Linksys COL-3629 User Manual

INSTALLATION INSTRUCTIONS
COLONIAL SERIES
36" Wood Burning Fireplaces P/N 850,005M REV. F 01/2007
MODELS
COL-3629 COL-3629H
This installation manual will enable you to obtain a safe, efficient and dependable installation of your fireplace system. Please read and under­stand these instructions before beginning your installation.
Do not alter or modify the fireplace or its components under any circumstances. Any modification or alteration of the fireplace system, including but not limited to the fireplace, chimney components and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation.
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
IMPORTANT! TO ASSURE PROPER ALIGNMENT OF GLASS DOORS: INSTALL THIS FIREPLACE IN A SQUARE AND PLUMB CONDITION, USING SHIMS AS NECESSARY AT SIDES AND/OR BOTTOM.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
1
TABLE OF CONTENTS
Safety Rules .................................... page 2
Tools and Building Supplies ............ page 2
Precautions ..................................... page 3
Introduction ..................................... page 3
Clearances/Height Requirements..... page 3
Chimney System ............................. page 3
Assembly Outline............................. page 4
Location of Fireplace ....................... page 4
Assembly Steps ............................... page 5
Preinstallation Notes........................ page 5
Clearances ....................................... page 5
Installing the Fireplace ..................... page 5
Fireplace Specifications .................. page 6
Framing Specifications.................... page 7
Installing the Chimney System ........ page 8
Ten Foot Rule Summary .................. page 10
Multiple Terminations ...................... page 11
Chimney Component Calculations ... page 11
Special Offset Instructions............... page 11
Offset Calculations........................... page 12
Vertical Elevation Chart ................... page 13
Offset Elevation Chart ..................... page 13
Installing Offsets.............................. page 14
30° Offset through Floor/Ceiling ...... page 14
Optional Equipment Considerations. page 14
Combustion Air Kits ........................ page 14
Glass Doors ..................................... page 15
Gas Line Connection........................ page 15
Vent Free Appliances ....................... page 15
Cold Climate Insulation.................... page 15
Fireplace Finishes ............................ page 15
Mantels and Trim............................. page 15
Hearth Extensions/Wall Shields ....... page 16
Finish Requirements ........................ page 18
Installation Components .................. page 18
IMPORTANT: PLEASE READ AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY.
1. Before starting your fireplace installation,
read these installation instructions carefully to be sure you understand them completely and in entirety. Failure to follow them could cause a fireplace malfunction resulting in serious injury and/or property damage.
2. Always check your local building codes. The installation must comply with all local, regional, state and national codes and regulations.
3. These fireplaces must be installed with Security Chimneys FTF10 [10" (250 mm) in­side diameter] Chimney System only. These systems are intended for use in any applica­tion where a traditional masonry type fireplace would apply. The chimney system must al­ways vent to the outside of the building.
4. To ensure a safe fireplace system and to prevent the build-up of soot and creosote, inspect and clean the fireplace and chimney prior to use and periodically during the heating season.
5. Use solid fuel only. DO NOT use chemical chimney cleaners or flame colorants in your fireplace.
Never burn treated construction lumber or scraps. These woods burn excessively hot and may contain chemicals used to treat insects and fungus. When burned, these chemicals can pose a significant hazard.
6. DO NOT use charcoal or coal under any
circumstances.
7. NEVER use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this fireplace. Keep any flammable liquids at safe distance from the fireplace.
8. NEVER leave children unattended when there is a fire burning in the fireplace.
9. Always keep flue damper open when heat is present in the fireplace.
10. Before servicing, allow the fireplace to cool. Always shut off any electricity or gas to the fireplace while working on it. This will prevent any possible electrical shock or burns.
11. This fireplace is not intended to heat an entire home or be used as a primary heat source. It is designed to ensure homeowner comfort by pro­viding supplemental heat to the room.
12. Always ensure that an adequate supply of replacement combustion air from the outside of the house is accessible to the fire to support normal combustion. Fireplaces consume large volumes of air during the normal combustion process. In the event the home is tightly sealed with modern energy efficient features, the op­tional combustion air kit may not provide all the air required to support combustion.
The manufacturer is not responsible for any smoking or related problems that may result from the lack of adequate combustion air. It is the responsibility of the builder/contractor to ensure that adequate combustion air has been provided for the fireplace.
13. DO NOT use a fireplace insert or any other products not specified herein by the manufac­turer for use with this fireplace. All gas log sets must be operated with the damper clamped open, including unlisted “vent free” log sets. Listed “vent-free” log sets may be operated with the damper closed.
14. "Smoke free” operation is not warranteed nor are we responsible for inadequate system draft caused by mechanical systems, general construction conditions, inadequate chimney heights, adverse wind conditions and/or un­usual environmental factors or conditions be­yond our control.
15. Never, under any circumstances, install a fireplace, chimney component or any acces­sories, that has visible or suspected physical damage as a result of handling or transporta­tion. These items should be inspected by your distributor or qualified factory representative to ensure safe condition. When in doubt, con­sult your distributor.
16. For additional safety considerations and complete operating instructions, refer to the Care and Operation Manual provided with the fireplace.
TOOLS AND BUILDING SUPPLIES NORMALLY REQUIRED
Tools should Include:
Phillips screwdriver Hammer Saw and/or sabersaw Level Measuring tape Plumb line Electric drill and bits Pliers Square
Building supplies:
Framing materials Wall finishing materials Caulking materials (noncombustible) Fireplace surround and hearth extension materials (noncombustible)
2
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
PRECAUTIONS
Note: These fireplace systems are not difficult
to install. However, in the interest of safety, it is recommended that the installer be a quali­fied or certified “tradesman” familiar with com­monly accepted fireplace installation and safety techniques as well as prevailing local codes.
The most important areas of concern dealing with the installation of factory-built fireplaces are clearances to combustible materials, proper assembly of component parts, height of the chimney system, the proper use of accesso­ries supplied by the manufacturer and the techniques employed in using finishing mate­rials applied to the wall surrounding the fire­place, hearth extensions and wall shields. Each of these topics will be covered in thorough detail throughout this manual. Please give each your special attention as you progress with your installation.
IMPORTANT: WHEN INSTALLING IN CANADA, THE CHIMNEY AIR KIT MUST BE INSTALLED PER THE WARNOCK HERSEY INC. LISTING.
IMPORTANT: THE MINIMUM AIR SPACE TO COMBUSTIBLES FOR THE CHIMNEY SYSTEM IS 2" (51 MM).
TYPICAL INSTALLATION
INTRODUCTION General Information
These fireplaces are conventional radiant heat fireplaces with standard bar grates, optional outside combustion air kits and optional deco­rative glass doors.
Note: Illustrations shown reflect “typical” instal­lations with nominal dimensions and are for design and framing reference only. Actual instal­lations may vary due to individual design prefer­ences. However, always maintain minimum clear­ances to combustible materials and do not vio­late any specific installation requirements.
The Colonial Series fireplaces have been tested and listed by Warnock Hersey Inc. (Report No. J20054576-231) to U.L. 127 standard for U.S. installations and U.L.C. S610 standard for Cana­dian installations. These units are intended for installation in residential homes and buildings of conventional construction, not in mobile homes.
These fireplace systems are designed for in­stallation in accordance with the National Fire Protection Standard for chimneys, fireplaces and solid fuel burning appliances; NFPA 211 and in accordance with codes such as the BOCA Basic/National Codes, the Standard Mechani­cal Code, Uniform Building Codes and/or the Canadian National Code.
WARNING: FAILURE TO USE MANUFAC­TURE PROVIDED PARTS, VARIATIONS IN TECHNIQUES AND CONSTRUCTION MA­TERIALS OR PRACTICES OTHER THAN THOSE DESCRIBED IN THIS MANUAL MAY CREATE A FIRE HAZARD AND VOID THE LIMITED WARRANTY.
When complete these fireplace systems consist of five basic “sub-systems”:
1. The Fireplace
2. The Chimney and Termination
3. The Optional Glass Doors
4. The Optional Combustion Air Kit
5. The Chimney Collar Enclosure Kit (Canada
Only)
CLEARANCES AND HEIGHT REQUIREMENTS
The fireplace may be placed on or near normal construction materials*. The combustion air kit, firestop spacer and roof flashings (not chase flashings) may be placed directly on or against normal construction materials*. The chimney requires a minimum 2" (51 mm) air space to combustibles. A combustible mantle may be installed a minimum of 12" (305 mm) above the opening of the fireplace as per NFPA 211, Sec­tion 7-2.3.3. In Canada the minimum is 24" (610 mm) above the opening.
