Linear SLR, SLC, SLD User Manual

SLR - SLC - SLD
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USA & Canada (800) 421-1587 & (800) 392-0123
(760) 438-7000 - Toll Free FAX (800) 468-1340
www.linearcorp.com
Slide Gate Operator
Installation Guide
Operator models contained in this manual
conform to UL325 standard for use in
Class I, II, III, and IV applications
Table of Contents
ONLY QUALIFIED TECHNICIANS
SHOULD WORK ON
LINEAR SLIDE GATE
OPERATORS
WARNING
WARNING
CONTROLS INTENDED FOR USER ACTIVATION MUST BE LOCATED AT LEAST SIX FEET (6') AWAY FROM ANY MOVING PART OF THE GATE AND WHERE THE USER IS PREVENTED FROM REACHING OVER, UNDER, AROUND OR THROUGH THE GATE TO OPERATE THE CONTROLS. OUTDOOR OR EASILY ACCESSIBLE CONTROLS SHALL HAVE A SECURITY FEATURE TO PREVENT UNAUTHORIZED USE.
Pre-installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Before You Begin... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Always Check the Gate’s Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Gate Operator Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Approved Obstruction Detection Devices . . . . . . . . . . . . . . . . . . . . . 1
Safety Information and Warnings ..............................1
Regulatory Warnings .....................................1
Wiring Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
AC Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
DC Control and Accessory Wiring ...........................2
Mounting Pad Installation ....................................3
Gate Preparation ........................................3
Gate Bracket and Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Operator Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Vent Plug Installation .....................................5
Operator Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Controller Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
AC Power Connection ....................................5
Earth Ground ...........................................5
Limit Nuts Rough Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Limit Nuts Fine Adjustment ................................6
Controller Features .........................................7
Indicator Descriptions .......................................8
Terminal Descriptions .......................................9
Operator Accessory Connections ............................10
Basic Controller Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Programming Overview ..................................11
Entering Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Exiting Programming Mode ...............................11
Programming Keystrokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Left or Right Hand Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Dual Gate Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Auto Close Timer .......................................11
Run Alarm and Pre-start Alarm ............................12
Maximum Open Direction Current Setting ....................12
Maximum Close Direction Current Setting . . . . . . . . . . . . . . . . . . .12
Advanced Controller Programming ...........................13
Entering Advanced Programming Mode . . . . . . . . . . . . . . . . . . . . .13
Maximum Run Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Single Button Input Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Stagger Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Stagger Delay Time .....................................13
Auxiliary Relay Mode ....................................14
Reverse Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Low Power Mode .......................................14
Power Failure Mode .....................................14
Soft Start/Stop Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Reset Cycle Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Maintenance Alert Trigger ................................15
Mid-travel Stop Position ..................................15
Motor Type Selection ....................................15
Radio Enable ..........................................16
Antenna Installation .....................................16
Radio Transmitter Learn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Radio Transmitter Delete .................................16
MGT Obstacle Transmitter Learn . . . . . . . . . . . . . . . . . . . . . . . . . .16
MGT Obstacle Transmitter Delete ..........................16
Reset Controller to Factory Defaults ........................16
Loop Layout Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Safety Edge Layout Illustration #1 ............................18
Safety Edge Layout Illustration #2 ............................19
Photoeye Installation Illustration .............................20
Picket Gate Installation .....................................21
Track Gate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Dual Gate Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Gate Operation ............................................24
Open Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Close Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Single Input ...........................................24
Fire Department Input ...................................24
Open Input ............................................24
Open Obstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Close Obstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Reverse Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Open Loop ............................................24
Reverse Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Shadow/reset Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Operation Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Power-up Display .......................................24
Idle Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Last Gate Position/Condition ..............................24
Pre-start Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Reverse Delay .........................................24
Run Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Error Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Entrapment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
COMM LINK Connection Failure ...........................25
MGT Obstacle Transmitter Trouble . . . . . . . . . . . . . . . . . . . . . . . . .25
Maximum Run Time Exceeded ............................25
Troubleshooting ...........................................26
Contacting Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Operator fails to start ....................................26
Motor operates, but gate does not move .....................26
Motor sounds like it is working harder than normal .............26
Limit switch getting out of time . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Gate stopping part way open or closed (but no visible obstruction) 26
Gate staying open with automatic system ....................26
How to Order Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . .26
Model SLR Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Model SLC Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Model SLD Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Model SLD Maintenance ....................................32
Battery Maintenance ....................................32
DC Motor Brush Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Lubrication ............................................33
6-Month Preventative Maintenance .........................33
FCC Notice ...............................................33
Gate Operator Installation Checklist ..........................34
3
SLR SLC SLD Slide Gate Operator Installation Guide - 2 - 227968 Revision X13 2-3-09
Pre-installation Information
Before You Begin...
Before unpacking, inspect the carton for exterior damage. If you find damage, advise the delivery carrier of a potential claim. Inspect your package carefully. You can check your accessory box parts with the enclosed packing slip for your convenience. Claims for shortages will be honored for only 30 days from the date of shipment.
Before installing the operator, read this manual completely to ensure all requirements for proper installation are present. Verify that the voltage to be used matches the voltage of the operator.
If you have any questions about the requirements for proper installation of this gate operator contact technical support at 800-421-1587
Always Check the Gate’s Action
It’s very important before installing the gate operator to make sure the gate’s slides free and level throughout the entire opening distance. If the gate does not seem to operate properly, it may affect the operator performance or greatly shorten the life of the unit. The gate should also be designed so that airflow is ample to prevent wind resistance and drag.
Gate Operator Classifications
All gate operators can be divided into one of four different classifications, depending on their design and usage. Install this gate operator only when the operator is appropriate for the construction and usage class as defined below:
Class I Residential Vehicular Gate Operator•
A vehicular gate operator intended for use in a home or for one to four single family dwellings with a common garage or parking area associated with these dwellings.
Class II Commercial / General Access Vehicular Gate Operator•
A vehicular gate operator intended for use in a commercial location or building such as a multi-family housing unit of five or more single family units, hotel, retail store or other building servicing the general public.
Class III Industrial / Limited Access Vehicular Gate Operator•
A vehicular gate operator intended for use in an industrial location or building such as a factory or loading dock area or other location not intended to service the general public.
Class IV Restricted Access Vehicular Gate Operator•
A vehicular gate operator intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
Approved Obstruction Detection Devices
The following contact or non-contact obstruction detection devices have been approved for use with this slide gate operator as part of a UL325 compliant installation:
Contact Edges•
Miller Edge Models MGO20, MGR20, MGS20, ME120
Photoeyes•
MMTC Model IR-55 (165’ range - P/N 2520-441) MMTC Model E3K (28’ range - P/N 2520-031)
SLR SLC SLD Slide Gate Operator Installation Guide - 1 - 227968 Revision X13 2-3-09
Safety Information and Warnings
THE FOLLOWING FORMATS ARE USED FOR SAFETY NOTES
IN THESE INSTRUCTIONS.
CAUTION
This type of warning note is used to indicate the possibility of damage to the gate or gate operator.
WARNING
This type of warning note is used to indicate possible mechanical hazards that may cause serious injuries or death.
WARNING
This type of warning note is used to indicate possible electrical shock hazards that may cause serious injuries or death.
Regulatory Warnings
Read the following before beginning to install this slide gate operator:
IMPORTANT INSTALLATION SAFETY INSTRUCTIONS
WARNING
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS, REVIEW THESE INSTALLATION SAFETY
STEPS BEFORE PROCEEDING
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Read the yellow “Safety Instructions” brochure enclosed with the
packet of information. If any pages are missing or are unreadable,
or you do not have the safety instructions, please call Linear at
1‑800‑421‑1587 to request additional copies.
3. ALL ELECTRICAL CONNECTIONS TO THE POWER SUPPLY MUST
BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL
NATIONAL AND LOCAL ELECTRICAL CODES.
4. A separate power‑disconnect switch should be located near the
operator so that primary power can be turned off when necessary.
5. Install the enclosed warning signs on both sides of the gate. A
minimum of two (2) WARNING SIGNS shall be installed, one on each
side of the gate where easily visible.
6. Never reach between, through or around the fence to operate the
gate.
7. Never connect a button station within reach of the gate or on the
side of the gate operator.
8. Do not adjust the operator controller’s current sensing feature too
high. It should be adjusted high enough to keep the gate from falsely
triggering the sensing, but no higher than necessary for the gate to
operate. DO NOT DEFEAT THE PURPOSE OF THIS FUNCTION!
9. You must install all required safety equipment.
10. UL325 Compliance requires the use of contact edges or photoelectric
controls on all automatic or remotely‑controlled gate operators.
11. The operator is intended for installation only on gates used for
vehicles. Pedestrians must be supplied with a separate access
opening. The pedestrian access opening shall be designed to
promote pedestrian usage. Locate the gate such that persons will
not come into contact with the vehicular gate during the entire path
of travel of the vehicular gate.
Wiring Specifications
Refer to the following steps for details on power and accessory wiring for the operator.
WARNING
ALL AC ELECTRICAL CONNECTIONS TO THE POWER SOURCE AND THE OPERATOR MUST BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL NATIONAL AND LOCAL ELECTRICAL CODES.
USE COPPER WIRE ONLY!
AC Power Wiring
1. Find the listing on this page corresponding to the model, voltage and horsepower rating of your operator.
2. The distance shown in the table is measured in feet from the operator to the power source. DO NOT EXCEED THE MAXIMUM DISTANCE. These calculations have been based on standard 115 V and 230 V supplies with a 10% drop allowable. If your supply is under the standard rating, the runs listed may be longer than what your application will handle, and you should not run wire too near the maximum distance for the gauge of wire you are using.
3. When large-gauge wire is used, a separate junction box (not supplied) may be needed for the operator power connection.
4. Wire length calculations are based on the National Electrical Code, Article 430 and have been carefully determined based on motor inrush, brake solenoids, and operator requirements.
5. Connect power in accordance with local codes. The green ground wire must be properly connected.
6. Wire insulation must be suitable to the application.
7. Electrical outlets are supplied in all 115 VAC models for convenience with occasional use or low power consumption devices only. If you choose to run dedicated equipment from these devices, it will decrease the distance for maximum length and the charts will no longer be accurate.
DC Control and Accessory Wiring
1. All control devices are now 24 VDC, which can be run up to 2000 feet with 14 AWG wire.
2. Control wiring must be run in a separate conduit from power wiring. Running them together may cause interference and faulty signals in some accessories.
3. A three-wire shielded conductor cable is required to connect two operators together for dual operation. You must use Belden 8760 Twisted Pair Shielded Cable (or equivalent) only – P/N 2500-1982, per foot). See Page 23 for details of this connection. Note: The shield
wire should be connected in both the operators.
VOLTS & HP
115 VOLTS 1/2-HP
230 VOLTS 1/2-HP
VOLTS & HP
115 VOLTS 1/2-HP
115 VOLTS 3/4-HP
115 VOLTS 1-HP
208 VOLTS 1/2-HP
208 VOLTS 3/4-HP
208 VOLTS 1-HP
230 VOLTS 1/2-HP
230 VOLTS 3/4-HP
230 VOLTS 1-HP
MODEL SLR POWER WIRING
MAXIMUM DISTANCE (FEET)
SINGLE DUAL
316 158 12 502 251 10 800 400 8 1272 636 6 2022 1011 4 764 382 12 1218 609 10 1936 968 8 3076 1538 6 4896 2448 4
MODEL SLC POWER WIRING
MAXIMUM DISTANCE (FEET)
SINGLE DUAL
222 111 12 354 177 10 566 283 8 900 450 6 1430 715 4 178 89 12 282 141 10 450 255 8 716 358 6 1140 570 4 160 80 12 254 127 10 406 203 8 646 323 6 1026 513 4 760 380 12 1200 600 10 1924 962 8 3060 1830 6 4864 2432 4 604 302 12 958 478 10 1526 763 8 2424 1212 6 3856 1928 4 544 272 12 864 432 10 1374 686 8 2184 1092 6 3476 1738 4 894 447 12 1422 711 10 2264 1132 8 3600 1800 6 5724 2862 4 710 355 12 1128 564 10 1796 898 8 2852 1426 6 4538 2269 4 640 320 12 1016 508 10 1616 808 8 2570 1285 6 4090 2045 4
WIRE GAUGE
WIRE GAUGE
MODEL SLD POWER WIRING
VOLTS & HP
115 VOLTS 1/2-HP
SLR SLC SLD Slide Gate Operator Installation Guide - 2 - 227968 Revision X13 2-3-09
MAXIMUM DISTANCE (FEET)
SINGLE DUAL
430 215 12 684 342 10 1090 545 8 1732 866 6 2756 1378 4
WIRE GAUGE
Mounting Pad Installation
CHAIN LINE MUST BE IN STRAIGHT LINE WITH OUTPUT SPROCKET OF OPERATOR!
COVER GATE WITH FABRIC WITH OPENINGS SMALLER THAN 2 1/4" TO A MINIMUM HEIGHT OF 48" ABOVE GROUND, ON PICKET STYLE GATES, IF PICKETS ARE SPACED LESS THAN 2 1/4" APART MESH IS OPTIONAL.
