LINEAR TECHNOLOGY LT1963A Technical data

Application Note 104
October 2006
Load Transient Response Testing for Voltage Regulators
Practical Considerations for Testing and Evaluating Results
Jim Williams
INTRODUCTION
Semiconductor memory, card readers, microprocessors, disc drives, piezoelectric devices and digitally based sys­tems furnish transient loads that a voltage regulator must service. Ideally, regulator output is invariant during a load transient. In practice, some variation is encountered and becomes problematic if allowable operating voltage toler­ances are exceeded. This mandates testing the regulator and its associated support components to verify desired performance under transient loading conditions. Various methods are employable to generate transient loads, al­lowing observation of regulator response.
Basic Load Transient Generator
Figure 1 diagrams a conceptual load transient generator. The regulator under test drives DC and switched resistive loads, which may be variable. The switched current and
+E
REGULATOR
INPUT SUPPLY
REGULATOR UNDER TEST
DC LOAD
REGULATOR
CURRENT MONITOR
R
SWITCHED
LOAD
LOAD SWITCH
I
SWITCHED
VOLTAGE MONITOR
E
REGULATOR
=
R
SWITCHED LOAD
AN104 F01
output voltage are monitored, permitting comparison of the nominally stable output voltage versus load current under static and dynamic conditions. The switched current is either on or off; there is no controllable linear region.
Figure 2 is a practical implementation of the load transient generator. The voltage regulator under test is augmented by capacitors which provide an energy reservoir, similar to a mechanical fl ywheel, to aid transient response. The size, composition and location of these capacitors, particularly
, has a pronounced effect on transient response and
C
OUT
overall regulator stability.
1
Circuit operation is straightfor­ward. The input pulse triggers the LTC1693 FET driver to switch Q1, generating a transient load current out of the
Note 1. See Appendix A, “Capacitor Parasitic Effects on Load Transient Response” and Appendix B, “Output Capacitors and Stability” for extended discussion.
+E
REGULATOR
INPUT SUPPLY
PULSE
INPUT
REGULATOR UNDER TEST
C
IN
+10
VC2
DC LOAD
O1
O2
G1
+
10µF
VC1
I1
LTC1693-1
I2
G2
REGULATOR
C
OUT
R
LOAD
Q1 IRLZ24
TO AC-COUPLED
OSCILLOSCOPE
TEKTRONIX P-6042 CURRENT
PROBE OR EQUIVALENT
MINIMIZE INDUCTANCE
E
I
SWITCHED
REGULATOR
=
R
SWITCHED LOAD
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CH1
CH2
Figure 1. Conceptual Regulator Load Tester Includes Switched and DC Loads and Voltage/Current Monitors. Resistor Values Set DC and Switched Load Currents. Switched Current is Either On or Off; There is No Controllable Linear Region
Figure 2. A Practical Regulator Load Tester. FET Driver and Q1 Switch R
. Oscilloscope Monitors Current Probe Output and
LOAD
, LT, LTC and LTM are registered trademarks of Linear Technology Corporation.
All other trademarks are the property of their respective owners.
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Application Note 104
regulator. An oscilloscope monitors the instantaneous load voltage and, via a “clip-on” wideband probe, current. The circuit’s load transient generating capabilities are evaluated in Figure 3 by substituting an extraordinarily low imped­ance power source for the regulator. The combination of a high capacity power supply, low impedance connec­tions and generous bypassing maintains low impedance across frequency. Figure 4 shows Figure 3 responding to the LTC1693-1 FET driver (Trace A) by cleanly switching 1A in 15ns (Trace B). Such speed is useful for simulating many loads but has restricted versatility. Although fast, the circuit cannot emulate loads between the minimum and maximum currents.
