Lincoln Electric P709 User Manual

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Page 1

GUARDIAN CONTROL™SOLUTIONS

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IM10127

May, 2012

For use with machines having Code Numbers:

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL,

OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And,

most importantly, think before you act and be careful.

JFS-C1, Guardian™ Panel

Cleveland, Ohio 44117-1199 U.S.A. TEL: 888.935.3878 FAX: 216.383.8823 WEB SITE: www.lincolnelectric.com

INSTRUCTION MANUAL

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Page 2

SAFETY

WARNING

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

The Above For Diesel Engines

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

The Above For Gasoline Engines

FOR ENGINE powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.

____________________________________________________

1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.

____________________________________________________

1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.

____________________________________________________

1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.

____________________________________________________

1.e. In some cases it may be necessary to remove safety

guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

___________________________________________________

1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.

1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.

ELECTRIC AND MAGNETIC FIELDS may be dangerous

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines

2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.

2.c. Exposure to EMF fields in welding may have other health effects which are now not known.

2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:

2.d.1.

Route the electrode and work cables together - Secure them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and

work cables. If the electrode cable is on your right side, the work cable should also be on your right side.

___________________________________________________

1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.

2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.

2.d.5. Do not work next to welding power source.

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SAFETY

ELECTRIC SHOCK can kill.

3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground.

In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.

• DC Manual (Stick) Welder.

• AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically “hot”.

3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical (earth) ground.

3.f.

Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders.

3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.

3.j. Also see Items 6.c. and 8.

ARC RAYS can burn.

4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.

4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.

4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.

FUMES AND GASES can be dangerous.

5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep

fumes and gases away from the breathing zone. When

welding with electrodes which require special ventilation such as stainless or hard facing (see instructions on container or MSDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and within applicable OSHA PEL and ACGIH TLV limits using local exhaust or mechanical ventilation. In confined spaces or in some circumstances, outdoors, a respirator may be required. Additional precautions are also required when welding on galvanized steel.

5.b. The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.

5.c.

Do not weld in locations near chlorinated hydrocarbon coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors form phosgene, a highly toxic gas, and other irritating products.

vapors

5.d. Shielding gases used for arc welding can displace air and

cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.

5.e. Read and understand the manufacturerʼs instructions for this equipment and the consumables to be used, including the material safety data sheet (MSDS) and follow your employerʼs safety practices. MSDS forms are available from your welding distributor or from the manufacturer.

5.f. Also see item 1.b.

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iii

SAFETY

iii

WELDING and CUTTING SPARKS can cause fire or explosion.

6.a.

Remove fire hazards from the welding area. If this is not possible, cover them to prevent

Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even been “cleaned”. For information, purchase “Recommended Safe Practices for the Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society

(see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

Sparks and spatter are thrown from the welding arc. Wear oil

6.f. free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

the welding sparks from starting a fire.

though

they have

Preparation

for Welding and Cutting of

CYLINDER may explode if damaged.

7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

• Away from areas where they may be struck or subjected to

physical damage.

• A safe distance from arc welding or cutting operations and

any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY powered equipment.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼs recommendations.

8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturerʼs recommendations.

6.I. Read and follow NFPA 51B “ Standard for Fire Prevention During Welding, Cutting and Other Hot Work”, available from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma 022690-9101.

6.j. Do not use a welding power source for pipe thawing.

Refer to http://www.lincolnelectric.com/safety for additional safety information.

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SAFETY

PRÉCAUTIONS DE SÛRETÉ

Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes:

Sûreté Pour Soudage A LʼArc

1. Protegez-vous contre la secousse électrique:

a. Les circuits à lʼélectrode et à la piéce sont sous tension

quand la machine à souder est en marche. Eviter toujours tout contact entre les parties sous tension et la peau nue ou les vétements mouillés. Porter des gants secs et sans trous pour isoler les mains.

b. Faire trés attention de bien sʼisoler de la masse quand on

soude dans des endroits humides, ou sur un plancher metallique ou des grilles metalliques, principalement dans les positions assis ou couché pour lesquelles une grande partie du corps peut être en contact avec la masse.

c. Maintenir le porte-électrode, la pince de masse, le câble de

soudage et la machine à souder en bon et sûr état defonctionnement.

d.Ne jamais plonger le porte-électrode dans lʼeau pour le

refroidir.

e. Ne jamais toucher simultanément les parties sous tension

des porte-électrodes connectés à deux machines à souder parce que la tension entre les deux pinces peut être le total de la tension à vide des deux machines.

f. Si on utilise la machine à souder comme une source de

courant pour soudage semi-automatique, ces precautions pour le porte-électrode sʼapplicuent aussi au pistolet de soudage.

2. Dans le cas de travail au dessus du niveau du sol, se protéger contre les chutes dans le cas ou on recoit un choc. Ne jamais enrouler le câble-électrode autour de nʼimporte quelle partie du corps.

5. Toujours porter des lunettes de sécurité dans la zone de soudage. Utiliser des lunettes avec écrans lateraux dans les zones où lʼon pique le laitier.

6. Eloigner les matériaux inflammables ou les recouvrir afin de prévenir tout risque dʼincendie dû aux étincelles.

7. Quand on ne soude pas, poser la pince à une endroit isolé de la masse. Un court-circuit accidental peut provoquer un échauffement et un risque dʼincendie.

8. Sʼassurer que la masse est connectée le plus prés possible de la zone de travail quʼil est pratique de le faire. Si on place la masse sur la charpente de la construction ou dʼautres endroits éloignés de la zone de travail, on augmente le risque de voir passer le courant de soudage par les chaines de levage, câbles de grue, ou autres circuits. Cela peut provoquer des risques dʼincendie ou dʼechauffement des chaines et des câbles jusquʼà ce quʼils se rompent.

9. Assurer une ventilation suffisante dans la zone de soudage. Ceci est particuliérement important pour le soudage de tôles galvanisées plombées, ou cadmiées ou tout autre métal qui produit des fumeés toxiques.

10. Ne pas souder en présence de vapeurs de chlore provenant dʼopérations de dégraissage, nettoyage ou pistolage. La chaleur ou les rayons de lʼarc peuvent réagir avec les vapeurs du solvant pour produire du phosgéne (gas fortement toxique) ou autres produits irritants.

11. Pour obtenir de plus amples renseignements sur la sûreté, voir le code “Code for safety in welding and cutting” CSA Standard W 117.2-1974.

PRÉCAUTIONS DE SÛRETÉ POUR

3. Un coup dʼarc peut être plus sévère quʼun coup de soliel, donc:

a. Utiliser un bon masque avec un verre filtrant approprié ainsi

quʼun verre blanc afin de se protéger les yeux du rayonnement de lʼarc et des projections quand on soude ou quand on regarde lʼarc.

b. Porter des vêtements convenables afin de protéger la peau

de soudeur et des aides contre le rayonnement de lʻarc.

c. Protéger lʼautre personnel travaillant à proximité au

soudage à lʼaide dʼécrans appropriés et non-inflammables.

4. Des gouttes de laitier en fusion sont émises de lʼarc de soudage. Se protéger avec des vêtements de protection libres de lʼhuile, tels que les gants en cuir, chemise épaisse, pantalons sans revers, et chaussures montantes.

LES MACHINES À SOUDER À TRANSFORMATEUR ET À REDRESSEUR

1. Relier à la terre le chassis du poste conformement au code de lʼélectricité et aux recommendations du fabricant. Le dispositif de montage ou la piece à souder doit être branché à une bonne mise à la terre.

2. Autant que possible, Iʼinstallation et lʼentretien du poste seront effectués par un électricien qualifié.

3. Avant de faires des travaux à lʼinterieur de poste, la debrancher à lʼinterrupteur à la boite de fusibles.

4. Garder tous les couvercles et dispositifs de sûreté à leur place.

Page 6

Thank You

for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you!

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customerʼs particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

CUSTOMER ASSISTANCE POLICY

Please Examine Carton and Equipment For Damage Immediately

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.

Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.

Product _________________________________________________________________________________

Model Number ___________________________________________________________________________

Code Number or Date Code_________________________________________________________________

Serial Number____________________________________________________________________________

Date Purchased___________________________________________________________________________

Where Purchased_________________________________________________________________________

Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. The code number is especially important when identifying the correct replacement parts.

On-Line Product Registration

- Register your machine with Lincoln Electric either via fax or over the Internet.

• For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.

• For On-Line Registration: Go to our

Your Product”. Please complete the form and submit your registration.

Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:

WEB SITE at www.lincolnelectric.com. Choose “Support” and then “Register

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.

CAUTION

This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.

Page 7

TABLE OF CONTENTS

Page

Installation.......................................................................................................................Section A

Technical Specifications ..............................................................................................A-1/A-11

General Description............................................................................................................A-12

Product Combinations ........................................................................................................A-12

Safety Precautions .............................................................................................................A-14

Typical Installation Sequence ............................................................................................A-14

Tools And Requirements....................................................................................................A-14

Installation And Commissioning ................................................................................A-14/A-40

Filter/Fan .....................................................................................................................A-14

Spark Guardian™...............................................................................................A-15/A-18

Sliding Valves .....................................................................................................A-19/A-21

Solenoid Valve....................................................................................................A-22/A-23

Oil Guardian™ ............................................................................................................A-23

Flame Guardian™ ..............................................................................................A-24/A-27

Guardian™ Panel ...............................................................................................A-28/A-31

Heat Detector Set...............................................................................................A-32/A-33

Spark Detector Set .............................................................................................A-34/A-36

Smoke Detector Set ...........................................................................................A-37/A-40

Commissioning Checklist...........................................................................................A-41/A-43

Operation.........................................................................................................................Section B

Safety ...................................................................................................................................B-1

Intended Use ........................................................................................................................B-1

General Description..............................................................................................................B-2

Product Combinations ..........................................................................................................B-2

Component Descriptions ......................................................................................................B-2

Operation In Case Of Fire....................................................................................................B-4

Component Description and Operation .......................................................................B-5/B-10

Fire Action Procedure ........................................................................................................B-11

Oil Guardian Operation ......................................................................................................B-12

vivi

Accessories.....................................................................................................Section C

Options / Accessories............................................................................................C-1

Maintenance ....................................................................................................Section D

Safety Precautions ................................................................................................D-1

Periodic Maintenance............................................................................................D-1

General Instructions ..............................................................................................D-1

Maintenance Calender ..........................................................................................D-2

Aerosol Disposal ...................................................................................................D-3

Guardian™ Panel..................................................................................................D-3

Heat Detector Set..................................................................................................D-3

Spark Detector Set................................................................................................D-3

Smoke Detector Set ..............................................................................................D-4

Sliding Valves........................................................................................................D-4

Aerosol ..................................................................................................................D-4

Spark Guardian™..................................................................................................D-5

Disposal.................................................................................................................D-6

Oil Guardian Maintenance.....................................................................................D-6

Troubleshooting..............................................................................................Section E

How To Use Troubleshooting Guide .....................................................................E-1

Troubleshooting Guide....................................................................................E-2/E-3

Wiring Diagrams..............................................................................................Section F

Parts List.....................................................................................................P-709 Series

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Page 8

A-1

INSTALLATION

FIRE PROTECTION TECHNICAL SPECIFICATIONS - SPARK GUARDIAN™

MATERIAL

HOUSING (INLET + OUTLET) Powder-coated steel

CYCLONE Galvanized steel

DUSTBIN Tin

HOSE Spark resistant glassfibre/kevlar/metal

WEIGHT (excl. dustbin)

SPARK GUARDIAN™ - 250 44 lbs (20 kg) SPARK GUARDIAN™ - 400 71 lbs (32 kg) SPARK GUARDIAN™ - 500 110 lbs (50 kg)

SPARK GUARDIAN™ - 10 44 lbs (20 kg) SPARK GUARDIAN™ - 16 71 lbs (32 kg) SPARK GUARDIAN™ - 20 110 lbs (50 kg)

DUSTBIN OPTIONS

DIMENSIONS

A-1

+/- 0.5 CF (13 Liters)

+/- 1.0 CF (27 Liters)

SparkShield-

250 10 400 16 500 20

mm inch mm inch mm inch

A Ø 500 Ø 19.7 Ø 710 Ø 28.0 Ø 900 Ø 35.4

B Ø 250 Ø 9.8 Ø 400 Ø 15.7 Ø 500 Ø 19.7

C min. 825 min. 32.5 min. 970 min. 38.2 min. 1095 min. 43.1

D 433 17.0 558 23.1 654 25.7

E min. 1050 min. 41.3 min. 1200 min. 47.2 min. 1325 min. 52.2

F Ø 200 Ø 7.9 Ø 200 Ø 7.9 Ø 200 Ø 7.9

G 345 13.6 385 15.2 505 19.9

H 616 24.3 866 34.1 1086 42.8

GUARDIAN CONTROL™ SOLUTIONS

Page 9

A-2

INSTALLATION

FIRE PROTECTION TECHNICAL SPECIFICATIONS - OIL GUARDIAN™

PHYSICAL DIMENSIONS AND PROPERTIES

MATERIAL HOUSING Steel

COLOR:

A-2

HOUSING

TOP COVER

WEIGHT (NET; WITHOUT LIMESTONE) 379 lbs. (172 kg)

CONTENTS LIMESTONE RESERVOIR 18.5 gallons / 70 liters (equal to 165 lbs / 75 kgs of

LIMESTONE ALARM LEVEL <55 lbs. (25 kg); add 110 lbs. (50 kg)

LIMESTONE QUALITY Calcium carbonate OmyaCarb®15 GU or equivalent

(not included; to be sourced locally)

LIMESTONE CONSUMPTION

MDB-4

MDB-24

PROTECTION CLASS CONTROL BOX in accordance with:

DISTANCE TO MAIN DUCT Maximum 50 ft (15 m)

REQUIRED AIRFLOW IN DUCT Minimum 25 ft/s (7.5 m/s)

10-20 g per filter cartridge per hour; e.g.:

Grey RAL 7011

Grey RAL 7035

limestone

40-80 g/h

240-480 g/h

IEC 60204

UL 508A

ELECTRICAL DATA

CONNECTION VOLTAGE 400V/3ph/50Hz

480V/3ph/60Hz

600V/3ph/50Hz

MOTOR POWER:

UPPER (AGITATOR)

MIDDLE (AGITATOR)

LOWER (SCREW CONVEYOR)

250 W (0.33 HP)

375 W (0.5 HP)

90 W (0.1 HP)

AMBIENT CONDITIONS

OPERATING TEMPERATURE:

NORMAL MINIMUM

MAXIMUM

MAXIMUM RELATIVE HUMIDITY 80%

OUTDOOR USE ALLOWED no

STORAGE CONDITIONS 41-113º F (5-45ºC)

Relative humidity maximum 80%

41º (5ºC)

68º (20ºC)

113º (45ºC)

OPTIONS AND ACCESSORIES

EXTERNAL LIGHT POWER For wall mounting

GUARDIAN CONTROL™ SOLUTIONS

Page 10

A-3

INSTALLATION

FIRE PROTECTION TECHNICAL SPECIFICATIONS - OIL GUARDIAN™

SHIPPING DATA

GROSS WEIGHT:

A-3

EXCLUDING PALLET

INCLUDING PALLET

PACKING DIMENSIONS:

BOX

2 BOXES ON 1 PALLET

HARMONIZED TARIFF CODE

COUNTRY OF ORIGIN Netherlands

24.4 x 31.5 x 43.7 in. (620 x 800 x 1110 mm)

47.2 x 31.5 x 48.4 in. (1200 x 800 x 1230 mm)

392 lbs (178 kg)

439 lbs (199 kg)

DIMENSIONS

mm inch

A 560 22.0

B* 660 26.0

C 1055 41.5

D 750 29.5

* Open door

GUARDIAN CONTROL™ SOLUTIONS

Page 11

A-4

INSTALLATION

FIRE DETECTION TECHNICAL SPECIFICATIONS - SMOKE DETECTOR

PHYSICAL DIMENSIONS AND PROPERTIES

HOUSING:

A-4

DIMENSIONS L X W X H

MATERIAL

COLOR

SCREW CONNECTIONS

AIR SAMPLING TUBE:

STANDARD LENGTH

MINIMUM LENGTH

MATERIAL

SENSOR TYPE Scattering RM 3.3 (ALK-E)

WEIGHT (NET) 5.5 lbs (2.5 kg)

10.1 x 6.5 x 3.0 in. (257 x 166 x 77 mm)

ABS

Yellow + red

3x M16

23.6 in. (600 mm)