Chimney
and
Termination
Optional Position
Outside Combustion Air Kit (Optional)
Chimney Air Kit (Canada Only)
The fireplace and chimney system must be enclosed when installed in or passing through a living area where combustibles or people may come in contact with it. This is important to prevent possible personal injury or fire hazard.
For questions, please call your distributor or the manufacturer. Special restrictions apply to the front and facing of the fireplace and nearby walls (See pages 16 and 17 ).
CHIMNEY SYSTEM
These fireplaces are designed and code listed for use with Security Chimneys FTF10 chimney System only. Always use Security Chimneys FTF10 chimney components with these fire­places. Do not modify or alter these compo­nents as this may cause a potential serious hazard and void the Warranty.
*Construction Materials:
• framing materials • paneling
• particle board • flooring
• dry wall • etc.
• plywood
Figure 1
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
3
Insulate Joists
Damper
Closed
Damper Open
Lintel
Combustion Air Actuator
Same as Ceiling
Draft Stops
F10FS-2 Firestop
Note: Do not insulate the chase cavity with
blown or fill type insulation materials.
CHIMNEY HEIGHT
The total height of your completed fireplace sys­tem from the surface the fireplace rests on to the chimney top must not exceed 80' (24.4m) and must also meet minimum height requirements. Refer to the minimum system height chart.
FTF10-CTDTM Termination
Note: Non­Combustible Chase Flashing Must be Used to Cover Chase Opening
Optional Insulation in Outside Walls of Chase
8'
Insulation (Thermal Barrier)
(2.4m)
Level
Solid Continuous Surface
Outside Base
Figure 2
WARNING: IF INSULATION IS USED, THE FIREPLACE MUST NOT BE PLACED DI­RECTLY AGAINST IT. INSULATION OR VAPOR BARRIERS, IF USED, MUST FIRST BE COVERED WITH GYPSUM BOARD, PLYWOOD, PARTICLE BOARD OR OTHER MATERIAL TO ASSURE INSULATION AND VAPOR BARRIERS REMAIN IN PLACE.
WARNING: DO NOT PACK OR FILL RE­QUIRED AIR SPACES WITH INSULATION OR OTHER MATERIAL. NO MATERIAL IS ALLOWED IN THESE AREAS.
Note: Local codes may not require firestopping
at the ceiling levels for outside chase installa­tions. However, it is recommended for safety and the reduction of heat loss.
Minimum System Height
Security's FTF10 Pipe
Vertical 16' 0" Installation (4.8 m)
One 18' 6" Offset (5.6 m)
Two 22' 0" Offsets (6.7 m)
Chase Enclosure
A chase is a vertical box-like structure con­structed to surround the fireplace and chimney. Refer to
Figure 2
for a typical chase configura­tion. As with all chimney installations, avoid overhead obstructions such as trees, power lines, etc. A chase should be constructed and insulated just like any outside wall. In a cold climate, we recommend the base of the chase should also be insulated between the solid continuous floor beneath the fireplace and the chase bottom. Chase insulation in a cold cli­mate installation is not required for safety.
ASSEMBLY OUTLINE Before You Start
Check your inventory list to be sure you have all the necessary parts supplied in good usable condition. Check also for any concealed damage.
Check the operation of the damper. The damper is controlled through the use of a control lever located within the firebox opening at the top center just behind the firebox lintel (
Push back and up (away from the front of the fireplace) to lock the damper blade in the OPEN position. To lock the damper in the CLOSED position, the damper handle needs to be pulled forward and up (towards the front of the fireplace).
Figure 3
Figure 3
LOCATION OF FIREPLACE
Carefully select the proper location for heat circulation, aesthetics, chimney obstructions and clearance to side wall(s). With proper pre­planning, a slight adjustment of a few inches can save considerable time and expense later during construction and assembly.
Hearth
Hearth
Figure 4
Carefully consider the position of the fireplace opening with respect to the location of adja­cent or nearby stairwells, bath or kitchen ex­haust fans and/or return air registers for forced air furnaces/air conditioners that could cause a smoking fireplace condition if the house is tightly insulated.
When locating the fireplace, consideration must be given to combustibles and final finishing.
).
See
Figure 5
and confine the final location of
combustible finish materials to the "Safe Zone".
Optional Outside Chase
4
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Black Portion Of Frame
Not To Be Covered With
Combustible Materials
Wall
4 ³⁄₄
15°
¹⁄₂
Door
Opening
18”
Covering
Safe
Zone
Figure 5
DO NOT permanently place furniture or other items such as decorative pillows within 60" of the fireplace front face.
ASSEMBLY STEPS
Note: The following steps represent the normal
sequence of installation. Each installation is unique, however, and might require a different sequence.
1. Position firebox prior to framing or into prepared framing.
2. Install chimney air kit (Canada only).
3. Install the chimney system.
4. Install optional outside combustion air kit.
5. Plumb gas line if a decorative gas appliance
will be used. (Gas connections should only be performed by an experienced, licensed/certi­fied tradesman.)
6. Complete the installation, finish wall mate­rial, surround and hearth extension to your individual taste.
7. Assemble and attach optional glass door assembly.
Study the three dimensional illustration (
ure 1
) to get a general idea of each element of
Fig-
your fireplace system.
PRE-INSTALLATION NOTES
The fireplace may be installed directly on a combustible floor or raised on a platform of an appropriate height. Do not place fireplace on carpeting, vinyl or other soft floor coverings. It may, however, be placed on flat wood, ply­wood, particle board or other hard surfaces.
Be sure fireplace rests on a solid continuous floor or platform with appropriate framing for support and so that no cold air can enter the room from under the fireplace.
The fireplace may be positioned and then the framing built around it, or the framing may be constructed and the fireplace positioned into the opening.
Usually, no special floor support is needed for the fireplace, however, to be certain:
1. Estimate the total weight of the fireplace system including chimney and surround ma­terials such as brick, stone, etc., to be in­stalled. Shipping weights for the fireplace may be found on page 17.
2. Measure the square footage of the floor space to be occupied by the system, surrounds and hearth extensions.
3. Note the floor construction, i.e. 2 x 6’s, 2 x 8’s or 2 x 10’s, single or double joists, type and thickness of floor boards.
4. Use this information and consult your local building code to determine if you need addi­tional support.
CAUTION: DO NOT BLOCK THE HEAT-CIRCU­LATING AIR INLET AND OUTLET PORTS ON CIRCULATING MODELS. DOING SO MAY RE­SULT IN A POTENTIAL FIRE HAZARD.
If you plan to raise the fireplace and hearth extension, build the platform assembly then position fireplace and hearth extension on top. Secure the platform to the floor to prevent possible shifting.
CLEARANCES
Minimum clearance to combustibles for the Colonial fireplace is as follows; sides and back – 1" (25.4 mm), combustible floor – 0" (0 mm), adjacent wall 18" (457 mm), adjacent shielded wall (
K factor of .84 or less 24" W x 36" H
(305 mm), ceiling – 37 ¹⁄₂" (953 mm).
Note: Clearance at the nailing flange for both fireplace models is 0" (0mm).
Note: Adjacent wall considerations are for an adjacent wall on only a single side. Walls should not be placed at minimum distance at both sides of the fireplace.
) 12"
INSTALLING THE FIREPLACE
Step 1. Slide the fireplace into prepared fram-
ing or position fireplace in its final position and frame later.
Step 2. Insert the metal safety strips, packaged with the fireplace, beneath the fireplace as illustrated (
Figures 6 and 7
should overlap 1" (25 mm) for continual cover­age of the floor.
Note: Safety strips are not required when fire­place rests on a noncombustible surface.
1"
(25mm)
Figure 6
1"
(25mm)
Figure 7
Note: Install the hearth extension only as
illustrated.
The safety strips should extend from front and sides of the fireplace 2" (51 mm). In the event a wooden support is used to elevate the fire­place above the floor, a “Z” type safety strip should be fabricated and used to protect the front surface of the wood support as well as the floor beneath the hearth extension (
Figures 8 and 9
). The safety strips should be
tacked down to prevent possible movement.
). The safety strips
Combustible Wall
Zero Clearence to Rear and Side Spacers
Metal Safety Strip
Hearth Extension
Combustible Wall
Hearth Extension
Platform
Metal Safety Strip
Floor
Floor
see
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
5
Note: The “Z” type safety strip is not supplied.