+E
REGULATOR
INPUT SUPPLY
CONTROL
INPUT
REGULATOR UNDER TEST
+
CONTROL
AMPLIFIER
REGULATOR
CURRENT MONITOR
Q1A1
CURRENT SENSE RESISTOR
I =
R
CURRENT SENSE
E
INPUT
VOLTAGE MONITOR
AN104 F05
Figure 5. Conceptual Closed Loop Load Tester. A1 Controls Q1’s Source Voltage, Setting Regulator Output Current. Q1’s Drain Current Waveshape is Identical to A1 Input, Allowing Linear Control of Load Current. Voltage and Current Monitors are as in Figure 1
HEWLETT-PACKARD 6012A POWER SUPPLY
MINIMIZE
INDUCTANCE
300ns
5V
LOAD TESTER (FIGURE 2)
PULSE
+
3V
+ + + +
DC LOAD
(OPTIONAL)
VOLTAGE MONITOR TO
AC-COUPLED OSCILLOSCOPE
2200µF* EACH
TEKTRONIX P-6042 CURRENT
PROBE OR EQUIVALENT
*SANYO OSCON
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CH1
CH2
Figure 3. Substituting Well Bypassed, Low Impedance Power Supply for Regulator Allows Determining Load Tester’s Response Time
A = 5V/DIV
B = 0.5A/DIV
HORIZ = 100ns/DIV
AN104 F04
Figure 4. Figure 2’s Circuit Responds to FET Driver Output (Trace A), Switching a 1A Load (Trace B) in 15ns
Closed Loop Load Transient Generators
Figure 5’s conceptual closed loop load transient generator linearly controls Q1’s gate voltage to set instantaneous transient current at any desired point, allowing simulation of nearly any load profi le. Feedback from Q1’s source to the A1 control amplifi er closes a loop around Q1, stabilizing its
operating point. Q1’s current assumes a value dependant on the control input voltage and the current sense resis­tor over a very wide bandwidth. Note that once A1 biases to Q1’s conductance threshold, small variations in A1’s output result in large current changes in Q1’s channel. As such, large output excursions are not required from A1; its small signal bandwidth is the fundamental speed limitation. Within this restriction, Q1’s current waveform is identically shaped to A1’s control input voltage, allow­ing linear control of load current. This versatile capability permits a wide variety of simulated loads.
FET Based Circuit
Figure 6, a practical incarnation of a FET based closed loop load transient generator, includes DC bias and waveform inputs. A1 must drive Q1’s high capacitance gate at high frequency, necessitating high peak A1 output currents and attention to feedback loop compensation. A1, a 60MHz current feedback amplifi er, has an output current capacity exceeding 1A. Maintaining stability and waveform fi del­ity at high frequency while driving Q1’s gate capacitance necessitates settable gate drive peaking components, a damper network, feedback trimming and loop peaking adjustments. A DC trim, also required, is made fi rst. With no input applied, trim the “1mV adjust” for 1mV DC at Q1’s source. The AC trims are made utilizing Figure 7’s arrangement. Similar to Figure 3, this “brick wall” regulated source provides minimal ripple and sag when step loaded by the load transient generator. Apply the inputs shown and trim the gate drive, feedback and loop peaking adjust­ments for the cleanest, square cornered response on the oscilloscope’s current probe equipped channel.
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DC BIAS
0 – 10V = 0 – 1A
WAVEFORM INPUT
0 – 1V = 0 – 1A
100k
51
+
A2
LT1006
866Ω*
REGULATOR
INPUT
SUPPLY
8.16k*
100Ω*
+
A1
LT1210
IN OUT
C
IN
+15
C
0.01µF
–15
REGULATOR UNDER TEST
GND
GATE DRIVE PEAKING
100
Application Note 104
+E
2.5
10µF CERAMIC
REGULATOR
C
OUT
VOLTAGE MONITOR TO AC-COUPLED OSCILLOSCOPE
TEKTRONIX P-6042 CURRENT
Q1 IRLZ24
PROBE OR EQUIVALENT
MINIMIZE INDUCTANCE
CH1
CH2
+15
10k
–15
+1mV
ADJUST
120k
100
1k LOOP PEAKING
68pF
560
1k
FEEDBACK
AN104 F06
0.1Ω**
= FAIR-RITE
#2743001112 = 1% METAL FILM RESISTOR* = VISHAY WSL2512.5%**
Figure 6. Detailed Closed Loop Load Tester. DC Level and Pulse Inputs Feed A1 to Q1 Current Sinking Regulator Load. Q1’s Gain Allows Small A1 Output Swing, Permitting Wide Bandwidth. Damper Network, Feedback and Peaking Trims Optimize Edge Response
HEWLETT-PACKARD
0.5V, (0.5A)
MINIMIZE
INDUCTANCE
250ns TO 500ns
100kHz
CLOSED LOOP LOAD TESTER (FIGURES 6, 8)
1V, (100mA)
6012A POWER SUPPLY
+ + + +
PULSE
DC BIAS
+
VOLTAGE MONITOR TO
AC-COUPLED OSCILLOSCOPE
3V
TEKTRONIX P-6042 CURRENT
*SANYO OSCON
2200µF* EACH
PROBE OR EQUIVILENT
CH1
CH2
AN104 F07
Figure 7. Closed Loop Load Tester Response Time is Determined as in Figure 3. “Brick Wall” Input Provides Low Impedance Source
Bipolar Transistor Based Circuit
Figure 8 considerably simplifi es the previous circuit’s loop dynamics and eliminates all AC trims. The major trade-off is a 2x speed reduction. The circuit is similar to Figure 6, except that Q1 is a bipolar transistor. The bipolar’s greatly reduced input capacitance allows A1 to drive a more benign load. This permits a lower output current amplifi er and eliminates the dynamic trims required to accommodate Figure 6’s FET gate capacitance. The sole trim is the “1mV adjust” which is accomplished as described before2. Aside from the 2x speed reduction the bipolar transistor also in­troduces a 1% output current error due to its base current.
