Lincoln Electric IM589 User Manual

IM589

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INVERTEC V250-S

Safety Depends on You

Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought­ful operation on your part. DO

NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most

importantly, think before you act
and be careful.

™

For use with machine Code Number 10467

May, 1997

World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors

OPERATOR’S MANUAL

Sales and Service through Subsidiaries and Distributors Worldwide

22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. [phone]

i

SAFETY

WARNING

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents
are known to the State of California to cause can­cer, birth defects, and other reproductive harm.

The Above For Diesel Engines

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

The Above For Gasoline Engines

i

FOR ENGINE
powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.

____________________________________________________

1.b.Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.

____________________________________________________

1.c. Do not add the fuel near an open flame

welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporiz­ing on contact with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.

____________________________________________________

1.d. Keep all equipment safety guards, covers

and devices in position and in good
repair.Keep hands, hair, clothing and tools
away from V-belts, gears, fans and all other
moving parts when starting, operating or
repairing equipment.

____________________________________________________

1.e. In some cases it may be necessary to remove safety
guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.

___________________________________________________

1.f. Do not put your hands near the engine fan. Do not attempt
to override the governor or idler by pushing on the throttle
control rods while the engine is running.

___________________________________________________

1.g. To prevent accidentally starting gasoline engines while
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.

1.h. To avoid scalding, do not remove the
radiator pressure cap when the engine is
hot.

ELECTRIC AND
MAGNETIC FIELDS
may be dangerous

2.a. Electric current flowing through any conductor causes
localized Electric and Magnetic Fields (EMF). Welding
current creates EMF fields around welding cables and
welding machines

2.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.

2.c. Exposure to EMF fields in welding may have other health
effects which are now not known.

2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:

2.d.1.

Route the electrode and work cables together - Secure
them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and

work cables. If the electrode cable is on your right
side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as

possible to the area being welded.

2.d.5. Do not work next to welding power source.

Mar ʻ95

ii

SAFETY

ii

ELECTRIC SHOCK can
kill.

3.a. The electrode and work (or ground) circuits
are electrically “hot” when the welder is on.
Do not touch these “hot” parts with your bare
skin or wet clothing. Wear dry, hole-free

gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.

In addition to the normal safety precautions, if welding
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or
accidental contact with the workpiece or ground) use
the following equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.

• DC Manual (Stick) Welder.

• AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode,
electrode reel, welding head, nozzle or semiautomatic
welding gun are also electrically “hot”.

3.d. Always be sure the work cable makes a good electrical
connection with the metal being welded. The connection
should be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical
(earth) ground.

ARC RAYS can burn.

4.a. Use a shield with the proper filter and cover
plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.

4.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
the arc rays.

4.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.

FUMES AND GASES
can be dangerous.

5.a. Welding may produce fumes and gases
hazardous to health. Avoid breathing these
fumes and gases.When welding, keep
your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep

fumes and gases away from the breathing zone. When

welding with electrodes which require special
ventilation such as stainless or hard facing (see
instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as
low as possible and below Threshold Limit Values (TLV)
using local exhaust or mechanical ventilation. In
confined spaces or in some circumstances, outdoors, a
respirator may be required. Additional precautions are
also required when welding on galvanized steel.

3.f.

Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace
damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of
electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.

3.i. When working above floor level, use a safety belt to protect
yourself from a fall should you get a shock.

3.j. Also see Items 6.c. and 8.

5.b.

Do not weld in locations near chlorinated hydrocarbon

coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors
form phosgene, a highly toxic gas, and other irritating
products.

5.c. Shielding gases used for arc welding can displace air and

cause injury or death. Always use enough ventilation,
especially in confined areas, to insure breathing air is safe.

5.d. Read and understand the manufacturerʼs instructions for this

equipment and the consumables to be used, including the

material safety data sheet (MSDS) and follow your

employerʼs safety practices. MSDS forms are available from

your welding distributor or from the manufacturer.

5.e. Also see item 1.b.

Mar ʻ95

vapors

to

iii

SAFETY

iii

WELDING SPARKS can
cause fire or explosion.

6.a.

Remove fire hazards from the welding area.

If this is not possible, cover them to prevent

the welding sparks from starting a fire.

materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site,
special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.

6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even
been “cleaned”. For information, purchase “Recommended
Safe Practices for the
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society

(see address above).

6.e. Vent hollow castings or containers before heating, cutting or
welding. They may explode.

Sparks and spatter are thrown from the welding arc. Wear oil

6.f.
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.

6.g. Connect the work cable to the work as close to the welding
area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate cir­cuits. This can create fire hazards or overheat lifting chains
or cables until they fail.

6.h. Also see item 1.c.

Remember that welding sparks and hot

though

they have

Preparation

for Welding and Cutting of

CYLINDER may explode
if damaged.

7.a. Use only compressed gas cylinders
containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely
chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

• Away from areas where they may be struck or subjected to

physical damage.

• A safe distance from arc welding or cutting operations and

any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other
electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand
tight except when the cylinder is in use or connected for
use.

7.g. Read and follow the instructions on compressed gas
cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY
powered equipment.

8.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.

8.b. Install equipment in accordance with the U.S. National
Electrical Code, all local codes and the manufacturerʼs
recommendations.

8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturerʼs recommendations.

Mar ʻ95

iv

SAFETY

iv

PRÉCAUTIONS DE SÛRETÉ

Pour

votre propre protection lire et observer toutes les instruc­tions et les précautions de sûreté specifiques qui parraissent
dans ce manuel aussi bien que les précautions de sûreté
générales suivantes:

Sûreté Pour Soudage A LʼArc

1. Protegez-vous contre la secousse électrique:

a. Les circuits à lʼélectrode et à la piéce sont sous tension

quand la machine à souder est en marche. Eviter toujours
tout contact entre les parties sous tension et la peau nue
ou les vétements mouillés. Porter des gants secs et sans
trous pour isoler les mains.

b. Faire trés attention de bien sʼisoler de la masse quand on

soude dans des endroits humides, ou sur un plancher
metallique ou des grilles metalliques, principalement dans

les positions assis ou couché pour lesquelles une
grande partie du corps peut être en contact avec la
masse.

c. Maintenir le porte-électrode, la pince de masse, le câble

de soudage et la machine à souder en bon et sûr état
defonctionnement.

d.Ne jamais plonger le porte-électrode dans lʼeau pour le

refroidir.

e. Ne jamais toucher simultanément les parties sous tension

des porte-électrodes connectés à deux machines à soud­er parce que la tension entre les deux pinces peut être le
total de la tension à vide des deux machines.

f. Si on utilise la machine à souder comme une source de

courant pour soudage semi-automatique, ces precautions
pour le porte-électrode sʼapplicuent aussi au pistolet de
soudage.