2"
(51mm)
Metal Safety Strips with 1" (25mm) Overlap
Figure 8
Blocking
Platform
Special “Z” Metal Safety Strips with 1"
2"
(51mm)
(25mm) Overlap
Figure 9
FIREPLACE SPECIFICATIONS
6 ⁹⁄₁₆"
(167 mm)
5 ⁵⁄₁₆"
(150 mm)
(737mm)
66 ¹⁄₁₆"
(1678 mm)
15" O.D.
(381 mm)
29"
Front View
36"
(914 mm)
7"
(178 mm)
42 ⁹⁄₁₆"
(1081 mm)
Step 3. Refer to fireplace drawings and specifi-
cations on pages 6 and 7 for framing dimensions and details. Frame appliance enclosure as illus­trated in
Figures 12 through 15
on page 7.
IMPORTANT: UNDER NO CIRCUMSTANCES CAN THE FIREPLACE TOP SPACERS (
FIGURE 11
) BE REMOVED OR MODIFIED,
SEE
NOR MAY YOU NOTCH THE HEADER TO FIT AROUND OR BE INSTALLED LOWER THAN THE SPACERS. THE HEADER MAY BE IN DI­RECT CONTACT WITH THE TOP SPACERS BUT MAY NOT BE SUPPORTED BY THEM.
Step 4. Fireplace may be anchored to floor.
Bend down four (4) anchor tabs located at the base of the fireplace and secure to the floor by nailing with 8d nails (
Figure 10
Anchor Ta b
).
(270 mm)
Figure 11
10 ⁵⁄₈"
(273 mm)
8 ³⁄₄"
(222 mm)
Left Side
(279 mm)
10 ³₄"
11"
47 ¹⁄₈"
(1197 mm)
(279 mm)
11"
(105 mm)
37 ¹⁄₄"
(946 mm)
47 ⁷⁄₈"
(1216 mm)
Top View
(1197 mm)
4 ¹⁄₈"
47 ¹⁄₈"
8 ³⁄₄"
(222 mm)
29 ⁷⁄₁₆"
(748 mm)
10 ⁵⁄₈"
(270 mm)
4 ¹⁄₂"
(114 mm)
Right Side
66 ¹⁄₁₆"
(1678 mm)
6
Figure 10
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Note: The framed depth, 28
¹³ ⁄₁ ₆
" (732mm) from a framed wall, must always be measured from a finished surface. If a wall covering such as drywall is to be attached to the rear wall, then the framed depth must be measured from the drywall sur­face. It is important that this dimension be exact.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed.
The header may rest on the top metal spacers, but must not be notched to fit around them.
Consult all local codes.
Header
False Header
B
2
B
1
A
Fireplace Framing
Figure 12
FOAK-4 Combustion Air Kit
Back Wall of Chase/Enclosure
Including Finishing Materials
if any
FOAK-4
K
Figure 15
Framing Dimensions
A 48" (1219 mm)
B
47 ¹⁄₄" (1200 mm)
1
B
66 ¹⁄₂" (1689 mm)
2
C 37 ¹⁄₄" (946 mm)
D 18 ⁵⁄₈" (473 mm)
E 94 ⁷⁄₈" (2410 mm)
F 47 ⁷⁄₁₆" (1205 mm)
G 28 ¹³⁄₁₆" (732 mm)
J 17 ¹⁄₂" (445 mm)
K 67" (1702 mm)
Back Wall of Chase/Enclosure Including Finishing Materials if any
D
C A
E
Corner Installation
G
Rough
Framing Face
(Unfinished Shown)
Figure 16
Framing Dimensions for Ceiling
Flue Type A B
FTF10 19" 19" Vertical (483 mm) (483 mm)
FTF10 30° 19" 29" Offset (483 mm) (737 mm)
F
B
A
Ceiling Framing
J
Rough Framing Face (Unfinished Shown)
Figure 13
FOAK-4
Rough Framing Face (Unfinished Shown)
Figure 14
G
A
Outside Chase
Back Wall of Chase/Enclosure
Including Finishing Materials
A
if any
Inside Chase
Framing Dimensions for Roof
Pitch C D*
0/12 19" 19"
(483 mm) (483 mm)
6/12 19" 22"
(483 mm) (559 mm)
G
12/12 19" 27"
(483 mm) (686 mm)
*Perpendicular to roof ridge
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Figure 17
D
C
Roof Framing
7
Step 5. Fireplace should be secured to side
framing members using the full length nailing tabs at the top and bottom of the fireplace front face. Use 8d nails or equivalent (
Framing Stud
Figure 18
Nailing Tab
8d Nail
).
Figure 18
Note: The nailing tabs and the area directly
behind the nailing tabs are exempt from the clearances described on page 5. Maintain at least 1/2" clearance from the firebox wrapper to the framing at the closest point of contact, directly adjacent to the flange.
For Canadian Installations Proceed with Steps 6–9
Step 6. Remove one of the knockouts from the
fireplace transition and attach the 4" (102 mm) collar from the air kit to the transition with four (4) No. 8 x ¹⁄₂" screws provided (
Figure 19
Optional Connection
).
Note: If the fireplace is installed against an inside wall, the Class 0 air duct may be extended into a ventilated attic space at least 18" (457 mm) above the attic floor. Secure the duct hood to a vertical post with the inlet positioned downward. Ensure nothing blocks the hood opening. This air duct must never terminate higher than the chimney.
Step 9. Cut or frame hole through the outside wall for the installation of the duct inlet hood. A 4 ¹⁄₂" (114 mm) diameter hole is sufficient. Feed the loose end of the flexible duct through the hole cut for the inlet hood and attach to collar on inlet hood using two (2) No. 6 x ³⁄₈" screws provided. Insert hood into opening. Secure hood in place with the No. 8 x 1 ¹⁄₂" screws provided or with nails driven through holes in hood flange. Seal with noncombustible water­proof silicon type caulking. If additional duct is needed, use Class 0 metallic duct.
INSTALLING THE CHIMNEY SYSTEM
Step 1. Before continuing, check the operation
of the damper, as described on page 4, (
Figure 3
).
Step 2. Using standard construction framing techniques, construct opening for chimney route up through the ceiling(s) and roof or through an outside chase.
Framing must maintain adequate minimum air space clearance at all times.
CAUTION: ALLOW MINIMUM 2" CHIMNEY AIR SPACE TO COMBUSTIBLE FRAMING MEM­BERS THROUGHOUT VERTICAL OR OFFSET CHIMNEY INSTALLATION.
refer to
Plumb Line
Figure 20
Step 3. Position appropriate firestop spacer at
ceiling and nail temporarily with two (2) 8d nails. Use flat firestop spacer, Model F10FS-2, if chimney penetrates ceiling vertically. If chim­ney penetrates ceiling at 30° angle (offset chimney), use 30° firestop spacer, Model F10FS30-2 (refer to page 14 and
and 43
). Use one nail on opposite sides to hold
Figures 42
firestop spacer in position. Nail permanently, using at least two (2) more 8d nails, after chimney sections have been assembled through the firestop spacer and after any nec­essary adjustments have been made. Firestop spacer must be secured by at least four (4) 8d nails when completely installed.
Note: If there is a room above ceiling level, firestop spacer must be installed on the bottom side of the ceiling. If an attic is above ceiling level, firestop spacer must be installed on top side of ceiling joist (Figures 21 and 22 ).
Room Above
Chimney Air Kit
Figure 19
Step 7. Connect the 4" (102 mm) Class 0 air
duct to the collar with two (2) No. 8 x ¹⁄₂" screws provided in the hardware kit.
Step 8. Route the Class 0 air duct out the back wall or side wall, up through the ceiling or floor joists to an outside wall. The air duct should be located above snow level.
8
A minimum 2" air space must be reserved for all combustible materials extending for any continuous length surrounding the chimney.
Reference
Figures 16 and 17
and charts Fram­ing Dimensions for Ceiling and Roof, which specify minimum ceiling and roof dimensions.
In new construction, to determine chimney cen­ter line, use plumb line from roof or ceiling above fireplace to center of flue collar on fireplace.
For remodeling, plumb to center of flue collar from ceiling above, drive nail through ceiling from below to mark position, then mark and cut to passage from above ceiling (around nail) (
Figure 20
). Then plumb from ceiling or roof level directly above hole which has just been completed.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Firestop Spacer
Figure 21
Attic Above
Firestop Spacer
Figure 22
For Canada Only
When installing the chimney system through an open attic space, the attic shield assembly­firestop spacer must be used ( installation procedure is Warnock Hersey Inc. listed only for use in Canada.
