Lincoln Electric V205-T AC-DC User Manual

Invertec®V205-T AC/DC
AC D
C
1
PHASE
60
5
0
H
z
For TIG and Stick Welding
The Invertec®V205-T AC/DC is a compact, TIG power source intended for critical AC or DC TIG welding. From maintenance to production fabri­cation, to motorsports, aerospace, nuclear piping and shipbuilding, this feature-packed inverter is flexible enough for almost any job! Variable AC frequency allows you to focus the arc when precise control is required. The 115/230V input voltage auto-reconnect makes the V205-T AC/DC extremely useful almost anywhere in the shop or in the field.
Processes
Stick, TIG
Advantage Lincoln
TIG WELDERS
Output
Input
Precision Arc Performance
• Added Stick Crisp Mode for exceptional Fleetweld®5P and 5P+ (E6010) Performance.
• Improved TIG starting. Now starts DC(-) to maintain a sharp tungsten.
• Adjustable DC strike mode – Allows adjustment of a hotter or colder start depending on the tungsten diameter.
• AC/DC inverter for TIG with advanced inverter technology to optimize arc performance.
• Adjustable AC output frequency allows the operator to focus the arc minimizing the heat affected zone.
• Extended AC Balance Control helps maintain a pointed tungsten to direct the arc in the weld joint.
• Selectable waveshapes – Square wave for fast travel speeds and excellent puddle control, sine wave for a traditional softer sounding arc, triangular wave to reduce the heat input into the weld at low amperages.
• High quality stick welding with such popular Lincoln Fleetweld
®
5P, 35, 37, 180 and Excalibur®7018.
®
electrodes as
Professional Features
• Voltage Reduction Device (VRD). When enabled from the set up menu
• 200 amps @ 40% duty cycle is the highest output rating in this machine class.
• Auto-reconnects for single phase 115/230V 50/60 Hz input allows the flexibility to weld in the shop or take in the field where 230V may not be available.
• Weighs in at a mere 38 lbs. (17.3 kg) making it easy to carry around the shop or job site.
Simple Controls
• Full featured TIG control – up to 11 variable – including pulse, upslope, downslope and balance control.
• Easy to read sequence diagram with LEDs displays selected parameter for easy setting with a single knob.
Outstanding Quality
• Fan-As-Needed (F.A.N.) fan only operates when needed to reduce power consumption, noise and dust in machine.
• Newly designed using the latest power electronic technology for improved reliability.
• CSA C/US Certified.
• Three-Year Lincoln
®
Warranty on parts and labor. reduces the open circuit voltage in STICK mode for use in electrically hazardous conditions or when the use of a VRD is required.
TECHNICAL SPECIFICATIONS
Product Product Rated Output Current @ Output H x W x D Net Weight
Name Number Input Power Current/Voltage/Duty Cycle Rated Output
®
Invertec
V205-T AC/DC K1855-4 115V/1/50/60 120A/14.8V/60% TIG 25.0A
230V/1/50/60
115V/1/50/60 90A/23.6V/60% Stick 28.0A 53.7
230V/1/50/60
(1) Input amps on 60Hz input. (2) Also operates on 208 input volts.
(2)
(2)
150A/16.0V/40% TIG 34.0A
100A/14.0V/100% TIG 20.0A 200A/18.0V/40% TIG 30.0A 170A/16.0V/60% TIG 18.0A 6-200 A 140A/15.6V/100% TIG 15.0A AC/DC 15.0 x 8.5 x 19.0 38 110A/24.4V/35% Stick 34.0A Max. OCV: (381 x 216 x 483) (17.3)
70A/22.8V/100% Stick 20.0A 180A/27.2V/35% Stick 30.0A 150A/26.0V/60% Stick 23.0A 130A/25.2V/100% Stick 19.0A
Input Dimensions
(1)
Range inches (mm) lbs.(kg)
Publication E3.110 06/07
Web Update 06/08
www.lincolnelectric.com
A CLOSER LOOK
PERFORMANCE
TIG Welding
The ability to adjust Invertec®V205-T AC/DC’s output frequency allows the operator to control the focus of the arc. This is ideal for critical welds if trying to minimize the heat affected zone in the weld. It is also a benefit for welding on cast aluminum where lower frequency is desired to minimize agitation of impurities in the base metal.
Start-only high frequency in AC mode minimizes high frequency noise emissions.
