CONTROLS INTENDED FOR USER ACTIVATION MUST BE
LOCATED AT LEAST SIX FEET (6') AWAY FROM ANY MOVING
PART OF THE GATE AND WHERE THE USER IS PREVENTED
FROM REACHING OVER, UNDER, AROUND OR THROUGH THE
GATE TO OPERATE THE CONTROLS. OUTDOOR OR EASILY
ACCESSIBLE CONTROLS SHALL HAVE A SECURITY FEATURE
TO PREVENT UNAUTHORIZED USE.
Before unpacking, inspect the carton for exterior damage. If
you find damage, advise the delivery carrier of a potential
claim. Inspect your package carefully. You can check your
accessory box parts with the enclosed packing slip for your
convenience. Claims for shortages will be honored for only
30 days from the date of shipment.
Before installing the operator, read this manual completely to
ensure all requirements for proper installation are present. Verify
that the voltage to be used matches the voltage of the operator.
If you have any questions about the requirements for proper
installation of this gate operator contact technical support at
800-421-1587.
Always Check the Gate’s Action
It’s very important before installing the gate operator to
make sure the gate’s swing is free and level throughout
the entire swing path. If the gate does not seem to
operate properly, it may affect the operator performance
or greatly shorten the life of the unit. The gate should
also be designed so that airflow is ample to prevent
wind resistance and drag.
Gate Operator Classifications
All gate operators can be divided into one of four different
classifications, depending on their design and usage. Install
this gate operator only when the operator is appropriate for
the construction and usage class as defined below:
Class I Residential Vehicular Gate Operator•
A vehicular gate operator intended for use in a home or for one to
four single family dwellings with a common garage or parking area
associated with these dwellings.
Class II Commercial / General Access Vehicular Gate Operator•
A vehicular gate operator intended for use in a commercial location or
building such as a multi-family housing unit of five or more single family
units, hotel, retail store or other building servicing the general public.
Class III Industrial / Limited Access Vehicular Gate Operator•
A vehicular gate operator intended for use in an industrial location or
building such as a factory or loading dock area or other location not
intended to service the general public.
Class IV Restricted Access Vehicular Gate Operator•
A vehicular gate operator intended for use in a guarded industrial
location or building such as an airport security area or other restricted
access locations not servicing the general public, in which unauthorized
access is prevented via supervision by security personnel.
Approved Obstruction Detection Devices
The following contact or non-contact obstruction detection
devices have been approved for use with Linear’s Residential
Actuators as part of a UL325 compliant installation:
Contact Edges•
Miller Edge Models MGO20, MGR20, MGS20, ME120
Photoeyes•
MMTC Model IR-55 (165’ range - P/N 2520-441)
MMTC Model E3K (28’ range - P/N 2520-031)
This type of warning note is used to
indicate the possibility of damage to the
gate or gate operator.
WARNING
This type of warning note is used to
indicate possible mechanical hazards that
may cause serious injuries or death.
WARNING
This type of warning note is used to indicate
possible electrical shock hazards that may
cause serious injuries or death.
Regulatory Warnings
Read the following before beginning to install Linear’s
Residential Actuators:
IMPORTANT INSTALLATION SAFETY INSTRUCTIONS
WARNING
TO REDUCE THE RISK OF SEVERE INJURY OR DEATH
TO PERSONS, REVIEW THESE INSTALLATION SAFETY
STEPS BEFORE PROCEEDING
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. Read the yellow “Safety Instructions” brochure enclosed with the
packet of information. If any pages are missing or are unreadable,
or you do not have the safety instructions, please call Linear at
1‑800‑421‑1587 to request additional copies.
3. ALL ELECTRICAL CONNECTIONS TO THE POWER SUPPLY MUST
BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL
NATIONAL AND LOCAL ELECTRICAL CODES.
4. A separate power‑disconnect switch should be located near the
operator so that primary power can be turned off when necessary.
5. Install the enclosed warning signs on both sides of the gate. A
minimum of two (2) WARNING SIGNS shall be installed, one on each
side of the gate where easily visible.
6. Never reach between, through or around the fence to operate the
gate.
7. Never connect a button station within reach of the gate or on the
side of the gate operator.
8. Do not adjust the operator controller’s current sensing feature too
high. It should be adjusted high enough to keep the gate from falsely
triggering the sensing, but no higher than necessary for the gate to
operate. DO NOT DEFEAT THE PURPOSE OF THIS FUNCTION!
