Lincoln Electric Vantage 300 User Manual

Vantage®300
CV
CC
12.5
kW
P
D
NGINE DRIVEN WELDERS
E
ENGINE DRIVEN WELDERS
Compact, Multi-Process, Excellent Value
The Vantage®300 is an ideal choice for construction teams, pipe rig owners and rental fleet managers. Housed in a compact, corrosion­resistant stainless steel case, this rugged welder/generator features Lincoln Chopper Technology®to deliver great arc starts and a smooth arc for stick, TIG or wire welding.
The quiet, smooth-running 1800 rpm water-cooled 4 cylinder Kubota or Deutz®diesel engine generates 12,500 watts of 3 Phase or 11,500 watts of 1 Phase auxiliary power. And, it’s loaded with convenience features you’ll wish you had on your last welder! It all adds up —top arc performance, a smooth reliable engine, plenty of auxiliary power, compact case and tough materials that are built to last!
Processes
Stick, TIG, MIG, Flux-Cored, Gouging
Advantage Lincoln
• Compact Case With Stainless Steel Enclosure
- Small size and light weight is suitable for many pickup trucks. Standard stainless steel roof, side panels and engine-access door deliver added protection and durability.
• Multi-Process Welding, Simple to Operate
- Select one of four Process Modes, including CC-Stick (up to 3/16"), Downhill Pipe (for stick), Touch-Start TIG (up to 5/64"), and then dial in the desired output.
- Digital Weld Meters included.
• Plenty of AC Generator Power
- 12.5 kW peak (11 kW continuous) 3-Phase 240V AC generator power. Will power industrial equipment such as a plasma cutter, pump or inverter welder.
- 11.5 kW peak (10 kW continuous) 1-phase AC generator power for common construction tools.
®
or CV-Wire
• Arc Gouging
• Reliable Engines
• Innovative Service Access
- Arc gouging with up to 1/4" carbons.
- 4 cylinder 1800 RPM Kubota
or Deutz®diesel engines run smooth and quiet. Standard engine gauges allow you to monitor performance at a glance.
- Lockable, removable sliding engine access door provides ample space for engine and oil filter work without requiring a large clearance space on your truck. 55% more access than competitive product.
- Battery drawer on front of machine and top-mounted radiator cover provide convenient access to these systems.
- Patented tilt down control panel for easy servicing of internal components.
Output
Input
TECHNICAL SPECIFICATIONS
Product
Name
Vantage
Rated Output
Current/Voltage/Duty Cycle
®
300
300A/32V/100%
350A/28V/100%
Output Range
30-400A DC
40-300A Pipe
20-250A DC TIG
14-32V CV
3-Phase AC Power:
12.5 kW Peak
11.0 kW Continuous
1-Phase AC Power:
11.5 kW Peak
10.0 kW Continuous
Engine
Kubota
Deutz
D2008L4
Model
®
V1505
Diesel
EPA Tier 4i
®
Diesel
EPA Tier 4i
No. of
Cyl.
4
HP & Speed
(rpm)
22@1800
24@1800
Dimensions
HxWxD
Inches (mm)
35.9 x 25.3 x 60.0
(913 x 642 x 1524)
Net
Weight
lbs (kg)
1035 (469)
1150 (522)
Publication E6.206 4/06
Web Update 5/08
www.lincolnelectric.com
A CLOSER LOOK
ERFORMANCE
P
Arc Performance
• 300 amps @100% duty cycle with output range up to 400 amps. All ratings are at temperatures of 104°F/40°C.
WHAT IS CHOPPER TECHNOLOGY?
®
• Standard DC Touch-Start TIG
welding, not scratch start, for easy arc starting that avoids tungsten contamination and the use of high-frequency.
WHAT IS TOUCH-START TIG®?
Touch-Start TIG®uses a very low voltage to sense when the tip of the tungsten electrode is touched to the work piece. When this occurs, a complete circuit is estab­lished. When the tungsten is then raised from the work piece, the circuit senses a change in voltage and initiates the appropriate welding current and voltage to support the TIG welding process.
Traditional weld control is more
variable around the desired output.
Chopper Technology
elivers extremely fast response
d
or smoother output control.
f
®
Patented and award-winning Lincoln Chopper Technology delivers superior DC arc welding performance for general purpose stick, Downhill Pipe, DC TIG, MIG, cored-wire and arc gouging.
Benefits of Chopper Technology®include:
- Easy arc starting
- Smooth arc action
- Low spatter levels
- Excellent bead appearance
®
• Arc Gouging – The Vantage
300 is capable of gouging with up
to a 1/4" carbon.
• CC-Stick mode is optimized for general purpose stick using E7018 low hydrogen electrode.
• Built-in “hot” start for easier starts and restrikes minimizing the electrode “sticking” to the work.
