Lincoln Electric Pipeliner 200D User Manual

Pipeliner®200D

1.75

200 Amp DC Diesel Engine Driven Welder

ENGINE DRIVEN WELDERS

Output

The Pipeliner

200D, our 200-amp diesel engine driven welder, continues the long established reputation of Lincoln’s 200 amp pure DC generator welder for the cross-country pipeline welding industry. This is the diesel version of the

Pipeliner to the older SA-200 and Classic products manufactured for years, many of which are still in use today. The Pipeliner exciter, as requested by the most discriminating operators. The Pipeliner

ommon 1800 RPM units, making this industrial product

200G gasoline engine driven product. It is similar

200D runs at a speed slower than the more

I gasoline engine driven

200D continues to use a DC

unique and especially suited to the needs of cross-country pipeline operators.

Processes

Stick, Flux-Cored

(

, Gouging

Advantage Lincoln

nput

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• Pure DC Generator Welding Output

− Produces the welding arc preferred by pipeline operators and contractors for precise code consistency!

• DC Exciter

− Supplies pure DC current to the welding generator as desired by the most discriminating operators.

• All Copper Windings

− Enhances arc stability for a really smooth, high performance arc.

• Custom Arc

Dial

− Dial in the right arc, right now! 150 RPM high idle OCV adjustment

• Five Current Ranges with Overlap

− For stick welding and other processes where slope control is desired. Fine-tuning within each range.

• 200 Amps Output @ 60% Duty Cycle

− Welds up to 7/32" (5.6 mm) low hydrogen electrode.

• Reliable Industrial Diesel Engine

− 4-Cylinder water-cooled Kubota

engine with electronic governor for

precise speed control.

− Standard engine gauges allow you to monitor performance at a glance.

for enhanced fine tuning on pipe. (See inside)

TECHNICAL SPECIFICATIONS

No. Dimensions

Product Rated Output Output Engine of HP & Speed H x W x D Net Weight

Name Current/Voltage/Duty Cycle Range Model Cyl. (rpm) inches (mm) lbs (kg)

200D 200A DC/40V/60% 40-300 DC Kubota

Pipeliner

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With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle, 250 amps, 30 volts at 35% duty cycle.

1750 watts V2403M (1156 x 610 x 1727) (595)

DC Auxiliary Power EPA Tier 4i

120V DC

4 27.8 @ 1600 45.5 x 24.0 x 68.0 1311

Publication E6.132 4/05

Web Update 5/08

www.lincolnelectric.com

A CLOSER LOOK

PERFORMANCE

Arc Performance

• Pure DC generator welding arc is preferred by pipeliners and contractors for precise code consistency.

• DC exciter for supplying pure DC current to the welding generator as desired by the most discriminating operators.

• All copper windings enhance arc stability.

• Custom Arc enhanced fine tuning for performance on pipe.

• 200 amps DC @ 60% duty cycle, 104˚F (40˚C). Weld up to 7/32” (5.6mm) low hydrogen electrode.

• Gouge with up to 5/32" (4.0 mm) carbons.

DC Auxiliary Performance

• 1,750 total watts of DC auxiliary power from a single 120V outlet for grinders and lights. DC power is less likely to bog down a grinder compared to AC power. (Not for use with AC voltage equipment.)

150 RPM high idle (OCV) adjustment range —

FEATURES

• Quiet, smooth-running, 4-cylinder, water-cooled Kubota®industrial

diesel engine with electronic governor for precise speed control.

• Noise at 200A/40V rated output: 97.9 dB sound power (Lwa),

73.6 dBA at 23 ft. (7 m)

• Five overlapping current ranges for stick pipe welding and other

processes where slope control is desired. Fine-tuning within each range provides precise control.

• Gauges indicate oil pressure, engine temperature and battery charg-

ing amps.

• Single-side engine access for easy routine maintenance.

• Oil drain system is standard. Includes ball valve and hose to direct

oil beyond the base of the machine.

• Compact size for installation on truck beds.

• Local/Remote switch and remote receptacle are factory installed to

allow easy connection of the optional remote control.

Use the High Idle (OCV) engine speed adjustment dial to change the heat input to the arc:

• Set the arc in the machine’s “sweet spot”.

• Dial in a softer or more digging arc.

• Reduce root pass internal undercut, especially on X60 and X70 pipe.

• Stack iron faster with low heat and a clear puddle on fill passes.

• Avoid arc breaks. Avoid slag that crowds the arc.

• Control fusion on the cap pass with good puddle size and clarity.

Stick Welding

• Optional K924-5 Remote Control Kit for stick welding includes remote box and 100 ft. (30.5m) cable. Make fine current adjustments at the work, not back at the welder.

Wire Welding

• Optional Wire Feed Module for CV-wire welding. Increases productivity and reduces welding costs. Use LN-25 or LN-15 Across-TheArc wire feeders. Built-in contactor for “cold-tip” electrode. (When CV wire welding with optional Wire Feed Module, idler may need to be set to “high” position for low current processes.)

• Optional K2464-1 Remote Control Kit for stick and wire welding. For machines that have the K623-1 Wire Feed Module installed. Make output adjustments up to 100 ft. from the machine.

Key Controls

1. Current Range Selector

2. Idler Control Switch

3. On/Off Switch

4. Engine Protection Light

5. 120V DC Receptacle

6. Engine Temperature Gauge

7. Battery Charging Ammeter

8. Engine Oil Pressure Gauge

9. Fine Current Adjustment

10. Engine Hour Meter

11. Start Button

12. Glow Plug Button

13. Local/Remote Control Switch

14. Local/Remote Control Receptacle

15. 15 Amp Fuse for auxiliary receptacle and remote

16. Custom Arc®High Idle Speed (OCV) Adjustment Dial

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Pipeliner®200D

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