Lincoln Electric SVM200-A User Manual
Safety Depends on You
RETURN TO MAIN MENU
Lincoln equipment is designed
and built with safety in mind.
However, your overall safety can
be increased by proper installation ... and thoughtful operation
on your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READING THIS MANUAL AND THE
SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.
SVM200-A
April, 2010
VRTEX™360
For use with machine code number: AD1332-1
AD1332-2
NOTICE
The VRTEX
al reality arc welding
training machine only
and NOT a real arc
welder. When welding
with arc welding equipment, be aware of all
standard safety practices
associated with arc welding. Some standard warnings are included in this
manual.
TM
360 is a virtu-
SERVICE MANUAL
View Safety Info View Safety Info View Safety Info View Safety Info
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
Cleveland, Ohio 44117-1199 U.S.A. TEL: 888.935.3878 FAX: 216.383.8823 WEB SITE: www.VRTEX360.com
Copyright © Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
i i
SAFETY
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer, birth defects, and other reproductive harm.
The Above For Diesel Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040,
Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the
Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURETHATALL INSTALLATION, OPERATION, MAINTENANCEAND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
The Above For Gasoline Engines
FOR ENGINE
powered equipment.
1.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.
____________________________________________________
1.b. Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.
____________________________________________________
1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop
the engine and allow it to cool before refueling
to prevent spilled fuel from vaporizing on contact with hot engine parts and igniting. Do not
spill fuel when filling tank. If fuel is spilled,
wipe it up and do not start engine until fumes
have been eliminated.
____________________________________________________
1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools
away from V-belts, gears, fans and all other moving parts when
starting, operating or repairing equipment.
____________________________________________________
1.e. In some cases it may be necessary to remove safety
guards to perfor m required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.
___________________________________________________
1.f. Do not put your hands near the engine fan.Do
not attempt to override the governor or idler by
pushing on the throttle control rods while the
engine is running.
1.h. To avoid scalding, do not remove the
radiator pressure cap when the engine is
hot.
ELECTRIC AND
MAGNETIC FIELDS
may be dangerous
2.a. Electric current flowing through any conductor causes
localized Electric and Magnetic Fields (EMF). Welding
current creates EMF fields around welding cables and
welding machines
2.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.
2.c. Exposure to EMF fields in welding may have other health
effects which are now not known.
2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
2.d.1.
Route the electrode and work cables together - Secure
them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right
side, the work cable should also be on your right side.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
2.d.4. Connect the work cable to the workpiece as close as
possible to the area being welded.
2.d.5. Do not work next to welding power source.
VRTEXTM360
ii ii
SAFETY
ELECTRIC SHOCK can kill.
3.a. The electrode and work (or ground) circuits
are electrically “hot” when the welder is on.
Do not touch these “hot” parts with your bare
skin or wet clothing. Wear dry, hole-free
gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.
In addition to the normal safety precautions, if welding
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or
accidental contact with the workpiece or ground) use
the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode,
electrode reel, welding head, nozzle or semiautomatic
welding gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical
connection with the metal being welded. The connection
should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical
(earth) ground.
3.f.
Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace
damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically “hot” par ts of
electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.
3.i. When working above floor level, use a safety belt to protect
yourself from a fall should you get a shock.
3.j. Also see Items 6.c. and 8.
ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover
plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES
can be dangerous.
5.a. Welding may produce fumes and gases
hazardous to health. Avoid breathing these
fumes and gases. When welding, keep
your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
welding with electrodes which require special
ventilation such as stainless or hard facing (see
instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as
low as possible and within applicable OSHA PEL and
ACGIH TLV limits using local exhaust or mechanical ventilation. In confined spaces or in some circumstances,
outdoors, a respirator may be required. Additional precautions are also required when welding on galvanized
steel.
5. b. The operation of welding fume control equipment is affected
by various factors including proper use and positioning of the
equipment, maintenance of the equipment and the specific
welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL
and ACGIH TLV limits.
5.c.
Do not weld in locations near chlorinated hydrocarbon
coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors
form phosgene, a highly toxic gas, and other irritating products.
vapors
to
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
5.d. Shielding gases used for arc welding can displace air and
cause injur y or death. Always use enough ventilation,
especially in confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your
employer’s safety practices. MSDS forms are available from
your welding distributor or from the manufacturer.
5.f. Also see item 1.b.
VRTEXTM360
iii iii
SAFETY
WELDING and CUTTING
SPARKS can
cause fire or explosion.
6.a.
Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
Remember that welding sparks and hot
materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site,
special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.
6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact can
cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even
been “cleaned”. For information, purchase “Recommended
Safe Practices for the
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or
welding. They may explode.
Sparks and spatter are thrown from the welding arc. Wear oil
6.f.
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.
6.g. Connect the work cable to the work as close to the welding
area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate circuits.
This can create fire hazards or overheat lifting chains or
cables until they fail.
6.h. Also see item 1.c.
the welding sparks from starting a fire.
though
they have
Preparation
for Welding and Cutting of
CYLINDER may explode
if damaged.
7.a. Use only compressed gas cylinders
containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and
pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely
chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
• Away from areas where they may be struck or subjected to
physical damage.
• A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other
electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand
tight except when the cylinder is in use or connected for
use.
7.g. Read and follow the instructions on compressed gas
cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.
FOR ELECTRICALLY
powered equipment.
8.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.
8.b. Install equipment in accordance with the U.S. National
Electrical Code, all local codes and the manufacturer’s
recommendations.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention
During Welding, Cutting and Other Hot Work”, available from
NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma
022690-9101.