5. Toujours porter des lunettes de sécurité dans la zone de
soudage. Utiliser des lunettes avec écrans lateraux dans les
zones où lʼon pique le laitier.

6. Eloigner les matériaux inflammables ou les recouvrir afin de
prévenir tout risque dʼincendie dû aux étincelles.

7. Quand on ne soud
la masse. Un court-circuit accidental peut provoquer un
échauffement et un risque dʼincendie.

8. Sʼassurer que la masse est connectée le plus prés possible
de la zone de travail quʼil est pratique de le faire. Si on place
la masse sur la charpente de la construction ou dʼautres
endroits éloignés de la zone de travail, on augmente le risque
de voir passer le courant de soudage par les chaines de lev­age, câbles de grue, ou autres circuits. Cela peut provoquer
des risques dʼincendie ou dʼechauffement des chaines et des
câbles jusquʼà ce quʼils se rompent.

9. Assurer une ventilation suffisante dans la zone de soudage.
Ceci est particuliérement important pour le soudage de tôles
galvanisées plombées, ou cadmiées ou tout autre métal qui
produit des fumeés toxiques.

10. Ne pas souder en présence de vapeurs de chlore provenant
dʼopérations de dégraissage, nettoyage ou pistolage. La
chaleur ou les rayons de lʼarc peuvent réagir avec les
vapeurs du solvant pour produire du phosgéne (gas forte­ment toxique) ou autres produits irritants.

11. Pour obtenir de plus amples renseignements sur la sûreté,
voir le code “Code for safety in welding and cutting” CSA
Standard W 117.2-1974.

e pas, poser la pince à une endroit isolé de

2. Dans le cas de travail au dessus du niveau du sol, se pro­téger contre les chutes dans le cas ou on recoit un choc. Ne
jamais enrouler le câble-électrode autour de nʼimporte quelle
partie du corps.

3. Un coup dʼarc peut être plus sévère quʼun coup de soliel,
donc:

a. Utiliser un bon masque avec un verre filtrant approprié

ainsi quʼun verre blanc afin de se protéger les yeux du
rayonnement de lʼarc et des projections quand on soude
ou quand on regarde lʼarc.

b. Porter des vêtements convenables afin de protéger la

peau de soudeur et des aides contre le rayonnement de
lʻarc.

c. Protéger lʼautre personnel travaillant à proximité au

soudage à lʼaide dʼécrans appropriés et non-inflamma­bles.

4. Des gouttes de laitier en fusion sont émises de lʼarc de
soudage. Se protéger avec des vêtements de protection
libres de lʼhuile, tels que les gants en cuir, chemise épaisse,
pantalons sans revers, et chaussures montantes.

PRÉCAUTIONS DE SÛRETÉ POUR
LES MACHINES À SOUDER À
TRANSFORMATEUR ET À
REDRESSEUR

1. Relier à la terre le chassis du poste conformement au code
de lʼélectricité et aux recommendations du fabricant. Le dis­positif de montage ou la piece à souder doit être branché à
une bonne mise à la terre.

2. Autant que possible, Iʼinstallation et lʼentretien du poste
seront effectués par un électricien qualifié.

3. Avant de faires des travaux à lʼinterieur de poste, la
debrancher à lʼinterrupteur à la boite de fusibles.

4. Garder tous les couvercles et dispositifs de sûreté à leur
place.

Mar. ʻ93

Thank You

for selecting a QUALITY product by Lincoln Electric. We want you
to take pride in operating this Lincoln Electric Company product

••• as much pride as we have in bringing this product to you!

Please Examine Carton and Equipment For Damage Immediately

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims
for material damaged in shipment must be made by the purchaser against the transportation company at the
time the shipment is received.

Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.

Model Name & Number _____________________________________

Code & Serial Number _____________________________________

Date of Purchase _____________________________________

Whenever you request replacement parts for or information on this equipment always supply the information
you have recorded above.

vv

Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it

handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or
loss of life.

CAUTION

This statement appears where the information must be followed to avoid minor personal injury or damage to
this equipment.

INVERTEC V250-S

TABLE OF CONTENTS

PAGE

INSTALLATION .......................................................................................................................SECTION A

TECHNICAL SPECIFICATIONS ..................................................................................................A-1

SAFETY PRECAUTIONS ............................................................................................................A-2

SELECT SUITABLE LOCATION..................................................................................................A-2

INPUT CONNECTIONS ...............................................................................................................A-2

OUTPUT CONNECTIONS ...........................................................................................................A-4

OPERATION .......................................................................................................................SECTION B

SAFETY INSTRUCTIONS ...........................................................................................................B-1

GENERAL DESCRIPTION...........................................................................................................B-1

CONTROLS AND SETTINGS......................................................................................................B-2

CONSTANT CURRENT PROCESSES........................................................................................B-3

PARALLEL OPERATION .............................................................................................................B-4

OVERLOAD PROTECTION.........................................................................................................B-4

THERMAL PROTECTION............................................................................................................B-4

ACCESSORIES .......................................................................................................................SECTION C

OPTIONS / ACCESSORIES ........................................................................................................C-1

CABLE PLUGS......................................................................................................................C-1

REMOTE CONTROLS ..........................................................................................................C-1

vi

MAINTENANCE .......................................................................................................................SECTION D

INPUT FILTER CAPACITOR DISCHARGE PROCEDURE.........................................................D-1

ROUTINE MAINTENANCE..........................................................................................................D-2

FILTER CAPACITOR CONDITIONING ......................................................................................D-2

LOCATION OF MAINTENANCE COMPONENTS.......................................................................D-3

TROUBLESHOOTING................................................................................................................SECTION E

TROUBLESHOOTING GUIDE ..............................................................................................E-1

DIAGRAMS ........................................................................................................................SECTION F

PARTS MANUAL ........................................................................................................................APPENDIX

INVERTEC V250-S

A-1

INSTALLATION

Technical Specifications - Invertec V250-S (380-415 VAC Model)