Open Attic Space
Figure 23
). This
Outer pipe section installs in just the opposite way; the lanced end goes down and each new section goes OVER the outside of the previous section installed (
Figure 25
).
Locking Tabs (Lances)
Install the Model FTF10-S4 stabilizer by fitting inner section down into respective section of proceeding flue pipe and locking outer stabi­lizer section into place over the outer chimney pipe. Position for proper clearance through framed opening and nail straps securely (under tension in “shear”) into place on framing. Use 8d nails. Attach successive lengths of chimney pipe directly to stabilizer using same tech­niques as described in Step 4 (
Figure 27
).
Figure 23
Step 4.
Note:
Chimney sections are constructed with a unique locking tab design, which en­sures an immediate, tight assembly between sections. Plan your chimney requirements care­fully before assembly as chimney is difficult to disassemble after installation. If disassembled, the tabs might become damaged. Be certain tabs are properly formed to ensure locking tabs engage properly.
Security Chimneys FTF10 chimney system is a two piece chimney, which snap together from the fireplace up. Start with the inner flue section with the lanced end up, snap lock it in to the matching collar on top of the fireplace. At all subsequent joints, the upper flue section fits into the preceding flue section. Each piece snaps together by means of locking tabs (9 locking tabs per joint). Check each piece by pulling up slightly from the top to ensure proper engagement before installing the next section. If the flue has been installed correctly, it will not separate when you test it. Also, the inner flue joint where each section is joined should be tight and flat without gaps (
Figure 24
).
Figure 25
Note: Assemble one component of chimney at
a time (inner section first, then outer section last) before proceeding with the next complete section.
Continue to assemble the chimney up through framed opening. Assemble just enough to pen­etrate the roof flashing openings (
Figure 26
). Always maintain 2" minimum air space to com­bustible materials and always check each chim­ney joint (inner and outer) to ensure proper engagement. Check vertical alignment of chim­ney so that it projects from the roof in true vertical position.
2" (51mm) Min. Air Space to Combustibles
Figure 26
FTF8-S4 Stabilizer
Figure 27
Note: Do not apply excessive pressure to any
subsequent chimney sections following the sta­bilizer when installing. Ensure each subsequent chimney section is securely attached by testing as noted in Step 4.
Step 6. Select the proper Security Chimneys roof flashing based on pitch of roof. Use chart below for selection:
Roof Pitch Model
Flat to 6/12 F10F6
6/12 to 12/12 F10F12
Next, slide roof flashing over extended chimney section that previously has been installed above the roof opening in Step 4. FTF10 flashings require flashing spacers. Slide flashing all the way down until the flashing base rests flat on the roof (
Figure 28
). Again, check the vertical position of the chimney and the 2" minimum air space to combustibles.
Figure 24
Security's chimney sections do not need to be screwed together. Additional reinforcement is not necessary except in certain offset condi­tions (refer to page 12,
Figure 38
).
Step 5. The height of vertical chimney pipe supported only by the fireplace must not ex­ceed 30'. Chimney heights above 30' must be supported by a Model FTF10-S4 stabilizer in­stalled at 30' intervals.
Note: The Model FTF10-S4 adds 3" net effective height to the total chimney system.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
FTF10 Chimney
Do Not Seal
Flashing Spacers
FTF10 Flashing
Figure 28
Note: Do not caulk or seal the ventilating openings.
9
Step 7. Secure flashing by nailing along the
perimeter into roof using 8d nails. If shingled roof, slide upper end and sides of roof flashing under shingles (trim if necessary), seal the top and both sides of the flashing to the roof with roof caulking. Cover nail heads with roof caulk­ing (
Figure 29
).
Figure 29
Step 8. The standard Security Chimneys FTF10
roof flashing assemblies include a storm collar. Slide the storm collar over outer chimney, rest on flashing spacers and align with top surface of flashing. Insert tab in slot, pull tight and bend tab back over slot. Seal storm collar to outer chimney with roof caulking or mastic around entire circumference of pipe. Also add extra roof caulking to the tab/slot area to seal com­pletely against water penetration (
Figure 30
Check all joints very carefully to ensure no water intrusion can take place.
Locking Band
Mastic
Figure 30
Step 9. Security Chimneys locking bands,
Model FLB, may be required if the chimney extends too high above the roof flashing. As a general rule, if the chimney extends more than 6' above the roof flashing, the use of locking bands is advisable to strengthen the chimney assembly. Align the locking band at the chimney joint. Locking bands wrap around pipe joints equally covering the joints of both pipe sections.
Use the nut provided and TIGHTEN snugly. Do not overtighten as this might damage the chim­ney section (
refer to Figure 30
).
Note: If chimney extends more than 8' above roof surface, guy wires are also recommended. Use three (3) guy wires, attach to locking band assembly, extend and secure to roof in a trian­gular pattern (Figure 31 ). Guy wires are not supplied by the manufacturer.
Roof Ridge
120°
Figure 31
Step 10. Using the FTF10-CTDTM Round Termination:
1. Hold CTDTM over top of last chimney section
Figure 32
(
2. Center inner slip section in inner flue pipe-
).
).
slip down.
3. Center outer locking section over outer flue pipe. Push down until locking tabs are firmly engaged.
4. Pull up slightly on CTDTM to ensure locking joint has firmly engaged.
(508mm)
Figure 32
Using a CT2 Chase Termination
Refer to specific installation instruction included with the CT2 chase termination for clearance statements and installation details.
20"
FTF10-CT2RS Termination
Studs
2" (51mm) Min.
Air Space to
Combustibles
Above Roof
Figure 33
Note: It is recommended that all exterior ex-
posed related metal fireplace components; such as terminations, flashings, storm collars and/ or flue be painted with a premium-quality, high­temperature, rust-preventative paint designed for metal. This is especially important when installations are made in abnormally adverse or corrosive environments; such as near lakes, oceans or in areas with consistently high-hu­midity conditions. Consult the paint manufac­turers instructions for proper preparation and application.
For Canadian installations, all chimney installed outside the building must be galvalume (outer sections only), effective January 1, 1992. The appropriate model designations (with a “C” suffix) are located in the back of this manual.
TEN-FOOT RULE SUMMARY
The minimum chimney height above the roof and/or to adjacent walls and buildings is speci­fied by all major building codes.
If the horizontal distance from the peak of the roof is less then 10' (3 m), the top of the chimney must be at least 2' (610 mm) above the peak of the roof.
If the horizontal distance from the chimney edge to the peak of the roof is more than 10' (3 m), a chimney height reference point is established on the roof surface 10' (3 m) hori­zontally from the chimney edge. The top of the chimney must be at least 2' (610 mm) above this reference point. In all cases, the chimney cannot be less than 3' (914 mm) above the roof at the edge of the chimney.
The 2' in 10' rule is necessary in the interest of safety, but does not ensure smoke-free opera­tion. Trees, buildings, adjoining roof lines, ad­verse wind conditions, etc., may require a taller chimney should the fireplace not draft properly (
see Figure 35
).
10
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
MULTIPLE TERMINATIONS
If more than one termination is located in the same chase or within the same general proxim­ity, we suggest they should be separated in distance at least 24" (610 mm) horizontally from flue center to flue center and stacked or staggered vertically at least 18" (457 mm) apart, from the termination of one smoke exit to the termination of another smoke exit (
18"
(457mm)
24"
(610mm)
Figure 34
18"
(457mm)
Figure 34
This suggestion is provided in the interest of better operation. If the terminations are located too close to each other, smoke may migrate from one flue into the other.
FTF10 CHIMNEY COMPONENT CALCULATIONS
The minimum installed height of the completed fireplace fireplace system is 16'0" (4.8 m). The maximum system height is 80'0" (24.38 m).
Less Than 10' (3m)
To determine the number of chimney sections and chimney components required, follow these steps:
1. Determine total vertical height of the fireplace installation. This dimension is the distance from the surface the fireplace sets on to the point where smoke exits from the termination.
2. Determine the number of chimney compo-
).
nents required, except chimney sections. This would include firestop spacers, stabilizers, roof flashing, etc.
