Lincoln Electric Power Feed 10M User Manual

Wire Feed Wire Size Range Dimensions

Product Product Input Rated Output Speed Range ipm (m/min) H x W x D Net Weight

Name Number Power Current / Duty Cycle ipm (m/min) Solid Cored Inches (mm) lbs (kg)

Power Feed 10M K2230-1 40 VDC 600A/60% High Speed: High Speed: 18.5 x 13.5 x 30.5 62 (28.1)

Bench Model 500A/100% 75-1200 (2.0-30.5) .025 - 1/16 .035 - 5/64 (470 x 343 x 775)

(0.6 - 1.6) (0.9 - 2.0)

20.0 x 20.0 x 30.7 90 (40.8)

Power Feed 10M K2234-1 Low Speed: Low Speed: (508 x 508 x 781)

Dual Bench Model 50-800 (1.27-20.3) .025 - 3/32 .035 -.120

(0.6 - 2.4) (0.9 - 3.0)

Description

Output Input

VDC

Power Feed

™

10M

SEMIAUTOMATIC WIRE FEEDERS

When you need a versatile, multi-process industrial wire feeder for welding virtually any material, you need the Power Feed 10M. Choose the Power Feed 10M for automotive manufacturing, shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline construction, particularly when code-quality work is required. The new MSP4 user interface panel features the Infrared Port with a Palm® OS-based interface, allowing wireless communication between a handheld device and the welding system, for fast, easy and accurate process control.

Publication E8.266 8/04

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Processes

Advantage Lincoln

Recommended General Options

Order

TECHNICAL SPECIFICATIONS

Recommended Power Source Options

• World-class arc performance on steel, stainless steel, aluminum and other materials.

• Waveform Control Technology™ featuring patented processes like Pulse-On-Pulse™, for a TIG-like bead appearance, and Power Mode™, for a stable arc at low current levels.

• Utilizes ArcLink™ — the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the power source.

• Synergic CV MIG welding with ideal voltage presets for many applications. Adjust as needed based on personal preference.

• Pulsed MIG process — great for low spatter, low heat input and out-of-position applications — makes virtually any operator a better welder!

• Weld processes and settings at the feeder add efficiency by placing controls close to the operator.

• Easy-to-understand user interface panel with large numeric displays make it easy to set weld parameters.

• Features push-pull capability for great performance on aluminum.

• Three year warranty on parts and labor.

MIG Pulsed STT® Flux-Cored Stick TIG Gouging

ArcLink/LincNet Control Extension Cables, Weld Power Cables, Coaxial Weld Power Cables, Feed Plate Gun Receiver Bushings, Drive Roll and Wire Guide Kits, Magnum Gun and Cable Assemblies, Push-Pull Guns, Push-Pull Gun Connection Kit, Dual Procedure Switch, ArcLink “T” Connector Kit, Foot Amptrol Connector Kit, Wire Straightener, Spindle Adapters, Readi-Reel Adapters, Coil Adapter, Wire Covers, Incoming Bushing for Lincoln Conduit, Gas Guard Regulator, Water Connection Kit, Magnum Flow Sensor, Caster Kit - Light Duty, 6000 Series Welding Arm

Power Wave® 355M, Power Wave 455M, Power Wave 455M/STT, Power Wave 655 Robotic, Power Wave 355

(1)

, Power Wave 455

(1)

Power Wave 455/STT

(1)

Additional Options For Single Bench Model

Dual Procedure/Memory Panel, Swivel Platform, Insulated Lift Bail

K2230-1 Power Feed 10M Bench Model K2234-1 Power Feed 10M Dual Bench Model

Single and Dual Bench Wire Feeders

Single and Dual Bench Models Include:

Wire reel stand, MSP4 Panel, 8 ft. input cable assembly with ArcLink/Linc-Net control and weld power cable, high speed pinion gear, gun trigger cable.

Power Feed 10M Single Bench Model shown with optional coil adapter and wire.

(1) The LinkNet Power Waves will provide limited capabilities.

Power Feed 10M

[2]

A CLOSER LOOK

FEATURES

MSP4 User Interface Panel

PATENTED DRIVE ROLL SYSTEM — FOUR DRIVE

• Split wire guide provides easy wire loading and maintenance.

•Variety of drive rolls for any application.

• New Twist-Lock™ design.

• High speed gear for most fine wire applications. Low speed gear for higher torque with Innershield® wire.

• Wire feed speed calibrated to monitor and maintain constant speed.

•Tachometer feedback to monitor and maintain constant speed.

•Brass-to-brass connections and rugged aluminum cast housing provide reliable performance.

• Angled for ease of payoff and less stress on cables.

• Interchangeable gun bushings for use with a variety of guns.