MINIMUM PAD SIZE 21" WIDE X 21" DEEP PAD DEPTH PER LOCAL CODES AND FROSTLINE REQUIREMENTS
USE ROLLER COVERS ON TOP AND BOTTOM ROLLERS
OPERATOR SHOWN WITH COVER REMOVED
PAD & CHAIN BRACKET
PLACEMENT
GATE
LENGTH
45 FT.
40 FT.
35 FT.
30 FT.
19"
17"
15"
13"
12"
10"
8"
6"
RECOMMENDED PAD AND CHAIN BRACKET PLACEMENT FOR PAD MOUNTING.
OPTIONAL POST MOUNT KIT AVAILABLE: 2120-483
"A"
"B"
CHAIN SAG ALLOWABLE 1/4-3/8" PER FOOT OF CHAIN
GATE POST
FENCE LINE
5"
11"
12"
10"
"B"
"A"
5"
10"
12"
3/4" DIA
11"
2"
2-1/4"
8"
GATE
OPENING FOR CONDUIT
PAD MOUNT DETAIL
MAX GATE OPENING
The gate operator mounts bolted to a custom poured concrete mounting pad. The pad supports the operator and prevents it from moving during operation.
An optional post mount kit is also available (P/N 2120-483) which allows installation without a concrete mounting pad.
Gate Preparation
Before installing the pad, make sure the gate rolls or slides freely, and that all exposed rollers are properly covered. The gate must be covered with fabric with openings no larger than 2-1/4” in size, to a minimum height of 48” above ground level. On picket-style gates, if pickets are spaced less than 2-1/4” apart, mesh is optional.
Mounting Pad Specifications
Recommended pad size is 21” x 21” minimum. Pad depth should be set according to local codes and at least as deep as frost line. 5/8” J-bolts may be set into the concrete before it sets following the dimensions shown, or drilled after the concrete sets.
WARNING
The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come into contact with the vehicular gate during the entire path of travel of the vehicular gate.
WARNING
The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swing gates shall not open into public areas.
SLR SLC SLD Slide Gate Operator Installation Guide - 3 - 227968 Revision X13 2-3-09
Figure 1. Mounting Pad Specifications
Gate Bracket and Chain Assembly
END OF GATE PIPE SHOWN REFERENCE ONLY
1
2
3
4
8
9
5
6
7
10
NOTE: IDLER CONFIGURATION MAY APPEAR DIFFERENT DEPENDING ON THE SLIDE OPERATOR MODEL
DRIVE
SPROCKET
DRIVE SPROCKET
IDLER
WHEEL
IDLER WHEEL
CHAIN
PATH
CHAIN
PATH
IDLER WHEEL
NOTE: IDLER CONFIGURATION MAY APPEAR DIFFERENT DEPENDING ON THE SLIDE GATE INSTALLATION
DRIVE
SPROCKET
IDLER
WHEEL
CHAIN
PATH
DRIVE
SPROCKET
IDLER
WHEEL
CHAIN
PATH
NOTE: The item numbers shown in these illustrations
are for reference only. For the actual part numbers, refer to the parts lists in the rear of this manual.
Assemble a gate bracket (1) to the front edge of the gate, using two U-bolts (2), and mounting hardware (3). Before tightening down completely, be sure the bracket is parallel to the gate. Tighten the U-bolt hardware the rest of the way, then screw the square head bolts (4) into the threaded holes in the gate plate until they bottom out against the gate. These will help keep the bracket from twisting on the pipe.
Slide a threaded chain pin (5) through the bracket as shown, with spring (6), flat washer (10), and two hex nuts (7). Attach one end of the drive chain (8) to the chain pin using master link (9) and begin unrolling the chain toward the operator. An optional Tail Mount configuration is shown in Figure 4B.
Remove the rain cover from the back of the slide gate operator. Carefully thread the drive chain under the first idler, over the drive sprocket, and then under the last idler. Make sure you feed most of the chain through the idlers and sprocket before attaching the chain to the back end of the gate.
Assemble the other gate bracket on the rear edge of the gate, using the same process as the front gate bracket. Once this is done, take the other chain pin, spring and jam nuts and assemble with the end of drive chain and the other master link.
At this point you should be able to adjust the chain tension by tightening the jam nuts on each end. Approximately 1/4” to 3/8” of slack per foot of drive chain is acceptable. Make sure the chain does not drag on the ground, across the gate rollers or the idler frame of the operator.
Additional mounting holes have been provided in the gate bracket for installer convenience.
Figure 3. Chain Pin and Chain Assembly
Figure 4A. Chain Path
SLR SLC SLD Slide Gate Operator Installation Guide - 4 - 227968 Revision X13 2-3-09
Figure 2. Mounting Gate Bracket to Gate
Figure 4B. Tail Mount Chain Path
Operator Preparation
110 VOLT
OPERATOR
POWER
DISCONNECT
BOX
BLACK
220 VOLT
OPERATOR
POWER
DISCONNECT
BOX
WHITE
GREEN
BLACK
BLACK
GREEN
HOT
NEUTRAL
GROUND
LINE 1
LINE 2
GROUND
REMOVE THE SOLID PLUG WITH AN ALLEN WRENCH
INSTALL THE VENT PLUG (IF NOT ALREADY INSTALLED)
REMOVE THE BREATHER PIN
GEAR
REDUCER
LOOSEN KNOB TO REMOVE CONTROLLER COVER
Vent Plug Installation
In order to keep gear oil from spilling out during shipping, gear reducers used in this gate operator has either a solid plug, or a sealed vent plug, installed at the factory.
For operators with a solid plug, replace the solid plug with the vent plug provided (see Figure 5).
With the vent plug installed, remove the vent plug’s breather pin to allow the gear box to vent (see Figure 5).
Operator Setup
Controller Access
The Controller is protected by a plastic dust cover. To remove the dust cover, loosen the cover’s wing-screw and lift the cover off (see Figure 6).
AC Power Connection
WARNING
ALL AC ELECTRICAL CONNECTIONS TO THE POWER SOURCE AND THE OPERATOR MUST BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL NATIONAL AND LOCAL ELECTRICAL CODES
All Linear gate operators are supplied with a power disconnect switch to turn on and off the power available to the operator (see Figure 7). Following wiring specifications on Page 2, incoming power should be brought into the operator and connected to the labeled pigtails from the disconnect box. A wiring connections print can also be found on the label inside the cover of the operator.
Proper thermal protection is supplied with the operator. The motor contains a thermal overload protector to guard from overheating the motor due to overload or high-frequency operation. This overload protector will reset automatically after the motor cools down.
Earth Ground
Install a ground rod and connect it to the operator’s frame in every gate operator installation. A good earth ground is necessary to allow the Controller’s built-in surge and lightning protection circuitry to work effectively. The physical bolting of the operator to the mounting pad is not sufficient for a good earth ground.
NOTE: Do not splice the ground wire. Use a single piece of solid
copper 12 AWG wire between the ground rod and the operator.
1. Install an 8-foot long copper ground rod next to the operator mounting pad within three feet of the operator.
2. Use a clamp to connect a solid copper 12 AWG ground wire to the ground rod.
3. Route the ground wire to the operator.
4. Connect the ground wire to the operator’s frame.
Figure 5. Vent Plug Installation
Figure 6. Controller Access
SLR SLC SLD Slide Gate Operator Installation Guide - 5 - 227968 Revision X13 2-3-09
Figure 7. Power Disconnect Box Wiring
Operator Setup (Continued)
PRESS DETENT PLATE DOWN
ROTATE LIMIT NUT
LEFT-HAND INSTALLATION
OPEN LIMITCLOSE LIMIT
RIGHT-HAND INSTALLATION
OPEN LIMITCLOSE LIMIT
RIGHT-HAND OPEN DIRECTION
LIMIT NUTS
LIMIT
SHAFT
LIMIT
SWITCHES
Limit Nuts Rough Adjustment
The limit nuts are not preset at the factory and must be adjusted for the length of the gate in each installation. The limit switches are activated by two threaded nylon rotary limit nuts which are attached to a threaded limit shaft driven by a chain and sprockets from the main drive shaft (see Figure 8). REMOVE THE CARDBOARD FILLER BEFORE
ADJUSTING THE LIMIT NUTS.
The Controller is factory set for right hand installations. The left limit nut is for OPEN and the right limit nut is for CLOSE. The limit nuts flip their definition in left hand installations. (see left-right hand programming on Page 11).
1. With the gate connected to the gate operator in a mid-travel position, the power disconnect switch turned OFF, disconnect the operator by using the manual disconnect lever, once the operator has been disconnected, manually move the gate by hand to within a foot of its fully open position (the foot of distance is necessary to allow for coasting of the operator after the limit switch is tripped).
2. Once the gate is in this position, adjust the OPEN limit nut until it activates the limit switch for open. Press down the detent plate and rotate the nut along the threaded shaft (see Figure 9).
3. After setting the open limit, move the gate to one foot from fully closed and repeat the process for the CLOSE limit nut (see Figure 9).
Figure 8. Limit Box Assembly
Limit Nuts Fine Adjustment
After finishing the rough limit nut adjustments, reposition the gate to approximately the center of travel.
CAUTION
If the operator is installed in a left-hand installation. Set the Controller to left-hand operation BEFORE running the operator for the fine setting of the limit nuts. Failure to do so will result in over-shooting the limit switches, and can cause damage to the operator and/or gate. Refer to programming on Page 11.
1. Re-engage the operator using the disconnect handle.
2. Turn the power disconnect switch ON.
3. Stand clear of any moving parts and press the OPEN button.
4. After the gate opens, press the CLOSE button.
5. Observe the gate in both directions as it runs through each complete cycle. Adjust the open or close limit nuts again if necessary. Fine levels of adjustment can be made by adjusting a few teeth on the nut at a time. If the gate stops during travel, you may need to adjust the Open or Close Current Setting or the Maximum Run Timer (see Pages 12-13).