INPUT

THREE PHASE

Standard Input Current

Voltage at Rated Output Model

380-415 20-18 50/60 Hz

RATED OUTPUT

THREE PHASE

A-1

Duty Cycle

35% Duty Cycle 250 30 50/60Hz
60% Duty Cycle 200 28 50/60Hz

100% Duty Cycle 165 26 50/60Hz

(1)

Amps Rated Amps Model

Volts at

OUTPUT

THREE PHASE

Welding Constant Open

Current Range

1-250 Amps 60-75 VDC

Circuit Voltage

RECOMMENDED INPUT WIRE AND FUSE SIZES

THREE PHASE

Type 75°C

Type 75°C Copper

Fuse Input Copper Ground

(Superlag) Ampere Wire in Wire in

Input or Rating Conduit Conduit

Voltage Breaker on AWG (IEC) AWG (IEC)

Frequency

(2)

Size Nameplate Sizes Sizes

380-415/50/60 35 20-18 12 (4mm

Height Width Depth Weight

15.0 in. 9.1 in. 19.7 in. 36.5 lbs.

381 mm 231 mm 500 mm 16.6 Kg

(1) Based on a 10 min. period.

(2) Input voltage must be within ±10% of rated value.

PHYSICAL DIMENSIONS

INVERTEC V250-S

2

) 12 (4mm2)

A-2

INSTALLATION

A-2

Read this entire installation section before you
start installation.

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

• Have an electrician install and ser­vice this equipment.

• Turn the input power off at the fuse
box before working on equipment.

• Do not touch electrically hot parts.

• Be sure to discharge capacitors with
the procedure outlined in the
Maintenance Section of this manual
before working in that area of the
equipment.

---------------------------------------------------------------------

SELECT SUITABLE LOCATION

The Invertec V250-S will operate in harsh environ­ments. Even so, it is important that simple preventa­tive measures are followed in order to assure long life
and reliable operation.

HIGH FREQUENCY PRECAUTIONS

If possible locate the V250-S away from radio con­trolled machinery. The normal operation of the
V250-S may adversely affect the operation of RF con­trolled equipment, which may result in bodily injury or
damage to the equipment.

INPUT CONNECTIONS

The Invertec V250-S should be connected only by a
qualified electrician. Installation should be made in
accordance with all local and national electric codes
and the information detailed below.

GROUND CONNECTION

For 50/60Hz machines connect the ground terminal
marked located in the machine on the lower right
side of the base of the welder to earth ground.

INPUT SUPPLY CONNECTIONS

Be sure the voltage, phase and frequency of the input
power is as specified on the rating plate, located on
the rear of the machine.

Supply line entry provision is in the case rear panel.

• The machine must be located where there is free cir­culation of clean air such that air movement in the
back and out the front will not be restricted.

• Dirt and dust that can be drawn into the machine
should be kept to a minimum. Failure to observe
these precautions can result in excessive operating
temperatures and nuisance shutdown.

• Keep machine dry. Shelter from rain and snow. Do
not place on wet ground or in puddles.

STACKING

V250-Sʼs cannot be stacked.

TILTING

Place the machine directly on a secure, level surface
or on a recommended undercarriage. The machine
may topple over if this procedure is not followed.

INVERTEC V250-S

A-3

POWER INPUT CONNECTION FOR 50/60 HZ
MACHINES

1. Connect terminal marked to earth ground

per National Electric Code.

2. Connect the supply lines to the line switch. Torque

to 3.0 Nm.

3. Install in accordance with all local and national

electric codes.

The Invertec V250-S 50/60 Hz machine is supplied
with one cord connector. The cord connector provides
a strain relief for the input power cord as it passes it
through the rear access hole. The cord connector is
designed for a cord diameter of 7.9 to 27.2mm (.310
to 1.070 in).

Strip away outer jacket of cord, trim fillers and insert
conductors through cord connector. The jacketed por­tion of the cord must go through the cord connector.
Tighten both connector screws.

INSTALLATION

A-3

INPUT FUSE AND SUPPLY WIRE

Refer to the
beginning of this chapter for the proper fuse sizes and
supply cable sizes.

• Fuse the input circuit with recommended super lag

fuses or delay type circuit breakers.

• Install the proper fuse in the fuse holder in the main

disconnect panel.

Technical Specifications

page at the

INVERTEC V250-S

A-4

INSTALLATION

A-4

OUTPUT CONNECTIONS

Refer to figure A.1 for the location of the 6 Pin Remote
Receptacle and the Output Terminals.

SMAW

6 PIN­REMOTE­RECEPTACLE

SOFT

REMOTE

SMAW

GTAW

CRISP

LOCAL

-

THERMAL

A

120

85

OUTPUT

50

15

1

250

INVERTEC V250-S

+

HOT START

5

6

4

3

2

1

0

170

ARC FORCE

230

5

6

4

3

2

1

0

¤

I

O

7

8

9

10

7

8

9

10

S

QUICK DISCONNECT PLUGS

A quick disconnect system is used for the welding
cable connections. The welding plug included with the
machine is designed to accept a welding cable size of
1/0 to 2/0.

1. Remove 1 in. (25mm) of welding cable insulation.

2. Slide rubber boot onto cable end. The boot end
may be trimmed to match the cable diameter.
Soap or other lubricant will help to slide the boot
over the cable.

BOOT

WELDING CABLE

25 mm

1 in.

TRIM

OUTPUT TERMINALS

FIGURE A.1 OUTPUT CONNECTIONS

REMOTE CONTROL RECEPTACLE

Remote control (K857), Arc start switch (K814), Hand
amptrol (K963) and Foot amptrol (K870) connect
directly to 6 pin amphenol on the front of the unit.

OUTPUT CABLES

Select the output cable size based on Table A.1.

TABLE A.1

Cable Sizes for Combined Length of Electrode and

Work Cable ( Copper Cable Rated at 75°C).

Length Cable Size
up to 150 ft.(46m) 1/0 (50mm
up to 250 ft.(72m) 2/0 (70mm2)

2

)

3. Slide the copper tube into the brass plug.

4. Insert cable into copper tube.

5. Tighten set screw to collapse copper tube. Screw

must apply pressure against welding cable. The
top of the set screw will be well below the surface
of the brass plug after tightening.