FEATURES
• Selectable high frequency TIG starting for easy arc ignition or Touch-Start™ DC TIG starting for areas where high frequency emissions are a concern.
• Hidden start up menu offers the following additional controls: – Preflow time for purging gas lines is adjustable between 0 and
25 seconds. Factory preset at 0.5 seconds.
– Selectable AC wave shapes.
Key Controls
1) Weld Mode
2) Up-Slope Time
3) Pre-settable Amperage
4) Down-Slope Time
5) Finish Current
6) AC Welding Frequency
7) AC Balance
8) Pulse Frequency
9) Pulse Background Current
10) % On-Time Pulse
11) Adjustable post-flow time
12) Digital output current display
13) 2-Step and 4-Step operation modes
14) Local/Remote switch allows for remote current controls in TIG welding mode
15) 6-pin MS-Type remote connector (not shown)
16) Integral Twist-Mate™ gas and power connections (not shown)
17) Starting Current (not shown)
Stick Welding
®
– High frequency is standard starting method for TIG.
Touch-Start™ TIG may be selected for DC. – Adjustable DC TIG strike current. – Adjustable Arc Force for stick mode only. – Adjustable Hot Start for stick mode only. – Adjustable AC start power for larger diameter tungsten.
V205-T AC/DC is also an excellent DC stick welder
1
13
14
9
8
3
2
10
4
5
11
12
7
6
QUALITY AND RELIABILITY
• Thermal and voltage overload protection for long life of internal components.
®
• Three year Lincoln
warranty on parts and labor.
SYSTEM SELECTION
One-Pak®Welding Packages
Order a Lincoln®One-Pak®and get everything you need to complete a welding package – all with one order number. Just add shielding gas.
Invertec®V205-T AC/DC One-Pak®Package — One product number (K2350-2) gets you all this:
Package Contains These Separate Items:
• Invertec®V205-T AC/DC (115/230/1/50/60). . K1855-4
• TIG-Mate™ 17 Air-Cooled . . . . . . . . . . . . . . . K2266-1
TIG Torch Starter Pack
• Foot Amptrol®. . . . . . . . . . . . . . . . . . . . . . . . K870
• Line voltage compensation gives you the option to use remote generator power.
K2266-1
K1855-4
K870
Invertec®V205-T AC/DC
[2]
www.lincolnelectric.com
RECOMMENDED OPTIONS
STICK OPTIONS
Stick Electrode Holder, Work Clamp, Cable & Twist-Mate™ Set
Includes 200A stick electrode holder, #4 welding cable, work cable and Twist-Mate™ set.
Order K2394-1
TIG OPTIONS
TIG-Mate™ 9 Air-Cooled TIG Torch Starter Pack
Get everything you need for TIG welding in one complete easy-to­order kit packaged in its own portable carrying case. Includes: PTA-9 Ultra-FlexTMtorch, gas lens parts kit, Harris®flowmeter/regula­tor, Twist-MateTMadapter, gas hose, work clamp and cable.
Order K2413-1
TIG-Mate™ 17 Air-Cooled TIG Torch Starter Pack
Get everything you need for TIG welding in one complete easy-to­order kit packaged in its own portable carrying case. Includes: PTA-17 Ultra-FlexTMtorch, parts kit, Harris®flowmeter/regulator, 10 ft. gas hose, PTA-17 Twist-Mate adapter, and work clamp and 10 ft. cable.
Order K2266-1
TIG-Mate™ 20 Water-Cooled TIG Torch Starter Pack
Get everything you need for TIG welding in one complete easy-to­order kit packaged in its own portable carrying case. Includes: PTW-20 torch, parts kit, Harris flowmeter/regulator, 10 ft. gas hose, PTW-20 Twist-Mate adapter, work clamp and cable and 10 ft. water hose.
Order K2267-1
Additional or alternate torches may be ordered:
Pro-Torch™ TIG Torches
One-piece air-cooled PTA-9 or -17 TIG torches may be connected directly with the included K1622-1 TIG Torch Adapter. Order K1781-1 for PTA-9,
12.5 ft., 1-cable. Order K1782-1 for PTA-17,
12.5 ft., 1-cable.
One-piece air-cooled PTA-26 TIG torches may be connected with an optional K1622-3 Twist-Mateadapter. Order K1783-1 for PTA-26,
12.5 ft., 1-cable. Order K1622-3 PTA-26 adapter
TM
TM
PTW-20 water-cooled torch may be connected with an optional K1622-4 Twist-MateTMadapter.