Note 2. This trim may be eliminated at some sacrifi ce in circuit complexity.
See Appendix D, “A Trimless Closed Loop Transient Load Tester”.
Q2 is added to prevent excessive Q1 base current when the regulator supply is not present. The diode prevents reverse base bias under any circumstances.
Closed Loop Circuit Performance
Figures 9 and 10 show the two wideband circuits’ operation. The FET based circuit (Figure 9) only requires a 50mV A1 swing (Trace A) to enforce Trace B’s fl at-topped current pulse with 50ns edges through Q1. Figure 10 details the bipolar transistor based circuit’s performance. Trace A, taken at Q1’s base, rises less than 100mV causing Trace B’s clean 1A current conduction through Q1. This circuit’s 100ns edges, about 2x slower than the more complex FET based version, are still fast enough for most practical transient load testing.
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Application Note 104
+E
REGULATOR
C
OUT
AN104 F08
Q1 D44H2
0.1**
VOLTAGE MONITOR TO AC-COUPLED OSCILLOSCOPE
TEKTRONIX P-6042 CURRENT
PROBE OR EQUIVALENT
MINIMIZE INDUCTANCE
= 1% METAL FILM RESISTOR* = VISHAY WSL2512.5%**
DC BIAS
0 – 10V = 0 – 1A
100k
LT1006
+
A2
866*
REGULATOR
INPUT
SUPPLY
8.16k*
C
IN
1M
+15
REGULATOR
IN OUT
UNDER TEST
GND
Q2 VN2222L
+
SD
WAVEFORM INPUT
0 – 1V = 0 – 1A
51
100*
MINIMIZE CAPACITANCE
+15
10k
+1mV
ADJUST
–15
120k
A1
LT1206
–15
C
MUR11O
NC
560
Figure 8. Figure 6 Implemented with Bipolar Transistor. Q1’s Reduced Input Capacitance Simplifi es Loop Dynamics, Eliminating Compensation Components and Trims. Trade Off is 2x Speed Reduction and Base Current Induced 1% Error
CH1
CH2
A = 0.05V/DIV
AC-COUPLED
ON 2.5VDC
B = 0.5A/DIV
AC-COUPLED
ON 0.1ADC
HORIZ = 50ns/DIV
AN104 F09
Figure 9. Figure 6’s Closed Loop Load Tester Step Response (Q1 Current is Trace B) is Quick and Clean, Showing 50ns Edges and Flat Top. A1’s Output (Trace A) Swings Only 50mV, Allowing Wideband Operation. Trace B’s Presentation is Slightly Delayed Due to Voltage and Current Probe Time Skew
Load Transient Testing
The previously discussed circuits permit rapid and thorough voltage regulator load transient testing. Figure 11 uses Figure 6’s circuit to evaluate an LT1963A linear regulator. Figure 12 shows regulator response (Trace B) to Trace A’s asymmetrically edged input pulse. The ramped leading edge, within the LT1963A’s bandwidth, results in Trace B’s smooth 10mV
excursion. The fast trailing edge,
P-P
well outside LT1963A passband, causes Trace B’s abrupt disruption. C output level and a 75mV
cannot supply enough current to maintain
OUT
spike results before the regula-
P-P
tor resumes control. In Figure 13, a 500mA peak-to-peak 500kHz noise load, emulating a multitude of incoherent
A = 0.05V/DIV
AC-COUPLED
ON 0.6VDC
B = 0.5A/DIV
AC-COUPLED
ON 0.1ADC
HORIZ = 100ns/DIV
AN104 F10
Figure 10. Figure 8’s Bipolar Output Load Tester Response is 2x Slower than FET Version, but Circuit is Less Complex and Eliminates Compensation Trims. Trace A is A1’s Output, Trace B is Q1’s Collector Current
loads, feeds the regulator in Trace A. This is within regula­tor bandwidth and only 6mV
of disturbance appears
P-P
in Trace B, the regulator output. Figure 14 maintains the same conditions, except that noise bandwidth is increased to 5MHz. Regulator bandwidth is exceeded, resulting in over 50mV
error, an 8x increase.