6.3 in. (160 mm)

Aluminum with plastic end cap

TECHNICAL DATA

OPERATING VOLTAGE 24 V AC/DC +15%/-10%

RATED CURRENT 120 mA

RELAY OUTPUTS Floating

ALARM RELAY LOCKED 24 C DC

PROTECTION CLASS IP 54

AMBIENT CONDITIONS

OPERATING TEMPERATURE:

MINIMUM

NOMINAL

MAXIMUM

RELATIVE HUMIDITY 10-95% non-condensing

14º F (-10ºC)

68º F (+20ºC)

122º F (+50ºC)

SHIPPING DATA

GROSS WEIGHT 6.6 lbs. (3 kg)

PACKING DIMENSIONS 23.6 x 9.4 x 7.9 in. (660 x 240 x 200 mm)

HARMONIZED TARIFF CODE 9027.8099.00

COUNTRY OF ORIGIN Germany

GUARDIAN CONTROL™ SOLUTIONS

Page 12

A-5

INSTALLATION

FIRE DETECTION TECHNICAL SPECIFICATIONS - HEAT DETECTOR SET

PHYSICAL DIMENSIONS AND PROPERTIES

HOUSING:

A-5

DIMENSIONS L X W X H

MATERIAL

HEAT DETECTOR:

DIMENSIONS (INCLUDING THREADED ROD)

MATERIAL

TECHNICAL DATA

ELECTRICAL RATING 5.0 Amps 126 VAC

TEMPERATURE SETTING

TOLERANCE

ACTING TYPE NO (normally open)

PROTECTION CLASS IP 65

SHIPPING DATA

GROSS WEIGHT

PACKING DIMENSIONS 12.2 x 9.0 x 9.2 in. (309 x 229 x 234 mm)

3.1 x 3.0 x 2.2 in. (80 x 75 x 56 mm)

Aluminum

L = 4.5 in. (115 mm); ø 0.6 in. (15 mm)

Tube: high alloy steel; screw thread: brass

0.5 Amps 125 VDC

2.0 Amps 24 VDC

1.0 Amps 48 VDC

190º F (88ºC)

+7/-8ºF (+14º/-13ºC)

HARMONIZED TARIFF CODE 9031.8098.90

COUNTRY OF ORIGIN USA

GUARDIAN CONTROL™ SOLUTIONS

Page 13

A-6

INSTALLATION

FIRE DETECTION TECHNICAL SPECIFICATIONS - SPARK DETECTOR SET

PHYSICAL DIMENSIONS AND PROPERTIES

MATERIAL HOUSING Aluminum (NEMA 4 rated)

TECHNICAL DATA

OPERATING VOLTAGE 22-28 V DC

CURRENT:

A-6

OPERATING

ALARM

SENSITIVITY 1 uW/cm

DETECTION Infrared and partial optical light spectrum

RESPONSE TIME 0.5 millisecond

DURATION OF RESPONSE 1 second - closing of potential-free contact

VIEW ANGLE 100%

SPECTRAL RESPONSE 0.4 - 1.1 microns wavelength

RESPONSE PEAK 0.9 microns

10 mA

40 mA

SHIPPING DATA

GROSS WEIGHT

PACKING DIMENSIONS 12.2 x 9.0 x 9.2 in. (309 x 229 x 234 mm)

HARMONIZED TARIFF CODE 9031.4990.00

COUNTRY OF ORIGIN Canada

GUARDIAN CONTROL™ SOLUTIONS

Page 14

A-7

INSTALLATION

FIRE SUPPRESSION TECHNICAL SPECIFICATIONS - SLIDING VALVES

PHYSICAL DIMENSIONS AND PROPERTIES

MATERIAL HOUSING Galvanized Steel

TECHNICAL DATA

PNEUMATIC CYLINDER

PRESSURE:

A-7

NORMAL

MAXIMUM

COMPRESSED AIR QUALITY Dry and oil-free according to ISO 8573-3 class 6

SOLENOID VALVE

TYPE OF VALVE 5/2 solenoid valve with spring reset

ACTING TYPE NC (normally closed)

POWER SUPPLY 24 VAC

POWER CONSUMPTION 3 W

ELECTRICAL CONNECTION According to DIN 43650

POWER TOLERANCE +/- 10%

POWER REQUIREMENT Approx. 5 W

PROTECTION CLASS IP 65

INSULATION CLASS B

COMPRESSED AIR CONNECTION Quick release for ø 0.24 in. (6 mm) hose

58-73 psi (4-5 bar)

131 psi (9 bar)

AMBIENT CONDITIONS

OPERATING TEMPERATURE:

MINIMUM

NOMINAL

-4ºF (-20ºC)

68ºF (+20ºC)

MAXIMUM

OUTDOOR USE ALLOWED Yes (if housed in a weather-tight enclosure and com-

pressed air is not allowed to cool down below its dew

122ºF (+50ºC)

point)

SHIPPING DATA

GROSS WEIGHT See Table A.1

PACKING DIMENSIONS See Table A.1

HARMONIZED TARIFF CODE 8481.3091.90

COUNTRY OF ORIGIN Germany

GUARDIAN CONTROL™ SOLUTIONS

Page 15

A-8

INSTALLATION

FIRE SUPPRESSION TECHNICAL SPECIFICATIONS - SLIDING VALVES

A-8

FIGURE – A.1

FIGURE – A.2

AB C BA

A Metric sizes: connection ﬂange (metric to metric)•

Imperial sizes (shown): connection piece from • metric (mm) to imperial (in.)

B Quick connect coupling

C Sliding valve

TABLE – A.1

SLIDING VALVE (metric sizes in brackets)

SV-10 (SV-250) SV-12 (SV-315) SV-16 (SV-400) SV-20 (SV-500) SV-24 (SV-630)

PHYSICAL DIMENSIONS AND PROPERTIES

A 14.6 in. (370 mm) 17.1 in. (435 mm) 20.5 in. (520 mm) 26.8 in. (680 mm) 30.7 in. (780 mm)

B 23.0 in. (585 mm) 28.7 in. (730 mm) 35.6 in. (905 mm) 42.7 in. (1085 mm) 52.8 in. (1340 mm)

C Ø 9.8 in. (250 mm) Ø 12.4 in. (315 mm) Ø 15.7 in. (400 mm) Ø 19.7 in. (500 mm) Ø 24.8 in. (630 mm)

D 33.3 in. (845 mm) 41.5 in. (1055 mm) 51.8 in. (1315 mm) 62.8 in. (1595 mm) 78.0 in. (1980 mm)

E 6.5 in. (165 mm) 6.5 in. (165 mm) 6.5 in. (165 mm) 9.8 in. (250 mm) 9.8 in. (250 mm)

Weight (net) 36 lbs (16 kg) 53 lbs (24 kg) 71 lbs (32 kg) 136 lbs (74 kg) 212 lbs (96 kg)

Appropriate duct diameter

ORDER INFORMATION

Article number SV-250: 7900201000

SHIPPING DATA

Gross weight 40 lbs (18 kg) 57 lbs (26 kg) 77 lbs (35 kg) 172 lbs (78 kg) 223 lbs (101 kg)

Packing dimensions (excl. pallet)

Max. no./pallet

Ø 10 in. (250 mm) Ø 12 in. (315 mm) Ø 16 in. (400 mm) Ø 20 in. (500 mm) Ø 24 in. (630 mm)

SV-10: 7900202000

31.5 x 23.6 x 15.7 in. (800 x 600 x 400 mm)

SV-315: 7900201010 SV-12: 7900202010

31.5 x 23.6 x 15.7 in. (800 x 600 x 400 mm)

SV-400: 7900201020 SV-16: 7900202020

31.5 x 47.2 x 19.7 in. (800 x 1200 x 500 mm)

SV-500: 7900201030 SV-20: 7900202030

31.5 x 47.2 x 23.6 in. (800 x 1200 x 600 mm)

SV-630: 7900201040 SV-24: 7900202040

31.5 x 47.2 x 41.3 in. (800 x 1200 x 1050 mm)

GUARDIAN CONTROL™ SOLUTIONS

Page 16

A-9

INSTALLATION

FIRE SUPPRESSION TECHNICAL SPECIFICATIONS - SOLENOID VALVE

PHYSICAL DIMENSIONS AND PROPERTIES

MATERIAL BODY Aluminum Alloy

DIMENSIONS See Below

TECHNICAL DATA

OPERATING VOLTAGE 24 V AC +/- 15%

POWER CONSUMPTION 3.5 W

PROTECTION CLASS IP 65

VALVE TYPE 3 ports, 2 positions

PORT SIZE 3/8 inch

THREAD TYPE G

ACTING TYPE NC (normally closed)

ELECTRICAL ENTRY TYPE Terminal

COMPRESSED AIR TUBE CONNECTION ø 12 mm

OPERATING PRESSURE 21-114 psi (0.15-0.8 mPa)

ACTIVATING TIME <0.05 seconds

FREQUENCY Maximum 5 cycles/second

OPERATING TEMPERATURE

A-9

MINIMUM

MAXIMUM

-4º F (-20ºC)

158º F (+70ºC)

SHIPPING DATA

GROSS WEIGHT

PACKING DIMENSIONS 10.0 x 5.9 x 3.5 in. (255 x 150 x 90 mm)

HARMONIZED TARIFF CODE 8536.4110.90

COUNTRY OF ORIGIN

DIMENSIONS

mm inch

A 27 1.06

B 109 4.29

C 120 4.72

GUARDIAN CONTROL™ SOLUTIONS

Page 17

A-10

INSTALLATION

TECHNICAL SPECIFICATIONS - FLAME GUARDIAN™

PHYSICAL DIMENSIONS AND PROPERTIES

FLAME GUARDIAN 200 FLAME GUARDIAN 500

DIMENSIONS (excluding bracket)

Length = 7.3 in. (185mm)

A-10

Length = 11.5 in. (293mm)

WEIGHT (excluding bracket)

MATERIAL BRACKET

MASS OF EXTINGUISHING MATERIAL

ACTIVATION MODES

ACTIVATOR

TESTING CURRENT

OPERATION DISCHARGE TIME

DISCHARGE OUTLET DISCHARGE LENGTH

FIRE CLASSES:

USA (NFPA 10)

EUROPE (EN-2)

SERVICE LIFE (installed)

SHELF LIFE

STORAGE CONDITIONS

ø 3.3 in. (84mm)

3.3 lbs. (1510 g) 5.9 lbs. (2670 g)

Sheet Metal Sheet Metal

0.44 lbs. (200 g) 1.1 lbs. (500 g)

• By fire detection panel

• Self-Activating at 572ºF (300ºC)

Heat element with 2.3Ω resistance

max. 5 mA max. 5 mA

5 - 10 Seconds 5 - 10 Seconds

1 1

6.6 ft. (2 m) 8.2 ft. (2.5 m)

A, B, C, K

A, B, C, F

10 years 10 years

15 years 15 years

ø 3.3 in (84mm)

A, B, C, K

A, B, C, F

TEMPERATURE

RELATIVE HUMIDITY

GROSS WEIGHT

PACKING DIMENSIONS

HARMONIZED TARIFF CODE

COUNTRY OF ORIGIN

Between -58º and +212ºF (-50º and +100ºC)

Maximum 98%

SHIPPING DATA

FLAME GUARDIAN 200 FLAME GUARDIAN 500

6.6 lbs. (3 kg) 8.8 lbs. (4 kg)

23.8 x 4.5 x 5.4 in. (604 x 114 x 138 mm)

8424.1000.90

GUARDIAN CONTROL™ SOLUTIONS

Page 18

A-11

INSTALLATION

TECHNICAL SPECIFICATIONS - GUARDIAN CONTROL™ PANEL

BATTERY

8.0AH or 12.0AH Battery Standby

ZONES

(4) Input Zones (4) Output Zones

DISPLAY

2 line 32 character alpha numeric liquid crystal display shows the condition, status and circuit for Alarm,

Supervisory and trouble conditions.

INPUT POWER

120 VAC, 60 Hz (165VA) or 220 VAC, 50/60 Hz (185 VA)

AMBIENT CONDITIONS

Minimum Temperature: 23ºF (-5ºC)

Maximum Temperature: 104ºF (+40ºC)

Relative Humidity: 95%

TECHNICAL SPECIFICATIONS - SYSTEM CONTROL PANEL

A-11

INPUT

DESCRIPTION INPUT VOLTAGE +/- 10% NORMAL CURRENT (MAX.)

Air Handling 380-480V/3~/50-60HZ 13.9A

TEMPERATURE RANGE RELATIVE HUMIDITY

41ºF (5ºC) to 113ºF (45ºC) Maximum 80%

GUARDIAN CONTROL™ SOLUTIONS

Page 19

A-12

INSTALLATION

GENERAL DESCRIPTION

This manual describes installation and maintenance of components for fire detection and suppression.

FIRE PREVENTION

• Spark Guardian™

• Oil Guardian™

FIRE DETECTION

• Heat Detectors (2)

• Spark Detectors (1 Set)

• Smoke Detector (1)

• Fire Detection Control Panel

FIRE SUPPRESSION

• Sliding Valves

• Solenoid Valve

• Aerosol Fire Extinguishing Generator

PRODUCT COMBINATIONS

The fire detection & suppression system is to be installed with:

A-12

• Spark Guardian™ (cyclone spark arrester)

• Oil Guardian™ (lime feeder)

• Central filter system type (Statiflex filter bank), ranging from 4-bank to 48-bank (other sizes on request)

• Central fan

• System control panel (SCP)

• Round ductwork of the appropriate diameter

GUARDIAN CONTROL™ SOLUTIONS

Page 20

A-13

GUARDIAN™ CONTROL™ SOLUTIONS SYSTEM COMPONENTS

A. Spark Guardian™ B. Sliding Valves C. Spark Detectors D. Smoke Detector E. Inspection Hatches F. Oil Guardian™ G. Solenoid Valve

FIGURE A.3 – GUARDIAN™ CONTROL™ SOLUTIONS SYSTEM COMPONENTS

INSTALLATION

A-13

H. Heat Detectors (located inside filter bank) I. Flame Guardian™ (located inside filter bank) J. Guardian™ Panel K. Fire Alarm Sounder L. Manual Call Point M. System Control Panel (SCP)

GUARDIAN CONTROL™ SOLUTIONS

Page 21

A-14

INSTALLATION

SAFETY PRECAUTIONS

• Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.

• Electric connections should be executed in accordance with local requirements. Ensure compliance with the EMC regulatory arrangements.

• During installation, always use Personal Protective Equipment (PPE) to avoid injury. This also applies to persons who enter the work area during installation.

• Use sufficient climbing gear and safety guards when working higher than 6 feet (local restrictions may apply).

• Never install any product in front of entrances and exits which must be used for emergency services.

• Do not move, puncture, cut or otherwise disturb any gas, water pipes and/or electric cables.

• Make sure the wall, ceiling or support system is strong enough to support the weight of the products being mounted.

• Ensure the workspace is well illuminated.

• Use common sense. Stay alert and keep your attention to your work. Do not install the product when you are under the influence of drugs, alcohol or medicine.

A-14

2. Electrical installer shall install System Control

Panel and wire between System Control Panel, fan and filter. Also, Electrical installer shall install Guardian™ Panel.

3. Controls installer shall install all detectors and

shall wire all low voltage devices including: heat, smoke and spark detectors, solenoid valve, sliding valves, Flame Guardian™, fire alarm sounder and manual call point and interconnect to System Control Panel from Guardian™ Panel.

NOTE: DO NOT wire in Flame Guardian™ aerosol

until after system is fully tested.

TOOLS AND REQUIREMENTS

• Connection Wire: 5 x 20 AWG

• Connection Wire: 5 x 20 AWG Shielded Cable

• Electric Drill

• Self-tapping Screws (various sizes)

• Mounting Material Guardian™ Panel

• Metal Cable Glands/Clamps

• Duct Support Material (depending on weight of sliding valves)

• Lifting And Climbing Gear

• Existing Duct: Angle Grinder Or Jigsaw

INSTALLATION AND COMMISSIONING

• Make sure that the installation location, contains sufficient approved fire extinguishers.

• Install according to the National Fire Protection

Association (NFPA) requirements and the state and local authorities having jurisdiction.

WARNING

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts or electrode with skin or wet clothing.

• Insulate yourself from work and ground

• Always wear dry insulating gloves.

------------------------------------------------------------------------

MOVING PARTS can injure.

•

Do not operate with doors open or

guards off.