9. You must install all required safety equipment.
10. UL325 Compliance requires the use of contact edges or photoelectric
controls on all automatic or remotely‑controlled gate operators.
11. The operator is intended for installation only on gates used for
vehicles. Pedestrians must be supplied with a separate access
opening. The pedestrian access opening shall be designed to
promote pedestrian usage. Locate the gate such that persons will
not come into contact with the vehicular gate during the entire path
of travel of the vehicular gate.
Linear Actuator Operator Overview
GATE POST
GATE
ACTUATOR
GATE CLOSED
GATE OPEN
THE ACTUATOR PULLS THE
GATE BRACKET TOWARDS THE POST
BRACKET TO OPEN THE GATE
GATE BRACKET
POST BRACKET
Wiring Specifications
The Model LRA Residential Linear Actuator is designed
to open and close a light-duty residential swing gate. The
operator can be used in left-hand or right-hand swing gate
installations on gates weighing up to 600 pounds.
The operator is connected by a cable to an APeX electronic
controller, which provides all connections for input and
entrapment detection devices. The Controller is housed in a
separate enclosure and contains a built-in radio receiver for
wireless activation by remote control transmitters.
Brackets attached to the gate and gate hinge post are for
mounting the operator and to provide a mechanism to move
the gate.
When the operator activates, the worm drive in the linear
actuator changes the fixed distance between the two
brackets that the operator is mounted on. When the operator
pulls the two brackets closer together, the gate opens. When
the operator pushes the two brackets farther apart, the gate
closes (see Figure 1).
Adjustable magnetic limit switches in the operator detect the
open and closed positions of the gate.
WARNING
This operator is intended for installation only on gates used for
vehicles. Pedestrians must be supplied with a separate access
opening. The pedestrian access opening shall be designed to
promote pedestrian usage. Locate the gate such that persons
will not come into contact with the vehicular gate during the
entire path of travel of the vehicular gate.
Refer to the following steps for details on power and
accessory wiring for the operator.
WARNING
ALL AC ELECTRICAL CONNECTIONS TO THE POWER SOURCE AND
THE OPERATOR MUST BE MADE BY A LICENSED ELECTRICIAN
AND MUST OBSERVE ALL NATIONAL AND LOCAL ELECTRICAL
CODES
USE COPPER WIRE ONLY!
AC Power Wiring
MODEL LRA POWER WIRING
SUPPLY VOLTS
115 VOLTS
The distance shown in the table above is measured in feet from the 1.
operator to the power source. DO NOT EXCEED THE MAXIMUM DISTANCE. These calculations have been based on a standard
115 V supply with a 10% drop allowable. If your supply is under
the standard rating, the runs listed may be longer than what your
application will handle, and you should not run wire too near the
maximum distance for the gauge of wire you are using.
When large-gauge wire is used, a separate junction box (not supplied) 2.
may be needed for the operator power connection.
Wire length calculations are based on the National Electrical Code, 3.
Article 430 and have been carefully determined based on motor
inrush and operator requirements.
Connect power in accordance with local codes. 4. The green ground
wire must be properly connected.
Wire insulation must be suitable to the application.5.
MAXIMUM DISTANCE (FEET)
SINGLEDUAL
3288164414
5224261212
WIRE GAUGE
DC Control and Accessory Wiring
All control devices are now 24 VDC, which can be run up to 2000 1.
feet with 14 AWG wire.
Control wiring must be run in a separate conduit from power wiring. 2.
Running them together may cause interference and faulty signals in
some accessories.
A three-wire shielded conductor cable is required to connect two 3.
operators together for dual operation. You must use Belden 8760
Twisted Pair Shielded Cable (or equivalent) only – P/N 2500-1982,
per foot). See Page 20 for details of this connection. Note: The shield
wire should be connected in both the Controllers.
Control Box Mounting
Locate the control box in the vicinity of the operator. The
APeX Controller mounts inside the control box. The operator
connects to the Controller via a 6-foot cable.
Mount the control box firmly to a non-movable object.
Knockouts are provided for conduits. Do not mount the
control box where a lawn sprinkler may spray water on it.
✓NOTE: When installing the cable connecting the operator to the
control box, be sure to leave some slack to allow for the swing of the
gate. Water tight connectors are highly recommended.