Figure 9. Setting the Limits
SLR SLC SLD Slide Gate Operator Installation Guide - 6 - 227968 Revision X13 2-3-09
Controller Features
SHADOW/RESET
PROGRAMMING
BUTTONS
POWER
INDICATORS
DISPLAY
WHIP
ANTENNA
OPERATION
BUTTONS
OPERATION AND
PROGRAMMING
INDICATORS
ANTENNA
CONNECTOR
MOTOR BOARD COVER
INPUT
POWER
TERMINALS
ACCESSORY
POWER
TERMINALS
RESET
BUTTON
TERMINALS
SOLAR PANEL
TERMINALS
BATTERY
TERMINALS
PLUG-IN
LOOP
DETECTOR
CONNECTORS
PRIMARY/
SECONDARY
COMM LINK TERMINALS
SINGLE
INPUT
TERMINALS
FIRE DEPT
INPUT
TERMINALS
OPEN INPUT
TERMINALS
3-BUTTON
STATION
TERMINALS
OPEN AND CLOSE
OBSTRUCTION
INPUT TERMINALS
REVERSE
INPUT
TERMINALS
OPEN LOOP
INPUT TERMINALS
REVERSE LOOP
INPUT TERMINALS
SHADOW/RESET LOOP
INPUT TERMINALS
LIMIT SWITCH
INPUT TERMINALS
ALARM
OUTPUT
TERMINALS
AC MOTOR
OUTPUT
TERMINALS
AUXILIARY
RELAY
TERMINALS
Figure 10. Controller Features
SLR SLC SLD Slide Gate Operator Installation Guide - 7 - 227968 Revision X13 2-3-09
Indicator Descriptions
"RL"
LEFT OR RIGHT HAND OPERATION
"PM"
SINGLE OR DUAL GATE
"AC"
AUTO CLOSE TIMER
"RP"
RUN ALARM PRE-START ALARM
"OC"
MAXIMUM OPEN CURRENT
"CC"
MAXIMUM CLOSE CURRENT
"AD"
ADVANCED PROGRAMMING
"RT"
MAXIMUM RUN TIMER
"SB"
SINGLE BUTTON INPUT SETUP
"SM"
STAGGER MODE
"ST"
STAGGER TIME
"AR"
AUXILIARY RELAY MODE
"RD"
REVERSE DELAY TIME
"LP"
LOW POWER MODE
POWER FAILURE MODE
"FS"
"SS"
SOFT START/STOP DURATION
"CT"
RESET CYCLE COUNT
"MA"
MAINTENANCE ALERT TRIGGER
"MT"
MID-TRAVEL STOP POSITION
"RA"
RADIO ENABLE
"TL"
LEARN TRANSMITTERS
"TD"
DELETE TRANSMITTERS
"ML"
LEARN MGT TRANSMITTERS
"MD"
ERASE MGT TRANSMITTERS
"CL"
RESET TO FACTORY DEFAULTS
APEX FUNCTION DISPLAY INDICATIONS
MOTOR TYPE SELECTION
"MO"
INDICATOR DEFINITION
OPERATION PROGRAMMING
24 VOLT INPUT POWER
24 VOLT DC ACCY POWER
LOW VOLTAGE AC POWER IS PRESENT
LOW VOLTAGE DC POWER IS PRESENT
INDICATION WHEN LIT
DURING NORMAL OPERATION
INDICATION WHEN LIT
DURING PROGRAMMING
OPEN SIGNAL PRESENT FROM THE INTERNAL
OPEN
RECEIVER OR AN EXTERNAL DEVICE CONNECTED TO THE OPEN INPUT TERMINAL
CLOSE
STOP
CLOSE SIGNAL IS PRESENT FROM A DEVICE CONNECTED TO THE CLOSE INPUT TERMINAL
STOP INPUT TERMINAL IS OPEN AND NOT CONNECTED TO COMMON
PROGRAM CONTROLLER IS IN PROGRAMMING MODE
REVERSE DELAY SET SIGNAL FROM REVERSING DEVICE IS PRESENT SET REVERSE DELAY TIME
LOCKOUT ALARM SET
RADIO LEARN
OPEN CURRENT SET
CONTROLS AND OPERATOR ARE LOCKED OUT BECAUSE OF EXISTING TROUBLE CONDITION
BUILT-IN RECEIVER IS DETECTING A RADIO SIGNAL FROM A REMOTE CONTROL
MOTOR CURRENT HAS EXCEEDED THE OPEN CURRENT SETTING WHILE OPENING
SET RUN ALARM AND PRE-START ALARM
TRANSMITTERS CAN BE ENTERED INTO MEMORY (UP TO 40 TRANSMITTERS)
SET MAXIMUM OPEN CURRENT
OPEN OBSTRUCTION TERMINAL CONNECTED
OPEN OBSTR MGT 2 SET
TO COMMON BY BEAM OR SAFETY EDGE, OR
SET MGT #2 FUNCTION
SIGNAL FROM MGT OBSTACLE TRANSMITTER
OPEN RELAY LH/RH SET OPEN RELAY IS ACTIVATED SET LEFT-HAND RIGHT-HAND OPERATION
OPEN LIMIT BRAKE DELAY OPEN LIMIT SWITCH IS ACTIVATED
CLOSE CURRENT SET
MOTOR CURRENT HAS EXCEEDED THE CLOSE CURRENT SETTING WHILE CLOSING
SET MAXIMUM CLOSE CURRENT
CLOSE OBSTRUCTION TERMINAL CONNECTED
CLOSE OBSTR MGT 1 SET
TO COMMON BY BEAM OR SAFETY EDGE, OR
SET MGT #1 FUNCTION
SIGNAL FROM MGT OBSTACLE TRANSMITTER
CLOSE RELAY AUTO CLOSE SET CLOSE RELAY IS ACTIVATED SET AUTO-CLOSE TIME
CLOSE LIMIT AC DC SET CLOSE LIMIT SWITCH IS ACTIVATED SET MOTOR TYPE
SINGLE SET
SINGLE TERMINAL CONNECTED TO COMMON BY AN EXTERNAL PUSHBUTTON OR RADIO
SET SINGLE BUTTON INPUT FUNCTION
MAX RUN SET MAXIMUM RUN TIMER HAS BEEN EXCEEDED SET MAXIMUM RUN TIME
COMM LINK SET
DUAL OPERATOR CONNECTION DETECTED, BLINKS IF CONNECTION HAS FAILED
MAINT ALERT SET MAINTENANCE IS REQUIRED ON OPERATOR SET MAINTENANCE ALERT CYCLE COUNT
SLR SLC SLD Slide Gate Operator Installation Guide - 8 - 227968 Revision X13 2-3-09
Terminal Descriptions
TERMINAL GROUP FUNCTION
AC N
AC
DC -
DC +
RESET
COMMON
C
A
COMMON
SINGLE
COMMON
FIRE DEPT
COMMON
OPEN
OPEN
CLOSE
COMMON
STOP
COM
O-OBS
C-OBS
COM
COM
REV
OPEN LOOP
OPEN LOOP
REVERSE LOOP
REVERSE LOOP
SHADOW/RESET LOOP
SHADOW/RESET LOOP
-
+
N.O.
COM
N.C.
+
-
+
-
24 VOLT INPUT
ACCESSORY POWER PROVIDES 24 VOLT DC POWER FOR ACCESSORIES. (.5A MAX)
RESET BUTTON FACTORY CONNECTED TO THE CONTROLLER’S RESET BUTTON.
COMM LINK FOR 3-WIRE NETWORK CONNECTION TO SECOND OPERATOR IN DUAL GATE INSTALLATIONS.B
SINGLE BUTTON INPUT
FIRE BOX INPUT CONNECT TO NORMALLY OPEN SWITCH IN FIRE BOX FOR FIRE DEPARTMENT ACCESS.
OPEN INPUT
3-BUTTON STATION INPUT
OBSTRUCTION INPUTS
REVERSE
OPEN LOOP
REVERSE LOOP
SHADOW/RESET LOOP
ALARM FACTORY CONNECTED TO THE ALARM BEEPER.
AUX RELAY
24 VOLT SOLAR PANEL FOR CONNECTION TO 24 VOLT SOLAR PANEL FOR BATTERY CHARGING.
24 VOLT BATTERY FACTORY CONNECTED TO BATTERIES IN DC MODEL OPERATORS.
FACTORY CONNECTED TO 24 VAC FROM TRANSFORMER OR 24 VDC FROM CONTINUOUS DUTY DC SUPPLY.
CONNECT TO NORMALLY OPEN SWITCH FOR SINGLE BUTTON OPERATION. ALTERNATES BETWEEN OPEN-CLOSE OR OPEN-STOP-CLOSE DEPENDING ON PROGRAMMING.
CONNECT TO NORMALLY OPEN DEVICES (KEYPAD, CARD READER, KEYSWITCH, TELEPHONE ENTRY SYSTEM) TO OPEN THE GATE. A CONSTANT OPEN INPUT WILL OVERRIDE THE MID-TRAVEL STOP AND HALT THE AUTO CLOSE TIMER UNTIL RELEASED.
CONNECT TO 3-BUTTON STATION FOR OPEN-CLOSE-STOP CONTROL. A CONSTANT OPEN INPUT WILL OVERRIDE THE MID-TRAVEL STOP AND HALT THE AUTO CLOSE TIMER UNTIL RELEASED.
CONNECT TO NORMALLY OPEN DEVICES (GATE EDGE, PHOTO BEAM) TO DETECT AN OBSTRUCTION DURING OPENING. WHILE GATE IS IN MOTION, ANY OPEN OBSTRUCTION SIGNAL WILL CAUSE THE GATE TO STOP, REVERSE A SHORT DISTANCE, AND THEN STOP AGAIN. AT THIS TIME THE AUTO CLOSE TIMER IS DISABLED, AND A RENEWED INPUT WILL BE REQUIRED TO START THE GATE AGAIN. SHOULD THE GATE BE RESTARTED AND THE OBSTACLE SIGNAL OCCUR AGAIN PRIOR TO REACHING A LIMIT, THE GATE WILL STOP AGAIN, LOCKOUT, AND SOUND THE EMERGENCY ALARM.
FUNCTIONS THE SAME AS THE OPEN OBSTRUCTION, EXCEPT IN THE CLOSING DIRECTION.
CONNECT TO NORMALLY OPEN DEVICES TO CAUSE A REVERSAL WHEN THE GATE IS TRAVELING CLOSED. THE GATE WILL REVERSE TO THE FULL OPEN POSITION.
CONNECT TO OPEN LOOP/FREE EXIT LOOP. THE GATE WILL OPEN WHEN THE LOOP IS TRIGGERED, AND REMAIN OPEN AS LONG AS THE LOOP IS TRIGGERED. REQUIRES LOOP DETECTOR.
CONNECT TO REVERSE LOOP. TRIGGERING THE LOOP WILL CAUSE A REVERSAL WHEN THE GATE IS TRAVELING CLOSED. THE GATE WILL REVERSE TO THE FULL OPEN POSITION. REQUIRES LOOP DETECTOR.
CONNECT TO SHADOW/RESET LOOP TO KEEP THE GATE IN ITS FULLY OPEN POSITION AS LONG AS THE SIGNAL IS PRESENT. USED TO KEEP GATE OPEN WHILE VEHICLE IS PASSING THROUGH. REQUIRES LOOP DETECTOR.
FOR CONNECTION TO AUXILIARY DEVICES (MAGNETIC LOCK, SOLENOID LOCK, STROBE LIGHT) FOR ACTIVATION (OR DEACTIVATION) DURING GATE OPERATION.
SLR SLC SLD Slide Gate Operator Installation Guide - 9 - 227968 Revision X13 2-3-09
Operator Accessory Connections
3-BUTTON STATION
KEYSWITCH
FIRE ACCESS SWITCH
SINGLE-CHANNEL RADIO RECEIVER
WIRELESS GATE EDGE SENSOR
MGT
TRANSMITTER
PHOTOEYE FOR REVERSE
PHOTOEYE FOR OPEN OBSTRUCTION
TELEPHONE ENTRY
KEYPAD
EXTERNAL POWER
SOLENOID LOCK
MAGLOCK
WARNING STROBE OR AUDIBLE SOUNDER
GATE EDGE SENSOR FOR REVERSE
CHANNEL #1 OPEN/CLOSE
TWO-CHANNEL RADIO RECEIVER
PHOTOEYE FOR CLOSE OBSTRUCTION
Figure 11. Operator Accessory Connections
SLR SLC SLD Slide Gate Operator Installation Guide - 10 - 227968 Revision X13 2-3-09
Basic Controller Programming
PRESS DOWN AND UP BUTTONS TOGETHER
FOR ONE SECOND
PROGRAM INDICATOR
WILL LIGHT WHEN SYSTEM
IS IN PROGRAM MODE
PROGRAM
INDICATOR
AND
DOWN UP
ENTERING
PROGRAMMING
FUNCTION
LEFT HAND INSTALLATION (OPERATOR ON LEFT OF GATE WHEN VIEWED FROM INSIDE)
RIGHT HAND INSTALLATION (OPERATOR ON RIGHT OF GATE WHEN VIEWED FROM INSIDE)
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
LEFT HAND
RIGHT HAND
"RL"
PRESS UP OR DOWN TO SCROLL DISPLAY
THROUGH FUNCTIONS
PRESS ENTER FOR
ONE SECOND TO
SELECT OPTION
(THE DISPLAY
WILL FLASH)
PRESS UP OR DOWN
TO CHANGE
OPTION
ENTER
PROGRAMMING
KEYSTROKES
SELECT
FUNCTION
CURRENTLY SET OPTION
OPTION READY
TO CHANGE
PRESS ENTER TO
DISPLAY CURRENTLY
SET OPTION
CHOOSE
OPTION
OR
UP
DOWN
OR
UP
DOWN
OPTION STORED
PRESS ENTER
TO STORE
OPTION
SELECT
FUNCTION
ENTER ENTER ENTER
OR
UP
DOWN
OR
PRESS UP, DOWN
OR ENTER SELECT
NEXT FUNCTION
FUNCTION
DUAL GATE INSTALLATION
SINGLE GATE INSTALLATION
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
SINGLE GATE
DUAL GATE
"PM"
FUNCTION
SET TIMER VALUE 1 TO 59 SECONDS
AUTO CLOSE TIMER DISABLED
SET TIMER VALUE 1 TO 9 MINUTES
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
AUTO CLOSE
TIMER
"AC"
Programming Overview
The Controller can be programmed with various options for the operator. The programming fields are defined as “functions” that have “options”. To make setup easier for the installer, the Controller’s programming is divided into two groups: basic and advanced. The basic programming group contains the functions commonly used in most slide gate installations. The advanced programming group contains functions less commonly used (i.e. dual gate stagger delay, maximum run timer, etc.).
Entering Programming Mode
Enter programming mode by pressing the UP and DOWN buttons together for one second. While in programming mode the PROGRAM indicator will light.
Exiting Programming Mode
Exit programming mode at any time by pressing the UP and DOWN buttons together. The Controller will automatically exit programming mode after three minutes of inactivity.
Programming Keystrokes
(Typical Programming Method)
While in programming mode, press the UP or DOWN buttons to scroll through the programming functions. When the desired function is displayed press the ENTER button to display the currently set option for the function. When an option is displayed, the decimal points are lit.
To change the option, press and hold the ENTER button for 1 second. To indicate that an option is ready to be changed, the display will flash. While the display is flashing, press the UP or DOWN button to display the other options available for that function.
When the desired option is displayed, press the ENTER button to store it into memory. To select another function, press ENTER, UP, or DOWN.
Left or Right Hand Operation
The factory default is for right hand operation (operator on right side of the driveway when viewed from the inside of the gate). For left hand installations, program the Controller for left hand operation.