3. The effective heights of the components are:
The Fireplaces = 65 ¹⁄₄" (1657 mm)
FTF10-12 = 10 ¹⁄₄" (260 mm)
FTF10-18 = 16 ¹⁄₄" (413 mm)
FTF10-36 = 34 ¹⁄₄" (870 mm)
CTDTM Termination = 10" (254 mm)
CT2 Termination = 15" to 23"
(381–584 mm)
S4 Stabilizer * = 3" (76 mm)*
* Required for every 30' (9.1 m) of vertical chimney and/or 10' of offset chimney.
4. Determine amount of chimney height re­quired by subtracting total combined height of all pre-selected components (fireplace and chimney components from total desired height.)
Reference Vertical Elevation Chart and deter­mine the number of chimney sections (quantity and length) required.
SPECIAL OFFSET INSTRUCTIONS
To clear any overhead obstructions, you may offset your chimney system using Security's 30° offset and return elbows. Use two elbows
- an offset elbow to initiate the offset and a return elbow to terminate it. A 30° offset elbow, angling in any direction, may be the first component used off the top of the fire­place flue collar.
The offset and return elbows may be attached together, or a section or sections of chimney may be used between, but must not exceed 20' (6.1 m) in total length between elbows (
Figure 36
m) between elbows, a chimney stabilizer must be used at the midpoint. The stabilizer sup­port straps must be attached under tension (in shear) to structural framing members above. When two sets of elbows are used, the maximum combined length of chimney used between elbows cannot exceed 20' (6.1 m) (
Figure 37
C2 cannot exceed 10' (3 m).
If an offset exceeds 6' (1.8 m) in length, each chimney joint beyond the first 6' (1.8 m) of offset to the return elbow, must be secured by a No. 8 x ¹⁄₂" sheet metal screw located at the underside of the joint (
A ¹⁄₈" (13 mm) diameter hole must be drilled in the chimney joint using a ¹⁄₈" (13 mm) diam­eter drill. Hole should be drilled in center of joint overlap ( through the outer chimney casting. Do not puncture the inner flue.
). If sections of pipe exceed 10' (3
). Example: If C1 = 10' (3 m) then
Figure 39
Figure 38
). Be sure to drill only
).
Figure 35
2' Min. (610mm) 2' Min. (610mm)
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
2' Min.
(610mm)
3' Min.
(916mm)
Maximum offset of chimney system is 30°. Two offsets must not be assembled to form a 60° offset. However, two sets of offset and return elbows may be used on a single flue system, provided the total height of the sys­tem exceeds 22' (6.7 m) (
Figure 42
).
Return elbow support straps must be securely attached under tension (in shear) to structural framing members above. Do not substitute a FTF10-30 offset elbow in place of a FTF10-E30 return elbow.
11
OFFSET CALCULATIONS
Underside of Chimney
Step 1. Use Offset Chart to determine amount
of horizontal offset (A) and height (B) for various chimney section assemblies.
Step 2. Use “Height of Chimney Only” column in The Vertical Elevation Chart to determine combinations of chimney used above return elbow to achieve desired heights. Reference Components Effective Height Chart in vertical elevation chart section.
Step 3. Use Elevation Chart as job estimator only. Add necessary firestop spacers and sta­bilizers as required. Firestop spacers must be used as shown in
Figures 21 and 22
stabilizers as shown in
20' Max.
(6m)
B
1
Figure 27
A
1
and
.
Stabilizer
A
2
C
2
A
1
C
1
B
2
B
1
FTF10 Chimney
)
6' (1.8m
No Screws Required in
Joints for First 6' of Offset
Joints
)
4' (1.2m
Screws Required at
Every Joint Past 6'
No. 8 x ¹⁄₂" SMS
Figure 38
A
2
Figure 36
10' Max.
(3m)
Figure 37
C
2
A
1
C
1
B
2
B
1
Figure 39
FTF10-E30* Return Elbow
FTF10 Chimney Section (s)
A
FTF10-30* Offset Elbow
(1657mm)
* Part of Offset/Return Package, Model FTF10-ES30
B
65 ¹⁄₄"
Figure 40
12
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
FTF10 VERTICAL ELEVATION CHART
Height Of Number Of FTF10
Chimney Only Chimney Lengths
Inches Feet/Inches 12" 18" 36"
11 011 100 17 15 010 21 ¹⁄₄ 19¹⁄₄ 200 27 ¹⁄₄ 23¹⁄₄ 110 33 ¹⁄₄ 29¹⁄₄ 020 35 211 001 37 ¹⁄₄ 31¹⁄₄ 210 43 ¹⁄₄ 37¹⁄₄ 120 51 ¹⁄₄ 43¹⁄₄ 011 55 ¹⁄₄ 47¹⁄₄ 201 61 ¹⁄₄ 51¹⁄₄ 111 67 ¹⁄₄ 57¹⁄₄ 021 69 ¹⁄₄ 59¹⁄₄ 002 79 ¹⁄₄ 67¹⁄₄ 102 85 ¹⁄₄ 71¹⁄₄ 012 89 ¹⁄₂ 75¹⁄₂ 202
95 ¹⁄₂ 711¹⁄₂ 112 103 ¹⁄₄ 87¹⁄₄ 003 113 ¹⁄₂ 95¹⁄₂ 103 119 ¹⁄₂ 911¹⁄₂ 013
Height Of Number Of FTF10
Chimney Only Chimney Lengths
Inches Feet/Inches 12" 18" 36"
123 ³⁄₄ 10 3 ³⁄₄ 203 129 ³⁄₄ 10 9 ³⁄₄ 113 137 ¹⁄₂ 11 5 ¹⁄₂ 004 147 ³⁄₄ 12 3 ³⁄₄ 104 153 ³⁄₄ 12 9 ³⁄₄ 014 158 13 2 2 0 4 164 13 8 1 1 4 171 ³⁄₄ 14 3 ³⁄₄ 005 182 15 2 1 0 5 188 15 8 0 1 5 192 16 0 2 0 5 198 16 6 1 1 5 206 17 2 0 0 6 215 ³⁄₄ 17 11 ³⁄₄ 106 222 18 6 0 1 6 226 ¹⁄₄ 18 10 ¹⁄₄ 206 232 ¹⁄₄ 19 4 ¹⁄₄ 116 240 20 0 0 0 7 250 ¹⁄₄ 20 10 ¹⁄₄ 107 256 ¹⁄₄ 21 4 ¹⁄₄ 017
Height Of Number Of FTF10
Chimney Only Chimney Lengths
Inches Feet/Inches 12" 18" 36"
260 ¹⁄₂ 21 8 ¹⁄₂ 207 266 ¹⁄₂ 22 2 ¹⁄₂ 117 274 ¹⁄₄ 22 10 ¹⁄₄ 008 284 ¹⁄₂ 23 8 ¹⁄₂ 108 290 ¹⁄₂ 24 2 ¹⁄₂ 018 294 ³⁄₄ 24 6 ³⁄₄ 208 300 ³⁄₄ 25 0 ³⁄₄ 118 308 ¹⁄₂ 25 8 ¹⁄₂ 009 318 ³⁄₄ 26 8 ³⁄₄ 109 324 ³⁄₄ 27 0 ³⁄₄ 019 328 ³⁄₄ 27 4 ³⁄₄ 209 334 ³⁄₄ 27 10 ³⁄₄ 119 342 ³⁄₄ 28 6 ³⁄₄ 0010 352 ³⁄₄ 29 4 ³⁄₄ 1010 358 ³⁄₄ 29 10 ³⁄₄ 0110 363 30 3 2 0 10 369 30 9 1 1 10 376 ³⁄₄ 31 4 ³⁄₄ 0011 387 32 3 1 0 11 393 32 9 0 1 11
Height Of Number Of FTF10
Chimney Only Chimney Lengths
Inches Feet/Inches 12" 18" 36"
397 ¹⁄₄ 33 1 ¹⁄₄ 2011 403 ¹⁄₄ 33 7 ¹⁄₄ 1111 411 34 3 0 0 12 421 ¹⁄₄ 35 1 ¹⁄₄ 1012 427 ¹⁄₄ 35 7 ¹⁄₄ 0112 431 ¹⁄₂ 35 11 ¹⁄₂ 2012 437 ¹⁄₂ 36 5 ¹⁄₂ 1112 445 ¹⁄₄ 37 1 ¹⁄₄ 0013 455 ¹⁄₂ 37 11 ¹⁄₂ 1013 461 ¹⁄₂ 38 5 ¹⁄₂ 0113 465 ¹⁄₂ 38 9 ¹⁄₂ 2013 471 ¹⁄₂ 39 3 ¹⁄₂ 1113 479 ¹⁄₂ 39 11 ¹⁄₂ 0014 489 ¹⁄₂ 40 9 ¹⁄₂ 1014 495 ¹⁄₂ 41 3 ¹⁄₂ 0114 499 ³⁄₄ 41 7 ³⁄₄ 2014 505 ³⁄₄ 42 1 ³⁄₄ 1114 513 ¹⁄₂ 42 9 ¹⁄₂ 0015 523 ³⁄₄ 43 7 ³⁄₄ 1015 529 ³⁄₄ 44 1 ³⁄₄ 0115
FTF10 OFFSET ELEVATION CHART
A B FTF10-ES30 Number of FTF10 A B