P-P
Figure 15 shows what happens when a 0.2A DC biased, swept DC-5MHz, 0.35A load is presented to the regulator. The regulator’s rising output impedance versus frequency results in ascending error as frequency scales. This infor­mation allows determination of regulator output impedance versus frequency.
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DC BIAS
0 – 10V = 0 – 1A
WAVEFORM INPUT
0 – 1V = 0 – 1A
A2
LT1006
+
100k
866*
51
MINIMIZE CAPACITANCE
+5V
8.16k*
100*
10µF
+
A1
LT1210
+15
–15
LT1963A
IN
3.3V
SD
GND
GATE DRIVE PEAKING
C
0.01µF
OUT
SENSE
100
Application Note 104
3.3V
VOLTAGE MONITOR TO
10µF
Q1 IRLZ24
2.5
10µF CERAMIC
AC-COUPLED OSCILLOSCOPE
TEKTRONIX P-6042 CURRENT
PROBE OR EQUIVALENT
MINIMIZE INDUCTANCE
CH1
CH2
+15
10k
–15
+1mV
ADJUST
120k
100
1k LOOP PEAKING
68pF
560 1k
FEEDBACK
AN104 F11
0.1**
= FAIR-RITE
#2743001112 = 1% METAL FILM RESISTOR* = VISHAY WSL2512.5%**
Figure 11. Closed Loop Load Tester Shown with LT1963A Regulator. Load Testing for a Variety of Current Load Waveshapes is Possible
A = 0.5A/DIV
AC-COUPLED
ON 0.3ADC
LEVEL
B = 0.02V/DIV
AC-COUPLED
ON 3.3VDC
HORIZ = 10µs/DIV
AN104 F12
Figure 12. Figure 11 Responds (Trace B) to Assymetrically Edged Pulse Input (Trace A). Ramped Leading Edge, Within LT1963A Bandwidth, Results in Trace B’s Smooth 10mV
Excursion. Fast
P-P
A = 0.5A/DIV
ON 0.1ADC
LEVEL
B = 0.02V/DIV
AC-COUPLED
ON 3.3VDC
AN104 F13
Figure 13. 500mA
HORIZ = 2ms/DIV
, 500kHz Noise Load (Trace A), Within
P-P
Regulator Bandpass, Produces Only 6mV Artifacts at Trace B’s
Regulator Output Trailing Edge, Outside LT1963A Bandwidth, Causes Trace B’s Abrupt 75mV
Disruption. Traces Latter Portion Intensifi ed for
P-P
Photographic Clarity
A = 0.5A/DIV
ON 0.1ADC
LEVEL
B = 0.02V/DIV
AC-COUPLED
ON 3.3VDC
HORIZ = 2ms/DIV
AN104 F14
Figure 14. Same Conditions as Figure 13, Except Noise Bandwidth Increased to 5MHz. Regulator Bandwidth is Exceeded, Resulting in 50mV
Output Error
P-P
A = 0.02V/DIV
AC-COUPLED
ON 3.3VDC
HORIZ = 500KHz/DIV
AN104 F15
Figure 15. Swept DC – 5MHz, 0.35A Load (On 0.2ADC) Results in Above Regulator Response. Regulator Output Impedance Rises with Frequency, Causing Corresponding Ascending Output Error
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