6.j. Do not use a welding power source for pipe thawing.
Refer to http://www.lincolnelectric.com/safety for additional safety information.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEXTM360
iv iv
SAFETY
PRÉCAUTIONS DE SÛRETÉ
Pour votre propre protection lire et observer toutes les instructions
et les précautions de sûreté specifiques qui parraissent dans ce
manuel aussi bien que les précautions de sûreté générales suivantes:
Sûreté Pour Soudage A L’Arc
1. Protegez-vous contre la secousse électrique:
a. Les circuits à l’électrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours
tout contact entre les parties sous tension et la peau nue ou
les vétements mouillés. Porter des gants secs et sans trous
pour isoler les mains.
b. Faire trés attention de bien s’isoler de la masse quand on
soude dans des endroits humides, ou sur un plancher metallique ou des grilles metalliques, principalement dans
les positions assis ou couché pour lesquelles une grande
partie du corps peut être en contact avec la masse.
c. Maintenir le porte-électrode, la pince de masse, le câble de
soudage et la machine à souder en bon et sûr état defonctionnement.
d.Ne jamais plonger le porte-électrode dans l’eau pour le
refroidir.
e. Ne jamais toucher simultanément les parties sous tension
des porte-électrodes connectés à deux machines à souder
parce que la tension entre les deux pinces peut être le total
de la tension à vide des deux machines.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions
pour le porte-électrode s’applicuent aussi au pistolet de
soudage.
6. Eloigner les matériaux inflammables ou les recouvrir afin de
prévenir tout risque d’incendie dû aux étincelles.
7. Quand on ne soude pas, poser la pince à une endroit isolé de
la masse. Un cour t-circuit accidental peut provoquer un
échauffement et un risque d’incendie.
8. S’assurer que la masse est connectée le plus prés possible de
la zone de travail qu’il est pratique de le faire. Si on place la
masse sur la charpente de la construction ou d’autres endroits
éloignés de la zone de travail, on augmente le risque de voir
passer le courant de soudage par les chaines de levage,
câbles de grue, ou autres circuits. Cela peut provoquer des
risques d’incendie ou d’echauffement des chaines et des
câbles jusqu’à ce qu’ils se rompent.
9. Assurer une ventilation suffisante dans la zone de soudage.
Ceci est particuliérement important pour le soudage de tôles
galvanisées plombées, ou cadmiées ou tout autre métal qui
produit des fumeés toxiques.
10. Ne pas souder en présence de vapeurs de chlore provenant
d’opérations de dégraissage, nettoyage ou pistolage. La
chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs
du solvant pour produire du phosgéne (gas fortement toxique)
ou autres produits irritants.
11. Pour obtenir de plus amples renseignements sur la sûreté, voir
le code “Code for safety in welding and cutting” CSA Standard
W 117.2-1974.
2. Dans le cas de travail au dessus du niveau du sol, se protéger
contre les chutes dans le cas ou on recoit un choc. Ne jamais
enrouler le câble-électrode autour de n’importe quelle partie du
corps.
3. Un coup d’arc peut être plus sévère qu’un coup de soliel, donc:
a. Utiliser un bon masque avec un verre filtrant approprié ainsi
qu’un verre blanc afin de se protéger les yeux du rayonnement de l’arc et des projections quand on soude ou
quand on regarde l’arc.
b. Porter des vêtements convenables afin de protéger la peau
de soudeur et des aides contre le rayonnement de l‘arc.
c. Protéger l’autre personnel travaillant à proximité au soudage
à l’aide d’écrans appropriés et non-inflammables.
4. Des gouttes de laitier en fusion sont émises de l’arc de
soudage. Se protéger avec des vêtements de protection libres
de l’huile, tels que les gants en cuir, chemise épaisse, pantalons sans revers, et chaussures montantes.
5. Toujours porter des lunettes de sécurité dans la zone de
soudage. Utiliser des lunettes avec écrans lateraux dans les
zones où l’on pique le laitier.
PRÉCAUTIONS DE SÛRETÉ POUR
LES MACHINES À SOUDER À
TRANSFORMATEUR ET À
REDRESSEUR
1. Relier à la terre le chassis du poste conformement au code de
l’électricité et aux recommendations du fabricant. Le dispositif
de montage ou la piece à souder doit être branché à une
bonne mise à la terre.
2. Autant que possible, I’installation et l’entretien du poste seront
effectués par un électricien qualifié.
3. Avant de faires des travaux à l’interieur de poste, la debrancher à l’interrupteur à la boite de fusibles.
4. Garder tous les couvercles et dispositifs de sûreté à leur place.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEXTM360
v v
SAFETY
WARNINGS
Do not place objects on the Table Arm or
Weld Machine.
Handle the Face Mounted Display (FMD)
integrated helmet with care. When not in
use, the Helmet should be placed somewhere where it will not fall down or be
harmed. If you will not be using the system for longer than 4 hours, shut down
your unit.
Handle the VR SMAW device and VR
GMAW/FCAW gun with care. When not in
use, these items should be placed in the
appropriate holders. These devices are
customized and cannot be used on normal
welding machines.
Handle the Coupons with care. When not
in use, store them in the Coupon Drawer at
the back of the Weld Machine.
During lightening storms, turn off the system and unplug it from any power outlets.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEXTM360
vi vi
SAFETY
Recycling Welding Equipment at End of Life
Waste Electrical and Electronic Equipment (WEEE)
Recycling
Recycling and reclamation of used electrical and electronic equipment is important to many nations and localities.