SET SCREW

BRASS PLUG

COPPER TUBE

6. Slide rubber boot over brass plug. The rubber

boot must be positioned to completely cover all
electrical surfaces after the plug is locked into the
receptacle.

INVERTEC V250-S

B-1

OPERATION

B-1

Read and understand this entire section before
operating your machine.

SAFETY INSTRUCTIONS

WARNING

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts such
as output terminals or internal wiring.

• Insulate yourself from the work and
ground.

• Always wear dry insulating gloves.

____________________________________

FUMES AND GASES
can be dangerous.

• Keep your head out of fumes.

• Use ventilation or exhaust to
remove fumes from breathing
zone.

____________________________________

WELDING, CUTTING and
GOUGING SPARKS
can cause fire or explosion

GENERAL DESCRIPTION

The Invertec V250-S is a 250 amp arc welding power
source that utilizes three phase input power, to pro­duce constant current output. The welding response
of this Invertec has been optimized for stick (SMAW)
and TIG (GTAW).

OPERATIONAL FEATURES

The Invertec V250-S provides continuous total range
output current adjustment, selectable welding modes
and local or remote output control. Welding character­istics can be controlled via an arc force control.
Additionally, starting characteristics can be adjusted
via a “hot start” control.

WELDING CAPABILITY

The Invertec V250-S is rated at 250 amps, 35% duty
cycle (based on a 10 minute cycle). It is also rated at
165 amps, 100% duty cycle, and 200 amps, 60% duty
cycle.

LIMITATIONS

The V250-S is not recommended for pipe thawing.

The V250-S should not be powered from the auxiliary
power supply of an engine welder. Special protection
circuits may operate causing loss of output.

• Keep flammable material away.

• Do not weld, cut or gouge on

containers that have held com-

bustibles.

____________________________________

ARC RAYS
can burn.

• Wear eye, ear and body
protection.

____________________________________

Only qualified personnel should operate this equip­ment. Observe all safety information throughout this
manual.

INVERTEC V250-S

B-2

OPERATION

B-2

CONTROLS AND SETTINGS

All operator controls and adjustments are located on the case front of the V250-S. Refer to Figure B.1 and corre­sponding explanations.

FIGURE B.1 — CASE FRONT CONTROLS.

4

SMAW

SOFT

GTAW

SMAW

CRISP

THERMAL

2

A

OUTPUT

3

REMOTE

LOCAL

50

15

120

85

1

INVERTEC V250-S

-

+

250

170

230

8

HOT START

5

6

4

0

ARC FORCE

5

4

0

I

7

8

9

10

6

7

8

9

10

5

6

S

3

2

1

3

2

1

®

1

O

7

1. Power Switch - Place the lever in the “ON” position to

energize the machine. When the power is on, the fan will
operate and the output will be energized in SMAW
modes. GTAW mode requires remote trigger to energize
the output.

2. Output Control - This controls the output current. Control

is provided over the entire output range of the power
source with 1 turn of the control knob. This control may
be adjusted while under load to change power source
output. When using remote control this function becomes
the limit setting.

3. Local/Remote Switch - Place in the “LOCAL” position to

allow output adjustment at the machine. Place in the
“REMOTE” position to allow output adjustment at remote
pot or amptrol. In Remote, the machine output control pot
is the limit setting for remote control.

4. Mode Switch

GTAW

amphenol is required using an Arc Start Switch, Amptrol
or similar means. Short circuit current is limited to approx­imately 25 amps to aid in touch starting.

Optimized for touch start use. Triggering at

CC Soft

Best for EXX18 thru EXX28 stick electrodes.

Output energized when machine is on.

CC Crisp

Use this mode for stick welding with EXX10
thru EXX14 electrodes. Output energized when machine
is on.

5. Hot Start - Controls the amount of starting energy in

SMAW. The Hot Start setting will set the amount of extra
power given during the initial strike.

A Hot Start setting of 100% will give you an additional
striking current 100% above the welding set current*.
(Striking current in this example will be 200% of the set
current). For a Hot Start setting of 100%, the current will
decrease back to the set current in one second.

A Hot Start setting of 50% will give you an additional
striking current 50% above the welding set current*.
(Striking current in this example will be 150% of the set
current). For a Hot Start setting of 50%, the current will
decrease back to the set current in .5 second.

* The maximum striking current is 300 Amps.

INVERTEC V250-S

B-3

OPERATION

B-3

6. Arc Force - This control functions in SMAW modes

to adjust the Arc Force. The arc is soft at the mini­mum settings and more forceful or driving at the
maximum settings. Higher spatter levels may be
present at the maximum settings.

RECOMMENDED ARC FORCE SETTINGS FOR

SELECTED APPLICATIONS

FULL RANGE IS 1-10. 1 is VERY SOFT,

10 IS VERY CRISP

Nominal Recommended

Mode Process Setting Adjustment Range

CC SMAW 1 EXX18 thru 5 1 (gentle, may stick) to 9

(soft) EXX28 stick (forceful, more spatter)

CC SMAW 2 EXX10 thru 6 3 to 10

(crisp) EXX14 stick

Air Carbon Arc 1 None

Cutting

7. Output Terminals - These quick disconnect termi-

nals provide connection points for the electrode and
work cables. Refer to
Installation chapter for proper cable sizes. For
positive polarity welding connect the electrode
cable to the positive terminal and the work cable to
the negative terminal. To weld negative polarity
reverse the electrode and work cables.

Output Connections

in the

CONSTANT CURRENT PROCESSES

MANUAL ARC WELDING (STICK)

The Invertec may be utilized as a manual DC arc
welder with the electrode cable, work cable, and elec­trode holder being the only equipment required.

AIR CARBON ARC CUTTING

Air carbon arc cutting may be performed with the
Invertec within its output rating using 5/32" (3.9mm)
and 3/16" (4.7mm) diameter carbon rods. Output
cables, an air carbon arc electrode cable assembly,
and a source of compressed air are required.

NOTE:

1. Best performance will be at settings of 200 amps
and below.

2. The electronic protection circuit in the V250S will
limit the current to approximately 290 amps.

TIG WELDING

The V250S is capable of touch start TIG welding. An
electrode cable, work cable, Arc Start Switch or
Amptrol, TIG torch, and gas supply with regulator are
required. Refer to

Touch starting is done as follows:

Accessories

section of this manual.

