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CV
DC
1
P
HASE
POWER MIG®215XT
POWER MIG®. The Professional’s ChoiceSM.
The POWER MIG®215XT offers the autobody and sheet metal fabrication
industries top welding performance and a host of professional features
not often found at this price. Featuring Diamond Core Technology
POWER MIG
action, a wide voltage sweet spot at a given wire feed speed and low spatter.
And, the MAXTRAC
®
215XT delivers a forgiving arc, excellent out-of-position arc
®
drive system with a patented Split Wire Guide system
and tachometer feedback ensures trouble-free wire delivery. The wide
30-250 amp output range, standard 15 foot gun cable, and 115 volt auxiliary
power receptacle are uncommon in this class. In addition, the 7 voltage tap
ranges make it easy to operate and the locking storage compartment keeps
our valuable tools secure. The POWER MIG
y
Lincoln’s light duty Magnum
truly The Professional’s Choice
®
100SG Spool Gun. The POWER MIG®215 XT—
SM
.
®
15XT is Spool Gun Ready for
2
™
, the
WIRE FEEDER/WELDERS
Output
Input
Spool Gun Ready
Spool Gun Capable
Light Duty Medium Duty Heavy Duty
Advantage Lincoln
Arc Performance:
• Diamond Core Technology™, a patented choke design, delivers a
forgiving arc, even with large stickout changes, excellent out-ofposition arc action, a wide voltage sweet spot at a given wire feed
speed for steel, stainless steel or aluminum and low spatter.
• More Output – Rated at 215 amps/22 volts @ 30% duty cycle, with
an amperage range of 30-250 amps DC, the POWER MIG
has the highest rating and widest amperage range in its class.
Superb Quality:
• MAXTRAC
®
cast aluminum industrial wire drive features dual driven
rolls, regulated wire feed speed control, easy-turn numeric tension
indicator, brass-to-brass connections and Lincoln’s 100% wire
supporting split wire guide system.
• Three-year warranty on parts and labor (90 days warranty on gun).
®
215XT
Processes
MIG, Flux-Cored
Professional Features:
• Generous 15 ft. (4.5m) gun and cable assembly makes it easy to
reach your work.
• Seven tapped voltage ranges make it easy to select the right
procedure for your application.
• Only machine in its class to feature a 115 volt auxiliary power
receptacle.
• Lincoln’s Innovative value-adding features include an easy-load gas
cylinder platform, a locking storage compartment with tool tray for
your personal tools and valuables, intuitive input reconnect panel and
easy-load wire spindle system with tool-less brake adjustment.
TECHNICAL SPECIFICATIONS
Product
Name
POWER MIG
(1)
(2)
®
215XT K2700-1 208/230/1/50/60
21V on 220V 50 Hz input.
Input current is at the rated output with the 115V auxiliary receptacle also drawing 15 amps.
Product
Number
Input Power
Rated Output
Current/Voltage/Duty Cycle
(1)
215A / 22V
190A / 23V / 40%
170A / 24V / 60%
/ 30%
Input Current @
Rated Output
45/41A
42/38A
39/35A
(2)
Output Range
30-250 Amps DC
50-700 ipm WFS
(1.3-17.7 m/min)
Max. OCV: 39V
Dimensions
H x W x D
inches (mm)
31.8 x 18.9 x 38.8
(808 x 408 x 985)
Net Weight
lbs. (kg)
210
(95)
Publication E7.51 7/08
www.lincolnelectric.com
Page 2
A CLOSER LOOK
PERFORMANCE
What Is It?
Diamond Core Technology™is a patented innovative
choke design that filters the welding arc. It provides
dynamic arc filtering across the entire welding amp
rage. Other arc stabilization methods are “fixed” –
Results:
• Great starts and low spatter.
• A wide sweet spot for optimal
arc performance.
Great For:
• Steel, stainless and aluminum.
• Out-of-position work.
• Long arc applications.
• Weaving techniques.
or only working at certain amperages – resulting in
harsh arc characteristic changes over the welding
range.
