Lincoln Electric Power Feed 10M User Manual

4 (1)

SEMIAUTOMATIC WIRE FEEDERS

 

Power Feed10M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Single and Dual Bench Wire Feeders

 

 

 

 

 

 

 

 

 

 

When you need a versatile, multi-process industrial wire feeder for welding virtually any

 

 

 

 

 

material, you need the Power Feed 10M. Choose the Power Feed 10M for automotive

 

 

 

 

 

manufacturing, shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline

 

 

 

 

 

construction, particularly when code-quality work is required. The new MSP4 user

 

 

 

 

 

interface panel features the Infrared Port with a Palm® OS-based interface, allowing

 

 

 

 

 

wireless communication between a handheld device and the welding system, for fast,

 

 

Power Feed 10M Single

 

easy and accurate process control.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bench Model shown

 

 

 

 

 

 

 

 

 

 

 

Description

 

 

with optional coil

 

Processes

 

 

adapter and wire.

 

 

 

 

 

 

 

40

 

 

 

MIG Pulsed STT® Flux-Cored Stick TIG Gouging

Output

 

 

 

 

Input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VDC

 

 

 

 

 

 

 

 

 

 

 

 

Advantage Lincoln

Single and Dual Bench Models Include:

 

World-class arc performance on steel, stainless steel, aluminum and other materials.

Waveform Control Technology™ featuring patented processes like Pulse-On-Pulse™, for a TIG-like bead appearance, and Power Mode™, for a stable arc at low current levels.

Utilizes ArcLink™ — the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the power source.

Synergic CV MIG welding with ideal voltage presets for many applications. Adjust as needed based on personal preference.

Pulsed MIG process — great for low spatter, low heat input and

out-of-position applications — makes virtually any operator a better welder!

Weld processes and settings at the feeder add efficiency by placing controls close to the operator.

Easy-to-understand user interface panel with large numeric displays make it easy to set weld parameters.

Features push-pull capability for great performance on aluminum.

Three year warranty on parts and labor.

Wire reel stand, MSP4 Panel, 8 ft. input cable assembly with ArcLink/Linc-Net control and weld power cable, high speed pinion gear, gun trigger cable.

Recommended General Options

ArcLink/LincNet Control Extension Cables, Weld Power Cables, Coaxial Weld Power Cables, Feed Plate Gun Receiver Bushings, Drive Roll and Wire Guide Kits, Magnum Gun and Cable Assemblies, Push-Pull Guns, Push-Pull Gun Connection Kit, Dual Procedure Switch, ArcLink “T” Connector Kit, Foot Amptrol Connector Kit, Wire Straightener, Spindle Adapters, Readi-Reel Adapters, Coil Adapter, Wire Covers, Incoming Bushing for Lincoln Conduit, Gas Guard Regulator, Water Connection Kit, Magnum Flow Sensor, Caster Kit - Light Duty, 6000 Series Welding Arm

Additional Options For Single Bench Model

Dual Procedure/Memory Panel, Swivel Platform, Insulated Lift Bail

Recommended Power Source Options

Power Wave® 355M, Power Wave 455M, Power Wave 455M/STT, Power Wave 655 Robotic, Power Wave 355(1), Power Wave 455(1), Power Wave 455/STT(1).

Order

 

 

 

 

 

 

 

 

K2230-1

Power Feed 10M Bench Model

 

 

 

 

 

 

 

 

 

 

K2234-1

Power Feed 10M Dual Bench Model

 

 

 

 

 

 

 

 

 

 

(1) The LinkNet Power Waves will provide limited capabilities.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire Feed

Wire Size Range

Dimensions

 

 

 

 

 

Product

Product

Input

Rated Output

Speed Range

ipm (m/min)

H x W x D

Net Weight

 

 

 

 

Name

Number

Power

Current / Duty Cycle

ipm (m/min)

Solid

Cored

Inches (mm)

lbs (kg)

 

 

Power Feed 10M

K2230-1

40 VDC

600A/60%

High Speed:

High Speed:

18.5 x 13.5 x 30.5

62 (28.1)

 

 

Bench Model

 

 

500A/100%

75-1200 (2.0-30.5)

.025 - 1/16 .035 - 5/64

(470 x 343 x 775)

 

 

 

 

 

 

 

 

 

 

(0.6 - 1.6)

(0.9 - 2.0)

 

 

 

 

 

 

 

 

 

 

 

 

 

20.0 x 20.0 x 30.7

90 (40.8)

 

 

Power Feed 10M

K2234-1

 

 

Low Speed:

Low Speed:

(508 x 508 x 781)

 

 

 

Dual Bench Model

 

 

 

50-800 (1.27-20.3)

.025 - 3/32 .035 -.120

 

 

 

 

 

 

 

 

 

 

 

(0.6 - 2.4)

(0.9 - 3.0)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Publication E8.266 8/04

www.lincolnelectric.com

Lincoln Electric Power Feed 10M User Manual

A CLOSER LOOK

FEATURES

MSP4 User Interface Panel

The New MSP4 User Interface Panel provides full control of mode selection, arc control, weld sequence and — through the IR Port — lockout control.

Weld Mode provides easy access to the multiple welding waveform programs in the Power Wave power sources.

Arc Control — Also known as Inductance or Wave Control. It allows the operator to vary the arc characteristics from “soft” to “crisp” in most weld modes.

Infrared Port (IR)

Wireless machine configuration and diagnostics using a Palm® OS-based hand-held PDA — no serial cable needed for connection!

Our Palm® OS-based application configures and troubleshoots Lincoln welding machines that are equipped with the IR Port.

Custom set-up to “lock out” operator or limit access to settings to secure systems, regulate activity and produce reliable results time after time.

Large, easy-to-read alpha numeric display.

Start Options — preflow time, run-in wire feed speed and start time.

End Options — crater time, burnback time, and postflow time.

GENERAL

 

 

STEEL

 

 

 

 

 

 

STAINLESS

 

 

 

 

GMAW

STD. CV

5

 

 

 

0.030

0.035

0.045

0.052

 

 

 

 

0.030

0.035

0.045

CV GMAW POWER MODE

40

 

GMAW

CO2

---

10

20

24

 

GMAW

Ar (Mix)

 

61

31

41

 

FCAW

STD. CV

6

 

GMAW

Ar (MIX)

94

11

21

25

 

GMAW Ar/He/CO2

63

33

43

 

STICK

SOFT (7018)

1

 

PULSE (CRISP)

Ar (MIX)

 

 

 

 

 

PULSE

Ar/CO2

 

66

36

46

 

 

95

12

22

26

 

 

 

 

 

 

 

 

 

 

 

 

 

PULSE

Ar/O2

 

62

32

42

 

STICK

CRISP (6010)

2

 

PULSE (SOFT)

Ar (MIX)

---

14

19

28

 

CC

 

 

 

 

 

 

 

 

 

 

PULSE

Ar/He/CO2

 

---

34

44

 

TIG

TOUCH START

3

 

STT (NO TAILOUT)

CO2, Ar/CO2

109

109

125

125

 

 

 

 

 

 

 

 

 

STT

Ar/He/CO2

109

109

125

 

GOUGE

- - -

9

 

STT II

CO2, Ar/CO2

110

110

126

126

 

 

 

 

 

 

 

 

 

STT II

Ar/He/CO2

110

110

126

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALUMINUM

 

 

 

 

 

 

 

 

 

 

METAL CORE

 

 

 

 

0.035

3/64

1/16

 

 

0.035

3/64

1/16

 

 

GMAW

Ar

148

71

73

GMAW

Ar

151

75

77

 

GMAW Ar/CO2

0.045

0.052

1/16

4043 PULSE

Ar

 

 

 

5356 PULSE

Ar

 

 

 

 

81

83

85

149

72

74

152

76

78

PULSE-ON-PULSEAr

 

 

 

PULSE-ON-PULSEAr

 

 

 

 