• Stop engine before servicing.

• Keep away from moving parts.

------------------------------------------------------------------------

TYPICAL INSTALLATION SEQUENCE

1. Mechanical installer shall install fan, filter, Spark

Guardian™, sliding valves and related interconnecting ductwork. Also, mechanical installer shall set Oil Guardian™ in place and route ductwork between Oil Guardian™ and main duct.

To avoid accidental fire alarms and the activation of Flame Guardian™ fire extinguishing generator(s), the following installation and commissioning sequence shall be followed. Deviation from this sequence is allowed, as long as the fire extinguishing generator is/are the last item(s) to be connected; even after having performed the functional tests.

1. Filter/fan installation

2. Spark Guardian™

3. Valves (sliding valves + solenoid valve)

4. Oil Guardian™

5. Flame Guardian™ fire extinguishing generators

(isolated)

6. System control panel

7. Guardian™ Panel (without power)

8. Detectors (heat, sparks, smoke) See the full Commissioning Checklist for more information.

FILTER/FAN

See Filter / Fan Instruction Manual for detailed installation instructions.

GUARDIAN CONTROL™ SOLUTIONS

Page 22

A-15

INSTALLATION

A-15

SPARK GUARDIAN™

GENERAL DESCRIPTION

The Spark Guardian™ is a cyclonic Spark arrester that provides excellent protection against sparks and cigarette butts. Also it is an in-line pre-separator reducing the dust load in the connected filtration system.

COMPONENTS

The product consists of the following main components and elements:

See Figure A.4.

A. Inlet B. Cyclone C. Duct clamp D. Outlet E. Dustbin cover including connection flange and

hose

F. Dustbin

FIGURE A.4 – SPARK GUARDIAN™ COMPO-

NENTS

TABLE A.2

Duct >1 m Ø 200 mm/ 8 inch (recommended)

Lifting and climbing gear; e.g.

• Sling

• Fork-lift truck and pallet

• Scissor lift

Box spanner (or wrench):

• SparkShield-250/10: M10 + M13

• SparkShield-400/16: M10 + M13

• SparkShield-500/20: M10 + M13 + M16

Duct support material

A B C

SAFETY

• Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.

• Use sufficient climbing gear and safety guards when working on a higher level than 6 feet (local restrictions may apply).

• Never install the product in front of entrances and exits which must be used for emergency services.

• Make sure the wall, ceiling or support systems are strong enough to support the weight of the product being mounted.

Electric drill + selftapping screws

Existing duct:

• Angle grinder; or

• Jigsaw + electric drill

UNPACKING

Check that the product is complete. The package should contain:

Spark Guardian™ 250/400/500 Components (See Figure A.4)

• Spark Guardian™, consisting of inlet(A), Cyclone(B), and outlet(D), connected by duct clamp(C)

• Dustbin 13 liters(F)

• Dustbin 27 liters(F)

• Dustbin cover incl. connection flange and hose(E)

For duct connection of Spark Guardian™: (See Figure A.8)

• Connection ring (2) Ø 250/400/500 mm(A)

• Duct clamp (2) Ø 250/400/500 mm(B)

INSTALLATION

Tools and requirements

See Table A.2 for necessary tools to mount the product.

GUARDIAN CONTROL™ SOLUTIONS

For connection of vertical duct Ø 200 mm between Spark Guardian™ and dustbin: (See Figure A.10)

• Connection ring (2) Ø 200 mm(A)

• Duct clamp Ø 200 mm(B)

Page 23

A-16

Spark Guardian™ 10/16/20 Components (See

Figure A.4)

• Spark Guardian™, consisting of inlet(A), Cyclone(B) and outlet(D), connected by duct clamp(C)

• Dustbin 13 liters(F)

• Dustbin 27 liters(F)

INSTALLATION

A-16

FIGURE A.5 – AIRFLOW DIRECTION

• Dustbin cover incl. connection flange and hose(E)

For duct connection of Spark Guardian™: (See Figure A.8)

• Reducer (2) from metric Ø 250/400/500 mm. to imperial Ø 10/16/20 in.(A)

• Duct clamp (2) Ø 200/400/500 mm(B)

For connection of vertical duct Ø 8 in. between Spark Guardian™ and dustbin: (See Figure A.10)

• Reducer (2) from metric Ø 200 in. to imperial Ø 8 in.(A)

• Duct clamp Ø 200 mm(B)

If parts are missing or damaged, contact your supplier.

MOUNTING

Spark Guardian™

The Spark Guardian™ can be mounted:

• During installation of new ductwork.

• Afterwards in an existing duct.

Airflow direction

FIGURE A.6 – PERPENDICULAR WITHOUT

BENDS

Perpendicular without bend(s)

2. In case of installation in an existing duct: cut away a

piece of the existing duct. See Figure A.7 on (D) for duct length to be removed.

• Allow sufficient space between the duct and the wall to install the Spark Guardian™.

WARNING

Lifting the Spark Guardian™ in an incorrect manner can cause injury of death.

The Spark Guardian™ can be mounted as a whole. Lift it using (e.g.):

• Sling

• Forklift-truck with pallet

When no lifting gear is available, it is recommended to mount the inlet and outlet separately and to reconnect them afterwards.

-----------------------------------------------------------------------

To mount the Spark Guardian™, proceed as follows.

1. Observe the mounting instructions as indicated in

Figure A.5 and Figure A.6.

GUARDIAN CONTROL™ SOLUTIONS

Page 24

A-17

INSTALLATION

FIGURE A.7

A-17

3. Support the loose ends of the duct.

INSPECTION

SparkShield-250 SparkShield-400 SparkShield-500

SparkShield-10 SparkShield-16 SparkShield-20

HATCH (TYP.-3)

mm inch

min. 1000 min. 40

± 175 ± 7

± 250 ± 10

-800

-970

- 1180

-915

- 1085

- 1295

± 150 ± 6

-31.5

-38.2

-46.5

-36.0

-42.7

-51.0

FIGURE A.8 – SPARK GUARDIAN™ MOUNTING

WARNING

Duct supports shall be designed to support the weight of the Spark Guardian™. See Technical Specifications for weight of Spark Guardian™ in question.

-----------------------------------------------------------------------

See Figure A.8.

4. Loosen all duct clamps(B).

5. Slide a duct clamp(B) Ø 250/400/500 mm over both

of the Spark Guardian(s)™(C).

• Duct metric size (mm):

Place a connection ring Ø 250/400/500 mm (A) in both duct ends and fasten them using self-tapping screws (min. 6).

• Duct imperial size (inch):

Place a reducer metric-imperial Ø 10/16/20 (A) in both duct ends and fasten them using self-tapping screws (min. 6).

6. Lift the Spark Guardian™ (C) in line with the duct

and mount it to the connection rings using the duct clamps (B). Tighten the clamps using a box wrench.

inch

DUSTBIN

The Spark Guardian™ comes with two different dustbins, which can be optionally mounted.

Recommended use:

• Spark Guardian™-250/400/10/16: dustbin 13 liters

• Spark Guardian™-400/500/16/20: dustbin 27 liters

The dustbin can be placed on the floor or on a frame or small platform.

GUARDIAN CONTROL™ SOLUTIONS

Page 25

A-18

INSTALLATION

NOTE: Although it is possible to mount the dustbin

directly to the Spark Guardian™, the installation of a vertical duct of at least 3 feet between Spark Guardian™ and dustbin enhances fire safety. The larger the distance to the dustbin, the safer. Do not mount the dustbin in a “hanging” position. A structure that is capable of supporting a full dustbin (100 lbs.) is necessary and shall be in place at all times under the dustbin.

NOTE: For weight reasons it is recommended to place

the dustbin on a small pallet to facilitate removal.

To mount the dustbin, proceed as follows.

A-18

Place a reducer metric-imperial Ø 8 in. (B) at either side of the duct and fasten them using self-tapping screws (min. 4).

1. Connect the duct to the Spark Guardian™ using a duct clamp (A). Tighten the clamp using a box wrench.

2. Place the dustbin underneath the duct.

3. Connect it to the duct using the duct clamp (C). Tighten the clamp using a box wrench.

FIGURE A.10 – DUSTBIN MOUNTING

VIA VERTICAL DUCT

1. Observe the mounting orientations indicated in

Figure A.6.

See Figure A.9.

2. Place the dustbin cover (B) on the dustbin of your choice and connect it using the quick connect coupling (C).

FIGURE A.9 – DUSTBIN MOUNTING

Direct mounting to Spark Guardian™:

1. Place the dustbin underneath the Spark Guardian™.

2. Connect it to the Spark Guardian™ using the duct clamp (A).

3. Tighten the clamp using a wrench.

inch

inch mm

INSPECTION HATCHES (RECOMMENDED OPTION)

See Figure A.7 for recommended position of the inspection hatches.

1. Make cut outs in the horizontal and/or vertical duct using the template supplied with the inspection hatches.

2. Insert the hatches in the cut outs.

3. Turn the handles 90° to fasten them and make the ducts airtight.

NOTE: Refer to the mounting instruction supplied with

the inspection hatches.

In this case the following parts become unnecessary:

• Connection ring (2) Ø 8 in. (200 mm)

• Duct clamp Ø 7.87 in. (200 mm)

Mounting via vertical duct Ø 200 mm/8 inch: (See Figure A.10.)

• Duct metric size (mm):

Place a connection ring Ø 200 mm (B) at either side of the duct and fasten them using self-tapping screws (min. 4).

• Duct imperial size (inch):

GUARDIAN CONTROL™ SOLUTIONS

MANUAL DAMPER (OPTION)

The manual damper can be installed in any appropriate position in the vertical duct.

The function of the manual damper is to allow for the dumping of the dustbin without shutting off the system.

1. Install the manual damper in accordance with the instruction sheet supplied with the damper.

2. Open the damper by turning the handle in vertical position.

Page 26

A-19

SLIDING VALVES

FIGURE A.11

INSTALLATION

The sliding valves can be mounted:

• During installation of a new ductwork

A-19

DESCRIPTION

When the filter system is in operation, the sliding valves are open. In the event of an alarm signal, power failure or when the fan is switched off, the valves are closed. Correct closing of the valves is monitored by a reed switch contact.

In case of fire, the sliding valves close automatically. This cuts off oxygen to the fire. This will also minimize risk of escalation and spreading of smoke.

• In an existing duct

WARNING

Not installing the proper supports for the Sliding Valves can cause severe injury. Ensure that the ductwork can support the weight of the sliding valves. It is recommended to use duct supports.

-----------------------------------------------------------------------

To mount the sliding valves, proceed as follows.

Sliding valve type SV-10:

See Figure A.12.

1. Place the bracket (B) over the cylinder.

2. Place the reed contact (A) in the slit of the bracket.

FIGURE A.12

COMPONENTS: (See Figure A.11)

A. Sliding valves incl. 5/2 solenoid valve B. Connection flange (2) C. Quick connect coupling (2) D. Junction box E. Cable gland/clamp (3) F. Reed contact (See Figure A.12 for more details)

LOCATION

• 1st sliding valve: in filter inlet duct as close to the filter bank as possible.

• 2nd sliding valve: in filter outlet duct as close to the filter bank as possible.

• Mounted in vertical position.

It is strongly recommended that the sliding valves be installed indoors. If they are installed outside, however, ensure that they are protected from rain and snow. Avoid installation where compressed air can cool down below its dew point to prevent damage to the pneumatics.

NOTE: Allow sufficient space above the duct for the

sliding valves to fully open;

• SV-10: + 14 in.

• SV-12: + 16 in.

• SV-16: + 20 in.

• SV-20: + 26 in.

• SV-24: + 32 in.

All other sliding valves:

See Figure A.13.

1. Place the reed contact (A) in the slit of the cylinder.

2. Attach it by fastening the screw.

FIGURE A.13

See Figure A.14, for steps 3-6.

3. In case of installation in an existing duct: cut away a piece of the existing duct as shown in the table below.

GUARDIAN CONTROL™ SOLUTIONS

Page 27

A-20

INSTALLATION

A-20

Type of sliding valve Duct length to be removed

.ni 4.0 -/+ .ni 6.1101-VS

.ni 4.0 -/+ .ni 6.1121-VS

.ni 4.0 -/+ .ni 6.1161-VS

.ni 4.0 -/+ .ni 0.5102-VS

.ni 4.0 -/+ .ni 0.5142-VS

4. Slide a connection flange (B) into both duct ends (A).

5. Place the sliding valve (D in between and fasten it using the quick connect couplings (C).

6. Fasten the connection flanges using self-tapping screws.

NOTE: The valves must be mounted straight and

without tension on the shell/housing to guarantee airtightness and to avoid noise from airflow.

FIGURE A.14

COMPRESSED AIR CONNECTION

FIGURE A.15

Compressed air specifications

Compressed air connection

Recommended operational pressure 4-5 bar (max. 9 bar)

1. Connect the sliding valves to compressed air source per the Pneumatic Diagram.

Setting closing speed of the sliding valves

The closing speed of the valves is set by the air pressure.

1. Set the closing speed of the valves to 4-5 seconds by adjusting the air pressure to 5 BAR.

Do not set the valves to faster than 4 seconds. If there is a fire alarm, the fan is switched off and the sliding valves are closed. The 4 seconds gives the fan enough time to reduce speed and prevents damage to the duct by negative pressure. Do not select speeds slower than 5 seconds, since the Flame Guardian™ modules are activated 5 seconds after the fire alarm.

Post installation checks

• Check electrical connections.

• Check pneumatic connections.

• Check that nuts and bolts are secure.

6 mm

ISO 8573-3 class 6

ot gnidrocca eerf-lio dna yrdytilauQ

WARNING

Moving parts can cause injury. If valve is mounted in an accessible area, provide shroud and warning label to prevent access.

-----------------------------------------------------------------------

ELECTRICAL CONNECTION

To be sourced locally:

• Connection wire: 5 x 20 AWG cable

Wiring

1. Connect the sliding valves to the system control panel in accordance with the Electrical Wiring Diagram.

2. Connect the reed contacts to the system control panel in accordance with the Electrical Wiring Diagram.

GUARDIAN CONTROL™ SOLUTIONS

Page 28

A-21

INSTALLATION

FUNCTIONAL TESTING (GENERAL)

NOTE: Before performing any functional testing make

sure the Flame Guardian™ is disconnected to prevent unwanted discharge. See Wiring Diagram.

To perform any functional test, the following instructions should be followed.

1. Ensure that the Flame Guardian™ module(s) is/are not connected to a power source.

2. Perform the desired Functional Test. Sound alarm will go off.

3. Check fire zone.

4. Press the SIGNAL SILENCE button on the

Guardian™ Panel to suppress alarm.

5. Press the SYSTEM RESET button.

To proceed with testing:

• Restart procedure.

If testing has been completed:

A-21

• Reconnect the Flame Guardian™ module(s).

• Make sure the panel is in RUN mode.

FUNCTIONAL TEST (SLIDING VALVES)

The sliding valves can be tested manually by pushing the test button (A) on the 5/2 solenoid valve.

FIGURE A.16

• Functionally test both sliding valves.

• Refer to the Pneumatic Diagram for more details

GUARDIAN CONTROL™ SOLUTIONS

Page 29

A-22

INSTALLATION

A-22

SOLENOID VALVE

FIGURE A.17

SOLENOID

VALVE

DESCRIPTION

See Figure A.18.

Normally closed 3-way 2-position solenoid valve.

When the connected filter system is in operation, the solenoid is activated and compressed air is supplied to the cleaning system of the filter (port P and A are open). If there is a fire alarm or power failure, the solenoid will return to its normally closed (NC) position, closing port P and opening port R. In this position the compressed air escapes from the pressure tanks. It

also prevents fresh oxygen from reaching the filter.

FIGURE A.18 – SOLENOID VALVE

LOCATION

The solenoid valve is placed in the main compressed air line between pressure reducer and filter unit. It is recommended to mount the valve on the filter housing.

• Mount the solenoid valve at an accessible location.

• Refer to the Pneumatic Diagram for more details

ELECTRICAL CONNECTION

To be sourced locally:

• Connection wire: 5 x 20 AWG

Wiring

1. Connect the solenoid valve to the system control panel in accordance with the Electrical Wiring Diagram.

Compressed air connection

The solenoid valve is fitted with a 12 mm compressed air tube connection.