PROCESS CAPABILITIES
lectrode Electrode Shielding Minimum Maximum
Process Wire Polarity Gas Thickness Thickness
IG .025, .030, .035, .045"
M
ild Steel (0.6, 0.8, 0.9, 1.2 mm) DC+ 100% CO
M
MIG .030, .035, .045" DC+ Ar/CO
Stainless (0.8, 0.9, 1.2 mm) or (Tri-Mix) (0.9 mm) (6.4 mm)
Blue Max
MIG 3/64" 1/16" (.063") 1/4" (.250")
(3)
Aluminum
Flux-Cored, .035, .045" 100% CO
Gas-Shielded (0.9, 1.2 mm) DC+ (2.7 mm) (12.7 mm)
Mild Steel Outershield
E
r Ar/CO
o
®
SuperArc
SuperGlide
SuperGlaze
L50, L-56 (0.6 mm) (7.9 mm)
®
S-3, S-6
®
308LSi, 309LSi, 316LSi 90% He, 7-8% Ar/Balance C0
(0.2 mm) DC+ 100% Argon (1.6 mm) (6.4 mm)
®
4043 and 5356
®
71M and MC-710
2
or Ar/CO2Blend 12 ga. (.109") 1/2" (.500")
2
lend 24 ga. (.024") 5/16" (.312")
B
2
Blend 20 ga. (.036") 1/4" (.250")
2
2
(1)
Flux-Cored, .035, .045" 18 ga. (.050") 1/2" (.500")
Self-Shielded (0.9, 1.2 mm) DC- — (1.2 mm) (12.7 mm)
Mild Steel Innershield
(1)
Lincoln Electric recommends multiple pass welds on 1/2" (12.7 mm) material. Consult the appropriate application procedures and guidelines for selecting the correct wire size,
gas type and number of passes.
(2)
.035" and .045" (0.9 and 1.2 mm) NR®-211-MP is only recommended up to 5/16" (7.9 mm) thick material.
(3)
For .035" (0.9 mm) and 4043 aluminum wire, the spool gun is recommended for best feeding results.
®NR®
-211-MP
(2)
and NR®-212
FEATURES
Energize Your Shop
The POWER MIG®215XT is the only
machine in its class to feature a 115 volt
Saws
auxiliary power receptacle which allows
you to power grinders, lights, cordless
tool chargers or any other power tools.
Battery Chargers
for Cordless Tools
Grinders
Work Lights
Rotary Tools
Welding Fume
Extraction
POWER MIG®215XT
[2]
www.lincolnelectric.com
Page 3
A CLOSER LOOK
FEATURES CONʼT.
Compare These Innovations – Make the Professional’s ChoiceSM!
onvenient operating procedures for
C
MIG welding on mild steel, aluminum
nd stainless, located inside the
a
POWER MIG
®
215XT door.
Lockable storage compartment
with tool tray stows your welding
onsumables and valuable
c
personal tools.
Easy Load Wire Compartment
Professional Heavy Duty Wire Drive System
Internal feedback drive system
allows you to maintain
constant wire feed speed
for consistent welds.
Split guides support the wire
through the entire drive system
to minimize feeding problems.
Load Gas Cylinder Platform
Extra-Length 15 ft. (4.5 m) GunBuilt-in undercarriage with Easy
Easy turn numeric tension
indicator with optimized
ranges for different wire types.
Wide idler arm hinge provides
improved drive roll clamping
pressure.
Reliable brass-to-brass gun receiver
bushings provide connectivity to
®
Magnum
support and electrical current transfer.
or competitive guns. Easier
interchangeability, better mechanical
Angled gun cable connection
for improved feedability and
reduced gun liner wear.
[3]
Input bushing protects the
wire from damage.
Two gear driven rolls. No tools needed
to swap rolls on or off.
Separate drive gear reduces
pressure on motor shaft for
long life.
Removable outer wire guide
for easy access.
POWER MIG®215XT
www.lincolnelectric.com
Page 4
A CLOSER LOOK
Key Controls
A. Wide range wire feed speed (WFS) control up to 700 inches per
minute (17.7 m/min). Dial calibrated in true inches per minute for
easy procedure setting.
B. Seven voltage taps for wide range voltage control.
A
B
QUALITY AND RELIABILITY
• Thermostatic protection from current overload and excessive
temperatures.
• Clear reconnect door permits easy viewing of input voltage.
