Lincoln Electric Pro-Cut 55 User Manual

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1
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Pro-Cut®55
The Pro-Cut 55 is your top choice for industrial plasma cutting for HVAC, sheet metal and light plate fabrication metalworking applications. Packed with patented features, the compact Pro-Cut generates 60 amps of cutting power capable of cutting conductive materials up to 3/4" (19.0 mm) thick. Its dual winding technology delivers easy starts, lower dross levels and quick arc transfer rates for fast re-strikes, even on expanded metal. Long-lasting Vortech™ technology torch con­centrates the arc to deliver outstanding cutting efficiency. Patented Parts-in-Place safety indicator and lockout circuit protects both the operator and the system.
Processes
Air Plasma Cutting Gouging
Advantage Lincoln
• 60 amps of power for world class performance up to 3/4" (19.0 mm) in only a 55 lb. (25 kg) package.
• Patented PCT 80 torch and VORTECH™ technology consumables for excellent cutting speed and performance.
• Dual winding technology for fast arc transfers, and improved cut quality.
• Can be powered by most Lincoln engine driven welders for ultimate portability.
• Back-lit LED system for status indicators eliminates guesswork yet conveys all the information necessary to monitor the power source readiness.
• Parts-in-Place safety indicator and lockout circuit to safely protect both the operator and the system.
• Quick disconnect torch for fast and easy torch removal.
• “Valet Style” undercarriage available for easy transport around the shop or site.
• Three-year warranty on parts and labor (1 year warranty on plasma torch).
Description
Output Input
Base Unit Includes
• PCT 80 Torch
• Work lead and clamp
• Spare consumables
• Built-in air filter and adjustable pressure regulator with gauge
Recommended General Options
Valet Style Undercarriage, Combination Circle Cutting Kit, Suction Pivot, Replacement Bushing, Torches
Order
K1580-1 Pro-Cut 55, 25 ft. (7.6m) torch 208/230/460/1/3/50/60 K1580-2 Pro-Cut 55, 50 ft. (15.2m) torch 208/230/460/1/3/50/60 K1580-3 Pro-Cut 55, 25 ft. (7.6m) torch 460/575/3/50/60 K1580-4 Pro-Cut 55, 50 ft. (15.2m) torch 460/575/3/50/60 K1601-1 Pro-Cut 55, 25 ft. (7.6m) torch 200/380-415/3/50/60 K1601-2 Pro-Cut 55, 50 ft. (15.2m) torch 200/380-415/3/50/60
TECHNICAL SPECIFICATIONS
Product Product Input Output Current Current @ Pilot Output Pressure Flow H x W x D without Torch
Name Number Power Duty Cycle Rated Output Current Range Required Rate in. (mm) lbs (kg)
K1580-1
K1580-2 40A/100% 3-ph, 50%: 31/28/17A
Pro-Cut 55 K1580-3
K1580-4 40A/100% 15/12A
K1601-1
K1601-2 40A/100% 21/12-11A
208/230/460/1/3/50/60 55A/50% 1-ph, 100%: 44/40/23A
460/575/3/50/60
200/380-415/3/50/60
Rated Input Air Air Dimensions Net Weight
1-ph, 50%: 60/55/30A
3-ph, 100%: 23/21/15A 18A 25-60A 70 PSI 360 SCFH 12.6 x 11 x 26 55
55A/50% 17/14A (320 x 279 x 660) (25)
55A/50% 30/17-16A
Publication E11.60 6/05
www.lincolnelectric.com
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A CLOSER LOOK
IPM (80% Max. Speed)
Metal Thickness – Inches (mm)
(9.5mm)
(12.7mm)
(15.8mm) (19.0mm) (25.4mm)
PERFORMANCE
CUTTING CAPACITY – MILD STEEL
Production
Capacity
1/2 in. (12.7mm) @ 3/4 in. (19.0mm) @ 1 in. (25.4mm) @
28 ipm (.71 m/min.) 13 ipm (.33 m/min.) 8 ipm (.20 m/min.)
