801 6851504053 FUSE TIME LAG H-BRK 4A/250V
7 I301 6442026401 IC TDA4863AJ 9P (PHILIPS)
8 I401 6442030000 IC TDA4841 32P SDIP (PHILIPS)
9 I501 6442031500 IC LM1267NA 24P SDIP (NS)
10 I701 6448016400 IC MTV212MS32 42P PDIP OTP MYSON
11 I703 6448015710 IC 24LC08B/P (MICROCHIP)
12 I801 6442022010 IC KA3842AC 8P PDIP SAMSUNG
13 L404 6111504130 COIL CHOKE 5mH K DR10x16 LY3B
14 L405 6119006600 COIL LINEAR
15 L406 6111806131 COIL CHOKE 80uH DRWW 10x16 LY3B
D828 D829 D830 D831
6412010917 DIODE RL206 T52 2A/800V
16 L409 6111165131 COIL CHOKR L=105uH K DRWW 16x18
17 Q402 6421003210 TR NPN 2SC5339 (TOSHIBA)
18 Q419 6422006000 TR NPN 2SD2012 TO-220(IS)
19
20 Q803 6426006700 FET N-CHNL SSS 7N60 A SAMSUNG
21 Q807 6426006301 FET N-CHNL IRFS634B FAIRCHILD
22 R803 6203080017 POSISTOR & OHM DGC2R08M
Q420 Q421 Q430
6426006401 FET N-CHNL IRFS630B FAIRCHILD
Recommended Spare Parts List
Page 25
C1570MNSL/T
No. Location Part Number Description
23 R804 6201160022 THERMISTOR 16 OHM 2A P=7.5 TKS
24 R818 6221122857 MOF OHM 0.22 1W J HOR
25 R852 6221233852 MOF OHM 0.33 2W J HOR
26 T401 6135000801 XFRMER HOR DRIVE THD-1008A EI19
27 T402 6133070210 FBT TFB-7021 SAMPO (MPRII)
28 T403 6136001200 (CPT) XFRMER DYNAMIC TDF-1012 EI19LSE
29 T801 6138001603 LINE FILTER TLF-1016C 16mHET28
30 T802 6131052700 XFRMER PWR TPW-1089 EE40 LSE
31 X701 6449006900 CRYSTAL HC49/U 12MHZ 20PF
32 T402 6133070211 FBT TFB-7021A (TCO)
33 T802 6131052710 XFRMER POWER-TPW 1089-EE40 HJC
Page 26 Recommended Spare Parts List
7 Block Diagram
C1570MNSL/T
SDA
SCL
P501
I501
LM1267
R
G
B
5V
OSD MTV021
I701
MTV212M32
I504
ABL
I502
Video AMP
LM 2469
SDA 1
SCL 1
I401
TDA4841
I503
LM2479
BLANKING
CKT
12V
V
H
RG
R
GG
G
BG
B
H
V
5V
SG
P702
O/R
LED
OSD BLK
KEY
CONTROL
R
G
B
PRE AMP
RGB
O/R
V
H SDA SCL
G
G1
ABL
BRIGHTNESS CONTROL & SPOT KILLER
H
DRIVER
SCL1
R
B
SDA1
C-LBL
R844
V-TTL
H
OUT
H-FLB
GND
5V
6.3V
12V
75V
115V
GND
P503
24.5KV
HFLB
-130V
640V
FBT
6.6KV 115V
DIODE
MODULATE
40V
RESET
CKT
E2PROM
I703
LINE
FILTER
BRIGHTNESS
DEG CKT
BRIDGE
DIODE
5V
Q701
LOW VOLTAGE
DROP DOWN
SMPS
POWER
O/P
TRANS
T802
VERTICAL
O/P
I301
STEP
UP
dynamic
foucus
CKT
650V
+H
-H
+V
D.Y
-V
TDA4863
AJ
XRP
12.5V
Q813
Q811
75V
Block Diagram
Page 27
LITE-ON TECHNOLOGY CORP.
5 F, No. 16, Sec. 4, Nanking E. Road, Taipei, Taiwan
Tel: 886-2-25706999 Fax: 886-2-25706888
URL:// www.liteontc.com.tw
Printed in Taiwan
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