• Low input current draw for energy-efficient low cost operation.
• Fan-As-Needed™(F.A.N.™) provides cooling of transformer and
other components when welding, reducing power consumption,
noise and extending welder life.
• Manufactured under a quality system certified to ISO 9001
requirements and ISO 14001 environmental standards.
• Three-year warranty on parts and labor. 90 days warranty on gun
and cable.
Printed circuit boards are environmentally-shielded using
Lincolnʼs engineered potting and protective frame trays.
The POWER MIG®215XT is an excellent choice for sheet metal job
shop fabrication, autobody work and maintenance/repair welding.
[4]
POWER MIG®215XT
www.lincolnelectric.com
Page 5
SYSTEM SELECTION
WHATʼS INCLUDED
K2700-1 Includes:
• POWER MIG®215XT.
• Magnum®250L gun and 15 ft. (4.5 m) “quick-connect” cable assembly
equipped with fixed gas nozzle assembly.
• Lockable storage compartment with tool tray for keeping tools safe.
• Work clamp and 10 ft. (3.0 m) cable.
• 10 ft. (3.0 m) 230V input power cable with plug.
• Dual driven drive rolls and split wire guides to support the wire 100%.
• Drive roll and wire guide to feed both .035" & .045" (0.9 & 1.2 mm) wire.
• Gas regulator and hose kit for CO2or argon blend gases. (For use with
CO2shielding gas, order a Lincoln S19298 CO2shielding gas bottle
adapter.)
SPOOL GUN SOLUTIONS
Spool Guns offer an affordable way to reliably feed soft aluminum wire. Since spool guns feed small 4 inch spools of wire a short
distance it provides a reliable feeding solution that prevents wire jams and tangles. The POWER MIG®215XT provides three choices
of spool gun solutions form the cost effective light duty Magnum®100SG for occasional aluminum projects to the premium heavy
duty Magnum®250LX which is designed for day in day out aluminum welding applications.
LIGHT DUTY MEDIUM DUTY HEAVY DUTY
Magnum®100 SG Spool Gun
(K2532-1)
• 130 Amp 30% Duty Cycle
• 10 ft. cable length
• Feeds .030 - .035 in. diameter wire
• Wire Feed Speed is set at machine
• Fixed wire spool brake with friction
pads for 5356 wire
• Fixed drive roll tension
Magnum®SG Spool Gun
(K487-25)
• 250 Amp 60% Duty Cycle
• 25 ft. cable length
• Feeds .025 - 3/64 in. diameter wire
• Single Turn remote Wire feed speed
control at the gun
• Adjustable wire spool brake
• Adjustable drive roll tension
Magnum®250LX Spool Gun
(K2490-1)
• 300 Amp 60% Duty Cycle
• 25 ft. cable length
• Feeds .025 - 3/64 in. diameter wire
• Multi-Turn remote Wire feed speed
control at the gun
• Deluxe wire spool break requires
no adjustments
• Adjustable drive roll tension
• Ergonomic Sure Grip handle
• Contact tip storage built in spool
gun cover
• Easy open wire drive rolls for easy
wire loading
Factory Ready!
No Adapter Required! Requires K2703-1 Adapter Requires K2703-1 Adapter
POWER MIG®215XT
[5]
www.lincolnelectric.com
Page 6
A CLOSER LOOK
THE MAGNUM®250L GUN
• Magnum®250L gun and cable assembly, shipped with
the POWER MIG®215XT is equipped to feed .035"-.045"
(0.9-1.2 mm) solid steel wire.
• Extra reach 15 foot gun cable length.
• Lightweight and flexible for easy maneuverability.
• Fiberglass handle with non-slip grooves to maximize comfort
and control.
• Heavy duty gun trigger switch for positive electrical contact
and long life.
®
• Magnum
replacement parts are fully compatible with other
leading brands. Industry reference numbers are provided for
ease of interchangeability.
MAGNUM®REPLACEMENT PARTS
escription Order No. Reference No.