SNAP MAGNET
ASSEMBLY ONTO
GATE BRACKET
AFTER WELDING
USE A
LEVEL
29-1/2"
6"
5-1/2"
LOCATE POST BRACKET AT THESE
DIMENSIONS FROM THE GATE
CENTERLINE AND HINGE POINT
SETTING THE BRACKETS AT THIS
DISTANCE WILL CAUSE THE GATE
TO OPEN AT 90 DEGREES (DEPENDING
ON THE LIMIT SWITCH SETTINGS)
NOTE: THE 5-1/2" AND
6" DIMENSIONS ARE
CRITICAL FOR PROPER
GATE OPERATION
WELD POST BRACKET
TO POST
ASSEMBLE POST
BRACKET PIN
Examine Figure 2 for details of the required mounting locations
for the two brackets. The brackets must be mounted at the
correct locations to allow the operator to open the gate at a 90
degree angle and to ensure the operator functions smoothly.
The brackets must also be mounted level in respect to each
other so the operator’s front and rear mounting points are
vertical and not offset at an angle.
WARNING
The gate must be installed in a location so that enough
clearance is supplied between the gate and adjacent structures
when opening and closing to reduce the risk of entrapment.
Swing gates shall not open into public areas.
Measure approximately halfway up the gate height and determine 1.
good strong spots located in the required areas to mount the brackets
on the post and gate.
Using Figure 2 as a guide, mark the locations on the post or pillar and 2.
the gate for the two mounting brackets.
✓NOTE: Depending on the gate design, an additional reinforcing
plate welded to the gate may be required to provide a good spot to
mount the gate bracket.
Figure 2. Required Bracket Locations
Post Bracket Installation
✓NOTE: When installing the post bracket on a round post or masonry
pillar, use improvised methods (additional plate with lag bolts and
anchors, concrete wedge anchors, U-bolts, etc.) to securely fasten
the bracket.
For square gate posts:
Tack weld the post bracket to the post at the marked spot and 1.
double-check its level and height.
Finish welding the post bracket to the gate post.2.
After the welding is completed and the post bracket has cooled, 3.
install the post bracket pin as shown in Figure 3.
Gate Bracket Installation
Before welding the gate bracket, be sure the centers of the
operator mounting holes on the brackets will end up 29-1/2”
apart when the gate is fully closed.
Tack weld the gate bracket to the gate at the marked spot and 1.
double-check its level and height.
Finish welding the gate bracket to the gate.2.
After the welding is completed and the gate bracket has cooled, 3.
snap the limit switch magnet assembly onto the gate bracket (see
Figure 4).
From the top side of the gate bracket, slide the load bushing into the 4.
bracket hole.
Alternate method to locate the gate bracket:
1. Hold the gate bracket with the magnets installed onto the LRA
traveler.
2. Run the unit to the full open position.
3. Place the rear of the arm onto the post bracket.
4. Manually fully open the gate.
5. Position the gate bracket in the required position.
6. Remove the magnet assembly and bolt or weld the bracket in place.
5 - OPEN LIMIT
4 - COMMON (LIMIT)
3 - CLOSE LIMIT
2 - MOTOR
1 - MOTOR
MATCH TERMINAL NUMBERS
ON OPERATOR & CONTROLLER
PUT O-RING ON CABLE TO
SEAL OUT MOISTURE
O-RING
FITS
IN SLOT
CONTROL BOX
TERMINAL STRIP
CONNECTION
24 VOLTS AC/DC
- +
GROUND
NEUTRAL
HOT
115V POWER
RECEPTACLE
BRING 115V HOT, NEUTRAL, AND
GROUND INTO CONTROL BOX AND
CONNECT TO POWER RECEPTACLE
PLUG TRANSFORMER INT O THE AC
RECEPTACLE, TRANSFOR MER OUTPUT
CONNECTS TO T HE TERMINAL STRIP
CONTROL BOX
TERMINAL STRIP
CONNECTION
24 VOLTS AC/DC
- +
PLUG-IN
TRANSFORMER
CONNECT TRANSFORMER
TO 115 VAC POWER SOURCE
POWER OPTION #1
(BRING 115V INTO CONTROL BOX)
POWER OPTION #2
(REMOTE LOCATED POWER SUPPLY)
IF BEYOND 500 FT. US E BRIDGE RECTIFIER
TO CONVERT 24 VAC TO 24 VDC AT
PLUG-IN TRANSFORMER LOCATION
MAXIMUM DISTANCE
500 FT. 12 GA. WIRE
Operator Mounting
The operator mounts on the post bracket pin and into the
gate bracket bushing. Refer to Figure 5.