Lincoln Electric provides information to assist in the recycling of welding equipment.
This parts list contains a “WEEE” column. The WEEE column describes potential recyclable materials. Materials that
require selective treatment, according to national regulations, are also identified in the WEEE column.
The following table describes substances that are potentially recyclable. Components with high substance content are
identified within the parts list. Easily identified and common components such as steel screws, steel nuts, steel washers
and copper wire are not identified on the list, but are also recyclable. Some components may contain mixed substances.
Substance
Steel, Iron Fe
Aluminum
Copper
Recyclable Material
Identification
Al
Cu
WEEE in Europe
This instruction is mandatory for equipment in Europe that displays this symbol:
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE) and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility. As the owner of the equipment, you should get
information on approved collection systems from your local Lincoln representative. By applying this European Directive
you will protect the environment and human health!
The following components must be removed from the welding equipment and shall be selectively treated. They shall be
disposed of or recovered in compliance with Council Directive 75/442/EEC. They are identified within the parts pages:
Component
Selective Treatment
Identification
Printed circuit boards with surface greater than 10 square centimeters ST
Liquid crystal displays with surface greater than 100 square centimeters ST
External electric cables (not all external cables are shown on parts pages) ST
Electrolyte capacitors with height >25 mm and diameter >25 mm or proportionately
similar in volume
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEXTM360
ST
I I
RETURN TO MAIN MENU
- MASTER TABLE OF CONTENTS FOR ALL SECTIONS -
RETURN TO MAIN INDEX
Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-vi
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section A
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section B
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section D
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section E
Troubleshooting and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section F
Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section G
Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P-638
VRTEXTM360
A-1 A-1
TABLE OF CONTENTS - INSTALLATION SECTION
Installation...........................................................................................................Section A
Graphic Symbols ..................................................................................................................A-2
Technical Specifications .......................................................................................................A-3
Safety....................................................................................................................................A-4
Location ................................................................................................................................A-4
Environmental Area ..............................................................................................................A-4
Stacking/Tilting/Lifting ...........................................................................................................A-4
High Frequency Interference Protection ...............................................................................A-4
General Description..............................................................................................................A-5
Design Features ...................................................................................................................A-5
Hardware Uncrating & Set-up ........................................................................................A-5/A-8
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEXTM360
A-2 A-2
INSTALLATION
GRAPHIC SYMBOLS THAT APPEAR ON
THIS MACHINE OR IN THIS MANUAL
1
INPUT POWER
ON
OFF
CIRCUIT BREAKER
INPUT POWER
SINGLE PHASE
ALTERNATING CURRENT
READ THIS OPERATORS
MANUAL COMPLETELY
U
1
I
1
INPUT VOLTAGE
INPUT CURRENT
PROTECTIVE
GROUND
WARNING or CAUTION
Documentation must be consulted in all cases where this
symbol is displayed.
Explosion
Dangerous Voltage
Shock Hazard
Shock Hazard
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEXTM360
A-3 A-3
INSTALLATION
TECHNICAL SPECIFICATIONS: AD1332-1 (STD. FREQ.) / AD1332-2 (ALT. FREQ.)
VRTEX™™360 - VIRTUAL REALITY WELDING TRAINER
INPUT
MAKE/MODEL DESCRIPTION INPUT VOLTAGE INPUT CURRENT
+/- 10% (MAX.)
AD1332-1
AD1332-2
Standard Frequency 115-230 VAC (50-60 HZ) 4A-2A Single Phase
Alternate Frequency 115-230 VAC (50-60 HZ) 4A-2A Single Phase
WARNING
THIS PRODUCT INCORPORATES A PROTECTIVE EARTH IN THE AC POWER CORD. THE AC PLUG
SHOULD ONLY BE INSERTED INTO A SOCKET OUTLET PROVIDED WITH A
PROTECTIVE EARTH CONTACT.
TRACKING SYSTEM FREQUENCY
MAKE/MODEL DESCRIPTION OPERATING FREQUENCY
AD1332-1
AD1332-2
PHYSICAL DIMENSIONS (MACHINE W/MONITOR)
HEIGHT WIDTH DEPTH WEIGHT
71.0 in. 30.0 in. 50.0 in. 360 lbs.
1803 mm 762 mm 1270 mm 163 kg.
Standard Frequency HIGH
Alternate Frequency LOW
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
1
C
PHYSICAL DIMENSIONS (STAND)
HEIGHT WIDTH DEPTH WEIGHT
78.0 in. 39.0 in. 47.0 in. 102 lbs.
1981 mm 990 mm 1194 mm 46 kg.
TEMPERATURE RANGES
OPERATING TEMPERATURE RANGE STORAGE TEMPERATURE RANGE
410 - 950F5
0
- 350C 320 - 1490F 00 - 650C
RELATIVE HUMIDITY OPERATING ALTITUDES
80% For Temperatures Up To 880F / 310C
50% @ 1040F / 400C 6562 Feet (2000 Meters)
ENVIRONMENT
This Product is Pollution Degree 1.
THIS PRODUCT HAS BEEN TESTED TO THE REQUIREMENTS OF CAN/CSA-C22.2 NO. 61010-1,
2ND EDITION, INCLUDING AMENDMENT 1, OR A LATER VERSION OF THE SAME STANDARD
INCORPORATING THE SAME LEVEL OF TESTING REQUIREMENTS.
VRTEXTM360
A-4 A-4
STRAPS
INSTALLATION
READ ENTIRE INSTALLATION SECTION BEFORE
STARTING INSTALLATION.
Safety Precautions
WARNING
ELECTRIC SHOCK can kill.