D
Industry
Magnum®250L Gun and Cable Assembly
Fixed Gas Nozzle Model
For .035-.045" (0.9-1.2 mm) wire sizes
12 ft. (3.6 m) cable K533-7
djustable Gas Nozzle Model
A
or .035-.045" (0.9-1.2 mm) wire sizes
F
10 ft. (3.0 m) cable K533-1
15 ft. (4.5 m) cable K533-3
Cable Liners
For All Gun Cable Lengths
.025-.030" (0.6-0.8 mm) KP1934-2 42-23-15
.030-.035" (0.8-0.9 mm) KP1934-3 42-3035-15
.035-.045" (0.9-1.2 mm) KP1934-1
3/64" (1.2 mm) Aluminum KP1955-1
Contact Tips
Standard Duty
.025" (0.6 mm) KP2020-6 14-23
.030" (0.8 mm) KP2020-7 14-30
.035" (0.9 mm) KP2020-1
.040" (1.0 mm) KP2020-8 14-40
.045" (1.2 mm) KP2020-2 14-45
Heavy Duty
.035" (0.9 mm) KP2021-1 14H-35
.040" (1.0 mm) KP2021-6 14H-40
.045" (1.2 mm) KP2021-2 14H-45
Tapered
.025" (0.6 mm) KP2022-5 14T-23
.030" (0.8 mm) KP2022-6 14T-30
.035" (0.9 mm) KP2022-1 14T-35
.040" (1.0 mm) KP2022-7 14T-40
.045" (1.2 mm) KP2022-2 14T-45
Aluminum
3/64" (1.2 mm) KP2010-5
(1)
(2)
(1)
(2)
42-4045-15
42N-3545-15
14-35
MAGNUM®REPLACEMENT PARTS
escription Order No. Reference No.
D
ixed Gas Nozzles/Diffuser Assembly
F
Fixed (flush)
/8" (9.5 mm) KP1931-1 23-37-F
3
1/2" (12.7 mm) KP1931-2
/8" (15.9 mm) KP1931-3 23-63-F
5
Fixed (recessed)
/8" (9.5 mm) KP1930-1 23-37
3
1/2" (12.7 mm) KP1930-2 23-50
5/8" (15.9 mm) KP1930-3 23-62
Requires: Gas Diffuser Assembly
.025-.045" (0.6 -1.2 mm) KP2026-3
Adjustable Gas Nozzle/Diffuser Assembly
Adjustable Slip-On
3/8" (9.5 mm) KP1935-3 22-37
1/2" (12.7 mm) KP1935-2 22-50
5/8" (15.9 mm) KP1935-1 22-62
Requires:
Nozzle Insulator Assembly KP2025-1 32
Gas Diffuser Assembly:
.023-.030" (0.6-0.8 mm) KP2026-2 52-23
.035-.045” (0.9-1.2 mm) KP2026-1 52
Gasless Nozzle/Diffuser Assembly
(Innershield
®
Nozzle) KP1947-1
Requires:
Gas Diffuser Assembly KP2026-1 52
Gun Tube Assembly
Standard (60°) KP2015-1
45° KP2041-1
(1)
Included with POWER MIG®215XT.
(2)
Included in the K1703-1 Aluminum Feeding Kit.
Industry
(1)
23-50-F
(1)
52FN
(1)
DRIVE ROLL KITS
Wire Size Order Number
Solid .035" (0.9 mm) KP1696-035S
Cored
Aluminum 3/64" (1.2 mm) KP1695-3/64A
(1)
Included with POWER MIG®215XT.
(2)
Included in the K1703-1 Aluminum Feeding Kit.
.023-.030” (0.6–0.8 mm) KP1696-030S
.035/.045" combination KP1696-1
.040" (1.0mm) KP1696-2
.045" (1.2 mm) KP1696-045S
.035" (0.9 mm) KP1697-035C
.045" (1.2 mm) KP1697-045C
[6]
(1)
(2)
POWER MIG®215XT
www.lincolnelectric.com
Page 7
RECOMMENDED OPTIONS
GENERAL OPTIONS
Magnum®Connection Kit
Permits use of Magnum®200, 300
and 400 gun and cable assemblies
on POWER MIG®215 XT.