• Downhill pipe mode with active arc force control - enhanced downhill pipe welding mode. Excellent for cellulosic electrodes. Fast travel speeds, especially on fill passes. Arc control adjustment for a soft, buttery arc or a more forceful digging arc.
Enjoy the added benefits of Lincoln’s Touch-Start TIG DC TIG welding. Not only do you avoid tungsten contamina­tion when arc starting, but you also don’t need extra high frequency equipment.
®
• Excellent CV wire welding with cored-wire and MIG (CO blended gas).
Generator Performance
• 3-Phase 240V AC generator power rated at 12.5 kW peak (11 kW continuous) output to power industrial equipment such as a plasma cutter, pump or inverter welder. Simultaneously weld and use 3-Phase AC power - for example, up to 5,300 watts can be delivered while welding at 200 amps. Compare to competitive product which does not have 3-Phase power.
• 3-Phase 240V receptacle on control panel eliminates the need to hard-wire the connections.
• The Vantage®300 provides added value at the job site by delivering up to 11.5 kW peak (10 kW continuous) watts of 1-Phase AC auxiliary power for equipment such as a Lincoln plasma cutter. Also use for lights, grinders and other common construction tools. And, you can simultaneously weld and have access to AC power – 3,500 watts can be delivered while welding at 250 amps. Compare to competitive product which has no AC generator power at 225 amps welding and above.
2
®
when
and
Weld Amps
0 100 200 250 300 400
AND
• AC generator voltage is constant at 120V or 240V at any weld dial setting.
• Two 120V GFCI duplex receptacles.
• All receptacles are circuit breaker protected.
SIMULTANEOUS WELDING AND AUXILIARY POWER
1 Phase
Watts Amps
10000 42
8300 35 5300 22 3500 15
400 2
0 0
OR OR
3 Phase
Watts Amps
11000 27
8500 20 5700 14 3500 8
800 2
00
[2]
Simultaneous 1 and 3 Phase
Watts Amps
10000 -
8300 ­5300 ­3500 -
400 -
0-
Vantage®300
www.lincolnelectric.com
A CLOSER LOOK
FEATURES
Single-side engine access with lockable sliding door.
Convenient battery tray below control panel.
Fuel, Oil Pressure and Engine Temperature gauges help you monitor performance.
Output switches to remote mode when remote device is connected.
• Simple Controls – Keeps training time to a minimum. The flip-down c
ontrol panel door keeps less frequently used dials out of the way.
Scratch-resistant Lexan
• Digital meters for amps and volts output make it easy to precisely set your procedures.
• Large 15 gallon (57 liter) fuel tank provides run time for an extended day–13 hours of welding at 300A/32V/100% duty cycle output, or 37 hours at high idle.
• Kilowatts available for Multi-Weld
7.0 KW @ 58 VDC.
Key Controls
®
nameplate.
2
350 use: 4.8 KW @ 60 VDC,
23
1
3
4
5 6
7 8 9
10
Latched and lockable radiator cap cover.
Handy oil drain valve and tube makes oil changes neat.
®
• Two Great Engine Choices – Kubota Both are 22 horsepower water-cooled 4 cylinder diesel engines. Both engines also have an automatic idler for greater fuel economy and reduced noise.
• Engine hour meter for scheduled maintenance.
• LN-25 PRO Arcoss-the-Arc wire feeder is a recommended option.
• 14-pin connector for Lincoln wire feeders with control cables: LF-72, LF-74, LN-7, LN-8, LN-15, LN23P, LN-25, and LN-742. Also compatible with Magnum
• Two Vantage increase output.
®
300 units can be paralleled in the CC-Stick Mode to
®
SG Spool Gun System.
V1505 or Deutz®D2008L4.
1. Glow Plug Button
2. Weld Mode Selector Switch
3. Run/Stop Switch
4. Hour Meter
5. Start Pushbutton
6. Engine Idler Switch
22
7. Fuel Level, Engine Temperature and Oil Pressure Gauges
21
8. Engine Protection Light
9. Engine Battery Charging Light
20
19 18
10. Circuit Breakers, except 240 VAC 3-Phase
11. 120 VAC GFCI Receptacles
12. 120/240 VAC Full-KVA 1-Phase Receptacle
13. 240 VAC Full-KVA 3-Phase Receptacle
14. 240 VAC 3-Phase Circuit Breaker
17
15. Covered Weld Output Terminals + and -
16. Ground Stud
17. 14-Pin Wire Feeder Connector
18. 6-Pin Remote Control Connector
19. Arc Force & Inductance/Pinch Control Dial
20. Welding Terminals Control Switch
16
21. Wire Feeder Voltmeter Polarity Switch
22. Digital Amps and Volts Output Meters
15
23. Output Control Dial
Note: Control panel door not shown.
1211
13
14
Vantage®300
[3]
www.lincolnelectric.com
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