4-Drive Roll System

Brass Connector

4-Drive Roll

Split Wire Guide

GENERAL STEEL STAINLESS

METAL CORE

ALUMINUM

4043 5356

GMAW

GMAW GMAW PULSE (CRISP) PULSE (SOFT) STT (NO TAILOUT) STT II

GMAW PULSE PULSE-ON-PULSE

GMAW PULSE

GMAW GMAW PULSE PULSE PULSE STT STT II

Ar (MIX) Ar (MIX) Ar (MIX)

2, Ar/CO2

CO2, Ar/CO2

Ar Ar Ar

Ar/CO

Ar/CO2

Ar (Mix)

Ar/He/CO

Ar/CO2

Ar/O2 Ar/He/CO2 Ar/He/CO2 Ar/He/CO2

--94 95

---

109 110

148 149

151 152 101

81 82

61 63 66 62

--109 110

31 33 36 32

34 109 110

41 43 46 42

44 125 126

0.030

0.035 0.035

0.045

0.0300.035

3/64 3/64

0.052

M20240 VM

0.0350.045

1/16 1/16

1/16

0.0450.052

10 11 12

14 109 110

71 72 99

75 76

102

83 84

20 21 22

19 125 126

73 74

100

77 78

103

85 86

24 25 26

28 125 126

STD. CV 5

FCAW STD. CV 6 STICK SOFT (7018) 1 STICK CRISP (6010) 2 TIG TOUCH START 3 GOUGE - - -

GMAW POWER MODE 40

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A welding waveform program chart, conveniently located on the Power Feed 10M

Control Box panel, makes standard program selection easy. Delivering an

unprecedented level of arc control, the Power Feed 10M includes a number of preset welding waveform programs for applications on a variety of materials, including steel, stainless steel, aluminum, nickel alloys and silicon bronze. Lincoln Electric can add or

design custom waveform programs for those customers requiring targeted solutions for other materials, joint configurations, welding procedures, shielding gases or other

variables. In addition, Lincoln’s Wave Designer™ software, available upon request,

alllows you to build or customize waveform programs yourself.

Start Options —

preflow time, run-in

wire feed speed and

start time.

End Options —

crater time, burnback

time, and postflow time.

Weld Mode provides easy

access to the multiple

welding waveform programs

in the Power Wave power

sources.

Arc Control — Also known

as Inductance or Wave

Control. It allows the

operator to vary the arc characteristics from “soft” to “crisp” in most weld modes.

Infrared Port (IR)

Wireless machine configuration and diagnostics using a Palm® OS-based hand-held PDA — no serial cable needed for connection!

Our Palm® OS-based application configures and troubleshoots Lincoln welding machines that are equipped with the IR Port.

Custom set-up to “lock out” operator or limit access to settings to secure systems, regulate activity and produce reliable results time after time.

Large, easy-to-read

alpha numeric display.

The New MSP4 User Interface Panel provides full control of mode selection, arc control, weld sequence and — through the IR Port — lockout control.

Power Feed 10M

[3]

A CLOSER LOOK

Printed circuit boards are trayed, potted and filled with epoxy to provide a robust environmental shield.

Key Controls

Synergic Control CV Voltage Display

Synergic Control CV programs feature an ideal voltage best suited for most procedures. Use this voltage as a starting point for the weld procedure and

adjust if needed based on personal preference. When the voltage knob is rotated,

the display will show an upper or lower bar indicating that the voltage is above or

below the ideal voltage.

• Above ideal voltage (upper bar display)

• At ideal voltage (no bar displayed)

• Below ideal voltage (lower bar display)

Front:

1. Bright, high intensity large digital display of voltage and wire feed speed.

2. Dual Procedure Memory Panel - retain settings in memory to switch back and forth between two different weld procedures. Use any of six memories to store your favorite settings.

3. MSP4 Panel (see page 2).

4. 2-Step/4-Step Trigger Switch — change from simple ON/OFF in 2-step position to trigger interlock in 4-step position.

5. ArcLink status Lighted Electronic Display.

6. Cold Inch/Gas Purge switch — feed wire through a gun, or purge gas line to set flow rate all with welding output off for safety and gas savings.

7. Water Cooler Kit Connection (Optional).

8. 5-pin amphenol gun trigger connector.

Back:

1. Access Panel — remove to change DIP settings.

2. Shielding Gas Inlet — industry standard 5/8 - 18 CGA connection.

3. Spool Gun/Push-Pull Gun Connector — for connecting Python®, CobraMAX™ and Prince XL® guns.

4. Remote/Foot Amptrol Connector for TIG welding (Optional).

5. ArcLink Control Cable Connector.

6. Water Cooler Connector (Optional).

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Press to select procedure.

Dual Procedure/Memory Panel Option shown

for Power Feed 10M Single Bench Model

The Dual Procedure/Memory Panel is standard equipment on

Power Feed 10M Dual Bench Models and optional on Single

Bench Models. This panel performs three functions: weld

procedure selection, feed head selection and memory

saving/recall. There are two procedure memories (A and B)

and six user memories (1- 6) for each feed head to store your

favorite settings.

QUALITY AND RELIABILITY

• Rugged steel case, sturdy controls and quality meter displays.

• Ambient temperature range for operation (-10° C to +40° C) and storage (-40° C to +40° C).

• Designed to resist electrical noise.

• Conforms to cCSAUL/ CE Standards: C22.2 No. 60, UL551, EN 60974-5, EN 50199.

• Meets IP21S rating.

• PC Boards are potted, trayed and filled with epoxy for ultimate protection in harsh environments.

• Three-year Lincoln warranty on parts and labor.

• Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards.

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