Dual Gate Enable
The factory default is for single gate operation. For dual gate operation, wire the two gate controllers together through the COMM LINK terminals (see Page 23) and enable dual gate operation with this programming step.
NOTE: The Mid-travel Stop feature is disabled when dual gate
operation is enabled for paired units.
Auto Close Timer
The factory default turns off the Auto Close Timer. The timer can be set from 1 to 59 seconds and from 1 to 9 minutes. When the Auto Close Timer is set, after opening, the gate will wait for the length of the Auto Close Timer then close automatically.
SLR SLC SLD Slide Gate Operator Installation Guide - 11 - 227968 Revision X13 2-3-09
Basic Controller Programming (Cont.)
FUNCTION
PRESS ENTER FOR 1 SECOND
WHILE DISPLAY IS FLASHING, PRESS UP TO SET A RANGE NUMBER ABOVE THE MEASURED RANGE NUMBER
OPTIONS
MAX CLOSE
CURRENT
PRESS AND HOLD THE CLOSE BUTTON TO CYCLE THE OPERATOR CLOSED, THE DISPLAY WILL SHOW THE MEASURED LOAD NUMBER
ENTER
ENTER
PRESS ENTER TO STORE THE VALUE
"CC"
FUNCTION
PRESS ENTER FOR 1 SECOND
WHILE DISPLAY IS FLASHING, PRESS UP TO SET A RANGE NUMBER ABOVE THE MEASURED LOAD NUMBER
OPTIONS
MAX OPEN
CURRENT
PRESS AND HOLD THE OPEN BUTTON TO CYCLE THE OPERATOR OPEN, THE DISPLAY WILL SHOW THE MEASURED LOAD NUMBER
ENTER
ENTER
PRESS ENTER TO STORE THE VALUE
"OC"
FUNCTION
RUN ALARM ON PRE-START ALARM OFF
RUN ALARM ON PRE-START ALARM ON FOR 3 - 9 SECONDS
OPTIONS
RUN ALARM
PRE-START ALARM
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
RUN ALARM OFF PRE-START ALARM OFF
"RP"
Run Alarm and Pre-start Alarm
The factory default is Run Alarm on and a 3-second Pre-start Alarm. The operator’s beeper will sound 3 seconds before the operator star ts. The options are:
Run Alarm Off and Pre-start Alarm Off• Run Alarm On and Pre-start Alarm Off• Run Alarm On and Pre-start Alarm On for 3-9 Seconds•
Maximum Open Direction Current Setting
To detect obstacles or mechanical problems with the gate, the operator monitors its motor current. If the open current load exceeds the programmed maximum load range number, the operator will stop, reverse a short distance, then stop again. The Auto Close Timer will be disabled, and another open request will be required to start the operator again. If after restart, the overload or an open obstacle happens again before the open limit is reached, the operator will lockout and sound the alarm.
To measure the motor load used during opening, while this function is being displayed, push and hold the OPEN button to fully open the gate. During movement, the motor current will be displayed as a load number from 0 to 99. This number is useful for troubleshooting but not for setting the motor current. At the end of travel, a different number will flash. This number indicates the range above and below the average motor current during the run. Using the + and - buttons, set the programmed range number above the indicated range number, so that a minimal force (30­40 lbs. at 10-feet) will activate a reversal should an obstruction occur, but high enough to keep the gate moving under normal conditions without interruption.
Maximum Close Direction Current Setting
To detect obstacles or mechanical problems with the gate, the operator monitors its motor current. If the close current load exceeds the programmed maximum load range number, the operator will stop, reverse a short distance, then stop again. Another close request will be required to start the operator again. If after restart, the overload or a close obstacle happens again before the close limit is reached, the operator will lockout and sound the alarm.
To measure the motor load used during closing, while this function is being displayed, push and hold the CLOSE button to close the gate. During movement, the motor current will be displayed as a load number from 0 to 99. This number is useful for troubleshooting but not used for setting the motor current. At the end of travel, a different number will flash. This number indicates the range above and below the average motor current during the run. Using the + and - buttons, set the programmed range number above the measured flashing range number, so that a minimal force (50-75 lbs.) will activate a reversal should an obstruction occur, but high enough to keep the gate moving under normal conditions without interruption.
SLR SLC SLD Slide Gate Operator Installation Guide - 12 - 227968 Revision X13 2-3-09
Advanced Controller Programming
FUNCTION
ADVANCED PROGRAMMING FUNCTIONS WILL NOT BE DISPLAYED
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
ADVANCED
PROGRAMMING
"AD"
ADVANCED PROGRAMMING OPTIONS WILL BE DISPLAYED
NOTE: ADVANCED PROGRAMMING WILL STAY ENABLED AFTE R EXITING PROGRAMMING UNTIL THE GATE CYCLES 50 TIME S
FUNCTION
SINGLE INPUT WILL OPEN OPERATOR, IF OPERATOR IS ALREADY OPEN, SINGLE INPUT WILL CLOSE OPERATOR
SINGLE INPUT WILL CYCLE OPERATOR IN ORDER OF OPEN-STOP-CLOSE-STOP
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
SINGLE BUTTON
INPUT SETUP
"SB"
FUNCTION
SETS THIS OPERATOR FOR DELAYED OPEN
DISABLES STAGGER FUNCTION
SETS THIS OPERATOR FOR DELAYED CLOSE
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
STAGGER
MODE
"SM"
DUAL GATES
ONLY
FUNCTION
SET STAGGER DELAY VALUE 1 TO 99 SECONDS
STAGGER TIMER DISABLED
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
STAGGER
DELAY TIME
"ST"
DUAL GATES
ONLY
FUNCTION
PRESS ENTER FOR 1 SECOND
WHILE DISPLAY IS FLASHING, PRESS UP OR DOWN TO CHANGE THE MAXIMUM RUN TIME (10-99 SECONDS)
OPTIONS
MAXIMUM RUN
TIMER
DISPLAY SHOWS CURRENT MAXIMUM RUN TIME SETTING
ENTER
ENTER
PRESS ENTER TO STORE THE VALUE
"RT"
Entering Advanced Programming Mode
To access and program the Advanced Programming functions, for each programming session, Advanced Programming must be enabled.
After exiting programming, the Advanced Programming functions will be available on the programming display during the next programming session unless the operator has run 50 or more cycles. After that, Advanced Programming must be enabled again.
Maximum Run Time
The factory default for the Maximum Run Time is 99 seconds. When the operator starts, a timer will begin counting. If a open or close limit is not reached or an obstacle or reversing input is not received before the timer expires, the operator will stop, the unit locks out and the alarm sounds. The timer can be set for 10 to 99 seconds, but should be left at 99 in most applications. Setting it too close to the actual run time may cause the time to expire with changing ambient temperature, gate conditions, etc…
Single Button Input Setup
This function is used for selecting the operation for single button controls and radio receivers.
The factory default sets the SINGLE input terminal so successive inputs will cycle the operator in OPEN-STOP-CLOSE-STOP order.
Alternately, the SINGLE input can be set to cause the gate to OPEN unless the gate is fully open. If the gate is fully open, the input will cause the gate to CLOSE.
Stagger Mode (Rarely used in slide gate installations)
This function is used in dual gate installations only. The factory default sets the Stagger Mode to OFF. In dual gate installations the two operators communicate through the 3-wire COMM LINK interface. When using the Stagger Mode, set one operator for delayed opening and the other operator for delayed closing. The Stagger Delay Time programming function (see below) sets the length of the delay.
NOTE: This function will only be displayed if dual gate operation is
selected.
Stagger Delay Time (Rarely used in slide gate installations)
This function is used in dual gate installations only. The factory default sets the Stagger Time to 0 seconds (OFF). The Stagger Time sets the delay for the Stagger Mode. The Stagger Time can be set from 1-99 seconds.
NOTE: This function will only be displayed if dual gate operation is
selected.
This should be left at 99 seconds in most instances. Setting it close to the actual run time may cause the timer to expire with changing temperature, gate conditions, etc…
SLR SLC SLD Slide Gate Operator Installation Guide - 13 - 227968 Revision X13 2-3-09
Advanced Controller Programming (Cont.)
FUNCTION
AUXILIARY RELAY USED FOR MAGLOCK CONTROL
AUXILIARY RELAY DISABLED
AUXILIARY RELAY USED FOR TICKET DISPENSER CONTROL
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
AUXILIARY
RELAY MODE
"AR"
AUXILIARY RELAY USED FOR WARNING STROBE LIGHT
AUXILIARY RELAY USED FOR CONNECTION TO ALARM DEVICE
FUNCTION
LOW POWER MODE DISABLED
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
LOW POWER
MODE
"LP"
LOW POWER MODE ENABLED
DC MODELS
ONLY
FUNCTION
SET TO FAIL SAFE MODE
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
POWER
FAILURE MODE
"FS"
SET TO FAIL SECURE MODE
DC MODELS
ONLY
SET TO OPEN IMMEDIATE MODE
SET TO CLOSE IMMEDIATE MODE
FUNCTION
SET TIMER VALUE 1 TO 9 SECONDS
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
REVERSE
DELAY TIME
"RD"
Auxiliary Relay Mode
The Auxiliary Relay has normally open and normally closed contacts. The factory setting disables the Auxiliary Relay. The relay can be set for:
Maglock:• The relay will energize during any pending or actual gate motion (open only), to deactivate a magnetic or solenoid gate lock. Ticket Dispenser:• The relay will energize while the gate is moving in the open direction and at the full open limit, or in an entrapment condition. Strobe:• The relay will energize during any pending or actual gate motion (either open or close), to activate a warning strobe light. Alarm:• The relay will energize if the gate is manually forced open from the full closed position.
Reverse Delay Time
The factory default sets the Reverse Delay to 1 second. The operator will wait the length of the delay before reversing direction. This feature will not change the reversal time when the operator is responding to an entrapment condition from an obstruction input or inherent entrapment protection sensor. The Reverse Delay can be set from 1 to 9 seconds. Heaver gates require a longer delay to allow time for the gate to stop.
Low Power Mode
This function is only used with DC slide gate Model SLD. The factory default disables the Low Power Mode. When Low Power Mode is enabled, and AC power fails, the controller will assume Low Power Mode after 60 seconds of gate inactivity. Low power mode turns off all accessory power and indicators. Only inputs from the radio receiver, reverse loop, or restoring AC power will wake the Controller from Low Power Mode. Programming Mode can still be accessed while the Controller is in Low Power Mode.
NOTE: This function will only be displayed in Model SLD operators.
Power Failure Mode
This function is only used with DC slide gate Model SLD. The factory default is set for Fail Safe, alternately the Controller can be set for Fail Secure, Open Immediate, or Close Immediate.
Fail Safe:• If the AC power fails and the battery voltage drops below approximately 22 Volts, 5 seconds later the operator will cycle open if not already open. When AC power is restored, or the battery gets charged by solar panels, the operator will resume normal operation and auto-close if programmed to do so. Fail Secure:• If the AC power fails and the battery voltage drops below approximately 22 Volts, 5 seconds later the operator will cycle closed if not already closed. When AC power is restored, or the battery gets charged by solar panels, the operator will resume normal operation.
NOTE: Fail Safe and Fail Secure are disabled if Stagger Mode is
enabled.
Open Immediate:• If the AC power fails, the operator will cycle open if not already open and cease operation. When AC power is restored, the operator will resume normal operation and auto-close if programmed to do so. Close Immediate:• If the AC power fails, the operator will cycle closed if not already closed and cease operation. When AC power is restored, the operator will resume normal operation.
NOTE: This function will only be displayed in Model SLD operators.
SLR SLC SLD Slide Gate Operator Installation Guide - 14 - 227968 Revision X13 2-3-09
Advanced Controller Programming (Cont.)
FUNCTION
SET SOFT START DURATION TIME FROM 1 TO 10 SECONDS
SOFT START DISABLED
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
SOFT START/STOP
DURATION
"SS"
DC MODELS
ONLY
FUNCTION
SETS THIS MAINTENANCE ALERT TRIGGER FOR 5, 10, 15, OR 25 THOUSAND CYCLES
DISABLES THE MAINENANCE ALERT FUNCTION
RESETS THE MAINTENANCE ALERT INDICATOR AND SETS THE MAINTENANCE ALERT COUNT TO ZERO
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
MAINTENANCE
ALERT TRIGGER
"MA"
FUNCTION
SET LENGTH OF OPENING TIME FROM 1 TO 99 SECONDS
MID-TRAVEL STOP DISABLED (GATE RUNS FULL TRAVEL)
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
MID-TRAVEL
STOP POSITION
"MT"
FUNCTION
DISPLAY SHOWS NUMBER OF OPERATION CYCLES (OPEN OR CLOSE) ROUNDED TO THE NEAREST 1000
OPTIONS
NOTE: PRESS ENTER FOR 2 S ECONDS WHILE THE "CT" FUNCTION IS DISPLAYED TO RESET CYCLE TIMER TO Z ERO
RESET CYCLE
COUNT
"CT"
FUNCTION
DC MOTOR ONLY WITH BRAKING
AC MOTOR ONLY
DC MOTOR WITH SOFT START/STOP
AC MOTOR PRIMARY WITH DC MOTOR BACKUP WITH BRAKING
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
MOTOR TYPE
SELECTION
NOTE: SELECTION
MUST MATCH
MOTOR BOARD!
