Lincoln Electric WELD PAK 2000 Operator's Manual

IM3051
11/2014
REV01
WELD PAK™ 2000
OPERATOR’S MANUAL
ENGLISH
ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu
English English
I
Declaration of conformity
14
Lincoln Electric Bester Sp. z o.o.
Declares that the welding machine:
WELD PAK™2000
conforms to the following directives:
2006/95/CEE, 2004/108/CEE
and has been designed in compliance with the
following standards:
EN 60974-1, EN 60974-5, EN 60974-10:2007
01.05.2014
Paweł Lipiński
Operations Director
Lincoln Electric Bester Sp. z o.o., ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
07/11
English English
II
12/05
THANKS! For having chosen the QUALITY of the Lincoln Electric products. Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified
immediately to the dealer.
For future reference record in the table below your equipment identification information. Model Name, Code &
Serial Number can be found on the machine rating plate.
Model Name:
………………...…………………………….…………………………………………………………………………………………..
Code & Serial number:
………………….……………………………………………….. …………………………………………………….……………..
Date & Where Purchased:
…………………………………………………………………... ……………………….…………………………………………..
ENGLISH INDEX
Technical Specifications .................................................................................................................................................. 1
Electromagnetic Compatibility (EMC) .............................................................................................................................. 2
Safety .............................................................................................................................................................................. 3
Introduction ...................................................................................................................................................................... 4
Installation and Operator Instructions .............................................................................................................................. 4
WEEE ............................................................................................................................................................................ 13
Spare Parts .................................................................................................................................................................... 13
Electrical Schematic ...................................................................................................................................................... 13
Suggested Accessories ................................................................................................................................................. 13
English English
1
Technical Specifications
WELD PAK™ 2000
NAME INDEX
WELD PAK™2000 K14134-1
INPUT
Input Voltage U1 EMC Class Frequency
230 V ± 10%
1 – phase
A 50 / 60 Hz
Input Power at Rated Cycle
Input Amperes
I
1max
PF
7,6 kVA @ 20 % Duty Cycle (40°C) 33 A 0,66
RATED OUTPUT
Open Circuit Voltage
Duty Cycle 40°C
(based on a 10 min. period)
Output Current Output Voltage
GMAW
49 Vdc
100 80 A 18 Vdc
20 180 A 23 Vdc
FCAW-
SS
49 Vdc
100 80 A 18 Vdc
20 180 A 23 Vdc
SMAW
49 Vdc
100 70 A 23,2 Vdc
20 160 A 26,4 Vdc
WELDING CURRENT RANGE
GMAW FCAW-SS SMAW
20 A – 200 A 20 A – 200 A 20 A – 160 A
20 A – 200 A 20 A – 200 A 20 A – 160 A
RECOMMENDED INPUT CABLE AND FUSE SIZES
Fuse (time delayed) or Circuit Breaker Size Power Lead
230 V
D 25 A 3 Conductor, 1,5 mm2
DIMENSIONS AND WEIGHT
Weight Height Width Length
27,5 kg 600 mm 280 mm 800 mm
Protection Rating Operating Temperature Storage Temperature
IP23 from -10 ºC to +40 ºC from -25 ºC o +55 ºC
English English
2
Electromagnetic Compatibility (EMC)
01/11
This machine has been designed in accordance with all relevant directives and standards. However, it may still generate electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand this section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.
This machine has been designed to operate in an industrial area. The operator must install and operate this equipment as described in this manual. If any electromagnetic disturbances are detected the operator must put in place corrective actions to eliminate these disturbances with, if necessary, assistance from Lincoln Electric
Before installing the machine, the operator must check the work area for any devices that may malfunction because of electromagnetic disturbances. Consider the following. Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the
machine.
Radio and/or television transmitters and receivers. Computers or computer controlled equipment.  Safety and control equipment for industrial processes. Equipment for calibration and measurement.  Personal medical devices like pacemakers and hearing aids.  Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure
that all equipment in the area is compatible. This may require additional protection measures.
The dimensions of the work area to consider will depend on the construction of the area and other activities that are
taking place.
Consider the following guidelines to reduce electromagnetic emissions from the machine. Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take
additional precautions such as filtering the input supply.
The output cables should be kept as short as possible and should be positioned together. If possible connect the
work piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting the work piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.
Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special
applications.
WARNING
The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations, due to conducted as well as radio-frequency disturbances.
WARNING
This equipment does not comply with IEC 61000-3-12. If it is connected to a public low voltage system, it is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator, that the equipment may be connected.
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