Order K1784-3 for PTW-20, 12.5 ft. Order K1622-4 PTW-20 adapter
A full line of TIG torches and parts kits in various lengths and types are available.
Request Lincoln®Publication E12.150 for more information.
Foot Amptrol
®
Provides 25 ft. (7.6m) of remote current control for TIG welding. (6 pin plug connection)
Order K870
Hand Amptrol
Provides 25 ft. (7.6m) of remote current control for TIG welding. (6 pin plug connection). Velcro straps secure torch. Order K963-3 (one size fits all Pro-Torch TIG torches).
Arc Start Switch
May be used in place of the Foot or Hand Amptrol. Comes with a 25 ft. (7.6m) cable and 6-pin plug connector. Attaches to the TIG torch for convenient finger control to start and stop the weld cycle at the current set on the machine.
Order K814
Cool-Arc40 Water Cooler
Energy efficient long life cooler for water-cooled welding applications.
Order K1813-1 for 115V.
Water Cooler Hoses (CGA to CGA)
For 5/8" LH CGA fitting applica­tions at both cooler and wire feeder. Kit contains two 25 ft. hoses with 5/8" left hand CGA fittings on both ends of hose.
Order K1859-2
Hose Coupler (11N18)
5/8" LH CGA female fitting on both ends allows a water hose from cooler to connect directly to the water line of the TIG torch.
Order S19558-6
Cut Length Consumables
TIG welding filler metals are available for welding stainless steel, mild steel, aluminum and copper alloys.
Request Lincoln®Publication C9.10 for more information
GENERAL OPTIONS
Small Canvas Cover
Protect your machine when not in use. Made from attractive red can­vas that is flame retardant, mildew resistant and water repellent. Includes a convenient side pocket to hold welding torch or gun.
Order K2377-1
[3]
Invertec®V205-T AC/DC
www.lincolnelectric.com
RECOMMENDED OPTIONS
ENERAL OPTIONS, CONT.
G
Welding Cart
Lightweight cart stores and trans­ports welder, 80 cubic foot shield­ing gas cylinder, welding cables and accessories. Includes an angled top shelf for easy access to welder controls, a lower tray for added storage space, a sturdy handle and a convenient cable wrap hanger.
Order K2275-1
Utililty Cart
Heavy duty cart stores and trans­ports welder, 150 cubic foot shielding gas cylinder, welding cables and accessories. Includes stable platforms for welder and gas bottle platform, lower tray for added storage capacity and adjustable height handle.
Order K520
INVERTEC®V205-T AC/DC
PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE
Invertec®V205-T AC/DC 115/230/1/50/60 K1855-4 Invertec®V205-T AC/DC One-Pak®Package K2350-2
Recommended Stick Options
Stick Electrode Holder, Work Clamp, Cable & Twist-Mate™ Set K2394-1
Recommended TIG Options
TIG-Mate™ 9 Air-Cooled TIG Torch Starter Pack K2413-1 TIG-Mate™ 17 Air-Cooled TIG Torch Starter Pack K2266-1 TIG-Mate™ 20 Water-Cooled TIG Torch Starter Pack K2267-1 Pro-Torch™ TIG Torches: see publication E12.150
PTA-9 TIG Torch, 12.5 ft., 1-cable, 125 amps K1781-1 PTA-17 TIG Torch, 12.5 ft., 1-cable, 150 amps K1782-1
TIG Torch Adapter (required for PTA-9, -17) K1622-1
PTA-26 TIG Torch, 12.5 ft., 1-cable, 200 amps K1783-1
TIG Torch Adapter (required for PTA-26) K1622-3
PTW-20 TIG Torch, 12.5 ft., 250 amps K1784-3
TIG Torch Adapter (required for PTW-20) K1622-4 Foot Amptrol K870 Hand Amptrol K963-3 Arc Start Switch K814 Cool Arc™ 40 Water Cooler:
115/1/50/60 K1813-1
220-240/1/50/60 K2187-1 Water Cooler Hoses (CGA to CGA) K1859-2 Hose Coupler (11N18) S19558-6 Cut Length Consumables see publication C9.10
Recommended General Options
Small Canvas Cover K2377-1 Welding Cart K2275-1 Utility Cart K520
TOTAL:
C U S T O M E R A S S I S T A N C E P O L I C Y
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric is a responsible manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
THE L INC OLN EL ECTRI C CO MPA NY
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
Loading...