1. Connect the solenoid valve to compressed air.

2. Check compressed air connections of filter system.

COMPONENTS

• 3/2 solenoid valve, including electrical entry terminal and 2 swivel elbow adapters

• Screw M4x35 (2)

• Washer M4 (2)

• Locknut M4 (2)

GUARDIAN CONTROL™ SOLUTIONS

Page 30

A-23

INSTALLATION

A-23

FUNCTIONAL TESTING (GENERAL)

NOTE: Before performing any functional testing make

sure the Flame Guardian™ is disconnected to prevent unwanted discharge. See Wiring Diagram.

To perform any functional test, the following instructions should be followed.

1. Ensure that the Flame Guardian™ module(s) is/are

not connected to power source.

2. Perform the desired Functional Test. Sound alarm

will go off.

3. Check fire zone.

4. Press the SIGNAL SILENCE button on the

Guardian™ Panel to suppress alarm.

5. Press the SYSTEM RESET button.

To proceed with testing:

• Restart procedure.

If testing has been completed:

• Reconnect the Flame Guardian™ module(s).

OIL GUARDIAN™ INSTALLATION

See Oil Guardian™ Instruction Manual for detailed instalation instructions.

• Make sure the panel is in RUN mode.

FUNCTIONAL TEST (SOLENOID VALVE)

The solenoid valve is provided with a button for testing purposes.

1. Press button (A) and check that the compressed air

escapes from outlet R (B). See Figure A.19.

FIGURE A.19

GUARDIAN CONTROL™ SOLUTIONS

Page 31

A-24

FLAME GUARDIAN™

FIGURE A.20

DESCRIPTION

INSTALLATION

A-24

If Flame Guardian™ is stored in accordance with the above mentioned conditions, shelf life of the aerosol generator is 10 years.

INSTALLATION

• See Figure A.22 for the required number, type and

position of Flame Guardian™ generator in Statiflex filter bank filter system.

NOTE: Failure to use the correct number, type and

position of the Flame Guardian™ generators could compromise the effective fire response. See Figure A.22 for number, type and position of Flame Guardian™ generators.

The Flame Guardian™ is a fire suppression generator designed to be installed directly into the filter system. The Flame Guardian™ is activated by the Guardian™ Panel fire detection panel 5 seconds after a fire alarm is activated.

The Flame Guardian™ is designed to suppress or extinguish filter fires of EN 2 Class A and NFPA 10 Class A (normal or solid combustible material in the filters).

In 5 to 10 seconds, after a fire is detected, the filter is filled with a potassium aerosol. This material reacts with the free radicals in the flame. The free radicals react with the aerosol instead of the fuel and the chain reaction of fire is suppressed. The residue is a negligible amount of harmless and stable potassium hydroxide salt (KOH).

After release of the aerosol, it remains active for at least 30 minutes, this prevents the fire from reigniting.

COMPONENTS:

1. Flame Guardian™ (200 or 500 g)

2. Mounting bracket (two piece)

COMPONENT LOCATIONS

See Figure A.21 and Figure A.22.

A. Filter cartridge B. Junction box C. Framework Statiflex filter bank (SFB) D. Flame Guardian™ Frame E. Flame Guardian™ (200 or 500) F. Drilling Template (Not shown)

FIGURE A.21

MDB

HIGH

TEMPERATURE

LEAD

3. Junction box

4. Metal cable gland/clamp

5. Plastic cable gland/clamp (2)

6. Mounting material

TRANSPORT AND STORAGE

To avoid damage, the following conditions for transport and storage should be adhered to.

- Do not drop.

- Store between -58 and +212°F (-50 and +100°C).

- Relative humidity during transport and storage: max. 98%.

GUARDIAN CONTROL™ SOLUTIONS

To install Flame Guardian™, proceed as follows.

See Figure A.23.

1. Connect one end of the High Temperature Lead to the Flame Guardian™ Container. Leads are not polarity sensitive.

2. Place the Connection Terminal inside the end of the Flame Guardian™ Container and route the High Temperature lead through the metal Strain Relief Assembly, tighten. See Figure A.23. See Wiring Diagram.

Page 32

A-25

INSTALLATION

FIGURE A.22 – NUMBER, TYPE AND LOCATION OF FLAME GUARDIAN™

GENERATORS PER STATIFLEX FILTER BANK

MDB-4 MDB-6 MDB-8/V MDB-8/H MDB-10

1x FS-200 1x FS-200 1x FS-500 1x FS-500 1x FS-500

A-25

MDB-12 MDB-12/V MDB-12/H MDB-16 MDB-16/H

1x FS-500 1x FS-500 1x FS-500 1x FS-500 1x FS-500 1x FS-500

MDB-20 MDB-24/H MDB-24/V MDB-32/H

1x FS-500 1x FS-500 1x FS-500 2x FS-500

1x FS-200 1x FS-200

1x FS-200

MDB-16/V

MDB-36 MDB-48/H MDB-48/V

2x FS-500 2x FS-500 2x FS-500

GUARDIAN CONTROL™ SOLUTIONS

Page 33

A-26

INSTALLATION

A-26

FIGURE A.23

MDB

HIGH

TEMPERATURE

LEAD

3. Loosely assemble mounting brackets. Hand tighten bolts, washers and locknuts. See Figure A.24.

4. Pre-drill two 5/16” holes exactly 3 3/16” apart on front of filter housing. Use provided drilling template.

5. Using #13 bolts, washers and locknuts, secure mounting brackets to filter housing. See Figure A.21.

FIGURE A.24

SFB

6. Insert Flame Guardian™ Container into mounting brackets previously installed. See Figure A.24.

7. Mount junction box to front of filter housing. Using self tapping #10 x 3/4” screws. (not supplied).

NOTE: Mount with holes vertical. Pay attention

to components located behind mounting holes.

8. Install plastic cable gland and high temperature lead into workbox. See Figure A.24.

9. Connect low voltage shielded signal wire to the leads from the flame guardian™ assembly.

10. Connect the low voltage shielded signal wire to

output #2 connection on the control unit. See Wiring Diagram.

ELECTRICAL CONNECTION

To be sourced locally:

• Connection Wire: 5 x 20 AWG

Connection to Guardian™ Panel

• Place an End Of Line diode supplied with the Guardian™ Panel in the junction box in series with each Flame Guardian™, in accordance with the Electrical Wiring Diagram.

POST INSTALLATION CHECKS

Before performing the functional test, check the following mounting instructions.

• Wiring from and to the Guardian™ Panel.

• End Of Line resistor-diode in junction box.

• Correct position and flow angle (10°) of Flame Guardian™.

• Secure all nuts and bolts.

GUARDIAN CONTROL™ SOLUTIONS

Page 34

A-27

INSTALLATION

FUNCTIONAL TESTING (GENERAL)

A-27

True Functional test

NOTE: Before performing any functional testing make

sure the Flame Guardian™ is disconnected to prevent unwanted discharge. See Wiring Diagram.

To perform any functional test, the following instructions should be followed.

1. Ensure that the Flame Guardian™ module(s) is/are not connected to a power source.

2. Perform the desired Functional Test. Sound alarm will go off.

3. Check fire zone.

4. Press the SIGNAL SILENCE button on the

Guardian™ Panel to suppress alarm.

5. Press the SYSTEM RESET button.

To proceed with testing:

• Restart procedure.

If testing has been completed:

• Reconnect the Flame Guardian™ module(s).

• Make sure the panel is in RUN mode.

WARNING

Use Personal Protective Equipment (PPE) to protect from exposure to sparks.

-----------------------------------------------------------------------

A true functional check can be done by replacing the Flame Guardian™ module with a detonation simulator. A “Fire Like” condition can be simulated by removing one of the spark detectors. After the fire alarm the detonation simulator will be activated showing a small flash

1. Perform a Functional Test as described above.

2. Reset activated detector.

3. Press the SYSTEM RESET button on the

Guardian™ Panel.

4. Turn the control panel OFF for 20 seconds and then back ON.

5. Reconnect the Flame Guardian™ module(s).

FUNCTIONAL TEST (FLAME GUARDIAN™)

A functional test can be done in two ways:

• By simulation

• True functional test

Simulation

1. Two heat resistant wires are connected to an internal metal spiral activator in the Flame Guardian™. The spiral is heated by the current and starts an exothermic chemical reaction that releases the aerosol. The minimum amount of energy needed to start the reaction is created by applying 12V/0.8 Amps for 3-4 seconds.

2. The internal wiring of the activator can be inspected by measuring the internal ohm resistance of 2 ohm +/- 0.2 ohm using an ohm meter with a current less than 5 milliamps. This inspection can be done in the junction box mounted on the outside of the filter by measuring the ohm resistance over the heat resistant wires.

3. Check electrical activation of the Flame Guardian™ modules according to the above instructions.

WARNING

Keep away from flammable material and do not hold in the hand.

-----------------------------------------------------------------------

SYSTEM CONTROL PANEL

See System Control Panel Manual for detailed Installation instructions.

GUARDIAN CONTROL™ SOLUTIONS

Page 35

A-28

INSTALLATION

A-28

GUARDIAN™ PANEL

FIGURE A.25 – GUARDIAN™ PANEL

DESCRIPTION

Guardian™ Panel is a fire detection panel (UL Standard 862) with a separate manual call point. It has three detection zones all of which are capable of activating the Flame Guardian™ fire extinguishing aerosols.

The panel makes it possible to connect additional manual call points.

The Guardian™ Panel has two back-up batteries to allow for continuous operation in the event of a power

failure.

COMPONENTS:

• Fire Detection Panel

• Battery Pack (2)

• Fire Alarm Sounder

• Manual Call Point

• End Of Line Resistor-diode

• Detonation Simulator

• Key (2 Sets)

AMBIENT CONDITIONS

- Min. temperature: 23°F (-5°C)

- Max. temperature: 104°F (+40°C)

- Relative humidity: max. 95%

The Guardian™ Panel housing is NEMA 1 rated. It must be shielded from excessive dust, welding sparks and grinding sparks, if any, by an enclosure.

To install the Guardian™ Panel, proceed as follows.

1. Mount the Guardian™ Panel at all four mounting points. Use suitable fixtures so that the panel cannot move after it has been installed.

FIRE ALARM SOUNDER

Installation, tone selection and volume control of the fire alarm sounder are described in the installation manual supplied with the product.

1. Mount the fire alarm sounder at an appropriate location so the operator can hear it while working.

2. Select the desired tone.

3. Adjust the volume to the desired level.

ELECTRICAL CONNECTION

See Figure A.26. Also See Wiring Diagram.

Guardian™ Panel (D) must be wired to:

• 2 Heat Detectors (J)

INSTALLATION

To be sourced locally:

• Connection Wire: 5 x 20 AWG Shielded Cable

• Mounting Material

• Metal Cable Clamp/Glands

LOCATION

• On the wall or at a convenient location close to the filter installation

• At eye level

• Indoors

NOTE: Do not mount the Guardian™ Panel close to

sources of excessive heat.

GUARDIAN CONTROL™ SOLUTIONS

• 1 Spark Detector Set (Set of 2) (H)

• 1 Smoke Detector (I)

• Fire Alarm Sounder (included in Guardian™ Panel package) (C)

• Manual Call Point (included in Guardian™ Panel package) (B)

• System Control Panel SCP (E)

• Flame Guardian™ Fire Extinguishing Generators

Guardian Panel (D) activates:

• Flame Guardian™ Fire Extinguishing Generator(s) (A)

• Fire Alarm Sounder (C)

• System Control Panel SCP (E)

System control panel SCP (E) activates:

• Sliding Valves (G)

• Solenoid Valve (F)

Page 36

A-29

INSTALLATION

FIGURE A.26 – ELECTRICAL CONNECTIONS

A-29

JIH

FIGURE A.27 – GUARDIAN CONTROL™ PANEL

GUARDIAN CONTROL™ SOLUTIONS

Page 37

A-30

All connections for field wiring are to the terminal strips along the top and bottom of the circuit board. See Figure A.27. Also See Wiring Diagram.

Cables to be used:

• 5 x 20 AWG shielded cable for detectors and manual call point

• 5 x 20 AWG normal cable for other wiring

The resistance of any core of any cable should not exceed 25 ohm(>1640 ft for 20 AWG).

To connect the cables to the Guardian™ Panel, use suitable metal cable glands fitted to the knock-outs provided.

1. Connect all cables to the Guardian™ Panel in accordance with the Electrical Wiring Diagram.

The wiring of the detectors, manual call point, Flame Guardian™ and fire alarm sounder is monitored for open circuit fault conditions. See Wiring Diagram.

INSTALLATION

BATTERY PACKS

A-30

The Guardian™ Panel is fitted with battery leads wired to the circuit board to connect the two battery packs.

1. Place both battery packs inside the Guardian™ Panel.

2. Connect them to the battery leads.

NOTE: It is extremely important for the polarity of the

batteries to be connected correctly. Incorrect connections could damage the control panel.

MAIN SUPPLY

The main supply of 115V/230V AC must be connected to a dedicated circuit. See Wiring Diagram.

1. Connect the Guardian™ Panel to the main in accordance with the Electrical Wiring Diagram.

GUARDIAN CONTROL™ SOLUTIONS

Page 38

A-31

INSTALLATION

A-31

MANUAL CALL POINT

FIGURE A.28 – MANUAL CALL POINT

DESCRIPTION

Manual pull station is a switch used to activate the fire alarm and fire suppression system.

To operate push in the bar marked “PUSH” and pull the handle marked “PULL” on the front of the unit as far down as it will go. At that point, the handle will lock in

place and will be easily visible up to 50 feet away.

COMPONENTS:

ELECTRICAL CONNECTION

To be sourced locally:

• Connection Wire: 5 x 20 AWG Shielded Cable

See Figure A.29.

1. Connect the manual call point to Zone 4 of the Guardian™ Panel in accordance with the Electrical Wiring Diagram.

2. Take the End Of Line resistor 5k ohm mounted in the terminal strip of Zone 4 and place it in the terminal strip of the manual call point (A).

FIGURE A.29 – ELECTRICAL CONNECTION

field wiring

REOL

terminal strip

red

white

toggle switch

• Manual Call Point

• Key

LOCATION

• Where it will be easy for the operator to reach it

• Indoors NOTE: Do not mount the manual call point to the filter

system. It may not be accessible if there is a fire.

RESET

1. Using the proper key, open the cover.

2. Move the toggle switch into the “on” or “run” position.

3. Place the “push” and “pull” handles back into thier ready positions. See Figure A.29.

4. Close and lock cover.

GUARDIAN CONTROL™ SOLUTIONS

Page 39

A-32

INSTALLATION

HEAT DETECTOR SET

FIGURE A.30 – HEAT DETECTOR SET (2)

GLANDS

HEAT

DETECTORS

NUTS

DESCRIPTION

The Heat Detector Set consists of two temperature detectors that are installed in the filter housing. When they detect a temperature of 190°F (88°C) or more, they send a signal to the Guardian™ Panel to activate the fire suppression system.

A-32

See Figure A.32.

1. Drill the appropriate size hole in the sheet metal.

2. Mount the heat sensors in the filter housing(s) and hopper(s); A = housing/hopper.

FIGURE A.32 – HOUSING / HOPPER

SHEET

METAL

ELECTRICAL CONNECTION -ZONE 2-

To be sourced locally:

COMPONENTS:

• Heat Detector (2) With Junction Box (2)

• Cable Gland M25 (2)

• Nut Cable Gland M25 (2)

• Cable Gland M16 (4)

LOCATION

See Figure A.31.

• 1st heat sensor: on top of filter housing (A)

• 2nd heat sensor: in hopper just above dustbin (B)

• 1 heat detector set per filter module (number of hoppers = number of heat detector sets)

FIGURE A.31 – HEAT SENSOR LOCATIONS

• Connection Wire: 5 x 20 AWG Shielded Cable

Wiring

One or more sets of temperature detectors must be wired in parallel. The detectors act as one sensor and are connected to Zone 2 (See Electrical Wiring Diagram).

1. Connect the heat sensors using shielded cables. See Wiring Diagram.

End of line resistor

The last detector that is wired to the fire detection panel Guardian™ Panel must be fitted with an End Of Line resistor according to Figure A.33. The End Of Line resistor of the heat detector is supplied with the fire detection panel and can be found in Zone 2 of the relevant terminal.

1. Take the End Of Line resistor from Zone 2 of the Guardian™ Panel and place it in the last heat detector. See Figure A.33.

The End Of Line resistor makes it possible for the fire detection panel to monitor the system for an open circuit.

FIGURE A.33 – HEAT SENSOR WITH

END OF LINE RESISTOR

black

from other detector

RAL REOL

white

or panel

NOTE: It may be necessary to place sensors on the

front of filter housings when units are stacked.

