Lincoln Electric AC-225C User Manual

Table of Contents
Table of Contents
Introduction
Table of Contents
Stick Welders
TIG Welders
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MIG: Wire Feeder/Welders
MIG: Industrial Welders
Multi-Process Welders
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Advanced Process Welders
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
3
4
5-10
11-18
19-24
25-28
29-35
36-41
Multi-Operator
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Drives: Commercial/Small Contractors
Engine Drives: Industrial/Construction
Semiautomatic Wire Feeders
Automatic Wire Feeders
Plasma Cutting Systems
Environmental Systems
Automated Solutions
Consumables
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
42-44
45-53
54-62
63-76
77-81
82-84
85-90
91-98
99-148
Recommended Options
www.lincolnelectric.com
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
149-171
3
How To Use This Catalog
Content
Catalog Section
1
Identifies catalog section for easy-to-find products.
Product Name
2
Official Lincoln product name.
Product Description
3
Brief description of the product.
Opening Paragraph
This is a general description of the
4
product. It may include features and applications of the product.
Advantage Lincoln
5
This section highlights the key features and benefits of the product.
Product Picture
6
Detailed photo of Lincoln product.
Processes
7
Recommended arc welding processes for the product.
Input
8
9
10
11
& Output Icons
See below for descriptions.
Unit Includes/Key Options
These sections lists options that are included or are the most popular options requested for each product.
Literature Number
Order number to request more information.
Technical Specifications
Common specifications, ratings, dimensions and weight for the product.
11
1
3
4
5
2
7
8
6
9
10
Icons
Output Icons
For constant current stick
CC
and TIG processes
For constant voltage
CV
MIG, flux-cored and subarc processes
For multiprocess constant
CC CV
current or constant voltage applications
Input Icons
Single phase input power
1
PHASE
Three phase input power
3
PHASE
Single or three phase
1
3
input power
PHASE
4
Alternating current
AC
welding output
Direct current
DC
welding output
Alternating or direct
AC
current welding output
DC
11 5
115 Volt AC
VAC
Wire feeder input power
42
42 Volt AC
VAC
Wire feeder input power
40 Volt DC
40
VDC
Wire feeder input power
Peak auxiliary power
P
5.11
kW
ouput
Surge auxiliary power
5.5
s
kW
output
Continuous auxiliary
10
power output
kW
50 Hertz input power
50
Hz
60 Hertz input power
60
Hz
50/60 Hertz input power
50
60
Hz
www.lincolnelectric.com
2-Roll Wire feeder
4-Roll Wire feeder
Engine Driven – Gas, Diesel or LPG
Versatile Stick Welders for Shop or Field
• Weld a Wide Range of Materials and Thicknesses
• Conventional or Inverter Models
MODEL
Mode
Polarity
AC-225C AC-225
1-Phase
AC/DC 225/125
Rectifier
Idealarc®250 Invertec®V155-S
Inverter
Invertec®V275-S Idealarc®R3R-400 Idealarc
3-Phase
Rectifier
KEY: Excellent Good Optional
®
R3R-500
ACCC
ACCC
AC/DCCC
AC/DCCC
DCCC
DCCC
DCCC
DCCC
PROCESS
Current Range
(Amps)
40-225 AC
40-225 AC
30-125 DC 40-225 AC 40-250 DC 35-300 AC
5-155 DC
5-275 DC
60-500 DC
75-625 DC
www.lincolnelectric.com/stick-welders
Stick
TIG Scratch
TIG Touch-Start®TIG Hi-Freq™Arc Gouge
160
1 50,60
1 50,60
1 50,60
1 50,60
1/3 50/60
3
3
INPUTOUTPUT FEATURES
Phase
Hertz
Compact
115/230 Volt
Auto-Sensing
Hot Start
Arc Force
50/60
50/60
Meters
7-Yr. Warranty
•••••
(on Power Rectifier)
Polarity Switch
Voltmeter/Ammeter
5
Stick Welders
AC-225C
Easy Set-Up for 16 Gauge and Up
This compact continuous control stick welder delivers smooth AC output of 40-225 amps for basic hobby and repair welding.
40-225 amps AC continuous output control is enough current for 3/16" (4.8 mm) diameter mild steel general purpose stick electrodes and select 5/32" (4.0 mm) diameter electrodes.
Recommended for mild, low alloy and stainless steels from 16 gauge sheet metal to heavy plate.
Easy to set up and easy to operate with handy application/procedure chart on faceplate.
Three-year warranty on parts and labor.
Processes
•Stick
AC
CC
Output Input
Unit Includes
• Insulated electrode holder and cable
• Heavy duty work clamp and cable
• Sample pack of electrodes
• Helpful Welder’s Guide
• Input Cable with integrated plug
Key Options
• K520 Utility Cart
More options at end of section
Literature
E2.40
1
60
Hz
PHASE
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
AC-225C K1357 230/1/60 170A/25V/20% 45A 40-225 Amps 15.25 x 14 x 13.5 84
AC-225
Max. 50A Max OCV: 58V (387 x 356 x 343) (38)
Processes
• Stick
AC
CC
Output Input
AC General Purpose Welding
Unit Includes
Use our popular AC-225 to stick weld mild steel, low alloy and stainless steels as well as cast iron for common repair and hobby projects.
40-225 amps AC stepped output control is enough for 3/16" (4.8 mm) diameter mild steel general purpose stick electrodes and select 5/32" (4.0 mm) diameter electrodes.
Weld 16 gauge sheet metal to heavy plate on mild steel, low alloy stainless, cast iron and hardfacing applications.
Included Helmet and Sample Electrodes allow you to start welding right away.
Three-year warranty on parts and labor.
• Insulated electrode holder and cable
• Lightweight helmet with lenses
• Heavy duty work clamp and cable
• Sample pack of electrodes
• Helpful Welder’s Guide
• Input Cable with integrated plug
• K1170-4 also includes Wheel Kit and Gloves
Key Options
• K761 Wheel Kit
More options at end of section
Literature
E2.30
1
60Hz50
Hz
PHASE
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
AC-225 K1170 230/1/60 225A/25V/20%
(1)
Except 75 amp setting which can be used continuously for 1 hour.
6
K1170-4 Max. OCV: 79V (610 x 438 x 305) (49.5)
K1290 220/1/50 225A/25V/15% 63A 50-250 Amps 108
www.lincolnelectric.com/stick-welders
(1)
50A 40-225 Amps 24 x 17.25 x 12 109
Max. OCV: 76V (49.0)
Stick Welders
Processes
•Stick
AC/DC 225/125
Tackle More Tasks with AC/DC
Select DC polarity for extremely stable arc action or out-of-position welding with Lincoln®Fleetweld®5P+. Choose AC polarity for welding on heavier plate, greater deposition or faster travel speeds with Lincoln®Fleetweld®35. Great choice for stick welding on mild steel, low alloy and stainless steels as well as cast iron and hardfacing for maintenance, repair and light fabrication projects.
40-225 amps AC and 30-125 amps DC stepped output control is enough for 3/16" (4.8 mm) mild steel general purpose electrode diameters and select 5/32" (4.0 mm) diameter electrodes.
Weld 16 gauge sheet metal to heavy plate on mild steel, low alloy stainless, cast iron and hardfacing applications.
Includes integrated input power cable with plug and receptacle for wall-mounting.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
AC/DC K1297 230/1/60 AC: 225A/25V/20% AC: 50A 40-225 Amps AC 124
225/125 DC: 125A/25V/20% DC: 36A Max. OCV: 79V 24 x 17.25 x 12 (56.3)
30-125 Amps DC (610 x 438 x 305)
Max. OCV: 73V
AC/DC K1299 220/1/50 AC: 225A/25V/15% AC: 55A 50-250 Amps AC 123
225/125 DC: 125A/25V/15% DC: 41A Max. OCV: 76V (55.8)
35-135 Amps DC
Max. OCV: 69V
• TIG
AC
CC
Output Input
Unit Includes
• Insulated electrode holder and cable
• Heavy duty work clamp and cable
• Helpful Welder’s Guide
• Input Cable with integrated plug and receptacle
Key Options
• K761 Wheel Kit
More options at end of section
Literature
E2.60
DC
1
60Hz50
Hz
PHASE
Processes
Idealarc®250
Basic Industrial Stick Welding
The Idealarc®250 delivers up to 300 amps AC (250 amps DC) for stick welding in vocational education, industrial production, maintenance and repair or farm shop environments.
Plenty of output—300 amps AC and 250 amps DC is enough for up to 1/4" (6.4 mm) diameter of some stick electrode types.
Run every type of stick electrode, including cellulosic and low hydrogen, and those for stainless steel, hardfacing and cast iron applications.
• Stick
•TIG
• Gouging
AC
CC
Output Input
Key Options
• K1894-1 Power Factor Capacitor Kit (60 Hz)
• K866 Undercarriage
• K704 Accessory Kit, 400 Amp
• K930-2 TIG Module
More options at end of section
Literature
E2.70
DC
Easy to use full range continous control provides precise command of heat input in the weld.
Stackable case design can be stacked up to three high to save valuable floor space.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current /Voltage/ Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
250 K1053-7 208/230/460/1/60 AC: 250A/30V/30% 95/86/43A 35-300 Amps AC 27 x 19 x 21.5 350
Idealarc
K1053-9 (w/PFC) DC: 250A/30V/30% 75/68/34A Max. OCV: 72V (686 x 483 x 546) (159)
K1053-8 230/460/575/1/60 86/43/34A 40-250 Amps DC
K1053-10 (w/PFC) 68/34/27A Max. OVC: 70V
K1054-3 380/415/500/1/50 50/46/38A K1054-4 220/380/440/1/50 86/50/43A
1
60Hz50
Hz
PHASE
www.lincolnelectric.com/stick-welders
7
Stick Welders
Processes
•Stick
Invertec®V155-S
Portable. Professional. Rugged. Affordable.
The NEW Invertec®V155-S offers much more than you would expect from a welder this size. Weighing in at just under 15 lbs. (6.8 kg) the Invertec®V155-S is no lightweight contender. It packs the full punch of a heavyweight pro­fessional that you can take to the most demanding job sites. It features 120/230V auto reconnect operation and can operate from a portable generator. It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere.
Two stick modes, SOFT and CRISP, provide the right arc characteristics for different types of electrodes.
Fan-As-Needed inside the machine.
Auto-Adaptive Arc Force sticking in the puddle without compromising arc stability or increased spatter.
Automatic Hot-Start starting to make striking an arc easier.
Touch Start TIG TIG welder for free!
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output
Invertec
V155-S and 100A/24.0V/30% Stick 33.8A Max. OCV: 75V (288 x 158 x 392) (6.7)
(F.A.N.™) reduces noise and dust
minimizes electrode
boosts the current during
®
mode – it’s like getting a
®
K2605-1 120V/1/50/60 75A/23.0V/100% Stick 24.0A 5-155 Amps DC 11.3 x 6.2 x 15.4 14.7
K2606-1 105A/14.2V/100% TIG 21.5A
130A/15.2V/30% TIG 28.8A
230V/1/50/60 100A/24.0V/100% Stick 21.0A
145A/25.8V/30% Stick 31.0A 100A/14.0V/100% TIG 14.1A
155A/16.2V/30% TIG 22.8A
Shown:
K2605-1 Base Unit
with Stick Accessories
(1)
Output Range inches (mm) lbs.(kg)
• DC TIG
DC
CC
Output Input
Base Unit Includes
• Invertec®V155-S (K2605-1).
• Stick electrode holder, cable and Twist-Mate™plug.
• Work cable and clamp with Twist-Mate™plug.
• Fully adjustable shoulder strap.
• 120/230V input cord, 6.6 ft. (2 m) with a 120V 15 Amp plug.
• Extra 120V 20 Amp plug.
Key Options
• K2275-1 Welding Cart
• K852-25 Twist-Mate™Cable Plug Kit
• TIG Ready-Pak (
see TIG Section for details).
More options at end of section
®
(K2606-1)
Literature
E2.141
(1)
Input amps on 60 Hz input.
50
1
60
PHASE
Hz
8
www.lincolnelectric.com/stick-welders
Stick Welders
Processes
• Stick
Invertec®V275-S
Weather-Resistant Stick and TIG Welder
The V275-S Stick and TIG power source is ideal for outdoor construction sites—it’s IP23S rated and equipped with weather resistant features. Up to 275 amps of output gives you access to a greater number of stick electrodes, including outstanding E6010 performance.
Outstanding E6010 and E7018 performance using up to 7/32" (5.6 mm) diameter electrode.
Touch Start TIG established without high frequency starting.
Air Carbon Arc cutting and gouging with up to 3/16" (4.8 mm) diameter carbon electrode.
Selectable Hot Start—Turn it off for thin material or flip it on for thick, rusty or dirty material.
Variable Arc Force—Dial in the “soft” or “crisp” arc you want.
All-in-one machine—208/230/460/575 input volt settings—no single phase de-rating.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Invertec
V275-S 575/3/60 250A/30V/60% 34/33/17/14A (345 x 229 x 514) (24.7)
or or 208/230/460/ 275A/29-31V/35% 68/67/38/31A
Invertec
V275-S 415/440/3/50 200A/28V/100% 25/15/15/14/13A
®
)
(Tweco
®
DC allows the welding arc to be
®
®
(1)
K2269-1 208/230/460/ 275A/31V/35% 38/37/19/16A 5-275A 13.6 x 9.0 x 20.25 54.5
200A/28V/100% 27/25/13/11A
575/1/60 250A/30V/60% 63/62/33/27A
K2269-3 220/380/400/ 250A/30V/35% 32/20/19/18/17A
220/380/440/ 63/42/40/38/36A 415/440/1/50 48/32/30/29/27A
200A/28V/100% 49/48/26/21A
•TIG
• Gouging
DC
CC
Output Input
Key Options
• K852-70 Twist-Mate™Cable Plug for 1/0-2/0, 50-70 mm2cable
• K1759-70 Twist-Mate Receptacle for 1/0-2/0, 50-70mm cable
• K2394-1 Stick Electrode Holder, Work Clamp, Cable and Twist­Mate™Set
• K857 Remote Output Control, 25 ft (7.6 m)
• K2265-1 TIG-Mate™17V TIG Torch Starter Kit (air-cooled)
More options at end of section
Literature
E2.161
( Tweco®is a registered trademark of Thermadyne. )
1
3
60Hz50
Hz
PHASE
2
®
Idealarc
R3R-400 & R3R-500
Heavy Duty Stick Welding and Arc Gouging
Look to the R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you are using cellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc R3R-500 produce a smooth, quality arc for consistent results day-in and day-out.
Substantial amperage ranges include the R3R-400 at 60-500 amps and the R3R-500 at 72-625 amps.
Easy to operate—Calibrated current control knob makes procedure setting simple and easy.
Polarity switch, voltmeter and ammeter are standard.
Arc gouge with the R3R-400 using up to 5/16" (7.9 mm) diameter carbon electrode and the R3R-500 using up to 3/8" (9.5 mm) diameter carbon electrode.
Three-year warranty on parts and labor.
Seven-year warranty on the power rectifier.
®
R3R-400 and
Processes
• Stick
•TIG
• Gouging
DC
CC
Output Input
Key Options
• K841 Undercarriage – Hand moving
• K2149-1 Work Lead Package
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control, 100 ft. (30 m)
More options at end of section
Literature
E2.100
3
60
Hz
PHASE
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Idealarc R3R-400 Max. OCV: 67V (699 x 566 x 813) Idealarc R3R-500 Max. OVC: 67V
NOTE: 50 Hertz models available.
K1285-16 230/460/3/60 400A/36V/60% 74/37A 60-500A 27.5 x 22.3 x 32 402 (183)
®
K1286-16 500A/40V/60% 88/44A 72-625A 446 (203)
www.lincolnelectric.com/stick-welders
9
Stick Welders
Stick Options
See “Recommended General Options” pgs.149-171 for descriptions.
AC-225C
General Options
K520 Utility Cart (150 cu ft. bottle capacity) — Fume Extraction System
AC-225
General Options
K761 Wheel Kit — Fume Extraction System
AC/DC 225/125
General Options
K761 Wheel Kit — Fume Extraction System
Idealarc
®
250
General Options
K1894-1 Power Factor Capacitor Kit (60 Hz) K866 Undercarriage — Fume Extraction System
Stick Options
K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp
TIG Options
K930-2 TIG Module K938-1 Contactor Kit K936-4 Control Cable (9-pin to 115V plug)
Invertec
®
V155-S
General Options
K2275-1 Welding Cart (80 cu ft bottle capacity) K852-25 Twist-Mate™ Cable Plug Kit — Fume Extraction System
TIG Options
K1781-7 PTA-9FV Flexible Head Gas Valve Torch (25 ft., 1 pc.) K960-2 Small Twist-Mate
Torch Adapter (with separate gas) KP507 Parts Kit for PTA-9 Series Torches K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch
w/Ultra-Flex
K960-2 Small Twist-Mate
Cable (12.5 ft., 1 pc.)
Torch Adapter (with separate gas) KP508 Parts Kit for PTA-17 Series Torches K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit
®
Invertec
V275-S
General Options
K852-70 Twist-Mate™Cable Plug, for 1/0-2/0, 50-70 mm2cable K852-95 Twist-Mate K1759-70 Twist-Mate K1759-95 Twist-Mate
Cable Plug, for 2/0-3/0, 70-95 mm2cable
Receptacle, for 1/0-2/0, 50-70 mm2cable
Receptacle, for 2/0-3/0, 70-95 mm2cable
Fume Extraction System
Stick Options
K2394-1 Stick Electrode Holder, Work Clamp, Cable &
Twist-Mate
Set K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m)
TIG Options
K2265-1 TIG-Mate™17V TIG Torch Starter Kit (air-cooled) K960-1 Twist-Mate K870 Foot Amptrol
Torch Adapter (with separate gas)
®
K963-3 Hand Amptrol®(Rotary Track Style)
®
Idealarc
R3R-400 and R3R-500
General Options
K841 Undercarriage – Hand moving K2149-1 Work Lead Package — Fume Extraction System
Stick Options
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m)
TIG Options
K930-2 TIG Module K939-1 Docking Kit K963-3 Hand Amptrol K870 Foot Amptrol
®
(Rotary Track Style)
®
K938-1 Contactor Kit K936-3 Control Cable (9-pin to 6-pin and 115V plug) K937-45 Control Cable Extension, 45 ft. K586-1 Deluxe Adjustable Gas Regulator and Hose Kit
10
www.lincolnelectric.com/stick-welders
Lincoln
®
TIG Welders Give You the Power to Perform!
• Precision Arc Control
• Code Quality Results
• Convenient High Value Features
SM
Great Starting
MODEL
Mode
Precision TIG®225 Precision TIG®275
Rectifier
Conventional
Precision TIG®375
CC
CC
CC
Invertec®155-S Invertec®V160-T Invertec®V205-T DC
Inverter
Invertec®V205-T AC/DC
CC
CC
Invertec®V310-T AC/DC
KEY: Excellent Good Optional
Premium Focused Arc Precise Crater Fill
Current Range
Polarity
AC/DC
AC/DC
AC/DC
DC
DC
AC/DCCC
AC/DCCC
(Amps)
5-230
2-340
2-420
5-155
5-160
6-200
6-200
5-310
www.lincolnelectric.com/tig-welders
PROCESS INPUTOUTPUT FEATURES
®
II
Stick
TIG Touch-Start®TIG Hi-Freq™TIG Pulse
1
1
1
1
1
Phase
Hertz
50,60
50,60
50,60
50,60DCCC 1
50,60
50,60
50,601
50,601/3
Auto-Balance
Micro-Start
Auto-Reconnect
••
•••
••••
Variable AC
Frequency
®
Ready-Pak®One-Pak
11
TIG Welders
Processes
Precision TIG®225
Great for Motorsports and Other Custom Fabricators
The Precision TIG®225 gives you the “Power to PerformSM”, for general fabrication, automotive/ motorsports, vocational schools or serious hobby work. Micro-Start™II Technology delivers precision arc performance to improve arc starting, welding and weld cratering.
5-230 amps is the widest welding range in its class.
Patented Micro-Start stable low amperage starting, welding and cratering for AC and DC welding.
AC Auto-Balance cleaning vs. penetration levels for great looking aluminum welds.
FREE! Built-in TIG pulser helps control heat input in the weld.
115 volt auxiliary power receptacles with 20 amp service reliably powers water coolers or other tools.
Base Unit Includes: Torch Parts Storage Compartment, Torch Hanger, 10 ft. Work Cable and Clamp, Removable Lift Eye, 9 ft. Input Power Cord, TIG Procedure Guide, and GTAW (TIG) Handbook. NEMA 6-50P Plug and NEMA 6-50R Receptacle included with 208/230 models only. Shielding gas sold separately.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output
Name Number Voltage/Phase/Hertz Current/ Voltage/Duty Cycle Rated Output
Precision TIG®225 K2535-1 208/230/1/60 90A/23.4V/100% 42/39A 5-230 Amps AC 20.7 x 14.5 x 25.6 212
Precision TIG®225 K2535-2
Ready-Pak
Precision TIG®225 K2533-1 208/230/1/60 42/39A 20.7 x 14.5 x 25.6 192
(1)
Tested at 104°F (40°C).
®
Ready-Pak
Pkg. 5-230 Amps DC (526 x 368 x 650) (96)
®
w/Cart Pkg. (794 x 503 x 966) (117)
Base Model K2533-2 460/575/1/60 18/15A (526 x 368 x 650) (87)
II Technology delivers extremely
®
automatically sets the optimal
(1)
K2534-1 380/400-415/1/50/60 21/20A
(2)
All inputs reported include 20 amp output on 115 volt auxiliary.
Shown:
®
K2535-2 Ready-Pak
Input Current @ H x W x D Net Weight
(2)
w/Cart Pkg.
Output Range inches (mm) lbs.(kg)
Max. OCV: 75V
• Stick
• TIG
Output Input
DC
AC
CC
Ready-Pak®Pkg. (K2535-1) Includes
• Precision TIG®225 (K2533-1)
• Removable Lift Eye
• 10 ft. (3.0 m) Work Cable & Clamp
• NEMA 6-50R Receptacle (208/230V models only)
• TIG Procedure Guide
• GTAW (TIG) Handbook
• PTA-17 One-Piece TIG Torch
• Gas Regulator/Hose
• Foot Amptrol
®
Ready-Pak®w/Cart Pkg. (K2535-2) Includes
• Everything Listed Above (K2535-1)
• Understorage Cart
One-Pak®w/Power MIG 140 (K2680-1)
• See below for what’s included
Key Options
• K2266-1 TIG-Mate™17 Air-Cooled TIG Torch Starter Pack
• K870 Foot Amptrol
®
• K963-3 Hand Amptrol
• K2348-1 Understorage Cart
• Fume Extraction System
More options at end of section
Literature
E3.37
31.2 x 19.8 x 38 258
1
60Hz50
Hz
PHASE
®
COMPLETE PACKAGE Includes:
Precision TIG®225 (208/230/1/60) (K2535-1)
• 10 ft. (3.0 m) Work Cable & Clamp
• 9 ft. (2.7 m) Input Power Cord with Plug
• NEMA 6-50R Receptacle
• GTAW (TIG) Handbook
• PTA-17 12 ft.Ultra-Flex
• Gas Regulator with Hose
• Foot Amptrol
Wire Feed Welder Mounting Bracket (K2616-1)
Dual Cylinder Cart (K2617-1)
Stick Electrode Holder
12
®
(K870)
TIG Torch Package
& Cable (K2374-1)
Power MIG 140C (K2471-1)
®
• Magnum
• Contact Tips
• Gasless & Gas Nozzle
• .025"-.035" Wire Guide
• .025" & .035 Smooth Drive Rolls
• .030"-.045" Knurled Drive Roll
• Gas Regulator and Hose
• Spool of .025" SuperArc
• Spool of .035" Innershield
• Spindle Adapter for 8" Diameter Spools
• Work Clamp and Cable
• How to Use DVD
100L gun
Solid MIG wire
NR®-211-MP®wire
®
L-56
®
®
www.lincolnelectric.com/tig-welders
TIG Welders
Processes
• Stick
Precision TIG®275
NEW
NEW
&
IMPROVED
IMPROVED
&
Serious TIG Welding Performance
The Precision TIG®275 gives you the “Power to PerformSM”, for fabrication, areospace, production, motorsports or vocational education.
Patented Micro-Start™II Technology delivers extremely stable low amperage starting, welding and cratering for AC and DC welding.
AC Auto-Balance vs. penetration levels for great looking aluminum welds.
Widest Output Range – 2-340 amps.
Highest duty cycle – 275 amps @ 40%.
Optional TIG pulser helps control heat input in the weld to reduce distortion and burnthrough on thin materials.
Neat/organized cable management with integrated torch holster.
Built-in storage compartment for torch consumables.
Fan-As-Needed
(F.A.N.™) prevents overheating. F.A.N.™reduces
power consumption, noise, motor wear and dust in the machine.
New set-up menu gives more features.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/ Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Precision TIG®275 K2618-1 208/230/460/1/60 275A/31V/40% 80/72/36A with PFC DC: 2-340A 49.7 x 28 x 41 641
®
Ready-Pak
w/Cart Pkg. (rated @ 104˚F (40˚C)) 104/94/47A w/o PFC AC: 2-340A (1262 x 711 x 1041) (291)
®
Precision TIG
275 K2619-2 460/575/1/60 35/28A with PFC (787 x 559 x 660) (180)
®
automatically sets the optimal cleaning
Shown:
K2618-1 Ready-Pak®w/Cart Pkg.
K2619-1 208/230/460/1/60 80/72/36A with PFC
K2620-1 220-230/380-400/ 80/46/43A with PFC
415/1/50/60 95/55/50A w/o PFC
104/94/47A w/o PFC 31 x 22 x 26 397
47/38A w/o PFC
Max. OCV: 75V
• TIG
AC
CC
Output Input
Water-Cooled Ready-Pak w/Cart Includes
• K2619-1 Precision TIG®275
• Under-Cooler Cart
• Foot Amptrol
• Gas Regulator/Flowmeter/Hose
• PTW-20 Pro-Torch™TIG Torch
• Zippered Torch Cover
• Parts Kit
• Water Hose (2 included)
• 15 ft. (4.5 m) 2/0 Work Cable/Clamp
Key Options
• K2621-1 Advanced Control Panel
• K963-3 Hand Amptrol
• K704 Stick Welding Accessory Kit
More options at end of section
Literature
E3.42
DC
®
1
60Hz50
Hz
PHASE
®
®
Processes
Precision TIG®375
NEW
NEW
&
IMPROVED
IMPROVED
&
Precision Arc—Maximum Control
The Precision TIG®375 delivers full featured welding sequencing, pulsing controls and power factor correction for serious code-level TIG welders.
Patented Micro-Start™II Technology delivers extremely stable low amperage starting, welding and cratering for AC and DC welding.
AC Auto-Balance penetration levels for great looking aluminum welds.
Widest Output Range in its class – 2-340 amps.
Highest duty cycle – 375 amps @ 40%.
FREE! Built-in TIG pulser helps control heat input in the weld to reduce distortion and burnthrough on thin materials.
Neat/organized cable management with integrated torch holster.
Built-in storage compartment with removable tray for torch consumables.
Fan-As-Needed
(F.A.N.™) prevents overheating. F.A.N.™reduces
power consumption, noise, motor wear and dust in the machine.
New set-up menu gives more features.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current /Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Precision TIG®375 K2624-1 208/230/460/1/60 375A/35V/40% 102/92/46A with PFC 49.7 x 28 x 41 751
®
Ready-Pak
w/Cart Pkg. (rated @ 104˚F (40˚C)) (1262 x 711 x 1041) (340)
®
Precision TIG
375 K2622-2 230/460/575/1/60 102/51/41A with PFC Max. OCV: 80V (787 x 559 x 660) (230)
®
automatically sets the optimal cleaning vs.
K2624-1 Water-Cooled Ready-Pak
K2622-1 208/230/460/1/60 DC: 2-420A
K2623-1 220-230/380-400/ 119/69/63A with PFC
415/1/50/60
Shown:
w/Cart Pkg.
®
AC: 2-420A 31 x 22 x 26 507
•Stick
• TIG
AC
CC
Output Input
Water-Cooled Ready-Pak w/Cart Includes
• K2622-1 Precision TIG®375
• Under-Cooler Cart
• Foot Amptrol
• Gas Regulator/Flowmeter/Hose
• PTW-20 Pro-Torch™TIG Torch
• Zippered Torch Cover
• Parts Kit
• Water Hose (2 included)
• 15 ft., (4.5m) 2/0 Work Cable/Clamp
• PTA-9 or -17 Torch Adapter
Key Options
• K963-1 Hand Amptrol
• K704 Stick Welding Accessory Kit
More options at end of section
Literature
E3.51
DC
®
www.lincolnelectric.com/tig-welders
1
50Hz60
Hz
PHASE
®
®
13
TIG Welders
Processes
Invertec®V155-S
Portable. Professional. Rugged. Affordable.
The NEW Invertec®V155-S offers much more than you would expect from a welder this size. It packs the full punch of a heavyweight professional that you can take to the most demanding job sites. It features 120/230V auto reconnect operation and can operate from a portable generator. It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere. The Invertec a base unit with stick accessories or a complete Stick/TIG ready to weld package in an Easy-Store/Easy-Carry Suitcase.
Touch Start TIG®DC operation allows you to strike the arc easily without high frequency or tungsten contamination.
Dent resistant case is IP23 rated for outdoor use.
Fan-As-Needed the machine.
Two stick modes, SOFT and CRISP, provide the right arc characteristics for different types of electrodes.
Auto-Adaptive Arc Force sticking in the puddle without compromising arc stability or increased spatter.
Automatic Hot-Start during starting to make striking an arc easier.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output
Invertec
V155-S and 100A/24.0V/30% Stick 33.8A Max. OCV: 75V (288 x 158 x 392) (6.7)
(F.A.N.™) reduces noise and dust inside
minimizes electrode
boosts the current
®
K2606-1 120V/1/50/60 75A/23.0V/100% Stick 24.0A 5-155 Amps DC 11.3 x 6.2 x 15.4 14.7
K2605-1 105A/14.2V/100% TIG 21.5A
®
V155-S is available in two models:
130A/15.2V/30% TIG 28.8A
230V/1/50/60 75A/23.0V/100% Stick 21.0A
100A/24.0V/30% Stick 31.0A 105A/14.2V/100% TIG 14.1A
130A/15.2V/30% TIG 22.8A
Shown: K2606-1 Ready-Pak
(1)
Output Range inches (mm) lbs.(kg)
• Stick • DC TIG
DC
CC
Output Input
TIG Ready-Pak®Welding Package (K2606-1) Includes
• Invertec®V155-S (K2605-1)
• Stick electrode holder & cable, 10 ft. (3.0 m) with Twist-Mate™plug
• Work clamp and cable, 10 ft. (3.0 m) with Twist-Mate™plug
• Fully adjustable shoulder strap
• 120/230V input cord [6.6 ft. (2 m)] with a 120V 15 Amp plug
• Extra 120V 20 Amp plug
• Gas Regulator
• PTA-17V TIG torch with Ultra-Flex cable and Twist-Mate™dapter
• PTA-17 TIG Accessory Kit (KP508)
• Easy-Store/Easy-Carry Suitcase
Key Options
• K2275-1 Welding Cart
• K852-25 Twist-Mate™Cable Plug Kit
®
• K1782-13 PTA-17FV Flex Head
Pkg.
Gas Valve Torch
• K1781-7 PTA-9FV Flex Head Gas Valve Torch
More options at end of section
Literature: E2.141
(1)
Input amps on 60 Hz input.
50
1
60
PHASE
Hz
Processes
• Stick
Invertec®V160-T
Serious DC TIG Arc—Extremely Small Package
The Invertec®V160-T is a full function DC TIG inverter intended for alloy fabrication or critical maintenance work.
Advanced inverter technology delivers superior TIG performance.
Selectable Touch Start TIG®starting or high frequency starting makes it easy to establish an arc under a variety of conditions.
Built-in pulsing functions give you greater control over thin materials.
Auto-reconnect between 115/230V 50/60Hz input power eliminates operator error.
Auto restore fuse protects the machine from high input currents.
Integral gas and power connector for simple torch connections and quick changes between TIG and stick welding.
• TIG
DC
CC
Output Input
Unit Includes
• 115V Input Cord (10 ft.) & Plug (NEMA 5-15P).
• 20 Amp Plug (NEMA 5-20P).
• Twist-Mate™Torch Adapter for PTA-9 or -17 one-piece torch.
• Adjustable Shoulder Strap.
• Work Clamp & Cable.
Key Options
• TIG-Mate™17 Air-Cooled TIG Torch Starter Pack (K2266-1)
• Foot Amptrol®(K870)
• Hand Amptrol®(K963-3)
• Fume Extraction System
More options at end of section
Literature
E3.105
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output
®
Invertec
V160-T 20A Branch Circuit 60A/22.4V/100% Stick Max OCV: 48V (330 x 203 x 432) (10.8)
14
K1845-1 115/1/50/60 90A/13.6V/100% TIG 20A 5-160 Amps DC 13 x 8 x 17
115/1/50/60 110A/14.4V/100% TIG 25A
30A Branch Circuit 80A/23.2V/100% Stick
230/1/50/60 130A/15.2V/100% TIG 25A
30A Branch Circuit 130A/25.2V/100% Stick
www.lincolnelectric.com/tig-welders
(1)
Output Range inches (mm) lbs.(kg)
(1)
Input amps on 60 Hz input.
50
1
60
Hz
PHASE
TIG Welders
Processes
NEW
NEW
&
Invertec®V205-T AC/DC
IMPROVED
IMPROVED
&
Code Quality AC/DC TIG Welding
The Invertec®V205-T AC/DC is a compact, TIG power source intended for critical AC or DC TIG welding. The
Added Stick Crisp Mode for exceptional Fleetweld®5P & 5P+ (E6010) Performance.
Improved TIG starting. Now starts DC (-) to maintain a sharp tungsten
Adjustable DC strike mode – Allows adjustment of a hotter or colder start depending on the tungsten diameter.
Voltage Reduction Device in STICK mode for use in electrically hazardous conditions or when the use of a VRD is required.
200 amps @ 40% duty cycle is the highest output rating in this machine class
Fan-As-Needed to reduce power consumption, noise and dust in machine
Three-year Lincoln Warranty on parts and labor
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current /Voltage/Duty Cycle Rated Output
®
Invertec
V205-T AC/DC 120A/14.8V/60% TIG 25.0A Max OCV: 53V (381 x 216 x 483) (17.3)
(1)
Input current on 60 hertz input.
NEW AND IMPROVED
(VRD™) – Reduces the open circuit voltage
(F.A.N.™) – Fan only operates when needed
K1855-4 115/1/50/60 150A/16.0V/40% TIG 34.0A 6-200A AC/DC 15.0 x 8.5 x 19.0 38
230/1/50/60 200A/18.0V/40% TIG 30.0A
115/1/50/60 110A/24.4V/35% Stick 34.0A
230/1/50/60 180A/27.2V/35% Stick 30.0A
V205-T AC/DC has many new features!
100A/14.0V/100% TIG 20.0A
170A/16.0V/60% TIG 18.0A
140A/15.6V/100% TIG 15.0A
90A/23.6V/60% Stick 28.0A
70A/22.8V/100% Stick 20.0A
150A/26.0V/60% Stick 23.0A
130A/25.2V/100% Stick 19.0A
(1)
Output Range inches (mm) lbs.(kg)
•Stick
• TIG
Output Input
DC
AC
CC
One-Pak®Pkg. (K2350-2) Includes
• K1855-4 V205-T AC/DC
• 230V Input Cord & Plug
• Adjustable Shoulder Strap
• K870 Foot Amptrol
®
• K2266-1 TIG Mate™17 TIG Torch Starter Kit
Key Options
• K2266-1 TIG Mate™17 Air-Cooled TIG Torch Starter Pack
• K870 Foot Amptrol
• K963-3 Hand Amprtol
®
®
• Fume Extraction System
More options at end of section
Literature
E3.110
50
1
60
Hz
PHASE
Processes
•Stick
Invertec®V205-T DC
Code Quality DC TIG Welding
The Invertec®V205-T DC is a compact, TIG power source intended for critical DC TIG welding. From maintenance to production fabrication, to motorsports, aerospace, nuclear piping, and shipbuilding, this feature-packed inverter is flexible enough for almost any job!
Added Stick Crisp Mode for exceptional Fleetweld®5P & 5P+ (E6010) Performance.
Improved TIG starting – Starts DC(-) to maintain a sharp tungsten
Adjustable DC strike mode – Allows adjustment of a hotter or colder start depending on the tungsten diameter.
Voltage Reduction Device in STICK mode for use in electrically hazardous conditions or when the use of a VRD
200 amps @ 40% duty cycle – highest output rating in this machine class.
Fan-As-Needed
(F.A.N.™) – Fan only operates when needed to reduce
is required.
(VRD™) – Reduces the open circuit voltage
• TIG
DC
CC
Output Input
One-Pak®Pkg. (K2671-1) Includes
• K2629-1 Invertec®V205-T DC
• K2266-1 TIG-Mate™17 air-cooled TIG Torch Starter Pack
• K870 Foot Amptrol
®
Key Options
• K2413-1 TIG Mate™9 Air-Cooled TIG Torch Starter Pack
• K870 Foot Amptrol
®
• K963-3 Hand Amprtol
More options at end of section
Literature
E3.110.1
power consumption, noise and dust in machine
Three-year Lincoln Warranty on parts and labor
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current /Voltage/Duty Cycle Rated Output
®
Invertec
V205-T DC 120A/14.8V/60% TIG 25.0A Max OCV: 53.7V (381 x 216 x 483) (17.3)
(1)
Input current on 60 hertz input.
K2629-1 115/1/50/60 150A/16.0V/40% TIG 34.0A 6-200A DC 15.0 x 8.5 x 19.0 38
100A/14.0V/100% TIG 20.0A
230/1/50/60 200A/18.0V/40% TIG 30.0A
170A/16.0V/60% TIG 18.0A
140A/15.6V/100% TIG 15.0A
115/1/50/60 110A/24.4V/35% Stick 34.0A
90A/23.6V/60% Stick 28.0A
70A/22.8V/100% Stick 20.0A
230/1/50/60 180A/27.2V/35% Stick 30.0A
150A/26.0V/60% Stick 23.0A
130A/25.2V/100% Stick 19.0A
(1)
Output Range inches (mm) lbs.(kg)
www.lincolnelectric.com/tig-welders
50
1
60
Hz
PHASE
®
15
TIG Welders
Invertec®V310-T AC/DC
Customize the Arc with Dynamic Display
The Invertec®V310-T AC/DC is the most technologically advanced AC/DC TIG welder in its class. It fits the bill for serious fabrication, maintenance, and production work, yet its compact, lightweight size makes it ideal for field applications like advanced motorsports, aerospace, shipbuilding, and construction.
Dynamic LCD Display (patent pending) – Shows the effect of adjusting the various welding parameters making setup simple.
Adjustable AC Frequency and Selectable Waveshapes – Allows you to customize the arc.
Soft, Crisp and AC Stick Modes – Excellent welding performance for all electrode, even E6010!
Optional Cool-Arc controls the speed of the water cooler’s 3-phase pump motor based on coolant temperature for quiet operation and long dependable life.
208-460 1/3 phase auto-reconnect – Weld just about anywhere with minimal set up.
High efficiency inverter – Yields extremely low input currents.
®
35 “Smart” water cooler – Digitally
Shown:
K2228-1 Invertec
with K2630-1 Cool-Arc
®
V3005-T AC/DC
®
35 Water Cooler
Processes
• Stick
• TIG
Output Input
DC
AC
CC
50
1
60
Hz
PHASE
One-Pak®Pkg. (K2695-1) Includes
• K2228-1 Invertec™V310-T AC/DC
• K2630-1 Coolarc™35 Water Cooler
• K2694-1 Inverter Cart
• K2267-1 TIG Mate™20 Torch Kit
• K870 Foot Amptrol
®
Key Options
• K2630-1 Coolarc™35 Water Cooler
• K2694-1 Inverter Cart
• K2666-1 TIG Mate™17 Air Cooled TIG Torch Starter Pack
• K870 Foot Amptrol
• K963-3 Hand Amptrol
More options at end of section
®
®
Literature
E3.115
Product Product Input Power Input Current @ H x W x D Net Weight
Name Number Phase Voltage/Hertz Rated Output Rated Output Output Range inches (mm) lbs.(kg)
®
Invertec
V305-T AC/DC 230A/19.2V/60% 8.3 Max. OCV: (34)
(1)
Input current on 60 hertz input.
K2228-1 3-Phase 460/50/60 210A/18.4V/100% 7.3 5-310A 17.3 x 10.6 x 24 75
310A/22.4V/40% 12.3 80V
230/50/60 210A/18.4V/100% 13.9
230A/19.2V/60% 15.8 310A/22.4V/30% 24.6
1-Phase 460/50/60 200A/18.0V/100% 13.6
220A/18.8V/60% 14.9 310A/22.4V/35% 23.1
230/50/60 200A/18.0V/100% 21.9
220A/18.8V/60% 24.6 310A/22.4V/25% 41.5
208/50/60 200A/18.0V/100% 24.2
220A/18.8V/60% 27.7 310A/22.4V/25% 47.3
I Choose Lincoln Electric!
Foose, Chip Foose and Foose Design are registered trademarks of Foose Design, Inc. and used with permission.
16
Chip Foose at the Lincoln Booth (2007 AWS/Fabtech Show)
www.lincolnelectric.com/tig-welders
TIG Options
See “Recommended General Options” pgs.149-171 for descriptions.
TIG Welders
Precision TIG®225
General Options
K2348-1 Understorage Cart K2617-1 Dual Cylinder Cart K2616-1 Small Wire Feeder Welder Mounting Bracket K2378-1 Medium Canvas Cover — Fume Extraction System
Stick Options
K2374-1 Stick Electrode Holder and Cable
TIG Options
K2266-1 TIG-Mate™17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mate K2413-1 TIG-Mate K1781-9 PTA-9F Flexible Head w/Ultra-Flex
Package (12.5 ft., 1pc)
K1783-12 PTA-26 TIG Torch Package w/Ultra-Flex
20 TIG Torch Starter Kit (water-cooled)
9 TIG Torch Starter Kit (air-cooled)
Cable Torch
Cable (12.5 ft., 1pc) KP2414-1 PTA-9/PTW-20 Gas Lens Parts Kit KP508 Parts Kit For PTA-17 Series Torches KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start K1813-1 Cool-Arc
®
Switch
®
40 Water Cooler 115/1/50/60
Cut Length Consumables
Precision TIG
®
275
General Options
K2621-1 Advanced Control Panel K1869-1 Undercarriage K2150-1 Work Clamp and Cable Assembly K1831-1 Power Factor Capacitor Kit — Fume Extraction System
Stick Options
K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m)
TIG Options
Pro-Torch™Air and Water-Cooled TIG Torches K2166-3 PTA-9, -17 One Cable Torch Adapter K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter K2166-1 PTA-26 One Cable Torch Adapter K1828-1 Under-Cooler Cart Water Cooler 3100211 Harris K870 Foot Amptrol
®
Argon Flowmeter Regulator and Hose Kit
®
K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start Switch — Cut Length Consumables
Precision TIG
®
375
General Options
K1869-1 Undercarriage K2150-1 Work Clamp and Cable Assembly — Fume Extraction System
Stick Options
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m)
TIG Options
Pro-Torch™Air and Water-Cooled TIG Torches K2166-3 PTA-9, -17 One Cable Torch Adapter K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter K2166-1 PTA-26 One Cable Torch Adapter K1828-1 Under-Cooler Cart Water Cooler 3100211 Harris K870 Foot Amptrol
®
Argon Flowmeter Regulator and Hose Kit
®
K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start Switch — Cut Length Consumables
Invertec
®
V155-S
General Options
K2275-1 Welding Cart (80 cu ft bottle capacity) K852-25 Twist-Mate™ Cable Plug Kit — Fume Extraction System
TIG Options
K1781-7 PTA-9FV Flexible Head Gas Valve Torch (25 ft., 1 pc.) K960-2 Small Twist-Mate
Torch Adapter (with separate gas) KP507 Parts Kit for PTA-9 Series Torches K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch
w/Ultra-Flex
K960-2 Small Twist-Mate
Cable (12.5 ft., 1 pc.)
Torch Adapter (with separate gas) KP508 Parts Kit for PTA-17 Series Torches K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit
Invertec
®
V160-T
General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Fume Extraction System
Stick Options
K2394-1 Stick Electrode Holder, Work Clamp, Cable
& Twist-Mate
Set
TIG Options
K2413-1 TIG-Mate™9 TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate K2267-1 TIG-Mate 3100211 Harris K870 Foot Amptrol
17 TIG Torch Starter Kit (air-cooled)
20 TIG Torch Starter Kit (water-cooled)
®
Argon Flowmeter Regulator and Hose Kit
®
K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start Switch K1813-1 Cool-Arc
®
40 Water Cooler 115/1/50/60
Cut Length Consumables
www.lincolnelectric.com/tig-welders
17
TIG Welders
TIG Options, con’t.
See “Recommended General Options” pgs.149-171 for descriptions.
Invertec®V205-T AC/DC
General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Fume Extraction System
Stick Options
K2394-1 Stick Electrode Holder, Work Clamp, Cable
& Twist-Mate
Set
TIG Options
K2413-1 TIG-Mate™9 TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate K2267-1 TIG-Mate 3100211 Harris K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start K1813-1 Cool-Arc K1781-1 PTA-9 TIG Torch (12.5 ft., 1 pc.) K1622-1 Twist-Mate K1783-1 PTA-26 TIG Torch (12.5 ft., 1 pc.) K1622-3 Twist-Mate K1784-3 Magnum K1622-4 Twist-Mate
17 TIG Torch Starter Kit (air-cooled)
20 TIG Torch Starter Kit (water-cooled)
®
Argon Flowmeter Regulator and Hose Kit
®
Switch
®
40 Water Cooler 115/1/50/60
Torch Adapter, PTA-9, -17
Torch Adapter, PTA-26
®
PTW-20 Braided TIG Torch (12.5 ft., 3 pc.)
Torch Adapter, Water-Cooled K1859-2 Water Hose Kit, 25 ft. (5/8 LH CGA to 5/8 LH CGA) — Cut Length Consumables
Invertec
®
V205-T DC
General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Fume Extraction System
Stick Options
K2394-1 Stick Electrode Holder, Work Clamp, Cable
& Twist-Mate
Set
TIG Options
K2413-1 TIG-Mate™9 TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate K2267-1 TIG-Mate 3100211 Harris K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start K1813-1 Cool-Arc
17 TIG Torch Starter Kit (air-cooled)
20 TIG Torch Starter Kit (water-cooled)
®
Argon Flowmeter Regulator and Hose Kit
®
Switch
®
40 Water Cooler 115/1/50/60 K1859-2 Water Hose Kit - 25 ft (5/8 LH CGA to 5/8 LH CGA) K1781-1 PTA-9 TIG Torch (12.5ft 1pc) K1622-1 Twist-Mate K1782-1 PTA-17 TIG Torch (12.5ft 1pc) K1622-1 Twist-Mate K1783-1 PTA-26 TIG Torch (12.5ft 1pc) K1622-3 Twist-Mate K1784-3 Magnum K1622-4 Twist-Mate
Torch Adapter - PTA-9, -17
Torch Adapter - PTA-9, -17
Torch Adapter - PTA-26
®
PTW-20 Braided TIG Torch (12.5ft 3pc)
Torch Adapter - Water-Cooled
Cut Length Consumables
®
Invertec
V310-T AC/DC
General Options
K2694-1 Inverter Cart — Fume Extraction System
Stick Options
K2394-1 Stick Electrode Holder, Work Clamp, Cable
& Twist-Mate
Set
TIG Options
K2413-1 TIG-Mate™9 TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate K2267-1 TIG-Mate 3100211 Harris K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start K2630-1 Cool-Arc K1781-1 PTA-9 TIG Torch (12.5 ft., 1 pc.) K1622-1 Twist-Mate K1783-1 PTA-26 TIG Torch (12.5 ft., 1 pc.) K1622-3 Twist-Mate K1784-3 Magnum K1622-4 Twist-Mate
17 TIG Torch Starter Kit (air-cooled)
20 TIG Torch Starter Kit (water-cooled)
®
Argon Flowmeter Regulator and Hose Kit
®
Switch
®
35 Water Cooler
Torch Adapter, PTA-9, -17
Torch Adapter, PTA-26
®
PTW-20 Braided TIG Torch (12.5 ft., 3 pc.)
Torch Adapter, Water-Cooled
Cut Length Consumables
18
www.lincolnelectric.com/tig-welders
Power MIG
®
– The Professional’s Choice!
SM
• For home, farm, autobody, maintenance or fabrication.
• Diamond Core
Technology delivers a superior arc.
• Professional Drive System.
• Spool Gun Ready— New low cost Magnum
®
• Great Arc Starts
• Low Spatter
• Excellent Out-of-Position Arc Action
• Enhanced Stainless
&
Aluminum Performance
100SG.
MODEL
Current Range
(Amps)
SP-140T
Input
120 Volt
Power MIG®140C SP-180T Power MIG®180C Power MIG®215
Input
208-230 Volt
Power MIG®255C Power MIG®350MP
KEY: Excellent Good Optional
30-140
30-140
30-180
30-180
30-250
30-300
5-350
Thin Sheet Metal Autobody Work
OUTPUT
Wire Feed
Speed Range
ipm (m/min)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-700
(1.3-17.7)
50-700
(1.3-17.7)
50-700
(1.3-17.7)
Solid Wire
Size Range
in. (mm)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.045
(0.6-1.2)
.023-.035
(0.6-0.9)
.023-.045
(0.6-1.2)
www.lincolnelectric.com/mig-welders
Cored Wire Size Range
in. (mm)
.035 (0.9)
.035 (0.9)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
>>
PROCESS
MIG
MIG Pulsed
Flux-Cored
Stick
INPUT
TIG Touch-Start®Phase
160
160
160
160
1 50/60
160
1 50/60
FEATURES
Hertz
Compact
Spool Gun Capable
Locking Tool Storage
Meters
Synergic Control
Push-Pull Model
••
••
••
••
••
•••
••••• • •
®
Diamond Core
Technology™Chopper Technology®Waveform Control
Technology
19
MIG: Wire Feeder/Welders
Processes
• MIG
SP-140T
120 Volt AC Input Compact Wire Welder
Here’s a great little welder for project and repair welding with MIG on mild steel or stainless and flux-cored on mild steel.
Ready to Weld! Includes mild steel MIG AND flux-
cored wire spools, regulator and basic handshield. Just add shielding gas (Sold separately).
Easy to Set – 5 position tap voltage control and
continuous full-range wire feed speed control help you dial in your application.
Wide 30-140 amp welding output range.
MIG weld 24 gauge up to 10 gauge (.135")
sheet metal in a single pass. Weld up to 5/16" steel using self-shielded Lincoln Innershield
Spool Gun Ready – add the optional
Magnum aluminum wire feeding.
Three-year warranty on parts and labor.
(Tapped Voltage 50-500 ipm WFS (357 x 258 x 472) (26.3)
®
wire (FCAW-S).
®
100SG spool gun for reliable
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
SP-140T K2688-1 120/1/60 90A/19.5V/20% 20A 30-140 Amps DC 14 x 10.15 x 18.6 58
Control) (1.3-12.7 m/min)
Max. OCV: 33
• Flux-Cored
DC
CV
Output Input
Unit Includes
• Magnum®100L gun 10 ft. (3.0 m)
• .025" (0.6 mm) Contact Tips (Qty. 3)
• .035" (0.9 mm) Contact Tips (Qty. 3)
• Gasless Nozzle for Innershield
• Gas Nozzle for MIG
• Spindle Adapter, 8" (203 mm) Dia. Spools
• .025"-.030" (0.6-0.7 mm) MIG Drive Roll
• .035" (0.9 mm) MIG Drive Roll
• .030"-.045" (0.7-1.1 mm) Knurled Drive Roll
• Adjustable Gas Regulator & Hose
• 2 lb. (0.90 kg) Spool of SuperArc L-56®MIG wire
• 1 lb. (0.45 kg) Spool NR®-211-MP
• Work Clamp & 10 ft. (3.0 m) Cable
• Handshield
• How to Use DVD
Key Options
More options at end of section
Literature
E7.41
1
60
Hz
PHASE
®
®
SP-180T
More Power for Thicker Material
Just plug this compact wire welder into a 208 or 230V outlet in your garage, barn or shop and start welding– up to 3/16”with MIG welding and 1/2” with gas-less flux-cored welding.
Ready to Weld! Includes both mild steel MIG AND flux- cored wire as well as an adjustable gas regulator. Just add shielding gas (sold separately).
Easy to Set – 5 position tap voltage control and continuous full-range wire feed speed control help you dial in your application.
Wide 30-180 amp welding output range – use .025" wire on the thinnest sheet metal up to .045" flux-cored wire on thick plate.
MIG weld 24 gauge up to 3/16" sheet metal in a single pass. Weld up to 1/2" steel using self-shielded Lincoln Innershield
Spool Gun Ready – add the optional Magnum aluminum wire feeding.
Three-year warranty on parts and labor.
®
wire (FCAW-S).
®
100SG spool gun for reliable
Processes
• MIG
• Flux-Cored
DC
CV
Output Input
Unit Includes
• Magnum®100L gun 10 ft. (3.0 m)
• .025" (0.6 mm) Contact Tips (Qty. 3)
• .035" (0.9 mm) Contact Tips (Qty. 3)
• Gasless Nozzle for Innershield
• Gas Nozzle for MIG
• Spindle Adapter, 8" (203 mm) Dia. Spools
• .025"-.030" (0.6-0.7 mm) MIG Drive Roll
• .035" (0.9 mm) MIG Drive Roll
• .030"-.045" (0.7-1.1 mm) Knurled Drive Roll
• Adjustable Gas Regulator & Hose
• 2 lb. (0.90 kg) Spool of SuperArc L-56®MIG wire
• 1 lb. (0.45 kg) Spool NR®-211-MP
• Work Clamp & 10 ft. (3.0 m) Cable
• Handshield
• How to Use DVD
Key Options
More options at end of section
Literature
E7.42
1
60
Hz
PHASE
®
®
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
SP-180T K2689-1 208/230/1/60 208: 130A/17V/30% 20A 30-180 Amps DC 14 x 10.15 x 18.6 66
20
230: 130A/20V/30% 50-500 ipm WFS (357 x 258 x 472) (30)
(1.3-12.7 m/min)
Max. OCV: 33V
www.lincolnelectric.com/mig-welders
MIG: Wire Feeder/Welders
Power MIG®140C
Premium 120 Volt Input Wire Welder
Home projects and repair, sheet metal and autobody work, farm and small shop welding—the Power MIG®140C designed for 120 volt household power does it all!
Exclusive Diamond Core™Technology delivers an outstanding arc you’ll notice immediately:
– Great arc starts make getting started easy. – Wide voltage “sweet spot” gives you a very
forgiving arc. – Extremely low spatter reduces clean-up. – Outstanding aluminum
performance.
Wide 30-140 amp welding output range is the highest output in the 120 volt input power welder class.
MIG weld 24 gauge up to 10 gauge (.135") sheet metal in a single pass. Weld up to 5/16” steel using self-shielded Lincoln Innershield
®
wires (FCAW-S).
Three-year warranty on parts and labor.
& stainless
Shown:
K2471-1 Power MIG®140C
Processes
• MIG
• Flux-Cored
DC
CV
Output Input
Unit Includes
• Magnum®100L Gun, 10 ft. (3.0 m)
• Gas and Gasless Nozzles
• Cable Liner
• Contact Tips
• Work Cable and Clamp
• Adjustable Gas Regulator & Hose
• Spindle Adapter
• 2 lb. (0.90 kg) Spool of SuperArc L-56 Mild Steel MIG Wire
• 1 lb. (0.45 kg) Spool NR®-211-MP Flux-Cored Wire
• Learn-To-Use DVD
Key Options
• K520 Utility Cart, 150 cu ft. bottle capacity
• K2377-1 Small Canvas Cover
• K2525-1 Spot Timer Kit
• K2532-1 Magnum®100SG Spool Gun
More options at end of section
Literature
E7.23
1
60
Hz
PHASE
®
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG
(Continuous Voltage Control) 50-500 ipm WFS (357 x 258 x 472) (26.3)
Power MIG®180C
Premium 230 Volt Compact Wire Welder
Whether you’re a farmer or a fabricator, an autobody shop or a backyard mechanic, the Power MIG®180C helps you get the job done! It’s a portable wire welder designed for use with industrial 230 volt input power, so you can weld on thicker material—up to 3/16" with MIG welding and 1/2" with gas-less flux-cored welding.
Exclusive Diamond Core™Technology delivers an outstanding arc you‘ll notice immediately:
– Great arc starts make getting started easy. – Wide voltage “sweet spot” gives you a very
forgiving arc. – Extremely low spatter reduces clean-up. – Outstanding aluminum
performance.
Wide 30-180 amp welding output range is the highest output in this welder class.
MIG weld 24 gauge up to 3/16" sheet metal in a single pass. Weld up to 1/2" steel using self-shielded Lincoln Innershield
Three-year warranty on parts and labor.
®
140C K2471-1 120/1/60 90A/19.5V/20% 20A 30-140 Amps DC 14 x 10.15 x 18.6 58
(1.3-12.7 m/min)
Max. OCV: 33V
Processes
• MIG
• Flux-Cored
1
PHASE
®
wires (FCAW-S).
& stainless
Shown:
K2473-1 Power MIG®180C
DC
CV
Output Input
Unit Includes
• Magnum®100L Gun, 10 ft. (3.0 m)
• Gas and Gasless Nozzles
• Cable Liner
• Contact Tips
• Work Cable and Clamp
• Adjustable Gas Regulator & Hose
• Spindle Adapter
• 2 lb. (0.90 kg) Spool of SuperArc L-56 Mild Steel MIG Wire
• 1 lb. (0.45 kg) Spool NR®-211-MP Flux-Cored Wire
• Learn-To-Use DVD
Key Options
• K520 Utility Cart, 150 cu ft. bottle capacity
• K2377-1 Small Canvas Cover
• K2525-1 Spot Timer Kit
• K2532-1 Magnum®100SG Spool Gun
More options at end of section
Literature
E7.24
60
Hz
®
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG
(Continuous Voltage Control) 130A/17V/30% 50-500 ipm WFS (357 x 258 x 472) (30)
®
180C K2473-1 208/230/1/60 130A/17V/30% 20A 30-180 Amps DC 14 x 10.15 x 18.6 66
(1.3-12.7 m/min)
Max. OCV: 33V
www.lincolnelectric.com/mig-welders
21
MIG: Wire Feeder/Welders
Processes
• MIG
Power MIG®215
Simple Control for Sheet Metal Welding
The Power MIG®215 offers the autobody and sheet metal fabrication industries top welding performance and a host of professional features not often found at this price.
More Output—rated at 215 amps/22 volts @ 30% duty cycle, with an amperage range of 30-250 amps DC – the highest rating and widest amperage range in its class.
Diamond Core Technology out-of-position arc action, a wide voltage sweet spot at a given wire feed speed and low spatter.
Rugged cast aluminum industrial wire drive features dual driven rolls, regulated wire feed speed control, easy-turn numeric tension indicator, brass-to-brass connections and Lincoln’s 100% wire supporting split wire guide system.
Generous 15 ft. (4.5 m) gun and cable assembly makes it easy to reach your work.
Seven tapped voltage ranges make it easy to select the right procedure for your application.
115 volt auxiliary power receptacle for grinders, tool chargers.
Three-year warranty on parts and labor. (90 days on gun.)
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG
(1)
21V on 220V 50 Hz input.
®
215 K2326-1 208/230/1/50/60 215A/22V
delivers a forgiving arc, excellent
(1)
/30% 45/41A 30-250 Amps DC 31.8 x 18.9 x 38.8 198 190A/23V/40% 42/38A 50-700 ipm WFS (808 x 408 x 985) (90) 170A/24V/60% 39/35A (1.3 -17.7 m/min)
Max. OCV: 39V
• Flux-Cored
DC
CV
Output Input
Unit Includes
• Magnum®250L Gun, 15 ft. (4.5 m)
• Work Cable and Clamp
• Contact Tips
• Cable Liner
• Drive Rolls
• Adjustable Gas Regulator & Hose
Key Options
• K2378-1 Medium Canvas Cover
• K1809-1 Magnum®SG Spool Gun/Adapter
More options at end of section
Literature
E7.51
50
1
60
PHASE
Hz
Processes
Power MIG®255C
The Professional’s Choice!SMfor Job Shop Fabrication
The Power MIG®255C sets the standard for MIG and flux-cored welding in industrial production, job shop fabrication, maintenance or repair work.
Diamond Core Technology™delivers a wide voltage sweet spot across
• MIG
• Flux-Cored
DC
CV
Output Input
One-Pak®Spool Gun Pkg. Includes
• Power MIG 255C
• Magnum®SG Spool Gun
• Magnum®SG Cable Adapter Plug
• Spool Gun Holder
• Dual Cylinder Mounting Kit
the welding range, low spatter levels and a forgiving arc on steel, stainless and aluminum—even for demanding out-of-position work.
Rugged cast aluminum industrial wire drive features dual driven rolls, easy-turn numeric tension indicator, brass-to-brass gun connections and Lincoln’s
®
100% wire-supporting split wire guide system.
Digital meters display, preset wire feed speed and voltage, and actual amperage and voltage while welding.
Spool Gun Ready—electronics and second gas solenoid are built-in to drive either the Magnum
®
SG or Magnum
®
Key Options
• K1702-1 Dual Cylinder Kit
• K2378-1 Medium Canvas Cover
• K2490-1 Magnum®250LX™Spool Gun
More options at end of section
Literature
E7.54
250LX™spool gun.
115V auxiliary receptacle (208/230V model only) powers a grinder or other equipment.
Base Unit Includes: Power MIG
®
255C; Magnum®250L Gun & 15 ft (4.5 m) “quick-connect“ cable assembly eqipped with fixed gas nozzle assembly; Work Clamp & Cable, 10 ft. (3.0 m); 10 ft. (3.0 m) 230V Input Power Cable w/Plug (208/230V model only); .035"/.045" (0.9/1.2 mm) Drive Rolls & Guide for Steel; Gas Regulator & Hose Kit for CO
or Argon blend gases.
2
Three-year warranty on parts and labor. (90 days on gun.)
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG
One-Pak
Power MIG
22
®
255C K2417-1 208/230/1/60 250A/26V/40% 50/46A 30-300 Amps
®
w/Spool Gun 50-700 ipm WFS
®
255C K2416-1 208/230/1/60 50/46A (1.3 -17.7 m/min) 31.8 x 18.9 x 38.8 240 (109)
K2416-2 230/460/575/1/60 47/24/19A Max. OCV: 40V (808 x 480 x 985) (with gun)
www.lincolnelectric.com/mig-welders
1
60
Hz
PHASE
MIG: Wire Feeder/Welders
Processes
•Stick
Power MIG®350MP
The Professional’s Choice!
When you want more than just a MIG machine, the Power MIG®350MPis the choice for you. Lincoln’s cored, and advanced processes such as Power Mode®and Pulse-On-Pulse®. With the simplicity and sophistication of synergic control, no other wire feeder/welder offers so much!
Pulse-on-Pulse®improves cleaning action when welding aluminum and delivers a TIG-like appearance to the weld beads.
Synergic control of voltage and wire feed speed allows you to set weld procedures with one control.
Push-Pull or Spool Gun Ready—A second gas solenoid and other electronics are built-in to drive either a spool gun or push-pull gun.
115V auxiliary receptacle powers a grinder or other equipment.
Dual Procedure capable—select between either two welding procedures or two welding modes.
Rugged cast aluminum industrial wire drive features dual driven rolls, regulated wire feed speed control, easy-turn numeric tension indicator, brass-to-brass connections and Lincoln’s
Base Unit Includes: Power MIG Magnum .035"/.045" (0.9/1.2 mm) Drive Rolls for Steel; Regulator
& Cable; 230V Input Cord & Plug.
Three-year warranty on parts and labor. (90 days on gun.)
(1)
®
Chopper Technology®delivers more welding processes: stick, TIG, MIG, flux-
®
100% wire supporting split wire guide system.
®
®
300 Gun & 15 ft. (4.5m) Cable;
350MP;
& Guide
& Hose; Work Clamp
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG
Push-Pull One-Pak
Power MIG
40% on 208V input. Ratings based on 60 Hz operation.
®
350
MP
®
350
MP
K2451-2 208/230/460/575/1/50/60 300A/32V/60%
®
K2403-1 (1.3 -17.7 m/min) 31.8 x 18.9 x 38.8 255
SM
(1)
72/62/31/25A 5-350 Amps DC
50-700 ipm WFS
Max. OCV: 67 (808 x 408 x 985) (116)
•TIG
• MIG
• Pulsed
• Flux-Cored
CC
Output Input
DC
CV
Push-Pull One-Pak®Includes
• Power MIG®350MP (K2403-1)
• Python®-
Plus
Push-Pull Gun,
25 ft. (7.6 m)
• 3/64" Aluminum Drive Roll Kit
• Magnum®300 Gun, 15 ft. (4.5m)
• Cable Liner
• Contact Tips
• Work Clamp and Cable
• Adjustable Gas Regulator & Hose
Key Options
• K1702-1 Dual Cylinder Kit
• K2378-1 Medium Canvas Cover
• K2447-2 Python Gun, 25 ft. (7.6 m)
• K2490-1 Magnum®250LX Spool Gun
More options at end of section
Literature
E7.57
®
-
Plus
1
60
Hz
PHASE
Push-Pull
www.lincolnelectric.com/mig-welders
23
MIG: Wire Feeder/Welders
MIG: Wire Feeder/Welders Options
See “Recommended General Options” pgs.149-171 for descriptions.
SP-140T and SP-180T
General Options
K2275-1 Welding Cart (80 cu. ft. bottle capacity) K520 Utility Cart (150 cu. ft. bottle capacity) K2377-1 Small Canvas Cover K2525-1 Spot Timer Kit — Fume Extraction System
Wire Feeder Options
K2532-1 Magnum®100SG Spool Gun K2528-1 .045" Innershield
®
Welding Kit (Power MIG®180T only) KP2529-1 Drive Roll, .025"-.030" Smooth KP2529-2 Drive Roll, .035" Smooth KP2529-3 Drive Roll, .030"-.045" Knurled
Power MIG
®
140C and Power MIG®180C
General Options
K2275-1 Welding Cart (80 cu. ft. bottle capacity) K520 Utility Cart (150 cu. ft. bottle capacity) K2377-1 Small Canvas Cover K2525-1 Spot Timer Kit — Fume Extraction System
Wire Feeder Options
K2532-1 Magnum®100SG Spool Gun K2528-1 .045" Innershield
®
Welding Kit (Power MIG®180C only) KP2529-1 Drive Roll, .025"-.030" Smooth KP2529-2 Drive Roll, .035" Smooth KP2529-3 Drive Roll, .030"-.045" Knurled KP2531-1 Inner Wire Guide, .025"-.035" Steel KP2531-2 Inner Wire Guide, .045" Steel
Power MIG
®
215
General Options
K2378-1 Medium Canvas Cover K466-6 Connector Kit – Power MIG
®
/Wire-Matic
K1809-1 Magnum®SG Spool Gun and Adapter
(includes spool gun holder) K1703-1 3/64" Aluminum Feeding Kit K363P 22-30 lb. Readi-Reel
®
Adapter K468 8" O.D. Spool Adapter K1702-1 Dual Cylinder Mounting Kit KP1696-030S Drive Roll Kit, .023"-.030" Solid Wire KP1696-035S Drive Roll Kit, .035" Solid Wire KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire KP1696-2 Drive Roll Kit, .040" Solid Wire KP1696-045S Drive Roll Kit, .045" Solid Wire KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire — Fume Extraction System
Power MIG
®
255C
General Options
K1701-1 Timer Kit K1702-1 Dual Cylinder Mounting Kit K1703-1 3/64" Aluminum Feeding Kit K2378-1 Medium Canvas Cover K466-6 Connector Kit – Power MIG/Wire-Matic K363P 22-30 lb. Readi-Reel®Adapter K468 8" O.D. Spool Adapter KP1696-030S Drive Roll Kit, .023-.030" Solid Wire KP1696-035S Drive Roll Kit, .035" Solid Wire KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire KP1696-2 Drive Roll Kit, .040" Solid Wire
Power MIG®255C, con’t. General Options
KP1696-045S Drive Roll Kit, .045" Solid Wire KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire — Fume Extraction System
Spool Gun Options
K2490-1 Magnum®250LX Spool Gun K2519-1 Control Cable Extension, 25 ft K487-25 Magnum K2445-1 Power MIG
®
SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
®
255C/Magnum®SG Spool Gun Control
Cable Adapter
K1738-1 Spool Gun Holder
Power MIG
®
350MP
General Options
KP1696-030S Drive Roll Kit, .023"-.030" Solid Wire KP1696-035S Drive Roll Kit, .035" Solid Wire KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire KP1696-2 Drive Roll Kit, .040" Solid Wire KP1696-045S Drive Roll Kit, .045" Solid Wire KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire KP1695-035A Drive Roll Kit, .035" Aluminum Wire KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire K1702-1 Dual Cylinder Mounting Kit K2378-1 Medium Canvas Cover — Fume Extraction System
Stick Options
K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m)
K857-1 Remote Output Control, 100 ft. (30 m)
TIG Options
Pro-Torch™TIG Torches KP508 Parts Kit For PTA-17 Series Torches KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start
Switch
®
Wire Feeder Options
K489-8 Fast-Mate™Adapter For Power MIGs K2447-1 Python®­K2447-2 Python K2447-3 Python
Plus
Push-Pull Gun, Air-Cooled, 15 ft.
®
-
Plus
Push-Pull Gun, Air-Cooled, 25 ft.
®
-
Plus
Push-Pull Gun, Air-Cooled, 50 ft. K2296-2 Prince®XL Push-Pull Gun, Air-Cooled, 25 ft. K2154-1 Push-Pull Gun Connection Kit K363P 22-30 lb. Readi-Reel
®
Adapter
K468 8" O.D. Spool Adapter
Spool Gun Options
K2490-1 Magnum®250LX Spool Gun K2519-1 Control Cable Extension, 25 ft. K1738-1 Spool Gun Holder
24
www.lincolnelectric.com/mig-welders
• Recommended For Job Shops and Manufacturing Applications
• Optimized For CV Processes
• Designed For Use With A Variety Of Wire Feeders
MODEL
CV-305 CV-400 CV-655 Invertec®STT®II
Mode
®
DCCV
DCCV
DCCV
DCSTT
Polarity
OUTPUT
Current Range
50-400 A
60-500 A
70-815 A
0-450 A PEAK 0-125 A BKGRND
Amps (A)
PROCESS INPUT
MIG
MIG/STT®Flux-Cored
Submerged Arc
Arc Gouging
CV-400/LF-74 Ready-Pak®Package
Phase
Hertz
3
60
603
50,60
3
50/603
Waveform
Control
Shown:
(K2496-1)
FEATURES
®
Stackable
Technology
7-Yr. Warranty
(on Power Rectifier)
KEY: Excellent Good Optional
www.lincolnelectric.com/mig-welders
25
MIG: Industrial Welders
Processes
CV-305
For All Day Long MIG Welding
When it comes to welding mild steel, stainless steel, aluminum and alloy materials, you won't find a more reliable power source than the CV-305. This well-engineered CV unit features two inductance connections. Lincoln’s®Twist-Mate®output connectors make it easy to chose the right inductance for your application.
Stack them three-high or purchase an affordable Ready-Pak feeder, a Magnum
Two output connectors allow you to optimally connect to high or low inductance for arc control. Use low inductance output connection when short-arc welding, and high inductance output connection with spray and globular transfer welding.
Compact unit is 20 lbs. (9.0 kg) lighter and significantly smaller than competitive models—save your space!
Easy access Twist-Mate the machine.
Digital Ammeter/Voltmeter read-out display allows you to view voltage presets for added convenience and accuracy.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
CV-305/LF-72 K2395-1 208/230/460/3/60 52/48/24A 47.7 x 25.5 x 33.0 448
Ready-Pak
NOTE: 50 Hertz models available.
®
package that includes the LF-72 wire
®
400 MIG gun and more!
connections on the front of
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current /Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
CV-305 K2400-1 208/230/460/3/60 315A/32.6V/100% 52/48/24A 50-400A 24.6 x 19.5 x 27.0 330
®
K2400-2 230/460/575/3/60 48/24/19A 7-37V (625 x 495 x 686) (149)
Pkg. (1212 x 648 x 838) (203)
• MIG
• Flux-Cored
DC
CV
Output Input
Ready-Pak®Package (K2395-1) Includes
• CV-305 Power Source
• LF-72 Bench Model (2-Roll) Wire Feeder w/Standard Duty Wire Reel Stand, 10 ft. Control Cable, and .035"-.045" solid Drive Roll & Guide Tube Kits
• Magnum®400 Welding Gun, 15 ft., .035"-.045" wire
• Work and Wire Feeder Power Cables Package
• Harris®Flowmeter Regulator & Gas Hose
Key Options
• K857 Remote Output Control
• K857-1 Remote Output Control
• K852-70 Twist-Mate™Welding Cable Connectors
• K852-95 Twist-Mate™Welding Cable Connectors
More options at end of section
Literature
E4.22
3
60
Hz
PHASE
CV-400
Rugged, Proven Construction for Wire Welding
The rugged CV-400 is ready to tackle MIG and cored wire fabrication and production work in a variety of industries: transportation, heavy equipment, structural steel, railroad, furniture, appliances and sheet metal fabrication.
Lincoln’s unique fixed inductance design delivers exceptional short-circuit metal transfer characteristics.
Connect wire feeders via either 14-pin MS-type or terminal strip.
115V and 42V wire feeder auxiliary power with circuit breaker protection.
Internal components, including windings, rectifiers and circuit boards, are coated to protect against the effects of moisture and corrosion.
Electronic and thermostatic protection from current overload and excessive temperatures. Indicator light lets you know when machine is reset.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
CV-400 K1346-13 230/460/3/60 400A/36V/100% 77/39A 60-500A 27.5 x 22.2 x 32 383
CV-400/LF-72 K2439-1 22.5 x 36.5 x 53 490
®
Ready-Pak
Ready-Pak
NOTE: 50 Hertz models available.
26
Pkg. (571 x 927 x 1346) (222)
CV-400/LF-74 K2496-1 27.5 x 36.5 x 53 490
®
Pkg. (699 x 927 x 1346) (222)
www.lincolnelectric.com/mig-welders
450A/38V/60% 80/40A 12-42V (699 x 564 x 813) (174)
Processes
• MIG • Gouging
• Flux-Cored
DC
CV
Output Input
CV-400/LF-72 Ready-Pak®Package (K2439-1) Includes
• CV-400 Power Source
• LF-72 Wire Feeder (Bench Model)
• .035"-.045" Drive Rolls for Solid Wire
• Heavy Duty Wire Reel Stand
* Control Cable, 10 ft. (3.0 m)
• Weld Power Cable, 10 ft. (3.0 m)
• Work Cable & Clamp, 10 ft. (3.0 m)
• Magnum®400 MIG Gun w/15 ft. (4.5 m) Cable
• Harris®Flowmeter Regulator & Gas Hose
Key Options
• K857 Remote Output Control
• K864 Remote Control Adapter
• K841 Undercarriage
More options at end of section
Literature
E4.30
3
60
Hz
PHASE
MIG: Industrial Welders
CV-655
Energy efficiency, reliability and exceptional performance are what set the CV-655 apart from the rest. Designed primarily for heavy-duty applications, the CV-655 is an outstanding choice for MIG and flux-cored welding on mild steel, stainless steel, aluminum and alloys.
Calibrated output control lets operator accurately regulate power levels.
Line voltage compensation maintains weld consistency, even with line voltage changes of ±10%.
115-volt duplex receptacle provides 20 amps of auxiliary power.
Separate output studs allow the operator to select high or low inductance.
Panel switches allow operator to change settings at the power source or wire feeder.
Solid state circuitry provides extra long life during repetitive applications.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
Processes
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
DC
CV
Output Input
Key Options
• K1482-1 Digital Meter Kit
• K1486-1 Air Filter Kit
• K1528-1 Dual Process Switch
• K857 Remote Output Control
More options at end of section
Literature
E4.40
3
60Hz50
PHASE
Hz
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
CV-655 K1480-1 230/460/3/60 650A/44V/100% 94/47A 70-815A 27.5 x 22.2 x 38.0 652
Invertec®STT®II
K1480-5 575/3/60 815A/44V/60% 38A 13-44V (699 x 565 x 965) (296) K1481-1 230/400/3/50/60 94/54A Max. OCV: 48V K1481-5 415/3/50/60 52A
Processes
• MIG-STT
Output Input
STT
®
DC
Featuring Surface Tension Transfer®Process
Unit Includes
The revolutionary STT®II power source combines high frequency inverter technology with advanced Waveform Control Technology
®
to provide a
better welding solution than traditional short arc MIG.
Controlled penetration and outstanding heat input control—Ideal for welding joints with open root, gaps, or on thin material with no burnthrough.
Reduced spatter and fumes—Current is controlled to achieve optimal metal transfer.
Various shielding gases—STT blends of Argon including Helium or 100% CO diameter wires.
Good bead control and faster travel speeds—Can replace TIG (GTAW) in many applications without sacrificing appearance.
Background and Tailout Current—accurately control fine and coarse heat input for reduced distortion and burnthrough as well as proper penetration.
Adjustable Hot Start controls the heat at the start of the weld.
Three-year warranty on parts and labor.
®
may be used with various gas
with larger
2
• Twist-Mate™Cable Plugs (qty.2)
•STT®II Sense Lead Kit, 25 ft. (7.6 m)
Key Options
• K1560-2 STT®10 Wire Feeder
• K1759-70 Twist-Mate™Female Plug
• K2593-100 Coaxial Power #1 Cable, 100 ft.
• K1758-L Input Cable Assembly
• K852-xx Twist-Mate™Welding Cable Connectors
More options at end of section
Literature
E4.52
3
50Hz60
Hz
PHASE
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current /Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Invertec
STT®II K1525-1 208/230/460/3/60 225A/29V/60% 32/30/16A Peak Current: 0-450A 23.2 x 13.2 x 24.4 117
®
STT®II CE K1527-1 200/220/380/415/440/3/50/60 33/30/18/17/16A Max. OCV: 85V
Invertec
K1526-1 K1526-2 200/208/380/400/415/3/50/60 36/34/20/19/18A 0-125A
K1527-2 200/208/380/400/415/3/50/60 36/34/20/19/18A
200-208/220-230/380-415/440-460/3/50/60 200A/28V/100% 33/30/15/17/16A Background Current: (589 x 336 x 620) (53)
www.lincolnelectric.com/mig-welders
27
MIG: Industrial Welders
MIG: Industrial Welders Options
See “Recommended General Options” pgs.149-171 for descriptions.
CV-305
General Options
K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K1803-1 Work and Wire Feeder 2/0 Weld Cable (10 ft.) Package K852-70 Twist-Mate K852-95 Twist-Mate
Cable Plug for 1/0-2/0, 50-70 mm2cable
Cable Plug for 2/0-3/0, 70-95 mm2cable K484 Jumper Plug Kit K867 Universal Adapter Plug K874 Undercarriage – Hand moving — Fume Extraction System
Wire Feeder Options
LF-72 and LF-74
LN
-25 PRO
®
Magnum
SG Spool Gun
CV-400
General Options
K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K841 Undercarriage – Hand moving K484 Jumper Plug Kit K2149-1 Work Lead Package — Fume Extraction System
Wire Feeder Options
LF-72 and LF-74
LN
-8
LN
-9
LN
-10 and LN™-10
LN
-15 and LN™-25 PRO
LN
-35
CV-655
General Options
K1482-1 Digital Meter Kit K1486-1 Air Filter Kit K1528-1 Dual Process Switch K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K842 Undercarriage – Hand moving K1737-1 All-Terrain Undercarriage — Fume Extraction System
Wire Feeder Options
LF-72 and LF-74
LN
-8
LN
-9
LN
-10 and DH-10
LN
-35
NA-3 and NA-5
®
Invertec
STT®II
General Options
K1764-1 Inverter and Wire Feeder Cart K1702-1 Dual Cylinder Mounting Kit K940-25 Sense Lead Kit, 25 ft. K940-75 Sense Lead Kit, 75 ft. K1796-25 Coaxial Weld Power Cable (350A), 25 ft. K1796-50 Coaxial Weld Power Cable (350A), 50 ft. K1796-75 Coaxial Weld Power Cable (325A), 75 ft. K1796-100 Coaxial Weld Power Cable (300A), 100 ft. K2593-25 Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft. K2593-50 Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft. K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. K852-70 Twist-Mate K852-95 Twist-Mate K1759-70 Twist-Mate K1759-95 Twist-Mate K2176-1 Twist-Mate
Cable Plug for 1/0-2/0, 50-70 mm2cable
Cable Plug for 2/0-3/0, 70-95 mm2cable
Receptacle for 1/0-2/0, 50-70 mm2cable
Receptacle for 2/0-3/0, 70-95 mm2cable
to Lug Cable Adapter
Fume Extraction System
Wire Feeder Options
STT®-10, LN™-15 (Control Cable model)
28
www.lincolnelectric.com/mig-welders
• For Heavy Manufacturing and Fabrication
• One Machine For Stick, TIG, Wire Welding and Arc Gouging
• Ruggedly Built For Tough Environments
TIG
Stick
Arc Gouging
MIG
MODEL
Mode
Polarity
CC
DC
Invertec®V350-PRO Invertec®V450-PRO Idealarc®DC-400 Idealarc®DC-600 Idealarc®DC-655 Idealarc®DC-1000 Idealarc®DC-1500 Idealarc®AC-1200
CV CC
CV CC
CV CC
CV CC
CV CC
CV CC
CV CC
KEY: Excellent Good Optional
5-425 A
5-570 A
DC
DC
60-500 A
DC
70-580 A
DC
50-815 A
150-1300 A
DC
DC
200-1500 A
AC
200-1500 A
www.lincolnelectric.com/multi-process-welders
Current Range
Amps (A)
Stick
TIG
PROCESS
MIG
Pulsed
Flux-Cored
Submerged Arc
INPUTOUTPUT
Arc Gouge
1/3 50/60
3 50/60
3 50,60
3 50/60
3 50,60
3 50,60
3 50,60
1 50,60
Phase
Hertz
Waveform
Control
Optional
Optional
FEATURES
Technology®Stackable
High Efficiency
7-Yr. Warranty
on Power
••
••
••
••
••
29
Rectifier
Multi-Process Welders
Processes
Invertec®V350-PRO
Designed Smart. Built Tough.
The Invertec®V350-PRO is a versatile, multi-purpose, multi-process power source that’s lightweight and portable. Available in construction, factory, advanced process and factory rack models.
All input voltages and frequencies are both single and three
phase rated—no phase derating necessary on single phase.
5-425 amp output range for all recommended processes
from TIG to arc gouging.
Input voltage from 208-575V—this one machine is
capable of running on virtually any input power supply.
50 and 60 Hz operation—can be connected
anywhere in the world.
Touch Start TIG
87% efficiency—low power consumption for
energy savings.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Model Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
V350-PRO/LF-72 K2437-1 Factory 200-208/230/380-415/ 350A/34V/60% 3-ph: 50/42/28-26/23/18 5-425A 55.2 x 28.5 x 55.5 370
Invertec
Ready-Pak
Invertec
®
for contamination-free starts.
®
Pkg. K2438-1 Advanced Process 460/575/3/50/60 1-ph: 94/85/54/42/37 Max OCV: (1403 x 724 x 1410) (168)
®
V350-PRO K1728-5 Construction 208/230/415/ 80V DC 14.8 x 13.3 x 27.9 81
K1728-6 Factory 460/575/1/50/60 (376 x 338 x 709) (36.7) K1728-7 Advanced Process 300A/32V/100% 3-ph: 41-39/36/23-22/19/16
K1728-13 Factory (Tweco
K1728-8 CE 200-220/380-400/ 350A/34V/60% (3ph) 3ph: 48/28-27/26-24 86.5
®
) 1-ph: 76/69/41/36/31
415-440/1/3/50/60 320A/33V/60% (1ph) 3ph: 41-37/28-22/22-21 (37.4)
300A/32V/100% (3ph) 275A/31V/100% (1ph)
•Stick
•TIG
• MIG
• Pulsed (Advanced Process Panel only)
• Flux-Cored
• Gouging
CC
Output Input
DC
CV
Ready-Pak®Package (K2437-1) Includes
• V350-PRO Factory Model (K1728-6)
• LF-72 Heavy Duty Wire Feeder (K2327-3)
• Work & Wire Feeder 2/0 Welding Cable Package, 10 ft. (3.0 m)
• Harris®Flowmeter/Regulator w/Adapter and Hose, 10 ft. (3.0 m)
• Inverter and Wire Feeder Cart
Literature
E5.91
1
50
3
60
PHASE
Hz
Invertec®V450-PRO
Substantial Output. Smart Performance. Rugged Reliability.
The V450-PRO is targeted for shops commonly welding with .052" or larger diameter wires that also require plenty of power for arc gouging repair work with a 3/8" carbon.
Features full remote and multi-process capability— Stick, Touch Start TIG
5-570 amp output range for all recommended processes.
88% efficiency with a high 95% power factor.
Standard Controls include: Selectable Hot Start for stick welding and Variable Arc Control.
Touch Start TIG starts with minimal or no tungsten contamination.
Clever stackable case design allows you to stack up to three units to save valuable shop floor space.
Supports 24, 42 or 115 volt wire feeders.
Easy access front panel with 15 amp 115 volt AC auxiliary power receptacles with circuit breaker protection will power your lights, grinders or gun/torch water coolers.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/ Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Invertec
V450-PRO/LF-72 K2494-1 208/230/460/575/3/50/60 60Hz: 450A/38V/100% 60Hz: 58/53/25/22A 5-570A
Ready-Pak
®
V450-PRO/LF-74 K2495-1 50Hz: 400A/36V/100% 50Hz: 49/45/23/18A
Invertec
Ready-Pak
Invertec
V450-PRO (663 x 505 x 835) (133)
Invertec
V450-PRO (CE) (500A/40V/60%) (48/44A) (126)
30
®
, MIG, flux-cored and arc gouging.
®
makes it easy to achieve great arc
®
Pkg.
®
Pkg.
®
®
K2420-1 26.1 x 19.9 x 32.9 293
K2421-1 380/415/3/50/60 400A/36V/100% 36/33A 5-500A 278
(570A/43V/60%) (82/78/37/31A)
(500A/40V/60%) (67/61/31/25A)
www.lincolnelectric.com/multi-process-welders
Processes
•Stick
•TIG
• MIG
• Pulsed (Advanced Process Panel only)
• Flux-Cored
• Gouging
CC
Output Input
DC
CV
50
3
60
PHASE
Hz
Ready-Pak®Package (K2494-1) Includes
• V450-PRO
• LF-72 Heavy Duty Bench Model Wire Feeder (K2327-3)
• Magnum®400 Gun and Cable Assembly, 15 ft.
• .035-.045" (0.8-1.1 mm) Drive Rolls and Wire Guides
• Work & Wire Feeder 2/0 Welding Cable Package, 10 ft. (3.0 m)
• Harris®Flowmeter/Regulator w/Adapter and Hose, 10 ft. (3.0 m)
Literature
E5.94
47.5 x 24 x 38
(1207 x 610 x 965) (184)
405
Multi-Process Welders
Idealarc®DC-400
DC Multi-Process Welding Power Source
This heavy-duty, industrial, three-phase multi-process power source from Lincoln Electric scores big in MIG, flux-cored, submerged arc, stick and DC TIG welding.
Large, conveniently located switch makes it easy to change between CC (Stick/TIG/arc gouging), CV (MIG/flux-cored) and CV Submerged Arc modes.
Arc force control adjusts short circuit current for a soft arc or a forceful driving arc in the CC (Stick/TIG) mode.
Arc control adjustment changes pinch effect of the arc to control spatter, fluidity, and bead shape in the MIG/Flux-Cored mode.
Solid state circuitry provides extra long life for repetitive welding applications.
±10% input line voltage compensation for maintaining weld consistency.
Low profile case allows stacking machines up to three high to conserve floor space.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
Processes
•Stick
•TIG
• MIG
• Flux-Cored
• Submerged Arc
®
• Gouging
CC
Output Input
Key Options
• K804-1 Multi-Process Switch
• K841 Undercarriage
More options at end of section
Literature
E5.20
DC
CV
3
50Hz60
PHASE
Hz
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/ Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Idealarc
DC-400 K1308-12 (450A/38V/60%) 12-42V (698 x 566 x 840) (215)
Idealarc®DC-600
Rugged Multi-Process Power for Industrial Manufacturing
Rugged construction, simple controls and plenty of amperage for heavy duty applications on thick steel or other materials make this welder a sound investment.
115V, 15 amps, duplex auxiliary power receptacle (60Hz models) makes it easy to power lights, grinders and other shop tools at your work station.
Full range output voltage control for easy operation and precise control.
K1308-11 230/460/3/60 400A/36V/100% 78/39A 60-500A 27.5 x 22.3 x 33.1 473
w/Multi-Process Switch (500A/40V/50%)
K1309-20 220/380/440/3/50/60 81/47/40A K1309-21
w/Multi-Process Switch
K1309-17 230/400/3/50/60 77/45A
Processes
•Stick
•TIG
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
CC
Output Input
Key Options
• K804-1 Multi-Process Switch
• K1611-1 Paralleling Kit
• K1897-1 Paralleling Kit
• K842 Undercarriage
More options at end of section
DC
CV
3
PHASE
Standard analog ammeter and voltmeter.
Mode switch for selecting desired output characteristics.
Literature
E5.40
Windings and rectifiers protected against moisture and corrosive environments.
Flat-top case with a small footprint can be placed under a workbench or stacked up to 3 high on top of each other.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
60
Hz
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Idealarc
w/Multi-Process Switch 680A/44V/60% CC: 90-850A, 24-42V (781 x 565 x 965) (237)
NOTE: 50 Hertz models available.
DC-600 K1288-18 230/460/3/60 600A/44V/100% 108/54A CV: 70-850A, 13-44V 30.7 x 22.2 x 38 522
®
DC-600 K1288-17
Idealarc
K1288-22 230/460/575/3/60 108/54/43.2A
www.lincolnelectric.com/multi-process-welders
31
Multi-Process Welders
Processes
•Stick
Idealarc®DC-655
Energy Efficient Multi-Process Welder
This 650-amp, 100% duty cycle CV/CC power source is ideal for construction and shop fabrication because of its excellent arc performance and many energy saving features.
CC Arc Force Control Knob with built-in “Hot Start”.
“Idle Shut Down mode” automatically shuts machine off when not in use to minimize power consumption.
Fan-As-Needed fan operates only when required. Minimizes power consumption, operating noise and dust intake.
Separate output studs let you choose low or high inductance.
Panel switches are behind front latched panel, for remote or machine panel output control, and output “on” or remote “on” selection, and CC, CV Subarc or CV MIG mode selection.
Low profile case allows stacking machines up to three high to conserve floor space.
Electronic and thermal protection from current overload and excessive temperatures.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Idealarc
DC-655 K1610-1 230/400/3/50/60 (815A/44V/60%) 122/70A 50-815A Max. (699 x 564 x 965) (327)
—solid state thermally controlled cooling
®
K1609-2 230/460/575/3/60 650A/44V/100% 122/61/49A 13-44V 27.5 x 22.2 x 38 720
OCV: 46V (CV)
68V (CC)
•TIG
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
CC
Output Input
Key Options
• K1482-1 Digital Meter Kit
• K1528-1 Dual Process Switch
• K1611-1 Paralleling Kit
• K842 Undercarriage
More options at end of section
Literature
E5.46
DC
CV
3
60Hz50
Hz
PHASE
Idealarc®DC-1000
Multi-Process Welder
Designed for semiautomatic and automatic welding, the precise control of the DC-1000 delivers superior high amperage MIG, flux-cored, submerged arc welding and air carbon arc gouging with up to 5/8" (15.9 mm) diameter carbons.
500 amp output connections provide enhanced arc characteristics for low amperage submerged arc and MIG welding procedures.
Single range control for precise output control and easy operation.
Terminal strip and output studs for remote connections and cable.
Low profile case allows installation of the DC-1000 under a work- bench and for stacking up to 2 machines to conserve floor space.
Removable side panels for easy access to internal parts.
Line voltage compensation maintains weld consistency, even with line voltage changes of ±10%.
Electronic and thermostatic protection from current overload and excessive temperatures.
Internal components, including windings, rectifiers and circuit boards, are coated to protect against the effects of moisture and corrosion.
Recessed front panel protects operating controls.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
Processes
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
CC
Output Input
Key Options
• K1897-1 Paralleling Kit
• K857 Remote Output Control
• K843 Amptrol®Adapter Kit
• K1798 Terminal Strip Adapter Cable
More options at end of section
Literature
E5.50
DC
CV
3
60Hz50
PHASE
Hz
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Idealarc
DC-1000 K1387-3 220/380/440/3/50/60 193/112/96.5A 150-1300A (781 x 572 x 991) (372)
32
K1386-3 230/460/3/60 100A/44V/100% 193/96.5A 16-46V 30.7 x 22.5 x 39 821
(CE Model)
K1387-6 415/3/50/60 102A
www.lincolnelectric.com/multi-process-welders
Multi-Process Welders
Processes
• Flux-Cored
Idealarc®DC-1500
Multi-Process DC Arc Welding Power Source
The precise output of the DC-1500 enhances productivity and quality control when used with Lincoln NA-3 and NA-5 automatic wire feeders, and the LT-7 tractors.
Full range output voltage control for easy operation and precise output control.
Mode switch used to select the desired output characteristics for the process being used.
Line voltage compensation for maintaining weld consistency, even with line voltage changes of ±10%.
Fan cooled with electronic and thermostatic protection from current overload and excessive temperatures.
Function lights built into the printed circuit boards speed diagnostics.
Windings and rectifiers protected against moisture and corrosive environments.
Removable side panels for easy access to internal parts.
Recessed front panel protects operating controls.
Terminal strip and output studs for remote connections and cable.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Idealarc
DC-1500 K1383-4 380/440/3/50/60 1500A/60V/100% 216A/187A 200-1500A (1453 x 566 x 965) (644)
K1275 460/3/60 1500A/44V/100% 184A 20-60V 57.2 x 22.3 x 38 1420
• Submerged Arc
CC
Output Input
Key Options
• K1900-1 Paralleling Kit
• K857 Remote Output Control, 25 ft. (7.6 m)
• K857-1 Remote Output Control, 100 ft. (30.5 m)
• K843 Amptrol®Adapter Kit
More options at end of section
Literature
E5.60
DC
CV
3
60Hz50
Hz
PHASE
Idealarc®AC-1200
Automatic Submerged Arc Welding Power Source
The AC-1200 is the industry’s leading power source for submerged arc welding specifically designed for operation with Lincoln’s NA-4 automatic wire feeder. It is a power source that you can count on day-in and day-out to provide proven performance.
Scott®connection taps standard for two AC welding heads operated in tandem.
Rheostat adjusts the output settings while welding or at idle.
Three output studs with overlapping ranges.
±10% input line voltage compensation for maintaining weld consistency.
Thermostatic protection from current overload and excessive temperatures.
Terminal strip for remote control and wire connections and output studs for welding cables.
Removable side panels for easy access to internal parts.
Windings and rectifiers protected against moisture and corrosive environments.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
®
Processes
• Submerged Arc
AC
CC
Output Input
Key Options
• Fume Extraction System
More options at end of section
Literature
E5.70
1
PHASE
60Hz50
Hz
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Idealarc
AC-1200 K1382 440/1/50/60 190A 200-1500A (1453 x 560 x 970) (712)
K1276 460/1/60 1200A/44V/100% 182A 60Hz: 57.2 x 22 x 38 1570
K1382-5 380/1/50/60 220A 50Hz: K1382-6 415/1/50/60 201A 240-1500A
www.lincolnelectric.com/multi-process-welders
33
Multi-Process Welders
Multi-Process: Conventional Welders Options
See “Recommended General Options” pgs.149-171 for descriptions.
Invertec®V350-PRO
General Options
K1763-1 Advanced Process Panel K586-1 Deluxe Adjustable Gas Regulator & Hose Kit K1803-1 Work and Wire Feeder 2/0 Weld Cable Package K852-70 Twist-Mate K852-95 Twist-Mate K1759-70 Twist-Mate K1759-95 Twist-Mate K2176-1 Twist-Mate
Cable Plug for 1/0-2/0, 50-70 mm2cable
Cable Plug for 2/0-3/0, 70-95 mm2cable
Receptacle for 1/0-2/0, 50-70 mm2cable
Receptacle for 2/0-3/0, 70-95 mm2cable
to Lug Cable Adapter K1764-1 Inverter and Wire Feeder Cart K1702-1 Dual Cylinder Mounting Kit K1838-1 Undercarriage – Valet Style K867 Universal Adapter Plug — Fume Extraction System
Stick Options
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6m) K857-1 Remote Output Control, 100 ft. (30m) K864 Remote Control Cable Adapter
TIG Options
K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K936-4 Control Cable (9-pin to 115V plug) K963-3 Hand Amptrol K870 Foot Amptrol K814 Arc Start™Switch K1762-2 Invertec K1622-1 Twist-Mate K1622-3 Twist-Mate K1622-4 Twist-Mate K960-1 Twist-Mate K2265-1 TIG-Mate K2266-1 TIG-Mate K2267-1 TIG-Mate
®
(Rotary Track Style)
®
®
TIG Solenoid Kit
Torch Adapter, PTA-9, -17
Torch Adapter, PTA-26
Torch Adapter, Water-Cooled
Torch Adapter (with separate gas)
17V TIG Torch Starter Kit (air-cooled)
17 TIG Torch Starter Kit (air-cooled)
20 TIG Torch Starter Kit (water-cooled)
Wire Feeder Options
LF-72 and LF-74
LN
-10 and DH-10
LN
-15 and LN™-25 PRO
®
Invertec
V450-PRO
General Options
K1763-1 Advanced Process Panel K586-1 Deluxe Adjustable Gas Regulator
& Hose Kit
K1813-1 Cool-Arc 40 Water Cooler 115/1/50/60 K1570-1 Dual Cylinder Platform Undercarriage K2149-1 Work Lead Package — Fume Extraction System
Stick Options
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m)
Invertec®V450-PRO, con’t. TIG Options
K1783-7 PTA-26V TIG Torch (12.5 ft., 2 pc) K1783-9 Pro-Torch
TIG Torch PTA-26V (25 ft., 2 pc) K1782-7 PTA-17V TIG Torch (12.5 ft., 2 pc) K1782-9 PTA-17V TIG Torch (25 ft., 2 pc) K930-2 TIG Module K939-1 Docking Kit K936-1 Control Cable (9-pin to 14-pin) K963-3 Hand Amptrol K870 Foot Amptrol
®
(Rotary Track Style)
®
K814 Arc Start™Switch
Wire Feeder Options
LF-72 and LF-74
LN
-8
LN
-10 and DH-10
LN
-15 and LN™-25 PRO
®
Idealarc
DC-400
General Options
K804-1 Multi-Process Switch K841 Undercarriage – Hand moving K2149-1 Work Lead Package — Fume Extraction System
Stick Options
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6m) K857-1 Remote Output Control, 100 ft. (30m) K864 Remote Control Cable Adapter
TIG Options
K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K1798 Adapter Cable –
Male 14-pin Control Cable to Terminal Strip K937-45 Control Cable Extension, 45 ft. K939-1 Docking Kit K963-3 Hand Amptrol K870 Foot Amptrol K864 Remote Control Cable Adapter K843 Amptrol
®
(Rotary Track Style)
®
®
Adapter Kit
K586-1 Deluxe Adjustable Gas Regulator & Hose Kit
Wire Feeder Options
LF-72 and LF-74
LN
-8
LN
-9
LN
-10 and DH-10
LN
-15 and LN™-25 PRO
LN
-23P
LN
-35
LT-7
34
www.lincolnelectric.com/multi-process-welders
Multi-Process: Conventional Welders Options, con’t.
See “Recommended General Options” pgs.149-171 for descriptions.
Multi-Process Welders
Idealarc®DC-600
General Options
K804-1 Multi-Process Switch K842 Undercarriage – Hand moving K1737-1 All-Terrain Undercarriage K1611-1 Paralleling Kit K1897-1 Paralleling Kit — Fume Extraction System
Stick Options
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter
TIG Options
K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K1798 Adapter Cable – Male 14-pin Control Cable to Terminal Strip K937-45 Control Cable Extension, 45 ft. K939-1 Docking Kit K963-3 Hand Amptrol K870 Foot Amptrol
®
(Rotary Track Style)
®
K843 Amptrol®Adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit
Wire Feeder Options
LF-72 and LF-74
LN
-8
LN
-9
LN
-10 and DH-10
LN
-15 and LN™-25 PRO
LN
-23P
LN
-35 NA-3 and NA-5 LT- 7
®
Idealarc
DC-655
General Options
K1482-1 Digital Meter Kit K1486-1 Air Filter Kit K1528-1 Dual Process Switch K1611-1 Paralleling Kit K842 Undercarriage – Hand moving K1737-1 All-Terrain Undercarriage — Fume Extraction System
Stick Options
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter
Idealarc®DC-655, con’t. TIG Options
K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K1798 Adapter Cable – Male 14-pin Control Cable to Terminal Strip K937-45 Control Cable Extension, 45 ft. K939-1 Docking Kit K963-3 Hand Amptrol K870 Foot Amptrol K864 Remote Control Cable Adapter K843 Amptrol
®
(Rotary Track Style)
®
®
Adapter Kit
K586-1 Deluxe Adjustable Gas Regulator & Hose Kit
Wire Feeder Options
LF-72 and LF-74
LN
-8
LN
-9
LN
-10 and DH-10
LN
-15 and LN™-25 PRO
LN
-23P
LN
-35 NA-3 and NA-5 LT- 7
Idealarc
®
DC-1000
General Options
K1897-1 Paralleling Kit K1520-1 42 Volt Transformer Kit K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K843 Amptrol
®
Adapter Kit
K1798 Adapter Cable –
Male 14-pin Control Cable to Terminal Strip
K1770-1 Factory Undercarriage — Fume Extraction System
Wire Feeder Options
LN™-9 NA-3, NA-5 and LT-7
Idealarc
®
DC-1500
General Options
K1900-1 Paralleling Kit K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K843 Amptrol
®
Adapter Kit
Fume Extraction System
Wire Feeder Options
NA-3, NA-5 and LT-7
Idealarc
®
AC-1200
General Options
Fume Extraction System
Wire Feeder Options
NA-4
www.lincolnelectric.com/multi-process-welders
35
MODEL
Mode
Polarity
CC
STT
DC
CV CC
DC
CV
®
CC
AC
CV
Power Wave®355M Power Wave®455M Power Wave®455M/STT Power Wave®AC/DC 1000
KEY: Excellent Good Optional
®
Current Range
Amps (A)
5-425 A
5-570 A
5-570
100-1000 A
Stick
TIG
PROCESS INPUTOUTPUT
MIG
Pulsed
Flux-Cored
Submerged Arc
Arc Gouge
1,3 50,60
Phase
3 50,60
3 50,60
3 50,60
Hertz
FEATURES
®
Waveform
Control
Technology
Digital
Communication
Inverter
Reliability
36
www.lincolnelectric.com/multi-process-welders
Advanced Process Welders
Power Wave®355M
Superior Arc Performance. Revolutionary Communication.
The Power Wave®355M features some of Lincoln’s®best performance technologies and processes all rolled into one highly efficient inverter power source designed for high-end semiautomatic welding.
Lincoln’s®Waveform Control Technology®gives you the ability to select the right waveform for each application—that means the arc has been optimized for each wire type and size for exceptionally smooth arc performance.
Utilizes ArcLink tion protocol for welding, making it the best choice for seamless, time critical integration with the power source.
Push-pull capability for ultimate aluminum welding with the Power Feed
Pulse-On-Pulse action when welding aluminum and delivers a TIG­like bead appearance.
Power Mode short arc welding on thin materials.
State-of-the-art inverter technology provides high power efficiency, excellent welding performance and a lightweight, compact design.
Rigorous environmental, mechanical and weld testing ensures ruggedness and reliability.
Three-year warranty on parts and labor.
®
—the leading digital communica-
10M wire feeder.
®
welding mode improves cleaning
®
maintains a stable, smooth arc for
Processes
• Stick • Pulsed
• TIG • Flux-Cored
• MIG • Gouging
• Pulsed
1
CC
Output Input
Ready-Pak®Package for Steel (K2372-1) Includes
• Power Wave®355M (K2368-1)
• Power Feed™10M Bench Model (K2230-1)
• .035" (0.9 mm) and .045" (1.1 mm) Drive Roll & Spilt Wire Guide Kit
• Magnum®400 Gun Pkg.,15 ft.(4.5 m)
• Work & Wire Feeder Power Cable Package
• Harris®Flowmeter/Regulator w/Adapter and Hose, 10 ft. (3.0 m)
• Inverter and Wire Feeder Cart
• 10 ft. (3.0 m) Power Input Cord
Key Options
• K586-1 Deluxe Adjustable Gas Regulator and Hose Kit
• K1764-1 Inverter and Wire Feeder Cart
• K1803-1 Work and Feeder Cables Package
• K2436-1 Ethernet/DeviceNet Communication Interface
More options at end of section
Wire Feeders
Power Feed™10M, Power Feed™25M
Literature
E5.146
DC
CV
50
3
60
PHASE
Hz
™º
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current /Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Ready-Pak
®
355M/ K2372-1 3 ph: 200/208-230/380-400/ 350A/34V/60% 3 ph: 50/50-42/28-27/26-23/18A 5-425A 250
10M (for steel) 415-460/575/3/50/60 (300A/32V/100%) 1 ph: 94-85/64-42/37A (113)
®
Pkg. K2373-1 1 ph: 208-230/415-460/575/ 350A/34V/60% 250
(for aluminum) 1/50/60 (300A/32V/100%) (113)
®
355M K2368-1 14.8 x 13.3 x 27.9 81.5
(376 x 338 x 709) (37)
Power Wave
Power Feed
Power Wave
PROCESS
WAVEFORM CONTROL TECHNOLOGY
®
RapidArc®— High Speed GMAW Welding
• Faster Travel Speeds
• Lower Spatter
• Lower Heat Input
• Excellent Bead Profile
• Excellent Arc Stability
Traditional Pulse Welding
See Publication NX-2.80 for more information.
The future of welding is here.
www.lincolnelectric.com/multi-process-welders
RapidArc®Pulse Welding
®
37
Advanced Process Welders
Power Wave®455M &
®
Power Wave®455M/STT
Superior Arc Performance. Revolutionary Communication.
The Power Wave®455M and 455M/STT®are designed to be part of a modular, multi-process welding system in which power sources can be added or removed and still communicate with other industrial machines to create a highly integrated and flexible welding cell.
• Lincoln’s®Waveform Control Technology®gives you the
ability to select the right waveform for each application, enabling patented processes like Pulse-On-Pulse Power Mode
®
.
Choose from over 60 standard welding waveform programs that offer a broad range of electrode size, type and shielding gas combinations to give you optimal appearance, penetration, beadshape and travel speed for each application.
Optional communication modules provide networking and process monitoring capabilities via DeviceNet or Ethernet.
Push-Pull capability delivers ultimate aluminum welding with the Power Feed
Utilizes ArcLink
®
—the leading digital communication
10M wire feeder.
protocol for welding, making it the best choice for seam­less, time critical integration with the power source.
Three-year warranty on parts and labor.
®
and
Processes
•Stick
•TIG
• MIG
• Pulsed
•STT®(455M/STT®only)
• Flux-Cored
• Gouging
CC
Output Input
DC
CV
50
3
60
PHASE
Hz
Ready-Pak®Package (K2375-1) Includes
• Power Wave®455M (K2202-1)
• Power Feed™10M Bench Model (K2230-1)
• .040-.045" (1.0-1.1 mm) Drive Roll
& Guide Tube Kit
• Magnum®400 Gun Pkg., 15 ft. (4.6 m)
• Work Lead Package
®
• Harris
Flowmeter/Regulator
w/Adapter and Hose, 10 ft. (3.0 m)
Key Options
• K2149-1 Work Lead Package
• K2207-2 Ethernet/DeviceNet Interface Module
• K1570-1 Dual Cylinder Platform Undercarriage
• K1813-1 Cool-Arc™40 115/1/50/60
Wire Feeders
Power Feed™10M, Power Feed™25M
Literature
E5.161
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power Wave
Power Wave
Power Feed
Power Wave
Power Wave
®
455M K2202-1 208/230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 286
®
455M/ K2375-1 (570A/43V60%) (82/78/37/31A) 477
10M (216)
®
Ready-Pak
®
®
Power Wave
455M/STT
®
455M/STT
455M CE K2202-2 380/415/3/50/60 280
®
®
CE (154)
K2203-1 400A/36V/100% 49/45/23/18A 293
K2203-2 340
450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130)
50Hz: 50Hz:
(500A/40V/60%) (67/61/31/25A) (133)
PROCESS
WAVEFORM CONTROL TECHNOLOGY
®
®
Power Mode
• Provides stable arc welding on thin materials.
• Makes aluminum welding more forgiving.
(127)
See Publication NX-2.60 for more information.
38
Power Mode®produces quality edge and joint welds on a variety of materials
including aluminum and stainless steel.
The future of welding is here.
www.lincolnelectric.com/multi-process-welders
®
Advanced Process Welders
Power Wave®AC/DC 1000
Increase Productivity, Quality and Flexibility
The Power Wave®AC/DC 1000™is the first power source to introduce Waveform Control Technology to submerged arc welding. An operator can increase weld speeds, yield higher quality welds and improve efficiencies in a single or multi-arc environment.
Eliminate downtime with easy polarity switching— no hardware reconfiguration required.
Stable and independent arc controls for multiple arc applications.
Improved efficiency and reliability with cooler operation through patented Coaxial Transformer Technology
95% power factor correction enables connection of more machines on the same plant infrastructure for lower installation costs compared to other machines.
Remote process monitoring and control through
Consistent operation over ± 10% input voltage variation
Three-year warranty on parts and labor.
®
ArcLink
, Ethernet, and DeviceNet™communication.
through built-in line voltage compensation and reliable input voltage connection.
®
®
.
Processes
• Submerged Arc
AC
CC
Output Input
CV
DC
50
3
60
PHASE
Hz
Key Options
• K2362-1 Power Feed™10A
• K2282-1 System Interface
• K1543-8 ArcLink®/Linc-Net Control Cable, 8 ft
• K1785-12 Control Cable (Heavy Duty), 12 ft.
More options at end of section
Wire Feeders
Power Feed™10SF, Power Feed™10S, Power Feed™10SM
Literature
E10.96
Product Product Rated Output Input Current @ H x W x D Net Weight
Name Number Input Power Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power Wave
AC/DC 1000 575/3/50/60 (1105 x 488 x 838) (295)
(1)
External filter is required to meet CE conducted emission requirements. The K2444-1 must be used with the K2344-2.
®
K2344-2
(1)
380/400/460/500/ 1000A/44V/100% 82/79/69/62/55A 100-1000A 43.5 x 19.2 x 33 650
• New Product Software Releases
• System Upgrades
• Weld Sets
• Personal Computer
&
Diagnostic Tools
www.lincolnelectric.com/multi-process-welders
39
Advanced Process Welders
40
www.lincolnelectric.com/multi-process-welders
Multi-Process: Advanced Welders Options
See “Recommended General Options” pgs.149-171 for descriptions.
Advanced Process Welders
Power Wave®355M
General Options
K586-1 Deluxe Adjustable Gas Regulator & Hose Kit K1764-1 Inverter and Wire Feeder Cart K1702-1 Dual Cylinder Mounting Kit K1838-1 Undercarriage – Valet Style K852-70 Twist-Mate K852-95 Twist-Mate K1759-70 Twist-Mate K1759-95 Twist-Mate K2176-1 Twist-Mate
Cable Plug for 1/0-2/0, 50-70 mm cable
Cable Plug for 2/0-3/0, 70-95 mm cable
Receptacle for 1/0-2/0, 50-70 mm cable
Receptacle for 2/0-3/0, 70-95 mm cable
to Lug Cable Adapter K940-25 Sense Lead Kit, 25 ft. K940-75 Sense Lead Kit, 75 ft. K1811-50 Heavy Duty Process Sense Lead, 50 ft. K1811-75 Heavy Duty Process Sense Lead, 75 ft. K1811-100 Heavy Duty Process Sense Lead, 100 ft. K1803-1 Work and Wire Feeder 2/0 Weld Cable Package K2436-1 Ethernet/DeviceNet
Communication Interface
Fume Extraction System
Stick Options
K704 Accessory Kit, 400 Amp K2176-1 Twist-Mate
to Lug Cable Adapter
TIG Options
K2265-1 TIG-Mate™17V TIG Torch Starter Kit (air-cooled)
Wire Feeder Options
Power Feed™10M, Power Feed™25M
Power Wave
®
455M & 455M/STT
®
General Options
K2206-1 DeviceNet™Interface Module K2207-2 Ethernet/DeviceNet K1570-1 Dual Cylinder Platform Undercarriage K1813-1 Cool-Arc
40 Water Cooler 115/1/50/60
Interface Module
K2149-1 Work Lead Package K1811-50 Heavy Duty Process Sense Lead, 50 ft. K1811-75 Heavy Duty Process Sense Lead, 75 ft. K1811-100 Heavy Duty Process Sense Lead, 100 ft. — Fume Extraction System
Stick Options
K704 Accessory Kit, 400 Amp
TIG Options
K1782-7 PTA-17V TIG Torch (12.5 ft., 2 pc) K1783-7 PTA-26V TIG Torch (12.5 ft., 2 pc)
Wire Feeder Options
Power Wave
Power Feed™10M Power Feed Power Feed
®
AC/DC 1000
25M 10R
General Options
K2282-1 System Interface Used for Multiple Arcs K1795-10 Control Cable, 10 ft. K1795-25 Control Cable, 25 ft. K1795-50 Control Cable, 50 ft. K1795-100 Control Cable, 100 ft. K1543-8 ArcLink K1543-16 ArcLink K1543-25 ArcLink K1543-50 ArcLink K1543-100 ArcLink K2683-25 Heavy Duty ArkLink K2683-50 Heavy Duty ArkLink K2683-100 Heavy Duty ArkLink
®
/Linc-Net™Control Cable, 8 ft.
®
/Linc-Net™Control Cable, 16 ft.
®
/Linc-Net™Control Cable, 25 ft.
®
/Linc-Net™Control Cable, 50 ft.
®
/Linc-Net™Control Cable, 100 ft.
®
Control/Cable, 25 ft.
®
Control/Cable, 50 ft.
®
Control/Cable, 100 ft.
Power Wave®AC/DC 1000™, con’t.
K1785-12 Control Cable (Heavy Duty), 12 ft. K1785-16 Control Cable (Heavy Duty), 16 ft. K1785-25 Control Cable (Heavy Duty), 25 ft. K1785-50 Control Cable, 14-pin, 50 ft. K1785-100 Control Cable, 14-pin, 100 ft. K2444-2 CE Filter K2626-1 Remote Feed Head Kit — Fume Extraction System
Wire Feeder Options
K2362-1 Power Feed™10A Controller K2370-1 Power Feed K2312-1 Power Feed
10S Head
10SF Head
Options for Wire Feeders
K2163-35 Weld Power Cable – Lug to Lug (4/0), 35 ft. K2163-60 Weld Power Cable – Lug to Lug (4/0), 60 ft. K1842-110 Weld Power Cable –
Lug to Lug (4/0, 600A, 60%), 110 ft. K1842-10 Weld Power Cable – Lug to Lug (3/0, 600A, 60%), 10 ft. K1842-35 Weld Power Cable – Lug to Lug (3/0, 600A, 60%), 35 ft. K1842-60 Weld Power Cable – Lug to Lug (3/0, 600A, 60%), 60 ft. K2311-1 Power Feed
10SM Motor Conversion Kit K387 Tandem Arc Framework Assembly K390 Tandem Arc Wire Reels and Mountings K389 Flux Hopper Assembly K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire K226R Contact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire K148A Positive Contact Nozzle Assembly for
3/32-1/8" (2.4 3.2 mm) Wire
K148B Positive Contact Nozzle Assembly for
5/32-3/16" (4.0-4.8 mm) Wire K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire K386 Narrow Gap Deep Groove Nozzle K285 Concentric Flux Cone Assembly K225 Submerged Arc Twinarc
K129-1/16 Tiny Twinarc
5/64", 3/32" and 1/8" Wire
K129-5/64 Tiny Twinarc K129-3/32 Tiny Twinarc K281 Tiny Twinarc
®
Assembly for 1/16" (1.6 mm) Wire
®
Assembly for 5/64" (2.0 mm) Wire
®
Assembly for 3/32" (2.4 mm) Wire
®
Solid Wire Straightener
®
Nozzle for
K325HCS TC-3 High Capacity Travel Carriage,
Multiple Heads
& Controls, 5-75 ipm.
K325HCF TC-3 High Capacity Travel Carriage,
Multiple Heads
& Controls, 15-270 ipm.
K299 Wire Reel Assembly for 50-60 lb. Coils
(without high frequency insulation) K162-1 Spindle Kit, 2 Inch Hub K29 Vertical Lift Adjuster, 4" K96 Horizontal Adjuster, 2" K278-1 Spreadarc Oscillator
K310 Flux Screen with Air-Driven Vibrator K58 Magnetic Flux Screen Separator K2462-1 Power Feed
10A Mounting Bracket
www.lincolnelectric.com/multi-process-welders
41
• Great For Field or Shop Applications
• Multiple Arcs
• Simultaneous Welding With A Number Of Operators
MODEL
Mode
CC
Multi-Weld™350
DC+
CV
only
Inverter Racks:
DC
Invertec®V275-S Invertec®V350-PRO
KEY: Excellent Good Optional
42
CC CC
DC
CV
Polarity
Current Range
Amps (A)
30-350 A
5-275 A
5-425 A
PROCESS
Stick
TIG
MIG
Flux-Cored
Arc Gouge
www.lincolnelectric.com/racks
INPUTOUTPUT
Phase
Hertz
——
1/3 50,60
1/3 50,60
DC+ Welding
FEATURES
Only
®
Touch-Start
TIG
One Disconnect
Switch
Multi-Operator
Processes (DC+ only)
•Stick
Multi-Weld™350
Connect Several DC+ Welders to One Power Supply
The Multi-Weld™350 system offers a cleaner, safer job site, and allows operators to have high performance welding control right where they need it—at the arc.
Independent arcs. Starting or stopping one Multi-Weld™doesn’t affect the welding of the others.
The Multi-Weld in 122°F (50°C) air temperature.
No control cables are needed. Single weld cable output from the power source to one or several Multi-Weld
Controls are located close to the operator for quick access.
High efficiency design uses less than half the power of other grid systems.
Lincoln
®
instant control of the arc for superior welding results.
Constant voltage (CV) for MIG or flux-cored wire welding.
Constant current (CC) for stick welding or arc gouging.
Additional stick welding controls include hot start, arc force, and electrode type selection (E7018 and E6010).
Three-year warranty on parts and labor.
Product Product Rated Output Input Current @ H x W x D Net Weight
Name Number Input Volts Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Multi-Weld
350 (DC+ only output) 30-350 Amps (295 x 254 x 546) (27)
350 is capable of continuous operation at 350 amps
350s.
Chopper Technology®for quality welds with
K1735-1 80V DC 350A/34V/100% 165A 15-40 Volts 11.6 x 10 x 21.5 59
Max. OCV: 76V
• MIG
• Flux-Cored
• Gouging
CC
Output Input
DC
CV
Key Options
• K1736-1 Distribution Box
• K852-70 Twist-Mate™Welding Cable Connectors
• K1759-70 Twist-Mate™Female Plug
• K857 Remote Output Control
More options at end of section
Power Sources
Idealarc®DC-1500, SAE-400 (Perkins®), Idealarc®DC-1000, DC-655, Vantage®500
Wire Feeders
LN™-15 Across-The-Arc , LN™-25 PRO
Literature
E5.302
80
VDC
Processes
Inverter Racks
Invertec®V350-PRO
•Stick
Featuring Invertec®V350-PRO or V275-S Power Sources
®
with Tweco
Ideal for grouping several inverter power sources in a portable industrial-grade package. These inverter racks are constructed of heavy gauge square tubular
Output Connectors
•TIG
• MIG
• Flux-Cored
• Gouging
CC
Output Input
DC
CV
steel to ensure long life, yet maintain an extremely compact size.
One easy connection allows power sources to be connected with one easy primary drop.
The power sources are factory installed in the rack and wired to the main power distribution panel.
Entire system meets National Electrical Code (NEC).
200 amp, 600 volt, 3 phase main disconnect switch.
Individual fuses provide overcurrent protection for each power source.
Standard length input cord insures the power sources can be placed in any position on the rack.
K2667-2 V350-PRO Tweco
Three-year warranty on parts and labor.
Product Product Rated Output Rated Input Current H x W x D Net Weight
Name Number Rack Input Power
4-Pack Rack K2667-1 208/230/380-415/460/575/3/50/60 350A/34V/60% 200/230/380-415/ 5-425A 60.0 x 44.5 x 33.5 796
V350-PRO 460/575/3/50/60 (1524 x 1130 x 851) (361)
6-Pack Rack K2667-2 60.0 x 59.0 x 33.5 1039
V350-PRO (1524 x 1499 x 851) (471)
4-Pack Rack K2666-1 208/230/460/575/3/60 275A/31V/35% 96/89/46/39A 5-275A 60.0 x 38.0 x 33.5 483
V275-S 220/380/400/415/440/3/50 250A/30V/35% 89/53/53/50/46A (1524 x 965 x 851) (219)
8-Pack Rack K2666-2 208/230/460/575/3/60 275A/31V/35% 161/149/77/65A 60.0 x 59.0 x 33.5 986
V275-S 220/380/400/415/440/3/50 250A/30V/35% 149/89/89/83/77A (1524 x 1499 x 851) (447)
(1)
Fused for 460/575/3/50/60 VAC operation. For 230 or 208 VAC operation, primary fuses must be changed.
(1)
Current/Voltage/Duty Cycle
(2)
@ Rated Output Output Range in. (mm) lbs.(kg)
(2)
Based on a 10 minute period. Output is for each individual machine.
www.lincolnelectric.com/racks
Shown:
®
6-Pack Rack
Invertec®V275-S
•Stick
• TIG
• Gouging
DC
CC
Output Input
Literature
E5.92
50
3
60
PHASE
Hz
3
50Hz60
Hz
PHASE
43
Multi-Operator
Multi-Operator Options
See “Recommended General Options” pgs.149-171 for descriptions.
Multi-Weld™350
General Options
K1736-1 Distribution Box K852-70 Twist-Mate K852-95 Twist-Mate K1759-70 Twist-Mate K1759-95 Twist-Mate
Cable Plug for 1/0-2/0, 50-70 mm2cable
Cable Plug for 2/0-3/0, 70-95 mm2cable
Receptacle for 1/0-2/0, 50-70 mm2cable
Receptacle for 2/0-3/0, 70-95 mm2cable K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K1838-1 Undercarriage – Valet Style — Fume Extraction System
Power Source Options
DC-655, DC-1000 & DC-1500 SAE-400, Vantage
®
500
Wire Feeder Options
K2613-1 LN™-25 PRO Wire Feeder K1870-1 LN
-15 Wire Feeder Across-the-Arc Model
Inverter Racks
Power Source Options
K2269-3 Invertec®V275-S K1728-13 Invertec
®
V350-PRO
General Options
K2665-1 Caster Kit
Inverter racks and the Multi-Weld™350 are an excellent choice for construction sites.
44
www.lincolnelectric.com/racks
• Your Choice For Farm, Contractors, and Maintenance
• Outstanding Arc For Stick, TIG, Wire Welding
• Plenty Of AC Generator Power
• Rugged Reliability
MODEL PROCESSOUTPUT
Polarity
Mode
CC
CC
CC/CV
AC
DC
AC/DC
Power Arc®5500 Weldanpower®125 Ranger®10,000 Plus
and Ranger®10,000
CC/CV
CC/CV
CC/CV
CC/CV
CC/CV
CC/CV
AC/DC
AC/DC
DC
DC
DC
DC
Ranger®250 GXT
Ranger®3 Phase
Gasoline
Ranger®250
Ranger®250 LPG
LPG
Ranger®305 G
Ranger®305 D
Diesel
KEY: Excellent Good Optional
AC Generator
Power (Watts)
Current Range
(Amps)
70-125 AC
50-125 DC
50-210 DC 50-225 AC
50-250 DC 50-250 AC
50-210 DC 50-225 AC
20-250 DC 40-250 DC Pipe 20-250 DC TIG
20-250 DC 40-250 DC Pipe 20-250 DC TIG
20-305 DC 40-300 DC Pipe 20-250 DC TIG
20-305 DC 40-300 DC Pipe 20-250 DC TIG
(C)=Continuous
(P)=Peak
(S)=Surge
5,500(S)/4,000(C)
5,500(S)/4,250(C)
10,500(P)/9,000(C)
10,000(P)/9,000(C)]
11,000(P)/10,000(C)
11,500(P)/10,500(C)
10,500(P)/9,500(C)
10,500(P)/9,500(C)
10,000(P)/9,000(C)
10,500(P)/9,500(C)
10,000(P)/9,500(C)
[Honda
3-Phase:
1-Phase:
®
:
www.lincolnelectric.com/engine-drives
Stick
Pipe
DC TIG Scratch Start
DC TIG Touch-Start®AC TIG
MIG
Flux-Cored
Arc Gouge
in. (mm)
5/32 (4.0)
3/16 (4.8)
5/32 (4.0)
3/16 (4.8)
3/16 (4.8)
3/16 (4.8)
3/16 (4.8)
Reactor Technology
Chopper Technology®Tube Frame
FEATURES
Enclosed Case
Electric Fuel Gauge
Remote Capable
Downhill Pipe Mode
Arc Force Control
Hot Start
Digital Meters
•••
••••••
••••••
••••••••
••••••••
45
Engine Drives: Commercial/Small Contractors
Power Arc®5500
It’s Two Tools in One!
The Power Arc®5500 is ideal for home, farm, contractors, maintenance, or business power outage emergencies. You get two great tools in one for double the value—125 amps of AC welding output and maximum AC generator power in a lightweight package—that makes it easy to get auxiliary power where you need it – fast!
125 amps AC welding output is ideal for
3/32" (2.4 mm) and 1/8" (3.2 mm) diameter stick electrodes.
Sizable 5500 watts surge (4000 watts
continuous) single phase AC generator power keeps your lights, tools, heaters,
sump pumps or appliances running during emergencies or for any project—any time, anywhere!
Rugged tube frame roll cage adds protection
and many lift handle points.
Choice of two 9 HP engines with cast iron
sleeves for long engine life:
- Subaru Robin
- Honda
Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
®
®
Power Arc
OHC (Overhead Cam)
OHV (Overhead Valve)
Product Product Rated Output Output Type of No. of HP & Speed H x W x D Net Weight
Name Number Current /Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
®
5500 Subaru Robin
®
5500 Honda
Power Arc
®
®
K1429-12 125A/20V/30% 70-125A AC Subaru Robin
K1429-13 4,000 Watts Honda
100A/25V/60% 5,500 Watts Surge EX 27 Gasoline (530 x 508 x 762)
Continuous GX 270 Gasoline
®
1 9 @ 3600 21 x 20 x 30 160 (72.5)
®
Processes
• Stick
5.5
s
AC
CC
Output Input
Key Options
• K875 Accessory Kit, 150 Amp
• K882-2 Hand Moving Undercarriage (2 wheels)
Literature
E6.21
kW
G
169 (76.6)
Weldanpower®125
Versatile Welder and AC Power Generator for Year-Round Projects
Contractors and maintenance teams will appreciate the great arc and robust welding of the Weldanpower®125. Step up to a DC welding machine to run smooth DC stick electrodes for welding projects on steel, stainless steel, cast iron or hardfacing. The handyman, farmer and small contractor will also value the 5500 watt AC generator power for lights, tools, pumps and emergency power.
125 amps DC welding output gives you access to steel, stainless steel, cast iron or hardfacing projects.
Plenty of 120 or 240 volt AC generator power 5500 watts surge (4250 watts continuous) for lights, tools, pumps, or emergency power outage needs.
Rugged tubular roll cage provides added pro- tection and a host of handy lift handle points.
The chain-driven OHC (Overhead Cam)
Subaru Robin
start, delivers low noise and good fuel economy.
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
®
9 HP EX 27 engine is easy to
Processes
• Stick
5.5
s
DC
CC
Output Input
Key Options
• K875 Accessory Kit, 150 Amp
• K882-2 Hand Moving Undercarriage (2 wheels)
Literature
E6.51
kW
G
Product Product Rated Output Output Type of HP & Speed H x W x D Net Weight
Name Number Current /Voltage/Duty Cycle Range Engine No. of Cyl. (rpm) inches (mm) lbs.(kg)
Weldanpower
46
®
125 K1444-4 125A DC/25V/30% 50-125A DC Subaru Robin
100A DC/25V/60% 5,500 Watts Surge EX 27 OHC (530 x 508 x 762) (82)
4,250 Watts Gasoline
Continuous
www.lincolnelectric.com/engine-drives
®
1 9 @ 3600 21 x 20 x 30 180
Engine Drives: Commercial/Small Contractors
Processes
• Stick
Ranger®10,000 Plus
®
and Ranger
Excellent Value AC/DC Stick Welding
It’s the right choice for a general contractor, maintenance crew, farmer or rancher who needs a reliable and rugged general purpose AC/DC welder and AC generator. You can stick, TIG, MIG or flux-cored weld. You can also power lights and tools with up to 10,500 watts peak power (9,000 continuous) from the high capacity AC generator.
Smooth AC/DC welding output for a broad range of Fleetweld of MIG, Flux-Cored, and TIG welding.
Rated 225 amps/25 volts for AC, 210 amps/25 volts for DC and 200 amps/20 volts for CV. All rated outputs at 100% duty cycle 104˚F (40˚C).
Expand to AC TIG welding with optional TIG Module.
Arc Gouge with up to 5/32" (4.0 mm) carbon electrode.
Up to 10,500 watts peak (9,000 continuous) single-phase AC generator power for high capacity needs.
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.
Ranger
®
and Excalibur®stick electrodes. Also capable
Product Product Rated Output Output Type of No. of HP @ Speed H x W x D Net Weight
Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
®
10,000 Plus K1419-5 225A AC CC/25V/100% 50-225A AC Kohler OHV Command
K2468-2 200A DC CV/20V/100% 15-25V CV Subaru Robin
®
10,000 K2160-4 10,000 watts peak Honda®OHV GX620K1 20 @ 3600 505
Ranger
210A DC CC/25V/100% 50-210A DC CH23S (770 x 485 x 1074) (228)
10,000
10,500/ EH65 Gasoline (240)
9,000 watts continuous (229)
®
®
OHV 22 @ 3600 528
2 23 @ 3600 30.3 x 19.1 x 42.3 502
•TIG
• MIG
• Flux-Cored
• Gouging
CC
Output Input
CV
Key Options
• K889-2 Hand Moving Undercarriage (2 wheels)
• K875 Accessory Kit, 150 Amp
More options at end of section
Literature
E6.92
AC
P
5.10
10
kW
kW
P
G
Processes
Ranger®250
GXT
XTra Performance! XTra Power! XTra Protection!
The Ranger®250 GXT has all of the Xtras you need for construction and maintenance work—250 amps for AC or DC stick and wire welding, 11,000 watts peak AC auxiliary power and Lincoln’s enclosed case.
XTra Performance! Rated 250 amps/25 volts for AC, DC and CV. All rated outputs at 100% duty cycle 104˚F (40˚C).
Smooth AC/DC welding output for Fleetweld electrodes.
Expand to AC TIG welding with optional TIG Module and either a foot or hand Amptrol
®
for excellent aluminum and other alloy welding.
Arc gouge with up to 3/16" (4.8 mm) carbon electrode.
XTra Power! 11,000 watts peak (10,000 continuous) AC generator power for high capacity needs such as a back-up generator, or powering Pro-Cut
®
plasma cutters and Invertec®inverter welders,
®
and Excalibur®stick
®
• Stick
•TIG
• MIG
• Flux-Cored
• Gouging
AC
CC
11
Output Input
CV
Key Options
• K886-2 Canvas Cover
• K930-2 TIG Module
• K1737-1 All-Terrain Undercarriage
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control, 100 ft. (30 m)
More options at end of section
Literature
E6.96
P
kW
DC
as well as lights, grinders and other power tools.
XTra Protection! Engine door provides protection and easy service access.
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
Product Product Rated Output Output Type of No. of HP & Speed H x W x D Net Weight
Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
®
Ranger 250 GXT K2382-5 50-250A DC (Mechanical Fuel Pump) (920 x 546 x 1074) (273)
K2382-3 250A/25V/100% 50-250A AC Kohler®OHV Command CH23S 2 23 @ 3600 36.2 x 21.5 x 42.3 602
(Stainless Steel Roof, 14-28V CV
Case Sides & Engine Doors)
K2382-4 10,000 watts continuous Kohler
11,000 watts peak
®
OHV Command CH23S
(Electric Fuel Pump)
www.lincolnelectric.com/engine-drives
G
47
Engine Drives: Commercial/Small Contractors
Ranger®3 Phase
480V 3-Phase Portable Power for the Farm, Ranch or Job Site
Select the Ranger®3 Phase for portable auxiliary power on the farm, ranch or construction sites. This rugged Ranger®delivers up to 11,500 watts peak three phase 480V power for farm irrigation circles, pumps and other power-hungry applications, or 10,500 watts peak single phase power for lights, grinders and farm, shop or home auxiliary power. You can also use the Ranger®3 Phase for AC/DC stick welding and arc gouging, as well as TIG, MIG and flux-cored welding.
Processes
• Stick
•TIG
• MIG
• Flux-Cored
• Gouging
AC
CC
Output Input
CV
Key Options
• K866-1 Canvas Cover
• K2635-1 Small 2-Wheel Road Trailer w/Combination Ball/Eye Hitch
• K704 Accessory Kit, 400 Amp
More options at end of section
P
5.11
kW
DC
G
480V 3-Phase AC generator power for irrigation circles or farm pumps.
Literature
E6.94
10,500 watts peak single-phase power to start single-phase motors.
Smooth AC/DC welding output for a broad range of Fleetweld
®
and Excalibur®stick electrodes.
Arc Gouge with up to 5/32" (4.0 mm) carbon electrode.
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
Product Product Rated Output Output Type of HP & Speed H x W x D Net Weight
Name Number Current /Voltage/Duty Cycle Range Engine No. of Cyl. (rpm) inches (mm) lbs.(kg)
®
Ranger
3 Phase K2337-2 225A AC CC/25V/100% 50-225A AC 50-210A DC Kohler OHV Command
210A DC CC/25V/100% 15-25V CV CH23S (770 x 485 x 1074) (244) 200A DC CV/20V/100% 1-Phase: 10,500 watts peak
9,500 watts continuous
3-Phase: 11,500 watts peak
10,500 watts continuous
®
2 23 @ 3600 30.3 x 19.1 x 42.3 538
The Ranger®3 Phase is an excellent choice for powering crop irrigation circle pumps.
48
www.lincolnelectric.com/engine-drives
Engine Drives: Commercial/Small Contractors
Ranger®250
250 Amp DC Gasoline Engine-Driven Welder/Generator
For contractors, construction and maintenance applications, this tough Lincoln®gasoline-driven welder/generator delivers 250 amps for welding at 100% duty cycle. You can weld with stick, Touch Start TIG®DC, flux-cored wire, MIG wire and arc gouge.
Lincoln’s®Chopper Technology®provides easy starts, a smooth arc, low spatter and excellent bead appearance.
Arc Force control provides a soft or more forceful digging arc.
Built-in “hot” start for easier starts and restrikes.
Touch Start TIG
Arc gouging with up to 3/16" (4.8 mm) carbons.
A portable powerhouse—Delivers 10,500 watts peak (9,500 watts continuous) of 120V/240V AC generator power.
Fully enclosed case for equipment protection and low noise.
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.
®
DC—Simply lift tungsten to start the arc.
Processes
• Stick
•TIG
• MIG
• Flux-Cored
• Gouging
CC
Output Input
CV
DC
P
5.10
kW
G
Key Options
• K886-2 Canvas Cover
• K2635-1 Small Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control, 100 ft. (30 m)
More options at end of section
Literature
E6.103
Product Product Rated Output Output Type of No. of HP & Speed H x W x D Net Weight
Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
®
Ranger
250 K1725-12 250A DC CC/28V/100% 20-250A DC Subaru Robin®OHV EH65 Gas 2 22 @ 3600 36.2 x 21.5 x 42.3 518
K1725-10 275A DC CV/27V/60% 20-250A DC TIG Kohler
K1725-11 10,500 watts peak Kohler
250A DC CV/28V/100% 40-250A Pipe (Vacuum Fuel Pump) (920 x 546 x 1074) (235)
14-28V CV (Mechanical Fuel Pump) 227
9,500 watts continuous (Electric Fuel Pump)
®
OHV Command®CH23S Gas 23 @ 3600 500
®
OHV Command®CH23S Gas
Processes
• Stick
Ranger®250 LPG
•TIG
• MIG
250 Amp DC Liquid Propane Gas Engine-Driven Welder/Generator
• Flux-Cored
• Gouging
For environments where gasoline and diesel emissions are unacceptable, this tough Lincoln®LPG fuel welder/generator delivers 250 amps for welding at 100% duty cycle. It’s recommended for stick welding as well as Touch Start TIG®DC, flux-cored wire, MIG wire and arc gouging.
CC
DC
10
Output Input
CV
P
kW
One-Pak®Package Includes
• K2336-2 Ranger®250 LPG
• Factory Undercarriage
Lincoln’s®Chopper Technology®provides easy starts, a smooth arc, low spatter and excellent bead appearance.
Arc Force control provides a soft or more forceful digging arc.
Built-in “hot” start for easier starts and restrikes.
Touch Start TIG
®
DC—Simply lift tungsten to start
the arc.
Arc gouging with up to 3/16" (4.8 mm) carbons.
A portable powerhouse—Delivers 10,000 watts peak (9,000 watts continuous) watts of 120V/240V
• Welding Gas Cylinder/LPG Tank Holder
• LPG Tank Strap
• K704 Accessory Kit, 400 Amp
• Six 10 lb. cans 1/8" dia. Excalibur 7018 Stick Electrode
Key Options
• K886-2 Canvas Cover
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control, 100 ft. (30 m)
More options at end of section
AC generator power.
Fully enclosed case for equipment protection and low noise.
Literature
E6.104
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
Product Rated Output Type of No. of HP & Speed H x W x D Net Weight
Name Current/Voltage/ Duty Cycle Output Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
®
Ranger
250 LPG K2336-2 250A DC CC/28V/100% 20-250A DC Kohler®OHV Command
®
250 LPG K2371-2 14-28V CV
Ranger
®
Package 10,000 watts peak
One-Pak
250A DC CV/28V/100% 40-250A Pipe CH730 LPG (920 x 546 x 1074) (218)
275A DC CV/27V/60% 20-250A DC TIG
9,000 watts continuous
®
2 25 @ 3600 36.2 x 21.5 x 42.3 482
www.lincolnelectric.com/engine-drives
L P G
®
49
Engine Drives: Commercial/Small Contractors
Ranger®305 G
300 Amp DC Gasoline Engine-Driven Welder
For contractors with a gasoline fleet, here’s a powerful stick, TIG, wire and pipe welding gasoline engine-driven welder that is ready for all day, everyday performance. Rugged and dependable, the Ranger®305 G is built with a totally enclosed case for maximum protection. The 12 gallon (45 L) fuel tank will last the entire day.
Excellent DC multi-process welding for general purpose stick, downhill pipe (stick), TIG, cored-wire, MIG (100% CO and blended gas) and arc gouging with up to 3/16" (4.8 mm) carbons.
Lincoln’s
®
Chopper Technology®provides easy starts, a
smooth arc, low spatter and excellent bead appearance.
A portable powerhouse—Delivers 10,500 peak (9,500 continuous) watts of 120V/240V AC generator power.
Arc force control provides a soft or more forceful digging arc.
Built-in “hot” start for easier starts and restrikes.
Touch Start TIG
®
DC—Lift tungsten to start the arc.
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
2
Processes
• Stick
•TIG
• MIG
• Flux-Cored
• Gouging
CC
Output Input
CV
DC
P
5.10
kW
G
One-Pak®Package Includes
• K1726-4 Ranger®305G
• K704 Accessory Kit, 400 Amp
• K2613-1 LN™-25 PRO Wire Feeder
• K126-2 Gun and Cable
• KP1697-068 Drive Roll Kit
• .072" NR®-232, 25 lb. Spool
Key Options
• K886-2 Canvas Cover
• K2635-1 Small 2-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo Ball/Eye Hitch
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control, 100 ft. (30 m)
More options at end of section
Literature
E6.117
Product Product Rated Output Output Type of No. of HP & Speed H x W x D Net Weight
Name Number Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
®
Ranger
305 G K1726-4 305A DC CC/29V/100% 20-305A DC Kohler®OHV Command®CH23S Gas 2 23 @ 3600 36.2 x 21.5 x 42.3 510
K1726-5 20-250A DC TIG Kohler
®
Ranger
305 G K2353-2 10,500 watts peak Kohler®OHV Command®CH23S Gas
®
Package 9,500 watts continuous Mechanical Fuel Pump
One-Pak
300A DC CV/29V/100% 40-300A Pipe Mechanical Fuel Pump (920 x 546 x 1074) (231)
14-29V CV Electrical Fuel Pump
®
OHV Command®CH23S Gas
Processes
• Stick
Ranger®305 D
•TIG
• MIG
300 Amp DC Diesel Engine-Driven Welder
• Flux-Cored
• Gouging
For contractors with a diesel fleet, here’s a powerful stick, TIG, wire and pipe welding diesel engine-driven welder. Rugged and dependable, the Ranger®305 D is built with a totally enclosed case for maximum protection. The 12 gallon (45 L) fuel tank will last the entire day. Lincoln’s®Ranger®305 D . . . It's ready for a workout!
CC
DC
10
Output Input
CV
P
kW
One-Pak®Package Includes
• K1727-2 Ranger®305D
• K704 Accessory Kit, 400 Amp
Excellent DC multi-process welding for general pur- pose stick, downhill pipe (stick), TIG, cored-wire, MIG (100% CO to 3/16" (4.8 mm) carbons.
Lincoln’s
and blended gas) and arc gouging with up
2
®
Chopper Technology®provides easy starts,
a smooth arc, low spatter and excellent bead appearance.
A portable powerhouse—delivers 10,000 peak (9,500 continuous) watts of 120V/240V AC generator power.
Arc force control provides a soft or more forceful digging arc.
Built-in “hot” start for easier starts and restrikes.
Touch Start TIG
®
DC—Lift tungsten to start the arc.
• K2613-1 LN™-25 PRO Wire Feeder
• K126-2 Gun and Cable
• KP1697-068 Drive Roll Kit
• .072" NR®-232, 25 lb. Spool
Key Options
• K2635-1 Small 2-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control, 100 ft. (30 m)
More options at end of section
Literature
E6.118
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
Product Rated Output Output Type of No. of HP & Speed H x W x D Net Weight
Name Current/Voltage/Duty Cycle Range Engine Cyl. (rpm) inches (mm) lbs.(kg)
®
Ranger
305 D K1727-2 305A DC CC/29V/100% 20-305A DC Kubota®D722 Diesel 3 18.8 @ 3600 35.8 x 21.5 x 52.3 698
®
305 D K2352-1 14-29V CV
Ranger
®
Package 10,000 watts peak
One-Pak
300A DC CV/29V/100% 40-300A Pipe (909 x 546 x 1327) (317)
20-250A DC TIG
(9,500 watts continuous)
D
50
www.lincolnelectric.com/engine-drives
Engine Drives: Commercial/Small Contractors
Engine Drives: Commercial/Small Contractor Options
See “Recommended General Options” pgs.149-171 for descriptions.
Power Arc®5500
General Options
K875 Accessory Kit, 150 Amp K882-2 Hand Moving Undercarriage (2 wheels)
Weldanpower
®
125
General Options
K875 Accessory Kit, 150 Amp K882-2 Hand Moving Undercarriage (2 wheels)
®
Ranger
10,000 Plus and Ranger®10,000
General Options
K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K894-1 Spark Arrestor Kit K886-1 Canvas Cover K889-2 Hand Moving Undercarriage
(2 wheels, inner-tube and sealant tires)
K889-3 Hand Moving Undercarriage
(2 wheels, foam-filled tires) K1737-1 All-Terrain Undercarriage K1770-1 Factory Undercarraige K1745-1 Welding Gas Cylinder/LPG Tank Holder K2635-1 Small 2-Wheel Road Trailer and
Duo-Hitch
Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K1788-1 Roll Cage
Stick Options
K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp
TIG Options
K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-4 Control Cable (9-pin to 115V plug) K937-45 Control Cable Extension, 45 ft. K814 Arc Start
Switch K938-1 Contactor Kit K939-1 Docking Kit K2535-1 Precision TIG K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec®V205-T AC/DC One-Pak
®
225 Ready-Pak
®
®
K1816-1 Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor
K126-2 350A FCAW-SS Gun, 15 ft., .062-3/32
& Gas Solenoid
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum KP1696-1 Drive Roll Kit, .035" and .045" Solid K2473-1 Power MIG K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum
®
300 Gun Package, 15 ft. 035"-045"
®
180C
®
100SG Spool Gun
Plasma Cutting Options
K1580-1 Pro-Cut®55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase)
®
Ranger
3 Phase
General Options
K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K894-1 Spark Arrestor Kit K886-1 Canvas Cover K889-2 Hand Moving Undercarriage (2 wheels) K889-3 Hand Moving Undercarriage
(2 wheels, no-flat puncture proof tires) K1737-1 All-Terrain Undercarriage K1770-1 Factory Undercarraige K1745-1 Welding Gas Cylinder/LPG Tank Holder K1788-1 Roll Cage K2635-1 Small 2-Wheel Road Trailer
& Duo-Hitch
Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack
Stick Options
K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp
TIG Options
K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-4 Control Cable (9-pin to 115V plug) K814 Arc Start
Switch K939-1 Docking Kit K938-1 Contactor Kit K937-45 Control Cable Extension, 45 ft. K2535-1 Precision TIG K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec
®
225 Ready-Pak
®
V205-T AC/DC One-Pak
®
®
K1816-1 Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor
K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"
& Gas Solenoid
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum KP1696-1 Drive Roll Kit, .035" and .045" Solid K2473-1 Power MIG K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum
®
300 Gun Package, 15 ft., 035"-045"
®
180C
®
100SG Spool Gun
Plasma Cutting Options
K1580-1 Pro-Cut®55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase)
®
Ranger
250 GXT
General Options
K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K1898-1 Spark Arrestor Kit K886-2 Canvas Cover K1737-1 All-Terrain Undercarriage K1788-1 Roll Cage K1770-1 Factory Undercarriage K1745-1 Welding Gas Cylinder/LPG Tank Holder K1739-1 Cable Carrier Kit K1788-1 Roll Cage K2635-1 Small 2-Wheel Road Trailer
& Duo-Hitch
Ball/Eye Hitch
www.lincolnelectric.com/engine-drives
51
Engine Drives: Commercial/Small Contractors
Engine Drives: Commercial/Small Contractor Options, con’t.
See “Recommended General Options” pgs.149-171 for descriptions.
®
Ranger
250 GXT, con’t.
General Options
K2639-1 Fender and Light Kit K2640-1 Cable Rack
Stick Options
K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC
TIG Options
K1783-4 Pro-Torch™TIG Torch PTA-26 (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-3 Control Cable (9-pin to 6-pin and 115V plug) K937-45 Control Cable Extension, 45 ft. K963-3 Hand Amptrol K870 Foot Amptrol K938-1 Contactor Kit K939-1 Docking Kit
Wire Feeder Options
K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor
K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum KP1696-1 Drive Roll Kit, .035" and .045" Solid K2473-1 Power MIG K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum
Plasma Cutting Options
K1580-1 Pro-Cut®55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase)
Ranger
General Options
K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K1898-1 Spark Arrestor Kit K886-2 Canvas Cover K1737-1 All-Terrain Undercarriage K1739-1 Cable Carrier Kit K1770-1 Factory Undercarriage K1745-1 Welding Gas Cylinder/LPG Tank Holder K1739-1 Cable Carrier Kit K1788-1 Roll Cage K2635-1 Small 2-Wheel Road Trailer and
K2639-1 Fender and Light Kit K2640-1 Cable Rack K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit
Stick Options
K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC
TIG Options
K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches
52
®
250
, con’t.
& Gas Solenoid
®
300 Gun Package, 15 ft. 035"-045"
®
®
100SG Spool Gun
Duo-Hitch
Ball/Eye Hitch
®
(Rotary Track Style)
®
180C
www.lincolnelectric.com/engine-drives
Ranger®250 LPG, con’t. TIG Options, con’t.
K963-3 Hand Amptrol®(Rotary Track Style) K870 Foot Amptrol K2535-1 Precision TIG®225 Ready-Pak K2350-2 Invertec®V205-T AC/DC One-Pak
®
®
®
K1816-1 Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor
K126-2 350A FCAW-SS Gun 15 ft .062"-3/32"
& Gas Solenoid
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum
®
300 Gun Package 15 ft., 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum K2473-1 Power MIG K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum
®
350A FCAW-SS Gun, 10 ft., .068"-5/64"
®
180C
®
100SG Spool Gun
Spool Gun Options
K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable – 14-pin MS-type & Lug, 10 ft.
Plasma Cutting Options
K1580-1 Pro-Cut®55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase)
®
Ranger
250 LPG
General Options
K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K1898-1 Spark Arrestor Kit K886-2 Canvas Cover K1770-1 Factory Undercarriage K1745-1 Welding Gas Cylinder/LPG Tank Holder K2361-1 LPG Tank Strap (requires K1745-1) K1739-1 Cable Carrier Kit K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit
Stick Options
K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC
TIG Options
K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K963-3 Hand Amptrol K870 Foot Amptrol K2535-1 Precision TIG®225 Ready-Pak K2350-2 Invertec®V205-T AC/DC One-Pak
®
(Rotary Track Style)
®
®
®
K1816-1 Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor
K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"
& Gas Solenoid
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum KP1696-1 Drive Roll Kit, .035" and .045" Solid K2473-1 Power MIG K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum
®
300 Gun Package, 15 ft., 035"-045"
®
180C
®
100SG Spool Gun
Engine Drives: Commercial/Small Contractors
Engine Drives: Commercial/Small Contractor Options, con’t.
See “Recommended General Options” pgs.149-171 for descriptions.
®
Ranger
250 LPG, con’t.
Spool Gun Options
K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
Plasma Cutting Options
K1580-1 Pro-Cut®55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase)
®
Ranger
General Options
K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K1898-1 Spark Arrestor Kit K886-2 Canvas Cover K1737-1 All-Terrain Undercarriage K1739-1 Cable Carrier Kit K1788-1 Roll Cage K1770-1 Factory Undercarriage K1745-1 Welding Gas Cylinder/LPG Tank Holder K1739-1 Cable Carrier Kit K1788-1 Roll Cage K2635-1 Small 2-Wheel Road Trailer and Duo-Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit
Stick Options
K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC
TIG Options
K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K963-3 Hand Amptrol K870 Foot Amptrol K2535-1 Precision TIG®225 Ready-Pak K2350-2 Invertec K1816-1 Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor
K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum K2473-1 Power MIG K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum
Spool Gun Options
K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type
305 G
®
®
V205-T AC/DC One-Pak
& Gas Solenoid
®
300 Gun Package, 15 ft. 035"-045"
®
350A FCAW-SS Gun, 10 ft., .068"-5/64"
®
180C
®
100SG Spool Gun
®
(Rotary Track Style)
Ball/Eye Hitch
®
& Lug, 10 ft.
Ranger®305 G, con’t. Plasma Cutting Options
K1580-1 Pro-Cut®55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase)
®
Ranger
305D
General Options
K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K1898-1 Spark Arrestor Kit K2174-1 Cold Weather Operation Kit K1788-1 Roll Cage K2635-1 Small 2-Wheel Road Trailer
& Duo-Hitch
Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit
Stick Options
K704 Accessory Kit, 400 Amp K875 Accessory Kit, 100 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC
TIG Options
K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K963-3 Hand Amptrol K870 Foot Amptrol K2535-1 Precision TIG®225 Ready-Pak K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec
®
(Rotary Track Style)
®
®
V205-T AC/DC One-Pak
®
®
K1816-1 Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1 LN™-25 PRO Wire Feeder with Internal Contactor
K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"
& Gas Solenoid
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum
®
300 Gun Package 15 ft., 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum K2473-1 Power MIG K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum
®
350A FCAW-SS Gun, 10 ft., .068"-5/64"
®
180C
®
100SG Spool Gun
Spool Gun Options
K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type
& Lug, 10 ft.
Plasma Cutting Options
K1580-1 Pro-Cut®55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase)
www.lincolnelectric.com/engine-drives
53
• World’s Most Respected Among Pipe Welders
• Built Tough for Extreme Environments
• More Amperage for Thicker Materials
• Strong Arc Gouging Capability
MODEL
Mode
Polarity
CC/CV
CC/CV
CC/CV
CC/CV
DCCC
DCCC
DC
DCCC
DCCC
DC
DC
DC
Pipeliner®200D
Classic®300D
Vantage®300
SAE-400 SAE-400
Severe Duty
Diesel Engine
Vantage®400
Vantage®500
Air Vantage®500
KEY: Excellent Good Optional
54
Current Range
(Amps)
40-300 DC
40-350 DC
30-400 DC 40-300 DC Pipe 20-250 DC TIG
80-575 DC
80-575 DC
30-500 DC 40-300 DC Pipe 20-250 DC TIG
30-575 DC 40-300 DC Pipe 20-250 DC TIG
30-575 DC 40-300 DC Pipe 20-250 DC TIG
PROCESSOUTPUT
AC Generator Power
(Watts)
(C)=Continuous (P)=Peak
1-Phase: 1,750 DC
1-Phase: 3,000 (C)
3-Phase: 12,500(P)/11,000(C) 1-Phase: 11,000(P)/10,000(C)
1-Phase: 3,000 (C)
1-Phase: 3,000 (C)
3-Phase: 19,000(P)/17,000(C) 1-Phase: 12,000(P)/11,000(C)
3-Phase: 20,000(C) 1-Phase: 12,000(C)
3-Phase: 20,000(C) 1-Phase: 12,000(C)
www.lincolnelectric.com/engine-drives
Stick
Pipe
DC TIG Scratch Start
DC TIG Touch-Start™AC TIG
MIG
Flux-Cored
Arc Gouge
5/32
(4.0)
3/16
(4.8)
1/4
(6.3)
3/8
(10)
3/8
(10)
5/16
(8.0)
3/8
(10)
3/8
(10)
in. (mm)
Pure DC Generator
Chopper Technology®Stainless Steel Case
FEATURES
Corrosive
Environments
Digital Meters
Voltage Reduction
Device (VRD)
Air Compressor
Optional
Engine Drives: Industrial/Construction
Processes
• Stick
Pipeliner®200D
• Flux-Cored
• Gouging
Rich Heritage – 200 Amp DC Diesel Engine
Output
The Pipeliner®200D is a direct descendant of Lincoln’s®respected 200 amp pure DC generator welders for the cross-country pipeline welding industry. It features a DC exciter and runs slower than the common 1800 RPM, as requested by the most discriminating cross-country pipeline operators.
All copper windings enhance arc stability.
200 amps DC @ 60% duty cycle. Weld up to 7/32" (5.6 mm) low hydrogen electrode. Gouge with up to 5/32" (4.0 mm) carbons.
Five overlapping current ranges with fine-tuning within each range for precise control.
Custom Arc range—enhanced fine tuning for pipe.
Local/Remote switch and receptacle are factory installed.
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight
Pipeliner
(1)
With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle.
150 RPM high idle (OCV) adjustment
Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
®
200D K6090-10 200A/40V/60% 40-300A DC Kubota®V2203M Diesel 4 27.8 @ 1600 45.5 x 24.0 x 68.0 1,302
1,750 watts DC (1156 x 610 x 1727) (590) Auxiliary Power
Key Options
• K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K924-5 Remote Control Kit, 100 ft. (for use w/o Wire Feed Module)
• K623-1 Wire Feed Module
More options at end of section
Literature
E6.132
CC
CV
(1)
(1)
1.75
DC
kW
Input
D
Processes
Classic®300D
• Stick • Flux-Cored
• TIG • Gouging
(1)
• MIG
Excellent for Pipeline, Construction and Maintenance
CV
CC
Output
The Classic®300D, with proven, rugged construction, is recommended for pipeline, construction and maintenance welding. It features Lincoln’s®pure DC generator design for outstanding performance on pipe. Choose Perkins®or Kubota
®
4-cylinder, water-cooled industrial diesel engines and add CV wire welding with the optional Wire Feed Module.
300 amps @ 60% duty cycle. Welds with up to 7/32" (5.6 mm) Fleetweld low hydrogen electrode.
3,000 watts of AC auxiliary power.
All copper windings enhance arc stability for an extremely smooth arc.
Five current ranges with overlap and fine-tuning within each range.
Local/Remote switch and receptacle are factory installed.
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
(1)
With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle.
Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight
Classic
®
300D w/Wire Feed Module K1643-4 300A/32V/60% 3000 watts (1156 x 610 x 1651) 1389 (630)
Classic
Classic
®
Classic
®
300D Ready-Pak
Classic
Classic
®
300D w/Wire Feed Module K1643-6 (1156 x 610 x 1727) 1355 (615)
®
Classic
®
300D Ready-Pak
Classic
®
5P+ cellulosic and Excalibur
Name Number Current /Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
®
300D K1643-3 250A/30V/100% 40-350A DC Perkins®404C-22 Diesel 4 32.7 @ 1800 45.5 x 24.0 x 65.0 1354 (614)
300D One-Pak
300D One-Pak
®
®
®
300D K1643-5 Kubota®V2203M Diesel 32.5 @ 1800 45.5 x 24.0 x 66.5 1320 (599)
®
®
K1864-3 AC Power — K2242-3 ——
K2386-3 —— K2387-3 ——
®
www.lincolnelectric.com/engine-drives
Ready-Pak®Package Includes
• Classic 300D
• Road Trailer & Combination Ball/Eye Hitch
• Fender and Light Kit
• Cable Rack
• Cable Connectors (qty. 2)
• Electrode Cable 2/0, two 50 ft. (15.3 m) lengths
• Electrode Cable 2/0, 10 ft. (3 m)
• Work Cable 2/0, 50 ft. (15.3 m)
• 300A Electrode Holder
• 300A Work Clamp
Key Options
• K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K924-5 Remote Control Kit, 100 ft. (for use w/o Wire Feed Module)
More options at end of section
Literature
E6.155
(1)
(1)
DC
3
kW
Input
D
55
Engine Drives: Industrial/Construction
Processes
• Stick • Flux-Cored
Vantage®300
Compact, Multi-Process, Excellent Value
The Vantage®300 is an ideal choice for construction teams, pipe rig owners and rental fleet managers. Housed in a compact, corrosion-resistant stainless steel case, this rugged welder/generator features
®
Lincoln starts and a smooth arc for stick, TIG or wire welding.
Compact Case with stainless steel enclosure.
Multi-Process Welding—Four process modes, including CC-Stick (up to 3/16"), Downhill Pipe (for stick), Touch Start TIG
Plenty of AC Generator Power – 12.5 kW peak (11 kW continuous) 3-phase 240V AC – 11.5 kW peak (10 kW continuous) 1-phase 120/240 AC
Arc Gouging—with up to 1/4" carbons.
Reliable Engines—4 cylinder 1800 RPM Kubota or Deutz®diesel engines run smooth and quiet.
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight
Vantage
Vantage
®
Vantage
Vantage
Vantage
®
Vantage
Chopper Technology®to deliver great arc
®
DC or CV-Wire (up to 5/64").
®
Name Number Current /Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
®
300 K2409-1 300A/32V/100% 30-400A DC Kubota®V1505 Diesel 4 22 @ 1800 35.9 x 25.3 x 60.0 1,035 (469)
®
300 One-Pak®K2452-3 20-250A DC TIG
300 Ready-Pak®K2453-3 14-32V CV
®
300 K2499-1 3-Phase AC Power: Deutz®D2008L4 Diesel 24 @ 1800 35.9 x 25.3 x 60.0 1,150
®
300 One-Pak®K2506-3 1-Phase AC Power: ——
300 Ready-Pak®K2507-3 11.5 kW Peak , 10 kW Continuous
350A/28V/100% 40-300A Pipe (913 x 642 x 1524)
12.5 kW Peak , 11 kW Continuous (913 x 642 x 1524) (522)
• TIG • Gouging
• MIG
CC
5.21
Output Input
DC
CV
kW
Ready-Pak®Package Includes
• Vantage®300
• Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
• Fender and Light Kit
• Cable Rack
• Cable Connectors (qty. 2)
• Electrode Cable 2/0, two 50 ft. (15.3 m) lengths
• Electrode Cable 2/0, 10 ft. (3 m)
• Work Cable 2/0, 50 ft. (15.3 m)
• 300A Electrode Holder
• 300A Work Clamp
Key Options
• K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch Ball/Eye Hitch Combo
More options at end of section
Literature
E6.206
P
D
:
Processes
• Stick
SAE-400
Heavy Duty Industrial Pipe and Construction Stick Welder
For high amperage stick applications in demanding environments, the SAE-400 delivers 400 amps for DC stick welding and 3,000 watts of AC power. Designed especially for pipeliners and field welders, the SAE-400 is powered by a heavy duty Perkins industrial diesel engine, offering low maintenance and a long service life.
®
• TIG
• Flux-Cored
(1)
• Gouging
(1)
DC
CV
CC
Output
Ready-Pak®Package Includes
• SAE-400
• Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
Rugged Construction—Withstands rough field handling, protecting internal parts.
High Duty Cycle Welding Output—100% duty cycle at 400 amps for demanding applications.
Dual Continuous Output Control—Select either a soft “buttery” arc or snappy “digging” arc.
Multiple Arcs—Robust DC weld output makes the SAE-400 the #1 choice for the multi-arc Multi-Weld
350 system.
100 ft. (30.5 m) remote control included—not a separate kit.
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
• Fender and Light Kit
• Cable Rack
• Cable Connectors (qty. 2)
• Electrode Cable 3/0, two 50 ft. (15.3 m) lengths
• Electrode Cable 3/0, 10 ft. (3 m)
• Work Cable 3/0, 50 ft. (15.3 m)
• 400A Electrode Holder
• 500A Work Clamp
Key Options
• K2637-1 Large Two-Wheeled Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K385-2 CV Adapter
More options at end of section
Literature
E6.180
Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight
Name Number Current /Voltage/ Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
SAE-400 K1278-7 400A/40V/100% 80-575A DC Perkins
®
SAE-400 One-Pak
SAE-400 Ready-Pak
(1)
With CV Adapter. Rated at 400 amps, 35 volts at 60% duty cycle.
56
K1866-3 AC Power
®
K2388-3 ——
500A/40V/35% 3,000 watts (1270 x 711 x 2109) (978)
www.lincolnelectric.com/engine-drives
®
1104C-44 Diesel 4 68.4 @ 1725 50 x 28 x 83 2,157
3
kW
Input
D
Engine Drives: Industrial/Construction
SAE-400 Severe Duty
Great for Off-Shore Salt Spray and Other Corrosive Environments
For off-shore and other corrosive environments the SAE-400 Severe Duty (The “Silver Bullet”) is the preferred choice—featuring great arc performance, design simplicity, high reliability and extreme ruggedness!
Stainless steel and hot-dip galvanized case and internal sheet metal parts. – Stainless steel brushholder assemblies. – All copper coils. – Coated radiator, fuel tank, laminations and
wire connections.
– Sealed switches.
Rugged Construction—Heavy steel gauge case withstands rough field handling.
Spark arrestor and engine air intake shutdown per Mineral Management Services Code.
Large diameter stick welding and arc gouging with up to 3/8" (10 mm) carbons.
Dual Continuous Control—both current and open circuit voltage for precise control.
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
Processes
•Stick
• Gouging
DC
3
CC
Output Input
Key Options
• K2637-1 Large Two-Wheeled Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
More options at end of section
Literature
E6.180.1
kW
D
Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight
Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
SAE-400 K1278-8 400A/40V/100% 80-575A DC Perkins
Severe Duty 500A/40V/35% 3,000 watts Power (1270 x 711 x 2109) (1,002)
Assembled on a heavy guage galvanized steel frame. Designed for
durability on the job site. Rugged construction withstands rough
field handling, protecting internal parts.
Fuel tank coated inside and out with plastisol.
Material does not interact with diesel fuel
Lexan™nameplates – printing will
not wash out from salt spray.
Weather protective covers on
all receptacles.
All toggle switches sealed
to protect against moisture.
®
1104C-44 Diesel 4 68.4 @ 1725 50 x 28 x 83 2,210
Stainless steel roof, doors, control panel and remote control box.
Radiator – Phenolic (plastic) dip-coated for corrosion protection.
All copper coil windings. Improved coil insulation for increased durability.
Generator, armature and exciter lamination stacks are processed through an E-Coat (Electro-Coating) system for a tough, completly bonded protective coating.
Brushholder assemblies are stainless steel and non-metalic materials to avoid corrosion.
All switch and wire connections are coated for
corrosion protection and to prevent electrical
”tracking“ between contacts.
www.lincolnelectric.com/engine-drives
Hot-dip galvanized base, radiator shroud and internal steel components.
57
Engine Drives: Industrial/Construction
Processes
• Stick • Gouging
Vantage®400
Compact, Multi-Process, Excellent Value
The Vantage®400 is one of the most compact 400 amp engine-driven welder/generators in the construction, pipe or rental fleet market today. It's also one of the most quiet, with a smooth running 4-cylinder Perkins®diesel engine. Use this multi-process welder for arc gouging with up to 5/16" carbons, stick welding with up to 1/4" electrodes and CV wire welding with up to 3/32" wire.
Standard stainless steel roof, side panels and engine- access door.
VRD
Voltage Reduction Device™—Reduced
OCV in the CC-Stick weld mode.
Plenty of AC Generator Power – 19 kW peak (17 kW continuous) 3-phase 240V AC. – 12 kW peak (11 kW continuous) 1-phase 120/240V AC.
Low Noise—99.1 dBA Lwa sound power (74.8 dB at 23 ft./7 m).
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight
Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
®
Vantage
400 K2410-1 400A/36V/100% 30-500A DC Perkins®404D-22 Diesel 4 32.7 @ 1800 35.9 x 25.3 x 60 1,230
®
400 One-Pak®K2508-3 20-250A DC TIG
Vantage
®
400 Ready-Pak®K2509-3 14-36V CV
Vantage
450A/32V/100% 40-300A Pipe (913 x 642 x 1524) (559)
3-Phase AC Power:
19 kW Peak , 17 kW Continuous
1-Phase AC Power:
12 kW Peak , 11 kW Continuous
• TIG • Flux-Cored
• MIG
CC
DC
19
Output Input
CV
P
kW
Ready-Pak®Package Includes
• Vantage®400
• Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
• Fender and Light Kit
• Cable Rack
• Cable Connectors (qty. 2)
• Electrode Cable 3/0, two 50 ft. (15.3 m) lengths
• Electrode Cable 3/0, 10 ft. (3 m)
• Work Cable 3/0, 50 ft. (15.3 m)
• 400A Electrode Holder
• 500A Work Clamp
Key Options
• K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Control, 100 ft.
More options at end of section
Literature: E6.210
D
Processes
• Stick • Flux-Cored
Vantage®500
500 Amps @ 100 Duty Cycle, 20,000 Watts AC Generator Power!
If you’re looking for a rugged welder for demanding construction, rental fleet or repair applications, take a close look at the Vantage®500. Standard stainless steel panels, simple controls and Chopper Technology deliver the low maintenance, long service life, easy operation and great arc performance every owner appreciates.
Corrosion-resistant stainless steel case.
Multi-process powerhouse—500 amps at 100% duty cycle, or 575 amps at 50%.
Plenty of AC Generator Power – 20 kW continuous 3-phase 240V AC – 12 kW continuous 1-phase 120/240V AC
Digital Weld Meters and Fuel, Oil Pressure and Engine Temperature gauges.
Select a 48 HP oil/air-cooled Deutz water-cooled Cummins
®
engine.
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight
Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
®
Vantage
500 K2405-1 500A/40V/100% 30-575A DC Deutz®F4L-2011 Diesel 4 48 @ 1800 50.9 x 31.5 x 63.1 1,532
58
®
500 One-Pak
Vantage
®
500 Ready-Pak®K2290-3 14-40V CV
Vantage
Vantage
®
500 One-Pak
Vantage
®
500 Ready-Pak®K2291-3 12 kW Continuous
Vantage
®
K2288-3 575A/35V/50% 20-250A DC TIG
®
500 K2406-1 3-Phase AC Power: Cummins®B3.3 Diesel 54 @ 1800 50.9 x 31.5 x 63.1 1,443 (655)
®
K2289-3 1-Phase AC Power: ——
®
or 54 HP
550A/36V/60% 40-300A Pipe (1293 x 800 x 1603) (695)
20 kW Continuous (1293 x 800 x 1603)
www.lincolnelectric.com/engine-drives
®
• TIG • Gouging
• MIG
CC
DC
Output Input
20
CV
kW
Ready-Pak®Package Includes
• Vantage®500
• Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
• Fender and Light Kit
• Cable Rack
• Electrode Cable 3/0, two 50 ft. (15.3 m) lengths
• Electrode Cable 3/0, 10 ft. (3 m)
• Work Cable 3/0, 50 ft (15.3 m)
• 400A Electrode Holder
• 500A Work Clamp
Key Options
• K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Control, 100 ft.
More options at end of section
Literature: E6.216
D
Engine Drives: Industrial/Construction
Air Vantage®500
It’s Three in One—Welder, Generator and Air Compressor
When you need it all, consider the rugged Air Vantage 500 for railroad, mining, heavy duty construction, and rental fleet use. A direct gear-driven compressor pumps plenty of air for arc gouging with up to 3/8" carbons, plasma cutting or other air tools. A powerful 500 amps @ 100% duty cycle is enough for almost any stick, TIG, MIG or flux-cored welding project.
Rotary screw compressor rated at 60 CFM, 100 PSI, 100% duty cycle.
Multi-process powerhouse—500 amps at 100% duty cycle, or 575 amps at 50%.
Plenty of AC Generator Power – 20 kW continuous 3-phase 240V AC – 12 kW continuous 1-phase 120/240V AC
Stainless steel corrosion-resistant enclosure.
Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Gouging
CC
DC
Output Input
Ready-Pak®Package (K2366-3) Includes
• Air Vantage®500
• Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
• Fender and Light Kit
• Cable Rack
• Cable Connectors (qyt. 2)
• Electrode Cable 3/0, two 50 ft. (15.3m) lengths
• Electrode Cable 3/0, 10 ft. (3 m)
• Work Cable 3/0, 50 ft (15.3 m)
• 400A Electrode Holder
• 500A Work Clamp
Key Options
• K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Control, 100 ft.
More options at end of section
20
CV
kW
D
Literature
E6.217
Product Product Rated Output Type of No. of HP & Speed H x W x D Net Weight
Name Number Current/Voltage/Duty Cycle Output Range Engine Cylinders (rpm) inches (mm) lbs.(kg)
®
Air Vantage
Air Vantage
Air Vantage
500 K2325-1 500A/40V/100% 30-575A DC Cummins®B3.3 Diesel 4 56 @ 1,800 50.8 x 32.7 x 63.1 1,690
®
500 One-Pak®K2364-3 575A/35V/50% 20-250A DC TIG
®
500 Ready-Pak®K2366-3 14-40V CV
550A/36V/60% 40-300A Pipe (1290 x 831 x 1603) (766)
3-Phase AC Power: 20 kW Continuous 1-Phase AC Power: 12 kW Continuous
Compressor: 60 CFM, 100 PSI
Vantage®engine-driven welders get the job done!
www.lincolnelectric.com/engine-drives
59
Engine Drives: Industrial/Construction
Engine Drives: Industrial/Construction Options
See “Recommended General Options” pgs.149-171 for descriptions.
Pipeliner®200D
General Options
K903-1 Spark Arrestor Kit K2636-1 Medium Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K1858-1 Service Indicator Kit K2423-1 Stainless Steel Sheet Metal Kit
Stick Options
K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K924-5 Remote Control Kit, 100 ft.
Wire Feeder Options
K623-1 Wire Feed Module K2613-1 LN
-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K2464-1 Remote Control Kit, 100 ft.
®
Classic
300D (Perkins®and Kubota®)
General Options
K802D Power Plug Kit K903-1 Spark Arrestor Kit K2636-1 Medium Two-Wheel Trailer
& Duo-Hitch
Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K1858-1 Service Indicator Kit K2423-1 Stainless Steel Sheet Metal Kit
Stick Options
K704 Accessory Kit, 400 Amp K924-5 Remote Control Kit, 100 ft.
TIG Options
K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-4 Control Cable (9-pin to 115V plug) K937-45 Control Cable Extension, 45 ft. K814 Arc Start
Switch
K938-1 Contactor Kit
Wire Feeder Options
K623-1 Wire Feed Module K2613-1 LN
-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum
®
300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum
®
350A FCAW-SS Gun 10 ft., .068"-5/64" K2464-1 Remote Control Kit, 100 ft
Spool Gun Options
K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
®
Vantage
300 (Kubota®and Deutz®)
General Options
K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full KVA Power Plug (1-Phase) T12153-10 Full KVA Power Plug (3-Phase) K2636-1 Medium Two-Wheel Trailer
& Duo-Hitch
Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch K1898-1 Spark Arrestor Kit K2467-1 Digital Weld Meters Kit (for K2409-1 and K2499-1) K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit
Stick Options
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6m) K857-1 Remote Output Control, 100 ft. (30m) K2627-2 Remote Output Control with 120V AC
TIG Options
K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft. 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K2535-1 Precision TIG K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec
®
®
225 Ready-Pak®Package
®
V205-T AC/DC One-Pak
®
K1816-1 Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor
K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32"
& Gas Solenoid
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum
®
300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum
®
350A FCAW-SS Gun 10 ft., .068"-5/64"
Spool Gun Options
K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type
& Lug, 10 ft.
Plasma Cutting Options
K1580-1 Pro-Cut®55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase)
60
www.lincolnelectric.com/engine-drives
Engine Drives: Industrial/Construction
Engine Drives: Industrial/Construction Options, con’t.
See “Recommended General Options” pgs.149-171 for descriptions.
SAE-400
General Options
K802D Power Plug Kit K1690-1 GFCI Receptacle Kit, 120V, 20 Amp K2637-1 Large Two-Wheel Trailer
& Duo-Hitch
Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-1 Four-Wheel Yard Trailer with Duo-Hitch K1858-1 Service Indicator Kit K1735-1 Multi-Weld
350 (See Bulletin E5.302)
Ball/Eye Hitch
Stick Options
K704 Accessory Kit, 400 Amp K924-5 Remote Control Kit
TIG Options
K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-4 Control Cable (9-pin to 115V plug) K937-45 Control Cable Extension, 45 ft. K814 Arc Start
Switch
K938-1 Contactor Kit
Wire Feeder Options
K385-2 CV Adapter (with MS-Type connection, local/remote switch) K316L-2 LN™-23P Wire Feeder K355-10 Magnum
®
250A FCAW-SS Gun 10 ft., .068"-5/64" K2379-1 SAE-400/LN™-23P Interface Kit K385-1 CV Adapter (w/o MS-Type connection, local/remote switch) K316L-1 LN™-23P Wire Feeder K345-10 Magnum K350 LN™-23P Adapter Kit, for Terminal Strip Connection K2613-1 LN
®
350A FCAW-SS Gun 10 ft .068-5/64
-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32" KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum
®
300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid
SAE-400 Severe Duty
General Options
K802D Power Plug Kit K1690-1 GFCI Receptacle Kit, 120V, 20 Amp K2637-1 Large Two Wheel Trailer
& Duo-Hitch
Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-1 Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
Stick Options
K704 Accessory Kit, 400 Amp
®
Vantage
400 (Perkins®)
General Options
K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full-KVA Power Plug (1-Phase) T12153-10 Full-KVA Power Plug (3-Phase) K2636-1 Medium Two-Wheel Trailer
& Duo-Hitch
Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch K903-1 Spark Arrestor Kit K1858-1 Service Indicator Kit K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit K2679-1 Cold Weather Heater and Tarp Kit
Stick Options
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC
TIG Options
K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K2535-1 Precision K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec
®
®
TIG 225 Ready-Pak®Package
®
V205-T AC/DC One-Pak
®
K1816-1 Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor
K126-2 350A FCAW-SS Gun 15 ft., .062"-3/32"
& Gas Solenoid
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum
®
300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum
®
350A FCAW-SS Gun 10 ft., .068"-5/64"
Spool Gun Options
K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type
& Lug, 10 ft.
Plasma Cutting Options
K1580-1 Pro-Cut®55 with 25 ft. Torch K1816-1 Full-KVA Adapter Kit (1-phase)
www.lincolnelectric.com/engine-drives
61
Engine Drives: Industrial/Construction
Engine Drives: Industrial/Construction Options, con’t.
See “Recommended General Options” pgs.149-171 for descriptions.
Vantage®500 (Deutz®and Cummins®)
General Options
K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full-KVA Power Plug (1-Phase) T12153-10 Full-KVA Power Plug (3-Phase) K2636-1 Medium Two Wheel Trailer
& Duo-Hitch
Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch K887-1 Ether Start Kit K899-1 Spark Arrestor Kit (Deutz) K1847-1 Spark Arrestor Kit (Cummins) K1858-1 Service Indicator Kit (Cummins) K2356-1 Control Panel Cover Kit K2340-1 Lockable Fuel Cap/Flash Arrestor Kit K2359-1 Cold Weather Heater
& Tarp Kit (Cummins)
K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit
Stick Options
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC
TIG Options
K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K2535-1 Precision K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec
®
®
TIG 225 Ready-Pak®Package
®
V205-T AC/DC One-Pak
®
K1816-1 Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor
K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"
& Gas Solenoid
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum
®
300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum
®
350A FCAW-SS Gun 10 ft., .068"-5/64"
Spool Gun Options
K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type
& Lug, 10 ft.
Plasma Cutting Options
K1581-1 Pro-Cut®80 with 25 ft. Torch
Air Vantage
®
500
General Options
K802N Power Plug Kit, 20 amp K802R Power Plug Kit, 15 amp T12153-9 Full-KVA Power Plug (1-Phase) T12153-10 Full-KVA Power Plug (3-Phase) K2636-1 Medium Two Wheel Trailer
& Duo-Hitch
Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch K887-1 Ether Start Kit K1847-1 Spark Arrestor Kit K2354-1 Air Dryer Kit K2356-1 Control Panel Cover Kit K2340-1 Lockable Fuel Cap/Flash Arrestor Kit K2359-1 Cold Weather Heater and Tarp Kit K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit
Stick Options
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC
TIG Options
K1783-9 Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc) KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K2535-1 Precision TIG K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec
®
®
225 Ready-Pak®Package
®
V205-T AC/DC One-Pak
®
K1816-1 Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1 LN™-25 PRO Wire Feeder w/Internal Contactor
K126-2 350A FCAW-SS Gun, 15 ft., .062"-3/32"
& Gas Solenoid
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid K1802-1 Magnum
®
300 Gun Package, 15 ft. 035"-045" KP1696-1 Drive Roll Kit, .035" and .045" Solid K316L-2 LN™-23P Wire Feeder K2393-1 Input Cable Assembly for LN™-23P, 25 ft. (7.6 m) K2393-2 Input Cable Assembly for LN™-23P, 75 ft. (22.9 m) K345-10 Magnum
®
350A FCAW-SS Gun, 10 ft., .068"-5/64"
Spool Gun Options
K487-25 Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft. K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type
& Lug, 10 ft.
Plasma Cutting Options
K1581-1 Pro-Cut®80 with 25 ft. Torch
62
www.lincolnelectric.com/engine-drives
• Designed For MIG or Flux-Cored Processes
• Models For Shop Fabrication or Field Construction
• Maximum Traction
• Precision Control
• 2-roll or 4-roll Wire Feeders
MODEL
Power Feed™25M Power Feed™10M
Digital
Power Feed™10M Dual LF-72 LF-74 LF-74 Extra Torque LN™-7 GMA LN™-8
AnalogField
LN™-9 LN™-10 DH-10 STT®-10 LN™-15 LN™-23P LN™-25 Pro LN™-25 Pro Extra Torque LN™-25 LN™-35 Cobramatic
®
MIG
PROCESS
Pulsed
MIG-STT®Flux-Cored
WIRE FEED
SPEED RANGE
ipm (m/min)
Submerged Arc
50-800 (1.3-20.3)
30-400 (0.76-10.1) 75-1200 (2.0-30.5)
50-800 (1.27-20.3) 75-1200 (2.0-30.5)
50-800 (1.27-20.3)
50-800 (1.3-20.3)
100-800 (2.5-20.3)
50-400 (1.3-10.1)
75-700 (1.9-17.8)
50-600 (1.3-15.2)
50-600 (1.3-15.2)
55-1250 (1.3-31.7)
35-750 (0.8-19.0)
55-1250 (1.3-31.7)
35-750 (0.8-19.0) 35-500 (0.8-12.7)
50-700 (1.3-17.8)
30-170 (0.76-4.3)
50-700 (1.3-17.7)
30-400 (0.8-10.1)
50-700 (1.3-17.8)
50-600 (1.3-12.8)
0-800 (0-20.3)
High Speed
Low Speed
WIRE SIZE RANGE
in. (mm)
High Speed Solid
Low Speed Solid
.023-1/16 (0.6-1.6) .025-1/16 (0.6-1.6)
.025-3/32 (0.6-2.4) .025-1/16 (0.6-1.6)
.025-3/32 (0.6-2.4)
.023-1/16 (0.6-1.6)
.023-1/16 (0.6-1.6)
.023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4)
.023-1/16 (0.6-1.6)
.030-3/32 (0.8-2.4)
.030-3/32 (0.8-2.4) .023-1/16 (0.6-1.6)
.023-5/64 (0.6-2.4) .023-1/16 (0.6-1.6)
.023-3/32 (0.6-3.0
.023-.052 (0.6-1.4)
.023-.052 (0.6-1.3)
.023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0)
.023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4)
.023-1/16 (0.6-1.6)
.030-1/16 (0.8-1.6)
High Speed Cored
Low Speed Cored
.030-3/32 (0.8-2.4) .030-5/64 (0.8-2.0)
.035-5/64 (0.9-2.0) .035-.120 (0.9-3.0)
.035-5/64 (0.9-2.0) .035-.120 (0.9-3.0)
.030-5/64 (0.8-2.0)
.030-5/64 (0.8-2.0)
.045-5/64 (1.2-2.0)
.045-.120 (1.2-3.0)
.035-.120 (0.9-3.0) .035-5/64 (0.9-2.0)
.035-1/8 (0.9-3.2)
.035-5/64 (0.9-3.0)
.030-1/8 (0.8-3.2)
.035-1/16 (0.9-1.6)
.068-5/64 (1.7-2.0)
.035-5/64 (0.9-2.0)
.035-7/64 (0.9-2.8)
.030-1/16 (0.8-1.6)
✓ ✓
✓ ✓
FEATURES
Waveform
Control
Technology®2-Roll Drive
4-Roll Drive
••
KEY: Excellent Good Optional
www.lincolnelectric.com/wire-feeders
63
Semiautomatic Wire Feeders
Power Feed™25M
Premium Welding Solution with a Portable Design!
Lincoln offers this full featured design in a robust package that can meet industry challenges. The lightweight construction, durable case, as well as the patented design of the MAXTRAC wire drive system delivers the results you need.
Push-Pull Capability Standard Functionality delivers premier aluminum performance by offering uniform feeding, as well as a flexible system for extending the gun.
Hardened and Construction Ready. Built tough for rough environments. From construction to shipbuilding, this design will meet your expectations. Packaged standard with a durable aluminum case or an optional plastic case.
Internal Lighting. High intensity LEDs illuminate the wire drive.
Internal heating maintains control of humidity on your consumable by keeping the package warmed and pro­tected in an enclosed case.
Mode Select Panel (MSP4) allows easy access to the Power Wave and set-up options are only a fingertip away!
Dual Procedure and Memory Buttons allow you to set-up an A and B procedure to simplify “on the-fly” switching.
Three-year warranty on parts and labor.
®
library of waveforms. Advanced controls
Processes
• MIG • Stick
• Pulsed • TIG
®
•STT
• Flux-Cored
Output Input
®
Unit Includes
• Electrode Pigtail
• MSP4 Panel
• Dual Procedure/Memory Panel
• Push-Pull Gun Connector
• Remote Control Connector
• Gun Receiver Bushing
• Standard & Extra Torque Gearing
Key Options
• Magnum®Gun and Cable Assemblies
• Magnum®Self-Shielded Gun and Cable Assemblies
• K2447-2 Python®­Gun
• K1543-25 ArcLink®/Linc-Net Control Cables
• K1733-4 MicroWire Straightner
More options at end of section
Literature
E8.271
• Gouging
40
VDC
Plus
Push-Pull
Product Product Input Wire Feed Speed Range Wire Size Range – Solid Wire Size Range – Cored H x W x D Net Weight
Name Number Power Gearing ipm (m/min) in. (mm) in. (mm) in. (mm) lbs.(kg)
Power Feed
Power Feed™10M
Single and Dual Bench Wire Feeders
When you need a versatile, multi-process industrial wire feeder for welding virtually any material, you need the Power Feed™10M. Choose the Power Feed™10M for automotive manufacturing, shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline construction, particularly when code-quality work is required.
World-class arc performance on steel, stainless steel, aluminum and other materials.
Waveform Control Technology like Pulse-On-Pulse Power Mode
Utilizes ArcLink tocol for welding, making it the best choice for seamless, time critical integration with the power source.
Pulsed MIG process—great for low spatter, low heat input and out-of-position applications—makes virtually any operator a better welder!
Easy-to-understand user interface panel with large numeric displays make it easy to set weld parameters.
Features push-pull capability for great performance on aluminum.
Three-year warranty on parts and labor.
Power Feed
Single Bench Model 500A/100% 75-1200 (2.0-30.5) Solid: .025-1/16 (0.6-1.6) (470 x 343 x 775) (28.1)
Power Feed
Dual Bench Model Solid: .025-3/32 (0.6-2.4) (508 x 508 x 781) (40.8)
64
25M K2536-1 40 VDC Standard Speed Solid: 50-800 (2.5-20.3) .023-1/16 (0.6-1.6) .030-5/64 (0.8-2.0) 14.5 x 8.5 x 23.5 35
®
, for a TIG-like bead appearance, and
®
, for a stable arc at low current levels.
®
—the leading digital communication pro-
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number Power Current/Duty Cycle in/min (m/min) in. (mm) in. (mm) lbs.(kg)
10M K2230-1 40 VDC 600A/60% High Speed: High Speed: 18.5 x 13.5 x 30.5 62
10M K2234-1 50-800 (1.27-20.3) Low Speed: 20.0 x 20.0 x 30.7 90
(factory setting) Cored: 50-800 (2.5-20.3) (368 x 216 x 597) (15.9)
Extra Torque Solid: 30-400 (1.3-10.4) .023-1/16 (0.6-1.6) .030-3/32 (0.8-2.4)
®
featuring patented processes
Cored: 30-400 (1.3-10.4)
Low Speed: Cored: .035-5/64 (0.9-2.0)
Cored: .035-.120 (0.9-3.0)
Processes
• MIG
• Pulsed
®
•STT
• Flux-Cored
•Stick
•TIG
• Gouging
Output Input
Dual Bench Model Includes
• Wire Reel Stand
• MSP4 Panel
• Dual Procedure/Memory Panel
• ArcLink
• Weld Power Cable, 8 ft.
• High Speed Pinion Gear
• Power Wave®Utilities CD-ROM
Key Options
• K1543-25 ArcLink®/Linc-Net
• K1733-1 Wire Straightener
• K2593-xx Coaxial Weld Power
Literature
E8.266
®
/Linc-Net™Control Cable
with Weld Manager
Control Cable, 25 ft. (7.6 m)
Cable, 25? ft. (7.6 m)
More options at end of section
40
VDC
www.lincolnelectric.com/wire-feeders
Semiautomatic Wire Feeders
Processes • Flux-Cored
• MIG • Stick
Power Feed™10M
Single and Dual Boom Wire Feeders
The Power Feed™10M single or dual industrial wire feeders are recommended for multi-process wire welding in the automotive manufacturing, pressure vessels/heavy plate, or job shop fabrica­tion industries, particularly when code quality work is required.
Waveform Control Technology®featuring patented processes like Pulse-On-Pulse®, for a TIG-like bead appearance, and Power Mode
ArcLink®capability for networking welding equipment.
Pulsed MIG process—great for low spatter, low heat input and out-of-position applications— makes virtually any operator a better welder!
Easy-to-understand user interface panel with large numeric displays so it's easy to set weld parameters.
Weld Manager
®
software, for wireless
remote access to system configuration, allowing you to manage one or many welding systems from the palm of your hand.
Three-year warranty on parts and labor.
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
Power Feed
Single Boom Model 500A/100% 75-1200 (2.0-30.5) Solid: .025-1/16 (0.6-1.6) (330 x 215 x 105) (3.8)
Power Feed
Dual Boom Model Cored: .035-.120 (0.9-3.0) (330 x 215 x 105) (3.8)
10M K2314-1 40 VDC 600A/60% High Speed: High Speed: Control: 13.0 x 8.5 x 4.0 8.5
10M K2316-1 Solid: .025-3/32 (0.6-2.4) Control: 13.0 x 8.5 x 4.0 8.5
®
, for a stable arc at low current levels.
Power Feed™10M Single
Boom Model shown.
Low Speed: Cored: .035-5/64 (0.9-2.0) Wire Drive: 7.6 x 12.9 x 13.7 30
50-800 (1.27-20.3) Low Speed: (195 x 325 x 345) (13.6)
• Pulsed • TIG
®
•STT
Output Input
Dual Boom Model Includes
• MSP4 Panel
• Dual Procedure/Memory Panel
• Gun Trigger Cable
• ArcLink®/Linc-Net™Control Cables, 8 ft. (2.4 m) & 25 ft. (7.6 m)
• Hardware Kit (high speed pinion gear, mounting hardware)
• Power Wave®Utilities CD-ROM with Weld Manager
Key Options
• Magnum Gun & Cable Assemblies (See publication E12.10)
• K1733-1 Wire Straightner
• K2593-100 Coaxial Weld Power #1 Cable, 100 ft.
• KP1505-030S Drive Roll Kit – .023-.030" (0.6-0.8 mm) Solid Wire
Literature
E8.267
Wire Drive: 9.0 x 19.0 x 15.5 50
(228 x 483 x 394) (22.7)
• Gouging
40
VDC
Processes
LF-72
2-Roll Heavy Duty Industrial Feeder
Designed for MIG and cored wire welding in job shop and manufacturing environments, the rugged LF-72 is built to deliver reliable performance day after day.
Patented MAXTRAC®heavy-duty cast aluminum wire drive system provides reliable feeding and durability.
Brass-to-brass gun connections for better electrical conductivity that results in better arc performance.
Totally tool-less drive rolls and wire guide installation. Two gear-driven wire drive rolls slide on and off easily!
Calibrated wire feed speed dial for precise and accurate settings.
In addition to great mild steel performance, these feeders deliver positive arc starting and feeding with stainless steel, aluminum and flux-cored wires!
Control cable connector with a Spin-Nut makes connecting the control cable a simple twist-of-the-wrist.
LF-72 Bench Model, Standard Duty
Shown:
(shown with optional wire.)
• MIG
• Pulsed
• Flux-Cored
24-42
Output Input
Base Model (K2327-4) Includes
• .035/.045" Drive Rolls and Guide
Required Options
Weld Power Cable
Key Options
• K2330-1 Postflow and Burnback Timer Kit
• K2329-1 Remote Voltage Control Kit
• K1546-1 Incoming Bushing for Lincoln Conduit
More options at end of section
Literature
E8.11
VAC
Three-year warranty on parts and labor.
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg)
LF-72 Base Model K2327-4 24-42 VAC 500 Amps @ 60% 50-800 Solid: .023-1/16 (0.6-1.6) 11.1 x 10.2 x 12.9 27 (no gun, no cable) 50/60 Hz 400 Amps @ 100% (1.3-20.3) Cored: .030-5/64 (0.8-2.0) (282 x 259 x 328) (12)
LF-72 Bench Model, K2327-2 9 Amps 12.6 x 10.9 x 22.5 53
Standard Duty
LF-72 Bench Model, K2327-3 15.3 x 13.0 x 27.7 68
Heavy Duty (389 x 330 x 704) (31)
(1)
(1)
44 lbs. (19.9 kg) spool, max.
(320 x 277 x 574) (24)
www.lincolnelectric.com/wire-feeders
50
60
Hz
65
Semiautomatic Wire Feeders
LF-74
4-Roll Heavy Duty Industrial Feeder
Designed for MIG and cored wire welding in job shop and manufacturing environments, the rugged LF-74 wire feeders are built to deliver reliable performance day after day. Select the LF-74 for large diameter wires, longer gun cables or long boom conduit or hard automation applications.
Patented MAXTRAC®heavy-duty cast aluminum wire drive system provides reliable feeding and durability.
Brass-to-brass gun connections for better electrical conductivity that results in better arc performance.
Totally tool-less drive rolls and wire guide installation. Four gear-driven wire drive rolls slide on and off easily!
Calibrated wire feed speed dial for precise and accurate settings.
In addition to great mild steel performance, these feeders deliver positive arc starting and feeding with stainless steel, aluminum and flux-cored wires!
Control cable connector with a Spin-Nut makes connecting the control cable a simple twist-of-the-wrist.
Three-year warranty on parts and labor.
Shown:
LF-74 Bench Model,
Heavy Duty, Extra Torque
Processes
• MIG
• Pulsed
• Flux-Cored
24-42
50
Output Input
Base Model Includes
• Control Cable, 15 ft. (4.5 m)
• .035/.045" Drive Rolls and Guide
Required Options
• Weld Power Cable
Key Options
• K2330-1 Postflow and Burnback Timer Kit
• K2329-1 Remote Voltage Control Kit
• K1546-1 Incoming Bushing for Lincoln®Conduit
• K162-1 Spindle Adapter For Readi-Reels and Spools
More options at end of section
Literature
E8.11
VAC
60
Hz
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg)
LF-74 K2426-1 24-42 VAC 600 Amps @ 60% 100-800 Solid: .023-1/16 (0.6-1.6) 11.1 x 10.2 x 12.9 46
Base Model 50/60 Hz 500 Amps @ 100% (2.5-20.3) Cored: .030-5/64 (0.8-2.0) (282 x 259 x 328) (20)
LF-74 Bench Model, K2426-2 9 Amps 15.3 x 13.0 x 27.7 71
Heavy Duty (389 x 330 x 704) (32)
LF-74 Bench Model, K2426-3 50-400 Solid: .023-1/16 (0.6-1.6) 71
Heavy Duty Extra Torque (1.3-10.1) Cored: .030-3/32 (0.8-2.4) (32)
Processes
• MIG
LN™-7 GMA
Semiautomatic, Constant Speed Wire Feeder
The LN™-7 GMA is a semiautomatic constant speed wire feeder that can be used with a variety of Lincoln engine drives, DC or CV power sources in a shop or field environment.
Unique drive roll design provides positive feeding and quick reloading by simply starting wire into guide tube. The drive rolls and guide tubes are designed for long life and precise wire feeding.
Completely enclosed case protects the heavy duty wire drive mechanism from damage, but allows easy access to drive rolls.
Dynamic braking system stops wire feed motor quickly to minimize crater sticking problems.
• Flux-Cored
115
Output Input
Required Options
• Heavy Duty Wire Reel Stand
• Drive Roll Kit
• Control Cable
• Terminal Strip Adapter Cable
• Control Extension Cable
• Work and Feeder Cables Package
• Weld Power Cable
Key Options
More options at end of section
Literature
E8.10
VAC
Three-year warranty on parts and labor.
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number Power Current /Duty Cycle ipm (m/min) in (mm) in. (mm) lbs.(kg)
-7 GMA K440-2 115 VAC 600A/60% 75-700 Solid: .023-1/16 (0.6-1.6) 10.9 x 9.8 x 9.6 26
LN
(2 Roll) 50/60 Hz (1.9-17.8) Cored: .045-5/64 (1.2-2.0) (277 x 249 x 244) (10.9)
66
2.5 Amps
www.lincolnelectric.com/wire-feeders
Semiautomatic Wire Feeders
LN™-8
Semiautomatic Constant Speed Wire Feeder
The LN™-8 is a semiautomatic constant speed wire feeder providing dependable performance and reliable operation, making it ideal for shop or field operations.
Unique drive roll design provides positive feeding and quick reloading by simply inserting the wire into the incoming guide tube. The drive rolls and guide tubes are designed for long life and precise wire feeding.
Completely enclosed case protects the heavy duty wire drive mechanism from damage, yet allows easy access to drive rolls.
Dynamic braking system stops wire feed motor quickly to minimize crater sticking problems.
Control circuit features “cold electrode” when the gun trigger is released for added safety.
Solid state control compensates for wire drag and input line variations to maintain accurate wire feed speed.
Control of wire feed speed and voltage at the wire feeder eliminates the need to return to the power source to adjust procedures.
Three-year warranty on parts and labor.
Shown with optional
Heavy Duty Wire Stand.
(Wire not included.)
Processes
• MIG
• Flux-Cored
• Submerged Arc
115
Output Input
Required Options
• Drive Roll Kit
• Control Cable
• Terminal Strip Adapter Cable
• Control Extension Cable
• Weld Power Cable
Key Options
• K1524-3 Heavy Duty Wire Reel Stand
• K1555-1 Insulated Lift Bail
• K1556-1 Light Duty Caster Kit
• K1557-1 Swivel Platform
More options at end of section
Literature
E8.30
VAC
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
LN
-8 K297 115 VAC 600A/60% 50-600 Solid: .040-3/32 (1.0-2.4) 10.9 x 9.8 x 9.6 36
LN™-9
Semiautomatic Constant Speed Wire Feeder
The LN™-9 is a semiautomatic constant speed wire feeder that provides dependable performance and reliable operation, making it ideal for shop or field operations. The LN flux-cored wire without gas (Innershield
Unique drive roll design provides positive feeding and quick
50/60 Hz (1.3-15.2) Cored: .045-.120 (1.2-3.0) (277 x 248 x 244) (16.2)
Processes
• Flux-Cored (Innershield®)
• Submerged Arc
115
VAC
®
) and submerged arc welding.
-9 is designed for
Output Input
Required Options
• Drive Roll Kit
• Control Cable
• Terminal Strip Adapter Cable
• Control Extension Cable
• Weld Power Cable
reloading by simply starting wire into the guide tube. The drive rolls and guide tubes are designed for long life and precise wire feeding.
Completely enclosed case protects the heavy duty wire drive mechanism from damage, yet allows easy access to drive rolls.
Standard digital meter can be set to display volts, inches or meters/minute.
Control circuit features “cold electrode” when the gun
Key Options
• K1524-3 Heavy Duty Wire Reel Stand
• K1555-1 Insulated Lift Bail
• K1556-1 Light Duty Caster Kit
• K1557-1 Swivel Platform
More options at end of section
Literature
E8.50
trigger is released for added safety.
Dynamic braking system stops wire feed motor quickly to minimize crater sticking problems.
Three-year warranty on parts and labor.
Shown with optional
Heavy Duty Wire Stand.
(Wire not included.)
Product Product Input Output Capacity Wire Feed Speed Wire Size Range H x W x D Net Weight
Name Number Power Current /Duty Cycle Range ipm (m/min) in (mm) in. (mm) lbs.(kg)
LN™-9 K357-1 115 VAC 600A/60% 50-600 .040-3/32 .035-. 120 7/64 11.5 x 11.3 x 11.5 42
(2 Roll) 50/60 Hz (1.3-15.3) (1.0-2.4) (0.9-3.0) (2.8) (292 x 287 x 292) (19)
2.5 Amps
Aluminum Solid Cored Hardfacing
www.lincolnelectric.com/wire-feeders
67
Semiautomatic Wire Feeders
LN™-10
Single Header Wire Feeder
Processes
• MIG
• Flux-Cored
Output Input
42
VAC
The LN™-10 semiautomatic wire feeder features the revolutionary split wire guide which precisely aligns and supports the wire through the entire feeding system. The system also features a rugged 4 driven roll design for positive wire feeding. The LN™-10’s modular design provides for many mounting options, including boom mounting.
Standard dual procedure allows operator to set different voltage and wire feed speeds and switch between the two.
Selectable trigger control for standard 2-step, interlocking 4-step, spot weld and cold feed trigger control.
Digital Display standard.
• Preflow/Postflow/Burnback and Spot Timer
standard.
Three-year warranty on parts and labor.
Product Product Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number ipm (m/min) in (mm) in. (mm) lbs.(kg)
LN
-10 Bench Model K1559-3 Low Gear: Solid: .023-5/64 (0.6-2.4) 16 x 15 x 31 65
(Standard Speed) 35-750 (0.8-19.0) Cored: .035-1/8 (0.9-3.2) (406 x 381 x 787) (29.5)
-10 K1564-4 High Gear: Solid: .023-1/16 (0.6-1.6)
LN
Generic Boom Package 50-750 (1.3-19.0) Cored: .035-5/64 (0.9-2.0)
Bench Model (Standard Speed) Includes
• Control Cable, 10 ft. (3.0 m)
Required Options
• Drive Roll Kit
• Weld Power Cable
Key Options
• K1501-10 Control Cable
• K1798 Terminal Strip Adapter Cable
• K1785-12 Control Cable (Heavy Duty), 12 ft. (3.6 m)
• K1785-16 Control Cable (Heavy Duty), 16 ft. (4.8 m)
More options at end of section
Literature
E8.200
DH-10
Double Header Wire Feeder
Precision times two! This DH-10 dual wire feeder utilizes Lincoln’s®revolutionary split wire guide system to precisely align and feed wire, and its dual wire feeder system allows you to weld with two different wires, with two different welding procedures using one power source.
Each side of the DH-10 wire drive system is driven by its own motor and gear box for confidence that the feeder
won’t go down.
Split wire guide and 4 driven rolls for positive wire feeding.
Presettable voltage and wire feed speed for extra control.
Standard dual procedure allows operator to set different voltage and wire feed speeds and switch between the two.
Selectable trigger control for standard 2-step, interlocking 4-step, spot weld and cold feed trigger control.
Digital Display standard.
• Preflow/Postflow/Burnback
standard.
Three-year warranty on parts and labor.
Product Product Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number ipm (m/min) in. (mm) in. (mm) lbs.(kg)
DH-10 K1499-3 35-750 Solid: .023-3/32 (0.6-2.4) 21 x 20 x 32 98
DH-10 K1521-7
Generic Boom Package
DH-10 K1499-4 Std: 35-750 Solid: .023-3/32 (0.6-2.4)
(Std./High Speed) (0.8-19.0) Cored: .030-1/8 (0.8-3.2)
68
& Spot Timer
(0.8-19.0) Cored: .030-1/8 (0.8-3.2) (521 x 502 x 800) (44.4)
High: 55-1250 Solid: .023-1/16 (0.6-1.6)
(1.3-31.7) Cored: .035-5/64 (0.9-2.4)
www.lincolnelectric.com/wire-feeders
Processes
• MIG
• Flux-Cored
• Submerged Arc
42
Output Input
Bench Model (Std./Std. Speed) Includes
• Control Cable, 10 ft. (3.0 m)
Required Options
• Drive Roll Kit
• Weld Power Cable
Key Options
• K1501-10 Control Cable
• K1798 Terminal Strip Adapter Cable
• K1785-12 Control Cable (Heavy Duty), 12 ft. (3.6 m)
• K1785-16 Control Cable (Heavy Duty), 16 ft. (4.8 m)
• Fume Extraction System
More options at end of section
Literature
E8.200
VAC
Semiautomatic Wire Feeders
Processes
• MIG-STT
®
STT®-10
Semiautomatic Wire Feeder
The sophisticated STT®-10 Process Controller was designed specifically to work with the revolutionary STT®II power source. Its microprocessor controls make the STT®-10 easy to develop optimal procedures and set the range of operator adjustments.
Presettable background and peak current settings for optimum starting performance.
Split wire guide and four drive rolls for positive feeding.
Modular design for many mounting options.
Range control keeps procedures in the “sweet spot”.
Four step trigger for “cruise control” on long welds and hard automation.
Three-year warranty on parts and labor.
Product Product Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number ipm (m/min) in. (mm) in. (mm) lbs.(kg)
®
STT
-10 K1560-2 35-500 Solid: .023-.052 (0.6-1.4) 16 x 15 x 31 65 (0.8-12.7) (406 x 381 x 787) (29.5)
Output Input
Required Options
Drive Roll Kit
Key Options
• K1758-50 Control Cable, 50 ft. (15.2 m).
• K940-25 Sense Lead Kit, 25 ft. (7.6 m)
More options at end of section
Literature
E8.190
42
VAC
LN™-15
Portable, Semiautomatic Wire Feeder
The LN™-15 is one of the smallest and most maneuverable wire feeders for the construction, shipbuilding and pipeline industries available on the market today. The LN™-15 is available in both Across-The-Arc and Control Cable versions. Both offer outstanding welding performance, including pulse welding, on a wide variety of steel, stainless steel, aluminum and alloy materials.
Designed for MIG, Pulsed MIG, Flux-Cored, and Metal-Cored welding processes using light weight 8" diameter spools.
Illuminated digital meters are easy to read in adverse lighting conditions.
Fully enclosed molded case is heat, spatter and impact resistant.
Double latch case seals tight to protect drive system and wire from dirt, dust and rain.
Full body aluminum roll cage provides sturdy impact protection and all-around handles for easy portability.
Adjustable carrying strap makes it easy to carry and hang.
Compact unit fits easily through 14" diameter manhole/manway.
Three-year warranty on parts and labor.
Processes
• MIG
• Pulsed
• MIG-STT
• Flux-Cored
Output
Unit Includes
• K1500-2 Gun Receiver Bushing
• Carrying Strap
• Spindle Adapter for 8" O.D. Spools
• Standard Contactor (Across-The-
Required Options
• Drive Roll Kit
Key Options
• K1500-1 Gun Receiver Bushing
• K1500-2 Gun Receiver Bushing
• K1797-25 Control Extension
• K1797-50 Control Extension
Literature
E8.60
®
(Control Cable Model only)
Arc Model)
Cable, 25 ft. (7.6 m)
Cable, 50 ft. (15.2 m)
More options at end of section
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
LN
-15 K1870-1 15-110 VDC 300A/60% 50-700 Solid: .023-.052 (0.6-1.3) 12.7 x 8.7 x 23 30
Across-The-Arc (1.3-17.8) Cored: .035-1/16 (0.9-1.6) (356 x 188 x 533) (15.4)
LN
-15 K1871-1 42 VAC 500A/60% 28
Control Cable (12.7)
www.lincolnelectric.com/wire-feeders
69
Semiautomatic Wire Feeders
LN™-23P
Semiautomatic Wire Feeder
The LN™-23P semiautomatic wire feeder is able to handle the toughest work sites and is an excellent choice for field erection and pipe welding applications. It is portable, easy to set-up, and ideal for reaching difficult locations.
Weighs less than 50 lbs. (22.7 kg) including optional Magnum Innershield®gun and 14 lb (6.3 kg) coil of electrode.
Continuous wire feed speed control, voltage control and analog voltmeter are standard.
Completely enclosed wire reel keeps the wire free of contaminants.
Equipped with trigger interlock circuit to reduce operator fatigue.
Gun-mounted two-position switch allows on-the-fly change to 83% of the preset wire feed speed.
Electrode and control cable quickly connect to power source.
One or two LN to recommended Lincoln
-23P wire feeders can be directly connected
®
power sources, but only one can
be used at a time.
Three-year warranty on parts and labor.
®
LN™-23P shown with options
Processes
• Innershield
Output
Unit Includes
• 25 ft. (7.6m) Control Cable
• 25 ft. (7.6m) 1/0 Electrode Cable
• 3/32" Drive Rolls and Guide Tubes
Required Options
• Adapter Kit
• FCAW-SS 90° Nozzle
More options at end of section
Literature
E8.90
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
LN
-23P K316L-1 14-50V DC 350A/60% 30-170 .068-5/64 20.5 x 9 x 19 27
(1)
See Engine Drive Section for compatible equipment.
Portable Industrial Wire Feeder
Built upon the tradition and success of the LN™-25, the new LN™-25 PRO is designed to be simple, reliable and easy to service. The LN™-25 PRO is ideal for field construction and fabrication, shipyards, and rental companies.
2-Step/trigger interlock provides comfort for long welds.
Analog Voltmeter with polarity indicator LED automatically adjusts to welding polarity.
Non-linear wire feed speed gives single range control, yet maintains sensitivity with low wire feed speed.
Sturdier and rugged spindle design with an incorporated brake.
Lightweight, impact and flame resistant polycarbonate case design keeps the internal components protected.
Potted and trayed PC board protects against moisture and corrosion.
Reel locking mechanism eliminates spindle cross threading.
(1)
K316L-2
(90V DC Max. OCV) (0.76-4.3) (1.7-2.0) (520 x 230 x 480) (12.3)
LN™-25 PRO
Processes
• MIG
• Pulsed
• Flux-Cored
15-110
Output Input
LN™-25 PRO Includes
• Internal Contactor
• Gas Solenoid
• Flowmeter
• Arc Sensing Lead & Clip, 15 ft. (4.5m)
• 2 Gun Bushings (K1500-2 installed; K1500-1 loose)
Required Options
• Drive Roll and Guide Kit
Key Options
More options at end of section
Power Sources
All electric or engine drive welders with CV capability.
Literature
E8.105
VDC
Case can be replaced in less than 5 minutes – eliminates downtime.
Timer Kit available – includes preflow, postflow and burnback.
Product Product Input Output Capacity Gas Solenoid & Wire Feed Speed Range Wire Size Range - in. (mm) H x W x D Net Weight
Name Number Power Current/Duty Cycle Flow Meter ipm (m/min) Solid Cored Aluminum in. (mm) lbs.(kg)
LN
-25 PRO K2613-1 15-110V DC 325A/100% YES 50-700 (1.3-17.7) .023-1/16 .030-5/64 .035-1/16 15 x 8 x 22 37 (16)
Standard 450A/60% (0.6-1.6) (0.8-2.0) (0.9-1.6) (381 x 203 x 558)
LN
-25 PRO K2613-2 30-400 (0.8-10.1) .030-3/32
Extra Torque (0.8-2.4)
70
www.lincolnelectric.com/wire-feeders
LN™-25
Semiautomatic Wire Feeders
Processes
• MIG
• Flux-Cored
Portable Construction Wire Feeder
The LN™-25 semiautomatic wire feeder is ideal for field or construction use. Since it is powered across the arc, no control cables are needed! Simply connect the weld cable, attach the arc sensing clip, and you’re ready to go.
For MIG and flux-cored arc welding processes using up
Output
LN™-25 Model (K449) Includes
• Internal Contactor and Gas Solenoid
• Arc Sensing Lead and Clip, 15 ft. (4.5 m)
• Weld Power Cable, 20" (508 mm)
to 44 lb. (19.9 kg) spools.
Designed for .023-1/16" (0.6-1.6 mm) solid, .035-5/64" (0.9-2.0 mm) cored and .035-1/16" (0.9-1.6 mm) aluminum wire sizes.
Selectable dial for setting low range, 50-350 ipm (1.3-8.9 m/min) wire feed speed or high range, 50-700 ipm (1.3-17.8 m/min) wire feed speed.
Includes DC voltmeter, voltmeter polarity switch and 15 ft. (4.6 m) arc sensing lead and clip and 20" (508 mm) weld power cable.
Automatic overvoltage and motor overload shutdown protection.
Required Options
• Gun and Cable Assembly
• Drive Roll Kit
• Weld Power Cable
Key Options
More options at end of section
Power Sources
All electric or engine drive welders with CV capability.
Literature
E8.100
Double-latched case features an insulated gun holder and easy access to wire.
Entire unit is compact and portable and will pass through a 16" (400 mm) diameter manhole/manway.
Three-year warranty on parts and labor.
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
-25 K449 15-40V DC up to: 350A/60% 50-700 Solid: .023-1/16 (0.6-1.6) 14 x 7.4 x 21 35
LN
Across-The-Arc (110V DC Max. OCV) (1.3-17.8) Cored: .035-5/64 (0.9-2.0) (356 x 188 x 533) (15.4)
www.lincolnelectric.com/wire-feeders
71
Semiautomatic Wire Feeders
LN™-35
Processes
• Flux-Cored (Self-Shielded Wires only)
Rugged, Portable Wire Feeder
The LN™-35 is an across-the-arc, semiautomatic wire feeder for hardfacing and fabrication applications using self-shielded, flux-cored welding electrodes.
The LN™-35 is designed to feed .035-7/64" (0.9-2.8 mm) flux-cored electrodes.
Enhanced starting control for smooth arc starting in CV mode.
Electronic circuits protect wire feeder from overload.
Adjustable wire feed speed for settings of 50-500 ipm (1.3-12.8 m/min).
Three-year warranty on parts and labor.
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
-35 K2281-1 15-40V DC 500A/60% 50-500 (1.3-12.8) Cored: .035-7/64 (0.9-2.8) 27.0 x 10.0 x 30.0 82
LN
Across-The-Arc (Max. OCV: 110V DC) (686 x 254 x 762) (37)
NOTE: A constant voltage (CV) power source is recommended for self-shielded, flux-cored arc welding (FCAW-S). The LN™-35 may be used
with a constant current (CC) power source for non-critical applications where weld quality and deposition properties are not critical.
Output
Unit Includes
• Wire Reel Stand
• Coil Adapter and Case
Key Options
• K1840-10 Weld Power Cable – Twist-Mate™-to-Lug, 10 ft. (3.0 m)
• K1842-10 Weld Power Cable – Lug-to-Lug, 10 ft. (3.0 m)
• K1842-35 Weld Power Cable – Lug-to-Lug, 35 ft. (10.6 m)
• K1842-60 Weld Power Cable – Lug-to-Lug, 60 ft. (9.1 m)
More options at end of section
Literature
E8.110
®
Cobramatic
Push-Pull Cabinet
The Cobramatic®incorporates a push-pull drive system that virtually eliminates the problems associated with wire feeding. Cobramatic
Push-pull wire drive system yields reliable, consistent, trouble-free wire feeding up to 50 ft. (15.2 m) from the cabinet.
Compatible with complete line of Lincoln push-pull guns.
Feeds aluminum wire diameters .030-1/16" (0.8-1.6 mm) with only a contact tip change.
Patented paddle holds wire straight and level during feeding to minimize damage to the wire.
Patented clutch/brake system keeps wire from
®
is a great MIG welding choice for all wire types.
®
Processes
• MIG
• Pulsed
Output Input
Unit Includes
• 14-Pin Control Cable, 8 ft. (5.4 m)
• Gas Purge/Trigger Latch Kit
Required Options
• Python®Push-Pull Gun
• CobraMAX™Push-Pull Gun
Key Options
• K1520-1 42 Volt Transformer Kit
• K1679-1 Control Cable for Power Wave®450 ONE
More options at end of section
Literature
E8.300
over running on shut-off.
Tool-less spool brake adjustment knob allows for easy tension adjustment.
Simplified wire tension adjustment using two position steel/aluminum selector for foolproof operation.
Three-year warranty on parts and labor.
NOTE: Cobramatic®, CobraMAX™, Prince®XL and Python®are registered trademarks of MK Products, Inc.
Product Product Input Output Capacity
Name Number Power Current /Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs.(kg)
Cobramatic
(1)
With appropriate gun.
72
®
K2259-1 42 VAC 400A/100% 0-800 Max. Solid: .030-1/16 (0.8-1.6) 14.8 x 9.5 x 19.3 47
(1)
Wire Feed Speed Range Wire Size Range H x W x D Net Weight
(0-20.3) Cored: .030-1/16 (0.8-1.6) (376 x 241 x 490) (21)
www.lincolnelectric.com/wire-feeders
42
VAC
Semiautomatic Wire Feeders Options
See “Recommended General Options” pgs.149-171 for descriptions.
Semiautomatic Wire Feeders
LF-72 and LF-74 Wire Feeders
Required Options Weld Power Cables
See Weld Power Cables chart in the“Recommended General Options” section.
General Options
K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum
®
550 Gun Adapter K1500-4 Miller Gun Receiver Bushing K1500-5 OXO Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate
Adapter 10 Series
Fume Extraction System
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General Options” section.
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General Options” section. K2330-1 Postflow and Burnback Timer Kit K2329-1 Remote Voltage Control Kit K1546-1 Incoming Bushing for Lincoln K1546-2 Incoming Bushing for Lincoln
®
Conduit (.025"-1/16" wire)
®
Conduit (1/16"-1/8" wire) K162-1 Spindle Kit, 2 Inch Hub K586-1 Deluxe Adjustable Gas Regulator & Hose Kit 3100211 Harris
®
Argon Flowmeter Regulator and Hose Kit K2335-1 Adapter for Competitive Power Sources K1798 Adapter Cable, Male 14-pin Control Cable to Terminal Strip K1520-1 42 Volt Transformer Kit
Additional Options For Base Model
K2328-1 Standard Duty Wire Reel Stand (44 lbs. spools, max.) K1524-3 Heavy Duty Wire Reel Stand (60 lbs. spools, max.)
Additional Options For Feeders Equipped With Standard Duty Wire Reel Stand (44 lbs. spools, max.)
K2331-1 Lift Bail Kit K2332-1 Lightweight Swivel Kit K163 Undercarriage K435 14 lb. Innershield K468 8" O.D. Spool Adapter K363P 22-30 lb. Readi-Reel
®
Coil Adapter
®
Adapter
K1634-1 Plastic Wire Cover, 30-40 lbs.
Additional Options For Feeders Equipped With Heavy Duty Wire Reel Stand
K1555-1 Insulated Lift Bail (60 lbs. spools, max.) K1556-1 Light Duty Caster Kit K1557-1 Swivel Platform K163 Undercarriage K435 14 lb. Innershield K468 8" O.D. Spool Adapter K363P 22-30 lb. Readi-Reel K1634-1 Plastic Wire Cover, 30-40 lbs. K438 50-60 lb. Readi-Reel
®
Coil Adapter
®
Adapter
®
Adapter K1504-1 50-60 lb. Coil Adapter (2 inch spindle) K1634-2 Plastic Wire Cover, up to 60 lbs.
Power Source Options
MIG Welders (CV) Multi-Process Welders (CC/CV)
LN
-7 GMA Wire Feeder
Drive Roll and Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the“Recommended General Options” section.
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General Options” section.
Weld Power Cables
See Weld Power Cables chart in the“Recommended General Options” section.
General Options
K1524-3 Heavy Duty Wire Reel Stand K1555-1 Insulated Lift Bail K1556-1 Light Duty Caster Kit K1557-1 Swivel Platform K162-1 Spindle Kit, 2 Inch Hub K435 14 lb. Innershield K468 8" O.D. Spool Adapter K363P 22-30 lb. Readi-Reel K438 50-60 lb. Readi-Reel
®
Coil Adapter
®
Adapter
®
Adapter K1504-1 50-60 lb. Coil Adapter (2 inch spindle) K1634-1 Plastic Wire Cover, 30-40 lbs K1634-2 Plastic Wire Cover, up to 60 lbs K494 Gas Solenoid Assembly (for K521 LN™-7 model) K418 GMA Timer Kit K419 Burnback Kit K163 Undercarriage K857 Remote Output Control, 25 ft (7.6 m) K857-1 Remote Output Control, 100 ft (30 m) K864 Remote Control Cable Adapter K283 Portable Digital Wire Feed Speed Meter
LN
-8
Required Options
K113-1 600A SAW Gun 15 ft 5/64 K113-2 600A SAW Gun 15 ft 3/32 K114 600A Mechanized SAW Gun 15 ft 5/64-3/32 K119 Flux Cone
Drive Roll and Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the“Recommended General Options” section.
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General Options” section.
Weld Power Cables
See Weld Power Cables chart in the“Recommended General Options” section.
General Options
K1524-3 Heavy Duty Wire Reel Stand K1555-1 Insulated Lift Bail K1556-1 Light Duty Caster Kit K1557-1 Swivel Platform K363P 22-30 lb. Readi-Reel K438 50-60 lb. Readi-Reel K1504-1 50-60 lb. Coil Adapter (2 inch spindle) K435 14 lb. Innershield
®
Adapter
®
Adapter
®
Coil Adapter K468 8" O.D. Spool Adapter K1634-1 Plastic Wire Cover, 30-40 lbs. K1634-2 Plastic Wire Cover, up to 60 lbs. K437 Gas Solenoid Kit K425 Gas Solenoid Kit
www.lincolnelectric.com/wire-feeders
73
Semiautomatic Wire Feeders
Semiautomatic Wire Feeders Options, con’t.
See “Recommended General Options” pgs.149-171 for descriptions.
LN
-8, con’t.
General Options, con’t.
K261 Wire Feed Speed Meter Kit K202 Burnback Kit K58 Magnetic Flux Screen Separator K310 Flux Screen with Air-Driven Vibrator K305 Wire Reel and Flux Tank Assembly K320 Continuous Flux Feeding Tank Assembly K163 Undercarriage K62 Squirtmobile K110 Mechanized Hand Travel Unit K161-50 Squirtmobile
®
®
Power Pack, 50 ft. K283 Portable Digital Wire Feed Speed Meter — Fume Extraction System
Power Source Options
MIG Welders (CV) Multi-Process Welders (CC/CV)
LN
-9 and LN™-9 GMA Wire Feeders
Required Options (All Models)
K113-1 600A SAW Gun, 15 ft., 5/64" K113-2 600A SAW Gun, 15 ft., 3/32" K114 600A Mechanized SAW Gun, 15 ft., 5/64"-3/32" K119 Flux Cone
Drive Roll and Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the“Recommended General Options” section.
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General Options” section.
Weld Power Cables
See Weld Power Cables chart in the“Recommended General Options” section.
General Options
K1524-3 Heavy Duty Wire Reel Stand K1555-1 Insulated Lift Bail K1556-1 Light Duty Caster Kit K1557-1 Swivel Platform K438 50-60 lb. Readi-Reel K363P 22-30 lb. Readi-Reel
®
Adapter
®
Adapter K1504-1 50-60 lb. Coil Adapter (2 inch spindle) K162-1 Spindle Kit, 2 Inch Hub K435 14 lb. Innershield
®
Coil Adapter K468 8" O.D. Spool Adapter K1634-1 Plastic Wire Cover, 30-40 lbs. K1634-2 Plastic Wire Cover, up to 60 lbs. K437 Gas Solenoid Kit K425 Gas Solenoid Kit K418 GMA Timer Kit K202 Burnback Kit K419 Burnback Kit K58 Magnetic Flux Screen Separator K310 Flux Screen with Air-Driven Vibrator K305 Wire Reel and Flux Tank Assembly K320 Continuous Flux Feeding Tank Assembly K163 Undercarriage K62 Squirtmobile K110 Mechanized Hand Travel Unit K161-50 Squirtmobile
®
®
Power Pack, 50 ft. K283 Portable Digital Wire Feed Speed Meter — Fume Extraction System
Power Source Options
MIG Welders (CV) Multi-Process Welders (CC/CV)
LN
-10 and DH-10 Wire Feeders
Required Options Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General Options” section.
Weld Power Cables
See Weld Power Cables chart in the“Recommended General Options” section.
General Options Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General Options” section.
K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum K1500-4 Miller K1500-5 OXO Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate K1546-1 Incoming Bushing for Lincoln K1546-2 Incoming Bushing for Lincoln
®
550 Gun Adapter
®
Gun Receiver Bushing
Adapter 10 Series
®
Conduit (.025"-1/16" wire)
®
Conduit (1/16"-1/8" wire) K1733-1 Wire Straightener K1733-4 Micro Wire Straightener K162-1 Spindle Kit, 2 Inch Hub K435 14 lb. Innershield K468 8" O.D. Spool Adapter K363P 22-30 lb. Readi-Reel K438 50-60 lb. Readi-Reel
®
Coil Adapter
®
Adapter
®
Adapter K1504-1 50-60 lb. Coil Adapter (2 inch spindle) K1634-1 Plastic Wire Cover, 30-40 lbs K1634-2 Plastic Wire Cover, up to 60 lbs K590-6 Water Connection Kit K683-3 Dual Procedure Switch (5-pin) K1449-1 Dual Procedure Remote Control Pendant K1520-1 42 Volt Transformer Kit K283 Portable Digital Wire Feed Speed Meter — Fume Extraction System
For LN™-10 only:
K1557-1 Swivel Platform K1556-1 Light Duty Caster Kit K1555-1 Insulated Lift Bail
Recommended Power Source Options
MIG Welders (CV) Multi-Process Welders (CC/CV)
®
STT
-10 Wire Feeder
Required Options Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General Options” section.
General Options
K1567-16 Head to Control, 16 ft. K1567-20 Head to Control, 20 ft. K1567-25 Head to Control, 25 ft. K1758-10 Control / Weld Cable, 10 ft. K1758-25 Control / Weld Cable, 25 ft. K1758-50 Control / Weld Cable, 50 ft. K2147-75 Control Cable w/Coaxial Power Cable, 14-pin MS-Type, 75 ft. K2147-100 Control Cable w/Coaxial Power Cable,
14-pin MS-Type,100 ft. K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum K1500-4 Miller
®
550 Gun Adapter
®
Gun Receiver Bushing
74
www.lincolnelectric.com/wire-feeders
Semiautomatic Wire Feeders Options, con’t.
See “Recommended General Options” pgs.149-171 for descriptions.
®
STT
-10 Wire Feeder, con’t.
General Options, con’t.
K489-7 Dual Schedule Fast-Mate™Adapter 10 Series K1561-1 Robotic Interface Module K468 8" O.D. Spool Adapter K363P 22-30 lb. Readi-Reel K438 50-60 lb. Readi-Reel K1504-1 50-60 lb. Coil Adapter (2 inch spindle) K1634-1 Plastic Wire Cover, 30-40 lbs. K1634-2 Plastic Wire Cover, up to 60 lbs. K683-3 Dual Procedure Switch (5-pin) K1555-1 Insulated Lift Bail
Power Source Options
Invertec®STT II
Power Feed™10M and Power Feed™10M Dual Wire Feeders
General Options Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General Options” section.
ArcLink®/Linc-Net™Control Cables
See ArcLink®/Linc-Net™Control Cables chart in the “Recommended General Options” section.
Weld Power Cables
See Weld Power Cables chart in the“Recommended General Options” section.
K1796-25 Coaxial Weld Power Cable (350A), 25 ft. K1796-50 Coaxial Weld Power Cable (350A), 50 ft. K1796-75 Coaxial Weld Power Cable (325A), 75 ft. K1796-100 Coaxial Weld Power Cable (300A), 100 ft. K2593-25 Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft. K2593-50 Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft. K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum K1500-4 Miller
®
550 Gun Adapter
®
Gun Receiver Bushing K1500-5 OXO Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate K683-3 Dual Procedure Switch (5 pin) K2429-1 ArcLink
®
“T” Cable Connector K1733-1 Wire Straightener K1733-4 Micro Wire Straightener K435 14 lb. Innershield K468 8" O.D. Spool Adapter K363P 22-30 lb. Readi-Reel K438 50-60 lb. Readi-Reel K1634-1 Plastic Wire Cover, 30-40 lbs K1634-2 Plastic Wire Cover, up to 60 lbs K1504-1 50-60 lb Coil Adapter (2 inch spindle) K1546-1 Incoming Bushing for Lincoln K1546-2 Incoming Bushing for Lincoln K590-6 Water Connection Kit K1536-1 Magnum
®
Flow Sensor K283 Portable Digital Wire Feed Speed Meter — Fume Extraction System
®
®
®
®
Coil Adapter
®
®
Adapter Adapter
Adapter 10 Series
Adapter Adapter
®
Conduit (.025"-1/16" wire)
®
Conduit (1/16"-1/8" wire)
Semiautomatic Wire Feeders
Power Feed™10M and Power Feed™10M Dual Wire Feeders, con’t. General Options, con’t. For Single Bench and Dual Bench Models only:
K2339-1 Push-Pull Gun Adapter Kit K1556-1 Light Duty Caster Kit K2320-1 Foot Amptrol
For Single Bench and Single Boom Models only:
K2360-1 Dual Procedure/Memory Panel
For Single Bench Model only:
K1557-1 Swivel Platform K1555-1 Insulated Lift Bail
Power Source Options
Power Wave®355M, 455M and 455M/STT — Power Wave®655 Robotic
Power Feed
25M Wire Feeder
General Options Push-Pull Guns
See Push-Pull Guns chart in the “Recommended General Options”section. K590-6 Water Connection Kit
K2339-1 Push-Pull Gun adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit
ArcLink®/Linc-Net™Control Cables
See ArcLink®/Linc-Net™Control Cables chart in the “Recommended General Options” section.
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the“Recommended General Options” section.
K1796-25 Coaxial Weld Power Cable (350A), 25 ft. K1796-50 Coaxial Weld Power Cable (350A), 50 ft. K1796-75 Coaxial Weld Power Cable (325A), 75 ft. K1796-100 Coaxial Weld Power Cable (300A), 100 ft. K2593-25 Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft. K2593-50 Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft. K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft.
Weld Power Cables
See Weld Power Cables chart in the “Recommended General Options” section.
K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum K1500-4 Miller®Gun Receiver Bushing K1500-5 OXO Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate K1733-4 Micro Wire Straightner K2429-1 ArcLink K2596-1 Replacement Case (Aluminum) K2596-2 Replacement Case (Polycarbonate) — Fume Extraction System
Power Source Options
Power Wave®355M, 455M, 455M/STT
®
Connector Kit
®
550 Gun Adapter
®
“T” Cable Connector
Adapter 10 Series
®
®
www.lincolnelectric.com/wire-feeders
75
Semiautomatic Wire Feeders
Semiautomatic Wire Feeders Options, con’t.
See “Recommended General Options” pgs.149-171 for descriptions.
LN™-15 Wire Feeder
Required Options Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General Options” section.
General Options
K1733-4 Micro Wire Straightener K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum
®
550 Gun Adapter
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General Options” section.
K484 Jumper Plug Kit K468 8" O.D. Spool Adapter
Weld Power Cables
See Weld Power Cables chart in the“Recommended General Options” section.
K283 Portable Digital Wire Feed Speed Meter — Fume Extraction System
Power Source Options
CV-400, CV-655, Invertec®STT®II Engine Driven Welders
LN
-23P Wire Feeder
Required Options
K350 LN™-23P Adapter Kit, For Terminal Strip Connection K350-1 LN™-23P Adapter Kit, For 14 pin Connection K355-10 Magnum
®
250A FCAW-SS Gun, 10 ft., .068"-5/64"
Options for K316L-2 only
K2393-1 Control/Weld Power Cable, 25 ft. K2393-2 Control/Weld Power Cable, 75 ft. K2379-1 SAE-400/LN™-23P Interface Kit
General Options
Fume Extraction System
Power Source Options
MIG Welders (CV) Multi-Process Welders (CC/CV) Engine Driven Welders
LN
-25 PRO Wire Feeder
Required Options Drive Roll and Wire Guide Kits
See chart in “Recommended General Options” section. K852-70 Twist-Mate
K852-95 Twist-Mate
Cable Plug, for 1/0-2/0, 50-70 mm2cable
Cable Plug, for 2/0-3/0, 70-95 mm2cable
S1119-14 Cable Lugs, Unattached, for 1, 1/0 and 2/0 cable
General Options
K2330-2 Preflow, Postflow and Burnback Time Kit K484 Jumper Plug Kit K363P 22-30 lb. Readi-Reel K435 14 lb. Innershield
Adapter
®
Coil Adapter K468 8" O.D. Spool Adapter K2596-1 Aluminum Case Replacement Kit K2596-2 Plastic Case Replacement Kit
LN
-25 Wire Feeder
Required Options Drive Roll and Wire Guide Kits
See chart in “Recommended General Options” section. K852-70 Twist-Mate
K852-95 Twist-Mate
Cable Plug, for 1/0-2/0, 50-70 mm2cable
Cable Plug, for 2/0-3/0, 70-95 mm2cable
S1119-14 Cable Lugs, Unattached, for 1, 1/0 and 2/0 cable
General Options
K484 Jumper Plug Kit K864 Remote Control Cable Adapter
Control Cables and Adapters
See chart in “Recommended General Options” section.
General Options, con’t.
K363P 22-30 lb. Readi-Reel®Adapter K435 14 lb. Innershield
®
Coil Adapter K468 8" O.D. Spool Adapter K283 Portable Digital Wire Feed Speed Meter — Fume Extraction System
LN
-35
Required Options Drive Roll and Guide Tube Kits
See chart in “Recommended General Options” section.
Weld Power Cables
See chart in “Recommended General Options” section.
General Options
K1504-1 50-60 lb. Coil Adapter, 2 inch spindle K283 Portable Digital Wire Feed Speed Meter K1803-1 Work and Wire Feeder 2/0 Weld Cable Package
Fume Extraction System
Cobramatic
®
Wire Feeder
Expendable Parts KP2073-1 Incoming Guide Tube KP2073-2 Outgoing Guide Tube
General Options
K2227-1 Gas Purge/Trigger Latch Kit K1679-1 Control Cable K1520-1 42 Volt Transformer Kit — Fume Extraction System
76
www.lincolnelectric.com/wire-feeders
• Ideal For Heavy Duty Hard Automation Applications
• Maximum Control Over Welding Parameters
• Designed To Deposit More Weld Metal At Fast Travel Speeds
MODEL
Power Source
Required
CV-655, DC-600,
NA-3 NA-4
AnalogDigital
NA-5 LT-7 Tractor Power Feed
10A Controller
KEY: Excellent Good Optional
DC-655, DC-1000,
DC-1500
AC-1200
CV-655, DC-600,
DC-655, DC-1000,
DC-1500
CV-655, DC-600,
DC-655, DC-1000
Power Wave AC/DC 1000
®
OUTPUT
Wire Feed Speed Range ipm (m/min)
25-600
(0.6-15.2)
Subject to arc
voltage used
25-775
(0.6-19.7)
100-400
(2.5-10.2)
10-300
(0.25-7.62)
Solid Wire
Size Range
in. (mm)
1/16-7/32
(0.8-5.6)
1/16-7/32
(0.8-5.6)
.035-7/32
(0.9-5.6)
3/32-3/16
(2.4-4.8)
1/8-7/32 (3.2-5.6)
www.lincolnelectric.com/wire-feeders
Cored Wire Size Range
in. (mm)
.035-5/32
(0.9-4.0)
.045-5/32
(1.2-4.0)
PROCESS
MIG
Flux-Cored
Submerged Arc
INPUT
Power
115
VAC
115
VAC
115
VAC
115
VAC
40
VDC
FEATURES
®
Waveform
Control
Technology
Digital Display
77
Automatic Wire Feeders
NA-3, NA-4 & NA-5
Automatic Welding Systems
Improve productivity with the NA-3, NA-4, or NA-5 automatic wire feeders. These systems have been specially designed to deposit more weld metal at faster travel speeds which eliminates bottlenecks and cuts costs.
Processes
• MIG
• Flux-Cored
• Submerged Arc
Output Input
Required Options
• Nozzle Assembly
• Control Cable
• Weld Power Cable
115
VAC
Solid state controls allow for precise control of welding procedures, striking characteristics, as well as bead size and shape.
Easily adjusted for a wide range of processes, feed speeds, and wire sizes.
Compact units with excellent flexibility to fit into simple fixtures or the most complex automated production lines.
Rugged construction minimizes downtime and maintenance costs.
Three-year warranty on parts and labor.
Shown: NA-5N
Product Product Wire Feed Speed Range Wire Size Range - in. (mm)
Name Number ipm (m/min) Solid Cored
NA-3 K210-2 25-650 1/16-7/32 .035-5/32
(0.6-16.5) (1.6-5.6) (0.9-4.0)
NA-4 K388-2 subject to arc 1/16-7/32
voltage used (1.6-5.6)
NA-5 K356-2 25-775 .035-7/32 .045-5/32
(0.6-16.5) (0.9-5.6) (1.2-4.0)
LT-7 Tractor
Submerged Arc DC Wire Feeder
The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged arc process with track system capabilities. It is self-guiding and easy to operate—only one operator is usually required.
Feeds 3/32"-3/16" (2.4-4.8 mm) solid wires, from 100-400 inches per minute (2.5-10.2 m/min) wire feed speed.
Calibrated tractor drive adjusts travel speeds from 6"-70" per minute (0.12-1.8 m/min).
Vertical head lift adjuster for adjusting electrical stick-out from 1/2"-5" (12.7-127.0 mm).
Weld angle is up to 50° from vertical on either side; drag angle is up to 30° from vertical.
Control box can be mounted either left or right, eliminating the need to return to the power source for routine procedure changes.
Welds butts, horizontal fillet and lap joints to the left or right side of the tractor frame for convenience.
Three-year warranty on parts and labor.
Track Model shown
Key Options
More options at end of section
Literature
E9.10 (NA-3, NA-4) E9.30 (NA-5)
Processes
• Submerged Arc
115
Output Input
Unit Includes
• Control Cable, 25 ft. (7.6 m)
Required Options
• Nozzle Assembly
• Control Cable
• Weld Power Cable
Key Options
More options at end of section
Literature
E9.70
VAC
Product Product Input Output Capacity Wire Feed Speed Range Wire Size Range H x W x D Net Weight
Name Number Power Current/Duty Cycle ipm (m/min) Solid – in. (mm) in. (mm) lbs. (kg)
LT-7 K227-1 115 VAC 600A/100% 100 - 400 3/32 - 3/16 27.5 x 33 x 14 120
Standard 50/60 Hz 1100A/100% (with (2.5 - 10.2) (2.4 - 4.8) (698 x 838 x 356) (54)
LT-7 K395-1 130
Track Model (59)
78
water cooling)
www.lincolnelectric.com/wire-feeders
Automatic Wire Feeders
Power Feed™10A Controller
ArcLink®Controller for Power Wave®AC/DC Systems
Designed for use with the Power Wave®AC/DC 1000™power source, the Power Feed™10A eliminates the need for a separate AC and DC controller, making this powerful hard automation system controllable, adaptable and easy to use.
Processes
• Submerged Arc
40
Output Input
Unit Includes
• Power Feed™10A Control Box
• Remote Pendant
• Remote Pendant Cable, 10 ft. (3.0 m)
VDC
Versatile system set-up options for stand-alone or PLC configurations help you customize the weld cell to
make your operations as efficient as possible.
Lincoln’s Waveform Control Technology
®
gives you the ability to select the right waveform for each application.
The Power Feed
10A Controller provides clear
dual digital display of set-up and weld modes, six memories, AC controls, strike/start/end options, travel stop/start, and timers.
Controls can be adjusted on-the-fly to change penetration and/or deposition rates with Variable Frequency, Variable Amplitude and Variable Balance.
Key Options
• K2311-1 Power Feed™10SM
• K2370-1 Power Feed™10S Head
• K2312-1 Power Feed™10SF Head
• K1842-110 Weld Power Cable, Lug to Lug, 110 ft. (33.5 m)
• K2462-1 Power Feed™10A Mounting Bracket
More options at end of section
Power Sources
• K2344-2 Power Wave AC/DC 1000™380/400/460/500/ 575/3/50/60
Literature
E9.165
Easy-to-use switch panel can be removed and used as a Remote Control Pendant to create a versatile work station set-up.
The motor conversion kit allows the use of existing NA-3, NA-4, and NA-5 feed head mounting hardware.
Three-year warranty on parts and labor.
Product Product Rated Output Wire Feed Speed Wire Size Range H x W x D Net Weight
Name Number Input Power Current/Duty Cycle Gear Box ipm (m/min) Solid - inches (mm) inches (mm) lbs.(kg)
Power Feed
with Wire Drive
(1)
142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-1, K2312-1, K2311-1).
10A K2362-1 40 VDC 100A/100% 142:1
Controller (0.25-5.08) (4.0-5.6) (381 x 259 x 102) (11.3)
95:1
(1)
(1)
10-200 5/32-7/32 15 x 13 x 4 25
10-300 1/8-5/32
(0.25-7.62) (3.2-4.0)
®
Submerged arc welding with Power Wave®AC/DC 1000 and Power Feed™10A Controller.
www.lincolnelectric.com/wire-feeders
79
Automatic Wire Feeders
Automatic Wire Feeders Options
See “Recommended General Options” pgs.149-171 for descriptions.
NA-3 and NA-4
General Options Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General Options” section.
K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft. K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft. K1842-110 Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft. K234-26 Control to Head Cable Extension, 26 ft. K234-46 Control to Head Cable Extension, 46 ft. K235-5 Control to Head Cable Extension, 5 ft. . K235-26 Control to Head Cable Extension, 26 ft. K235-46 Control to Head Cable Extension, 46 ft. K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire K226R Contact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire K148A Positive Contact Nozzle Assembly
for 3/32-1/8" (2.4-3.2 mm) Wire
K148B Positive Contact Nozzle Assembly
for 5/32-3/16" (4.0-4.8 mm) Wire K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire K386 Narrow Gap Deep Groove Nozzle S17545 Insulation Jacket K285 Concentric Flux Cone Assembly M13454 Flux Cone K225 Sub Arc Twinarc K129-1/16 Tiny Twinarc K129-5/64 Tiny Twinarc K129-3/32 Tiny Twinarc K281 Tiny Twinarc
®
Nozzle for 5/64", 3/32" & 1/8" Wire
®
Assembly for 1/16" (1.6 mm) Wire
®
Assembly for 5/64" (2.0 mm) Wire
®
Assembly for 3/32" (2.4 mm) Wire
®
Solid Wire Straightener K223 Solenoid Kit K221 Start Controls P.C. Board for Automatics K245 Crater Fill Controls P.C. Board for Automatics K325HCS TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 5-75 ipm.
K325HCF TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 15-270 ipm.
K299 Wire Reel Assembly for 50-60 lb. Coils
(without high frequency insulation). K162-1 Spindle Kit, 2 Inch Hub K29 Vertical Lift Adjuster (4") K96 Horizontal Adjuster (2") K278-1 Spreadarc
Oscillator K310 Flux Screen with Air-Driven Vibrator K58 Magnetic Flux Screen Separator — Fume Extraction System
NA-5
General Options Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General Options” section.
K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft. K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft. K1842-110 Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft. K338-5 Control to Head Cable Extension, 5 ft. K338-11 Control to Head Cable Extension, 11 ft. K338-26 Control to Head Cable Extension, 26 ft. K338-46 Control to Head Cable Extension, 46 ft. K335-26 Control to Head Cable Extension, 26 ft. K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire K226R Contact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire K148A Positive Contact Nozzle Assembly
for 3/32-1/8" (2.4-3.2 mm) Wire
K148B Positive Contact Nozzle Assembly
for 5/32-3/16" (4.0-4.8 mm) Wire K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire K386 Narrow Gap Deep Groove Nozzle S17545 Insulation Jacket K285 Concentric Flux Cone Assembly M13454 Flux Cone K225 Sub Arc Twinarc K129-1/16 Tiny Twinarc K129-5/64 Tiny Twinarc K129-3/32 Tiny Twinarc K281 Tiny Twinarc
®
Nozzle for 5/64", 3/32" & 1/8" Wire
®
Assembly for 1/16" (1.6 mm) Wire
®
Assembly for 5/64" (2.0 mm) Wire
®
Assembly for 3/32" (2.4 mm) Wire
®
Solid Wire Straightener K373 Analog Interface Procedure Control K349 Multi-Procedure Kit K223 Solenoid Kit K325HCS TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 5-75 ipm.
K325HCF TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 15-270 ipm.
K299 Wire Reel Assembly for 50-60 lb Coils.
(without high frequency insulation). K162-1 Spindle Kit, 2 Inch Hub K29 Vertical Lift Adjuster (4") K96 Horizontal Adjuster (2") K278-1 Spreadarc
Oscillator K334 Start or Crater Module K337-10 Weld Timer Module (maximum time 9.99 seconds) K337-100 Weld Timer Module (maximum time 99.9 seconds) K336 Remote Interface Module K219 Automatic Flux Hopper Assembly K310 Flux Screen with Air-Driven Vibrator K58 Magnetic Flux Screen Separator — Fume Extraction System
80
www.lincolnelectric.com/wire-feeders
Automatic Wire Feeders Options, con’t.
See “Recommended General Options” pgs.149-171 for descriptions.
Automatic Wire Feeders
LT-7 Tractor
Required Options Weld Power Cables
See Weld Power Cables chart in the“Recommended General Options” section.
K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire K148A Positive Contact Nozzle Assembly
for 3/32-1/8" (2.4-3.2 mm) Wire
K148B Positive Contact Nozzle Assembly
for 5/32-3/16" (4.0-4.8 mm) Wire
General Options
KP2268-1 LT-7 Drive Roll .052"-1/16" (2 required) KP2268-2 LT-7 Drive Roll .068"-3/32" (2 required) KP2268-3 LT-7 Drive Roll 3/32"-3/16" (2 required) KP2268-4 LT-7 Drive Roll .045"-.052" (2 required) KP1984-1 Gun Tube Assembly, .068"-3/32", Incoming KP1985-1 Gun Tube Assembly, 3/32"-3/16", Outgoing KP1985-2 Gun Tube Assembly, 5/64"-3/32"-.068", Outgoing
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General Options” section.
K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire K232 Horizontal Fillet and Lap Adapter Kit K229 Flat Fillet Adapter Kit K230 Butt Seam Guide Kit K400 Track Conversion Kit K277-1 Tiny Twinarc K277-2 Tiny Twinarc
®
Adapter Kit for Butt Seams
®
Adapter Kit for Flat Fillets K396 Track Section, 70 in (1.8 m) K310 Flux Screen with Air-Driven Vibrator K58 Magnetic Flux Screen Separator K285 Concentric Flux Cone Assembly — Fume Extraction System
Power Feed
10A Controller
General Options
K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft. K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft.
Weld Power Cables
See Weld Power Cables chart in the“Recommended General Options” section.
K2311-1 Power Feed K387 Tandem Arc Framework Assembly K1543-8 ArcLink K1543-16 ArcLink K1543-25 ArcLink K1543-50 ArcLink K1543-100 ArcLink
10SM Motor Conversion Kit
®
/Linc-Net™Control Cable, 8 ft.
®
/Linc-Net™Control Cable, 16 ft.
®
/Linc-Net™Control Cable, 25 ft.
®
/Linc-Net™Control Cable, 50 ft.
®
/Linc-Net™Control Cable, 100 ft. K390 Tandem Arc Wire Reels and Mountings K389 Flux Hopper Assembly K1785-12 Control Cable (Heavy Duty), 12 ft. K1785-16 Control Cable (Heavy Duty), 16 ft. K1785-25 Control Cable (Heavy Duty), 25 ft. K1785-50 Control Cable, 14-pin, 50 ft. K1785-100 Control Cable, 14-pin, 100 ft. K231-5/64 Contact Nozzle Assembly for 5/64" (2.0 mm) Wire K231-3/32 Contact Nozzle Assembly for 3/32" (2.4 mm) Wire K231-1/8 Contact Nozzle Assembly for 1/8" (3.2 mm) Wire K231-5/32 Contact Nozzle Assembly for 5/32" (4.0 mm) Wire K231-3/16 Contact Nozzle Assembly for 3/16" (4.8 mm) Wire K231-7/32 Contact Nozzle Assembly for 7/32" (5.6 mm) Wire K226R Contact Jaw Assembly for 1/8"-7/32" (3.2-5.6 mm) Wire K148A Positive Contact Nozzle Assembly for
3/32"-1/8" (2.4-3.2 mm) Wire
K148B Positive Contact Nozzle Assembly for
5/32"-3/16" (4.0-4.8 mm) Wire K149-3/32 Nozzle Extension for 3/32" (2.4 mm) Wire K149-1/8 Nozzle Extension for 1/8" (3.2 mm) Wire K149-5/32 Nozzle Extension for 5/32" (4.0 mm) Wire K386 Narrow Gap Deep Groove Nozzle K285 Concentric Flux Cone Assembly K225 Sub Arc Twinarc K129-1/16 Tiny Twinarc K129-5/64 Tiny Twinarc K129-3/32 Tiny Twinarc®Assembly for 3/32" (2.4 mm) Wire K281 Tiny Twinarc
®
Nozzle for 5/64", 3/32" & 1/8" Wire
®
Assembly for 1/16" (1.6 mm) Wire
®
Assembly for 5/64" (2.0 mm) Wire
®
Solid Wire Straightener
K325HCS TC-3 High Capacity Travel Carriage,
Multiple Heads
& Controls, 5-75 ipm
K325HCF TC-3 High Capacity Travel Carriage,
Multiple Heads
& Controls, 15-270 ipm
K299 Wire Reel Assembly for 50-60 lb. Coils
(without high frequency insulation). K162-1 Spindle Kit, 2 Inch Hub K29 Vertical Lift Adjuster (4") K96 Horizontal Adjuster (2") K278-1 Spreadarc
Oscillator K310 Flux Screen with Air-Driven Vibrator K58 Magnetic Flux Screen Separator K2462-1 Power Feed
10A Mounting Bracket
Fume Extraction System
www.lincolnelectric.com/wire-feeders
81
Plasma Cutting Systems
• Cut Any Conductive Material
• Fast, Clean Cutting Compared to Oxy-Fuel
• Great for Hobby, Farm, Autobody or Industry
MODEL
Cutting Output Range
(Amps)
1
Pro-Cut®25
Phase
Pro-Cut®55
1 or 3
Phase
Pro-Cut®80
KEY: Excellent Good Optional
82
12-25 DC
25-60 DC
35-85 DC
Maximum
Cutting
Thickness
in. (mm)
3/8 (9.5)
3/4 (19)
1-1/4 (32)
CUTTING
INPUTOUTPUT FEATURES
CAPABILITY
Recommended
Generator Power
for Maximum Output
Cut
Gouge
www.lincolnelectric.com/plasma
Pierce
(1-Phase/230V)
8,700
12,700
18,400
Vortech
®
Technology
• Patented Technology Concentrates the Arc
• Increased Power for Faster, Cleaner Cuts
Auto-Voltage
Reconnect
Parts-In-Place
Safety
••
Tor ch
Vortech
Consumables
Technology
Dual Winding
Valet Style
Undercarriage
CNC/Robotic
Interface
Plasma Cutting Systems
Pro-Cut®25
Portable Cutting Power Up To 3/8"
The handy Pro-Cut®25 is ideal for hobby, farm, HVAC, autobody shop or sheet metal fabrication. This professional-grade plasma cutting system lists a host of features that will make your metal cutting jobs safe, fast and easy!
25 amps of cutting power from only a 29.5 lb. (13.4 kg) package (without cables) for competi­tive performance on materials up to 3/8" (9.5 mm) thick.
®
engine
tech-
Patented PCT 20 torch with VORTECH nology consumables for unmatched cutting
speed, precision and long life.
Automatic re-connection between 115V and 230V for easy power connection and flexibility.
Parts-in-Place
safety indicator and lockout
circuit to safely protect both the operator
and the system.
Can be powered by most Lincoln driven welders for ultimate portability.
Two-year warranty on parts and labor. (1-year warranty on plasma torch.
Processes
• Air Plasma Cutting
• Gouging
50
DC
CC
Output Input
Unit Includes
• PCT 20 Hand Torch, 15 ft. (4.5 m)
• Work lead and clamp
• Spare consumables
• Built-in air pressure regulator with gauge
• Input Cord with 115V, 15 amp plug (NEMA 5-15P)
• 115V, 20 amp plug
Key Options
• K1572-1 Spare Parts Kit for PCT-20 Torches
• K2275-1 Welding Cart (80 cu ft. bottle capacity)
• K520 Utility Cart (150 cu ft. bottle capacity)
• K1625-1 Combination Circle Cutting Kit
• K1628-1 Suction Pivot
More options at end of section
Literature
E11.51
1
60
PHASE
Hz
Product Product Torch Length Input Power Rated Output Input Current Pilot Output Air Pressure Air Flow H x W x D Net Weight
Name Number ft. (m) Voltage/Phase/Hertz Current/Duty Cycle @ Rated Output Current Range Required Rate in. (mm) (w/Torch) lbs.(kg)
®
25 K1756-1 15 115/1/50/60 25A/35%
Pro-Cut
(1)
Full-output current requires use of 25 amp branch circuit and plug (supplied).
(4.5) 20A/60% 26.7A SCFH (260 x 160 x 410) (13.4)
230/1/50/60 25A/60% 19A
Pro-Cut®55
Rugged Industrial System Cuts Up To 3/4"
The Pro-Cut®55 is your top choice for industrial plasma cutting for medium plate fabrication metalworking applications. Packed with patented features, the compact Pro-Cut®55 generates 60 amps of cutting power capable of cutting conductive materials up to 3/4" (19.0 mm) thick.
Patented PCT 80 torch and VORTECH™technology consumables for excellent cutting speed and performance.
Dual winding technology for fast arc transfers, and improved cut quality.
Parts-in-Place circuit to safely protect both the operator and the system.
safety indicator and lockout
(1)
20A/100% 15A
37.7A 12A 12-25A 65 PSI 240 10.2 x 6.3 x 16.1 29.5
Processes
• Air Plasma Cutting
• Gouging
DC
CC
Output Input
Unit Includes
• PCT 80 Torch
• Work lead and clamp
• Spare consumables
• Built-in air filter and adjustable pressure regulator with gauge
Key Options
• K1838-1 Undercarriage – Valet Style
• K1625-1 Combination Circle Cutting Kit
• K1628-1 Suction Pivot
More options at end of section
Literature
E11.60
1
PHASE3PHASE
“Valet Style” undercarriage available for easy transport around the shop or site.
Three-year warranty on parts and labor. (1-year warranty on plasma torch.
Product Product Torch Length Input Power Rated Output Input Current Pilot Output Air Pressure Air Flow H x W x D Net Weight
Name Number ft. (m) Voltage/Phase/Hertz Current /Duty Cycle @ Rated Output Current Range Required Rate in. (mm) (w/Torch) lbs.(kg)
®
Pro-Cut
55 K1580-1 25 (7.6) 208/230/460/ 55A/50% 1-ph, 50%: 60/55/30A 18A 25-60A 70 PSI 360 SCFH 12.6 x 11 x 26 55
K1580-2 50 (15.2) 3-ph, 50%: 31/28/17A
K1580-3 25 (7.6) 460/575/3/50/60 55A/50% 17/14A K1580-4 50 (15.2) 40A/100% 15/12A K1601-1 25 (7.6) 200/380-415/ 55A/50% 30/17-16A K1601-2 50 (15.2) 3/50/60 40A/100% 21/12-11A
1/3/50/60 40A/100% 1-ph, 100%: 44/40/23A (320 x 279 x 660) (25)
3-ph, 100%: 23/21/15A
50
60
Hz
www.lincolnelectric.com/plasma
83
Plasma Cutting Systems
Pro-Cut®80
Lincoln’s Best Plasma Cutting System Cuts Up To 1-1/4"
The Pro-Cut®80 exhibits maximum cutting ability with a full 85 amps of power, slicing through metal up to 1-1/4" (32 mm) thick with ease! Using six patented technologies, the unit is perfect for maintenance, fabrication or other applications which require cutting of thicker metals.
Dual winding technology for fast arc transfers and improved cut quality.
Patented PCT 80 torch and VORTECH consumables for excellent cutting speed and performance.
Parts-In-Place
safety indicator and lockout circuit
to protect both the operator and the system.
“Valet Style” undercarriage available for easy transport around the shop or site.
CNC/Robotic Interface is included as a standard feature.
Three-year warranty on parts and labor. (1-year warranty on plasma torch.
technology
Processes
• Air Plasma Cutting
• Gouging
DC
CC
Output Input
Unit Includes
• PCT 80 Torch
• Work lead and clamp
• Spare consumables
• Built-in air filter and pressure regulator with gauge
Key Options
• K1838-1 Undercarriage – Valet Style
• K1764-1 Inverter and Wire Feeder Cart
• K1625-1 Combination Circle Cutting Kit
• K1628-1 Suction Pivot
• K1571-3 PCT 80 Machine Torch, 25 ft. (7.6 m)
• K1571-5 PCT 80 Robotic Torch, 25 ft. (7.6 m)
More options at end of section
Literature
E11.70
1
PHASE3PHASE
50
60
Hz
Product Product Torch Length Input Power Rated Output Input Current Pilot Output Air Pressure Air Flow H x W x D Net Weight
Name Number ft. (m) Voltage/Phase/Hertz Current/Duty Cycle @ Rated Output Current Range Required Rate in. (mm) (w/Torch) lbs.(kg)
®
Pro-Cut
80 K1581-1 25 (7.6) 208/230/460/ 80A/60% 1-ph: 96/87/48A 18A 35-85A 70 PSI 480 SCFH 13.7 x 16.5 x 29.5 98
K1581-2 50 (15.2) 113
K1581-3 25 (7.6) 460/575/3/50/60 3-ph: 28/20A 98
K1581-4 50 (15.2) 113
1/3/50/60 65A/100% 3-ph: 47/44/25A (348 x 419 x 749) (44.5)
(51.4)
(44.5)
(51.4)
Plasma Cutting Systems Options
See “Recommended General Options” pgs.149-171 for descriptions.
Pro-Cut®25
Expendable Parts
KP2063-1B1 Electrode, 5/pack KP2062-1B1 VORTECH
Nozzle .028", 5/pack
KP2064-1 Shield Cup, 1/pack
General Options
K1615-1 PCT 20 Hand Torch, 15 ft K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K1625-1 Combination Circle Cutting Kit K1628-1 Suction Pivot K1626-1 Adapter Bushing
®
Pro-Cut
55
Expendable Parts
KP2063-1B1 Electrode, 5/pack KP2062-2B1 VORTECH KP2062-4B1 VORTECH
Nozzle, .043", 5/pack
Gouging Nozzle, .068", 5/pack KP2064-1 Shield Cup, 1/pack KP2065-1 Drag Cup, 1/pack
General Options
K1838-1 Undercarriage, Valet Style K1625-1 Combination Circle Cutting Kit K1628-1 Suction Pivot K1626-1 Adapter Bushing K1571-1 PCT 80 Hand Torch, 25 ft.
Pro-Cut®55, con’t. General Options, con’t.
K1571-2 PCT 80 Hand Torch, 50 ft. K1571-3 PCT 80 Machine Torch, 25 ft. K1571-5 PCT 80 Robotic Torch, 25 ft.
®
Pro-Cut
80
Expendable Parts
KP2063-1B1 Electrode, 5/pack KP2062-2B1 VORTECH KP2062-3B1 VORTECH KP2062-5B1 VORTECH
Nozzle, .043", 5/pack
Nozzle, .053", 5/pack
Gouging Nozzle, .082", 5/pack KP2064-1 Shield Cup, 1/pack KP2065-1 Drag Cup, 1/pack
General Options
K1838-1 Undercarriage, Valet Style K1764-1 Inverter and Wire Feeder Cart K1625-1 Combination Circle Cutting Kit K1628-1 Suction Pivot K1626-1 Adapter Bushing K1571-1 PCT 80 Hand Torch, 25 ft. K1571-2 PCT 80 Hand Torch, 50 ft. K1571-3 PCT 80 Machine Torch, 25 ft. K1571-5 PCT 80 Robotic Torch, 25 ft.
84
www.lincolnelectric.com/plasma
Environmental Systems
• Reduces Welding Fume and Dust In The Workplace
• Engineering Solution to Help Meet OSHA Requirements
• Portable, Wall Mounted or Shop-Wide Systems
MODEL
Stick
Miniflex
Miniflex Mobiflex™200-M
Mobiflex™200-M
Mobile
Mobiflex™400-MS
Mobiflex™400-MS Statiflex™200-M
Statiflex™200-M
Wall
Mount
Statiflex
Statiflex
KEY: Excellent Good Optional
400-MS
400-MS
PROCESS
MIG
TIG
Flux-Cored
FILTER
System
Disposable 115V/1/50/60
Disposable
Self-Cleaning
Disposable
Self-Cleaning
Size
12 m
(130 ft2)
50 m
(164 ft2)
30 m
(325 ft2)
50 m
(164 ft2)
30 m
(325 ft2)
2
2
2
2
2
www.lincolnelectric.com/fume-extraction
INPUT
115V/1/50/60
115V/1/50/60
FEATURES
Mobile
Start/Stop
Sensor
Filter Indicator
Guage
Single Arm
System
Dual Arm
System
••
•••
•••
••••
•••
85
Environmental Systems
Miniflex
Portable Welding Fume Extractor
Lincoln Electric’s®Miniflex™is a portable, high vacuum, low volume system specifically designed for the removal and filtration of welding fumes. With light duty welding process, the Miniflex™excels in performance, design and ease of handling. It can be used in confined spaces and other locations that are not accessible with other welding fume extractors.
Well thought-out, user-friendly design.
Four-stage filtration system with a 99.7% efficiency.
LongLife-H particles for maximum efficiency.
Final filter: HEPA H12 Class.
Two powerful motors: 1.2 hp each.
Multiple extraction capacity settings:
- Low: 94 CFM.
- High: 135 CFM.
Cable sensor allows automatic start/stop capability.
filter technique separates and retains small
Processes
• Stick (light duty)
• TIG
• MIG
• Flux-Cored (light duty)
1
Input
Unit Includes
• 9 ft. (3 m) cord (AWG 14) with
• 8 ft. (2.5 m) length x 1-3/4 in.
• LongLife®-H main filter.
• HEPA filter.
• 2 spare sets of carbon brushes
Key Options
• K2387-8 16 ft. Extraction Hose
• K2387-9 8 ft. Extraction Hose
• K2389-5 EN20 Extraction Nozzle
• K2389-6 EN40 Extraction Nozzle
Literature
E13.11
60
PHASE
15 amp plug (NEMA 5-15).
(45 mm) O.D. extraction hose.
and seals for motors.
More options at end of section
Low noise level: 70dB(A) with nozzle extraction installed.
Standard wheels and handle make it easy to roll the Miniflex
around the shop.
One-year warranty on unit. (30 day warranty on all consumables such as filters, hoses, hose adapters.)
Product Product Input Power H x W Net Weight
Name Number Voltage/Phase/Hertz Input Current inches (mm) lbs.(kg)
Miniflex
K2376-1 115V/1/60 15A 28-3/4 x 16-1/2 36
(730 x 420) (16)
Hz
Mobiflex™200-M
Mobile Welding Fume Extractor
Low vacuum/high volume disposable filtration system designed for medium duty extraction of welding fumes. Ideal for facilities that require welding fume extraction in multiple locations including maintenance departments, general fabrication and job shops, and industrial environments.
Generous 735 CFM airflow with LFA 3.1/4.1 extraction arm.
Filter efficiency up to 99.8%.
2
50 m
(538 ft2) LongLife®filter with ExtraCoat
pretreatment.
Filter status indicator gauges amount of particulate in filter cartridge, indicating system maintenance and filter replacement.
Internal aluminum mesh spark arrestor.
One-year warranty on equipment. (30 day warranty on filter cartridge.)
®
Shown:
Mobiflex™200-M with
required Extraction Arm
Processes
• Stick
• TIG
• MIG
• Flux-Cored
1
Input
Unit Includes
• Filter
• Plastic housing
• 8" (203 mm) Flexible Hose
• 6 m (19 ft.) 115 VAC Input Power
Required Options
• Extraction Arm
Key Options
Literature
E13.12
60
Hz
PHASE
Cord
More options at end of section
Product Product Filter Type/ Input Power H x W x D Net Weight
Name Number Filter Size Voltage/Phase/Hertz Input Current mm (in.) kg (lbs.)
Mobiflex
200-M K1653-2 Pretreated Cellulose 115/1/60 12A 900 x 810 x 1210 111
Base Unit 50 m
86
2
(538 ft2) (36 x 32 x 48) (243)
www.lincolnelectric.com/fume-extraction
Mobiflex™400-MS
Portable Welding Fume Extractor
Low vacuum/high volume self-cleaning filtration system designed for heavy duty extraction of welding fumes. Ideal for facilities that require welding fume extraction in multiple locations including maintenance departments, general fabrication and job shops, and industrial environments.
Generous 735 CFM airflow with LFA 3.1/4.1 extraction arm.
Filter efficiency up to 99.8%.
2
30 m
(325 ft2) LongLife®filter with
ExtraCoat
Electronic filter pressure system monitors internal static pressure and controls filter cleaning.
Indicator light for saturated filter.
RotaPulse system.
Internal aluminum mesh spark arrestor.
One-year warranty on unit. (30 day warranty on all consumables such as filters, hoses, hose adapters.)
®
pretreatment.
®
automatic filter cleaning
Environmental Systems
Processes
• Stick
• TIG
• MIG
• Flux-Cored
1
60
Hz
PHASE
Cord
More options at end of section
Shown:
Mobiflex™400-MS with
required Extraction Arm
Input
Unit Includes
• Filter
• Plastic Housing
• 8" (203 mm) Flexible Hose
• 6 m (19 ft.) 115 VAC Input Power
Required Options
• Extraction Arm
Key Options
Literature
E13.13
Product Product Filter Type/ Input Power H x W x D Net Weight
Name Number Filter Size Voltage/Phase/Hertz Input Current mm (in.) kg (lbs.)
Mobiflex
400-MS K1741-1 Pretreated Cellulose 115/1/60 12A 1020 x 810 x 1210 130
Base Unit 30 m
Statiflex™200-M
Wall mounted low vacuum/high volume disposable filtration system designed for medium duty extraction of welding fumes.
Ideal for a variety of facilities in which floor space is a premium including maintenance departments, general fabrication and job shops, weld schools, and industrial environments.
Generous 735 CFM airflow with LTA 2.0, LFA 2.0, LFA 3.1, LFA 4.1, LFA 4.1-LC extraction arms and SF 2400 fan.
Filter efficiency up to 99.8%.
2
50 m
(538 ft2) LongLife®filter with ExtraCoat®pretreatment.
2
(325 ft2) (40 x 32 x 48) (286)
Processes
• Stick
• TIG
• MIG
• Flux-Cored
Required Options
• Extraction Arm(s)
• Stationary Fan
• Overload Switch
• Lamp Kit with Arc Sensor
Key Options
More options at end of section
Literature
E13.14
Filter status indicator gauges amount of particulate in filter cartridge, indicating system maintenance and filter replacement.
Suitable for a single or dual arm system configuration.
Internal aluminum mesh spark arrestor.
One-year warranty on equipment. (30 day warranty on filter cartridge.)
Product Product Filter Surface H x W x D Net Weight
Name Number Filter Type m2(ft2) mm (in.) kg (lbs.)
Statiflex
Single Arm Base Unit (538) (36 x 32 x 29) (66)
Dual Arm Base Unit (538) (36 x 32 x 29) (66)
200-M K1654-1 Pretreated Cellulose 50 900 x 810 x 730 30
Statiflex™200-M K1654-2 Pretreated Cellulose 50 900 x 810 x 730 30
www.lincolnelectric.com/fume-extraction
87
Environmental Systems
Processes
• Stick
Statiflex™400-MS
Wall mounted low vacuum/high volume self-cleaning filtra­tion system designed for heavy duty extraction of welding fumes.
Ideal for a variety of facilities in which floor space is a premium including maintenance departments, general fabrication and job shops, weld schools, and industrial environments.
Generous 735 CFM airflow with LTA 2.0, LFA 2.0, LFA 3.1, LFA 4.1, LFA 4.1-LC extraction arms and SF 2400 fan.
Filter efficiency up to 99.8%.
2
30 m
(325 ft2) LongLife®filter with ExtraCoat
pretreatment.
RotaPulse
®
automatic filter cleaning system.
Internal aluminum mesh spark arrestor.
Electronic filter pressure system monitors internal static pressure and controls filter cleaning.
One-year warranty on equipment. (30 day warranty on filter cartridge.)
Product Product Filter Surface H x W x D Net Weight
Name Number Filter Type m2(ft2) mm (in.) kg (lbs.)
Statiflex
400-MS K1742-1 Pretreated Cellulose 30 1040 x 670 x 660 85
Base Unit (325) (41 x 27 x 26) (187)
®
Shown:
Statiflex™400-MS with
required Extraction Arm
• TIG
• MIG
• Flux-Cored
Required Options
• Extraction Arm(s)
• Stationary Fan
• Lamp Kit with Arc Sensor
Key Options
More options at end of section
Literature
E13.15
Processes
• Stick
Fume Extraction Arms
Low Vacuum Flexible Extraction Arms
These flexible extraction arms are built the Lincoln Electric®way, rugged and reliable. Designed with the welder in mind, the arms come equipped with the 360° rotatable hood for optimal
• TIG
• MIG
• Flux-Cored
Literature
E13.16
positioning to the welding point.
• Ultra-light positioning.
• Minimal maintenance.
• Dent and scratch resistant material.
• Unique spring-balanced internal mechanism: LFA 3.1/4.1/4.1-LC.
• Unique advanced friction internal mechanism: LTA 2.0/LFA 2.0.
• 360° rotatable hood.
• Airflow throttle valve.
• 1-year warranty.
Product Product Arm Length H x W Net Weight CFM with SF 2400 Fan
Name Number m (ft.) mm (in.) kg (lb.) (with no filtration) Use With:
LFA 3.1 K2633-1 3.1 208 x 3,000 15 760 Mobiflex
LFA 3.1 K2633-2 3.1 208 x 3,000 15 760 Mobiflex
(with Lamp & Arc Sensor) (10) (8 x 118) (33)
LFA 4.1 K2633-3 4.1 208 x 4,000 17 760 Mobiflex
LFA 4.1 K2633-4 4.1 208 x 4,000 17 760 Mobiflex
(with Lamp & Arc Sensor) (13) (8 x 157) (37.5)
LFA 4.1-LC K1655-6 4.1 208 x 4,000 17 760 Statiflex
(Low Ceiling) (13) (8 x 157) (37.5)
LFA 2.0 K1655-5 2 208 x 2,160 7 780 Statiflex
LTA 2.0 K1655-3 Retracts from 208 x 1,000-1,400 7 780 Statiflex
88
K1655-1 (10) (8 x 118) (33) Statiflex
K1655-2 (13) (8 x 157) (37.5) Statiflex
LTA 2.0
1-1.5 (3-4.5) (8 x 39.5-55) (15.4)
LFA 2.0
(6.5) (8 x 85) (15.4)
www.lincolnelectric.com/fume-extraction
LFA 3.1
LFA 4.1-LC
LFA 4.1
Environmental Systems
Central Fume Extraction Systems
Engineered solutions customized to meet your individual needs.
Lincoln Electric®offers two types of centralized welding fume extraction systems. Low vacuum/High volume solution has a source extraction distance of 6" to 12" from the welding point and High vacuum/Low volume solution has a source extraction distance of 2" to 4" from the welding point. Either system can be custom engineered for the welding application and facility layout. The Low vacuum/High volume system utilizes source capture extraction arms that can be easily positioned into place by the operator and does not impede the welding process. The High vacuum/Low volume system uses welding guns with integrated fume extraction or individual suction nozzles with various designs to adapt to welding applications.
High Vacuum Central Systems
Low Vacuum Central Systems
For further information, contact the Automation Team at:
automation@lincolnelectric.com or call 216-383-2667
www.lincolnelectric.com/fume-extraction
89
Environmental Systems
Environmental Systems Options
See “Recommended General Options” pgs.149-171 for descriptions.
Miniflex
Expendable Parts
KP2390-1 LongLife®-H Filter KP2390-2 HEPA Filter KP2390-3 Miniflex
General Options
K2389-5 EN 20 Nozzle K2389-6 EN 40 Nozzle K639-1 SHM-300 Suction Head for Manual Welding, 12" K639-2 SHM-400 Suction Head for Manual Welding, 16" K639-3 SHM-500 Suction Head for Manual Welding, 20" K639-4 SHMS Low Noise Suction Nozzle K639-5 SHFA Flat Suction Head with Flexible Arm K639-6 UNM Suction Head for Heavy Smoke K639-14 SHMT Round Suction Head with Flexible Arm K2389-3 NKT Nozzle Kit, 1" x 8' Hose, 1-3/4" Hose Adapter K2389-4 NKC Nozzle Kit, 1" x 8' Hose, 1-3/4" Hose Adapter K2389-8 Extraction Hose, 1-3/4 " x 16' K2389-9 Extraction Hose, 1-3/4" x 8' K2389-10 Hose-to-Hose Adapter, 1-3/4" x 1-3/4"" K2389-2 Hose Connection Outlet K2389-1 Activated Carbon Filter K2389-7 MBH Wall Mounting Bracket
Mobiflex
Hose/Hood Set or Extraction Arm K1668-1 Hose and Hood Set (requires S23267 Flange Adapter) K2633-1 LFA 3.1 10 ft. Extraction Arm K2633-2 LFA 3.1 10 ft. Extraction Arm with Lamp/Arc Sensor K2633-3 LFA 4.1 13 ft. Extraction Arm K2633-4 LFA 4.1 13 ft. Extraction Arm with Lamp/Arc Sensor
General Options
K1706-2 Work Lamp with Arc Sensor K1494-3 Starter Overload Switch for 230V K1673-1 LongLife K1852-1 Activated Carbon Filter
200-M
Prefilter
®
Filter (for 200-M)
Extraction Arms (Category 2)
K1655-3 LTA 2.0 Telescopic Extraction Arm K1655-5 LFA 2.0 6.5 ft Extraction Arm K1655-1 LFA 3.1 10 ft Extraction Arm K1655-2 LFA 4.1 13 ft Extraction Arm K1655-6 LFA 4.1-LC Low Ceiling 13 ft Extraction Arm
Standard System (Category 3A) – requires fan, starting control and mounting brackets
K1656-1 SF 2400 Stationary Fan (1 HP) K1494-2 Starter Overload Switch for 115V K1494-3 Starter Overload Switch for 230V K1669-4 Lamp Kit with Arc Sensor for Wall Mounted Arms K1657-1 SF 2400 Wall Mounting Bracket K1657-2 SF 2400 Wall Mounting Bracket
Extension Crane System (Category 3B) – requires fan, starting control and extension crane
K1656-4 SF 4200 Stationary Fan (2 HP) K1494-10 Starter/Overload Switch for SF4200 Fan K1669-10 Lamp with Arc Sensor for SF4200 Fan K1671-1 EC 2 (7 ft) Extension Crane K1671-2 EC 4 (14 ft) Extension Crane K1672-1 Feeder Hanging Rail
General Options
K1750-1 230V Conversion Kit for SF 2400 Fan K1673-1 LongLife Filter (for 200-M) K1852-1 Activated Carbon Filter K1534-2 Air Exhaust Silencer K1743-2 Non-Return Valve
Statiflex
400-Ms Single Arm
Wall Mounted Filtration Unit
K1742-1 Statiflex 400-MS Base Unit
(includes disposable filter, mounting bracket and one hose kit - 1m length)
TO CREATE A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B
Mobiflex
400-MS
Hose/Hood Set or Extraction Arm
K1668-1 Hose and Hood Set (requires S23267 Flange Adapter) K2633-1 LFA 3.1 10 ft. Extraction Arm K2633-2 LFA 3.1 10 ft. Extraction Arm with Lamp/Arc Sensor K2633-3 LFA 4.1 13 ft Extraction Arm K2633-4 LFA 4.1 13 ft Extraction Arm with Lamp/Arc Sensor
General Options
K1706-2 Work Lamp with Arc Sensor K1494-3 Starter Overload Switch for 230V K1673-2 LongLife
Statiflex
200-M Single and Dual Arm
®
Filter (for 400-MS)
Wall Mounted Filtration Units
K1654-1 Statiflex 200-M Single Arm Base Unit
(includes disposable filter, mounting bracket and one hose kit - 1m length)
K1654-2 Statiflex 200-M Dual Arm Base Unit
(includes disposable filter, mounting bracket and two hose kits - 1m length each)
TO CREATE A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B
TO CREATE A DUAL ARM PACKAGE, CHOOSE TWO ITEMS FROM CATEGORY 2, AND TWO ITEMS EACH FROM SYSTEMS 3A OR 3B
Extraction Arms (Category 2)
K1655-3 LTA 2.0 Telescopic Extraction Arm K1655-5 LFA 2.0 6.5 ft Extraction Arm K1655-1 LFA 3.1 10 ft Extraction Arm K1655-2 LFA 4.1 13 ft Extraction Arm K1655-6 LFA 4.1-LC Low Ceiling 13 ft Extraction Arm
Standard System (Category 3A) – requires fan, starting control and mounting brackets
K1656-1 SF 2400 Stationary Fan (1 HP) K1669-4 Lamp Kit with Arc Sensor for Wall Mounted Arms K1657-1 SF 2400 Wall Mounting Bracket K1657-2 SF 2400 Wall Mounting Bracket
Extension Crane System (Category 3B) – requires fan, starting control and extension crane
K1656-4 SF 4200 Stationary Fan (2 HP) K1669-10 Lamp with Arc Sensor for SF4200 Fan K1671-1 EC 2 (7 ft) Extension Crane K1671-2 EC 4 (14 ft) Extension Crane K1672-1 Feeder Hanging Rail
General Options
K1750-1 230V Conversion Kit for SF 2400 Fan K1673-2 LongLife Filter (for 400-MS) K1534-2 Air Exhaust Silencer K1743-2 Non-Return Valve
( See pages 164 and 169 for Fume Extraction Guns )
90
www.lincolnelectric.com/fume-extraction
Automated Solutions
• Drop-In-Place Pre-Engineered Solutions
• Custom Systems Available for Unique Needs
• Resolve Quality, Productivity or Skilled Labor Issues
®
• Supported By Lincoln
Service, Training and Integration
MODEL
Power Wave®i400 Power Wave®455M Robotic Power Wave®455M/STT® Robotic Power Wave®655 Robotic
KEY: Excellent Good Optional
CC CV
CC CV
CC CV
CC CV
www.lincolnelectric.com/automated-solutions
Mode
Polarity
DC
DC
DC
DC
Amperage Range
Amps (A)
5-420 A
5-570 A
5-570 A
20-880 A
PROCESS
MIG
Pulsed
®
Flux-Cored
STT
INPUTOUTPUT
Phase
Hertz
3 50,60
3 50,60
3 50,60
360
FEATURES
Waveform
Control
Technology®ArcLink®Production
Monitoring
91
Automated Solutions
NEXTWELD
NEXTWELD
WHAT IS NEXTWELD®?
WHAT IS NEXTWELD®?
The challenges facing industrial fabricators today are growing in number and
The challenges facing industrial fabricators today are growing in number and
complexity. Rising labor, material, and energy costs, intense domestic and
complexity. Rising labor, material, and energy costs, intense domestic and
global competition, a dwindling pool of skilled workers, more stringent and
global competition, a dwindling pool of skilled workers, more stringent and
specific quality demands all contribute to a more difficult welding environ-
specific quality demands all contribute to a more difficult welding environ-
ment today.
ment today.
®
®
Through our commitment to extensive research and investments in product
Through our commitment to extensive research and investments in product
development, Lincoln Electric has established an industry benchmark for
development, Lincoln Electric has established an industry benchmark for
applying technology to improve the quality, lower the cost and enhance the
applying technology to improve the quality, lower the cost and enhance the
performance of arc welding processes. Advancements in consumable tech-
performance of arc welding processes. Advancements in consumable tech-
nology, digital communications and Waveform Control Technology® are the
nology, digital communications and Waveform Control Technology® are the
foundation for many of the improvements.
foundation for many of the improvements.
NEXTWELD® brings you a series of Process, Technology, Application and
NEXTWELD® brings you a series of Process, Technology, Application and
Success Story documents. NEXTWELD® explains how technologies, products,
Success Story documents. NEXTWELD® explains how technologies, products,
processes and applications are linked together to answer the important
processes and applications are linked together to answer the important
questions that all businesses face.
questions that all businesses face.
• How can we work faster, work smarter, work more efficiently?
• How can we work faster, work smarter, work more efficiently?
• How can we get equipment, consumables and people to
• How can we get equipment, consumables and people to
perform in ways they’ve never had to before?
perform in ways they’ve never had to before?
• How do we stay competitive?
• How do we stay competitive?
• How do we maintain profitability?
• How do we maintain profitability?
• How can we safeguard the health of our workforce?
• How can we safeguard the health of our workforce?
NEXTWELD® is the future of welding but its benefits are available to you
NEXTWELD® is the future of welding but its benefits are available to you
today. Ask your Lincoln Electric® representative how to improve the quality,
today. Ask your Lincoln Electric® representative how to improve the quality,
productivity and safety of your welding operations to reduce your cost of
productivity and safety of your welding operations to reduce your cost of
fabrication.
fabrication.
92
www.lincolnelectric.com/automated-solutions
Automated Solutions
Power Wave®i400
Intelligent Robotic Solution
The Power Wave®i400 & AutoDrive™4R90 (see below) solution delivers Lincoln’s best performance technologies and welding processes all rolled into one highly efficient inverter power source paired with a compact, durable wire feeder designed for high-end robotic welding.
Flexible Design – Designed for simple, seamless integration with the FANUC arated configuration to meet your weld cell requirements.
Quality and Consistent Welding Results – Lincoln’s Waveform Control Technology to select the right waveform for each application.
High Performance Digital Communications – High speed digital communication via ArcLink CAN connection or now the ArcLink XT protocol can be communicated over an Ethernet cable.
Best in Class Power – 5-420 amps output delivers the power you need for a wide range of processes and materials, with no derating for pulse waveforms.
Industry Leading Technology – New high speed digital controls lead the industry in the performance of this welding package.
Ready to Perform – Auxiliary outlet offers flexibility to add fume extraction, water cooler, computer or other accessories quickly and easily.
®
Robotics R-30iA Controller, or use as a sep-
®
gives you the ability
®
protocol, a
, the ArcLink
®
Power Wave
Shown:
®
i400 Power Source
Processes
• CV-MIG
• Pulsed-MIG
• Flux-Cored
• Metal-Cored
• Stainless
• Aliminum
50
DC
CV
Output Input
Key Options
• K1785-25 14-14 Con trol Cable
• K2670-1 CE Filter Kit
• K2677-1 Integration Kit
• K1543-25 ArkLink®Control Cable
More options at end of section
Wire Feeders
• K2685-2 AutoDrive™4R90
• K1780-2 Power Feed™10R
Literature
E4.20
3
60
PHASE
Hz
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Current/ Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power Wave
Industry Leading Design
Integrated Design – Designed to “nest” in the upper arm of the FANUC
Durable and Rugged – Patented MAXTRAC cast aluminum designed to provide reliable feed force.
Ease of Use – Unlike competitive models, no tools are required for drive roll, wire guide or pressure arm adjustment.
High Performance – Brass-to-brass gun connections provide more reliable electrical connectivity and more efficient energy transfer.
Best in Class Torque – Results in faster acceleration and reliably pulls wire through conduit.
Precise Control – Dual spring pressure arms offer clear-cut adjustment for optimizing pressure for different wire types.
®
i400 K2669-1 200/230/380-415/460/575/3/50/60 50/60Hz: 50/60Hz: 5-420A 21 x 18.5 x 23.6 209
AutoDrive™4R90
®
Robotics 100iC arm.
®
wire drive is precision
350A/34V/100% 350A/34V/100% 10-37V (533 x 470 x 600) (95)
400A/36V/60% 400A/36V/60% 420A/37V/40% 420A/37V/40%
Processes
• CV-MIG
• Pulsed MIG
• Flux-Cored
• Metal-Cored
Output Input
Unit Includes
• Outguide
• Incoming Bushing/Conduit Connector
Key Options
• K1505-035S Four-Roll Drive
& Split Wire Guide Kit
(Solid Steel Wire)
• K1505-045S Four-Roll Drive
& Split Wire Guide Kit
(Solid Steel Wire)
More options at end of section
Literature
E4.20
Welding Results – High resolution tachometer for accurate wire feed speed control.
Optimized Robotic Solution – Compact, lighter weight packaging maximizes robot acceleration performance and through put.
Shown:
AutoDrive
4R90
40
VDC
Product Product Wire Feed Speed Range Wire Size Range – Solid Wire Size Range – Cored H x W x D Net Weight
Name Number in/min (m/min) inches (mm) inches (mm) inches (mm) lbs.(kg)
AutoDrive
4R90 K2685-2 30-800 .025-.045 .035-.045 9.1 x 7.5x 8.4 13.5
(0.8-20.3) (0.6-1.2) (0.9-1.2) (231 x 141 x 213) (6.1)
www.lincolnelectric.com/automated-solutions
93
Automated Solutions
Power Wave®455M Robotic
The Power Wave®455M Robotic is a high performance, digitally controlled inverter power source designed for robotic, hard automation and semiautomatic applications.
Program your own waveform or choose from over 60 standard welding waveform programs.
Optional communication modules provide networking capabilities via DeviceNet
Utilizes ArcLink
®
the leading digital communication
protocol for welding, making it the best choice for seamless, time critical integration to the power source and networked equipment.
Software based controls can be upgraded as new features become available.
Process and production monitoring with access to real time (500Hz) feedback.
A Power Wave
®
inverter operates at a high efficiency
(88-90%) with a 95% minimum power factor (at rated output) and is capable of operating from a universal input voltage (208 to 575 volts).
or Ethernet.
Processes
• MIG
• Pulsed
®
•STT
• Flux-Cored
CC
Output Input
DC
CV
Key Options
• K2207-2 Ethernet/DeviceNet
50
3
60
PHASE
Hz
Interface Module
• K1570-1 Dual Cylinder Platform Undercarriage
• K1813-1 Cool-Arc™40 115/1/50/60
More options at end of section
Wire Feeders
• K1780-2 Power Feed™10R
• K2685-2 AutoDrive 4R90
Literature
E10.90
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power Wave
455M Robotic 450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130)
®
K2262-1 208/230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 286
(570A/43V/60%) (82/78/37/31A)
50Hz: 50Hz: 400A/36V/100% 49/45/23/18A (500A/40V/60%) (67/61/31/25A)
Semiautomatic Automation Submerged Arc
94
www.lincolnelectric.com/automated-solutions
Automated Solutions
®
Power Wave 455M/STT®Robotic
The Power Wave®455M/STT Robotic is a high performance, digitally controlled inverter power source designed for robotic, hard automation and semiautomatic applications.
Program your own waveform or choose from over 60 standard welding waveform programs.
Utilizes ArcLink for welding, making it the best choice for seamless, time critical integration to the power source and networked equipment.
Software based controls can be upgraded as new features become available.
Process and production monitoring with access to real time (500Hz) feedback
A Power Wave
®
– the leading digital communication protocol
®
inverter operates at a high efficiency (88-90%)
Processes
• MIG
• Pulsed
®
•STT
• Flux-Cored
CC
Output Input
Key Options
• K2207-2 Ethernet/DeviceNet Interface Module
• K1570-1 Dual Cylinder Platform Undercarriage
• K1813-1 Cool-Arc™40 115/1/50/60
More options at end of section
Wire Feeders
• K1780-2 Power Feed™10R
• K2685-2 AutoDrive 4R90
Literature
E10.90
DC
CV
with a 95% minimum power factor (at rated output) and is capa­ble of operating from a universal input voltage (208 to 575 volts).
Features Lincoln’s
®
Surface Tension Transfer®(STT®) Process,
which controls heat input for great penetration and reduced spatter and fumes.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power Wave
455M/STT
®
®
Robotic 450A/38V/100% 58/53/25/22A (663 x 505 x 835) (130)
K2263-1 208/230/460/575/3/50/60 60Hz: 60Hz: 5-570A 26.1 x 19.9 x 32.9 286
(570A/43V/60%) (82/78/37/31A)
50Hz: 50Hz: 400A/36V/100% 49/45/23/18A (500A/40V/60%) (67/61/31/25A)
50
3
60
PHASE
Hz
®
Power Wave
655 Robotic
For Tough Automation Jobs
The Power Wave®655 Robotic is a high-performance, digitally controlled inverter power source capable of complex, high-speed waveform control. This Power Wave connects seamlessly to robot controllers and hard automation PLCs to create a highly integrated and flexible welding cell.
Program your own waveform or choose from over 60 standard welding waveform programs.
Utilizes ArcLink protocol for welding, making it the best choice for seamless, time-critical integration to the power source and networked equipment.
Software-based controls can be upgraded as new features become available.
Process and production monitoring with access to real-time (500Hz) feedback.
A Power Wave (88-90%) with a 95% minimum power factor (at rated output) and is capable of operating from a universal input voltage (230 to 575 volts).
Excellent power source for heavy-duty Tandem
MIG applications.
Standard Ethernet/DeviceNet
®
—the leading digital communication
®
inverter operates at a high efficiency
capabilities.
®
Processes
• MIG
• Pulsed
• Flux-Cored
CC
Output Input
Key Options
• K1570-1 Dual Cylinder Platform Undercarriage
• K1813-1 Cool-Arc™40 115/1/50/60
• K2187-1 Cool-Arc™40 220-240/1/50/60
More options at end of section
Wire Feeders
• K1780-2 Power Feed™10R
• K2685-2 AutoDrive 4R90
Literature
E10.95
DC
CV
50
3
60
PHASE
Hz
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Current/Voltage/ Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Power Wave
655 Robotic 400/3/50/60 650A/44V/100% 41/33A (663 x 505 x 835) (139)
K1519-2 460/575/3/50/60 60Hz: 60Hz: 20-880A 26.1 x 19.9 x 32.9 306
(815A/44V/60%) (53/42A)
www.lincolnelectric.com/automated-solutions
95
Automated Solutions
Processes
• MIG
Power Feed™10R
Compact Wire Drive System for Automation
The Power Feed™10R is a high performance, digitally controlled wire feeder designed to be part of a modular, multi-process welding system. It is specifically designed to mount to a robot arm or to use in hard automation applications.
• Digitally controlled by the Power Wave
yielding the best performance in the industry.
• Use with Lincoln power sources featuring ArcLink
leading digital communications protocol for welding, making it the best choice for seamless integration with the power source and networked equipment.
• Tachometer feedback provides calibration and precise control of wire feed speed.
• Feeder brakes from maximum speed to zero in millisec­onds, minimizing the chance of wire sticking in the puddle.
• Select standard or high speed gears for wide wire feed
speed range.
• Split wire guides provide trouble-free feeding and offer fast, tool-less wire installation, changeover and maintenance.
• Easy-to-read gauge for accurate drive roll tension.
• Brass-to-brass connections for good connectivity between
feeder and gun.
• Self loading wire feature for easy set-up.
Product Product Wire Feed Speed Range Wire Size Range – Solid Wire Size Range – Cored H x W x D Net Weight
Name Number inches (mm) inches (mm) inches (mm) inches (mm) lbs.(kg)
Power Feed
10R K1780-2 50-800 (1.3-20.3) .025-3/32 (0.6-2.4) .035-.120 (0.9-3.0) 8.9 x 10.3 x 8.1 22.4
®
power source,
®
, the
Power Feed™10R mounted on FANUC Robot Arm.
75-1200 (2.0-30.5) .025-1/16 (0.6-1.6) .035-5/64 (0.9-2.0) (226 x 261 x 206) (10.2)
• Pulsed
®
•STT
• Flux-Cored
• Metal-Cored
Output Input
Key Options
• K1785-25 Control Cable, Heavy Duty, 25 ft.
• K590-7 Water Connection Kit
• K1733-1 Wire Straightner
• K1546-1 Incoming Conduit Bushings, .025"-1/16"
• K1546-2 Incoming Conduit Bushings, 1/16"-3/32"
• K1500-2 Tweco®or Tregaskiss Torch Bushings
• K1500-1 Lincoln or D&F®To rc h Bushings
• K489-7 Binzil or Lincoln Fast-Mate™Torch Bushings
More options at end of section
Literature
E9.160
40
VDC
®
eCell
Cost Effective Welding Solution
The eCell™welding robot cell is a two-fixed table workstation designed for small to medium sized parts that can be welded without reorientation. The layout is optimized to maximize the work envelope of the robot, and is ideal for flexible manufacturing systems allowing manufacturers to install multiple robots in close proximity to save valuable floor space.
Shipped completely assembled and ready for immediate installation and production, the eCell™is designed to be an attractive and low cost alternative to labor intensive arc welding.
• Simple to set-up, easy to operate.
• Four side fork-lift access.
• Pre-wired with one disconnect switch and fuse protection.
• Integrated user interface.
• 15 User inputs/outputs available.
• 115V 15 Amp auxiliary power receptacle.
• High speed digital communication featuring ArcLink
• Complete metal surround flash and safety barrier.
• Multi-voltage, offering 230/460/575 Volts, 3-Phase.
• Work Zone: H x W x D = 41 x 30 x 39 in. (1.0 x 0.8 x 1.0 m)
• ANSI/RIA 15.06-99, and compliant design.
®
.
Processes
• CV-MIG
• Pulsed MIG
• Flux-Cored
• Metal-Cored
DC
CV
Output Input
Unit Includes
• Fanuc®ArcMate™100iBe 6-axis robot
• Power Wave®355M power source
• Power Feed®wire drive system (4-Roll)
• 360 Amp Air-Cooled Welding To rc h
• Collision Guard/Torch Protection Software
• (2) – 24 X 24 in. (0.6 X 0.6 m) Precision Machined Tooling Plates
Key Options
• K2391-1 Power REAM
More options at end of section
Literature
E10.120
3
60
Hz
PHASE
®
Product Product Power Source H x W x D Net Weight
Name Number Input Power Current /Voltage/Duty Cycle Feeder/Torch Robot inches (mm) lbs.(kg)
eCell
96
AD1222-10 230/460/575/3/60 Power Wave®355M 4-Roll Feeder ArcMate™ 80 x 90 x 60 2200
(20KVA Max) 350A/34V/60% 360 Amp A/C Torch 100iBe (2032 x 2286 x 1524) (998)
(300A/32V/100%) (100% CO
) (6-axis)
2
www.lincolnelectric.com/automated-solutions
Robotic Systems and
Automated Solutions
Robot Arm Selections
Custom Cells
Combine Lincoln’s®industry leading welding and cutting expertise with the most recognized name in robotics, FANUC®, and you have a great robotics solution regardless of your application. We have the ability to seamlessly integrate all aspects of the automated welding/cutting process, from analysis to custom and pre-engineered cells, to software, service, and training.
Pre-Engineered Systems
You need a time-proven, economical system that’s delivered on time and ready for the production line.
®
Lincoln pre-engineered solutions. System designs include:
• Fixed tables
• Swing tables
• Rotary index tables
• Dual head and tail stock
• H-Frame
• Ferris wheel
Custom Robotic Solutions
From concept to design and build, Lincoln’s engineers work closely with you to understand your manufacturing needs. Correct synergy, creative positioning design and production efficiency are all critical to producing repeatable, high quality, high volume solutions.
offers more than two dozen “drop-in-place”
®
automation
Shown: System 30 Pre-Engineered System
Shown: System 30 Custom Cell
ARC Mate 100iB-6S
• 6 kg (13.2 lbs) wrist loading capacity
• 6 axes controlled motion
• 951 mm (37.4 in.) reach
ARC Mate 100iBe
• 6 kg (13.2 lbs) wrist loading capacity
• 6 axes controlled motion
• 1373 mm (54.0 in.) reach
ARC Mate 120iBe
• 10 kg (22.4 lbs.) wrist loading capacity
• 6 axes controlled motion
• 1667 mm (65.0 in.) reach
ARC Mate 120iB/10L
• 10 kg (22.4 lbs.) wrist loading capacity
• 6 axes controlled motion
• 1885 mm (74.0 in.) reach
ARC Mate R2000-165F
• 165 kg (360 lbs.) wrist loading capacity
• 6 axes controlled motion
• 2660 mm (104 in.) reach
ARC Mate M710.C/20L
• 20 kg (44 lbs.) wrist loading capacity
• 6 axes controlled motion
• 3110 mm (122 in.) reach
Power REAM®Robotic Torch Maintenance Center
Extend the life of your robotic MIG Torch and improve cycle time in your robotic welding cell with the Power REAM removes and prevents spatter accumulation for enhanced productivity.
Complete Single Source Robotic Solutions
• Welding applications evaluation
• Robot feasibility testing
• Sample part welding
• Computer robot simulations
• Return on investment calcula­tions
• Complete system design and build
• Pre-engineered systems
• 24-hour hotline assistance
• Operator training
• Robot repair/rebuild
For further information, contact the Automation Team at:
automation@lincolnelectric.com or call 216-383-2667
®
. This automatic nozzle cleaning station systematically
• In-the-field service support
• In-plant start-up assistance
• Emergency welder/robot part delivery
• Long-term preventative mainte­nance programs
www.lincolnelectric.com/automated-solutions
ARC Mate 120iB/10LT
• 10 kg (22.4 lbs.) wrist loading capacity
• 6 axes controlled motion (5 rotary motion/1 linear)
• 1735 mm (68.3 in.) reach
• Up to 30 m (98.4 ft) travel
97
Automated Solutions
Automated Solutions Options
See “Recommended General Options” pgs.149-171 for descriptions.
Power Wave®i400
General Options
K2673-1 Inverter Chasis K2677-1 Integration Kit K2670-1 CE Filter K1543-25 ArcLink
®
Control Cable K1785-2 Robotic Cable Adapter, 18 in. K1785-12 Control Cable (Heavy Duty), 12 ft. K1785-16 Control Cable (Heavy Duty), 16 ft. K1785-25 Control Cable (Heavy Duty), 25 ft. K1785-50 Control Cable, 14-pin, 50 ft. K1785-100 Control Cable, 14-pin, 100 ft. K940 STT K1813-1 Cool-Arc
®
Sense Lead Kit, 25 ft.
40 Water Cooler 115/1/50/60
Fume Extraction System
Wire Feeder Options
K2685-2 AutoDrive™4R90 K1780-2 Power Feed
AutoDrive
4R90
10R
General Options
K590-7 Water Connection Kit K1785-2 Robotic Cable Adapter, 18 in. K1785-12 Control Cable (Heavy Duty), 12 ft. K1785-16 Control Cable (Heavy Duty), 16 ft. K1785-25 Control Cable (Heavy Duty), 25 ft. K1785-50 Control Cable, 14-pin, 50 ft. K1785-100 Control Cable, 14-pin, 100 ft. — Fume Extraction System
Power Sources
K2669-1 Power Wave®i400
Power Wave
®
455M Robotic & 455M/STT®Robotic
General Options
K2206-1 DeviceNet Interface Module K2207-2 Ethernet/DeviceNet K1570-1 Dual Cylinder Platform Undercarriage K1813-1 Cool-Arc
40 Water Cooler 115/1/50/60
Interface Module
Fume Extraction System
Wire Feeder Options
Power Feed™10R
Power Feed
10R
Drive Roll and Wire Guide Kits
See chart in “Recommended General Options” section.
General Options
K590-7 Water Connection Kit K1785-2 Robotic Cable Adapter, 18 in. K1785-12 Control Cable (Heavy Duty), 12 ft. K1785-16 Control Cable (Heavy Duty), 16 ft. K1785-25 Control Cable (Heavy Duty), 25 ft. K1785-50 Control Cable, 14-pin, 50 ft. K1785-100 Control Cable, 14-pin, 100 ft. K1795-10 Control Cable, 10 ft. K1795-25 Control Cable, 25 ft. K1795-50 Control Cable, 50 ft. K1795-100 Control Cable, 100 ft. K1804-1 Robotic Cable Adapter, 22-pin to 14-pin, 10 ft. K1804-2 Robotic Cable Adapter, 22-pin to 14-pin, 18 in. K1805-1 Robotic Cable Adapter, 14-pin to 22-pin, 18 in. — Fume Extraction System
Power Sources
Power Wave®455M Robotic — Power Wave — Power Wave — Power Wave
eCell
General Options
K2391-1 Power REAM
Power REAM
®
®
455M/STT®Robotic
®
655 Robotic
®
i400
®
General Options
KP2435-1 Reaming Bit, 1/2" with Washer KP2435-3 Reaming Bit, 5/8" with Washer KP2435-5 Reaming Bit, 3/4" with Washer KP2457-1 Anti-Spatter Fluid, 1 gallon K2433-1 Power REAM K2434-1 Remote Power REAM
®
Robotic Cable, 20 ft.
®
Reservoir Kit
Fume Extraction System
Power Wave
®
655 Robotic
General Options
K1570-1 Dual Cylinder Platform Undercarriage K2681-1 22-pin to 14-pin Adapter Cable Assembly K1813-1 Cool-Arc
40 Water Cooler 115/1/50/60 K2444-2 CE Filter — Fume Extraction System
98
www.lincolnelectric.com/automated-solutions
• Proven Arc Characteristics
• Innovative Packaging Options
®
• Lincoln’s
• Rigorous Raw Material Chemical Composition Analysis
PACKAGE OPTIONS PACKAGE OPTIONS
Q-Certifications Assure Maximum Accountability
Accu-Pak®Box (AP)
Accu-Trak®Drum (AD)
Accu-Trak®Reel (AR)
Bag (B)
Bulk Bag (BB)
Cardboard Carton (CT)
Hermetically Sealed Pail (HS)
Plastic Bag (PLB)
Plastic Spool (SP)
Sahara ReadyPak®(SRP)
Speed-Feed®Drum (D)
Speed-Feed®Reel (R)
Coil (C)
Easy Open Hermetic Can (EO)
Fiber Spool (FS)
Foil Bag (FB)
www.lincolnelectric.com/welding-consumables
Steel Spool (SSP)
Tube (TB)
Vacuum Sealed Foil Bag (VFB)
Vertical Reel (VR)
99
Consumables
Premium
Premium
Low Hydrogen
Low Hydrogen
Electrode
Electrode
MORE
MORE
in a Stick Electrode.
in a Stick Electrode.
Superior puddle control
Superior puddle control
MORE PROFITABILITY
MORE PROFITABILITY
of What You Need
of What You Need
MORE CONTROL
MORE CONTROL
Square burnoff
Square burnoff
Excellent restrikes
Excellent restrikes
High deposition rates
High deposition rates
Low spatter levels
Low spatter levels
Easy slag removal
Easy slag removal
100
Excellent tie-ins
Excellent tie-ins
MORE PEACE OF MIND
MORE PEACE OF MIND
Conforms to AWS, ASME,
Conforms to AWS, ASME,
ABS, Lloyds, DNV, BV, GL & CBA/GSA.
ABS, Lloyds, DNV, BV, GL & CBA/GSA.
Why Buy Anything Else?
Why Buy Anything Else?
www.lincolnelectric.com/welding-consumables
SM
SM
Consumables
Stick Electrode
Electrode AWS Recm’d General Name Class Polarity Description
Steel – Carbon & Low Alloy
Fast Freeze, Out-of-Position, Mild Steel Stick Electrodes
Fleetweld®35 E6011 AC Operators consistently give this electrode high marks. This quality Lincoln
DC± product is a proven performer for sheet metal welding applications and AC
pipe welding. Fleetweld 35 is a great electrode to use on jobs where the steel isn’t clean.
Fleetweld®35LS E6011 AC Specifically designed for making tack welds under Innershield®deposits. Use
DC± Fleetweld®35LS with confidence on plated, dirty, painted, or greasy steel. It’s
an outstanding stick choice for AC pipe welding, for applications that require deep penetration, and in jobs where x-ray quality welds are required.
Fleetweld®180 E6011 AC Got a small AC welder? Here’s your electrode! Fleetweld®180 offers excellent
DC± arc stability for excellent performance with power sources as low as 50V open-
circuit voltage (OCV). A great stick electrode with the ability to start easily on low open circuit voltage welders.
Diameter Package Product inches Weight Lbs. Number
3/32 30CT (10EO) ED032567 1/8 30CT (10EO) ED032568 5/32 30CT (10EO) ED032569 3/32 50CT ED028152 1/8 50CT ED028153 5/32 50CT ED028154 3/16 50CT ED028155 7/32 50CT ED032301 1/4 50CT ED028157
1/8 50CT ED028158 5/32 50CT ED028159
3/32 6CT (1TB) ED031152 1/8 6CT (1TB) ED031722 5/32 6CT (1TB) ED031723 3/32 20CT (5CT) ED030562 1/8 20CT (5CT) ED030563 5/32 20CT (5CT) ED031724 1/8 30CT (10EO) ED032571 3/32 50EO ED010110 1/8 50EO ED010105 5/32 50EO ED010114
Fleetweld®22 E6022 DC+ Developed specifically for floor decking and other applications where burn-
AC through spot welding on sheet metal is required. Fleetweld®22 is great for
galvanized or plated sheet steel, as well as on steel that is painted or dirty.
Fast Freeze, High Deposition, Mild Steel Stick Electrode
Jetweld®1 E7024-1 AC When the project involves large welds, you can’t pick a more user-friendly
DC± electrode! Operators appreciate Jetweld®1’s smooth bead and high deposition
rates. A great general purpose electrode for single or multi-pass applications.
Jetweld®2 E6027 AC When the job demands x-ray quality welds, high deposition rates, and excellent
DC± wash-in, reach for Jetweld®2. We’ve designed Jetweld®2 for peak performance
on multiple pass welds, and fast-fill single pass welds.
Fast Freeze, High Speed, Mild Steel Stick Electrodes
Fleetweld®7 E6012 DC- Got a variety of jobs that a single all-position electrode has to handle? Choose
AC Lincoln Electric’s Fleetweld®7. This versatile, high-speed electrode is a real
workhorse on sheet metal lap joints and fillet welds. It’s also a great choice for poor fit-up welding jobs.
1/8 50CT ED021896 5/32 50CT ED021895
1/8 50CT ED010362 5/32 50CT ED010372 3/16 50CT ED010366 7/32 50CT ED010375 1/4 50CT ED010360
5/32 50CT ED010502 3/16 50CT ED010501 1/4 50CT ED010500
1/8 50CT ED010319 5/32 50CT ED010327 3/16 50CT ED010323 7/32 50CT ED010330 1/4 50CT ED010315
Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube
www.lincolnelectric.com/welding-consumables
101
Consumables
Stick Electrode, con’t.
Electrode AWS Recm’d General Name Class Polarity Description
Steel – Carbon & Low Alloy, con’t.
Fast Freeze, High Speed, Mild Steel Stick Electrodes, con’t.
Fleetweld®37 E6013 AC Here’s a terrific all-position electrode for low amperage welding on sheet
DC± metal—especially in applications where appearance is important. We’ve
designed Fleetweld®37 for excellent performance with smaller AC welders having low open-circuit voltages. It’s an excellent choice for jobs involving irregular or short welds that require a change in position.
Fleetweld®47 E7014 AC Fleetweld®47 features high deposition rates for fast performance. Operators
DC± love this easy-to-use, all-position electrode! Choose Fleetweld®47 for sheet
metal lap joints and fillet welds, general purpose plate welding and maintenance jobs.
Diameter Package Product inches Weight Lbs. Number
3/32 6CT (1TB) ED031726 1/8 6CT (1TB) ED031727 1/16 20CT (5CT) ED030692 5/64 20CT (5CT) ED030691 3/32 20CT (5CT) ED030564 1/8 20CT (5CT) ED030565 5/32 20CT (5CT) ED031729 3/32 30CT (10EO) ED032573 1/8 30CT (10EO) ED032574 5/64 50CT ED010170 3/32 50CT ED010161 1/8 50CT ED010153 5/32 50CT ED010165 3/16 50CT ED010156
3/32 6CT (1TB) ED031713 1/8 6CT (1TB) ED031153 3/32 20CT (5CT) ED030566 1/8 20CT (5CT) ED030567 5/32 20CT (5CT) ED031742 3/32 50CT ED010189 1/8 50CT ED010183 5/32 50CT ED010193 3/16 50CT ED010186
Low Hydrogen, Mild Steel Stick Electrodes
Excalibur®7018 MR E7018 H4R DC+ There’s a long list of reasons why operators are so loyal to Excalibur®7018. They
®
Excalibur
7018-1 MR E7018-1 H4R DC+ When the job involves critical, out-of-position welding, reach for Lincoln Electric’s
AC tell us they love the clean puddle, the square coating burnoff, the easy all-position
handling and the excellent wash-in characteristics. It’s a terrific choice for jobs that involve steels with poor weldability.
AC Excalibur®7018-1. It offers a beautifully clean weld puddle, uniform slag follow,
and superior wash-in with no undercutting. Also great for welding on steels with marginal weldability.
3/32 6CT (1TB) ED032086 1/8 6CT (1TB) ED031468 5/32 6CT (1TB) ED032087 3/32 30CT (10EO) ED032588 1/8 30CT (10EO) ED032589 5/32 30CT (10EO) ED032590 3/32 50EO ED028280 1/8 50EO ED028281 5/32 50EO ED028282 3/16 50EO ED028283 7/32 50EO ED028917 1/4 50EO ED028918
®
3/32 30CT (10EO) ED032591 1/8 30CT (10EO) ED032592 3/32 50EO ED028700 1/8 50EO ED028702 5/32 50EO ED028704 3/16 50EO ED028706 7/32 50EO ED028919 1/4 50EO ED028920
Package Code Key: CT = Cardboard Carton EO = Easy Open Hermetic Can TB = Tube
102
www.lincolnelectric.com/welding-consumables
Loading...