"MO"
3 PHASE AC MOTOR
AC MOTOR PRIMARY WITH DC MOTOR BACKUP WITH SOFT START/STOP
Soft Start/Stop Duration
This function is only used with DC slide gate Model SLD. This function causes the operator to start and stop the DC motor slowly reducing gate wear and tear (at the full open or closed positions only). The factory default sets the Soft Start/Stop Duration to 3 seconds. The Soft Start/Stop Duration can be set from 1 to 10 seconds.
NOTE: Changing the Soft Start/Stop Duration will reset the open and
close current setting value to zero. It will be necessary to reprogram maximum open and close current settings.
NOTE: This function will only be displayed in Model SLD operators
set for DC motor operation with soft start motor selection.
Reset Cycle Count
The Controller counts of the number of times the operator has been activated and can display the count rounded off to the nearest 1000. To reset the Cycle Count, press and hold the ENTER button for 2 seconds while the Cycle Count is displayed.
If the Maintenance Alert has been triggered, resetting the Cycle Count will also reset the Maintenance Alert indicator.
Maintenance Alert Trigger
The Controller has a MAINT ALERT indicator that can be programmed to light when the number of activations exceeds a set number of cycles.
The factory default sets the Maintenance Alert Trigger to 10,000 cycles. The Maintenance Alert Trigger can be programmed for 5, 10, 15, or 25 thousand cycles.
The Maintenance Cycle Count can be reset independently from the operator’s absolute Cycle Count.
Mid-travel Stop Position
The Controller can be programmed so the gate will stop at a mid-travel point instead of fully opening. This can be useful in installations where a large gate, that takes a long time to open and close fully, only needs to be opened partway to allow traffic to pass.
The factory default sets the Controller for full open operation. Alternately, the Controller can be programmed to open for 1 to 99 seconds then stop, before reaching the open limit.
When a Mid-travel Stop Position time has been programmed, the gate will still fully open if the Fire Department input is triggered, if the OPEN button is held down beyond the Mid-travel Stop Position, or a close obstruction or reverse loop input is triggered.
NOTE: The Mid-travel Stop feature is disabled when dual gate
operation is enabled for paired units.
Motor Type Selection
The factory sets the default for the Controller to match the type of motor in the operator. If required, change the motor selection option to a different type of motor used in the operator. The options available are:
AC Motor Only• DC Motor Only with Mechanical Braking• DC Motor with Electronic Soft Start/Stop• 3 Phase AC Motor• AC Motor with DC Motor Backup with Mechanical Braking• AC Motor with DC Motor Backup with Electronic Soft Start/Stop•
SLR SLC SLD Slide Gate Operator Installation Guide - 15 - 227968 Revision X13 2-3-09
Advanced Controller Programming (Cont.)
FUNCTION
TO DELETE ALL MGT TRA NSMITTERS, PRESS ENTER FOR 2 SECONDS, (TO EXIT W ITHOUT DELETING ANY, QUICKLY PRESS ENTER)
ERASE MGT
TRANSMITTERS
"MD" WILL BLINK FOR 3 0 SECONDS WHILE THE CONTROLLER IS READY TO DELETE AL L MGT TRANSMITTERS
"MD"
ENTER
PRESS ENTER
ENTER
THE DISPLAY WILL SHOW "DELETE ALL" AND THE CONTROLLER RETURNS TO PROGRAMMING MODE
FUNCTION
INTERNAL RADIO RECEIVER DISABLED
OPTIONS
PRESS UP OR
DOWN TO CYCLE
THROUGH OPTIONS
PRESS ENTER TO
SELECT AN OPTION
RADIO
ENABLE
"RA"
INTERNAL RADIO RECEIVER ENABLED
FUNCTION
TO DELETE ALL TRANSMI TTERS, PRESS ENTER FOR 2 SECONDS, OR TO PICK TRANSMITT ERS GO TO NEXT STEP
DELETE
TRANSMITTERS
"TD" WILL BLINK FOR 3 0 SECONDS WHILE THE CONTROLLER IS READY TO DELETE ON E OR MORE TRANSMITTERS, (TO EXIT WITHOUT DELETING ANY, PRESS ENTER)
"TD"
ENTER
PRESS ENTER
ENTER
OR
UP DOWN
ENTER
PRESS UP OR DOWN TO S CROLL THROUGH THE LIST OF TRANSMITTER ID NUMBERS
THE TRANSMITTER ID NU MBER IS DISPLAYED (TO EXIT WITHOUT DELE TING, PRESS ENTER) (TO PICK A DIFFERENT TRANSMITTER ID, PRESS UP OR DOWN )
PRESS ENTER FOR 2 SEC ONDS TO DELETE THE TRANSMITTER DISPLAYE D
FUNCTION
ACTIVATE THE MGT TRAN SMITTER, THE DISPLAY WILL FLASH "rE" - IF THE TRANSMITTER IS ALREADY ENTERED, "DU" WILL BE DISPLAYE D, IF DECODE IS BAD "ERROR" WILL BE DISPLAYED
LEARN MGT
TRANSMITTERS
PRESS ENTER, "ML" WIL L BLINK FOR 30 SECONDS WHILE THE CONTROLLER IS REA DY TO LEARN AN MGT TRANSMITTER
"ML"
ENTER
OR
UP DO WN
ENTER
DISPLAY WILL SHOW "-- " FOR 5 SECONDS, THEN SHOW THE TRANSMITTER'S ID NUMBER - REPEA T STEPS FOR SECOND MGT TRANSMITTE R IF USED
PRESS ENTER TO ACCEPT THE SELECTION
PRESS UP OR DOWN TO S ELECT THE MGT FUNCTION: "rE" = REVERSE "St" = STOP "OP" = OPEN OBSTRUCTI ON "CL" = CLOSE OBSTRUCTION
FUNCTION
ACTIVATE THE TRANSMITTER
DISPLAY WILL SHOW "- -" THEN THE TRANSMITTER ID NUMBER - IF TRANSMITTER IS ALREADY ENTERED, "dU" WILL BE DISPLAYED, IF DECODE IS BAD "ERROR" WILL BE DISPLAYED
LEARN
TRANSMITTERS
"TL" WILL BLINK FOR 30 SECONDS WHILE THE CONTROLLER IS READY TO LEARN A TRANSMITTER
"TL"
ENTER
PRESS ENTER (ONCE FOR EACH TRANSMITTER, UP TO 40 TRANSMITTERS TOTAL)
FUNCTION
RESET TO
FACTORY DEFAULTS
"CL"
ENTER
WHILE "CL" IS DISPLAYED, PRESS ENTER
ALL PROGRAMMED DATA WILL BE CLEARED AND THE FACTORY DEFAULTS WILL BE STORED IN MEMORY.
NOTE: THIS FUNCTION WILL NOT ERASE TRANSMITTERS
DEFAULT MOTOR TYPE IS AC, CHANGE MOTOR TYPE (MO) TO D2 IF USING SLD
Radio Enable
The Controller contains a built-in MegaCode® radio receiver to allow activation from up to 40 access control transmitters and two Model MGT (gate edge) transmitters. The factory default enables the internal radio receiver. Alternately, the internal receiver can be disabled.
Antenna Installation
The Controller is supplied with a local whip antenna installed. If using a remote antenna, remove the whip antenna and connect coax cable from the antenna to the ANTENNA connector.
Radio Transmitter Learn
The Controller’s built-in MegaCode® radio receiver can store the IDs of up to 40 transmitters. Refer to the figure for the steps required to learn transmitters.
NOTE: This function will NOT be displayed if the transmitter memory
is full, or if the radio receiver is disabled.
Radio Transmitter Delete
Transmitters can be deleted from the Controller’s memory either individually, or all at the same time. Refer to the figure for the steps required to delete transmitters.
NOTE: This function will NOT be displayed if no transmitters are
stored in memory, or if the radio receiver is disabled.
MGT Obstacle Transmitter Learn
The Controller supports one or two Model MGT Obstacle Transmitters. The transmitters can be programmed to function as Open Obstruction, Close Obstruction, Reverse, or Stop. Refer to the figure for the steps required to learn MGT transmitters.
NOTE: This function will NOT be displayed if two MGT transmitters
are already stored in memory, or if the radio receiver is disabled.
MGT Obstacle Transmitter Delete
MGT transmitters can be deleted from the Controller’s memory either individually, or all at the same time. Refer to the figure for the steps required to delete MGT transmitters.
NOTE: This function will NOT be displayed if no MGT transmitters are
stored in memory, or if the radio receiver is disabled.
Reset Controller to Factory Defaults
The Controller can be reset with this function. ALL PROGRAMMED DATA WILL BE LOST, and the factory defaults will be loaded. This
function will not erase radio transmitters. Transmitters must be deleted with the two functions above.
SLR SLC SLD Slide Gate Operator Installation Guide - 16 - 227968 Revision X13 2-3-09
Loop Layout Illustration
SEPARATE PEDESTRIAN
GATE REQUIRED 7 FEET
MINIMUM DISTANCE
FROM GATE
2"
3/8"
LOOP
SEALANT
MULTIPLE TURNS
REFER TO LOOP
INSTALLATION NOTES
FOR DETAILS
TWIST WIRE FROM END OF
LOOPS BACK TO OPERATOR
AT LEAST SIX TIMES PER
FOOT
2" MAX.
USE RELIEF CUTS
AT CORNERS
SLR SLC SLD Slide Gate Operator Installation Guide - 17 - 227968 Revision X13 2-3-09
Safety Edge Layout Illustration #1
NOTES:
1. WIRE THESE EDGES FOR CLOSE OBSTRUCTION
2. WIRE THESE EDGES FOR OPEN OBSTRUCTION
3. ON LEADING EDGE, WIRE FOR CLOSING OBSTRUCTION
OR REVERSING IF DESIRED
4. ON TRAILING EDGE, WIRE FOR OPEN OBSTRUCTION
REFER TO ACCESSORY CONNECTIONS PAGES FOR DETAILS
5. IF SENSOR EDGES ARE HARD WIRED TO THE OPERATOR, CARE
MUST BE TAKEN IN ROUTING THE WIRES SUCH THAT THEY DO
NOT BECOME DAMAGED DURING NORMAL OPERATION
(AVOID PINCHING AND ABRASION)
THIS DRAWING IS INTENDED TO DRAW ATTENTION TO POSSIBLE
LOCATIONS FOR THE INSTALLATION OF CONTACT OR NON-CONTACT
OBSTRUCTION SENSING DEVICES. OTHER AREAS OF ENTRAPMENT
MAY EXIST DEPENDING ON EACH SPECIFIC INSTALLATION.
SEE NOTE
ITEM #4
SEE NOTE
ITEM #1
SEE NOTE
ITEM #2
SLIDE GATE OPERATOR WITH
RADIO RECEIVER MOUNTED INSIDE
SEE NOTE
ITEM #2
SEE NOTE
ITEM #1
SEE NOTE
ITEM #1
SEE NOTE
ITEM #3
1 GATE (REFERENCE ONLY)
2 EDGE
3 EDGE EXTRUSION
4 SPACERS (3)
5 8-32 X 1" SCREWS (3)
6 RETAINING BRACKET
REVERSING EDGE
ASSY CLOSEUP
1
2
3
4
5
6
ITEM DESCRIPTION
FOR CLARITY, FENCE AND
PEDESTRIAN GATE NOT SHOWN
SLR SLC SLD Slide Gate Operator Installation Guide - 18 - 227968 Revision X13 2-3-09
Safety Edge Layout Illustration #2
NOTES:
1. WIRE THESE EDGES FOR CLOSE OBSTRUCTION
2. WIRE THESE EDGES FOR OPEN OBSTRUCTION
3. ON LEADING EDGE, WIRE FOR CLOSING OBSTRUCTION
OR REVERSING IF DESIRED
4. ON TRAILING EDGE, WIRE FOR OPEN OBSTRUCTION
REFER TO ACCESSORY CONNECTIONS PAGES FOR DETAILS
5. IF SENSOR EDGES ARE HARD WIRED TO THE OPERATOR, CARE
MUST BE TAKEN IN ROUTING THE WIRES SUCH THAT THEY DO
NOT BECOME DAMAGED DURING NORMAL OPERATION
(AVOID PINCHING AND ABRASION)
THIS DRAWING IS INTENDED TO DRAW ATTENTION TO POSSIBLE
LOCATIONS FOR THE INSTALLATION OF CONTACT OR NON-CONTACT
OBSTRUCTION SENSING DEVICES. OTHER AREAS OF ENTRAPMENT
MAY EXIST DEPENDING ON EACH SPECIFIC INSTALLATION.