• Only qualified personnel should perform this installation.
• Turn the input power OFF and unplug
the machine from the receptacle
before working on this equipment.
Insulate yourself from the work and ground.
•
• Always connect the
ply grounded according to the National Electrical
Code and local codes.
------------------------------------------------------------
SELECT SUITABLE LOCATION
The machine will not operate in harsh environments. It
is important that simple preventative measures are followed in order to assure long life and reliable operation. This product is for INDOOR USE ONLY.
• Dirt and dust that can be drawn into the machine
should be kept to a minimum. Failure to observe
these precautions can result in excessive operating
temperatures and nuisance shutdown.
• Do not locate where monitor is exposed to direct sun-
light.
VRTEXTM360
to a power sup-
TILTING
Place the VRTEXTM360 directly on a secure, level surface.
LIFTING
If lifting the
rated for 500 pounds or more. Do not attempt to lift the
VRTEXTM360
VRTEXTM360
with accessories attached to it.
is required, use two straps, each
WARNING
• Lift only with equipment of adequate lifting capacity.
• Be sure machine is stable when
lifting.
• Do not operate machine while
suspended or when lifting.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
• Do not place equipment near radiant heat sources.
• Do not place in a confined space. Allow a minimum
of 3 feet of clearance around machine at all times.
Adequate ventilation is necessary.
• The circuit breaker switch on the rear panel is the
input power disconnect device. Do not position the
equipment so that it is difficult to operate the circuit
breaker.
• Route and protect power cable to minimize exposure
to damage.
ENVIRONMENTAL AREA
Keep the machine inside and dry at all times. Do not
place it on wet ground or in puddles. Never place liquids on top of the machine.
STACKING
The VRTEXTM360 cannot be stacked.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
FALLING EQUIPMENT can cause injury.
------------------------------------------------------------------------
HIGH FREQUENCY INTERFERENCE PROTECTION
CAUTION
USE CAUTION WHEN OPERATING THIS MACHINE
AROUND OTHER EQUIPMENT.
• Large equipment, such as cranes, may interfere
with the operation of this machine.
• This machine may interfere with the operation of
other equipment in work/training area.
VRTEX TM360
A-5 A-5
-1 -2 -1 -2
-2 -1 -2 -1
GENERAL DESCRIPTION
The VRTEXTM360 is a Virtual Welding Training
System. This computer controlled interactive system
simulates arc welding through the use of realistic puddle graphics and sounds. This training system is capable of simulating multiple arc welding processes on a
wide variety of weld joint configurations. The VRTEX
360 represents the next generation of Virtual Reality
(VR) welding training.
DESIGN FEATURES
HARDWARE OVERVIEW:
• Virtual Welding Machine, including:
o Monitor
o Coupon Drawer (back drawer)
o VR GMAW/FCAW Gun
o VR SMAW device
o VR GMAW/FCAW Gun holder
o VR SMAW device holder
o VR Helmet w/Face Mounted Display (FMD)
o Five VR Coupons - Flat Plate
Tee Joint
Groove Joint
2” Pipe XXS
6” Pipe Schedule 40
INSTALLATION
TOOLS NEEDED
3/8” Wrench
3/16” Allen Wrench
Phillips Screwdriver
1. Decide on a location for your unit.
NOTE: The unit will take up approximately 8’ L x 8’
TM
For best results, do not install VRTEX
machine in the welding lab. Electrical
interference from power lines, though generally small, can be present. Therefore all
electrical power or lighting wiring within 50
feet of the welding area shall be enclosed
in grounded rigid metallic conduit. In the
event the VRTEX
ference, it is the user's responsibility to
take steps to isolate and/or eliminate the
interference.
D x 8’ H. Keep approximately 3 feet in all
directions of both the stand and VR weld
machine free from obstruction. In addition,
be conscious of where you are placing the
unit to avoid magnetic fields, conductive,
and high frequency objects and processes.
Having these types of objects in the area
can cause interference and result in
increased jitter and/or distortion in the
motion tracking.
TM
360
TM
360 is affected by inter-
• Stand, including:
o Post
o Arm
o Table
o Pins
o Base
o Weights
HARDWARE UNCRATING:
An uninterruptible power supply (UPS)
may be required for the protection of the
system from power irregularities or disruption.
MULTIPLE SYSTEM INSTALLATIONS
If multiple units are required to operate together a
unique frequency transmitter can be installed during
the manufacturing process at Lincoln Electric to reduce
potential interference between systems. AD1332-1
systems have a standard frequency source installed.
AD1332-2 systems have an alternate frequency
source installed. For multiple system installations,
alternate the -1 and -2 systems for best operation:
For Example: If 8 systems are to be installed in the VR
welding lab, the standard and alternate frequencies
2. Using the 3/8” wrench, remove the screws from the
upper and lower front panels on the shipping crate.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
NOTE: The rear of the crate is nailed on. Do not
remove at this time.
VRTEX TM360
A-6 A-6
INSTALLATION
8. Remove the monitor from the back of the machine.
FRONT
(upper)
FRONT
(lower)
BOLTS
3. Remove the six 3/8” bolts (three on each side) from
the bottom of the crate assembly.
9. Using the 3/8” wrench, remove the two screws from
the rear base securing the unit to the wooden crate.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
4. Carefully slide the crate assembly from the
VRTEXTM360.
5. Slide towards the rear of the machine. Be careful to
avoid damaging the welding device holders located
on each side of the machine.
6. Carefully remove the post (long rectangular
shaped cardboard box) from the crate.