With the gate closed, carefully position the operator over the mounting 1.
brackets.
Lower the operator onto the post bracket pin while guiding the 2.
operator’s worm drive traveler shaft into the gate bracket bushing.
Install the washer and clip-ring on the post bracket pin.3.
Install the washer and clip-ring on the traveler shaft.4.
Controller Connection
The Controller is mounted in a locked enclosure. Open the
cover for installation access. The operator’s interface cable
plugs into the Controller and connects to the operator’s
5-position terminal block.
Remove the operator’s wiring access plate (see Figure 6).1.
Connect the interface cable to Terminals 1-5 on the Controller (see 2.
wire colors and terminal numbers in Figure 6).
Route the interface cable through a wiring knockout in the control 3.
box and towards the operator. Be sure to leave enough slack in the
interface cable to allow for the gate swing.
Slide the O-ring over the end of the interface cable.4.
Connect the interface cable to the operator’s terminal block matching 5.
the same colors and terminal numbers used in Step 2 (see Figure 6).
Replace the operator’s wiring access plate being careful to align the 6.
O-ring below the cable clamp. The O-ring helps keep out moisture.
Figure 5. Mounting the Operator
AC Power Connection
ALL AC ELECTRICAL CONNECTIONS TO THE POWER SOURCE AND
THE OPERATOR MUST BE MADE BY A LICENSED ELECTRICIAN
AND MUST OBSERVE ALL NATIONAL AND LOCAL ELECTRICAL
CODES.
The control box contains a power disconnect switch to turn
on and off the power available to the operator. Following
wiring specifications on Page 2, incoming power should be
brought into the control box and connected to the labeled
pigtails from the disconnect box. A wiring connections print
can be found on the label inside the cover of the operator.
See Figure 7 for power option examples.
Earth Ground
Install a ground rod and connect it to the control box in every
installation. A good earth ground is necessary to allow the
Controller’s built-in surge and lightning protection circuitry
to work effectively.
✓NOTE: Do not splice the ground wire. Use a single piece of solid
copper 12 AWG wire between the ground rod and the control box.
Install an 8-foot long copper ground rod within three feet of the control 1.
box.
Use a clamp to connect a solid copper 12 AWG ground wire to the 2.
ground rod.
Route the ground wire to the control box through a wiring knockout.3.
REMOVE AND REPLACE
LIMIT WIRE PLUG DURING
LIMIT SWITCH ADJUSTMENT
DISCONNECT
(UNLOCK)
CONNECT
(LOCK)
MANUAL DISCONNECT
CAN BE USED TO
DISENGAGE
OPERATOR
AVOID PINCHING THE LIMIT SWITCH
WIRE BY GENTLY PULLING IT WHILE
TIGHTENING THE LIMIT SWITCH
Limit Switch Adjustment
The open and close limit switches are adjustable by sliding
them on the operator’s frame. Sliding either switch closer to
the center of the operator decreases the gate travel.
To limit the 1. opening travel of the gate for setup, loosen the locking
screw on the open limit switch, slide the switch towards the center of
the operator (see Figure 8).
With the gate closed, apply power to the Controller, 2. STAY CLEAR OF THE GATE and press the OPEN button.
Observe the gate as it opens, and watch the point where it stops.3.
To limit the 4. closing travel of the gate for setup, loosen the locking
screw on the close limit switch, remove the wire holding plugs from
the wire slot in the channel, slide the switch towards the center of the
operator (see Figure 9).
Be sure to 5. STAY CLEAR OF THE GATE and press the CLOSE
button.
Observe the gate as it closes, and watch the point where it stops.6.
Adjust the two limit switches until the open and close stopping points 7.
are set correctly for the gate. TIGHTEN THE LOCKING SCREWS ON THE LIMIT SWITCHES.
Figure 8. Open Limit Switch
CAUTION
Be careful not to damage the limit switch wires while adjusting
the limit switches. Gently pull the limit switch wire while
tightening the limit switch locking screw (see Figure 10).
Push any extra limit wire back into the motor housing. Replace the 8.
limit switch wire holding plugs to retain the limit switch wire.
Manual Disconnect
In case of a power failure or other condition, the gate can be manually
moved without action from the operator by using the manual disconnect
switch (see Figure 11).
To activate the manual disconnect switch:
Open the cover on the switch.1.
Insert the disconnect key (supplied with operator).2.