JUNCTION BOX MOUNTED
TO FENCE POST
COILED CORD SHOULD EXTEND
EQUALLY DURING OPEN AND CLOSE
SEE NOTE
ITEM #4
SEE NOTE
ITEM #1
SEE NOTE
ITEM #2
SLIDE GATE OPERATOR WIRED DIRECT TO EDGE
USING JUNCTION BOX AND COIL CORD
SEE NOTE
ITEM #2
SEE NOTE
ITEM #1
SEE NOTE
ITEM #1
SEE NOTE
ITEM #3
SLR SLC SLD Slide Gate Operator Installation Guide - 19 - 227968 Revision X13 2-3-09
Photoeye Installation Illustration
CARE MUST BE TAKEN IN THE PLACEMENT OF PHOTOEYES
TO MINIMIZE NUISANCE TRIPPING
PHOTOEYE TO PROTECT FENCE LINE
OUTSIDE OF PROTECTED AREA
WIRED FOR OPEN OBSTRUCTION
SEE ACCESSORY CONNECTIONS FOR DETAILS
OF WIRING PHOTOEYES
SEPARATE PEDESTRIAN WALKGATE
REQUIRED 7 FEET MINIMUM DISTANCE
FROM GATE
PHOTOEYE TO GUARD
POCKET AREA. WIRE
FOR OPEN OBSTRUCTION
PHOTOEYE CAN BE MOUNTED ACROSS DRIVE WIRED
FOR REVERSE ONLY, ON EITHER SIDE OF THE GATE
SLR SLC SLD Slide Gate Operator Installation Guide - 20 - 227968 Revision X13 2-3-09
Picket Gate Installation
CARD READER
ON STAND
PICKETS SPACE
SMALLER THAN
2 1/4"
MESH WITH OPENINGS
SMALLER THAN 2 1/4"
TO A MINIMUM HEIGHT
OF 48" ABOVE GROUND
OVER ENTIRE GATE
LENGTH
SEPARATE PEDESTRIAN
GATE REQUIRED
7 FT. MINIMUM DISTANCE
AWAY FROM GATE
POSSIBLE LOCATIONS FOR CONTACT AND NON-CONTACT DEVICES
SHOWN ABOVE. OTHER AREAS OF ENTRAPMENT MAY EXIST DEPENDING
ON EACH SPECIFIC INSTALLATION.
REFER TO INSTALLATION MANUAL FOR ADDITIONAL DETAILS
FOR THE INSTALLATION AND WIRING OF LOOPS, EDGES, AND
PHOTOEYES.
EDGES SHOWN ON LEADING AND
TRAILING EDGES OF GATE, AND
ON POSTS
ENTRAPMENT
ZONE #3
(BEHIND GATE)
PHOTOEYE BEHIND
GATE
ENTRAPMENT ZONE
#2 (BOTH SIDES OF GATE)
ENTRAPMENT
ZONE #1
REVERSING PHOTOEYE
ACROSS DRIVE
OR
SLR SLC SLD Slide Gate Operator Installation Guide - 21 - 227968 Revision X13 2-3-09
Track Gate Installation
OVERHEAD TRACK GATE WITH ADDED C-CHANNEL FOR GATE BRACKET ATTACHMENT
OVERHEAD TRACK GATE WITH ADDED BUSTLE FOR GATE BRACKET ATTACHMENT
COVER GATE WITH FABRIC WITH OPENINGS SMALLE THAN
2 1/4" TO A MINIMUM HEIGHT OF 48" ABOVE GROUND. oN PICKET
STYLE GATES, IF PICKETS ARE SPACED LESS THAN 1 1/4" APART
MESH IS OPTIONAL
BUSTLE ATTACHED TO
END OF TRACK GATE
FOR GATE BRACKET
(BY OTHERS)
GATE BRACKET
BOLTED TO
CHANNEL
(BY OTHERS)
C-CHANNEL ATTACHED TO BACK
END OF TRACK GATE (BY OTHERS)
NOTE: BOTH TYPES OF ATTACHMENTS
TO BACK END OF GATE WILL WORK WITH
ROLLER GATES AS REQUIRED
SLR SLC SLD Slide Gate Operator Installation Guide - 22 - 227968 Revision X13 2-3-09
Dual Gate Installations
OPERATOR #1
OPERATOR #2
USE BELDEN 8760 TWISTED PAIR
SHIELDED CABLE OR EQUIVALENT
SHIELD
CONNECT SHIELD
WIRE AT BOTH ENDS
DUAL GATE COMM LINK
WIRING
CONNECT
C - C B - B A - A
SHIELD
Two operators can be used in dual gate installations. The operators communicate with each other through the 3-wire COMM LINK terminals.
When one operator activates, the COMM LINK connection signals the other operator to activate. Each operator functions independently, controlling its gate and monitoring its inputs and accessories.
A three-wire shielded conductor cable is required to connect two operators together for dual operation. Use Belden 8760 Twisted Pair Shielded Cable (or equivalent) only – P/N 2500-1982, per foot).
NOTE: The shield wire should be connected COMM LINK terminal
“C” in both operators.
Three of the programming functions available are only used for dual gate installations:
Dual Gate Enable•
Dual Gate Enable must be set for all dual gate installations.
Stagger Mode•
The Stagger Mode function determines if the operator has a delayed open or a delayed close. In dual swing gate installations, typically one operator is programmed for delayed open, and the other operator is programmed for delayed close.
Stagger Delay Time•
The Stagger Time sets the length of the delay for the Stagger Mode.
See Pages 11 & 13 for details on these three dual gate programming functions.
Set the following parameters in each gate operator individually in a single gate mode before connecting the network cable and operating in dual gate mode.
1. Open and Close Limit settings
2. Open and Closed direction inherent entrapment protection (OC & CC)
After these parameters have been set, and each operator has been tested independently and is functioning correctly in single gate mode, then set BOTH operators to dual gate (dg) in the Paired Mode setup step under Basic Programming steps.
Figure 12. COMM LINK Wiring
SLR SLC SLD Slide Gate Operator Installation Guide - 23 - 227968 Revision X13 2-3-09
Gate Operation
Operation Indications
Open Button
Opens the gate. If the Controller is programmed to stop opening the gate at mid-travel, a constant press of the OPEN button will override the Mid-travel Stop and completely open the gate. If the Auto Close Timer is set, it will be suspended until the OPEN button is released.
Close Button
Closes the gate if the gate is open. Also closes the gate if the gate is in the process of opening.
Stop Button
Stops the gate from opening or closing at any time.
Single Input
Opens the gate if it’s closed and closes the gate if it’s open (open-close programming option). Activating the input while the gate is moving will reverse the gate.
Can be programmed to stop the gate while the gate is moving (open-stop-close programming option).
Fire Department Input
Fully opens the gate when the input is activated. Overrides the Mid-travel Stop and Auto Close Timer (if either is programmed for the gate). The gate will lockout in the open position without sounding the alarm. Press the STOP button to release the lockout.
Open Input
Functions the same as the OPEN button.
Open Obstruction
While the gate opening, any open obstruction signal will cause the gate to stop, reverse a short distance, and then stop again. The Auto Close Timer will be disabled, and a renewed input will be required to start the gate again. Should the gate be restarted and the obstacle signal occur again prior to reaching a limit, the gate will stop again, lockout, and sound the emergency alarm.
During normal operation, the Controller’s displays will indicate current operating conditions and status.
Power-up Display
When the Controller powers up, dashes will show on the display for one second, then the firmware version number will be displayed for one second.
Exiting programming restarts the Controller. The power-up display will show upon the restart.
Idle Condition
While the Controller is idling, waiting for a command, the display will show circulating dashes.
For DC models only - Clockwise : Batteries discharging, Counterclockwise : Batteries charging.
Last Gate Position/Condition
When the gate moves or stops, the display will show the status for up to one minute.
Stop is displayed as • St Full Close is displayed as • FC Full Open is displayed as • FO Entrapment is displayed as • En
Pre-start Delay
During the pre-start delay, the display will countdown the number of seconds remaining before the operator starts.
Reverse Delay
If the gate travel direction is reversed from a user activation or reversing device, and a reverse delay is set, the display will count down the delay time in seconds before the operator restarts.
Run Timer
While the gate is opening or closing, the number of seconds running time is displayed.
Close Obstruction
Same as the open obstruction, but in the closing direction.
Reverse Input
If the reverse input is triggered while the gate is closing, the gate will reverse to the full open position. If the Auto Close Timer is set, when the reverse input is cleared, the gate will close when the Auto Close Timer expires.
Open Loop
Functions the same as the OPEN button.
Reverse Loop
Functions the same as the reverse input.
Shadow/reset Loop
Only used with Swing Gates. Holds the gate fully open or fully closed while triggered. If open, the gate closes immediately when cleared.
SLR SLC SLD Slide Gate Operator Installation Guide - 24 - 227968 Revision X13 2-3-09
Error Indications
During abnormal operation, the Controller’s displays and beeper will indicate the error condition that has occurred.
Entrapment
If an entrapment condition occurs detected by two repeated open or close obstruction triggers, the Controller will lock the operator out. The beeper will sound constantly and the gate will not operate. To reset the Controller press the STOP button or press the RESET button on the operator’s cover.
WARNING
The Stop and/or Reset button must be located in the line-of­sight of the gate. Activation of the reset control shall not cause the operator to start.
COMM LINK Connection Failure
In dual gate installations, if there is a connection failure between the two operators, the COMM LINK indicator will blink once a second. During this condition the gate will not operate, except if triggered by the FIRE DEPT input, which functions normally.
MGT Obstacle Transmitter Trouble
If any MGT transmitters are used with the operator, their supervision feature will alert the Controller if there is any trouble with the transmitter. MGT transmitters send hourly status reports and will send low battery reports when the transmitter has a low battery. The MGT transmitters also have a tamper detection switch that will trigger when their case is opened.
When the Controller detects a low transmitter battery, a tamper signal, or missing transmitter status reports, the gate will still operate normally, but the beeper will change as follows:
The Pre-start Alarm will beep twice as fast.• The Run Alarm will beep twice as fast and continue for five minutes • after the gate stops. The sounder will “chirp” every five seconds when the gate is idle.•
Correct the trouble (close case, replace battery, or replace transmitter) to clear the obstacle transmitter trouble indications.
CONTROLLER ERROR CAUSES AND INDICATIONS
ERROR CAUSE ERROR INDICATION HOW TO CLEAR
TWO SAFETY REVERSALS (ON SINGLE GATE OR ON EITHER DUAL GATE)
MAXIMUM RUN TIMER EXCEEDED ON OPENING
MAXIMUM RUN TIMER EXCEEDED ON CLOSING
COMM LINK FAILURE
GATE FULL OPEN RESULTING FROM FIRE DEPT INPUT
FAIL SAFE OR FAIL SECURE BECAUSE OF AC POWER LOSS
OTHER CONTROLLER IN ENTRAPMENT (DUAL GATE)
LOW AC VOLTAGE AT CONTROLLER
INPUT TRIGGERED DURING ENTRAPMENT LOCKOUT
COMPATIBILITY PROBLEM En 09, GATE DISABLED
EEPROM PROBLEM En 10, GATE DISABLED TRY RESET, CALL TECH. SUPPORT
DC MOTOR MISMATCH En 11, GATE DISABLED
MOTOR FAILURE En 12, GATE DISABLED REPLACE MOTOR
MGT SUPERVISORY CONDITION (TAMPER, LOW BATTERY, MISSING HOURLY STATUS)
En 00, CONTINUOUS ALARM BEEPER, GATE DISABLED
En 01, AND MAX RUN LED, CONTINUOUS ALARM BEEPER, GATE DISABLED
En 02, AND MAX RUN LED, CONTINUOUS ALARM BEEPER, GATE DISABLED
En 03, AND COMM LINK LED, CONTINUOUS ALARM BEEPER FOR 1 MINUTE, GATE DISABLED (EXCEPT FOR FIRE DEPT INPUT)
En 04, GATE DISABLED PRESS STOP BUTTON
En 05, GATE DISABLED
En 06, GATE DISABLED
En 07, GATE DISABLED
En 08, GATE DISABLED PRESS STOP BUTTON
FAST BEEPS DURING PRESTART, FAST BEEP RUN ALARM, CHIRP EVERY 5 SECONDS AT IDLE
PRESS STOP BUTTON
PRESS STOP BUTTON, CLEARS CONTINUOUS ALARM, THEN DOUBLE BEEP EVERY 5 SECONDS UNTIL NEXT OPERATION
PRESS STOP BUTTON, CLEARS CONTINUOUS ALARM, THEN DOUBLE BEEP EVERY 5 SECONDS UNTIL NEXT OPERATION
PRESS STOP BUTTON, CLEARS CONTINUOUS ALARM
BATTERY VOLTAGE MUST RISE ABOVE 24 VDC
CLEAR ENTRAPMENT ON OTHER CONTROLLER (PRESS STOP)
LOW VOLTAGE AC POWER MUST RISE ABOVE 20 VAC
UPDATE FIRMWARE AND RESET BOTH PAIRED CONTROLLERS
REPROGRAM MOTOR TYPE OR CHANGE DC MOTOR BOARD, NEXT GATE MOVEMENT WILL RETRY DC MOTOR CHECK
CLEARS WHEN MGT CONDITION CLEARS
Maximum Run Time Exceeded
If the Maximum Run Time is exceeded, the Controller stops the operator the same as if a double obstacle has occurred in an entrapment condition. The entrapment alarm sounds constantly, and is cleared by pressing the STOP button or the RESET button on the cover. After the STOP or RESET button is pressed, because the Maximum Run Time has been exceeded, the sounder will beep twice every five seconds. The next operation of the gate will clear the indication.