7. Carefully cut and remove plastic wrapping.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
10. Remove the four screws from the wooden rear
cross brace.
11. Remove the wooden cross brace while ensuring
the unit is steady and secure.
12. Carefully roll the machine off the rear of the skid.
Ramping may be required.
13. Uncrate and unpack the table and table base.
VRTEX TM360
A-7 A-7
INSTALLATION
4. Obtain the three post collar pins from the factory
packaging of the VRTEXTM360.
14. Insert the input supply power cord into the back of
the VRTEX
outlet capable of 115 to 230 VAC at 4 to 2 Amps.
TM
360 and into a standard electrical
TABLE & SWING ARM SET-UP:
1. Using the 3/16” allen wrench, remove the two ¼” x
20 Allen-head screws from the base assembly.
NOTE: The longer screw is in the top.
Swing Arm
Table
5. Insert one of the collar pins into the post at the #6
location.
6. From the top, slide the table onto the post letting it
rest on the collar pin inserted in previous step.
7. Insert the second collar pin into the post at the #13
position.
TM
8. Obtain swing-arm from the rear of the VRTEX
by removing the cable ties from the swing arm and
cable. Grey cable should remain connected to the
VRTEX
TM
360 (DO NOT CUT!).
360
Post
T Pin
Collar
Pins
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
Cable Tie
Grey Cable
(DO NOT CUT)
2. Insert red post into base assembly aligning the flat
on the pole with the hole.
NOTE: The post will only insert one way.
3. Using the 3/16” allen wrench, secure the post into
position and tighten.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEX TM360
A-8 A-8
INSTALLATION
9. Carefully slide swing-arm onto post with the letters
(on the collar) “ABC” up and the grey cable located
on the bottom of the swing arm assembly.
10. Insert a third collar pin at a convenient height for
holding the helmet.
MONITOR:
1. Remove monitor from cardboard box.
2. Remove the cable ties from monitor cables secured
to the monitor mounting post.
MONITOR (Mounting Screws)
Screws
TRACKING SYSTEM FUNDAMENTALS:
The magnetic tracking system is composed of the
following:
• Control Unit (Inside VR Machine)
o Contains the hardware and software neces-
sary to compute position and orientation.
• Source (part of the Swing Arm)
o The source contains electromagnetic coils
enclosed in a plastic shell that emit a magnetic
field. The source is the systemʼs reference
frame for sensor measurements.
• Sensor (in the VR GMAW/FCAW gun, VR SMAW
device, and helmet)
o The sensor contains electromagnetic coils
enclosed in a plastic shell that detect the magnetic fields emitted by the source. The sensorʼs
position and orientation are precisely measured as it moves in reference to the source.
The sensor is completely passive, having no
active voltage applied to it.
Input
VGA
Power
3. Using a Phillips-head screwdriver, carefully mount
the monitor onto the mounting post bracket. Tighten
the four Phillips-head screws securely.
4. Install input power cable and VGA cable into the
monitor.
ADDITIONAL FEATURES:
1. The welding coupons are stored in the coupon
drawer in the rear of the machine.
2. The weld simulation can be displayed on an external monitor or projector by using the SVGA output
on the back of the machine. The external display
must support 1024x780 resolution.
3. External speakers may be connected using the
audio jack located on the back of the machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEX TM360
A-9 A-9
NOTES
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEX TM360
B-1 B-1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
TABLE OF CONTENTS - OPERATION SECTION
Product Description ...............................................................................................B-2
User Interface Overview ........................................................................................B-3
Hardware Specifications .................................................................................B-4/B-5
Powering Up ..........................................................................................................B-7
Login Screen...................................................................................................B-7/B-8
Joint Configuration.................................................................................................B-9
Process Selection ................................................................................................B-10
Stand Set-up........................................................................................................B-10
VR Coupons ........................................................................................................B-10
Table/Arm Rotation...............................................................................................B-11
Environment.........................................................................................................B-12
VR Gas Set-up ....................................................................................................B-12
Weld Machine Settings ........................................................................................B-13
Push Buttons........................................................................................................B-14
Welders View .......................................................................................................B-15
Instructors View....................................................................................................B-15
LASER (Live Action Student Evaluation Report) .................................................B-16
Technique Parameters .........................................................................................B-16
Position ................................................................................................................B-17
Work/Travel Angle................................................................................................B-18
Pass Number .......................................................................................................B-19
Timing/Direction/Discontinuities...........................................................................B-19
Instructor Mode....................................................................................................B-20
Updates ...............................................................................................................B-20
TM
Weldometer
Tolerance Editor...................................................................................................B-22
Choosing Tolerance Set-up .................................................................................B-23
Choosing Tolerance To Load ...............................................................................B-23
.......................................................................................................B-21
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
Tolerances Screen(s) ..................................................................................B-23/B-26
Tolerances Whip & Travel Speed .........................................................................B-27
Default Weld Processes Settings.........................................................................B-28
VRTEX TM360
B-2 B-2
1
2
3
6
7
8
10
11
9
6
5
4
12
14
13
PRODUCT DESCRIPTION
OPERATION
The VRTEXTM360 is a virtual reality arc welding training machine only and NOT a real arc welding machine.
Please be aware of all standard safety practices associated with welding. Some standard warnings are
included in this manual.
If the equipment is used in a manner not specified by
the manufacturer, the protection provided to the equipment and user may be impaired.