Offset Height Offset/Return FTF10-S4 Chimney Sections Offset Height
(Inches) (Inches) Elbow Set Stabilizer 12" 18" 36" (mm) (mm)
415³⁄₄ 1 0 0 0 0 102 400
924¹⁄₂ 1 0 1 0 0 229 622 12 29 ³⁄₄ 1 0 0 1 0 305 756 14 ¹⁄₄ 33 ¹⁄₂ 1 0 2 0 0 362 851 17 ¹⁄₄ 38 ¹⁄₂ 1 0 1 1 0 438 978 20 ¹⁄₄ 43 ³⁄₄ 1 0 0 2 0 514 1111 21 45 ¹⁄₄ 1 0 0 0 1 533 1149 22 ¹⁄₄ 47 ¹⁄₂ 1 0 2 1 0 565 1207 25 ¹⁄₄ 52 ¹⁄₂ 1 0 1 2 0 641 1334 26 ¹⁄₄ 54 ¹⁄₄ 1 0 1 0 1 667 1378 28 ¹⁄₄ 57 ³⁄₄ 1 0 0 3 0 718 1467 29 ¹⁄₄ 59 ¹⁄₄ 1 0 0 1 1 743 1505 31 ¹⁄₄ 63 1 0 2 0 1 794 1600 32 ¹⁄₂ 65 1 0 4 1 0 826 1651 34 ¹⁄₄ 68 ¹⁄₄ 1 0 1 1 1 870 1734 36 ¹⁄₄ 71 ³⁄₄ 1 0 3 0 1 921 1822 37 ¹⁄₄ 73 ¹⁄₄ 1 0 0 2 1 946 1861 38 ¹⁄₄ 75 1 0 0 0 2 972 1905 39 ¹⁄₄ 77 1 0 2 1 1 997 1956 41 ¹⁄₂ 80 ¹⁄₂ 1 0 1 4 0 1054 2045 43 ¹⁄₄ 83 ³⁄₄ 1 0 1 0 2 1099 2127
A B FTF10-ES30 Number of FTF10 A B
Offset Height Offset/Return FTF10-S4 Chimney Sections Offset Height
(Inches) (Inches) Elbow Set Stabilizer 12" 18" 36" (mm) (mm)
44 ¹⁄₂ 85 ³⁄₄ 1 0 3 1 1 1130 2178 45 ¹⁄₄ 87 ¹⁄₂ 1 0 0 3 1 1149 2223 46 ¹⁄₄ 89 1 0 0 1 2 1175 2261 48 ¹⁄₄ 91 ¹⁄₂ 1 0 2 0 2 1226 2324 49 ¹⁄₂ 94 ¹⁄₂ 1 0 1 5 0 1257 2400 51 ¹⁄₄ 97 ³⁄₄ 1 0 1 1 2 1302 2483 54 ¹⁄₄ 103 1 0 0 2 2 1378 2616 55 ¹⁄₄ 104 ¹⁄₂ 1 0 0 0 3 1403 2654 56 ¹⁄₂ 106 ¹⁄₂ 1 0 2 1 2 1435 2705 59 ¹⁄₂ 111 ³⁄₄ 1 0 1 2 2 1511 2838 62 ¹⁄₂ 116 ³⁄₄ 1 1 1 0 3 1588 2965 65 ³⁄₄ 122 1 1 0 1 3 1664 3099 67 ³⁄₄ 125 ¹⁄₂ 1 1 2 0 3 1721 3188 69 ³⁄₄ 128 ¹⁄₂ 1 1 1 3 2 1772 3264 70 ³⁄₄ 130 ³⁄₄ 1 1 1 1 3 1797 3321 73 ³⁄₄ 136 1 1 0 2 3 1873 3454 75 ³⁄₄ 139 ¹⁄₂ 1 1 2 1 3 1924 3543 79 ³⁄₄ 146 ¹⁄₄ 1 1 1 0 4 2026 3715 81 148 ¹⁄₄ 1 1 3 1 3 2057 3766 82 ³⁄₄ 151 ¹⁄₂ 1 1 0 1 4 2102 3848 87 ³⁄₄ 160 ¹⁄₄ 1 1 1 1 4 2229 4070
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
13
INSTALLING OFFSETS
First, review the Offset Elevation Chart and
Figure 40
for reference.
OPTIONAL EQUIPMENT CONSIDERATIONS
Combustion Air Kits
Step 1. Determine the offset distance where
chimney is to pass through the first ceiling­dimension “A.” To find this point on your ceil­ing, first determine the center point for a verti­cal chimney following the instructions for ver­tical installation.
Measure height to the ceiling from the top of fireplace-dimension “B.” Use the appropriate Offset Elevation Chart to find dimension “A.” Mark point where you will drive your nail to show the center point for your offset ceiling cut.
Step 2. Proceed by using the Straight Up Instal­lation Instructions for cutting and framing ceil­ing and roof openings.
Note: See Framing and Dimension Chart for the sizes of the ceiling and roof openings. The size of the roof opening varies with the degree of pitch of the roof.
Offset Elbow Assembly
Offset elbows install the same as chimney sections. First, snap the inner section INTO the preceding inner section of flue. Check connec­tion by pulling up slightly to ensure a tight fit. Next, the outer sections snap lock OVER the preceding outer section of chimney. Again, check outer section by pulling up slightly to ensure proper connection is made.
Return Elbow Assembly
Return elbows install the same way as round terminations and stabilizers:
Step 1. Hold return elbow over top of last chimney section.
Step 2. Center inner slip section into inner flue pipe-slip down.
Step 3. Center outer-locking section over outer chimney pipe. Push down until locking joint has firmly engaged.
Step 4. Pull up slightly on return elbow to ensure locking joint has firmly engaged.
Step 5. Secure support straps to framing members by nailing under tension in sheer (
Figure 41
).
Return Elbow
Figure 41
Note: The return elbow assembly performs
the same function as a stabilizer. Consider this when determining the need for a stabilizer.
Note: Do not apply excessive pressure to any subsequent chimney section following return elbow assembly when installing. Ensure that each subsequent chimney section is securely attached by testing as noted above.
CHIMNEY 30° OFFSET THROUGH FLOOR OR CEILING
It may be necessary to assemble the chimney at 30° when passing through the floor or ceiling area. Use the F10FS30-2 firestop spacer as shown in chimney at floor or ceiling penetration with a FTF10 stabilizer if distance of chimney below ceiling is 10' or more. Maintain 2" minimum air space to combustibles from chimney sections.
2" Min.
Air Space
Figure 42
2" Min.
Air Space
Figure 43
Figures 42 and 43
F10FS30-2 Firestop Spacer
F10FS30-2 Firestop Spacer
Attic Space
10'
Max.
Room Above
10'
Max.
. Support the
2" Min.
Air Space
FTF10-S4 Stabilizer
30° Firestop And Attic Above
2" Min.
Air Space
FTF10-S4 Stabilizer
30° Firestop And Room Above
Use combustion air kit, Model FOAK-4 or Model FOAK-4LD, with the Colonial Series fireplaces. Refer to installation instructions packed with the air kit for specific installation information. The outside air kit must be installed before the fireplace is framed and enclosed in the fin­ished walls.
Outside air drawn into the fireplace supplies air to the fire for combustion. Only one combus­tion air duct on the left side of the fireplace is necessary if installed (
Provision for Outside Air
Figure 44
).
Figure 44
If additional length of duct is necessary, pur­chase locally available U.L. Class 0 or Class 1 metallic duct. The duct may extend up to 50' (15.24 m) in any direction.
Note: When installing the air duct vertically, DO NOT terminate the duct closer than 3' (914mm) below the chimney top.
There is a one-hand operated shut-off valve located in the left side of the fireplace opening behind the screen. To open, rotate handle up­wards. The handle should lock open at 45°. The combustion air damper should be fully open when the fireplace is in use and fully closed when the fireplace is not in operation to prevent outside air from entering your home.