SLR SLC SLD Slide Gate Operator Installation Guide - 25 - 227968 Revision X13 2-3-09
Troubleshooting
Contacting Technical Support
For technical questions regarding Linear gate operators, contact the Technical Services Depar tment at:
1-800-421-1587 from 6:30 AM to 4:30 PM Pacific time
Operator fails to start
A. If the operator has been running a large number
of cycles, the motor may have become too hot and tripped its thermal overload breaker. Allow the motor to cool down and the thermal overload breaker will reset automatically.
B. Make sure you have power at the master distribution
panel and that the power has not been turned off.
C On an SLD, if the “Reset to Factory Defaults” programming
step has been used, ensure the motor type (MO) has been set to d2 and the open (OC) and closed currents (CC) have been set.
Motor operates, but gate does not move
A. Check for broken chain or worn belts.
B. Check all setscrews on pulleys and sprockets and tighten
them if necessary, and check for keys which may have fallen loose from keyways.
Motor sounds like it is working harder than normal
A. Make sure the gate is moving freely and without binding
throughout its entire travel.
B. Check the drive chain for obstructions (if the operator
has one).
C. If the operator has an internal brake mechanism, make
sure it is releasing.
Gate stopping part way open or closed (but no visible obstruction)
A. The Controller may have received a false obstruction
input triggered by current sensing set too low. Make sure the gate moves freely through its entire travel before adjusting the current sensing.
B. The Maximum Run Timer may have counted down and
expired. This can be caused by having the timer set too low, if a chain or belt is broken, or if a sprocket or pulley is slipping. When the timer expires, the gate stops and the beeper will sound.
C. An obstruction signal from an accessory wired to the
obstruction input may have triggered falsely. Check the control board for lit indicators for any of the following inputs: safety, shadow/reset, open obstruction, close obstruction, stop, etc. If any are lit when the operator should be running, remove all devices hooked to that function and hook them up one at a time and try to run the operator until the problem device is found. Refer to Page 8 for details on the control board indicators.
Gate staying open with automatic system
A. If there are vehicle detectors used with the operator, one
of the loops or loop detectors may be sending a false signal or needs to be reset. Observe the indicators on the loop detector. Unplug the detector and try running the operator.
B. An opening or reversing device may be stuck or
malfunctioning. Try disconnecting these devices and hook them back up one at a time and try running the operator until the malfunctioning device is found.
C. Make sure the close limit switch isn’t activated. If it is, the
operator will think the gate is already closed.
Limit switch getting out of time
A. Check for proper tension on all limit chains to be sure
there is no jumping taking place. Mark one tooth and its corresponding link and run the gate. If the marks have moved, the chain is skipping.
B. Check the setscrews in limit sprockets for tightness. In
rotary limit boxes, check the rotary limit nut for sloppiness or stripped threads. Replace if necessary.
How to Order Replacement Parts
Use the part numbers listed on the following pages.
Contact your local Linear dealer or distributor to order parts.
1. Supply the model number and serial number of your operator.
2. Specify the quantity of pieces needed and order by part number and name of part.
3. State whether to ship by freight, truck, parcel post, UPS or air express.
4. State whether transportation charges are to be prepaid or collect.
5. Specify name and address of person or company to whom parts are to be shipped.
6. Specify name and address of person or company to whom invoice is to be sent test
SLR SLC SLD Slide Gate Operator Installation Guide - 26 - 227968 Revision X13 2-3-09
Model SLR Exploded View
1
31
30
29
27
33
32
34
2A
2
3
28
A
24
26
22
25
36
39
15
13
23
4
21
35
20
12
11
10
9
8
16
14
18
19
17
7
7A
28
NOTE: MAY HAVE OPTIONAL TORQUE LIMITER
1A
1B
MODEL SLR MECHANICAL PARTS LIST
REF. # PART # DESCRIPTION
1 2300-907 Operator Cover
2510-354 Plunger Reset Assembly
1A
2500-2240 Plunger Reset Button 2500-2241 Plunger Extension Only 2200-790 Lock for Cover, with Keys
1B
2200-824 Extra Keys
2 2110-796 Main Frame Assembly
2A 2100-2006 Lock Tab Bracket
3 2100-2055 Bottom Shelf 4 2100-1985 Pillow Block Tube Spacer 7 2200-942 Gear Reducer, 20:1
7A 2100-1980 Gear Reducer Tube Spacer
8 2110-783 Reducer Coupler, with Oilite Bushing 10 2100-2026 Disconnect Collar 11 2200-115 Disconnect Collar Spring 12 2200-014 Shaft Collar, 1” diameter, 3/8” LTB 13 2100-1983 Drive Shaft, 1” diameter
13A 2100-529 1” Woodruff Key
14 2100-1986 Disconnect Handle Fulcrum Bracket
2100-549 Pin for Disconnect Handle
15
2400-169 Push-on Nut, 1/4” (not shown) 16 2120-477 Disconnect Handle 17 2100-2060 Disconnect Fulcrum Bracket 18 2100-2059 Disconnect Lever 19 2200-939 Locking Handle Spring 20 2200-274 Pillow Block Bearing, 1” diameter 21 2200-042 Sprocket, 48-B-15, 1” bore 22 2200-041 Sprocket, 48-B-15, 1/2” bore
2200-966 #48 Roller Chain, 15 Links 23
2200-010 #48 Master Link
2500-2393 APeX Module
2100-2104 APeX Mounting Plate 24
2300-1025 Controller Plastic Cover Only
2510-423 Knob Kit
2520-396-SLC Limit Box Assembly with Cover
2100-057 Limit Shaft
SLR SLC SLD Slide Gate Operator Installation Guide - 27 - 227968 Revision X13 2-3-09
2200-029 Oilite Bushing
2200-030 Limit Nut 25
2200-193 1/2” E-ring
2300-946 Heyco Bushing with Wire Guards
2500-440 Limit Switch
2100-261 Detent Plate
2200-028 Detent Spring
REF. # PART # DESCRIPTION
26 2300-945 Limit Box Cover
2510-274 Motor Assembly, 115 VAC, with Harness
27
2510-275 Motor Assembly, 230 VAC, with Harness 2500-261 Capacitor for 115 VAC
28
2500-552 Capacitor for 230 VAC
28A 2100-872 Capacitor Clamp
29 2200-647 4” Pulley, 1/2” bore 30 2200-118 4” Pulley, 5/8” bore 31 2200-013 V-belt, 4L 31” 32 2500-2435 Alarm 33 2100-2114 Stop/Reset Button Bracket 34 2500-1495 Stop/Reset Button 35 2200-650 Sprocket, 41-B-24, 1” bore
2110-823 Idler Assembly 2300-697 Idler Wheel, UHMW
36
2400-527 1/2” Shoulder Bolt 2400-528 1/2” Lock Washer 2400-529 1/2” Nut
37 2100-2109 APeX Controller Mounting Bracket (not shown)
2510-422 115 VAC Power Box Assembly 2510-430 230 VAC Power Box Assembly 2500-2411 Power Switch 2500-2413 Power Outlet (only available on 115 VAC Models)
38
2500-212 115 VAC - 24 VAC Power Transformer 2500-791 230 VAC - 24 VAC Power Transformer 2100-2113 Back Plate 2100-2112 Cover Plate 2510-424 115 VAC Wiring Harness Assembly (not shown)
39
2510-428 230 VAC Wiring Harness Assembly (not shown)
PARTS FROM ACCESSORY BOX (Not shown in exploded view)
2100-2007 Gate Attachment Bracket 2400-170 U-bolt, 3” 2100-054 #41 Chain Tension Bolt 2200-367 Chain Spring 2200-027 #41 Master Link 2200-150 #41 Chain, per Foot 2400-152 Square Head Bolt, 3/8”
2100-2010 Base Plate for Operator 2100-2008 Critter Plate 2650-107 Remote Disconnect Kit 2120-483 Post Mounting Kit 2220-045 2” Torque Limiter Assembly Complete 2300-693 Friction Disc (Pair) 2200-676 4” Pulley for Torque Limiter 2200-877 Bushing for Pulley
OPTIONAL PARTS
Model SLC Exploded View
1
31
30
29
27
33
34
2A
2
3
24
26
22
25
36
15
13
23
4
21
35
20
12
11
10
9
8
16
14
18
19
17
7
7A
32
38
1A
1B
28
NOTE: MAY HAVE OPTIONAL TORQUE LIMITER
SLR SLC SLD Slide Gate Operator Installation Guide - 28 - 227968 Revision X13 2-3-09
MODEL SLC MECHANICAL PARTS LIST
REF. # PART # DESCRIPTION
1 2300-907 Operator Cover
2510-354 Plunger Reset Assembly
1A
2500-2240 Plunger Reset Button
2500-2241 Plunger Extension Only
2200-790 Lock for Cover, with Keys
1B
2200-824 Extra Keys
2 2110-796 Main Frame Assembly
2A 2100-2006 Lock Tab Bracket
3 2100-2055 Bottom Shelf 4 2100-1985 Pillow Block Tube Spacer 7 2200-954 Gear Reducer, 20:1
7A 2100-2062 Reducer Spacer
8 2110-777 Reducer Coupler, with Oilite Bushing 10 2100-2026 Disconnect Collar 11 2200-115 Disconnect Collar Spring 12 2200-014 Shaft Collar, 1” diameter, 3/8” LTB 13 2100-1983 Drive Shaft, 1” diameter
13A 2100-529 1” Woodruff Key
14 2100-1986 Disconnect Handle Fulcrum Bracket
2100-549 Pin for Disconnect Handle
15
2400-169 Push-on Nut, 1/4” (not shown) 16 2120-477 Disconnect Handle 17 2100-2060 Disconnect Fulcrum Bracket 18 2100-2059 Disconnect Lever 19 2200-939 Locking Handle Spring 20 2200-274 Pillow Block Bearing, 1” diameter 21 2200-042 Sprocket, 48-B-15, 1” bore
2200-041 22
2200-276
2200-554
2200-966 23
2200-855
2200-010 #48 Master Link
2500-2393 APeX Module
2100-2104 APeX Mounting Plate 24
2300-1025 Plastic Cover
2510-423 Knob Kit
2520-396-SLC Limit Box Assembly with Cover
2100-057 Limit Shaft
2200-029 Oilite Bushing
2200-030 Limit Nut 25
2200-193 1/2” E-ring
2300-946 Heyco Bushing with Wire Guards
2500-440 Limit Switch
2100-261 Detent Plate
2200-028 Detent Spring 26 2300-945 Limit Box Cover
Sprocket, 48-B-15, 1/2” bore
(For drives less than 34 feet wide)
Sprocket, 48-B-20, 1/2” bore
(For drives 34 to 47 feet wide)
#48 Roller Chain, 14 Links (Use with 2200-008 Sprocket) #48 Roller Chain, 15 Links (Use with 2200-041 Sprocket) #48 Roller Chain, 16 Links (Use with 2200-276 Sprocket)
REF. # PART # DESCRIPTION
2500-2307 1/2 HP, 115 VAC, 1 Phase 2500-2308 1/2 HP, 208/230 VAC, 1 Phase 2500-2309 3/4 HP, 115 VAC, 1 Phase
27
2500-2310 3/4 HP, 208/230 VAC, 1 Phase 2500-2311 1 HP, 115 VAC, 1 Phase 2500-2312 1 HP, 208/230 VAC, 1 Phase
2500-2336 Capacitor for 2500-2307 Motor 2500-2337 Capacitor for 2500-2308 Motor 2500-1926 Capacitor #1 for 2500-2309 Motor
28
2500-1930 Capacitor #2 for 2500-2309 Motor 2500-1931 Capacitor for 2500-2310 Motor 2500-2338 Capacitor for 2500-2311 Motor
2500-1932 Capacitor for 2500-2312 Motor 29 2200-118 4” Pulley, 5/8” bore 30 2200-955 4” Pulley, 3/4” bore 31 2200-961 V-belt, 4L 35” 32 2500-2435 Alarm 33 2100-2114 Stop/Reset Button Bracket 34 2500-1495 Stop/Reset Button 35 2200-650 Sprocket, 41-B-24, 1” bore
2110-823 Idler Assembly
2300-697 Idler Wheel, UHMW 36
2400-527 1/2” Shoulder Bolt
2400-528 1/2” Lock Washer
2400-529 1/2” Nut 37 2100-2109 APeX Controller Mounting Bracket (not shown)
2510-422 115 VAC Power Box Assembly
2510-430 230 VAC Power Box Assembly
2500-2411 Power Switch
2500-2413 Power Outlet (only available on 115 VAC Models) 38
2500-212 115 VAC - 24 VAC Power Transformer
2500-791 230 VAC - 24 VAC Power Transformer
2100-2113 Back Plate
2100-2112 Cover Plate
2510-424 115 VAC Wiring Harness Assembly (not shown) 39
2510-428 230 VAC Wiring Harness Assembly (not shown)
PARTS FROM ACCESSORY BOX (Not shown in exploded view)
2100-2007 Gate Attachment Bracket
2400-170 U-bolt, 3”
2100-054 #41 Chain Tension Bolt
2200-367 Chain Spring
2200-027 #41 Master Link
2200-150 #41 Chain, per Foot
2400-152 Square Head Bolt, 3/8”
2100-2010 Base Plate for Operator
2100-2008 Critter Plate
2650-107 Remote Disconnect Kit
2120-483 Post Mounting Kit
2220-045 2” Torque Limiter Assembly Complete
2300-693 Friction Disc (Pair)
2200-676 4” Pulley for Torque Limiter
2200-877 Bushing for Pulley
MOTORS
CAPACITORS
OPTIONAL PARTS