FRONT OF MACHINE
Access panels are not to be removed except by qualified service personnel due to risk of electric shock
from accessible live parts.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEX TM360
B-3 B-3
OPERATION
USER INTERFACE OVERVIEW
The VRTEXTM360 is a virtual reality arc welding trainer. This computer based training system is an educational tool designed to allow students to practice their
welding technique in a simulated environment. It promotes the efficient transfer of welding skills to the welding booth, while reducing material waste and energy
consumption associated with traditional welding training.
See figure on page B-2 for locations of operator controls and indicators.
1. The monitor allows the student to view the setup
menu selections and also provides an active view of
the actual welding process for teachers and students. The monitor can be rotated for ease of viewing. Make certain the power button on the monitor
is ON and the green LED is lit.
2. By moving the joystick, the operator can navigate
through various menu options.
3. The colored buttons correlate to the colored rec-
tangles present at the bottom of the monitor when
the simulation software is running. These buttons
perform various functions depending upon the command shown in the corresponding box on the
screen.
10. The key switch is located on the lower right of the
control panel. When the system is in the login
screen the instructor may insert a key (shipped
with the system) into the key lock and then rotate it
90 degrees to the right. This will permit access to
the Weldometer
Update screens.
11 Pressing and holding (3 seconds) the green circu-
lar button powers up the VRTEX
Note: It does not power down the system.
12. The red select button accepts (enters) the data
displayed or highlighted on the monitor.
13. VR GMAW/FCAW gun holder.
14. VR SMAW device holder.
TM
, Tolerance Editor, Options and
TM
360 system.
4. The wire feed speed/amperage dial allows the
user to input wire feed speed/amperage.
5. The voltage dial allows the user to input the weld-
ing voltage. This dial also allows input of trim values
when pulse process is in use.
6. The white screen select arrows allow the operator
to cycle through various screens.
7. The process selector switch permits the selection
of welding process. (GMAW, FCAW, OR SMAW)
8. The polarity selector switch permits the selection
of the welding polarity for any given process. (DC+,
DC-, or AC).
9. The USB port is used to upload software and down-
load user data from the software.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEX TM360
B-4 B-4
OPERATION
HARDWARE SPECIFICS:
VR GMAW/FCAW GUN
The VR GMAW/FCAW gun should be placed on the
round gun holder on the right side when not in use.
The VR gun has a trigger that is used during the simulation of GMAW and FCAW processes to initiate and
maintain the simulated welding arc.
VR GMAW/FCAW GUN
CAUTION
In order to strike an arc with the VR SMAW device,
strike or tap the tip of the rod (of the VR SMAW device)
on the coupon being welded. To break the arc, move
the VR SMAW device rod away from the work piece.
CAUTION
Do not try to strike the arc with excessive force, as
the arc start is distance based. Excessive force
may result in damage to the VR SMA
The angle of the rod can be changed by squeezing the
clamp of the VR SMA
be moved into the 45 or 90 degree position. Once the
rod is at one of these angles, release the clamp. The
rod should now be fixed in that position. Do not
change the rod angle while the rod is extending or
retracting.
W device. This allows the rod to
VR SMAW DEVICE
W device.
Store gun as shown below to
avoid damage.
VR GMAW/FCAW GUN (Properly Stored)
VR SMAW DEVICE
The VR SMAW device has a rod representing an electrode. This rod retracts when a virtual arc is struck to
simulate the electrode burning off during the virtual
welding process. When the virtual electrode is fully
used up, the rod will stop retracting. When the user
presses “new stick” in the orange actions menu button,
the rod extends out, simulating that a new electrode
was put into the VR SMAW device. When not in use,
the VR SMAW device should be placed in the VR
SMAW holder on the left side of the VR weld machine.
CAUTION
Store device as shown below to
avoid damage.
VR SMAW DEVICE (Properly Stored)
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEX TM360
B-5 B-5
RATCHET KNOB
HEAD GEAR
FORE / AFT ADJUSTMENT
TILT ADJUSTMENT
CROWN
ADJUSTMENT
PIN HOLES FOR
ADJUSTMENT
OPERATION
Helmet
Users should first adjust the helmet so it fits comfortably. Adjustments can be made by depressing and
turning the knob at the back of the helmet in until the
desired size is achieved. If necessary, the user may
also have to adjust the top crown adjustment to fit their
head size.
HELMET FUNCTIONS
The helmet has an FMD (Face Mounted Display) on
the inside. These FMD lenses display the virtual weld
and environment to the user. The lenses can be shifted left and right to fit comfortably by applying gentle
pressure. In addition, the lenses can be shifted forward and back. The user should make sure the lenses
are parallel to their eyes. Keep the lenses clean at all
times. See Cleaning and Maintenance Section.
HELMET LENSES
Coupon Drawer
The coupon drawer houses the physical coupons.
When not in use, the coupons should be stored there.
To open the drawer, press the top indent down, and
slide the drawer out. Each coupon fits in its own area
defined by the foam locator in the drawer.
COUPON DRAWER
Coupons
The coupons represent the various workpieces that the
user will virtually weld. During the virtual welding
process, they provide physical feedback to the student.
The coupons have been factory calibrated at Lincoln
Electric.
There are five VR Coupons:
1. Flat Plate
2. Tee Joint
3. 3/8” Groove Joint w/Backing Bar
4. 2” Diameter XXS Pipe
5. 6” Diameter Schedule 40 Pipe
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
LENSES
When not in use, the helmet should be hung from the
stand or placed in the right front drawer to avoid being
damaged.
EAR
BUDS
VRTEX TM360
COUPONS
5
2
4
1
3
B-6 B-6
OPERATION
Stand
The stand is comprised of the post, arm, table, collar
pins, base and two weights. Users should position
themselves at the stand during virtual welding.