PULSE Ar/CO2

82

84

86

98

99

100

101

102

103

 

 

 

 

 

M20240 VM

A welding waveform program chart, conveniently located on the Power Feed 10M Control Box panel, makes standard program selection easy. Delivering an unprecedented level of arc control, the Power Feed 10M includes a number of preset welding waveform programs for applications on a variety of materials, including steel, stainless steel, aluminum, nickel alloys and silicon bronze. Lincoln Electric can add or design custom waveform programs for those customers requiring targeted solutions for other materials, joint configurations, welding procedures, shielding gases or other variables. In addition, Lincoln’s Wave Designer™ software, available upon request, alllows you to build or customize waveform programs yourself.

PATENTED DRIVE ROLL SYSTEM — FOUR DRIVE

Split wire guide provides easy wire loading and maintenance.

Variety of drive rolls for any application.

New Twist-Lock™ design.

High speed gear for most fine wire applications. Low speed gear for higher torque with Innershield® wire.

Wire feed speed calibrated to monitor and maintain constant speed.

Tachometer feedback to monitor and maintain constant speed.

Brass-to-brass connections and rugged aluminum cast housing provide reliable performance.

Angled for ease of payoff and less stress on cables.

Interchangeable gun bushings for use with a variety of guns.

4-Drive Roll

Split Wire Guide

Brass Connector

4-Drive Roll System

Power Feed 10M

[2]

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A CLOSER LOOK

Key Controls

Press to select procedure.

Dual Procedure/Memory Panel Option shown for Power Feed 10M Single Bench Model

The Dual Procedure/Memory Panel is standard equipment on Power Feed 10M Dual Bench Models and optional on Single Bench Models. This panel performs three functions: weld procedure selection, feed head selection and memory saving/recall. There are two procedure memories (A and B) and six user memories (1- 6) for each feed head to store your favorite settings.

Synergic Control CV Voltage Display

Synergic Control CV programs feature an ideal voltage best suited for most procedures. Use this voltage as a starting point for the weld procedure and adjust if needed based on personal preference. When the voltage knob is rotated, the display will show an upper or lower bar indicating that the voltage is above or below the ideal voltage.

Above ideal voltage (upper bar display)

At ideal voltage (no bar displayed)

• Below ideal voltage (lower bar display)

Front:

1.Bright, high intensity large digital display of voltage and wire feed speed.

2.Dual Procedure Memory Panel - retain settings in memory to switch back and forth between two different weld procedures. Use any of six memories to store your favorite settings.

3.MSP4 Panel (see page 2).

4.2-Step/4-Step Trigger Switch — change from simple ON/OFF in 2-step position to trigger interlock in 4-step position.

5.ArcLink status Lighted Electronic Display.

6.Cold Inch/Gas Purge switch — feed wire through a gun, or purge gas line to set flow rate all with welding output off for safety and gas savings.

7.Water Cooler Kit Connection (Optional).

8.5-pin amphenol gun trigger connector.

Back:

1.Access Panel — remove to change DIP settings.

2.Shielding Gas Inlet — industry standard 5/8 - 18 CGA connection.

3.Spool Gun/Push-Pull Gun Connector — for connecting Python®, CobraMAX™ and Prince XL® guns.

4.Remote/Foot Amptrol Connector for TIG welding (Optional).

5.ArcLink Control Cable Connector.

6.Water Cooler Connector (Optional).

QUALITY AND RELIABILITY

Rugged steel case, sturdy controls and quality meter displays.

Ambient temperature range for operation (-10° C to +40° C) and storage (-40° C to +40° C).

Designed to resist electrical noise.

Conforms to cCSAUL / CE Standards:

C22.2 No. 60, UL551, EN 60974-5, EN 50199.

Meets IP21S rating.

PC Boards are potted, trayed and filled with epoxy for ultimate protection in harsh environments.

Three-year Lincoln warranty on parts and labor.

Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards.

Printed circuit boards are trayed, potted and filled with epoxy to provide a robust environmental shield.

Power Feed 10M

[3]

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