Lincoln Electric Activ8X Operator's Manual
Operator’s Manual
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM10458-A | Issue D ate Apr-19
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
12759, 12877
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
Activ8X
™
THANK YOU FOR SELECTING
A QUALITY PRODUCT BY
LINCOLN ELEC TRIC.
PLEASE EXAMINE CARTON AND EQUIPMENT FOR
DAMAGE IMMEDIATELY
When this equipment is shipped, title passes to the purchaser
upon receipt by the carrier. Consequently, claims for material
damaged in shipment must be made by the purchaser against the
transportation company at the time the shipment is received.
SAFETY DEPENDS ON YOU
Lincoln arc welding and cutting equipment is designed and built
with safety in mind. However, your overall safety can be increased
by proper installation ... and thoughtful operation on your part.
DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT
WITHOUT READING THIS MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly,
think before you act and be careful.
This statement appears where the information must be followed
exactly to avoid serious personal injury or loss of life.
This statement appears where the information must be followed
to avoid minor personal injury or damage to this equipment.
KEEP YOUR HEAD OUT OF THE FUMES.
DON’T get too close to the arc.
Use corrective lenses if necessary
to stay a reasonable distance
away from the arc.
READ and obey the Safety Data
Sheet (SDS) and the warning label
that appears on all containers of
welding materials.
USE ENOUGH VENTILATION or
exhaust at the arc, or both, to
keep the fumes and gases from
your breathing zone and the general area.
IN A LARGE ROOM OR OUTDOORS, natural ventilation may be
adequate if you keep your head out of the fumes (See below).
USE NATURAL DRAFTS or fans to keep the fumes away
from your face.
If you de velop unusual symptoms, see your supervisor.
Perhaps the welding atmosphere and ventilation system
should be checked.
WEAR CORRECT EYE, EAR &
BODY PROTECTION
PROTECT your eyes and face with welding helmet
properly fitted and with proper grade of filter plate
(See ANSI Z49.1).
PROTECT your body from welding spatter and arc
flash with protective clothing including woolen
clothing, flame-proof apron and gloves, leather
leggings, and high boots.
PROTECT others from splatter, flash, and glare
with protective screens or barriers.
IN SOME AREAS, protection from noise may be appropriate.
BE SURE protective equipment is in good condition.
Also, wear safety glasses in work area
AT ALL TIMES.
SPECIAL SITUATIONS
DO NOT WELD OR CUT containers or materials which previously
had been in contact with hazardous substances unless they are
properly cleaned. This is extremely dangerous.
DO NOT WELD OR CUT painted or plated parts unless special
precautions with ventilation have been taken. They can release
highly toxic fumes or gases.
Additional precautionary measures
PROTECT compressed gas cylinders from excessive heat,
mechanical shocks, and arcs; fasten cylinders so they cannot fall.
BE SURE cylinders are never grounded or part of an
electrical circuit.
REMOVE all potential fire hazards from welding area.
ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR
IMMEDIATE USE AND KNOW HOW TO USE IT.
WARNING
CAUTION
Safety 01 of 04 - 5/16/2018
SECTION A:
WARNINGS
CALIFORNIA PROPOSITION 65 WARNINGS
WARNING: Breathing diesel engine exhaust
exposes you to chemicals known to the State
of California to cause cancer and birth defects,
or other reproductive harm.
• Always start and operate the engine in a
well-ventilated area.
• If in an exposed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system.
• Do not idle the engine except as necessary.
For more information go to
www.P65 warnings.ca.gov/diesel
WARNING: This product, when used for welding or
cutting, produces fumes or gases which contain
chemicals known to the State of California to cause
birth defects and, in some cases, cancer. (California
Health & Safety Code § 25249.5 et seq.)
WARNING: Cancer and Reproductive Harm
www.P65warnings.ca.gov
ARC WELDING CAN BE HAZARDOUS. PROTECT
YOURSELF AND OTHERS FROM POSSIBLE SERIOUS
INJURY OR DEATH. KEEP CHILDREN AWAY.
PACEMAKER WEARERS SHOULD CONSULT WITH
THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For
additional safety information, it is strongly recommended
that you purchase a copy of “Safety in Welding & Cutting ANSI Standard Z49.1” from the American Welding Society,
P.O. Box 351040, Miami, Florida 33135 or CSA Standard
W117.2-1974. A Free copy of “Arc Welding Safety” booklet
E205 is available from the Lincoln Electric Company,
22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION,
MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
FOR ENGINE POWERED
EQUIPMENT.
1.a. Turn the engine off before troubleshooting
and maintenance work unless the
maintenance work requires it to be running.
1.b. Operate engines in open, well-ventilated areas or vent the engine
exhaust fumes outdoors.
1.c. Do not add the fuel near an open flame welding
arc or when the engine is running. Stop the
engine and allow it to cool before refueling to
prevent spilled fuel from vaporizing on contact
with hot engine parts and igniting. Do not spill fuel when filling
tank. If fuel is spilled, wipe it up and do not start engine until
fumes have been eliminated.
1.d. Keep all equipment safety guards, covers
and devices in position and in good repair.
Keep hands, hair, clothing and tools away
from V-belts, gears, fans and all other
moving parts when starting, operating or
repairing equipment.
1.e. In some cases it may be necessary to remove safety guards to
perform required maintenance. Remove guards only when
necessary and replace them when the maintenance requiring
their removal is complete. Always use the greatest care when
working near moving parts.
1.f. Do not put your hands near the engine fan. Do not attempt to
override the governor or idler by pushing on the throttle control
rods while the engine is running.
1.g. To prevent accidentally starting gasoline engines while turning
the engine or welding generator during maintenance work,
disconnect the spark plug wires, distributor cap or magneto wire
as appropriate.
1.h. To avoid scalding, do not remove the radiator
pressure cap when the engine is
hot.
ELECTRIC AND
MAGNETIC FIELDS MAY
BE DANGEROUS
2.a. Electric current flowing through any conductor
causes localized Electric and Magnetic Fields (EMF).
Welding current creates EMF fields around welding cables
and welding machines
2.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.
2.c. Exposure to EMF fields in welding may have other health effects
which are now not known.
2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
2.d.1. Route the electrode and work cables together - Secure
them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and work
cables. If the electrode cable is on your right side, the
work cable should also be on your right side.
2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.
2.d.5. Do not work next to welding power source.
SAFETY
Safety 02 of 04 - 5/16/2018
ELECTRIC SHOCK
CAN KILL.
3.a. The electrode and work (or ground) circuits are
electrically “hot” when the welder is on. Do
not touch these “hot” parts with your bare skin or wet clothing.
Wear dry, hole-free gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full area
of physical contact with work and ground.
In addition to the normal safety precautions, if
welding must be performed under electrically
hazardous conditions (in damp locations or while
wearing wet clothing; on metal structures such as
floors, gratings or scaffolds; when in cramped
positions such as sitting, kneeling or lying, if there
is a high risk of unavoidable or accidental contact
with the workpiece or ground) use the following
equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode,
electrode reel, welding head, nozzle or semiautomatic welding
gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical
connection with the metal being welded. The connection should
be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical (earth)
ground.
3.f. Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace
damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically “hot” parts of electrode
holders connected to two welders because voltage
between the
two can be the total of the open circuit voltage of both
welders.
3.i. When working above floor level, use a safety belt to protect
yourself from a fall should you get a shock.
3.j. Also see It ems 6.c. and 8.
ARC RAYS CAN BURN.
4.a. Use a shield with the proper filter and cover plates to protect your
eyes from sparks and the rays of the arc when welding or
observing open arc welding. Headshield and filter lens should
conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant material
to protect your skin and that of your helpers from the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES
CAN BE DANGEROUS.
5.a. Welding may produce fumes and gases
hazardous to health. Avoid breathing these
fumes and gases. When welding, keep your head out of the fume.
Use enough ventilation and/or exhaust at the arc to keep fumes
and gases away from the breathing zone. When welding
hardfacing (see instructions on container or SDS)
or on lead or cadmium plated steel and other
metals or coatings which produce highly toxic
fumes, keep exposure as low as possible and
within applicable OSHA PEL and ACGIH TLV limits
using local exhaust or mechanical ventilation
unless exposure assessments indicate otherwise.
In confined spaces or in some circumstances,
outdoors, a respirator may also be required.
Additional precautions are also required when
welding
on galvanized steel.
5. b. The operation of welding fume control equipment is affected by
various factors including proper use and positioning of the
equipment, maintenance of the equipment and the specific
welding procedure and application involved. Worker exposure
level should be checked upon installation and periodically
thereafter to be certain it is within applicable OSHA PEL and
ACGIH TLV limits.
5.c. Do not weld in locations near chlorinated hydrocarbon vapors
coming from degreasing, cleaning or spraying operations. The
heat and rays of the arc can react with solvent vapors to form
phosgene, a highly toxic gas, and other irritating products.
5.d. Shielding gases used for arc welding can displace air and
cause
injury or death. Always use enough ventilation, especially in
confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
Safety Data Sheet (SDS) and follow your employer’s safety
practices. SDS forms are available from your welding
distributor or from the manufacturer.
5.f. Also see item 1.b.
SAFETY
Safety 03 of 04 - 5/16/2018
WELDING AND CUTTING
SPARKS CAN CAUSE
FIRE OR EXPLOSION.
6.a. Remove fire hazards from the welding area. If
this is not possible, cover them to prevent the welding sparks
from starting a fire. Remember that welding sparks and hot
materials from welding can easily go through small cracks and
openings to adjacent areas. Avoid welding near hydraulic lines.
Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site, special
precautions should be used to prevent hazardous situations.
Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)
and the operating information for the equipment being used.
6.c. When not welding, make certain no part of the electrode circuit is
touching the work or ground. Accidental contact can cause
overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances inside.
They can cause an explosion even though they have been
“cleaned”. For information, purchase “Recommended Safe
Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous Substances”,
AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or
welding. They may explode.
6.f. Sparks and spatter are thrown from the welding arc. Wear oil free
protective garments such as leather gloves, heavy shirt, cuffless
trousers, high shoes and a cap over your hair. Wear ear plugs
when welding out of position or in confined places. Always wear
safety glasses with side shields when in a welding area.
6.g. Connect the work cable to the work as close to the welding area
as practical. Work cables connected to the building framework or
other locations away from the welding area increase the
possibility of the welding current passing through lifting chains,
crane cables or other alternate circuits. This can create fire
hazards or overheat lifting chains or cables until they fail.
6.h. Also see item 1.c.
6.I. Read and follow NFPA 51B “Standard for Fire Prevention During
Welding, Cutting and Other Hot Work”, available from NFPA, 1
Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.
6.j. Do not use a welding power source for pipe thawing.
CYLINDER MAY EXPLODE IF
DAMAGED.
7.a. Use only compressed gas cylinders containing
the correct shielding gas for the process used
and properly operating regulators designed for
the gas and pressure used. All hoses, fittings,
etc. should be suitable for the application and
maintained in good condition.
7.b. Always keep cylinders in an upright position securely chained to
an undercarriage or fixed support.
7.c. Cylinders should be located:
• Away from areas where they may be struck or subjected
to physical damage.
• A safe distance from arc welding or cutting operations
and any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other
electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand tight
except when the cylinder is in use or connected for use.
7.g. Read and follow the instructions on compressed gas cylinders,
associated equipment, and CGA publication P-l, “Precautions for
Safe Handling of Compressed Gases in Cylinders,” available from
the Compressed Gas Association, 14501 George Carter Way
Chantilly, VA 20151.
FOR ELECTRICALLY
POWERED EQUIPMENT.
8.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.
8.b. Install equipment in accordance with the U.S. National Electrical
Code, all local codes and the manufacturer’s recommendations.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.
Refer to
http://www.lincolnelectric.com/safety
for additional safety information.
SAFETY
Safety 04 of 04 - 5/16/2018
2
ACTIV8X™
TABLE OF CONTENTS
GENERAL DESCRIPTION........................................................................................................................................3
RECOMMENDED PROCESSES ...............................................................................................................................3
PROCESS LIMITATIONS.........................................................................................................................................3
EQUIPMENT LIMITATIONS .....................................................................................................................................3
RECOMMENDED POWER SOURCES.......................................................................................................................3
OTHER POWER SOURCES......................................................................................................................................3
DESIGN FEATURES................................................................................................................................................3
INSTALLATION .............................................................................................................................................SECTION A
TECHNICAL SPECIFICATIONS ............................................................................................................................A-1
LOCATION .........................................................................................................................................................A-2
ACROSS THE ARC SET-UP WITH CROSSLINC™ (RECOMMENDED).....................................................................A-3
ACROSS THE ARC SET-UPS WITHOUT CROSSLINC™ ........................................................................................A-3
RECOMMENDED ELECTRODE AND WORK CABLE SIZES FOR ARC WELDING ......................................................A-5
TRIGGER CONNECTOR.......................................................................................................................................A-5
CHANGING THE GUN ADAPTER BUSHING ...........................................................................................................A-6
PROCEDURE TO INSTALL DRIVE ROLLS AND WIRE GUIDES................................................................................A-7
PRESSURE ARM ADJUSTMENT..........................................................................................................................A-7
GUN CONNECTION.............................................................................................................................................A-8
SHIELDING GAS CONNECTION ...........................................................................................................................A-8
OPERATION ................................................................................................................................................SECTION B
POWER-UP SEQUENCE......................................................................................................................................B-1
CASE FRONT CONTROLS...................................................................................................................................B-2
INTERNAL CONTROLS .......................................................................................................................................B-3
REAR CONTROLS ..............................................................................................................................................B-4
DIGITAL METER OPERATION..............................................................................................................................B-5
SET-UP MENU OPERATION................................................................................................................................B-6
CONSTANT CURRENT OPERATION.....................................................................................................................B-9
OPTIONS/ACCESSORIES...............................................................................................................................SECTION C
MAINTENANCE .............................................................................................................................................SECTION D
ROUTINE MAINTENANCE ...................................................................................................................................D-1
PERIODIC MAINTENANCE ..................................................................................................................................D-1
TROUBLESHOOTING .....................................................................................................................................SECTION E
DIAGRAMS .................................................................................................................................................SECTION F
PARTS LIST ...............................................................................................................PARTS.LINCOLNELECTRIC.COM
CONTENT/DETAILS MAY BE CHANGED OR UPDATED WITHOUT NOTICE. FOR MOST CURRENT INSTRUCTION
MANUALS, GO TO PARTS.LINCOLNELECTRIC.COM.
ACTIV8X™
General Description
The Activ8X™ is a rugged, portable, across-the-arc wire feeder
with CrossLinc™ and True Voltage Technology™. With its 8 in.
spool, the Activ8X is specifically designed for shipyards or field
construction where a smaller, portable wire feeder is needed.
When used with a CrossLinc equipped power source, this Activ8X
allows the user to adjust the welding voltage at the wire feeder
front panel without the need for a control cable. As a result, setup
and changeover time s reduced while productivity is increased.
True Voltage Technology™ (TVT™) does the thinking so you don’t
have to. TVT learns. In as little as one weld, TVT begins to make
the necessary power source adjustments to ensure that the
voltage you set at the feeder will be the same voltage delivered to
the arc. TVT remembers. Set point adjustments remain – even
after the power to the Activ8X has been removed.
The Activ8X comes factory equipped with a K1500-2 Magnum
®
Tweco-compatible style #2-#4 gun adapter. Other K1500 series
gun adapters are available as field installed options.
In addition to CrossLinc, the Activ8X wire feeder has the following
features:
• Rating- 330 amp, 60% duty cycle rating.
• Gas apparatus – can be used for FCAW-G and GMAW
processes.
• The plastic case is molded from a high impact, flame
retardant plastic for high durability and low weight.
• The heart of the Activ8X is the 2 roll MAXTRAC®drive. The
patented features on the wire drive offer tool-less changing of
the drive rolls and wire guides for quick spool changes. A
tachometer controlled motor powers the patented drive rolls
for smooth, steady feeding without slippage.
recoMMenDeD processes
• GMAW
• FCAW
process liMitations
• Not recommended for stitch or spot welding.
eQUipMent liMitations
• The duty cycle of the wire feeder is 330A, 60%. Duty cycle is
based upon the amount of welding performed in a 10 minute
period.
• The maximum spool size diameter is 8”.
• Maximum recommended FCAW gun length is 15 ft.
• Maximum recommended GMAW gun length is 15 ft.
• Push-pull guns do not work with the Activ8X™.
recoMMenDeD poWer soUrces
• Flextec 350X
™
• Flextec 500X
™
• Flextec 650X
™
otHer poWer soUrces
• CV-250, 300, 305, 400, 655
• DC-400, 600, 655
• Invertec V-350 Pro, V-450
• Multi-Weld 350
• Ranger 10,000, 3 Phase, 225, 250, 250 GXT
• Ranger 250 LPG, 305
• Cross Country 300
• Vantage 322, 435, 549, 565
• Air Vantage 566
• Dual Vantage 700
• Flextec 450, 500, 500P, 650
• Engine Drive Welder with a wire feed module
DesiGn FeatUres
Loaded with Standard Features Controls
• Digital Displays with large voltage and wire feed speed knobs.
• Trigger interlock for comfort when making long welds.
• Cold-feed switch for wire feeding without activating welding
output.
• Gas Purge switch for purging the gas path without activating
welding output.
• True Voltage Technology™ (TVT™) automatically
compensates for voltage drop between the power source and
the Activ8X. This ensures that the actual welding voltage
matches the preset voltage.
• The following options are available from the setup menu:
- CC/CV operation for accommodating constant current
power sources.
- Variable run-in for smoother arc starting.
- Burnback time provides adjustable power source output
shutoff to prevent the electrode from sticking in the
crater.
- Preflow and Postflow ensures proper gas shielding
coverage before and after each weld.
3
A-1
INSTALLATIONACTIV8X™
tecHnical speciFications -
INPUT - SINGLE PHASE
Input Voltage +/- 10%
Input Amperes @ Rated
Output
15 - 110V DC
4
MODEL SUMMARY
K# Description Meters
Drive Roll Kit
Included
Feed Plate Gun Adapter
Installed
K3519-1 ACTIV8X™ DIGITAL ---- K1500-2
K3519-2 ACTIV8X™ DIGITAL ---- K1500-2
RATED OUTPUT (ALL MODELS)
Duty Cycle Amperes
60% 330A
PHYSICAL DIMENSIONS
Model Height Width Depth Weight
K3519-1
11.75 in
(298 mm)
7.4 in
(188 mm)
18.7 in
(475 mm)
27.5 lbs
(12.4 kg)
K3519-2
11.75 in
(298 mm)
7.4 in
(188 mm)
18.7 in
(475 mm)
27.5 lbs
(12.4 kg)
TEMPERATURE RANGES
OPERATING TEMPERATURE
RANGE
STORAGE TEMPERATURE
RANGE
-14°F to 104°F (-10°C to 40°C) -40°F to 122°F (-40°C to 50°C)
Thermal tests have been performed at ambient temperature. The duty cycle
(duty factor) at 40°C has been determined by simulation.
Process Wire Diameter Range Wire Feed Speed Range
GMAW 0.023 - 0.052” (0.6 - 1.3mm)
50 - 700 IPM (1.3 - 20.3 m/minute)
FCAW 0.035 - 5/64” (0.9 - 2.0mm)
A-2
INSTALLATIONACTIV8X™
READ ENTIRE INSTALLATION SECTION BEFORE
INSTALLING THE ACTIV8X™ .
INSTALLATION
ELECTRIC SHOCK CAN KILL.
• Turn the input power OFF at the
disconnect switch or fuse box before
attempting to connect or disconnect
input power lines, output cables or
control cables.
• Only qualified personnel should perform this
installation.
• Do not touch metal portions of the Activ8X™ work clip
when the welding power source is on.
• Do not attach the work clip to the wire feeder.
• Connect the work clip directly to the work, as close as
possible to the welding arc.
• Turn power off at the welding power source before
disconnecting the work clip from the work.
• Only use on power sources with open circuit voltages
less than 110 VDC.
select sUitable location
For best wire feeding performance, place the Activ8X™ on a
stable and dry surface. Keep the wire feeder in a vertical
position. Do not operate the wire feeder on an angled surface of
more than 15 degrees.
Do not submerge the Activ8X™.
The Activ8X™ is rated IP23 and is suitable for outdoor use.
The handle of the Activ8X™ is intended for moving the wire
feeder about the work place only.
When suspending a wire feeder, insulate the hanging device from
the wire feeder enclosure.
High Frequency Interference Protection
Locate the Activ8X™ away from radio controlled machinery.
The normal operation of the Activ8X™ may adversely affect
the operation of RF controlled equipment, which may result
in bodily injury or damage to the equipment.
CAUTION
WARNING
A-3
INSTALLATIONACTIV8X™
across tHe arc set-Up WitH crosslinc™
(recoMMenDeD)
Place the power source Local/Remote switch in the Remote
position. In many newer models of CrossLinc compatible power
sources, the Local/Remote switch is automatically overridden by
CrossLinc and there is no need to set it.
across tHe arc set-Ups WitHoUt crosslinc™
CV Power Sources with Stud Connectors with
Local/Remote Switch
Place the power source Remote/Local switch in the Local position.
+
_
Item
K#
Description
1
K3519-1
Activ8X™ (Tweco)
K3519-2
Activ8X™ CE (Twistmate/Dinse)
2
- Drive Roll Kit
3
- Welding Gun
4
-
Flextec 350X
™
5
- Work Cable
6
- Work Clamp
7
- Weld Power Cable
Item
K#
Description
1
K3519-1
Activ8X™ (Tweco)
K3519-2
Activ8X™ CE (Twistmate/Dinse)
2
- Drive Roll Kit
3
- Welding Gun
4
- CV power source
5
- Weld Power Cable
6
- Work Cable / w/ Clamp
7
- Lug to Tweco Adapter
1
1
3
3
7
5
7
6
5
6
4
4
2
2
CV-400
CV-600
DC-400
DC-600
DC-655
V450-PRO
SAE-400
w/ CV Adapter
Engine Drive Welder
w/ Wire Feed Module
Ranger 250 GXT
Vantage 520SD
Vantage 600
Air Vantage 600
Flextec 450
Flextec 500P
CV Power Sources with Stud Connectors and no
Remote/Local Switch
CV Power Source with Twist-Mate Connectors and
no Remote/Local Switch
A-4
INSTALLATIONACTIV8X™
Ranger 250
Ranger 250 LPG
Ranger 305G
Ranger 305D
Ranger 10,000
Ranger 3 Phase
Ranger 225
Ranger 225 GXT
Commander 300
Vantage 300
Vantage 400
Vantage 500
Air Vantage 500
Air Vantage 650
SAE 300
Dual Vantage 700
Classic 300
1
3
5
6
4
2
7
1
3
4
2
Item
K#
Description
1
K3519-1
Activ8X™ (Tweco)
K3519-2
Activ8X™ CE (Twistmate/Dinse)
2
- Drive Roll Kit
3
- Welding Gun
4
- CV power source
5
- Weld Power Cable
6
- Work Cable w/Clamp
7
- Lug to Tweco Adapter
Item
K#
Description
1
K3519-1
Activ8X™ (Tweco)
K3519-2
Activ8X™ CE (Twistmate/Dinse)
2
- Drive Roll Kit
3
- Welding Gun
4
- CV power source
+
_
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