GUARDIAN CONTROL™ SOLUTIONS

2x black 2x white

Page 40

A-33

INSTALLATION

Figure A.34 shows the first heat sensor without End Of Line resistor.

FIGURE A.34 – HEAT SENSOR WITHOUT

END OF LINE RESISTOR

to next detector

black

from other detector

RAL

black

white

2x black 2x white

white

or panel

Alarm resistor

The heat detectors are fitted with a 470 ohm alarm resistor (RAL) placed in series with a switching contact circuit. The alarm resistors have no active function and do not interfere with the functionality of the Guardian™ Panel fire detection panel.

NOTE: Shielded cables must be used. Not using

shielded cables can lead to a false alarm induced by external high voltage sources.

FUNCTIONAL TESTING (GENERAL)

NOTE: Before performing any functional testing make

sure the Flame Guardian™ is disconnected to prevent unwanted discharge. See Wiring Diagram.

A-33

FUNCTIONAL TEST (HEAT DETECTORS)

ATTENTION

Notify all parties in the work area before testing the fire safety system; See Maintenance Section.

------------------------------------------------------------------------

The operation of the heat detectors can be checked in two ways;

1. By measuring the ohm resistance:

A. Gently heat the detectors using a heat gun or

heat lamp.

WARNING

Do not use open flames to test Heat Detectors. Keep heat source away from filters

and other flammable materials. Using an open flame source may cause a fire and result in injury or death.

------------------------------------------------------------------------

2. By connecting them to the fire detection panel:

A. Gently heat the detectors using a heat gun or

heat lamp.

B. Check the system status. Guardian™ Panel

should indicate a fire in Zone 2.

NOTE: Do not heat the detector to more than 131°F

(55°C) because this can change the default temperature setting.

To perform any functional test, the following instructions should be followed.

1. Ensure that the Flame Guardian™ module(s) is/are not connected to power source.

2. Perform the desired Functional Test. Sound alarm will go off.

3. Check fire zone.

4. Press the SIGNAL SILENCE button on the

Guardian™ Panel to suppress alarm.

5. Press the SYSTEM RESET button.

To proceed with testing:

• Restart procedure.

If testing has been completed:

• Reconnect the Flame Guardian™ module(s).

• Make sure the panel is in RUN mode.

GUARDIAN CONTROL™ SOLUTIONS

Page 41

A-34

SPARK DETECTOR SET

FIGURE A.35 – SPARK DETECTOR SET (2)

INSTALLATION

The spark detectors can be mounted without having access to the inside of the duct. In this case you will need the supplied insertion tool.

A-34

SPARK

DETECTOR(S)

INSERTION

TOOL

JUNCTION

BOX

DESCRIPTION

There is a set of two infrared spark detectors. The spark detectors are sensitive to the near IR light between 0.4 to 1.1 microns wavelength.

When glowing particulate from the burning filter enters the field of view on the detector, the detector responds by sending a signal to the Guardian™ Panel fire detection panel. The Guardian™ Panel activates the fire suppression system.

COMPONENTS:

• Spark detector with alarm resistor and mounting

screw

• Spark detector End Of Line Resistor with alarm resis-

tor and mounting screw

• Junction box

• Installation set (hole saw Ø 1.5 inches (38 mm) and

insertion tool)

LOCATION

• In filter outlet duct

• Face to face (180° apart from each other) in the same

horizontal plane (3 OʼClock - 9 OʼClock)

• Minimum 2.5 times duct diameter from bend or

branch Example: If duct is 12 inches in diameter the spark detector placement must be at least 30” away from a bend or branch.

NOTE: To avoid dirtying the lens, never mount the

spark detectors on the bottom of the duct. Sensors shall be mounted @ 3 and 9 oʼclock.

NOTE: Installation is easier if the inside of the duct is

accessible.

In case of a new or disconnected duct allowing access to the inside, proceed as follows.

See Figure A.36.

1. Make a hole Ø 1.5 in. (38 mm) in the duct using the supplied hole saw.

2. Mount the flange (D) in the duct using the split washer (C), washer (B) and nut (A).

3. Tighten washer and nut on the flange.

FIGURE A.36

If there is no access to the inside of the duct, proceed as follows.

See Figure A.37.

1. Make a hole Ø 1.5 in. (38 mm) in the duct using the supplied hole saw.

2. Slip nut (B), washer (C) and split washer (D) on the insertion tool (A) until the tool fits tightly on the flange (E). The nut and washer should be loose on the shaft of the tool.

3. Push the flange completely through the hole in the duct and insert the split washer by rotating it into the inside of the duct. Adding a gentle bend to the split washer may be necessary.

4. Gently pull the flange back through the hole with the insertion tool so it rests against the split washer inside the duct.

5. Tighten washer and nut on the flange.

6. Remove the insertion tool by loosening the wing nut and pulling straight back and twisting if required.

NOTE: The spark detectors must be installed directly

across from each other to maintain line of sight.

GUARDIAN CONTROL™ SOLUTIONS

Page 42

A-35

FIGURE A.37

INSTALLATION

A-35

FIGURE A.39

See Figure A.38.

7. Insert the spark detector lens (A) into the flange (C).

8. Fasten the detector using the supplied mounting screw (B).

9. Follow the same procedure for the second spark detector.

FIGURE A.38

NOTE: To prevent false alarms, ensure that no light

can get between the flange and the duct. Seal any holes with metal foil. Do not use duct tape since this may let through infrared light.

(x2)

• Mount the spark detector “End Of Line” in parallel after the one without (“no End Of Line”) according to the Electrical Diagram.

The spark detectors are provided with the following colored wires:

Color codes wiring

CDV 42+ deR

CDV 0kcalB

+ ENOZ ro LANGIS V 42etihW

– ENOZeulB

TSETnworB

dnuorg/htraeneerG

• Connect the red

and black wire to the 24V auxiliary connection of the Guardian™ Panel fire detection panel.

• Connect the white

and blue wire to Zone 1 of the

Guardian™ Panel.

ELECTRICAL CONNECTION -ZONE 1-

To be sourced locally:

• Connection wire: 5 x 20 AWG shielded cable

Wiring

See Figure A.39.

The spark detectors (A) must be wired in parallel in the supplied junction box (B). Each set consists of one spark detector with End Of Line resistor (“End Of Line”) and one without (“no End Of Line”), which is marked on the spark detector housing.

• Connect the green

wire to earth/ground.

The End Of Line resistor over Zone 1 of the Guardian™ Panel has become obsolete and has to be removed because it is already pre-mounted in the spark detector.

WARNING

To prevent a malfunction of the spark detector, ensure that the green earth/ground wire is properly connected.

-----------------------------------------------------------------------

WARNING

Failure to remove the End Of Line resistor over Zone 1 will disable the monitoring function.

-----------------------------------------------------------------------

GUARDIAN CONTROL™ SOLUTIONS

Page 43

A-36

INSTALLATION

A-36

FUNCTIONAL TESTING (GENERAL)

NOTE: Before performing any functional testing make

sure the Flame Guardian™ is disconnected to prevent unwanted discharge. See Wiring Diagram.

To perform any functional test, the following instructions should be followed.

1. Ensure that the Flame Guardian™ module(s) is/are not connected to a power source.

2. Perform the desired Functional Test. Sound alarm will go off.

3. Check fire zone.

4. Press the SIGNAL SILENCE button on the

Guardian™ Panel to suppress alarm.

5. Press the SYSTEM RESET button.

To proceed with testing:

• Restart procedure.

If testing has been completed:

• Reconnect the Flame Guardian™ module(s).

FUNCTIONAL TEST (SPARK DETECTOR)

The easiest way to test the spark detectors is to expose them to daylight. Both detectors must be tested separately before the system is put into operation.

To perform the test, proceed as follows. NOTE: Observe the functional testing instructions as

described in this section.

1. Loosen the mounting screw and remove one of the spark detectors. That will expose the sensor to daylight.

2. Check the system status. Guardian™ Panel should indicate a fire in Zone 1.

3. Replace the spark detector and fasten it using the mounting screw.

4. Press SYSTEM RESET button on the Guardian™

Panel.

5. Turn the Control Panel off for 10 seconds then back on again.

6. Follow the same procedure for the other spark detector.

• Make sure the panel is in RUN mode.

NOTE: Notify all parties involved that you will be test-

ing the fire safety system; See Maintenance Section.

NOTE: The spark detectors must be tested one by

one to make sure they both react to daylight.

GUARDIAN CONTROL™ SOLUTIONS

Page 44

A-37

SMOKE DETECTOR

FIGURE A.40 – SMOKE DETECTOR

SMOKE

DETECTOR

TEST

SPRAY

INSTALLATION

The end of the air sampling tube should at least reach the centre of the duct cross-section. Min. length of tube: 6.3 in. (160 mm). If the air sampling tube needs to be shortened, proceed as follows.

See Figure A.41.

A-37

RUBBER

BUSHING

AIR SAMPLING

TUBE

MOUNTING BRACKET

DESCRIPTION

The Smoke Detectorʼs operation is based on light scattering by the air sampling tube. The sampling tube transports the air to the smoke detector. When smoke is detected, it sends a signal to the Guardian™ Panel. The Guardian™ Panel activates the fire suppression

system.

COMPONENTS:

• Smoke Detector

• Air Sampling Tube

• Mounting Bracket

• Rubber Bushing

• Test Spray 250 ml

LOCATION

• On filter outlet duct (airflow >200 fpm)

• Minimum 5 times duct diameter from bend or branch and filter Example: If duct is 12” in diameter, mount the smoke detector 60” from any bend or branch

• Before sliding valve

• Any orientation on the duct; horizontal or vertical

NOTE: Mount the smoke detector in such a position

that the LED display showing the contamination level is visible from the floor.

To mount the smoke detector, proceed as follows.

1. Drill a hole Ø 1.7 in. (43-44 mm) in the center of the

duct.

2. Determine the appropriate tube length. (No less than 6.3 inches)

3. Remove the end cap (C).

4. Shorten the length of the air sampling tube (B). Minimum tube length 6.3 in./160 mm (A). Using a hack saw.

5. Replace the end cap.

FIGURE A.41

END CAP

ATTENTION

To prevent the smoke detector from malfunctioning, the end cap shall always be used.

-----------------------------------------------------------------------

See Figure A.42.

6. Bend the mounting bracket (A) to fit the duct diameter using the perforations.

7. Mount the mounting bracket on the duct. Using self tapping screws align the hole of the mounting bracket to the one in the duct.

8. Place the rubber bushing (B) in the hole of the mounting bracket.

9. Insert the air sampling tube (C).

FIGURE A.42

NOTE: Donʼt let debris fall into blower motor.

GUARDIAN CONTROL™ SOLUTIONS

Page 45

A-38

INSTALLATION

See Figure A.43.

10. Determine the airflow direction and turn the adapter plate (A) so that the arrowed line on the adapter plate is parallel to the airflow direction.

11. Fasten the adapter plate to the mounting bracket using 4 self-tapping screws with washers.

FIGURE A.43

A-38

ELECTRICAL CONNECTION -ZONE 3-

To be sourced locally:

• connection wire: 5 x 20 AWG shielded cable

Wiring

The NC (normally closed) terminals 11 and 12 are used for connection to the Guardian™ Panel.

See Figure A.45.

1. Connect terminals 11 and 12 to Zone 3 of the Guardian™ Panel.

FIGURE A.45

WARNING

Airflow direction of air sampling tube must be correct to ensure proper functioning of the smoke detector.

-----------------------------------------------------------------------

See Figure A.44.

12. Mount the upper (B) and lower (A) part of the housing on the adapter plate (C). The housing can be mounted in any position parallel to the airflow direction (D).

FIGURE A.44

REOL

RAL

10 11 12 13 14

15 16 17

1 2

3 4

KRM-2

Power supply 230 V AC

Smoke alarm

Service signal

Contamination

green

Test/Reset

yellow

blue

red

Power supply

24 V AC/DC

Test/Reset

ShieldControl Zone 3+

ShieldControl Zone 3–

KRM-2, 24 V

NOTE: If the LED display showing the contamination

level is not visible from the floor, terminals 16 and 17 can be used to connect an external 24V warning device.

End of line resistor

1. Take the End Of Line resistor from the terminal of Zone 3 of the Guardian™ Panel.

POST INSTALLATION CHECKS

1. Check that all screws are secure.

2. Check that adapter plate is properly mounted in relation to the airflow direction.

GUARDIAN CONTROL™ SOLUTIONS

2. Place the End Of Line resistor in the smoke detector over connection 11 and 12 in accordance with Figure A.45.

The End Of Line resistor is 5k1 ohm.

Alarm resistor

The smoke detector is fitted with an alarm resistor of 470 ohm placed in series with the switching contact circuit. The resistor is placed between terminal 12 of the smoke detector and Zone 3 of the Guardian™ Panel. This alarm resistor has no function and does not interfere with the functionality of the Guardian™ Panel fire detection panel. In case of a short circuit, the fire alarm will activate.

Page 46

A-39

• Connect the smoke detector in accordance with the Electrical Wiring Diagram using shielded cables.

INSTALLATION

WARNING

Use of the alarm resistor is mandatory to avoid malfunction of the Guardian™ Panel. If not installed, it will not recognize the fire alarm and not activate the fire suppression system.

-----------------------------------------------------------------------

Post installation checks

• Check that End Of Line resistor is mounted.

• Check that alarm resistor (RAL) is mounted

A-39

FUNCTIONAL TEST (SMOKE DETECTOR)

The green LED lights up to indicate that the smoke detector is operational. The smoke detector must be tested two ways:

NOTE: Notify all parties in the work area that you will

be testing the fire safety system; See Maintenance Section.

• Overall operation.

• Smoke sensor.

To test the overall operation, proceed as follows.

1. Press the alarm/reset button. All LEDs must light up.

2. Check the system status. Guardian™ Panel should indicate a fire in Zone 3.

FUNCTIONAL TESTING (GENERAL)

NOTE: Before performing any functional testing make

sure the Flame Guardian™ is disconnected to prevent unwanted discharge. See Wiring Diagram.

To perform any functional test, the following instructions should be followed.

1. Ensure that the Flame Guardian™ module(s) is/are not connected to power source.

2. Perform the desired Functional Test. Sound alarm will go off.

3. Check fire zone.

4. Press the SIGNAL SILENCE button on the

Guardian™ Panel to suppress alarm.

5. Press the SYSTEM RESET button.

To proceed with testing:

• Restart procedure.

If testing has been completed:

• Reconnect the Flame Guardian™ module(s).

The LED display indicates the current degree of sensor contamination. If the alarm/reset button is released, all LEDs will go out except for the green LED indicating that the smoke detector is in operation.

To verify the smoke sensor is functioning, the smoke detector is fitted with an opening for test spray.

See Figure A.46.

1. Insert the test sprayʼs tube into the test opening (A).

2. Release as much test gas as needed to activate the smoke sensor. In this case, the alarm/reset button (B) lights up and the Guardian™ Panel indicates a fire in Zone 3.

3. Press alarm/reset button (B) to reset. Hold for 10 seconds.

NOTE: Wait until the test gas chamber is free of smoke

and test gas to reset the smoke sensor to prevent it from entering the alarm phase again.

FIGURE A.46

• Make sure the panel is in RUN mode.

GUARDIAN CONTROL™ SOLUTIONS

Page 47

A-40

INSTALLATION

TEST POINT AND INDICATORS

See Figure A.47.

A. Opening for test spray B. LED display: indicates the contamination status of

the sensor and need for maintenance

C. Red LED: alarm; also reset button and functional

check

D. Yellow LED: failure E. Blue LED: lack of airflow (<1 m/s) F. Green LED: in operation

FIGURE A.47 – FEATURES

A-40

GUARDIAN CONTROL™ SOLUTIONS

Page 48

A-41

INSTALLATION

COMMISSIONING CHECKLIST

Guardian™ Panel

Check OK

1. Is the Guardian™ Panel connected to a clean electrical circuit or a circuit not subject to regular power failures by other equipment?

2. Is the panel placed in an environment without excessive dust in line with IP 30 or otherwise placed in a cabinet?

3. Are all cables checked for correct connection in accordance with the Electrical Wiring Diagram?

4. Are the End Of Line resistors removed from the terminals that are in use and placed in the connected equipment?

5. Are the cables well guided and secure?

6. Is a shielded cable being used for all detectors as well as the manual call point?

7. Is the Guardian™ Panel switched to RUN

mode?