SLR SLC SLD Slide Gate Operator Installation Guide - 29 - 227968 Revision X13 2-3-09
Model SLD Exploded View
1
31
30
29
27
33
32
34
2A
2
3
24
26
22
36
25
38
15
13
23
4
21
35
20
12
11
10
9
8
16
14
18
19
17
7
7A
40
1A
1B
NOTE: MAY HAVE OPTIONAL TORQUE LIMITER
41
SLR SLC SLD Slide Gate Operator Installation Guide - 30 - 227968 Revision X13 2-3-09
MODEL SLD MECHANICAL PARTS LIST
REF. # PART # DESCRIPTION
1 2300-907 Operator Cover
2510-354 Plunger Reset Assembly
1A
2500-2240 Plunger Reset Button 2500-2241 Plunger Extension Only 2200-790 Lock for Cover, with Keys
1B
2200-824 Extra Keys
2 2110-796 Main Frame Assembly
2A 2100-2006 Lock Tab Bracket
3 2100-2055 Bottom Shelf 4 2100-1985 Pillow Block Tube Spacer 7 2200-954 Gear Reducer, 20:1
7A 2100-1980 Tube Spacers
8 2110-783 Reducer Coupler, with Oilite Bushing 10 2100-2026 Disconnect Collar 11 2200-115 Disconnect Collar Spring 12 2200-014 Shaft Collar, 1” diameter, 3/8” LTB 13 2100-1983 Drive Shaft, 1” diameter
13A 2100-529 1” Woodruff Key
14 2100-1986 Disconnect Handle Fulcrum Bracket
2100-549 Pin for Disconnect Handle
15
2400-169 Push-on Nut, 1/4” (not shown) 16 2120-477 Disconnect Handle 17 2100-2060 Disconnect Fulcrum Bracket 18 2100-2059 Disconnect Lever 19 2200-939 Locking Handle Spring 20 2200-274 Pillow Block Bearing, 1” diameter 21 2200-042 Sprocket, 48-B-15, 1” bore 22 2200-041 Sprocket, 48-B-15, 1/2” bore
2200-966 #48 Roller Chain, 15 Links 23
2200-010 #48 Master Link
2510-439 APeX Module & DC Motor Board Assembly
2500-2393 APeX Module
2500-2399 APeX DC Motor Board 24
2100-2104 APeX Mounting Plate
2300-1025 Plastic Cover
2510-423 Knob Kit
2520-396-SLC Limit Box Assembly with Cover
2100-057 Limit Shaft
2200-029 Oilite Bushing
2200-030 Limit Nut 25
2200-193 1/2” E-ring
2300-946 Heyco Bushing with Wire Guards
2500-440 Limit Switch
2100-261 Detent Plate
2200-028 Detent Spring 26 2300-945 Limit Box Cover
REF. # PART # DESCRIPTION
2500-1902 Motor, 24 VDC
27
2510-243 Brush Replacement Kit 29 2200-132 Motor Pulley, 2” 30 2200-993 3” Pulley, 5/8” bore 31 2200-938 V-belt, 4L 28” 32 2500-2435 Alarm 33 2100-2114 Stop/Reset Button Bracket 34 2500-1495 Stop/Reset Button 35 2200-269 Sprocket, 41-B-20, 1” bore
2110-823 Idler Assembly
2300-697 Idler Wheel, UHMW 36
2400-527 1/2” Shoulder Bolt
2400-528 1/2” Lock Washer
2400-529 1/2” Nut 37 2100-2109 APeX Controller Mounting Bracket (not shown)
2510-431 Power Box Assembly
2500-2411 Power Switch
2500-2413 Power Outlet 38
2500-2473 Relay
2500-1768 Bridge Rectifier
2500-1819 Fuse Holder
2500-1748 Fuse, 10 Amp, Slow-blow 39 2510-419 Transformer Assembly
2510-182 Batter y Assembly 40
2500-1118 Battery, 12 Volt (Two required)
2300-450 Velcro Tape, per Foot 41 2100-2115 Accessory Shelf 42 2510-425 Wiring Harness Assembly (not shown)
PARTS FROM ACCESSORY BOX (Not shown in exploded view)
2100-2007 Gate Attachment Bracket
2400-170 U-bolt, 3”
2100-054 #41 Chain Tension Bolt
2200-367 Chain Spring
2200-027 #41 Master Link
2200-150 #41 Chain, per Foot
2400-152 Square Head Bolt, 3/8”
2100-2010 Base Plate for Operator
2100-2008 Critter Plate
2650-107 Remote Disconnect Kit
2120-483 Post Mounting Kit
2220-045 2” Torque Limiter Assembly Complete
2300-693 Friction Disc (Pair)
2200-676 4” Pulley for Torque Limiter
2200-877 Bushing for Pulley
OPTIONAL PARTS
SLR SLC SLD Slide Gate Operator Installation Guide - 31 - 227968 Revision X13 2-3-09
Model SLD Maintenance
1
REMOVE BRUSH RETAINING CAP WITH FLATBLADE SCREWDRIVER
4
5
2
3
PULL ON CONTACT TO REMOVE BRUSH
3/4" WHEN NEW,
REPLACE WHEN 1/4"
LONG OR SOONER
INSPECT THE LENGTH OF THE BRUSH
REPEAT INSPECTION WITH THE BRUSH ON THE OTHER SIDE OF THE MOTOR
PUSH BRUSH INTO THE HOLDER (IT ONLY FITS IN ONE WAY)
REPLACE CAP AND CAREFULLY SCREW INTO HOLDER
DON'T OVERTIGHTEN THE CAP, IT WILL CRACK!
Battery Maintenance
The gel-cell batteries in this operator require no routine maintenance. For assured continued performance, they should be replaced every year. If power is to be removed for one week or more, disconnect the negative wire from the batteries as this will prevent deep discharging. Fully charge before use after storage or upon initial installation.
DC Motor Brush Replacement
Brushes should be inspected every 100,000 cycles or yearly, whichever comes first. The motor has two brushes, one on each side.
Original brushes are approximately 3/4” long and should be replaced when they are 1/4” long, or sooner. If brushes are allowed to wear beyond this point, permanent damage to the motor may result.
To inspect the brushes: (1) remove the retaining cap with straight-blade screwdriver; (2) carefully pull assembly straight out; (3) measure the remaining brush material.
To reinstall: (4) place the brush in holder, aligning the brush’s rounded indentation correctly with motor shaft; (5) gently push in the spring and align metal contact with oval slot in the brush holder, then push it in with retaining cap. Hold the cap in place and thread the cap into brush holder. Do not
overtighten or cap will crack!
Repeat for the other brush.
SLR SLC SLD Slide Gate Operator Installation Guide - 32 - 227968 Revision X13 2-3-09
Figure 13. Replacing DC Motor Brushes
Preventative Maintenance
WARNING
Always disconnect power from operator before servicing. Keep clear of gate during operation.
General
Linear gate operators are designed for many years of trouble-free operation and, under recommended operating conditions, will require only minimal maintenance. To ensure that a unit is ready for operation at all times, and to preclude serious damage or failure, inspect the unit systematically. Proper adjustments and lubrication should be made as recommended.
Lubrication
Bearings — For models which have pillow block style
bearings with grease fittings, lubricate at least twice a year with a lithium complex based, petroleum oil NLGI 2 rated grease. Oilite and precision sealed bearings do not require additional lubrication.
Motor — Motors have sealed ball bearings and do not
require further lubrication. If bearing noise develops after several years of operation, bearings should be replaced by a motor repair company, or the motor should be replaced if necessary.
Drive Chain and Sprocket — The main drive chain and
sprockets should be inspected for wear, cleaned, and wiped down with a lightly oiled rag every six months.
6-Month Preventative Maintenance
1. For operators with V-belts, inspect for wear and replace as necessary. Check for proper tension and adjust if required. Check all pulley setscrews for tightness and tighten if necessary.
2. For operators with internal chain drives, inspect chain and sprockets for wear and replace if necessary. Check for proper tension and alignment, and adjust if required. Check all hub sprocket setscrews and tighten if required.
3. Check limit switches and limit actuators (cams, limit nuts, etc.) for wear and replace as required. In rotary limit switch assemblies, wipe the limit shaft clean and apply a light coating of dry lubricant.
4. For operators with magnetic brakes, check for proper adjustment. Brake disc must run free when the brake is engaged. For brake assemblies other than C-face style, the brake should be adjusted so that the solenoid plunger throw is between 3/8” to 1/2”. Too much throw will damage the solenoid. If the solenoid emits a loud
buzzing sound when the motor is run, the brake must be adjusted.
5. In operators which have a disconnect handle, inspect disconnect handle for proper function and lubricate if necessary. Use a lithium based grease on all moving parts.
6. Inspect all nuts and bolts for proper tightness and tighten as necessary.
7. Check all reversing devices for proper function. Inspect all contact edges for wear and replace if required. Check photoeyes for proper alignment and function.
8. Check current sensing for proper adjustment when finished with inspection and maintenance.
9. Inspect the installation area. Are all the warning signs intact and visible? If they are missing or need replaced, contact Linear. Be sure there are no control stations mounted within reach of the gate. Review safety literature with the customer and advise them to remove any such stations found.
FCC Notice
This device complies with FCC Rules Part 15 and Industry Canada Rules & Regulations. Operation is subject to the following two conditions: (1) This device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation.
For all gate operators, you must inspect the gate for proper operation. The gate should move easily without binding through its entire travel. If the gate does bind, adjust or fix as required. Failure to keep the gate in good working condition will have adverse effects on the operator.
SLR SLC SLD Slide Gate Operator Installation Guide - 33 - 227968 Revision X13 2-3-09
Gate Operator Installation Checklist
INSTALLER CUSTOMER
1. The gate has been checked to make sure it is level and moves freely in both directions.
2. Potential pinch areas have been guarded so as to be inaccessible OR have
3. The installer has installed one or more contact or non-contact obstruction sensing
4. If pedestrian traffic is expected, a separate pedestrian gate has been
5. Warning signs have been installed on each side of the gate in highly visible locations.
6. There are no controls installed on the gate operator, or within seven feet of the gate.
7. The installer has properly adjusted the obstruction sensing feature and has tested
contact and/or non-contact obstruction sensing devices installed.
devices, in compliance with UL325 requirements for this installation.
installed, a minimum of seven feet from the gate. The customer has been informed that all pedestrian traffic must use the pedestrian gate.
The customer has been informed that these signs must remain at all times.
the gate to make sure that the gate stops and reverses a short distance with minimal resistance applied (40 lbs. on a swing gate at the end of the gate, 75 lbs. on a slide gate)
By signing this installation checklist, I/we hereby certify that each item listed and checked above has been covered by the installer and is clearly understood by the customer.
8. The installer has instructed the customer in the proper use of the gate operator and reviewed
9. The installer has instructed the customer in the proper use of the operator’s
10. The installer has reviewed all safety instructions with the customer, and has left
11. The installer has answered any questions the customer has regarding the
12. The installer has explained to the customer that a regular maintenance
all of the operational functions, obstruction sensing devices, warning beeper and reset, etc.
manual disconnect feature. The manual disconnect must never be used while the gate is in motion. The power switch must be turned off before using the manual disconnect and disengaging the operator.
the safety instructions and owner’s information sheets for their reference.
operation of the gate operator and gate operator safety precautions.
schedule for both the gate and the gate operator is recommended.
Customer’s Signature
Installer’s Signature
SLR SLC SLD Slide Gate Operator Installation Guide - 34 - 227968 Revision X13 2-3-09
Date
Date
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