Order K466-6
POWER MIG®215XT Spool
Gun Adapter
This kit is designed to allow the
Magnum®SG or Magnum®250LX
spool gun to operate with the
POWER MIG®215XT. The kit
includes the solenoid, gas lines,
wiring harness and gun connection
panel. The gun connection panel
features a 6 pin MS-type
connector for the Magnum®SG
spool gun and a 7 pin MS-type
connector for the Magnum®250LX
spool gun and a selector switch to
choose which gun you are using.
Order K2703-1
Note the K2703-1 spool gun
adapter disables the Magnum
100SG capability.
Aluminum Feeding Kit
Conversion kit for welding with
3/64" (1.2 mm) 5356 aluminum
wire. Includes drive rolls,
contact tips (2), non-metallic wire
guides and cable liner.
Order K1703-1
®
Welding Fume Extractors
Lincoln offers a wide variety
of welding fume extraction
environmental system solutions,
ranging from portable systems
easily wheeled around the shop
to shop-wide central systems
servicing many dedicated welding
stations.
Request Publication E13.40
Magnum
®
100SG Spool Gun
130 Amp, 30% Duty Cycle with 10
ft of cable length. Feeds .030-.035
inch diameter wire. Wire Feed
Speed is set at the machine. Fixed
wire spool brake with friction pads
for 5356 wire. Fixed drive roll
tension.
Order K2532-1
Factory Ready!
No Adapter Required!
®
Magnum
SG Spool Gun
250 Amp, 60% Duty Cycle with
25 ft. of cable length. Feeds
.025 - 3/64 inch diameter wire.
Single Turn remote wire feed
speed control at the gun.
Adjustable wire spool brake and
adjustable drive roll tension.
Order K487-25
Requires K2703-1 Adapter
Spindle Adapter for 8" O.D.
Spools
Permits 8" (200 mm) O.D. spools
to be mounted on 2" (51 mm) O.D.
spindles.
Order K468
Dual Cylinder Mounting Kit
Permits side-by-side mounting of
two full size gas cylinders, with
easy loading. Attaches easily to
POWER MIG®215XT
undercarriage.
Order K1702-1
Canvas Cover
Protect your POWER MIG®when
not in use. Made from attractive
red canvas that is flame retardant,
mildew resistant and water
repellent. Fits any POWER MIG
®
machine with or without a gas
cylinder in the cylinder rack. Will
not fit if spool gun holder is
attached to the machine.
Order K2378-1
[7]
Magnum®250LX Spool Gun
300 Amp, 60% Duty Cycle with
25 ft. of cable length. Feeds
.025 - 3/64 inch diameter wire.
Multi-Turn remote wire feed
speed control at the gun.
Deluxe wire spool break requires
no adjustments. Adjustable drive
roll tension and easy open wire
drive rolls for easy wire loading.
Ergonomic Sure Grip handle.
Contact tip storage built in
spool gun cover.
Order K2490-1
Requires K2703-1 Adapter
POWER MIG®215XT
www.lincolnelectric.com
Page 8
POWER MIG®215XT ORDER FORM
PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE
POWER MIG®215XT — 208/230V K2700-1
ECOMMENDED GENERAL OPTIONS
R
®
Magnum
POWER MIG
Aluminum Feeding Kit K1703-1
Spindle Adapter for 8" O.D. Spindles K468
Dual Cylinder Mounting Kit K1702-1
Canvas Cover K2378-1
Welding Fume Extractors See publication MC05-183
Magnum
Magnum
M
Connection Kit K466-6
®
215XT Spool Gun Adapter K2703-1
®
100SG Spool Gun K2532-1
®
SG Spool Gun K487-25
®
agnum
50LX Spool Gun K2490-1
2
TOTAL:
C U S T O M E R A S S I S TA N C E P O L I C Y
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the
needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric
to our customers based on the best information in our possession at that time. Lincoln Electric
with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to
such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has
been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric
of the customer. Many variables beyond the control of Lincoln Electric
Subject to Change — This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
®
is a responsible manufacturer, but the selection and use of specific products sold by Lincoln Electric®is solely within the control of, and remains the sole responsibility
®
affect the results obtained in applying these types of fabrication methods and service requirements.
®
is not in a position to warrant or guarantee such advice, and assumes no liability,
®
for advice or information about their use of our products. We respond
THE L INC OLN ELEC TR IC COM PA NY
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
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