8. No fault signals on the Guardian™ Panels?

Heat Detector Set(s)

Check OK

1. Are the heat detectors placed on top inside the filter housing and in the hopper just above the dustbin?

2. Number of heat detector sets = number of hoppers?

3. Are the heat detectors wired in parallel and connected to Zone 2 of Guardian™ Panel?

4. Is an End Of Line resistor of 5k1 placed in the last heat detector?

5. Is each heat detector being functionally tested by gently heating it with a heat gun or heat lamp and alarm signal being monitored by Guardian™ Panel?

System Control Panel

Check OK

1. Is the system control panel correctly connected to the Guardian™ Panel and other peripheral equipment?

2. Is the system control panel functionally tested on a test alarm and performing expected actions (fan stop, sliding valves close, 3/2 solenoid opens)?

Spark Detector Set

Check OK

1. Are the spark detectors placed face to face in the filter outlet duct?

2. Ensure that the spark detector is not mounted on the bottom of the duct.

3. Are the spark detectors shielded against any light and holes sealed with metal foil? Do not use duct tape since this may let through infrared light.

4. Are the spark detectors wired in parallel and connected to Zone 1 of Guardian™ Panel?

5. Is the last spark detector in the circuit provided with End Of Line Resistor of 5k1 in line with Guardian™ Panel?

6. Is the circuit properly grounded?

7. Are the lenses clean?

8. Are the spark detectors being functionally tested through exposure to daylight and the signal being monitored by Guardian™ Panel?

A-41

GUARDIAN CONTROL™ SOLUTIONS

Page 49

A-42

Smoke Detector

INSTALLATION

Flame Guardian™

A-42

Check OK

1. Is the smoke detector placed in the filter outlet duct?

2. Is the LED display of the smoke sensor visible to read the contamination level? If not, an external warning device, connected to the detector circuit board terminal 16 and 17 is recommended to monitor the sensor pollution.

3. Is the sampling tube correctly installed in relation to the airflow?

4. Is the smoke detector sensor checked for contamination level? In case of contamination level >69%, also indicated by a flashing LED display, sensor must be replaced.

5. Is the End Of Line Resistor placed over terminal 11 and 12 and in line with the Guardian™ Panel?

6. Is the smoke detector connected to Zone 3 of Guardian™ Panel?

7. Is the smoke detector being functionally tested by test spray and alarm/reset button? Is the signal being monitored by Guardian™ Panel?

8. Is the smoke detector being reset?

Check OK

1. Are Flame Guardian™ modules undamaged?

2. Is the correct number of Flame Guardian™ modules being installed?

3. Are the Flame Guardian™ modules placed in the correct locations?

4. Are the Flame Guardian™ modules pushed back to the middle stop of the mounting bracket to secure a 10° downward release angle?

5. Are all nuts and bolts secure?

6. Are the cables tension free, well guided and secured by the cable glands/clamps?

7. Are the cable glands secure?

8. Has the internal wiring/electrical activation been checked by measuring resistance over the internal heating device of the Flame Guardian™ with a current less than 5 milliamps? The resistance must be 2 ohm.

9. Are, in combination with Guardian™ Panel, the End Of Line resistor-diodes of 5k1 placed in each junction box and the Flame Guardian™ connected to output 2, 3 or 4?

Manual Call Point and Fire Alarm Sounder

Check OK

1. Are the manual call points marked or placed close to the Guardian™ Panel in order to avoid confusion with the general manual alarm boxes of the building?

2. Is the End Of Line Resistor that was placed in the manual call point in line with the Guardian™ Panel?

3. Are the fire alarm sounders placed close to the Guardian™ Panel and fitted with the correct End Of Line resistor 5k1?

4. Is the sounder set to your local tone?

5. Is sound level set to the maximum?

6. Is the manual call point being functionally tested and monitored by the Guardian™ Panel?

7. Is the fire alarm sounder being tested and activated by Guardian™ Panel?

Solenoid Valve

Check OK

1. Is the 3/2 solenoid valve mounted between compressed air reducer (CAR kit) and filter?

2. Is the solenoid electrically and pneumatically wired properly? When the solenoid is disconnected from power, the air from the compressed air tanks of the filter system should be released.

3. Is the solenoid functionally tested after a fire test alarm in the complete system set up?

GUARDIAN CONTROL™ SOLUTIONS

Page 50

A-43

Sliding Valves

Check OK

1. Can the ductwork carry the weight of the sliding valves? If not, make sure the duct is properly supported.

2. Are the sliding valves mounted straight and tension-free in the duct? Tension on the housing results in inadequate sealing and noise from airflow.

3. Are the sliding valves pneumatically and electrically wired properly?

4. Are the reed contacts of the sliding valves connected to the system control panel?

5. Are sliding valves mounted indoors? If not, are they adequately protected against precipitation, such as rain and snow?

6. Is the compressed air pressure for the sliding valves 4-5 bar and the compressed air dry and oil-free?

7. Do the sliding valves close in 4-5 seconds? If not, reduce or increase pressure.

8. Are the pneumatic and electrical wiring guided away from potential fire areas like duct and filter?

9. Make sure that the compressed air feed of the sliding valves is an independent line and not via the compressed air for the cleaning of the filter.

10. Are the sliding valves functionally tested after a fire test alarm.?

11. Do the sliding valves close when filter system is shut down and open at filter start up?

INSTALLATION

A-43

Final

Check OK

1. After all functional testing, reset all detectors and panels. When no alarm signals are visible, connect the Flame Guardian™ fire extinguishing generators. Make sure that

Guardian™ Panel is on RUN.

GUARDIAN CONTROL™ SOLUTIONS

Page 51

B-1

OPERATION

B-1

SAFETY

GENERAL

Lincoln Electric does not accept any liability for damage to the product or personal injury caused by failure to follow the safety instructions in this manual, or by improper installation, use, maintenance, and repair of the product mentioned on the cover of this document and any corresponding accessories.

Specific working conditions or accessories may require additional safety instructions. Immediately contact your supplier if you detect a potential danger when using the product.

The user of the product is always fully responsible for observing the local safety instructions and regulations. Observe all applicable safety instructions and regulations when installing, using or repairing this product.

User manual

• Everyone working on or with the system, must be familiar with the contents of this manual and must strictly observe the instructions. Management should instruct the personnel in accordance with the manual and observe all instructions and directions given.

• Never change the order of the steps to perform.

INTENDED USE

The system has been designed exclusively for reducing the risk of filter fires. In the event of fire, it detects and suppresses at an early stage, thus minimizing damage. Using the system for other purposes is considered contrary to its intended use. The manufacturer accepts no liability for any damage or injury resulting from improper use. The product has been built in accordance with state-of-the-art standards and recognized safety regulations. Only use this system in accordance with its intended use and the instructions explained in the Installation Section of this manual. Intended use is limited to fire risk and does not involve explosion risk.

Technical Specifications

The specifications given in this installation manual shall not be altered.

Modifications

Modification of this product is not authorized.

Product Combinations

Since the products are used in combination with other products and machines, the safety instructions in the documentation of those products also apply.

• Always keep the manual with the system.

Pictograms and instructions on the product (if present)

• The pictograms, warning and instructions attached to the products are part of the safety features. They must not be covered or removed and must be present and legible during the entire life of the product.

• Immediately replace or repair damaged or illegible pictograms, warnings and instructions.

Users

• The use of this system is exclusively reserved to well authorized, trained and qualified users. Temporary personnel and personnel in training can only use the product under close supervision and responsibility of skilled engineers.

• The system is not to be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge.

WARNING

Follow the requirements of the national fire protection association (NFPA) and the local authorities having jurisdiction.

-----------------------------------------------------------------------

WARNING

ELECTRIC SHOCK can kill.

• Turn off input power using the disconnect switch at the fuse box before working on the equipment.

• Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼs recommendations.

• Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturerʼs recommendations.

------------------------------------------------------------------------

MOVING PARTS can injure.

•

Do not operate with doors open or guards off.

• Stop motor before servicing.

• Keep away from moving parts.

------------------------------------------------------------------------

GUARDIAN CONTROL™ SOLUTIONS

Page 52

B-2

OPERATION

GENERAL DESCRIPTION

This manual describes installation and maintenance of components for fire detection and suppression.

FIRE PREVENTION

• Spark Guardian™

• Oil Guardian™

FIRE DETECTION

• Heat Detectors (2)

• Spark Detectors (1 Set)

• Smoke Detector (1)

• Fire Detection Control Panel

FIRE SUPPRESSION

• Sliding Valves

• Solenoid Valve

• Aerosol Fire Extinguishing Generator

B-2

If the fire is detected, the system can also be activated manually at the manual call point (L).

Automatic detection is triggered by heat, sparks or smoke. The filter is fitted with 2 heat detectors (H) located above the dustbin and at the top of the filter. Spark detectors (C) are placed near the filter outlet and in the duct after the filter. The smoke detector (D) is placed in the duct after the filter, (5 duct diameters of equivalent length straight duct before smoke detector).

The inlet and outlet duct of the filter are fitted with pneumatic sliding valves (B). In the event of a fire, the sliding valves close and cut off the air flow. This reduces the risk of escalation. When the extraction system is switched off, the valves are closed. The valve in the filter outlet duct is placed down stream of the spark and smoke detectors. The sliding valves have reed contacts to monitor the closing function. The filter system software runs a periodic check to make sure the system is operating properly.

PRODUCT COMBINATIONS

The fire detection & suppression system is to be installed with:

• Spark Guardian™ (cyclone spark arrester)

• Oil Guardian™ (lime feeder)

• Central filter system type (Statiflex filter bank), ranging from 4-bank to 48-bank (other sizes on request)

• Central fan

• System control panel (SCP)

• Round ductwork of the appropriate diameter

COMPONENT DESCRIPTIONS

See Figure B.1.

The Spark Guardian™ (A) reduces the risk of sparks, cigarette butts or other sources of ignition reaching the filter. Inspection hatches (E) are placed around the Spark Guardian™ to monitor the system and determine the need for preventive maintenance. See Maintenance Section.

The Oil Guardian™ (F) lime feeder is placed between the Spark Guardian™ and the filter. Limestone is applied in small quantities and makes sticky welding fume behave like dry welding fume, enhancing filter cleaning and filter cartridge life. The lime reduces the risk of fire due to sparks and spontaneous combustion.

The Guardian Control™ (J) fire detection panel processes the detection sensor signals, sets the alarm and activates the suppression system. In case of an alarm, a fire alarm sounder (K) will be audible. Operational reliability in the event of a power failure is assured by battery back-up. To ensure the overall functionality the Guardian™ Panel monitors open or short circuits the wiring loops of detectors and the suppression system.

GUARDIAN CONTROL™ SOLUTIONS

The filter is fitted with one or more Flame Guardian™ (I) fire extinguishing generators. The aerosols are placed directly in the filter housing. Flame Guardian™ requires no maintenance and has a service life of 10 years. If there is a fire, Flame Guardian™ is activated by the fire detection panel after the sliding valves have closed. Flame Guardian™ will also self activate at 572°F (300°C). Fire suppression is rapidly achieved through interference between the aerosol and the flamesʼ free radicals. The aerosol remains active for 30 minutes after activation, thus preventing re-ignition. The amount of aerosol is proportional to the filter volume and can be easily adapted by adding additional Flame Guardians™.

Flame Guardian is the name used by LECO for the use of FirePro aerosol generators in LECO filter systems. FirePro is a product of Celanova Ltd. Listing and certifications are registered under the name FirePro.

Number and type of Flame Guardian aerosol fire extinguishing generators has been calculated by certified personnel in conformity with BRL-KZ 3003 and NFPA 2010, based on filter class A, E, safety factor 1.3 and min. concentration of 55.29 g/m

The system control panel SCP (M) controls the filter and fan operation. If here is a fire a signal is sent from the Guardian™ Panel to the System Control Panel. The System Control Panel closes the sliding valves, stops the fan, shuts off the supply of compressed air and deactivates the air solenoid. The air solenoid (G)discharges the compressed air stored in the tanks. These actions prevent any fresh air from reaching the fire.

effective component.

Page 53

B-3

GUARDIAN™ CONTROL™ SOLUTIONS SYSTEM COMPONENTS

A. Spark Guardian™ B. Sliding Valves C. Spark Detectors D. Smoke Detector E. Inspection Hatches F. Oil Guardian™

FIGURE B.1 – GUARDIAN™ CONTROL™ SOLUTIONS SYSTEM COMPONENTS

OPERATION

B-3

G. Solenoid Valve H. Heat Detectors I. Flame Guardian™ J. Guardian™ Panel K. Fire Alarm Sounder L. Manual Call Point M. System Control Panel

GUARDIAN CONTROL™ SOLUTIONS

Page 54

B-4

OPERATION

B-4

OPERATION IN CASE OF FIRE

The fire suppression system can be activated in two ways:

1. Automatically by heat, sparks and/or smoke detec-

tors.

2. Manually at the manual call point.

If there is a fire, the automatic sequence of events is as follows:

• Acoustic fire alarm activation

• Fan motor is switched off

• Release of compressed air through solenoid valve

After a delay of 5 seconds:

• Sliding valves close

• Release of aerosol by Flame Guardian™ generator

After activation, the Flame Guardian™ remains active for at least 30 minutes to prevent re-ignition of the fire. This is to keep damage to the filter, as well as consequential loss, to a minimum.

FUNCTIONAL TEST AND COMMISSIONING

To avoid accidental fire alarms and activation of the Flame Guardian™ fire extinguishing generators, always follow the following sequence for installation, commissioning and maintenance.

WARNING

Ensure that all functional tests are performed in accordance with the manufacturers instructions and the National Fire Protection Association (NFPA) requirements

and local authorities having jurisdiction

-----------------------------------------------------------------------

1. Before starting, de-energize the Guardian™

Panel and/or electrically isolate the Flame Guardian™ modules.

2. Make all connections to the Guardian™ Panel, with the exception of the Flame Guardian™ modules.

and the state

WARNING

All operative personal must be familiar with the fire procedures.

-----------------------------------------------------------------------

NOTE: Notify all parties involved that you will be test-

ing the fire safety system; See Maintenance Section.

3. Make all connections to the system control panel.

4. Create a temporary bridge to the terminal(s) for the Flame Guardian™ with the End Of Line resistordiode to avoid fault alarm. See Wiring Diagram.

5. Apply the correct input power to the panel. When all connections are correct, all indicator LEDs are off and the display shows the text “System OK”. Make sure panel is in RUN mode.

6. Test the detectors and system control panel as instructed to make sure that the system is reacting as expected and required. See specific Functional Tests in Installation Section.

GUARDIAN CONTROL™ SOLUTIONS

Page 55

B-5

7. Reset the panel, detectors and system control panel and make sure no fault indicators are lit. If any fault indicator is lit, the appropriate input or output must be checked and cleared before proceeding. Make sure all detectors are reset. See Wiring Diagram.

8. After satisfactory testing, make all final connections to the sequential activator(s) and Flame Guardian™ generator(s). See Wiring Diagram.

9. Make sure panel is in RUN mode. When connections are correct, all indicators are off and the display shows the text System “OK”.

OPERATION

COMPONENT DESCRIPTION AND OPERATION

B-5

SMOKE DETECTOR

See Figure B.3.

A. Opening for test spray B. LED display: indicates the contamination status of

the sensor and need for maintenance

C. Red LED: alarm; also reset button and functional

check

GUARDIAN™ PANEL

The panel makes it possible to connect additional manual call points.

The Guardian™ Panel has two back-up batteries to allow for continuous operation in the event of a temporary power failure.

HEAT DETECTOR SET

SPARK DETECTOR SET

There is a set of two infrared spark detectors. The spark detectors are sensitive to the IR light between

0.4 to 1.1 microns wavelength.

D. Yellow LED: failure E. Blue LED: lack of airflow (<1 m/s) F. Green LED: Operation Normal

FIGURE B.3 – FEATURES

SLIDING VALVES

In case of fire, the sliding valves close automatically. This cuts off air flow to the fire. This will also minimize risk of escalation and spreading of smoke.

GUARDIAN CONTROL™ SOLUTIONS

Page 56

B-6

OPERATION

B-6

SOLENOID VALVE

See Figure B.4.

Normally closed 3-way 2-position solenoid valve.

FIGURE B.4 – SOLENOID VALVE

FLAME GUARDIAN™

The Flame Guardian™ is designed to suppress or extinguish filter fires of EN 2 Class A and NFPA 10 Class A (normal or solid combustible material in the filters).