8. Thermal Shutdown Indicator - This light will illumi-

nate if an internal thermostat has been activated.
Machine output will return after the internal
components have returned to a normal operating
temperature. See
chapter.

Thermal Protection

later in this

1. Place the shield cup edge on the work piece.

2. Rock the tungsten down to touch.

3. Trigger the output.

4. Gently rock back the tungsten from the work-

piece.

Note: The short circuit current is limited to 25 amps to

aid in touch starting. Panel output control
becomes the current limit setting when in
remote control

INVERTEC V250-S

B-4

OPERATION

PARALLEL OPERATION

The Invertecs are operable in parallel. For best
results, the currents of each machine should be rea­sonably well shared. As an example, with two
machines set up in parallel for a 300 amp procedure,
each machine should be set to deliver approximately
150 amps, not 200 amps from one and 100 amps
from the other. This will minimize nuisance foldback
conditions. In general, more than two machines in par­allel will not be effective due to the voltage require­ments of procedures in that power range.

To set machine outputs, start with output control pots
and arc force pots in identical positions. Adjust out­puts and arc forces to maintain current sharing while
establishing the proper output current.

OVERLOAD PROTECTION

The machine is electrically protected from producing
high output currents. Should the output current
exceed 290A, an electronic protection circuit will
reduce the current to less than 200A. The machine
will continue to produce this low current until the pro­tection circuit is reset. Reset occurs when the output
load is removed.

B-4

THERMAL PROTECTION

Thermostats protect the machine from excessive
operating temperatures. Excessive temperatures may
be caused by a lack of cooling air or operating the
machine beyond the duty cycle and output rating. If
excessive operating temperature should occur, the
thermostats will prevent output voltage or current.

Thermostats are self-resetting once the machine cools
sufficiently. If the thermostat shutdown was caused by
excessive output or duty cycle and the fans are oper­ating normally, the Power Switch may be left on and
the reset should occur within a 15 minute period. If the
fans are not turning or the air intake louvers were
obstructed, then the power must be switched off for 15
minutes in order to reset. The fan problem or air
obstruction must also be corrected.

INVERTEC V250-S

C-1

ACCESSORIES

OPTIONS / ACCESSORIES

CABLE PLUGS

K852-70 - Cable Plug Kit for 1/0-2/0 cable. Attaches

to welding cable to provide quick disconnect from
machine.

K852-95 - Cable Plug Kit for 2/0-3/0 cable.

NOTE: Two K852-70 plugs are included with the
V250-S.

REMOTE CONTROLS

K857 - Remote Output Control for stick welding.

C-1

K963 - Hand Amptrol

V250-Sʼs Output Control is in the “Remote” position,
the hand Amptrol energizes the output and controls
the output remotely. The Hand Amptrol connects
directly to the 6 pin Amphenol.

K870 - Foot Amptrol
V250-Sʼs Output Control is in the “REMOTE” position,
the foot Amptrol energizes the output and controls the
output remotely. The Hand Amptrol connects directly
to the 6 pin Amphenol.

K814 - Arc Start Switch. Energizes the output for TIG
welding if remote output control of the amperage is
not desired. When using the Arc Start Switch set the
Output Control to the “LOCAL” position.

tm

for TIG welding. When the

tm

for TIG welding. When the

INVERTEC V250-S

D-1

MAINTENANCE

D-1

WARNING

ELECTRIC SHOCK can kill.

• Have an electrician install and service
this equipment.

• Turn the input power off at the fuse
box before working on equipment.

• Do not touch electrically hot parts.

• Prior to Performing preventative main­tenance, perform the following capaci­tor discharge procedure to avoid elec­tric shock.

---------------------------------------------------------------------

INPUT FILTER CAPACITOR
DISCHARGE PROCEDURE

1. Turn off input power or disconnect input power
lines.

2. Remove the 5/16" hex head screws from the side
and top of the machine and remove wrap-around
machine cover.

3. Be careful not to make contact with the capacitor
terminals that are located in the top and bottom of
the Power Board.

4. Obtain a high resistance and high wattage resistor
(25-1000 ohms and 25 watts minimum). This resis­tor is not supplied with machine. NEVER USE A
SHORTING STRAP FOR THIS PROCEDURE.

5. Locate the four capacitor terminals (large hex head
cap screws) shown in Figure D.1. One pair at the
top and one pair at the bottom of the Power Board.

6. Use electrically insulated gloves and insulated pli­ers. Hold body of the resistor and connect resistor
leads across the two capacitor terminals. Hold
resistor in place for 10 seconds. DO NOT TOUCH
CAPACITOR TERMINALS WITH YOUR BARE
HANDS.

7. Repeat discharge procedure for the capacitor on

other two terminals.

8. Check voltage across terminals of all capacitors
with a DC voltmeter. Polarity of capacitor terminals
is marked on PC board above terminals. Voltage
should be zero. If any voltage remains, repeat this
capacitor discharge procedure.

FIGURE D.1 — LOCATION OF INPUT FILTER CAPACITOR TERMINALS.

POWER-

BOARD

RIGHT SIDE OF MACHINE

CAPACITOR TERMINALS

UPPER -

LOWER ­CAPACITOR ­TERMINALS

POWER-

RESISTOR

INSULATED-

PLIERS

INSULATED-

GLOVES

INVERTEC V250-S

D-2

MAINTENANCE

D-2

ROUTINE MAINTENANCE

1. Perform the following preventive maintenance
procedures at least once every six months. It is
good practice to keep a preventive maintenance
record; a record tag attached to the machine
works best.

2. Remove the machine wrap-around cover and per­form the input filter capacitor discharge procedure
(detail at the beginning of this chapter).

3. Keeping the machine clean will result in cooler
operation and higher reliability. Be sure to clean
the following areas with a low pressure air
stream. See figure D.2 for component locations.

• Power and control printed circuit boards

• Power switch

• Main transformer

• Input rectifier

• Heat sink fins

• Input Filter Capacitors

FILTER CAPACITOR
CONDITIONING

A protection circuit is included to monitor the voltage
across filter capacitors C1 and C2. In the event that
the capacitor voltage is too high, the protection circuit
will prevent output. Nominal trip setting is at 460 VAC
+15%. Reset occurs about 3% lower (460 VAC
+12%).