Post
The arm and table slide up and down and rest on the
collar pins that are inserted into the post. Hole numbers 0 through 28 indicate position of welding for program accuracy. The position is read by identifying the
numbered hole that the pin has been inserted into.
POST W/PIN INSERTED IN #18
SWING ARM ROTATION
POS. A
POS. B
POS. C
Table
The table can be used to gain stability and learn proper body positioning. The base supports the stand and
has weights on the back to maintain stability. The table
can be swung out of the way when not in use.
CAUTION
Do not use the Stand/Table without the base
counter weights properly positioned.
___________________________________________
Coupon Positioning In Swing Arm
The coupons can be inserted into the arm to accommodate flat, horizontal, vertical or overhead welding
positions. The knob on the front of the swing arm can
be pulled out for coupons to be inserted or removed
and pushed in for coupons to be secured. The front of
the swing arm can be rotated down at a 45 or 90degree angle to allow 2G, 5G and 6G pipe welding
positions. The arm can also be rotated around the post
to comfortably accommodate left and right handed
welders or simulate specific welding applications.
COUPON INSERTION / REMOVAL
TABLE ROTATION
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
CAUTION
Do not use excessive force when inserting and
removing coupons into the arm.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEX TM360
B-7 B-7
OPERATION
Powering Up Your System:
1. After you have set up the hardware and have
become familiar with the user controls, you will be
ready to use your system.
2. Plug power cord into a standard outlet.
3. Press and hold the green circular button on the front
panel until it lights up and you hear fans running
inside the machine. (approx. 3 seconds)
GREEN CIRCULAR BUTTON LOCATION
Software will step the user through the following setup
screens:
• Login
• Joint configuration selection
• Process selection
• Stand set up
• Environment
• Gas set up
• Weld machine settings
• Instructorʼs view
• Welderʼs view
• LASER (Live Action Student Evaluation Report)
The key provided with the system allows the user to
access additional information and set-up pages.
• Weldometer
• Tolerance Editor
• Options
• Update
TM
Login Screen:
Overview
This page allows the user to:
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
4. Your system will start up.
5. Wait a few minutes until your system displays the
login screen on your monitor.
LOGIN SCREEN
When setting up the virtual equipment, the user must
set the welding parameters (e.g. wire feed speed for
VR GMAW) within the ranges set in the tolerance editor. The system ships with Lincoln default tolerances.
Lincoln default tolerances can be reviewed in the tolerance editor, or refer to the Default Weld Process
Settings Chart (if using the default settings) located in
this manual. The WPSʼs are also available on
www.VRTEX360.com. However, users can set and
use their own tolerances for teaching beginner
welders. The tolerances also determine how the user
is scored on such parameters as work angle, travel
angle, travel speed, position, and contact tip to work
distance or arc length.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
• Enter Username
• Select Language Preference
• Select Imperial or Metric Units
• Shutdown System
• Continue to the next Setup Screen
1. On Screen Keyboard
The user enters their name by using the joystick and
red select button on the VR weld machine. The joystick allows the user to navigate the keyboard graphic
to highlight letters. Pressing the red select button
enters the letter highlighted into the enter name box as
indicated. The virtual keyboard starts with shift
enabled, so the first letter is automatically capitalized.
The user can select shift or lock (equivalent to caps
lock on a standard keyboard) at any time. If the user
makes a mistake, they can select the back arrow to
delete the last character entered. Once the user
enters their name, they should press the green panel
button to continue.
VRTEX TM360
B-8 B-8
Imperial
Metr ic
Abbreviation
Detail
Abbreviation
Detail
Coupon thickness
in
inches
mm
millimeters
Gas flow rate
CFH
cubic feet per hour
LPM
liters per minute
Wire feed speed
IPM
inches p er m inu te
MPM
meters per minute
Weldometer - Base metal
lbs kg
kilog rams
Weldometer - Gas
CF
cubic feet
L
liters
Weldometer -Consumables
lbs
pounds
kg
kilog rams
TM
TM
pounds
T
M
OPERATION
2. Language
Selecting the yellow language menu button brings up
the list of languages the software supports. Use the
joystick to highlight the desired language. Press the
red select button to accept. Press the yellow button
again to exit the language menu. The system stores
the language selection and will automatically start up in
the same language the next time.
3. Measurement Units
The blue unit menu button brings up the measurement
system. Use the joystick to highlight the desired unit of
measurement. Press the red select button to accept.
Press the blue again to exit the measurement unit
menu. Selecting Metric or Imperial converts the user
interface into the corresponding measurement system.
The system stores the measurement selection, so it
will automatically start up in the same unit of measurement the next time. The system uses the units shown
in the table below.
4. Menu
The red menu button allows the student to shut down
the system. If the user selects shutdown, a submenu
appears asking the user if they are sure that they want
to shut down the system. This prompt prevents the
user from accidentally shutting down the system. If the
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
user selects “Yes”, the VRTEX
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
TM
360 will shut down.
VRTEX TM360
B-9 B-9
GMAW
SMAW
FCAW
Thickness
(in)
Thickness
(mm)
Short Arc
Axial
Spr ay
Pulse
STT
E7 018
E6 010
Gas
Shielded
Self
Shielded
1/4
6
1/8
3
1/4
6
3/8
10
1/4
6
3/8
10
1/8
3
1/4
6
3/8
10
3/8
10
3/8
10
3/8
10
3/8
10
2" X XS
50
6" Sch 40
150
2" X XS
50
6" Sch 40
150
2" X XS
50
6" Sch 40
150
Position
Flat
2F
3F UP
3F DOWN
4F
1G
2G
3G
4G
2G
5G
6G
Plate
Pipe
X
X
X
X
X
X
X
X
X
X
X
X
X
X
XX
X
X
XX
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
OPERATION
Joint Configuration Selection
Screen:
Overview
The user selects which joint configuration they want to
virtually weld. First, the user selects the joint and position. Using the joystick and the red select button, the
user can highlight and select the joint type and position
in which to weld. A rotating view of the highlighted
coupon shows in the upper area. For some configurations, the user will be given the choice of material
thicknesses to choose from. The user selects material
thickness by using the joystick and red select button.