After release of the aerosol, it remains active for at least 30 minutes, this prevents the fire from reigniting.

effective component.

GUARDIAN CONTROL™ SOLUTIONS

Page 57

B-7

OPERATION

B-7

CONTROL

The system is designed to run in automatic mode. In this time-controlled operation, the system will start and stop automatically at the preset days and times. Manual mode is only used for other than regular working hours.

CONTROLS / INDICATOR LIGHTS

A. Power On (Light) B. System Failure (Light) C. Fan Running (Light) D. Manual Start E. Stop F. Auto Start G. Main Switch - Input Power H. Display

FIGURE B.5 – CONTROL PANEL

LOGO! TD

F1F2F3F4

ESC

SETTING TIMERS

To set time and date, proceed as follows;

• Press  to show time and date.

• Press ESC.

• Select ʻSET..ʼ Press  or .

• Confirm ʻSET..ʼ Press OK.

• Move the “>” cursor to ʻClockʼ: Press  or .

• Confirm ʻClockʼ: Press OK.

• Move the “>” cursor to ʻSet Clock”: Press  or .

• Apply ʻSet Clockʼ: Press OK.

The display shows (example):

Set Clock Mo 15:30 YYYY-MM-DD 2011-05-26

• Select the day of week: Press  or .

• Move the “>” cursor to the next position: Press or .

• To change the time: Press  or .

• To set the correct time of day, repeat previous steps.

• To set the correct date, repeat previous steps.

• To confirm the entries: Press OK.

• Press ESC twice.

To set summertime/wintertime, proceed as follows.

• Press  to show time and date.

• Press ESC.

• Select ʻSET..ʼ Press  or .

• Confirm ʻSET..ʼ Press OK.

• Move the “>” cursor to ʻClockʼ: Press  or .

• Confirm ʻClockʼ: Press OK.

• Move the “>” cursor to ʻS/W Time”: Press  or .

• Apply ʻSet Clockʼ: Press OK.

The display shows:



>ON

OFF S/W Time: Off

GUARDIAN CONTROL™ SOLUTIONS

Page 58

B-8

• Move the “>” cursor to ʻONʼ: Press  or .

• Confirm ʻONʼ: Press OK.

The display shows:

OPERATION

TIME CONTROLLED OPERATION

1. Turn on the main switch. See Figure B.5.

2. Wait approx. 10 seconds for the system to initialize.

3. Press AUTO START (automatic). See Figure B.5.

In AUTO mode, the system runs automatically, according to the preset timer settings.

B-8

• Press to select the applicable time zone. Press

OK.

The display shows

The weekly timer of the PLC arranges the on/off days and times of the system.

Default setting:

- Monday thru Friday

- On: 07:00 h

- Off: 18:00 h

The weekly timer has three screens for programming purposes. Additional on/off days and/or times can be programmed.

To set time and date, proceed as follows;

• Press  to show time and date.

• Press ESC.

• Select ʻSET PARAMʼ Press  or .

• Press OK.



>On Off S/W Time: On EN

FREQUENCY INVERTER

The frequency inverter should automatically run in AUTO mode.

• Check LED on frequency inverter indicating that it

runs in AUTO mode.

• If not: push button “Auto Start”.

AUTOMATIC SYSTEM START-UP

1. Follow Set Weekly Timer procedure.

OVERTIME SYSTEM START-UP

1. Press Overtime button.

a. Pressing button will override system to run an

additional 10 hours.

PLC START-UP PROCESS

1. Press  to show time and date.

2. Press ESC.

3. Select ʻStartʼ..: Press  or .

a. If “Stop” is the first item displayed, system is

already in START mode.

b. Press ESC.

Timer 1 1 D=MTWTF-On=07:00 Off=17:00

• Press or to change the cursor position. Press

• Press OK. If desired, screens 2 and 3 can be used to set addi-

tional on/off days/times of the system.



 or  to change value.

Timer 1, screen 1 Weekdays (daily) On-time (07:00 h) O-time (17:00 h)

GUARDIAN CONTROL™ SOLUTIONS

4. Confirm “Start”: Press OK.

5. Press ESC.

SET WEEKLY TIMER

There are four week timers (Timer 1 thru 4) installed in the program, each consisting of three screens.

To change the timer settings, proceed as follows. This procedure can be executed via the PLC display on the outside of the control panel.

1. Press  to show time and date.

2. Press ESC.

3. Select ʻSet Paramʼ: Press  or .

4. Press OK.

Page 59

B-9

OPERATION

B-9

FIGURE B.6 – SCP DISPLAY

F1 F2 F3 F4 ESC OK

5. Press  or  to change cursor position. Press  or  to change value.

6. Press OK.

NOTE: Timer 1 - screen 4: make sure setting

Pulse = Off.

If desired, Timers 2 to 4 can be used to set additional on/off moments of the fan, resulting in a start up of the filter cleaning process.

7. Press  several times until Timer 2 shows up. Set additional time settings.

8. Press ESC (3) three times to return to the date and time screen.

Press Start.

Press STOP in case of emergency. See Troubleshooting Section in this manual.

LOGO! TD

OPERATION

GUARDIAN™ FIRE DETECTION PANEL

FIGURE B.7 – GUARDIAN™ PANEL

FIRE DETECTION PANEL

KEYS

The Guardian™ Panel comes with a set of 2 keys to lock and unlock the panel.

NOTE: To avoid improper use, the keys should be

stored securely during normal operation of the system.

MANUAL OPERATION

To control the system manually, proceed as follows.

1. Press manual start. See Figure B.5.

2. After finishing the job, press AUTO START (auto-

matic). See Figure B.5. 2HR Run Time.

NOTE: Do NOT turn off the main switch. (Refer to

Figure B.5) Make sure power supply and compressed air are available after working hours.

GUARDIAN CONTROL™ SOLUTIONS

Page 60

B-10 MAIN CONTROLS

OPERATION

FIGURE B.8 – MAIN CONTROLS

How to: Action: Display: Comments:

Test lamps. Push 2 top

Reset alarm condition.

Silence alarm sounder.

Reset trouble condition

TROUBLE or SYSTEM TROUBLE .

Silence trouble buzzer.

Go to normal standby position.

POWER

buttons.

Determine cause e.g. fire and only push

SYSTEM RESET

after cause has been settled.

SIGNAL

Push

SILENCE .

Determine the cause and remove e.g. open circuit or resolve low battery voltage.

Press button

SIGNAL SILENCE .

Switch to position

RUN .

All LEDs and display will illuminate for one second.

Panel will go to normal and display will show

PLYMOVENT .

LED

OUTPUT 1

will go out.

When trouble is removed indicator will automatically return to normal.

Display shows

PLYMOVENT and

power LED is green.

Panel is in normal conditions.

Program switch in

RUN . This action will

undo any alarm immediately.

Only silence alarm when cause has been determined and appropriate actions or warnings are given.

System is now in operation.

B-10

MANUAL CALL POINT

FIGURE B.9 – MANUAL CALL POINT

When a fire is detected, the fire detection and suppression system can be activated manually through a manual call point.

• The manual call point comes with a separate key for

restarting.

Reset

To reset the activation handle on the manual call point, proceed as follows.

• Unlock and open box using the key.

• Place switch in initial STANDBY position (down).

• Close and relock the box. NOTE: Store the key separately from the manual call

point to prevent improper use.

To activate the manual call point, proceed as follows.

• Use the PUSH and PULL handle as indicated.

GUARDIAN CONTROL™ SOLUTIONS

Page 61

B-11

OPERATION

B-11

FIRE ACTION PROCEDURE

WARNING

Always comply with the legal fire safety procedures and respect instructions from the fire safety coordinator.

-----------------------------------------------------------------------

In case of fire

When a fire is detected, the system can be activated manually through a manual call point (See Manual Call Point).

AUTOMATIC DETECTION OF FIRE

In the event of a fire, the system reacts as follows.

1. The display shows ALARM and indicates fire zone.

2. A Red alarm LED in specific zone flashes. Audible/visible indicators are switched on and the fire alarm sounder is activated.

3. The system control panel stops the fan, closes the sliding valves and releases the compressed air through the solenoid valve.

4. Five seconds after fire alarm, the Flame

Guardian™(s) is/are activated; LEDs OUTPUT 1 TO 4 will be lit.

WARNING

During inspection and maintenance, always use Personal Protective Equipment (PPE) to avoid injury. This also applies for persons who enter the work area.

-----------------------------------------------------------------------

CAUTION

Turn Guardian™ Fire Detection Panel to “Manual” before changing filter or suppression will activate.

-----------------------------------------------------------------------

ATTENTION

Do NOT start maintenance before receiving permission from authorized personnel.

------------------------------------------------------------------------

The following activities are strictly reserved to skilled and authorized service engineers.

1. Inspect the filter and hopper for glowing materials before continuing.

2. Inspect the filter cartridges. If they are damaged by fire or any cartridge less than 20 in. (50 cm) proximity of the aerosol release opening must be replaced.

3. Follow maintenance procedure on spark detectors (See Spark Detector in Maintenance Section).

NOTE: The Flame Guardian™ extinguishing material

is extremely fine. In case of fire, it may seem like smoke escapes through the seams of the filter system, but most commonly it is the extinguishing material which is harmless to environment and people.

POST-FIRE PROCEDURE

Statiflex Filter Bank and Flame Guardian™ After any fire incident, the entire installation must

be inspected and released by a skilled and authorized service engineer.

WARNING

To avoid re-ignition of the fire and to prevent consequential damage, keep filter closed for at least 30 minutes from the time the fire suppression agent is released.

-----------------------------------------------------------------------

4. Follow maintenance procedure on smoke detector (See Smoke Detector in Maintenance Section).

5. Follow maintenance procedures for the Heat Detectors.

The Flame Guardian™ modules get hot from the release of the aerosol. Allow the modules to cool down before replacement.

6. Disconnect power to the Guardian™ Panel.

7. Replace the Flame Guardian™ module(s).

8. Perform the post installation checks of all separate components.

9. Perform the Commissioning Checklist.

10. The used Flame Guardian™ modules can be dis-

posed of as nonhazardous waste in accordance with state, local and federal laws.

GUARDIAN CONTROL™ SOLUTIONS

Page 62

B-12

Manual call point

• Reset manual call point. See Reset paragraph under

Manual Call Point in Operation Section.

Release

Release of the system after fire is strictly reserved to skilled and authorized personnel.

OPERATION

POST ALARM PROCEDURE

NO FIRE DETECTED

1. Open the Guardian™ Panel.

2. Press the system reset button.

3. Turn the main input switch off.

4. Wait a minimum of ten seconds.

5. Turn main input switch ON.

6. Wait 20 seconds for system to initialize.

7. Press autostart button. See Figure B.5.

B-12

OIL GUARDIAN™ OPERATION

See Oil Guardian™ Instruction Manual for detailed operating instructions.

GUARDIAN CONTROL™ SOLUTIONS

Page 63

C-1

ACCESSORIES

OPTIONS AND ACCESSORIES

The following products can be obtained as an option and/or accessory:

FIGURE C.1 – OPTIONS AND ACCESSORIES

Spark Guardian™ - 250 and 10:

- Inspection hatch IH-200/8

- Inspection hatch IH-250/10 (2x)

Spark Guardian™ - 400 and 16:

- Inspection hatch IH-200/8

- Inspection hatch IH-400/16 (2x)

Spark Guardian™ - 500 and 20:

- Inspection hatch IH-200/8

- Inspection hatch IH-500/20 (2x)

Manual damper:

-MD-200

-MD-8

- Ø 8 in./200 mm

- Ø 10 in./250 mm

-Ø 8 in./200 mm

- Ø 16 in./400 mm

- Ø 8 in./200 mm

- Ø 20 in./500 mm

- Ø 200 mm

-Ø 8 in.

C-1

tnegreted lairtsudniCFE

GUARDIAN CONTROL™ SOLUTIONS

Page 64

D-1

MAINTENANCE

D-1

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

• Turn off input power using the disconnect switch at the fuse box before working on the equipment.

• Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼs recommendations.

• Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturerʼs recommendations.

------------------------------------------------------------------------

MOVING PARTS can injure.

Do not operate with doors open or

• guards off.

• Stop motor before servicing.

• Keep away from moving parts.

------------------------------------------------------------------------

See additional warning information throughout this operatorʼs manual.

------------------------------------------------------------

PERIODIC MAINTENANCE

The system has been designed to function without problems for a long period of time with minimal maintenance. To ensure this, some regular maintenance testing and cleaning activities are required. The observance of necessary cautions and regular maintenance intervals, will ensure any problems will be detected and corrected before they lead to a total breakdown.

The entire system, including the Guardian™ Panel, must be tested periodically in accordance with the national fire protection association requirements or the authorities having local jurisdiction.

GENERAL INSTRUCTIONS

If maintenance is required for any detector, filter system or peripheral equipment, proceed as follows.

1. Electrically isolate the Flame Guardian™ module(s).

WARNING

Not isolating the Flame Guardian™ module(s) will cause accidental activation of the fire suppression method.

-----------------------------------------------------------------------

After maintenance:

1. Follow Commissioning Instructions.

2. Make sure switch on the Guardian™ Panel is in RUN mode.

3. After maintenance and testing is complete make sure Flame Guardian™ is connected properly.

WARNING

Not having the Guardian™ Panel in RUN mode will disable automatic fire detection and extinguishing when the system is in operation.

-----------------------------------------------------------------------

The indicated maintenance intervals can vary depending on the specific working and ambient conditions. Therefore it is recommended to perform the first general maintenance check three months after commissioning and determine the future frequency based on the state of the system after this period. The complete system must be inspected at least once a year.

Refer to the separate system components about method and frequency of maintenance. Maintenance activities have been summarized in the Maintenance Calendar.

GUARDIAN CONTROL™ SOLUTIONS

Page 65

D-2

MAINTENANCE

TABLE D.1 – MAINTENANCE CALENDER

D-2

ITEM ACTION INTERVAL TIME IN

MINUTES FILTER UNIT MULTI DUST BANK DUST BIN

CARD D

SPARK GUARDIAN™ DUST BIN

HOUSING

OIL GUARDIAN™ COMPLETE

UNIT FILLING LIME

STONE DETECTION SMOKE

DETECTORS SMOKE

DETECTORS TEMPERATURE

SENSORS SPARK

DETECTOR SUPPRESSION FLAME

GUARDIAN™ FLAME

GUARDIAN™

Emptying the dustbin, depends on dust load, but is expected to be once every 2 weeks.

Inspection hatches allow easy visual inspection. Cleaning of the SparkShield unit is normally in line with cleaning of the inside of the ducting. The unit is installed by means of quick release clamps. Also the unit itself has a divisible housing. Actual time needed for cleaning is around 45-60 minutes. Some cleaning detergent.

Replacement cartridges

Emptying

Inspection

Cleaning the inside: is normally in line with cleaning of the inside of the ducting.

General inspection and cleaning.

50Kg Lime stone adding to the lime feeder

Check polluting percentage above sensor

Dry run on normal

Visual inspection

Replacement

2 weeks

1 x per

year

1 x per

year

4 weeks 10 Depends on dust load, but is

2 x per

year

1 x per

year

1 x 2

weeks

4 weeks 15

1 x per

year

1 x per

year

1 x per

year

2 x per

year

10 years 120

1060Inspection hatches in the duct-

NOTES

expected to be once every 4 weeks.

ing.

Has no moving parts. Inspection hatches allow easy visual inspection. Cleaning interval of the unit depends on dust load, oil content and operating hours.

GUARDIAN CONTROL™ SOLUTIONS

Page 66

D-3

MAINTENANCE

D-3

AEROSOL DISPOSAL

After the life of the products, dispose them of in accordance with federal, state and local regulations.

• Activated Flame Guardians™ can be disposed of as nonhazardous waste

• Non-activated Flame Guardians™ at end of lifespan must be returned to the supplier

GUARDIAN™ PANEL

The Guardian™ Panel does not require specific maintenance except for cleaning. Do not use solvents or detergents and ensure that water does not enter the enclosure. Compressed air or a vacuum is recommended.

FIGURE D.1

:ycneuqerFnoitcAtnenopmoC

Guardian™ Panel Clean the outside

Battery Packs Test batteries; power

using a barely damp cloth.

fault LED must be off.

When Dirty

Every Year

Every 4 Years

X.seirettab ecalpeR

HEAT DETECTOR SET

To enable proper operation, the heat detectors must be kept clean. They should be tested periodically in accordance with the national fire protection association regulations or as directed by the authorities having local jurisdiction.