On new installations, the protection circuit may also
prevent output providing both these circumstances
occur:

1. Machine did not have power applied for many
months.

2. Machine will not produce output when power is
first switched on.

If these circumstances apply, the proper action is to
switch the machine on and let it idle for up to 30 min­utes. This is required to condition the filter capacitors
after an extended storage time. The protection circuit
will automatically reset once the capacitor conditioning
and resultant voltage levels are acceptable. It may be
necessary to turn the power switch off and back on
again after this period.

• Output Terminals

4. Examine capacitors for leakage or oozing. Replace
if needed.

5. Examine the sheet metal case for dents or break-

age. Repair the case as required. Keep the case
in good condition to ensure that high voltage
parts are protected and correct spacings are
maintained. All external sheet metal screws must
be in place to assure case strength and electrical
ground continuity.

6. Check electrical ground continuity. Using an ohm­meter, measure resistance between either output
terminal and an unpainted surface of the machine
case. (See Figure D.2 for locations.) Meter reading
should be 500,000 ohms or more. If meter reading
is less than 500,000 ohms, check for electrical
components that are not properly insulated from
the case. Correct insulation if needed.

7. Replace machine cover and screws.

INVERTEC V250-S

D-3

MAINTENANCE

FIGURE D.2 — LOCATION OF MAINTENANCE COMPONENTS.

D-3

CONTROL PC BOARD

POWER SWITCH

OUTPUT TERMINALS

OUTPUT RECTIFIER­HEATSINK FINS

INPUT RECTIFIER

POWER PC BOARD

COOLING FANS

MAIN TRANSFORMER

AUXILIARY TRANSFORMER

INVERTEC V250-S

E-1

TROUBLESHOOTING & REPAIR

Observe all Safety Guidelines detailed throughout this manual

E-1

PROBLEMS

(SYMPTOMS)

Major physical or electrical damage
is observed when cover wrap-around
is removed.

The machine is dead - no output ­no fan.

POSSIBLE AREAS OF

MISADJUSTMENT(S)

OUTPUT PROBLEMS

1. The input power switch must be
in the ON position.

2. Make sure the input voltage is
correct for the machine.

3. Check continuity of the 0.6-amp
slow blow fuse located on the
reconnect panel.

RECOMMENDED

COURSE OF ACTION

If all recommended possible areas of
misadjustment have been checked
and the problem persists, Contact

your local Lincoln Authorized Field
Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con­tact your local authorized field service facility for technical troubleshooting assistance before you proceed.

INVERTEC V250-S

E-2

TROUBLESHOOTING & REPAIR

Observe all Safety Guidelines detailed throughout this manual

E-2

PROBLEMS

(SYMPTOMS)

No output but the fan operates nor­mally.

POSSIBLE AREAS OF

MISADJUSTMENT(S)

OUTPUT PROBLEMS

1. The mode switch must be in one
of the SMAW modes or if in the
GTAW mode the remote trigger
circuit must be activated.

2. The Local/Remote switch (S3)
must be in the LOCAL position
unless a remote control device is
attached to the remote
receptacle.

3. If the machine has not been used
for a long time and is connected
for 380 VAC or higher, the
capacitors may need “condition­ing”. See

Conditioning

4. The machine may be overheated.
Check the thermal indicator light.
Wait for the machine to cool and
the thermostats to reset.

Input Filter Capacitor

.

RECOMMENDED

COURSE OF ACTION

If all recommended possible areas of
misadjustment have been checked
and the problem persists, Contact

your local Lincoln Authorized Field
Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con­tact your local authorized field service facility for technical troubleshooting assistance before you proceed.

INVERTEC V250-S

E-3

TROUBLESHOOTING & REPAIR

Observe all Safety Guidelines detailed throughout this manual

E-3

PROBLEMS

(SYMPTOMS)

Output turns on momentarily, then
switches off and repeats cycle.

Remote output control not
functioning. The machine operates
normally on LOCAL control.

POSSIBLE AREAS OF

MISADJUSTMENT(S)

OUTPUT PROBLEMS

1. Check the input voltage. Make
sure the input voltage is correct
for the machine. See

Installation Section

ual.

2. Check or replace remote control
device. (If used)

1. Make sure the Local/Remote
switch (S3) is in the REMOTE
position.

of this man-

RECOMMENDED

COURSE OF ACTION

If all recommended possible areas of
misadjustment have been checked
and the problem persists, Contact

your local Lincoln Authorized Field
Service Facility.

2. The remote control device may
be faulty. Replace.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con­tact your local authorized field service facility for technical troubleshooting assistance before you proceed.

INVERTEC V250-S

E-4

TROUBLESHOOTING & REPAIR

Observe all Safety Guidelines detailed throughout this manual

E-4

PROBLEMS

(SYMPTOMS)

No output - Main input fuses open,
indicating excessive current draw.

POSSIBLE AREAS OF

MISADJUSTMENT(S)

OUTPUT PROBLEMS

1. Inspect input leads for possible
shorts or grounds or mis-connec­tions.

2. Install new fuses and reapply
power. If fuses open again, con­sult a Lincoln Authorized Field
Service Facility.

RECOMMENDED

COURSE OF ACTION

If all recommended possible areas of
misadjustment have been checked
and the problem persists, Contact

your local Lincoln Authorized Field
Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con­tact your local authorized field service facility for technical troubleshooting assistance before you proceed.

INVERTEC V250-S

E-5

TROUBLESHOOTING & REPAIR

Observe all Safety Guidelines detailed throughout this manual

E-5

PROBLEMS

(SYMPTOMS)

The machine will not produce more
than 200 amps.

POSSIBLE AREAS OF

MISADJUSTMENT(S)

OUTPUT PROBLEMS

1. This may be normal operation. If
the output current exceeds 290
amps, an electronic protection
circuit will reduce the current to
less than 200 amps. The
machine will continue to produce
this low current until the
protection circuit is reset. Reset
occurs when the output load is
removed.

2. Check the input voltage for cor­rect voltage being applied to the
machine.

3. Check for loose or faulty welding
cables.

RECOMMENDED

COURSE OF ACTION

If all recommended possible areas of
misadjustment have been checked
and the problem persists, Contact

your local Lincoln Authorized Field
Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con­tact your local authorized field service facility for technical troubleshooting assistance before you proceed.

INVERTEC V250-S

E-6

TROUBLESHOOTING & REPAIR

Observe all Safety Guidelines detailed throughout this manual

E-6

PROBLEMS

(SYMPTOMS)

Poor welding, weld settings drift, or
output power is low.