See table below for supported joint configurations.
JOINT CONFIGURATION SELECTION SCREEN
Menu
Selecting Logout brings the user to the login screen,
with the userʼs name removed.
Back
Selecting Back takes the user back to the previous
screen.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
JOINT CONFIGURATION CHART - MILD STEEL
VRTEX TM360
B-10 B-10
OPERATION
Process Selection Screen:
Overview
This screen allows the user to select the welding
processes. To change among VR GMAW, VR FCAW,
and VR SMAW, the user moves the process switch on
the front of the weld machine. See the joint configuration chart for available processes. If a process is not
supported for the selected material/thickness, it is
greyed out on this screen and cannot be selected. To
choose among different sub-processes, use the joystick and red select button or green continue button.
At the top of the screen, the user can see the coupon
position and thickness selected. As the user continues
to set up the simulation, additional information will be
added to the right of this readout, so that the user can
reference what has previously been selected.
PROCESS SELECTION SCREEN
Stand Set-Up Screen:
Overview
The correct VR stand information must be put into
the software for the VRTEXTMto operate properly in
all virtual welding applications.
STAND SET-UP SCREEN
Coupon Insertion
Insert one of the VR coupons into the desired position
in the physical VR stand. Make sure the coupon is
seated into the track and then lock the coupon in place
by pushing in the knob at the end of the arm. To
release, pull the knob into the unlocked position and
remove the coupon. When the system is in use, the
coupon should always be locked in place to assure
system accuracy.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
VR COUPON (UNLOCKED POSITION)
Menu
Selecting Logout brings the user back to the login
screen, with the userʼs name removed.
Change Coupon Type
Selecting Change Coupon Type goes back to the
configuration selection screen.
Back
Selecting Back takes the user to the previous screen.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEX TM360
B-11 B-11
OPERATION
Table/Arm Rotation
Move the physical VR table and arm to the desired
location for the position and joint configuration selected. To raise or lower the arm or table, hold the
arm/table in place and pull out the pin in the pole supporting it. Replace the pin in the hole that supports the
arm/table at the proper height and rest the arm/table
on the pin. If the table is not needed, swing the table
to the left and out of the way. The arm can also be
rotated to the left (A), center (B) or right (C) of the
table.
SWING ARM ROTATION
POS. A
POS. B
POS. C
Pin Positions
When the physical stand is in the desired position, proceed with the following: Use the joystick and red select
button to enter the numbers that appear next to the pin
positions for the table and arm height, into the stand
setup screen. The image on the right side of the stand
setup screen moves to match the selections entered
on the left. If the table is in the “away” position, enter
a table height value of 0. Next, enter the arm rotation
position A (left), B (center), C (right). The arm position
letter aligns with the vertical pin number sticker. An
arm height of 18 and and arm rotation of A is shown in
the picture below.
PIN POSITIONS 18 A
TABLE ROTATION
Note: If the table height indicator in the software
cannot be moved to the pin height indicated
on the post, move the arm height indicator
in the software to a higher position and try
again. See Troubleshooting Guide if necessary.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
VRTEX TM360
B-12 B-12
Indicate the coupon orientation used on the physical
stand in the coupon rotation area of the stand setup
screen. The red arrow indicates which side of the
coupon that the weld will be made. For pipe configurations, the coupon rotation is replaced with arm angle.
The arm angle can be adjusted by removing the pin at
the end of the arm, rotating the arm to 45 or 90
degrees from its original location, and reinserting the
pin. This is only used to accommodate 2G, 5G & 6G
pipe welding.
STAND SET-UP SCREEN (PIPE)
OPERATION
ENVIRONMENT SCREEN
Menu
Selecting Logout takes the user back to the login
screen, with the userʼs name removed.
Back
Selecting Back takes the user to the previous screen.
Gas Set-Up Screen:
Overview
On this screen, the user selects the gas mixture and
The physical stand should match the stand image
when these selections are completed. To continue,
press the green continue button. The stand setup verification screen will be displayed. This screen serves as
a reminder to make sure VR stand components match
the screen. When verified, press the green continue
button again.
STAND SET-UP SCREEN OVERLAY
gas flow rate. The user must enter the correct gas mixture and flow rate according to the tolerance editor. If
the user does not enter acceptable values, they will be
notified on a later screen and may have to go back and
change their selection on this screen.
To select the gas mixture, use the joystick and the red
select button. The available gas mixtures are shown
on the gas set-up screen below.
To select the gas flow rate, use the joystick. Press the
red select button or green continue button to proceed.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC
Back
Selecting Back takes the user to the previous screen.
Environment Screen:
Overview
The VRTEXTM360 comes pre-configured with a number of different virtual welding environments. To select
an environment, the user moves the joystick left or
right and then presses the red select button or green
continue button to choose the environment.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
GAS SET-UP SCREEN
Menu
Selecting Logout takes the user back to the login
screen, with the userʼs name removed.
Back
Selecting Back takes the user to the previous screen.
VRTEX TM360
Loading...