CAUTION: NEVER LOCATE INLET WHERE IT CAN BE BLOCKED BY SHRUBS, SNOW DRIFTS, ETC. NEVER LOCATE INLET IN GA­RAGE OR ANY AREA WHERE THERE IS AN­OTHER FUEL-BURNING APPLIANCE OR PRODUCTS EMITTING COMBUSTIBLE GASES SUCH AS PAINT, GASOLINE, ETC. IN COLD CLIMATES IT IS RECOMMENDED THE COM­BUSTION AIR DUCT BE INSULATED.
14
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Outside combustion air ducting may be run upwards or vertically through framing and ceil­ing joists, with the hood installed through an outside wall and 3' (914 mm) below the termi­nation. Ducting may also be run downward through floor joists and under the home to a ventilated crawlspace not considered part of the living area of the home.
Note: Do not terminate combustion air kit in attic space under any circumstances.
FTF10-TMS Termination Shroud
An optional termination shroud is available to partially conceal the FTF10-CTDTM when in­stalled on a chase. Model FTF10-TMS is adjust­able for chases measuring a minimum of 27" x 27" (686 mm x 686 mm) up to a maximum of 40 ¹⁄₂" x 40 ¹⁄₂" (1029 mm x 1029 mm). Consult the FTF10-TMS installation instruction for spe­cific installation information.
Glass Doors
If glass doors are to be installed on these fireplaces, refer to specific installation instruc­tions packed with the glass doors. Use only the doors that are listed for use with these fire­places. Use of other non-listed glass door on these fireplaces may constitute a potential fire hazard and is not recommended.
CAUTION: CERTAIN GLASS DOORS OVER­LAP THE BLACK METAL FACING OF THE FIRE­PLACE. IF THE FIREPLACE HAS BEEN FACED WITH NONCOMBUSTIBLE MATERIALS, THERE MIGHT NOT BE SUFFICIENT CLEAR­ANCE TO INSTALL THE GLASS DOORS OF YOUR CHOICE. ENSURE ADEQUATE CLEAR­ANCE IS MAINTAINED AT ALL TIMES SO AS NOT TO INTERFERE WITH THE INSTALLA­TION AND OPERATION OF GLASS DOORS.
GAS LINE CONNECTION
THE KNOCKOUT IS ALWAYS REMOVED FROM INSIDE THE FIREPLACE. DO NOT REMOVE THE KNOCKOUT UNLESS YOU ARE INSTALLING A GAS LINE. If removal is attempted from the outer
wrapper, side-refractory damage may occur. With a medium-sized hammer, lightly tap the surface of the indentation. The refractory mate­rial is very thin in this area and is easily removed. Once a small hole has been made, continue tapping until you have reached sufficient diam­eter for the gas line to fit through. The entire knockout does not have to be removed. Remove insulation in the gas line channel.
Install a ¹⁄₂" (13 mm) gas supply line through fireplace wall for connection to a decorative gas appliance inside the firebox. Outside, the gas supply line connects to a gas shut-off valve recessed flush into the wall or floor. The valve should be controlled by a removable valve key for safety.
Always plumb gas line installation per local codes. Check all connections with soap suds; leaks will bubble. Never test any gas line con­nection with a match or open flame.
IMPORTANT: RE-PACK INSULATION MATE­RIAL IN SQUARE HOLE AROUND GAS LINE; INTERIOR AND EXTERIOR, TO SEAL.
This provision is intended only for connection to a decorative gas appliance incorporating an automatic shut-off device and complying with the standard for Decorative Gas Appliances for installation in vented fireplaces, ANSI Z21.60. Install in accordance with the National Fuel Gas Code, ANSI Z223.1. This complies with the revised U.L. 127 standard.
CAUTION: WHEN USING THE DECORATIVE GAS APPLIANCE, THE FIREPLACE DAMPER MUST BE SET IN THE FULLY OPEN POSITION.
Vent Free Appliances
COLD CLIMATE INSULATION
If you live in a cold climate, it is especially important to seal all cracks around the fireplace opening with noncombustible material and wherever cold air could enter the room. Sur­rounding materials must be caulked where it meets the black metal facing of the fireplace to avoid cold air intrusion. Use noncombustible caulking material only on fireplace facing to seal. Also, the outside air inlet duct should be wrapped with noncombustible insulation to minimize the formation of condensation. Do not place insulation materials against chimney sections.
Note: A 2" (51 mm) air space must be preserved for all combustible materials extending for any continuous length adjacent to the chimney.
It is especially important to insulate between the studs of an outside chase cavity and under the floor if the floor is above ground level. Do not place insulation directly against the fire­place or chimney system
FIREPLACE FINISHES Mantels and Trim
In Canada, the minimum height for a combus­tible mantel is 24" (610 mm) above the fire­place opening. dian installation. In installations other than Canada, combustible mantels and trim may be installed 12" (305 mm) above the fireplace opening as per NFPA 211; Section 7-2.3.3. and
Figure 46
material, it is exempt from these requirements as long as it does not interfere with the instal­lation or operation of glass doors.
Combustible Mantel
Figure 45
shows typical Cana-
. If a mantel is of a noncombustible
Finished Wall
The Colonial Series fireplaces have been ap­proved to accept a ¹⁄₂" (13 mm) gas line for an approved gas appliance. Always have the appli­ance installed by a qualified, licensed plumber in accordance with all local building codes. The gas line may enter either side of the fireplace.
CAUTION: PLUMBING CONNECTIONS SHOULD ONLY BE PERFORMED BY A QUALIFIED, LI­CENSED PLUMBER. MAIN GAS SUPPLY MUST BE OFF WHEN PLUMBING GAS LINE TO FIRE­PLACE OR PERFORMING SERVICE.
If you’re installing a gas line, connect it before the fireplace is framed and enclosed in the finished wall. The gas knockout is determined by a 1 ¹⁄₈" (29 mm) round indentation located at the bottom and slightly off center in the side refractories.
These units have been tested and approved to ANSI/IAS/AGA Z21.11.2 for use with unvented gas appliances and complies with the stan­dard for Factory-Built fireplaces, UL 127.
The unit has been tested for use with any unvented gas log sets having a maximum rating of 40,000 BTU. The minimum mantle configu­rations are outlined in
Figures 45 and 46
.
These fireplaces have been marked with a maximum rating of 40,000 BTU to assure that homeowners do not exceed the allowable lim­its for all allowed installations of mantles.
NEVER INSTALL AN UNVENTED GAS LOG SET WITH A BTU GREATER THAN 40,000.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
(203mm)
24" Min.
(610mm)
Canadian Installation
Figure 45
8" Max.
Facing Flush
Fireplace Opening
Noncombustible Wall Covering
Spacer
15
Combustible Mantel and Trim
(305mm)
12"
(305mm)
Min.
Max.
(167mm)
12"
6 ⁹⁄₁₆"
Fireplace Opening
Typical Installation
Finished Wall
1 ¹⁄₂" (38mm)
Noncombustible Wall Covering
Spacer
Hearth Extension Dimensions
A 20" (508 mm)
B 36" (914 mm) C 12" (305 mm)
D 60" (1524 mm)
Figure 47
C
B
D
C
A
Figure 46
Hearth Extensions and Wall Shields
A hearth extension must be installed with all fireplaces. It is to protect the combustible floor in front of the fireplace from both radiant heat and sparks. The hearth exten­sion must extend beyond the front at least 20" (508 mm) and both sides at least 12" (305 mm) ( extension constructed of a durable noncom­bustible material having an equal or better (lower k value) insulating value of k = .84 BTU IN/FT2 HR °F or a thermal resistance that equals or exceeds r = 1.19 HR °F FT2/ BTU IN. With these values, determine the minimum thickness/material required using the formula and
Note: Any noncombustible material whose k value is less than .84 or whose r value is more than 1.19 is acceptable.
If the fireplace is installed on a combustible floor, use the metal safety strips (provided) on the floor extending half under the fire­place and half under the hearth extension.
A wall shield is required where a continuous perpendicular side wall is within 12" of the fireplace opening ( 36" H wall shield constructed of a durable, noncombustible material having an equal or better (lower k value) insulating value than k = .54 BTU IN/FT2 HR °F. At no time may a perpendicular side wall be located closer than 9" from the fireplace opening.
If fireplace is installed diagonally across a 90° corner; no wall shields are required.
Figure 47
Page 17
Figure 48 )
). Use a hearth
.