Ordering
Information
KP2063-1B1 Electrode
KP2062-2B1 VORTECH™ Nozzle (.043)
KP2062-4B1 VORTECH Nozzle (.068) Gouging
KP2064-1 Shield Cup
KP2065-1 Drag Cup
Recommended
Capacity
EXPENDABLE PARTS
Maximum
Capacity
Description
CUT CAPACITY DATA – MILD STEEL
ELECTRODE LIFE TEST DATA
Electrode erosion of .060" is typically end of electrode life.
Time in Hours
60
40
20
Electrode Pit Depth (X.001 Inch)
0
0
0.5
60
Number of Starts (20 Sec. Arc/Start)
120
1.0
180
1.5
240 300
FEATURES
• One control dial with current indicator for easy operation and setup.
• Adjustable air pressure regulator, air filter and pressure gauge are standard.
QUALITY AND RELIABILITY
• Parts-in-Place safety indicator and lockout circuit to protect both the operator and the system.
• Thermostatically protected against overheating.
• Line voltage compensation.
• Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards.
Three-year warranty on parts and labor (1 year warranty on plasma torch).
Pro-Cut 55
[2]
www.lincolnelectric.com
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RECOMMENDED OPTIONS
VORTECH®Technology consumables produce a tighter plasma arc by concentrating the swirl.
Provides an additional kick of arc constriction that “tightens” the arc, concentrating more cutting power than conventional consumables.
A long powerful arc cuts thicker and quicker than most comparable units on the market today.
Extra swirl built into the bottom of the nozzle.
Patented torch technology with air
controls in the torch handle allows for
faster arc ignition.
Get fast, clean cuts on up to 1 inch thick material
Winners Don’t Compromise!
with the Pro-Cut 55.
[3]
Pro-Cut 55
www.lincolnelectric.com
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RECOMMENDED OPTIONS
GENERAL OPTIONS
Valet Style Undercarriage
Valet style undercarriage with pull-out handle. Provides torch cable storage (up to 50 ft. lengths), work cable storage, and input cord wrap for the ultimate in portability. With the undercarriage installed, the unit may be operated in a vertical position.
Order K1838-1
Combination Circle Cutting Kit
For cutting circles from 2" to 40" (50.8 to 1016 mm) in diameter. Works with all PCT 20 and PCT 80 hand torches.
Order K1625-1
PRO-CUT 55 ORDER FORM
GENERAL OPTIONS, CONT.
Suction Pivot
For use with non-magnetic metals.
Order K1628-1
Replacement Bushing
Replacement bushing for Circle Cutting Kit.
Order K1626-1
Hand Torches
25 ft. (7.6m), Order K1571-1 50 ft. (15.2m), Order K1571-2
PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE
PRO-CUT 55, 25 ft. (7.6m) torch, 208/230/460/1/3/50/60 K1580-1 PRO-CUT 55, 50 ft. (15.2m) torch, 208/230/460/1/3/50/60 K1580-2 PRO-CUT 55, 25 ft. (7.6m) torch, 460/575/3/50/60 K1580-3 PRO-CUT 55, 50 ft. (15.2m) torch, 460/575/3/50/60 K1580-4 PRO-CUT 55, 25 ft. (7.6m) torch, 200/380-415/3/50/60 K1601-1 PRO-CUT 55, 50 ft. (15.2m) torch, 200/380-415/3/50/60 K1601-2
RECOMMENDED GENERAL OPTIONS
Valet Style Undercarriage K1838-1 Combination Circle Cutting Kit K1625-1 Suction Pivot K1628-1 Replacement Bushing K1626-1 Hand Torch, 25 ft. (7.6m) K1571-1 Hand Torch, 50 ft. (15.2m) K1571-2
TOTAL:
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
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