Poor stick electrode welding
performance. The arc pops out.

POSSIBLE AREAS OF

MISADJUSTMENT(S)

WELDING PROBLEMS

1. Make sure the machine settings
are correct for the weld process
being used.

2. Check machine performance on
LOCAL control. If OK then the
remote control device may be
faulty. Check or replace.

3. Check the input voltage. See

Installation Section

ual.

1. Check for loose or faulty welding
cables.

of this man-

RECOMMENDED

COURSE OF ACTION

If all recommended possible areas of
misadjustment have been checked
and the problem persists, Contact

your local Lincoln Authorized Field
Service Facility.

2. Is the electrode DRY? Try weld­ing with another electrode from a
different container. Make sure
you have the correct electrode for
the application.

3. Make sure the machine settings
are correct for the weld process
being used.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con­tact your local authorized field service facility for technical troubleshooting assistance before you proceed.

INVERTEC V250-S

F-1

WIRING DIAGRAM- CODES: 10467

DIAGRAMS

F-1

D1A

L2 RIGHT

+ ARC

10

2W

F

BACK

F

S

F

204

BACK

C5

AUX.

S

OUTSIDE

REMOTE

OUTPUT

S2

MODE

SWITCH

CC CRISP

CC GTAW

CC SOFT

- ARC

2

3

1

229

C6

TP4

TP5

TP6

D2B

BACK

F

F

S

F

F

S

S

201

FRONT

INSIDE

I

201

204

304

SHUNT

W
B

317

320

SHUNT THERMOSTAT

FRONT

F

S

F

S

205

FRONT

OUTSIDE

I

YY

205

303

303A

W

2

J4

1

‚+W ⁄ AA6˛qb 31/32

309

D2A

FRONT

S

S

BACK

T3

CURRENT

305

375

B

1

1

J2

7

6

2

4

310

308

307

10

2W

AUX.

F

F

208

INSIDE

TRANSFORMER

208

S3

LOCAL/REMOTE

LOCAL

REMOTE

303A

330

377

324

376

2

3

4

8

3

Y

311

313

D1B

F

S

L1 LEFT

T1

MAIN

TRANSFORMER

308

307

R3

SWITCH

CW (MAX)

377

303

330

321

7

6

5

5

Y

320

RECTIFIER

OUTPUT

313

311

310

OUTPUT

10K

R3

376

305

8

J3

2

4

316

318

HEATSINK

309

CONTROL

2W

375

327

304

9

10

J1

3

1

R

R

317

THERMOSTAT

318

328

11

375B

CW (MAX)

327

319

229

12

13

CONTROL

R4

ARC FORCE

10K

R4

328

14

J5

BOARD

316

CONTROL

2W

3

6

5

42

1

R5

HOT START

CONTROL

CW (MAX)

50K

2W

R5

324

77

76

75

318

322

375B

THERMAL

+

321

B = BLACK

COLOR CODE:

J3

J2

J5, J6, J7

J1

J4

OVERLOAD

INDICATOR

Y

319

W = WHITE

G = GREEN

Y = YELLOW

R = RED

CONNECTOR CAVITY NUMBERING SEQUENCE

(VIEWED FROM COMPONENT SIDE OF BOARD)

GTAW (REMOTE)

TRIGGER

2

4

75

MIN

E

C

D

318

75

322

CONTROL

77

76

B

A

77

76

GND

F

REMOTE

CONTROL

RECEPTACLE

G

C

L9907-2

ELECTRICAL SYMBOLS PER E1537

1

5

3

6

2

201

-

1600/450

203A

205

POWER

BOARD

+

-

202A

207A

C2

1600/450

ON

S1

POWER

OFF

204

+

206

WIRING DIAGRAM - INVERTEC V250-S 380-415V

C1

208

207A

-

F

C

4

J6

209

POWER BOARD

HEATSINK

THERMOSTAT

209

+

FAN

MOTORS

D

D9

INPUT

BRIDGE

A

B

H1

TERMINAL

H4A

0.6 AMP
SLOW

H3

BLOW

H4

H1

H4A

U

H1

TP3

TP2

PER

REAR

W

N.A.

TP1

V

INPUT

J7

SIDE

H1

1

H1

0V

TERMINAL

R

R

18V

H3

H2

4

2

H3

220V

T2

H5

H4

AUXILIARY

TRANSFORMER

5

3

6

H4

400V

CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.

THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

N.A.

NOTES:

INVERTEC V250-S

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted

inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

F-2

DIAGRAMS

19.72

8-5-94

M17229

F-2

DIMENSION PRINT

15.04

12.58

9.13

INVERTEC V250-S

F-3

NOTES

F-3

INVERTEC V250-S

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There is a 10% discount on all orders of $50.00 or more for shipment at one time to one location.
Orders of $50 or less before discount or orders outside of North America must be prepaid with charge, check or money order in U.S. Funds Only.
Prices include shipment by 4 th Class Book Rate for U.S.A. Mainland Only. Please allow up to 4 weeks for delivery.
UPS Shipping for North America Only.

All prepaid orders that request UPS shipment please add:
$5.00 For order value up to $49.99
$10.00 For order value between $50.00 & $99.99
$15.00 For order value between $100.00 & $149.00

For North America invoiced orders over $50.00 & credit card orders, if UPS is requested, it will be invoiced or charged to you at cost.
Outside U.S.A. Mainland order must be prepaid in U.S. Funds. Please add $2.00 per book for surface mail or $15.00 per book for air parcel post shipment.
METHOD OF PAYMENT: (Sorry, No C.O.D. Orders)

CHECK ONE:

Please Invoice (only if order is over $50.00)
Check or Money Order Enclosed, U.S. Funds only
Credit Card - Telephone: _______________________________________________

Account No.

USE THIS FORM TO ORDER:

BOOKS OR FREE INFORMATIVE CATALOGS Telephone: [phone] or, for fastest service, FAX this completed form to: 216-361-5901.

|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_|_| Exp Date |_|_| |_|_|

VISA

MasterCard

®

®

Order from: BOOK DIVISION, The Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199

Name: _______________________________________________

Address: _______________________________________________

_______________________________________________

Signature as it appears on Charge Card:

Month Year

______________________

Lincoln Welding School Titles: Price Code Quantity Cost

(ED-80)

Seminar Information Procedure Handbook “Twelfth Edition” $15.00 PH

(ED-45)

Educational Video Information Incentive Management $5.00 IM

(ED-93)

James F. Lincoln Arc Welding The American Century of John C. Lincoln $5.00 AC
Foundation Book Information Welding Preheat Calculator $3.00 WC-8

(JFLF-515)

New Lessons in Arc Welding $5.00 L

How to Read Shop Drawings $4.50 H

A New Approach to Industrial Economics $5.00 NA

Pipe Welding Charts $4.50 ED-89

SUB TOTAL

Additional Shipping Costs if any

TOTAL COST

WARNING

Spanish

AVISO DE

PRECAUCION

● Do not touch electrically live parts or

electrode with skin or wet clothing.

● Insulate yourself from work and

ground.

● No toque las partes o los electrodos

bajo carga con la piel o ropa moja­da.

● Aislese del trabajo y de la tierra.

● Keep flammable materials away.

● Mantenga el material combustible

fuera del área de trabajo.

● Wear eye, ear and body protection.

● Protéjase los ojos, los oídos y el

cuerpo.

French

ATTENTION

German

WARNUNG

Portuguese

ATENÇÃO

Japanese

Chinese

Korean

Arabic

● Ne laissez ni la peau ni des vête-

ments mouillés entrer en contact
avec des pièces sous tension.

● Isolez-vous du travail et de la terre.

● Berühren Sie keine stromführenden

Teile oder Elektroden mit Ihrem
Körper oder feuchter Kleidung!

● Isolieren Sie sich von den

Elektroden und dem Erdboden!

● Não toque partes elétricas e elec-

trodos com a pele ou roupa molha­da.

● Isole-se da peça e terra.

● Gardez à l’écart de tout matériel

inflammable.

● Entfernen Sie brennbarres Material!

● Mantenha inflamáveis bem guarda-

dos.

● Protégez vos yeux, vos oreilles et

votre corps.

● Tragen Sie Augen-, Ohren- und Kör-

perschutz!

● Use proteção para a vista, ouvido e

corpo.

READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.

SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.

LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.

LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER­STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.

● Keep your head out of fumes.

● Use ventilation or exhaust to

remove fumes from breathing zone.

● Turn power off before servicing.

● Do not operate with panel open or

guards off.

WARNING

● Los humos fuera de la zona de res-

piración.

● Mantenga la cabeza fuera de los

humos. Utilice ventilación o
aspiración para gases.

● Gardez la tête à l’écart des fumées.

● Utilisez un ventilateur ou un aspira-

teur pour ôter les fumées des zones
de travail.

● Vermeiden Sie das Einatmen von

Schweibrauch!

● Sorgen Sie für gute Be- und

Entlüftung des Arbeitsplatzes!

● Mantenha seu rosto da fumaça.

● Use ventilação e exhaustão para

remover fumo da zona respiratória.

● Desconectar el cable de ali-

mentación de poder de la máquina
antes de iniciar cualquier servicio.

● Débranchez le courant avant

l’entretien.

● Strom vor Wartungsarbeiten

abschalten! (Netzstrom völlig öff­nen; Maschine anhalten!)

● Não opere com as tampas removidas.

● Desligue a corrente antes de fazer

serviço.

● Não toque as partes elétricas nuas.

● No operar con panel abierto o

guardas quitadas.

● N’opérez pas avec les panneaux

ouverts ou avec les dispositifs de
protection enlevés.

● Anlage nie ohne Schutzgehäuse

oder Innenschutzverkleidung in
Betrieb setzen!

● Mantenha-se afastado das partes

moventes.

● Não opere com os paineis abertos

ou guardas removidas.

Spanish

AVISO DE

PRECAUCION

French

ATTENTION

German

WARNUNG

Portuguese

ATENÇÃO

Japanese

Chinese

Korean

Arabic

LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.

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WARRANTY

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3

YEAR

INCLUDING: PARTS

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LIMITED WARRANTY

STATEMENT OF WARRANTY:

The Lincoln Electric Company (Lincoln) warrants to the
original purchaser (end-user) of new equipment that it will
be free of defects in workmanship and material.

This warranty is void if Lincoln finds that the equipment has
been subjected to improper care or abnormal operation.

WARRANTY PERIOD:

All warranty periods date from the date of shipment to the
original purchaser and are as follows:

Three Years:

Transformer Welders
Motor-generator Welders
Inverter Welders
Automatic Wire Feeders
Semiautomatic Wire Feeders
Plasma-cutting Power Source
Engine Driven Welders (except engine and engine
accessories) with operating speed under 2,000 RPM

Two Years:

Engine Driven Welders (except engine, engine
accessories and Power-Arc 4000 generator/welders)

with operating speed over 2,000 RPM

All engine and engine accessories are warranted by the
engine or engine accessory manufacturer and are not cov­ered by this warranty.

One Year:

Equipment not listed above such as gun and cable assem­blies, water coolers, FAS TRAK or MIG-TRAK equipment,
air compressor on the SAE400 WELDʼN AIR, Power-Arc
4000 generator/welders, Wire Feed Module (Factory
Installed) and field-installed optional equipment.

warranty superseded

TO OBTAIN WARRANTY COVERAGE:

You are required to notify Lincoln Electric, your Lincoln
Distributor, Lincoln Service Center or Field Service Shop of
any defect within the warranty period. Written notification is
recommended.

WARRANTY REPAIR:

If Lincoln's inspection of the equipment confirms the exis-

see imws 1

tence of a defect covered by this warranty, the defect will
be corrected by repair or replacement at Lincoln's option.

WARRANTY COSTS:

You must bear the cost of shipping the equipment to a
Lincoln Service Center or Field Service Shop as well as
return shipment to you from that location.

IMPORTANT WARRANTY LIMITATIONS:

• Lincoln will not accept responsibility for repairs made
without its authorization.

• Lincoln shall not be liable for consequential damages
(such as loss of business, etc.) caused by the defect or
reasonable delay in correcting the defect.

• Lincoln's liability under this warranty shall not exceed
the cost of correcting the defect.

• This written warranty is the only express warranty pro­vided by Lincoln with respect to its products.
Warranties implied by law such as the Warranty of
Merchantability are limited to the duration of this limit­ed warranty for the equipment involved.

April, ʻ97

World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors

• Sales and Service through Subsidiaries and Distributors Worldwide •

22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. [phone]