. Use a 36" W x
Methods of Determining Hearth Extension and Wall Shield
Equivalents - To determine the thickness required for the alternate material when either the “k” value or “r” value is known, use either the k formula or r formula.
Example: If Micore 160 is to be used for the hearth extension fireplace,
how thick must this material be?
k
= k value per inch of
M
rM = r value per inch of TM = minimum thickness required for TS = standard thickness of the
kL = k value per inch of rL = r value per inch of TL = minimum thickness of
Note:
An asterix “*” indicates, it is a value taken from
Using the k formula:
Minimum k-value (per Inch) of Specified min.
thickness of = alternate material (k
alternate k-value (per inch) of listed
material (TM) of listed material (kM) material (TL)
TM (inches) = kM xT
TM (inches) = *.35 x 1"
.416 (inches) = .416 x 1"
Answer - The minimum required thickness of the Micore 160 is .417”, therefore round up to nearest standard thickness available which is 1/2”.
Using the r formula:
Minimum r-value (per Inch) Specified min. thickness of = of listed material x thickness alternate r-value (per inch) of listed material of alternate material material
T
(inches) = rL xT
M
TM (inches) = *1.19 x 1"
alternate
alternate
listed
material
listed
material
listed
*.84
*.84
r
M
*2.86
material
material
alternate
alternate
material
material
material
Table 1
) x thickness
M
L
L
.
16
.416 (inches)= .416 x 1"
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Answer - The minimum required thickness of the Micore 160 is .417”,
Wall Shield Required if less than 18" (457mm)
40"
(1016mm)
40"
(1016mm)
C
C
B
A
therefore round up to nearest standard thickness available which is 1/2”.
Listed Material
k (per inch) r (per inch) Listed Min.Thickness
Listed Material .84
** Approved Alternate Materials for Floor/Hearth Protection
AlternativeMaterials Thermal Values MinimumThickness
Kaowool M Board .47 2.13 .56" (1/2") Micore 160™
U.S. Gypsum
Micore 300™
U.S. Gypsum
Durock™ Cement Board
U.S. Gypsum
Hardibacker™ 1.95 .513 2.32" (2-3/8") Hardibacker 500™ 2.30 .435 2.74" (2-3/4") Cultered Stone Hearth-
stone™ Wonderboard 3.23 .31 3.85" (3-7/8") Super Firetemp M
Johns-Manville
Super Firetemp L
Johns-Manville
Face brick 9.00 .111 10.71" (10-3/4") Common brick 5.00 .20 5.95" (6") Cement mortar 5.00 .20 5.95" (6") Ceramic tile 12.5 .08 14.88" (14-7/8") Marble 11 .09 13.10" (13-1/8")
K
L
k (per inch)
K
M
.35 2.86 .42" (3/8")
.46 2.17 .55" (1/2")
1.92 .52 2.29" (2-1/4")
2.82 .355 3.36" (3-3/8")
.61 1.64 .73" (3/4")
.54 1.85 .64" (5/8")
1.19
r
L
r (per inch)
r
M
1
"
T
L
(rounded to nearest 1/8 inch)
Min. Thickness
T
M
Table 1
** If the hearth extension material(s) that is intended to be used is NOT listed on Table 1, the material can still be used if the material(s) is noncombustible. However, the manufacturer of the material must provide either the listed k­value per inch or r-value per inch with listed thickness so that the minimum thickness required for the hearth can be calculated (per instructions on this Page and/or as specified in the NFI Certification manuals).
Note: Also see NFI (National Fireplace Institute) Certification Manuals showing other acceptable calculation methods and acceptable alternate materials which can be used.
Figure 48
Calculating Minimum Thickness if Multiple Materials are Used
At times it is important to know what combination of materials are acceptable for use as floor protection. The “R values” are used to determine acceptable combinations of materials because “R values” are additive where r and k values are not.
“R value” = 1/k = “r” x thickness of material used
Example:
Given that the required “R value” for a suitable floor protector used must be equal to or greater than:
x TL = 1.19 x 1” = 1.19.”
“R” = r
L
If it is desired to elevate a marble hearth ex­tension to a level of 5” or more above the floor surface. What combination of noncombustible materials can be used to accomplish this?
If common brick is used so that the 3 1/2” dimension is the height, “R” for the common brick becomes:
brick
“R”M = rM x TS = 0.20 x 3 1/2" = .70
Using 1/2” of mortar to set the brick, “R” for the mortar is calculated as follows:
mortar
“R”M = rM x TS = 0.20 x 1/2" = .10
Next, a 3/4" marble slab set in 1/2" mortar cov­ers the brick, “R” for the marble and mortar becomes:
marble
“R”M = rM x TS = 0.05 x 3/4" = .038
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
“R”M = rM x TS = 0.20 x 1/2" = .10
mortar
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The sum of all “R values” is: .70 + .10 +. 038 + .10 = .938
This would NOT be an acceptable combination of material for the hearth extension since the total calculated “R value” of the materials used is under the required “R value” of 1.19. An additional layer of insulating materials must be used.
Note:
Also see NFI Certification Manuals for expanded explanation on calculating “R val­ues” when multiple materials are used.
WARNING: THE CRACK BETWEEN THE FIREPLACE AND THE HEARTH EXTEN­SION MUST BE SEALED WITH A NON­COMBUSTIBLE MATERIAL.
WARNING: WHEN INSTALLING HEARTH EXTENSION IN FRONT, THE FIREPLACE MUST BE RAISED IF HEIGHT OF HEARTH EXTENSION EXCEEDS 7" (178 MM) ABOVE THE BOTTOM OF THE FIREPLACE (
FIGURE 49
7" Max.
(178mm)
).
Max. Thickness of Hearth Extension when Fireplace is on the Floor
SEE
FINISH TO YOUR TASTE
There are a wide variety of “finished looks” for these fireplaces, from formal wall decor with elaborate mantels to rustic wood paneling or warm brick facings.
Only noncombustible materials like stone, tile, brick, etc., may overlap the black front facing. Do not extend these materials beyond the black facing and into the firebox area. Be sure not to interfere with the installation and operation of glass doors or block the upper or lower grilles. Seal all joints between the black facing and wall surrounds to prevent air intrusion. Use non­combustible caulking material only to seal the black metal facing to the surround material on the finished wall.
Combustible materials may project beyond the sides of the fireplace opening as long as they are kept within the shaded areas illustrated in
Figure 50
Combustible Materials Allowed in Shaded Areas
(121mm)
Figure 50
4 ³⁄₄"
.
Fireplace
3 ¹⁄₄"
(83mm)
15°
¹⁄₂"
(13mm)
12" (305mm) Min. Distance to Protected Side Wall
18" (457mm) Min. Distance to Unprotected Side Wall
INSTALLATION COMPONENTS
The following items are available for use in the installation of this appliance. Separate installa­tion instructions are packaged with all combus­tion air kits and chimney terminations.
If you encounter any problems or have ques­tions concerning the installation or application of this system, please contact your distributor. For the name of your nearest distributor call:
LENNOX HEARTH PRODUCTS 1110 West Taft Avenue Orange, California 92865
Stabilizer 63L26 FTF10-S4
Offset/ Return Package (30°) 63L23 FTF10-ES30
Figure 49
Secure the hearth extension to the floor to prevent possible shifting.
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Locking Band 63L60 FLB
Model Part Number Weight
COL-3629 19M22 450 lbs. COL-3629H 30M31 450 lbs.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
INSTALLATION COMPONENTS
63L16 FTF10-12 63L17 FTF10-18 63L18 FTF10-36 62L94 FTF10-18C
Chimney Section 62L95 FTF10-36C
Chase Termination (Square) 63L52 FTF10-CT2RS
Round Termination 63L55 FTF10-CTDTM
Firestop Spacer (30°) 63L37 F10FS30-2
Firestop Spacer (Flat) 63L36 F10FS-2
Chimney Air Kit (Canada Only) Combustion Air Kit 81L87 FOAK-4 (Less Duct) 81L88 FOAK-4LD
Termination Shroud 63L56 FTF10-TMS
Storm Collar 63L59 FSC
Attic Shield Assembly Firestop Spacer FTF10-FSAS
Flashing 63L41 F10F12
63L40 F10F6
Combination Offset/Return Elbow 63L34 FTF10-OR15
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
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The manufacturer reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2001 by LENNOX HEARTH PRODUCTS
P/N 850,005M REV. F 01/2007
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NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
1110 West Taft Avenue Orange, CA 92865
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