1. Clean the detectors regularly and gently.

2. Test detectors for proper functioning; See Heat

Detector Set Functional Test in Installation Section.

3. Place detectors back in the filter housing.

Any detector that has been involved in a fire, abused or damaged must be tested and replaced if necessary.

WARNING

The Flame Guardian™ module(s) must be disconnected to avoid unintentional activation of the fire suppression system.

-----------------------------------------------------------------------

To clean and test the spark detectors, proceed as follows.

1. Make sure the Flame Guardian™ module(s) is/are disconnected.

2. Loosen the mounting screw and remove one of the spark detectors.

3. Clean the lens gently with a soft cloth (See Spark Detector Set Functional Test in Installation Section).

4. Check the system status. Guardian™ Panel should indicate a fire in Zone 1.

5. Replace the spark detector and fasten it using the mounting screw.

6. Press SYSTEM RESET button on the Guardian™ Panel.

7. Follow the same procedure for the other spark detector.

If in both cases a fire is detected in Zone 1 on the Guardian™ Panel, the spark detectors are functioning properly. If no detection takes place, the lens might still be dirty, out of visual alignment with the other spark detector, or broken.

8. Clean and test once more.

9. If necessary, replace the broken spark detector.

10. Reconnect the Flame Guardian™ module(s).

Any detector that has been involved in a fire, abused or damaged must be tested before reuse. Replace if necessary.

SPARK DETECTOR SET

To enable proper operation, the spark detectors must be kept clean. Dirty lenses might influence their sensitivity. Both detectors must be cleaned and tested periodically in accordance with the national fire protection association regulations or the authorities having local jurisdiction.

Cleaning intervals vary per situation and regular checks must be performed.

GUARDIAN CONTROL™ SOLUTIONS

Page 67

D-4

MAINTENANCE

SMOKE DETECTOR

The sensor will become contaminated over time. The LED display (See Figure D.2, Item B) shows the current degree of sensor contamination.

D-4

Contamination status of LED display:

• 0-69%: OK

• 70-98%: sensor needs to be replaced (LED display

flashes)

FIGURE D.2

WARNING

Poor maintenance will eventually lead to the fire alarm being activated incorrectly. Regular inspections are necessary.

-----------------------------------------------------------------------

FIGURE D.3

• 99%: system will enter into fire alarm phase

• During use, check the status of the LED display reg-

ularly.

• Replace the sensor when the contamination level has

reached 70%.

SLIDING VALVES

In order to function properly, the sliding valves must be inspected regularly. See Figure D.3.

AEROSOL

The Flame Guardian™ must be inspected periodically in accordance with the national fire protection association requirements or the local authorities having jurisdiction. See Figure D.4.

NOTE: Place a label on the Flame Guardian™ stating

the installation date and testing date.

Component Action Frequency:

Every 6 Months

Pneumatics Check connections.

Electrical wiring Check connections. X

Bolts and nuts Check for correct tightening. X

FIGURE D.4

:ycneuqerFnoitcAtnenopmoC

Metal holder Check for damage, corrosion

and correct position.

Support bracket Check for damage, corrosion

and correct position.

System wiring connections and circuit

Flame Guardian™ internal activation

Check proper wiring and circuit.

Check internal activation; See Flame Guardian™ Functional Test in Installation Section.

Every 12 Months

Every 10 Years

Flame Guardian™ X .ECALPER

GUARDIAN CONTROL™ SOLUTIONS

Page 68

D-5

SPARK GUARDIAN™

MAINTENANCE

1. Support the Spark Guardian™, preferably using a hoist.

D-5

SAFETY

• Observe the maintenance intervals given in this manual. Overdue maintenance can lead to high costs for repair and modifications and can render the guarantee null and void.

• During service, maintenance and repair, always use Personal Protective Equipment (PPE) to avoid injury. This also applies to persons who enter the work area.

• Use appropriate climbing gear and safety guards when working on a higher level than 6 feet (local restrictions may apply).

WARNING

Always wear face mask respirator with HEPA filters, impermeable gloves and a disposable over garment as a minimum during service, maintenance and repairs.

-----------------------------------------------------------------------

PERIODIC MAINTENANCE

The Spark Guardian™ and the dustbin require periodic maintenance. You must learn from experience how often this should take place, since the degree of pollution strongly depends on the welding process and the intensity of use.

FIGURE D.5 – MAINTENANCE FREQUENCY

2. Demount the entire Spark Guardian™ by loosening the duct clamps at both ends.

3. Disassemble the Spark Guardian™.

4. Clean the inlet and outlet of the housing (inside). Let dry.

5. Assemble and mount the Spark Guardian™ in reverse order.

Replacing The Dustbin

The dustbin cover is provided with a flexible hose to facilitate replacement of the dustbin.

To replace the dustbin, proceed as follows.

Without manual damper:

1. Turn off the connected extraction fan.

2. Loosen the quick connect coupling (See Figure D.6, Item C) and empty in accordance with federal, state and local codes.

FIGURE D.6

:ycneuqerFnoitcAtnenopmoC

#=2

Dustbin

Check pollution. Clean if Spark Guardian™ necessary; See Cleaning of Spark Guardian™.

Check level of contents. Replace if necessary; See Replacing the Dustbin.

every # weeks

#=1

Cleaning of Spark Guardian™

The Spark Guardian™ can be cleaned in two ways:

1. A high-pressure cleaner with hot water

2. Industrial detergent type EFC

To clean the Spark Guardian™, proceed as follows.

ATTENTION

To avoid damage to the coating: NEVER use acid base detergent.

------------------------------------------------------------------------

3. Close the dustbin using the lid supplied with the new dustbin.

4. Install new dustbin and connect it in reverse order.

5. Turn on the extraction fan.

6. Dispose of the used dustbin in accordance with federal, state or local regulations.

GUARDIAN CONTROL™ SOLUTIONS

Page 69

D-6

With manual damper:

1. Close the manual damper.

2. Loosen the quick connect coupling (See Figure D.6, Item C) and remove dustbin.

3. Close the dustbin using the lid supplied with the new dustbin.

4. Install new dustbin and connect it in reverse order.

5. Reopen the manual damper.

6. Dispose of the used dustbin in accordance with federal, state or local regulations.

MAINTENANCE

DISPOSAL

After life of the product, dispose it of in accordance with federal, state or local regulations.

OIL GUARDIAN™ MAINTENANCE

See Oil Guardian™ Instruction Manual for detailed maintenance instructions.

D-6

GUARDIAN CONTROL™ SOLUTIONS

Page 70

E-1

TROUBLESHOOTING

HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

__________________________________________________________________________

E-1

This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMPTOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION

This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

GUARDIAN CONTROL™ SOLUTIONS

Page 71

E-2

TROUBLESHOOTING

Observe all Safety Guidelines detailed throughout this manual

E-2

PROBLEMS

(SYMPTOMS)

When the “Start Button” is pressed the system will not start.

When the "Start Button" is pressed the system starts and then stops.

POSSIBLE AREAS OF MISADJUSTMENTS(S)

START-UP PROBLEMS

1. Make sure the correct input power is being applied.

2. Check if power light is ON (White Light).

3. Check clock set up (Time / Date).

4. System may be trying to start during programmed down time.

5. Make sure that the system/run switch inside th Guardian™ Panel is in the “RUN” position when operating the system.

1. Check for fault / alarm on display.

2. Machine may be shutting down on scheduled down time.

RECOMMENDED

COURSE OF ACTION

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility. 1-888-935-3878.

The clock reads the wrong time/date.

Number of run cycles changed. 1. See Operation Section of this

1. See Operation Section of this manual.

manual.

CAUTION

GUARDIAN CONTROL™ SOLUTIONS

Page 72

E-3

TROUBLESHOOTING

Observe all Safety Guidelines detailed throughout this manual

E-3

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF

MISADJUSTMENTS(S)

FUNCTION PROBLEMS

The cooling fan inside the control panel does not function.

The air flow is diminished. 1. Filter clogged (check display).

The alarm buzzer is activated on the System Control Panel.

Particulate is emitting from the collection drum.

1. Check thermostat setting (inside panel).

2. Have an electrician check the electrical connections.

1. Check fault / alarm read out on display.

2. Check compressed air connection.

3. Check filter pressure on display.

4. If a VFD fault occurs, call authorized electrician.

1. Empty collection drum.

2. Check seals and clamp on collection drum.

RECOMMENDED

COURSE OF ACTION

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility. 1-888-935-3878.

There is an abnormal amount of weld fume in work zone.

1. Check to make sure the machine is powered on.

2. Have an electrician Check fan speed on VFD.

3. Make sure fume extraction arms are on and in the proximity of work being performed.

CAUTION

GUARDIAN CONTROL™ SOLUTIONS

Page 73

F-1

Spark detector 1 Spark detector 2

REOL1

5k1

BLBL

BKBKRDRDWTWT

WIRING DIAGRAMS

WIRING DIAGRAM - A

Smoke

detector

REOL7

5k1

12 1121

Heat detector 1

REOL4

5k1

Heat detector 2

F-1

FlameShield 1

Alarm sounder

Output 1

Zone 4

REOL2

5k1

MCP1A

( 3 x 14 AWG ) or ( 3 x 2.5 mm² )

ShieldControl 5k1

Output 2

Output 3

Output 4

REOL3

5k1

REOL5

5k1

REOL6

5k1

C PIN TO X3-1 PIN FIRE ALARM

NC PIN TO X3-20 OILSHIELD

SEE LEADS ON WIRING DIAGRAM-B

Mains

All wiring not specified: 5 x 0.5 mm²

Alarm sequence:

1) Fire alarm sounder, shut down motor, close sliding valves, close solenoid valve.

2) Delay 5 seconds: release extinguishing agent (FlameShield) for 60 seconds.

FlameShield 2

FlameShield 3

GUARDIAN CONTROL™ SOLUTIONS

Page 74

F-2

WIRING DIAGRAMS

WIRING DIAGRAM - B

3 Ø ∆

F-2

CB-MDB/PMD

PT-1000/2500

GND

Refer to fan size for wire diameter

FILTER PRESSURE MONITOR

PEUVW

Variable frequency drive

COMPRESSED AIR SWITCH

Danfoss

( 2 x 18 AWG ) or ( 2 x 0.75 mm² ) PTC motor protection cable

LIMIT SWITCH 1

X3-5

X3-6

Sliding valve 1

Reed contact 1

Solenoid valve 1

X3-7

X3-8

Sliding valve 2

Reed contact 2

PRESSURE MONITOR

LIMIT SWITCH 2

SEE LEADS ON WIRING DIAGRAM-A

X3-1 PIN to C PIN (TROUBLE ALARM)

X3-20 PIN to NC PIN (TROUBLE ALARM)

PRESSURE SWITCH 2

Refer to connected load for wire diameter.

OILSHIELD

380-480V 50/60Hz

Mains

Solenoid valve 2

X3-11

X3-12

X3-9

X3-10

Solenoid valve 3

X3-40

X3-41

X3-42

X3-43

LIGHT TOWER

FIRE ALARM

Refer to connected load for wire diameter

BARRIER VALVES

COMPRESSED AIR VALVE

380-480V 50/60Hz

Mains

All wiring not specified: 5 x 0.5 mm²

Alarm sequence:

1) Fire alarm sounder, shut down motor, close sliding valves, close solenoid valve.

2) Delay 5 seconds: release extinguishing agent (FlameShield) for 60 seconds.

GUARDIAN CONTROL™ SOLUTIONS

Page 75

F-3

6mm tube

DIAGRAMS

back of filter bank

To cleaning valves on

F-3

reading for diffential pressure Both connected to SFB

Both to SCP

3/2 solenoid valve

Sliding valve 2

(2) 12mm to 6mm

reducers

6mm tube

S23273-33

12mm tee

feedback t o System

pressure transmi tter

Control Panel (SCP)

Pressure Con trol Box with

8mm tube

12mm tee

Plug in elbow

8mm to 12mm

AD1257-17 PNEUMATIC KIT, GUARDIAN SYSTEM

The following items are included in this pneumatics kit:

10 ft of #UB1280-B 12mm black tubing

10 ft of #UB0850-B 8mm black tubing

20 meter roll of #UB0604-20-B 6mm black tubing

3 pcs. of #PE12T 12mm union tee

2 pcs. of #PGJ12-6 plug in reducer, 12mm to 6mm

2 pcs. of #PL12-03T elbow f itting, 12mm tube to R3/8 thread

1 pcs. of #PLGJ12-8 plug in elbow, 8mm to 12mm

REGULATOR, PRESSURE CONTROL BOX, AND SOLENOID ARE PROVIDED AS PART OF THE GUARDIAN SYSTEM AND STATIFLEX FILTER BANK

12mm tee

Ø12

6mm tube

Sliding valve 1

CAR-KIT

G3/8 CONNECTION PROVIDED BY END USER

OIL FREE COMPRESSED AIR

GUARDIAN CONTROL™ SOLUTIONS

All wiring: 5 x 0.5 mm²

All polyurethane tubing not specified:

Page 76

NOTES

GUARDIAN CONTROL™ SOLUTIONS

Page 77

NOTES

GUARDIAN CONTROL™ SOLUTIONS

Page 78

WARNING

Spanish

AVISO DE

PRECAUCION

 Do not touch electrically live parts or

electrode with skin or wet clothing.

 Insulate yourself from work and

ground.

 No toque las partes o los electrodos

bajo carga con la piel o ropa mojada.

 Aislese del trabajo y de la tierra.

 Keep flammable materials away.

 Mantenga el material combustible

fuera del área de trabajo.

 Wear eye, ear and body protection.

 Protéjase los ojos, los oídos y el

cuerpo.

French

ATTENTION

German

WARNUNG

Portuguese

ATENÇÃO

Japanese

Chinese

Korean

Arabic

 Ne laissez ni la peau ni des vête-

ments mouillés entrer en contact avec des pièces sous tension.

 Isolez-vous du travail et de la terre.

 Berühren Sie keine stromführenden

Teile oder Elektroden mit Ihrem Körper oder feuchter Kleidung!

 Isolieren Sie sich von den

Elektroden und dem Erdboden!

 Não toque partes elétricas e elec-

trodos com a pele ou roupa molhada.

 Isole-se da peça e terra.

 Gardez à l’écart de tout matériel

inflammable.

 Entfernen Sie brennbarres Material!

 Mantenha inflamáveis bem guarda-

dos.

 Protégez vos yeux, vos oreilles et

votre corps.

 Tragen Sie Augen-, Ohren- und Kör-

perschutz!

 Use proteção para a vista, ouvido e

corpo.

READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.

SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.

LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.

LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HERSTELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.

Page 79

 Keep your head out of fumes.  Use ventilation or exhaust to

remove fumes from breathing zone.

 Turn power off before servicing.

 Do not operate with panel open or

guards off.

WARNING

 Los humos fuera de la zona de res-

piración.

 Mantenga la cabeza fuera de los

humos. Utilice ventilación o aspiración para gases.

 Gardez la tête à l’écart des fumées.  Utilisez un ventilateur ou un aspira-

teur pour ôter les fumées des zones de travail.

 Vermeiden Sie das Einatmen von

Schweibrauch!

 Sorgen Sie für gute Be- und

Entlüftung des Arbeitsplatzes!

 Mantenha seu rosto da fumaça.  Use ventilação e exhaustão para

remover fumo da zona respiratória.

 Desconectar el cable de ali-

mentación de poder de la máquina antes de iniciar cualquier servicio.

 Débranchez le courant avant l’entre-

tien.

 Strom vor Wartungsarbeiten

abschalten! (Netzstrom völlig öffnen; Maschine anhalten!)

 Não opere com as tampas removidas.  Desligue a corrente antes de fazer

serviço.

 Não toque as partes elétricas nuas.

 No operar con panel abierto o

guardas quitadas.

 N’opérez pas avec les panneaux

ouverts ou avec les dispositifs de protection enlevés.

 Anlage nie ohne Schutzgehäuse

oder Innenschutzverkleidung in Betrieb setzen!

 Mantenha-se afastado das partes

moventes.

 Não opere com os paineis abertos

ou guardas removidas.

Spanish

AVISO DE

PRECAUCION

French

ATTENTION

German

WARNUNG

Portuguese

ATENÇÃO

Japanese

Chinese

Korean

Arabic

LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.

Page 80

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 888.935.3878 FAX: 216.383.8823 WEB SITE: www.lincolnelectric.com

Lincoln Electric P709 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual