Lincoln Electric AC-225C User Manual

Table of Contents
Table of Contents
Introduction
Table of Contents
Stick Welders
TIG Welders
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MIG: Wire Feeder/Welders
MIG: Industrial Welders
Multi-Process Welders
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Advanced Process Welders
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2
3
4
5-10
11-18
19-24
25-28
29-35
36-41
Multi-Operator
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Engine Drives: Commercial/Small Contractors
Engine Drives: Industrial/Construction
Semiautomatic Wire Feeders
Automatic Wire Feeders
Plasma Cutting Systems
Environmental Systems
Automated Solutions
Consumables
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42-44
45-53
54-62
63-76
77-81
82-84
85-90
91-98
99-148
Recommended Options
www.lincolnelectric.com
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149-171
3
How To Use This Catalog
Content
Catalog Section
1
Identifies catalog section for easy-to-find products.
Product Name
2
Official Lincoln product name.
Product Description
3
Brief description of the product.
Opening Paragraph
This is a general description of the
4
product. It may include features and applications of the product.
Advantage Lincoln
5
This section highlights the key features and benefits of the product.
Product Picture
6
Detailed photo of Lincoln product.
Processes
7
Recommended arc welding processes for the product.
Input
8
9
10
11
& Output Icons
See below for descriptions.
Unit Includes/Key Options
These sections lists options that are included or are the most popular options requested for each product.
Literature Number
Order number to request more information.
Technical Specifications
Common specifications, ratings, dimensions and weight for the product.
11
1
3
4
5
2
7
8
6
9
10
Icons
Output Icons
For constant current stick
CC
and TIG processes
For constant voltage
CV
MIG, flux-cored and subarc processes
For multiprocess constant
CC CV
current or constant voltage applications
Input Icons
Single phase input power
1
PHASE
Three phase input power
3
PHASE
Single or three phase
1
3
input power
PHASE
4
Alternating current
AC
welding output
Direct current
DC
welding output
Alternating or direct
AC
current welding output
DC
11 5
115 Volt AC
VAC
Wire feeder input power
42
42 Volt AC
VAC
Wire feeder input power
40 Volt DC
40
VDC
Wire feeder input power
Peak auxiliary power
P
5.11
kW
ouput
Surge auxiliary power
5.5
s
kW
output
Continuous auxiliary
10
power output
kW
50 Hertz input power
50
Hz
60 Hertz input power
60
Hz
50/60 Hertz input power
50
60
Hz
www.lincolnelectric.com
2-Roll Wire feeder
4-Roll Wire feeder
Engine Driven – Gas, Diesel or LPG
Versatile Stick Welders for Shop or Field
• Weld a Wide Range of Materials and Thicknesses
• Conventional or Inverter Models
MODEL
Mode
Polarity
AC-225C AC-225
1-Phase
AC/DC 225/125
Rectifier
Idealarc®250 Invertec®V155-S
Inverter
Invertec®V275-S Idealarc®R3R-400 Idealarc
3-Phase
Rectifier
KEY: Excellent Good Optional
®
R3R-500
ACCC
ACCC
AC/DCCC
AC/DCCC
DCCC
DCCC
DCCC
DCCC
PROCESS
Current Range
(Amps)
40-225 AC
40-225 AC
30-125 DC 40-225 AC 40-250 DC 35-300 AC
5-155 DC
5-275 DC
60-500 DC
75-625 DC
www.lincolnelectric.com/stick-welders
Stick
TIG Scratch
TIG Touch-Start®TIG Hi-Freq™Arc Gouge
160
1 50,60
1 50,60
1 50,60
1 50,60
1/3 50/60
3
3
INPUTOUTPUT FEATURES
Phase
Hertz
Compact
115/230 Volt
Auto-Sensing
Hot Start
Arc Force
50/60
50/60
Meters
7-Yr. Warranty
•••••
(on Power Rectifier)
Polarity Switch
Voltmeter/Ammeter
5
Stick Welders
AC-225C
Easy Set-Up for 16 Gauge and Up
This compact continuous control stick welder delivers smooth AC output of 40-225 amps for basic hobby and repair welding.
40-225 amps AC continuous output control is enough current for 3/16" (4.8 mm) diameter mild steel general purpose stick electrodes and select 5/32" (4.0 mm) diameter electrodes.
Recommended for mild, low alloy and stainless steels from 16 gauge sheet metal to heavy plate.
Easy to set up and easy to operate with handy application/procedure chart on faceplate.
Three-year warranty on parts and labor.
Processes
•Stick
AC
CC
Output Input
Unit Includes
• Insulated electrode holder and cable
• Heavy duty work clamp and cable
• Sample pack of electrodes
• Helpful Welder’s Guide
• Input Cable with integrated plug
Key Options
• K520 Utility Cart
More options at end of section
Literature
E2.40
1
60
Hz
PHASE
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
AC-225C K1357 230/1/60 170A/25V/20% 45A 40-225 Amps 15.25 x 14 x 13.5 84
AC-225
Max. 50A Max OCV: 58V (387 x 356 x 343) (38)
Processes
• Stick
AC
CC
Output Input
AC General Purpose Welding
Unit Includes
Use our popular AC-225 to stick weld mild steel, low alloy and stainless steels as well as cast iron for common repair and hobby projects.
40-225 amps AC stepped output control is enough for 3/16" (4.8 mm) diameter mild steel general purpose stick electrodes and select 5/32" (4.0 mm) diameter electrodes.
Weld 16 gauge sheet metal to heavy plate on mild steel, low alloy stainless, cast iron and hardfacing applications.
Included Helmet and Sample Electrodes allow you to start welding right away.
Three-year warranty on parts and labor.
• Insulated electrode holder and cable
• Lightweight helmet with lenses
• Heavy duty work clamp and cable
• Sample pack of electrodes
• Helpful Welder’s Guide
• Input Cable with integrated plug
• K1170-4 also includes Wheel Kit and Gloves
Key Options
• K761 Wheel Kit
More options at end of section
Literature
E2.30
1
60Hz50
Hz
PHASE
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
AC-225 K1170 230/1/60 225A/25V/20%
(1)
Except 75 amp setting which can be used continuously for 1 hour.
6
K1170-4 Max. OCV: 79V (610 x 438 x 305) (49.5)
K1290 220/1/50 225A/25V/15% 63A 50-250 Amps 108
www.lincolnelectric.com/stick-welders
(1)
50A 40-225 Amps 24 x 17.25 x 12 109
Max. OCV: 76V (49.0)
Stick Welders
Processes
•Stick
AC/DC 225/125
Tackle More Tasks with AC/DC
Select DC polarity for extremely stable arc action or out-of-position welding with Lincoln®Fleetweld®5P+. Choose AC polarity for welding on heavier plate, greater deposition or faster travel speeds with Lincoln®Fleetweld®35. Great choice for stick welding on mild steel, low alloy and stainless steels as well as cast iron and hardfacing for maintenance, repair and light fabrication projects.
40-225 amps AC and 30-125 amps DC stepped output control is enough for 3/16" (4.8 mm) mild steel general purpose electrode diameters and select 5/32" (4.0 mm) diameter electrodes.
Weld 16 gauge sheet metal to heavy plate on mild steel, low alloy stainless, cast iron and hardfacing applications.
Includes integrated input power cable with plug and receptacle for wall-mounting.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
AC/DC K1297 230/1/60 AC: 225A/25V/20% AC: 50A 40-225 Amps AC 124
225/125 DC: 125A/25V/20% DC: 36A Max. OCV: 79V 24 x 17.25 x 12 (56.3)
30-125 Amps DC (610 x 438 x 305)
Max. OCV: 73V
AC/DC K1299 220/1/50 AC: 225A/25V/15% AC: 55A 50-250 Amps AC 123
225/125 DC: 125A/25V/15% DC: 41A Max. OCV: 76V (55.8)
35-135 Amps DC
Max. OCV: 69V
• TIG
AC
CC
Output Input
Unit Includes
• Insulated electrode holder and cable
• Heavy duty work clamp and cable
• Helpful Welder’s Guide
• Input Cable with integrated plug and receptacle
Key Options
• K761 Wheel Kit
More options at end of section
Literature
E2.60
DC
1
60Hz50
Hz
PHASE
Processes
Idealarc®250
Basic Industrial Stick Welding
The Idealarc®250 delivers up to 300 amps AC (250 amps DC) for stick welding in vocational education, industrial production, maintenance and repair or farm shop environments.
Plenty of output—300 amps AC and 250 amps DC is enough for up to 1/4" (6.4 mm) diameter of some stick electrode types.
Run every type of stick electrode, including cellulosic and low hydrogen, and those for stainless steel, hardfacing and cast iron applications.
• Stick
•TIG
• Gouging
AC
CC
Output Input
Key Options
• K1894-1 Power Factor Capacitor Kit (60 Hz)
• K866 Undercarriage
• K704 Accessory Kit, 400 Amp
• K930-2 TIG Module
More options at end of section
Literature
E2.70
DC
Easy to use full range continous control provides precise command of heat input in the weld.
Stackable case design can be stacked up to three high to save valuable floor space.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current /Voltage/ Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
250 K1053-7 208/230/460/1/60 AC: 250A/30V/30% 95/86/43A 35-300 Amps AC 27 x 19 x 21.5 350
Idealarc
K1053-9 (w/PFC) DC: 250A/30V/30% 75/68/34A Max. OCV: 72V (686 x 483 x 546) (159)
K1053-8 230/460/575/1/60 86/43/34A 40-250 Amps DC
K1053-10 (w/PFC) 68/34/27A Max. OVC: 70V
K1054-3 380/415/500/1/50 50/46/38A K1054-4 220/380/440/1/50 86/50/43A
1
60Hz50
Hz
PHASE
www.lincolnelectric.com/stick-welders
7
Stick Welders
Processes
•Stick
Invertec®V155-S
Portable. Professional. Rugged. Affordable.
The NEW Invertec®V155-S offers much more than you would expect from a welder this size. Weighing in at just under 15 lbs. (6.8 kg) the Invertec®V155-S is no lightweight contender. It packs the full punch of a heavyweight pro­fessional that you can take to the most demanding job sites. It features 120/230V auto reconnect operation and can operate from a portable generator. It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere.
Two stick modes, SOFT and CRISP, provide the right arc characteristics for different types of electrodes.
Fan-As-Needed inside the machine.
Auto-Adaptive Arc Force sticking in the puddle without compromising arc stability or increased spatter.
Automatic Hot-Start starting to make striking an arc easier.
Touch Start TIG TIG welder for free!
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output
Invertec
V155-S and 100A/24.0V/30% Stick 33.8A Max. OCV: 75V (288 x 158 x 392) (6.7)
(F.A.N.™) reduces noise and dust
minimizes electrode
boosts the current during
®
mode – it’s like getting a
®
K2605-1 120V/1/50/60 75A/23.0V/100% Stick 24.0A 5-155 Amps DC 11.3 x 6.2 x 15.4 14.7
K2606-1 105A/14.2V/100% TIG 21.5A
130A/15.2V/30% TIG 28.8A
230V/1/50/60 100A/24.0V/100% Stick 21.0A
145A/25.8V/30% Stick 31.0A 100A/14.0V/100% TIG 14.1A
155A/16.2V/30% TIG 22.8A
Shown:
K2605-1 Base Unit
with Stick Accessories
(1)
Output Range inches (mm) lbs.(kg)
• DC TIG
DC
CC
Output Input
Base Unit Includes
• Invertec®V155-S (K2605-1).
• Stick electrode holder, cable and Twist-Mate™plug.
• Work cable and clamp with Twist-Mate™plug.
• Fully adjustable shoulder strap.
• 120/230V input cord, 6.6 ft. (2 m) with a 120V 15 Amp plug.
• Extra 120V 20 Amp plug.
Key Options
• K2275-1 Welding Cart
• K852-25 Twist-Mate™Cable Plug Kit
• TIG Ready-Pak (
see TIG Section for details).
More options at end of section
®
(K2606-1)
Literature
E2.141
(1)
Input amps on 60 Hz input.
50
1
60
PHASE
Hz
8
www.lincolnelectric.com/stick-welders
Stick Welders
Processes
• Stick
Invertec®V275-S
Weather-Resistant Stick and TIG Welder
The V275-S Stick and TIG power source is ideal for outdoor construction sites—it’s IP23S rated and equipped with weather resistant features. Up to 275 amps of output gives you access to a greater number of stick electrodes, including outstanding E6010 performance.
Outstanding E6010 and E7018 performance using up to 7/32" (5.6 mm) diameter electrode.
Touch Start TIG established without high frequency starting.
Air Carbon Arc cutting and gouging with up to 3/16" (4.8 mm) diameter carbon electrode.
Selectable Hot Start—Turn it off for thin material or flip it on for thick, rusty or dirty material.
Variable Arc Force—Dial in the “soft” or “crisp” arc you want.
All-in-one machine—208/230/460/575 input volt settings—no single phase de-rating.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Invertec
V275-S 575/3/60 250A/30V/60% 34/33/17/14A (345 x 229 x 514) (24.7)
or or 208/230/460/ 275A/29-31V/35% 68/67/38/31A
Invertec
V275-S 415/440/3/50 200A/28V/100% 25/15/15/14/13A
®
)
(Tweco
®
DC allows the welding arc to be
®
®
(1)
K2269-1 208/230/460/ 275A/31V/35% 38/37/19/16A 5-275A 13.6 x 9.0 x 20.25 54.5
200A/28V/100% 27/25/13/11A
575/1/60 250A/30V/60% 63/62/33/27A
K2269-3 220/380/400/ 250A/30V/35% 32/20/19/18/17A
220/380/440/ 63/42/40/38/36A 415/440/1/50 48/32/30/29/27A
200A/28V/100% 49/48/26/21A
•TIG
• Gouging
DC
CC
Output Input
Key Options
• K852-70 Twist-Mate™Cable Plug for 1/0-2/0, 50-70 mm2cable
• K1759-70 Twist-Mate Receptacle for 1/0-2/0, 50-70mm cable
• K2394-1 Stick Electrode Holder, Work Clamp, Cable and Twist­Mate™Set
• K857 Remote Output Control, 25 ft (7.6 m)
• K2265-1 TIG-Mate™17V TIG Torch Starter Kit (air-cooled)
More options at end of section
Literature
E2.161
( Tweco®is a registered trademark of Thermadyne. )
1
3
60Hz50
Hz
PHASE
2
®
Idealarc
R3R-400 & R3R-500
Heavy Duty Stick Welding and Arc Gouging
Look to the R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you are using cellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc R3R-500 produce a smooth, quality arc for consistent results day-in and day-out.
Substantial amperage ranges include the R3R-400 at 60-500 amps and the R3R-500 at 72-625 amps.
Easy to operate—Calibrated current control knob makes procedure setting simple and easy.
Polarity switch, voltmeter and ammeter are standard.
Arc gouge with the R3R-400 using up to 5/16" (7.9 mm) diameter carbon electrode and the R3R-500 using up to 3/8" (9.5 mm) diameter carbon electrode.
Three-year warranty on parts and labor.
Seven-year warranty on the power rectifier.
®
R3R-400 and
Processes
• Stick
•TIG
• Gouging
DC
CC
Output Input
Key Options
• K841 Undercarriage – Hand moving
• K2149-1 Work Lead Package
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control, 100 ft. (30 m)
More options at end of section
Literature
E2.100
3
60
Hz
PHASE
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Idealarc R3R-400 Max. OCV: 67V (699 x 566 x 813) Idealarc R3R-500 Max. OVC: 67V
NOTE: 50 Hertz models available.
K1285-16 230/460/3/60 400A/36V/60% 74/37A 60-500A 27.5 x 22.3 x 32 402 (183)
®
K1286-16 500A/40V/60% 88/44A 72-625A 446 (203)
www.lincolnelectric.com/stick-welders
9
Stick Welders
Stick Options
See “Recommended General Options” pgs.149-171 for descriptions.
AC-225C
General Options
K520 Utility Cart (150 cu ft. bottle capacity) — Fume Extraction System
AC-225
General Options
K761 Wheel Kit — Fume Extraction System
AC/DC 225/125
General Options
K761 Wheel Kit — Fume Extraction System
Idealarc
®
250
General Options
K1894-1 Power Factor Capacitor Kit (60 Hz) K866 Undercarriage — Fume Extraction System
Stick Options
K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp
TIG Options
K930-2 TIG Module K938-1 Contactor Kit K936-4 Control Cable (9-pin to 115V plug)
Invertec
®
V155-S
General Options
K2275-1 Welding Cart (80 cu ft bottle capacity) K852-25 Twist-Mate™ Cable Plug Kit — Fume Extraction System
TIG Options
K1781-7 PTA-9FV Flexible Head Gas Valve Torch (25 ft., 1 pc.) K960-2 Small Twist-Mate
Torch Adapter (with separate gas) KP507 Parts Kit for PTA-9 Series Torches K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch
w/Ultra-Flex
K960-2 Small Twist-Mate
Cable (12.5 ft., 1 pc.)
Torch Adapter (with separate gas) KP508 Parts Kit for PTA-17 Series Torches K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit
®
Invertec
V275-S
General Options
K852-70 Twist-Mate™Cable Plug, for 1/0-2/0, 50-70 mm2cable K852-95 Twist-Mate K1759-70 Twist-Mate K1759-95 Twist-Mate
Cable Plug, for 2/0-3/0, 70-95 mm2cable
Receptacle, for 1/0-2/0, 50-70 mm2cable
Receptacle, for 2/0-3/0, 70-95 mm2cable
Fume Extraction System
Stick Options
K2394-1 Stick Electrode Holder, Work Clamp, Cable &
Twist-Mate
Set K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m)
TIG Options
K2265-1 TIG-Mate™17V TIG Torch Starter Kit (air-cooled) K960-1 Twist-Mate K870 Foot Amptrol
Torch Adapter (with separate gas)
®
K963-3 Hand Amptrol®(Rotary Track Style)
®
Idealarc
R3R-400 and R3R-500
General Options
K841 Undercarriage – Hand moving K2149-1 Work Lead Package — Fume Extraction System
Stick Options
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m)
TIG Options
K930-2 TIG Module K939-1 Docking Kit K963-3 Hand Amptrol K870 Foot Amptrol
®
(Rotary Track Style)
®
K938-1 Contactor Kit K936-3 Control Cable (9-pin to 6-pin and 115V plug) K937-45 Control Cable Extension, 45 ft. K586-1 Deluxe Adjustable Gas Regulator and Hose Kit
10
www.lincolnelectric.com/stick-welders
Lincoln
®
TIG Welders Give You the Power to Perform!
• Precision Arc Control
• Code Quality Results
• Convenient High Value Features
SM
Great Starting
MODEL
Mode
Precision TIG®225 Precision TIG®275
Rectifier
Conventional
Precision TIG®375
CC
CC
CC
Invertec®155-S Invertec®V160-T Invertec®V205-T DC
Inverter
Invertec®V205-T AC/DC
CC
CC
Invertec®V310-T AC/DC
KEY: Excellent Good Optional
Premium Focused Arc Precise Crater Fill
Current Range
Polarity
AC/DC
AC/DC
AC/DC
DC
DC
AC/DCCC
AC/DCCC
(Amps)
5-230
2-340
2-420
5-155
5-160
6-200
6-200
5-310
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PROCESS INPUTOUTPUT FEATURES
®
II
Stick
TIG Touch-Start®TIG Hi-Freq™TIG Pulse
1
1
1
1
1
Phase
Hertz
50,60
50,60
50,60
50,60DCCC 1
50,60
50,60
50,601
50,601/3
Auto-Balance
Micro-Start
Auto-Reconnect
••
•••
••••
Variable AC
Frequency
®
Ready-Pak®One-Pak
11
TIG Welders
Processes
Precision TIG®225
Great for Motorsports and Other Custom Fabricators
The Precision TIG®225 gives you the “Power to PerformSM”, for general fabrication, automotive/ motorsports, vocational schools or serious hobby work. Micro-Start™II Technology delivers precision arc performance to improve arc starting, welding and weld cratering.
5-230 amps is the widest welding range in its class.
Patented Micro-Start stable low amperage starting, welding and cratering for AC and DC welding.
AC Auto-Balance cleaning vs. penetration levels for great looking aluminum welds.
FREE! Built-in TIG pulser helps control heat input in the weld.
115 volt auxiliary power receptacles with 20 amp service reliably powers water coolers or other tools.
Base Unit Includes: Torch Parts Storage Compartment, Torch Hanger, 10 ft. Work Cable and Clamp, Removable Lift Eye, 9 ft. Input Power Cord, TIG Procedure Guide, and GTAW (TIG) Handbook. NEMA 6-50P Plug and NEMA 6-50R Receptacle included with 208/230 models only. Shielding gas sold separately.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output
Name Number Voltage/Phase/Hertz Current/ Voltage/Duty Cycle Rated Output
Precision TIG®225 K2535-1 208/230/1/60 90A/23.4V/100% 42/39A 5-230 Amps AC 20.7 x 14.5 x 25.6 212
Precision TIG®225 K2535-2
Ready-Pak
Precision TIG®225 K2533-1 208/230/1/60 42/39A 20.7 x 14.5 x 25.6 192
(1)
Tested at 104°F (40°C).
®
Ready-Pak
Pkg. 5-230 Amps DC (526 x 368 x 650) (96)
®
w/Cart Pkg. (794 x 503 x 966) (117)
Base Model K2533-2 460/575/1/60 18/15A (526 x 368 x 650) (87)
II Technology delivers extremely
®
automatically sets the optimal
(1)
K2534-1 380/400-415/1/50/60 21/20A
(2)
All inputs reported include 20 amp output on 115 volt auxiliary.
Shown:
®
K2535-2 Ready-Pak
Input Current @ H x W x D Net Weight
(2)
w/Cart Pkg.
Output Range inches (mm) lbs.(kg)
Max. OCV: 75V
• Stick
• TIG
Output Input
DC
AC
CC
Ready-Pak®Pkg. (K2535-1) Includes
• Precision TIG®225 (K2533-1)
• Removable Lift Eye
• 10 ft. (3.0 m) Work Cable & Clamp
• NEMA 6-50R Receptacle (208/230V models only)
• TIG Procedure Guide
• GTAW (TIG) Handbook
• PTA-17 One-Piece TIG Torch
• Gas Regulator/Hose
• Foot Amptrol
®
Ready-Pak®w/Cart Pkg. (K2535-2) Includes
• Everything Listed Above (K2535-1)
• Understorage Cart
One-Pak®w/Power MIG 140 (K2680-1)
• See below for what’s included
Key Options
• K2266-1 TIG-Mate™17 Air-Cooled TIG Torch Starter Pack
• K870 Foot Amptrol
®
• K963-3 Hand Amptrol
• K2348-1 Understorage Cart
• Fume Extraction System
More options at end of section
Literature
E3.37
31.2 x 19.8 x 38 258
1
60Hz50
Hz
PHASE
®
COMPLETE PACKAGE Includes:
Precision TIG®225 (208/230/1/60) (K2535-1)
• 10 ft. (3.0 m) Work Cable & Clamp
• 9 ft. (2.7 m) Input Power Cord with Plug
• NEMA 6-50R Receptacle
• GTAW (TIG) Handbook
• PTA-17 12 ft.Ultra-Flex
• Gas Regulator with Hose
• Foot Amptrol
Wire Feed Welder Mounting Bracket (K2616-1)
Dual Cylinder Cart (K2617-1)
Stick Electrode Holder
12
®
(K870)
TIG Torch Package
& Cable (K2374-1)
Power MIG 140C (K2471-1)
®
• Magnum
• Contact Tips
• Gasless & Gas Nozzle
• .025"-.035" Wire Guide
• .025" & .035 Smooth Drive Rolls
• .030"-.045" Knurled Drive Roll
• Gas Regulator and Hose
• Spool of .025" SuperArc
• Spool of .035" Innershield
• Spindle Adapter for 8" Diameter Spools
• Work Clamp and Cable
• How to Use DVD
100L gun
Solid MIG wire
NR®-211-MP®wire
®
L-56
®
®
www.lincolnelectric.com/tig-welders
TIG Welders
Processes
• Stick
Precision TIG®275
NEW
NEW
&
IMPROVED
IMPROVED
&
Serious TIG Welding Performance
The Precision TIG®275 gives you the “Power to PerformSM”, for fabrication, areospace, production, motorsports or vocational education.
Patented Micro-Start™II Technology delivers extremely stable low amperage starting, welding and cratering for AC and DC welding.
AC Auto-Balance vs. penetration levels for great looking aluminum welds.
Widest Output Range – 2-340 amps.
Highest duty cycle – 275 amps @ 40%.
Optional TIG pulser helps control heat input in the weld to reduce distortion and burnthrough on thin materials.
Neat/organized cable management with integrated torch holster.
Built-in storage compartment for torch consumables.
Fan-As-Needed
(F.A.N.™) prevents overheating. F.A.N.™reduces
power consumption, noise, motor wear and dust in the machine.
New set-up menu gives more features.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/ Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Precision TIG®275 K2618-1 208/230/460/1/60 275A/31V/40% 80/72/36A with PFC DC: 2-340A 49.7 x 28 x 41 641
®
Ready-Pak
w/Cart Pkg. (rated @ 104˚F (40˚C)) 104/94/47A w/o PFC AC: 2-340A (1262 x 711 x 1041) (291)
®
Precision TIG
275 K2619-2 460/575/1/60 35/28A with PFC (787 x 559 x 660) (180)
®
automatically sets the optimal cleaning
Shown:
K2618-1 Ready-Pak®w/Cart Pkg.
K2619-1 208/230/460/1/60 80/72/36A with PFC
K2620-1 220-230/380-400/ 80/46/43A with PFC
415/1/50/60 95/55/50A w/o PFC
104/94/47A w/o PFC 31 x 22 x 26 397
47/38A w/o PFC
Max. OCV: 75V
• TIG
AC
CC
Output Input
Water-Cooled Ready-Pak w/Cart Includes
• K2619-1 Precision TIG®275
• Under-Cooler Cart
• Foot Amptrol
• Gas Regulator/Flowmeter/Hose
• PTW-20 Pro-Torch™TIG Torch
• Zippered Torch Cover
• Parts Kit
• Water Hose (2 included)
• 15 ft. (4.5 m) 2/0 Work Cable/Clamp
Key Options
• K2621-1 Advanced Control Panel
• K963-3 Hand Amptrol
• K704 Stick Welding Accessory Kit
More options at end of section
Literature
E3.42
DC
®
1
60Hz50
Hz
PHASE
®
®
Processes
Precision TIG®375
NEW
NEW
&
IMPROVED
IMPROVED
&
Precision Arc—Maximum Control
The Precision TIG®375 delivers full featured welding sequencing, pulsing controls and power factor correction for serious code-level TIG welders.
Patented Micro-Start™II Technology delivers extremely stable low amperage starting, welding and cratering for AC and DC welding.
AC Auto-Balance penetration levels for great looking aluminum welds.
Widest Output Range in its class – 2-340 amps.
Highest duty cycle – 375 amps @ 40%.
FREE! Built-in TIG pulser helps control heat input in the weld to reduce distortion and burnthrough on thin materials.
Neat/organized cable management with integrated torch holster.
Built-in storage compartment with removable tray for torch consumables.
Fan-As-Needed
(F.A.N.™) prevents overheating. F.A.N.™reduces
power consumption, noise, motor wear and dust in the machine.
New set-up menu gives more features.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current /Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Precision TIG®375 K2624-1 208/230/460/1/60 375A/35V/40% 102/92/46A with PFC 49.7 x 28 x 41 751
®
Ready-Pak
w/Cart Pkg. (rated @ 104˚F (40˚C)) (1262 x 711 x 1041) (340)
®
Precision TIG
375 K2622-2 230/460/575/1/60 102/51/41A with PFC Max. OCV: 80V (787 x 559 x 660) (230)
®
automatically sets the optimal cleaning vs.
K2624-1 Water-Cooled Ready-Pak
K2622-1 208/230/460/1/60 DC: 2-420A
K2623-1 220-230/380-400/ 119/69/63A with PFC
415/1/50/60
Shown:
w/Cart Pkg.
®
AC: 2-420A 31 x 22 x 26 507
•Stick
• TIG
AC
CC
Output Input
Water-Cooled Ready-Pak w/Cart Includes
• K2622-1 Precision TIG®375
• Under-Cooler Cart
• Foot Amptrol
• Gas Regulator/Flowmeter/Hose
• PTW-20 Pro-Torch™TIG Torch
• Zippered Torch Cover
• Parts Kit
• Water Hose (2 included)
• 15 ft., (4.5m) 2/0 Work Cable/Clamp
• PTA-9 or -17 Torch Adapter
Key Options
• K963-1 Hand Amptrol
• K704 Stick Welding Accessory Kit
More options at end of section
Literature
E3.51
DC
®
www.lincolnelectric.com/tig-welders
1
50Hz60
Hz
PHASE
®
®
13
TIG Welders
Processes
Invertec®V155-S
Portable. Professional. Rugged. Affordable.
The NEW Invertec®V155-S offers much more than you would expect from a welder this size. It packs the full punch of a heavyweight professional that you can take to the most demanding job sites. It features 120/230V auto reconnect operation and can operate from a portable generator. It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere. The Invertec a base unit with stick accessories or a complete Stick/TIG ready to weld package in an Easy-Store/Easy-Carry Suitcase.
Touch Start TIG®DC operation allows you to strike the arc easily without high frequency or tungsten contamination.
Dent resistant case is IP23 rated for outdoor use.
Fan-As-Needed the machine.
Two stick modes, SOFT and CRISP, provide the right arc characteristics for different types of electrodes.
Auto-Adaptive Arc Force sticking in the puddle without compromising arc stability or increased spatter.
Automatic Hot-Start during starting to make striking an arc easier.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output
Invertec
V155-S and 100A/24.0V/30% Stick 33.8A Max. OCV: 75V (288 x 158 x 392) (6.7)
(F.A.N.™) reduces noise and dust inside
minimizes electrode
boosts the current
®
K2606-1 120V/1/50/60 75A/23.0V/100% Stick 24.0A 5-155 Amps DC 11.3 x 6.2 x 15.4 14.7
K2605-1 105A/14.2V/100% TIG 21.5A
®
V155-S is available in two models:
130A/15.2V/30% TIG 28.8A
230V/1/50/60 75A/23.0V/100% Stick 21.0A
100A/24.0V/30% Stick 31.0A 105A/14.2V/100% TIG 14.1A
130A/15.2V/30% TIG 22.8A
Shown: K2606-1 Ready-Pak
(1)
Output Range inches (mm) lbs.(kg)
• Stick • DC TIG
DC
CC
Output Input
TIG Ready-Pak®Welding Package (K2606-1) Includes
• Invertec®V155-S (K2605-1)
• Stick electrode holder & cable, 10 ft. (3.0 m) with Twist-Mate™plug
• Work clamp and cable, 10 ft. (3.0 m) with Twist-Mate™plug
• Fully adjustable shoulder strap
• 120/230V input cord [6.6 ft. (2 m)] with a 120V 15 Amp plug
• Extra 120V 20 Amp plug
• Gas Regulator
• PTA-17V TIG torch with Ultra-Flex cable and Twist-Mate™dapter
• PTA-17 TIG Accessory Kit (KP508)
• Easy-Store/Easy-Carry Suitcase
Key Options
• K2275-1 Welding Cart
• K852-25 Twist-Mate™Cable Plug Kit
®
• K1782-13 PTA-17FV Flex Head
Pkg.
Gas Valve Torch
• K1781-7 PTA-9FV Flex Head Gas Valve Torch
More options at end of section
Literature: E2.141
(1)
Input amps on 60 Hz input.
50
1
60
PHASE
Hz
Processes
• Stick
Invertec®V160-T
Serious DC TIG Arc—Extremely Small Package
The Invertec®V160-T is a full function DC TIG inverter intended for alloy fabrication or critical maintenance work.
Advanced inverter technology delivers superior TIG performance.
Selectable Touch Start TIG®starting or high frequency starting makes it easy to establish an arc under a variety of conditions.
Built-in pulsing functions give you greater control over thin materials.
Auto-reconnect between 115/230V 50/60Hz input power eliminates operator error.
Auto restore fuse protects the machine from high input currents.
Integral gas and power connector for simple torch connections and quick changes between TIG and stick welding.
• TIG
DC
CC
Output Input
Unit Includes
• 115V Input Cord (10 ft.) & Plug (NEMA 5-15P).
• 20 Amp Plug (NEMA 5-20P).
• Twist-Mate™Torch Adapter for PTA-9 or -17 one-piece torch.
• Adjustable Shoulder Strap.
• Work Clamp & Cable.
Key Options
• TIG-Mate™17 Air-Cooled TIG Torch Starter Pack (K2266-1)
• Foot Amptrol®(K870)
• Hand Amptrol®(K963-3)
• Fume Extraction System
More options at end of section
Literature
E3.105
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output
®
Invertec
V160-T 20A Branch Circuit 60A/22.4V/100% Stick Max OCV: 48V (330 x 203 x 432) (10.8)
14
K1845-1 115/1/50/60 90A/13.6V/100% TIG 20A 5-160 Amps DC 13 x 8 x 17
115/1/50/60 110A/14.4V/100% TIG 25A
30A Branch Circuit 80A/23.2V/100% Stick
230/1/50/60 130A/15.2V/100% TIG 25A
30A Branch Circuit 130A/25.2V/100% Stick
www.lincolnelectric.com/tig-welders
(1)
Output Range inches (mm) lbs.(kg)
(1)
Input amps on 60 Hz input.
50
1
60
Hz
PHASE
TIG Welders
Processes
NEW
NEW
&
Invertec®V205-T AC/DC
IMPROVED
IMPROVED
&
Code Quality AC/DC TIG Welding
The Invertec®V205-T AC/DC is a compact, TIG power source intended for critical AC or DC TIG welding. The
Added Stick Crisp Mode for exceptional Fleetweld®5P & 5P+ (E6010) Performance.
Improved TIG starting. Now starts DC (-) to maintain a sharp tungsten
Adjustable DC strike mode – Allows adjustment of a hotter or colder start depending on the tungsten diameter.
Voltage Reduction Device in STICK mode for use in electrically hazardous conditions or when the use of a VRD is required.
200 amps @ 40% duty cycle is the highest output rating in this machine class
Fan-As-Needed to reduce power consumption, noise and dust in machine
Three-year Lincoln Warranty on parts and labor
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current /Voltage/Duty Cycle Rated Output
®
Invertec
V205-T AC/DC 120A/14.8V/60% TIG 25.0A Max OCV: 53V (381 x 216 x 483) (17.3)
(1)
Input current on 60 hertz input.
NEW AND IMPROVED
(VRD™) – Reduces the open circuit voltage
(F.A.N.™) – Fan only operates when needed
K1855-4 115/1/50/60 150A/16.0V/40% TIG 34.0A 6-200A AC/DC 15.0 x 8.5 x 19.0 38
230/1/50/60 200A/18.0V/40% TIG 30.0A
115/1/50/60 110A/24.4V/35% Stick 34.0A
230/1/50/60 180A/27.2V/35% Stick 30.0A
V205-T AC/DC has many new features!
100A/14.0V/100% TIG 20.0A
170A/16.0V/60% TIG 18.0A
140A/15.6V/100% TIG 15.0A
90A/23.6V/60% Stick 28.0A
70A/22.8V/100% Stick 20.0A
150A/26.0V/60% Stick 23.0A
130A/25.2V/100% Stick 19.0A
(1)
Output Range inches (mm) lbs.(kg)
•Stick
• TIG
Output Input
DC
AC
CC
One-Pak®Pkg. (K2350-2) Includes
• K1855-4 V205-T AC/DC
• 230V Input Cord & Plug
• Adjustable Shoulder Strap
• K870 Foot Amptrol
®
• K2266-1 TIG Mate™17 TIG Torch Starter Kit
Key Options
• K2266-1 TIG Mate™17 Air-Cooled TIG Torch Starter Pack
• K870 Foot Amptrol
• K963-3 Hand Amprtol
®
®
• Fume Extraction System
More options at end of section
Literature
E3.110
50
1
60
Hz
PHASE
Processes
•Stick
Invertec®V205-T DC
Code Quality DC TIG Welding
The Invertec®V205-T DC is a compact, TIG power source intended for critical DC TIG welding. From maintenance to production fabrication, to motorsports, aerospace, nuclear piping, and shipbuilding, this feature-packed inverter is flexible enough for almost any job!
Added Stick Crisp Mode for exceptional Fleetweld®5P & 5P+ (E6010) Performance.
Improved TIG starting – Starts DC(-) to maintain a sharp tungsten
Adjustable DC strike mode – Allows adjustment of a hotter or colder start depending on the tungsten diameter.
Voltage Reduction Device in STICK mode for use in electrically hazardous conditions or when the use of a VRD
200 amps @ 40% duty cycle – highest output rating in this machine class.
Fan-As-Needed
(F.A.N.™) – Fan only operates when needed to reduce
is required.
(VRD™) – Reduces the open circuit voltage
• TIG
DC
CC
Output Input
One-Pak®Pkg. (K2671-1) Includes
• K2629-1 Invertec®V205-T DC
• K2266-1 TIG-Mate™17 air-cooled TIG Torch Starter Pack
• K870 Foot Amptrol
®
Key Options
• K2413-1 TIG Mate™9 Air-Cooled TIG Torch Starter Pack
• K870 Foot Amptrol
®
• K963-3 Hand Amprtol
More options at end of section
Literature
E3.110.1
power consumption, noise and dust in machine
Three-year Lincoln Warranty on parts and labor
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current /Voltage/Duty Cycle Rated Output
®
Invertec
V205-T DC 120A/14.8V/60% TIG 25.0A Max OCV: 53.7V (381 x 216 x 483) (17.3)
(1)
Input current on 60 hertz input.
K2629-1 115/1/50/60 150A/16.0V/40% TIG 34.0A 6-200A DC 15.0 x 8.5 x 19.0 38
100A/14.0V/100% TIG 20.0A
230/1/50/60 200A/18.0V/40% TIG 30.0A
170A/16.0V/60% TIG 18.0A
140A/15.6V/100% TIG 15.0A
115/1/50/60 110A/24.4V/35% Stick 34.0A
90A/23.6V/60% Stick 28.0A
70A/22.8V/100% Stick 20.0A
230/1/50/60 180A/27.2V/35% Stick 30.0A
150A/26.0V/60% Stick 23.0A
130A/25.2V/100% Stick 19.0A
(1)
Output Range inches (mm) lbs.(kg)
www.lincolnelectric.com/tig-welders
50
1
60
Hz
PHASE
®
15
TIG Welders
Invertec®V310-T AC/DC
Customize the Arc with Dynamic Display
The Invertec®V310-T AC/DC is the most technologically advanced AC/DC TIG welder in its class. It fits the bill for serious fabrication, maintenance, and production work, yet its compact, lightweight size makes it ideal for field applications like advanced motorsports, aerospace, shipbuilding, and construction.
Dynamic LCD Display (patent pending) – Shows the effect of adjusting the various welding parameters making setup simple.
Adjustable AC Frequency and Selectable Waveshapes – Allows you to customize the arc.
Soft, Crisp and AC Stick Modes – Excellent welding performance for all electrode, even E6010!
Optional Cool-Arc controls the speed of the water cooler’s 3-phase pump motor based on coolant temperature for quiet operation and long dependable life.
208-460 1/3 phase auto-reconnect – Weld just about anywhere with minimal set up.
High efficiency inverter – Yields extremely low input currents.
®
35 “Smart” water cooler – Digitally
Shown:
K2228-1 Invertec
with K2630-1 Cool-Arc
®
V3005-T AC/DC
®
35 Water Cooler
Processes
• Stick
• TIG
Output Input
DC
AC
CC
50
1
60
Hz
PHASE
One-Pak®Pkg. (K2695-1) Includes
• K2228-1 Invertec™V310-T AC/DC
• K2630-1 Coolarc™35 Water Cooler
• K2694-1 Inverter Cart
• K2267-1 TIG Mate™20 Torch Kit
• K870 Foot Amptrol
®
Key Options
• K2630-1 Coolarc™35 Water Cooler
• K2694-1 Inverter Cart
• K2666-1 TIG Mate™17 Air Cooled TIG Torch Starter Pack
• K870 Foot Amptrol
• K963-3 Hand Amptrol
More options at end of section
®
®
Literature
E3.115
Product Product Input Power Input Current @ H x W x D Net Weight
Name Number Phase Voltage/Hertz Rated Output Rated Output Output Range inches (mm) lbs.(kg)
®
Invertec
V305-T AC/DC 230A/19.2V/60% 8.3 Max. OCV: (34)
(1)
Input current on 60 hertz input.
K2228-1 3-Phase 460/50/60 210A/18.4V/100% 7.3 5-310A 17.3 x 10.6 x 24 75
310A/22.4V/40% 12.3 80V
230/50/60 210A/18.4V/100% 13.9
230A/19.2V/60% 15.8 310A/22.4V/30% 24.6
1-Phase 460/50/60 200A/18.0V/100% 13.6
220A/18.8V/60% 14.9 310A/22.4V/35% 23.1
230/50/60 200A/18.0V/100% 21.9
220A/18.8V/60% 24.6 310A/22.4V/25% 41.5
208/50/60 200A/18.0V/100% 24.2
220A/18.8V/60% 27.7 310A/22.4V/25% 47.3
I Choose Lincoln Electric!
Foose, Chip Foose and Foose Design are registered trademarks of Foose Design, Inc. and used with permission.
16
Chip Foose at the Lincoln Booth (2007 AWS/Fabtech Show)
www.lincolnelectric.com/tig-welders
TIG Options
See “Recommended General Options” pgs.149-171 for descriptions.
TIG Welders
Precision TIG®225
General Options
K2348-1 Understorage Cart K2617-1 Dual Cylinder Cart K2616-1 Small Wire Feeder Welder Mounting Bracket K2378-1 Medium Canvas Cover — Fume Extraction System
Stick Options
K2374-1 Stick Electrode Holder and Cable
TIG Options
K2266-1 TIG-Mate™17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mate K2413-1 TIG-Mate K1781-9 PTA-9F Flexible Head w/Ultra-Flex
Package (12.5 ft., 1pc)
K1783-12 PTA-26 TIG Torch Package w/Ultra-Flex
20 TIG Torch Starter Kit (water-cooled)
9 TIG Torch Starter Kit (air-cooled)
Cable Torch
Cable (12.5 ft., 1pc) KP2414-1 PTA-9/PTW-20 Gas Lens Parts Kit KP508 Parts Kit For PTA-17 Series Torches KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start K1813-1 Cool-Arc
®
Switch
®
40 Water Cooler 115/1/50/60
Cut Length Consumables
Precision TIG
®
275
General Options
K2621-1 Advanced Control Panel K1869-1 Undercarriage K2150-1 Work Clamp and Cable Assembly K1831-1 Power Factor Capacitor Kit — Fume Extraction System
Stick Options
K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m)
TIG Options
Pro-Torch™Air and Water-Cooled TIG Torches K2166-3 PTA-9, -17 One Cable Torch Adapter K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter K2166-1 PTA-26 One Cable Torch Adapter K1828-1 Under-Cooler Cart Water Cooler 3100211 Harris K870 Foot Amptrol
®
Argon Flowmeter Regulator and Hose Kit
®
K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start Switch — Cut Length Consumables
Precision TIG
®
375
General Options
K1869-1 Undercarriage K2150-1 Work Clamp and Cable Assembly — Fume Extraction System
Stick Options
K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m)
TIG Options
Pro-Torch™Air and Water-Cooled TIG Torches K2166-3 PTA-9, -17 One Cable Torch Adapter K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter K2166-1 PTA-26 One Cable Torch Adapter K1828-1 Under-Cooler Cart Water Cooler 3100211 Harris K870 Foot Amptrol
®
Argon Flowmeter Regulator and Hose Kit
®
K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start Switch — Cut Length Consumables
Invertec
®
V155-S
General Options
K2275-1 Welding Cart (80 cu ft bottle capacity) K852-25 Twist-Mate™ Cable Plug Kit — Fume Extraction System
TIG Options
K1781-7 PTA-9FV Flexible Head Gas Valve Torch (25 ft., 1 pc.) K960-2 Small Twist-Mate
Torch Adapter (with separate gas) KP507 Parts Kit for PTA-9 Series Torches K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch
w/Ultra-Flex
K960-2 Small Twist-Mate
Cable (12.5 ft., 1 pc.)
Torch Adapter (with separate gas) KP508 Parts Kit for PTA-17 Series Torches K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit
Invertec
®
V160-T
General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Fume Extraction System
Stick Options
K2394-1 Stick Electrode Holder, Work Clamp, Cable
& Twist-Mate
Set
TIG Options
K2413-1 TIG-Mate™9 TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate K2267-1 TIG-Mate 3100211 Harris K870 Foot Amptrol
17 TIG Torch Starter Kit (air-cooled)
20 TIG Torch Starter Kit (water-cooled)
®
Argon Flowmeter Regulator and Hose Kit
®
K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start Switch K1813-1 Cool-Arc
®
40 Water Cooler 115/1/50/60
Cut Length Consumables
www.lincolnelectric.com/tig-welders
17
TIG Welders
TIG Options, con’t.
See “Recommended General Options” pgs.149-171 for descriptions.
Invertec®V205-T AC/DC
General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Fume Extraction System
Stick Options
K2394-1 Stick Electrode Holder, Work Clamp, Cable
& Twist-Mate
Set
TIG Options
K2413-1 TIG-Mate™9 TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate K2267-1 TIG-Mate 3100211 Harris K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start K1813-1 Cool-Arc K1781-1 PTA-9 TIG Torch (12.5 ft., 1 pc.) K1622-1 Twist-Mate K1783-1 PTA-26 TIG Torch (12.5 ft., 1 pc.) K1622-3 Twist-Mate K1784-3 Magnum K1622-4 Twist-Mate
17 TIG Torch Starter Kit (air-cooled)
20 TIG Torch Starter Kit (water-cooled)
®
Argon Flowmeter Regulator and Hose Kit
®
Switch
®
40 Water Cooler 115/1/50/60
Torch Adapter, PTA-9, -17
Torch Adapter, PTA-26
®
PTW-20 Braided TIG Torch (12.5 ft., 3 pc.)
Torch Adapter, Water-Cooled K1859-2 Water Hose Kit, 25 ft. (5/8 LH CGA to 5/8 LH CGA) — Cut Length Consumables
Invertec
®
V205-T DC
General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Fume Extraction System
Stick Options
K2394-1 Stick Electrode Holder, Work Clamp, Cable
& Twist-Mate
Set
TIG Options
K2413-1 TIG-Mate™9 TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate K2267-1 TIG-Mate 3100211 Harris K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start K1813-1 Cool-Arc
17 TIG Torch Starter Kit (air-cooled)
20 TIG Torch Starter Kit (water-cooled)
®
Argon Flowmeter Regulator and Hose Kit
®
Switch
®
40 Water Cooler 115/1/50/60 K1859-2 Water Hose Kit - 25 ft (5/8 LH CGA to 5/8 LH CGA) K1781-1 PTA-9 TIG Torch (12.5ft 1pc) K1622-1 Twist-Mate K1782-1 PTA-17 TIG Torch (12.5ft 1pc) K1622-1 Twist-Mate K1783-1 PTA-26 TIG Torch (12.5ft 1pc) K1622-3 Twist-Mate K1784-3 Magnum K1622-4 Twist-Mate
Torch Adapter - PTA-9, -17
Torch Adapter - PTA-9, -17
Torch Adapter - PTA-26
®
PTW-20 Braided TIG Torch (12.5ft 3pc)
Torch Adapter - Water-Cooled
Cut Length Consumables
®
Invertec
V310-T AC/DC
General Options
K2694-1 Inverter Cart — Fume Extraction System
Stick Options
K2394-1 Stick Electrode Holder, Work Clamp, Cable
& Twist-Mate
Set
TIG Options
K2413-1 TIG-Mate™9 TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate K2267-1 TIG-Mate 3100211 Harris K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start K2630-1 Cool-Arc K1781-1 PTA-9 TIG Torch (12.5 ft., 1 pc.) K1622-1 Twist-Mate K1783-1 PTA-26 TIG Torch (12.5 ft., 1 pc.) K1622-3 Twist-Mate K1784-3 Magnum K1622-4 Twist-Mate
17 TIG Torch Starter Kit (air-cooled)
20 TIG Torch Starter Kit (water-cooled)
®
Argon Flowmeter Regulator and Hose Kit
®
Switch
®
35 Water Cooler
Torch Adapter, PTA-9, -17
Torch Adapter, PTA-26
®
PTW-20 Braided TIG Torch (12.5 ft., 3 pc.)
Torch Adapter, Water-Cooled
Cut Length Consumables
18
www.lincolnelectric.com/tig-welders
Power MIG
®
– The Professional’s Choice!
SM
• For home, farm, autobody, maintenance or fabrication.
• Diamond Core
Technology delivers a superior arc.
• Professional Drive System.
• Spool Gun Ready— New low cost Magnum
®
• Great Arc Starts
• Low Spatter
• Excellent Out-of-Position Arc Action
• Enhanced Stainless
&
Aluminum Performance
100SG.
MODEL
Current Range
(Amps)
SP-140T
Input
120 Volt
Power MIG®140C SP-180T Power MIG®180C Power MIG®215
Input
208-230 Volt
Power MIG®255C Power MIG®350MP
KEY: Excellent Good Optional
30-140
30-140
30-180
30-180
30-250
30-300
5-350
Thin Sheet Metal Autobody Work
OUTPUT
Wire Feed
Speed Range
ipm (m/min)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-700
(1.3-17.7)
50-700
(1.3-17.7)
50-700
(1.3-17.7)
Solid Wire
Size Range
in. (mm)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.045
(0.6-1.2)
.023-.035
(0.6-0.9)
.023-.045
(0.6-1.2)
www.lincolnelectric.com/mig-welders
Cored Wire Size Range
in. (mm)
.035 (0.9)
.035 (0.9)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
>>
PROCESS
MIG
MIG Pulsed
Flux-Cored
Stick
INPUT
TIG Touch-Start®Phase
160
160
160
160
1 50/60
160
1 50/60
FEATURES
Hertz
Compact
Spool Gun Capable
Locking Tool Storage
Meters
Synergic Control
Push-Pull Model
••
••
••
••
••
•••
••••• • •
®
Diamond Core
Technology™Chopper Technology®Waveform Control
Technology
19
MIG: Wire Feeder/Welders
Processes
• MIG
SP-140T
120 Volt AC Input Compact Wire Welder
Here’s a great little welder for project and repair welding with MIG on mild steel or stainless and flux-cored on mild steel.
Ready to Weld! Includes mild steel MIG AND flux-
cored wire spools, regulator and basic handshield. Just add shielding gas (Sold separately).
Easy to Set – 5 position tap voltage control and
continuous full-range wire feed speed control help you dial in your application.
Wide 30-140 amp welding output range.
MIG weld 24 gauge up to 10 gauge (.135")
sheet metal in a single pass. Weld up to 5/16" steel using self-shielded Lincoln Innershield
Spool Gun Ready – add the optional
Magnum aluminum wire feeding.
Three-year warranty on parts and labor.
(Tapped Voltage 50-500 ipm WFS (357 x 258 x 472) (26.3)
®
wire (FCAW-S).
®
100SG spool gun for reliable
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
SP-140T K2688-1 120/1/60 90A/19.5V/20% 20A 30-140 Amps DC 14 x 10.15 x 18.6 58
Control) (1.3-12.7 m/min)
Max. OCV: 33
• Flux-Cored
DC
CV
Output Input
Unit Includes
• Magnum®100L gun 10 ft. (3.0 m)
• .025" (0.6 mm) Contact Tips (Qty. 3)
• .035" (0.9 mm) Contact Tips (Qty. 3)
• Gasless Nozzle for Innershield
• Gas Nozzle for MIG
• Spindle Adapter, 8" (203 mm) Dia. Spools
• .025"-.030" (0.6-0.7 mm) MIG Drive Roll
• .035" (0.9 mm) MIG Drive Roll
• .030"-.045" (0.7-1.1 mm) Knurled Drive Roll
• Adjustable Gas Regulator & Hose
• 2 lb. (0.90 kg) Spool of SuperArc L-56®MIG wire
• 1 lb. (0.45 kg) Spool NR®-211-MP
• Work Clamp & 10 ft. (3.0 m) Cable
• Handshield
• How to Use DVD
Key Options
More options at end of section
Literature
E7.41
1
60
Hz
PHASE
®
®
SP-180T
More Power for Thicker Material
Just plug this compact wire welder into a 208 or 230V outlet in your garage, barn or shop and start welding– up to 3/16”with MIG welding and 1/2” with gas-less flux-cored welding.
Ready to Weld! Includes both mild steel MIG AND flux- cored wire as well as an adjustable gas regulator. Just add shielding gas (sold separately).
Easy to Set – 5 position tap voltage control and continuous full-range wire feed speed control help you dial in your application.
Wide 30-180 amp welding output range – use .025" wire on the thinnest sheet metal up to .045" flux-cored wire on thick plate.
MIG weld 24 gauge up to 3/16" sheet metal in a single pass. Weld up to 1/2" steel using self-shielded Lincoln Innershield
Spool Gun Ready – add the optional Magnum aluminum wire feeding.
Three-year warranty on parts and labor.
®
wire (FCAW-S).
®
100SG spool gun for reliable
Processes
• MIG
• Flux-Cored
DC
CV
Output Input
Unit Includes
• Magnum®100L gun 10 ft. (3.0 m)
• .025" (0.6 mm) Contact Tips (Qty. 3)
• .035" (0.9 mm) Contact Tips (Qty. 3)
• Gasless Nozzle for Innershield
• Gas Nozzle for MIG
• Spindle Adapter, 8" (203 mm) Dia. Spools
• .025"-.030" (0.6-0.7 mm) MIG Drive Roll
• .035" (0.9 mm) MIG Drive Roll
• .030"-.045" (0.7-1.1 mm) Knurled Drive Roll
• Adjustable Gas Regulator & Hose
• 2 lb. (0.90 kg) Spool of SuperArc L-56®MIG wire
• 1 lb. (0.45 kg) Spool NR®-211-MP
• Work Clamp & 10 ft. (3.0 m) Cable
• Handshield
• How to Use DVD
Key Options
More options at end of section
Literature
E7.42
1
60
Hz
PHASE
®
®
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
SP-180T K2689-1 208/230/1/60 208: 130A/17V/30% 20A 30-180 Amps DC 14 x 10.15 x 18.6 66
20
230: 130A/20V/30% 50-500 ipm WFS (357 x 258 x 472) (30)
(1.3-12.7 m/min)
Max. OCV: 33V
www.lincolnelectric.com/mig-welders
MIG: Wire Feeder/Welders
Power MIG®140C
Premium 120 Volt Input Wire Welder
Home projects and repair, sheet metal and autobody work, farm and small shop welding—the Power MIG®140C designed for 120 volt household power does it all!
Exclusive Diamond Core™Technology delivers an outstanding arc you’ll notice immediately:
– Great arc starts make getting started easy. – Wide voltage “sweet spot” gives you a very
forgiving arc. – Extremely low spatter reduces clean-up. – Outstanding aluminum
performance.
Wide 30-140 amp welding output range is the highest output in the 120 volt input power welder class.
MIG weld 24 gauge up to 10 gauge (.135") sheet metal in a single pass. Weld up to 5/16” steel using self-shielded Lincoln Innershield
®
wires (FCAW-S).
Three-year warranty on parts and labor.
& stainless
Shown:
K2471-1 Power MIG®140C
Processes
• MIG
• Flux-Cored
DC
CV
Output Input
Unit Includes
• Magnum®100L Gun, 10 ft. (3.0 m)
• Gas and Gasless Nozzles
• Cable Liner
• Contact Tips
• Work Cable and Clamp
• Adjustable Gas Regulator & Hose
• Spindle Adapter
• 2 lb. (0.90 kg) Spool of SuperArc L-56 Mild Steel MIG Wire
• 1 lb. (0.45 kg) Spool NR®-211-MP Flux-Cored Wire
• Learn-To-Use DVD
Key Options
• K520 Utility Cart, 150 cu ft. bottle capacity
• K2377-1 Small Canvas Cover
• K2525-1 Spot Timer Kit
• K2532-1 Magnum®100SG Spool Gun
More options at end of section
Literature
E7.23
1
60
Hz
PHASE
®
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG
(Continuous Voltage Control) 50-500 ipm WFS (357 x 258 x 472) (26.3)
Power MIG®180C
Premium 230 Volt Compact Wire Welder
Whether you’re a farmer or a fabricator, an autobody shop or a backyard mechanic, the Power MIG®180C helps you get the job done! It’s a portable wire welder designed for use with industrial 230 volt input power, so you can weld on thicker material—up to 3/16" with MIG welding and 1/2" with gas-less flux-cored welding.
Exclusive Diamond Core™Technology delivers an outstanding arc you‘ll notice immediately:
– Great arc starts make getting started easy. – Wide voltage “sweet spot” gives you a very
forgiving arc. – Extremely low spatter reduces clean-up. – Outstanding aluminum
performance.
Wide 30-180 amp welding output range is the highest output in this welder class.
MIG weld 24 gauge up to 3/16" sheet metal in a single pass. Weld up to 1/2" steel using self-shielded Lincoln Innershield
Three-year warranty on parts and labor.
®
140C K2471-1 120/1/60 90A/19.5V/20% 20A 30-140 Amps DC 14 x 10.15 x 18.6 58
(1.3-12.7 m/min)
Max. OCV: 33V
Processes
• MIG
• Flux-Cored
1
PHASE
®
wires (FCAW-S).
& stainless
Shown:
K2473-1 Power MIG®180C
DC
CV
Output Input
Unit Includes
• Magnum®100L Gun, 10 ft. (3.0 m)
• Gas and Gasless Nozzles
• Cable Liner
• Contact Tips
• Work Cable and Clamp
• Adjustable Gas Regulator & Hose
• Spindle Adapter
• 2 lb. (0.90 kg) Spool of SuperArc L-56 Mild Steel MIG Wire
• 1 lb. (0.45 kg) Spool NR®-211-MP Flux-Cored Wire
• Learn-To-Use DVD
Key Options
• K520 Utility Cart, 150 cu ft. bottle capacity
• K2377-1 Small Canvas Cover
• K2525-1 Spot Timer Kit
• K2532-1 Magnum®100SG Spool Gun
More options at end of section
Literature
E7.24
60
Hz
®
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG
(Continuous Voltage Control) 130A/17V/30% 50-500 ipm WFS (357 x 258 x 472) (30)
®
180C K2473-1 208/230/1/60 130A/17V/30% 20A 30-180 Amps DC 14 x 10.15 x 18.6 66
(1.3-12.7 m/min)
Max. OCV: 33V
www.lincolnelectric.com/mig-welders
21
MIG: Wire Feeder/Welders
Processes
• MIG
Power MIG®215
Simple Control for Sheet Metal Welding
The Power MIG®215 offers the autobody and sheet metal fabrication industries top welding performance and a host of professional features not often found at this price.
More Output—rated at 215 amps/22 volts @ 30% duty cycle, with an amperage range of 30-250 amps DC – the highest rating and widest amperage range in its class.
Diamond Core Technology out-of-position arc action, a wide voltage sweet spot at a given wire feed speed and low spatter.
Rugged cast aluminum industrial wire drive features dual driven rolls, regulated wire feed speed control, easy-turn numeric tension indicator, brass-to-brass connections and Lincoln’s 100% wire supporting split wire guide system.
Generous 15 ft. (4.5 m) gun and cable assembly makes it easy to reach your work.
Seven tapped voltage ranges make it easy to select the right procedure for your application.
115 volt auxiliary power receptacle for grinders, tool chargers.
Three-year warranty on parts and labor. (90 days on gun.)
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG
(1)
21V on 220V 50 Hz input.
®
215 K2326-1 208/230/1/50/60 215A/22V
delivers a forgiving arc, excellent
(1)
/30% 45/41A 30-250 Amps DC 31.8 x 18.9 x 38.8 198 190A/23V/40% 42/38A 50-700 ipm WFS (808 x 408 x 985) (90) 170A/24V/60% 39/35A (1.3 -17.7 m/min)
Max. OCV: 39V
• Flux-Cored
DC
CV
Output Input
Unit Includes
• Magnum®250L Gun, 15 ft. (4.5 m)
• Work Cable and Clamp
• Contact Tips
• Cable Liner
• Drive Rolls
• Adjustable Gas Regulator & Hose
Key Options
• K2378-1 Medium Canvas Cover
• K1809-1 Magnum®SG Spool Gun/Adapter
More options at end of section
Literature
E7.51
50
1
60
PHASE
Hz
Processes
Power MIG®255C
The Professional’s Choice!SMfor Job Shop Fabrication
The Power MIG®255C sets the standard for MIG and flux-cored welding in industrial production, job shop fabrication, maintenance or repair work.
Diamond Core Technology™delivers a wide voltage sweet spot across
• MIG
• Flux-Cored
DC
CV
Output Input
One-Pak®Spool Gun Pkg. Includes
• Power MIG 255C
• Magnum®SG Spool Gun
• Magnum®SG Cable Adapter Plug
• Spool Gun Holder
• Dual Cylinder Mounting Kit
the welding range, low spatter levels and a forgiving arc on steel, stainless and aluminum—even for demanding out-of-position work.
Rugged cast aluminum industrial wire drive features dual driven rolls, easy-turn numeric tension indicator, brass-to-brass gun connections and Lincoln’s
®
100% wire-supporting split wire guide system.
Digital meters display, preset wire feed speed and voltage, and actual amperage and voltage while welding.
Spool Gun Ready—electronics and second gas solenoid are built-in to drive either the Magnum
®
SG or Magnum
®
Key Options
• K1702-1 Dual Cylinder Kit
• K2378-1 Medium Canvas Cover
• K2490-1 Magnum®250LX™Spool Gun
More options at end of section
Literature
E7.54
250LX™spool gun.
115V auxiliary receptacle (208/230V model only) powers a grinder or other equipment.
Base Unit Includes: Power MIG
®
255C; Magnum®250L Gun & 15 ft (4.5 m) “quick-connect“ cable assembly eqipped with fixed gas nozzle assembly; Work Clamp & Cable, 10 ft. (3.0 m); 10 ft. (3.0 m) 230V Input Power Cable w/Plug (208/230V model only); .035"/.045" (0.9/1.2 mm) Drive Rolls & Guide for Steel; Gas Regulator & Hose Kit for CO
or Argon blend gases.
2
Three-year warranty on parts and labor. (90 days on gun.)
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG
One-Pak
Power MIG
22
®
255C K2417-1 208/230/1/60 250A/26V/40% 50/46A 30-300 Amps
®
w/Spool Gun 50-700 ipm WFS
®
255C K2416-1 208/230/1/60 50/46A (1.3 -17.7 m/min) 31.8 x 18.9 x 38.8 240 (109)
K2416-2 230/460/575/1/60 47/24/19A Max. OCV: 40V (808 x 480 x 985) (with gun)
www.lincolnelectric.com/mig-welders
1
60
Hz
PHASE
MIG: Wire Feeder/Welders
Processes
•Stick
Power MIG®350MP
The Professional’s Choice!
When you want more than just a MIG machine, the Power MIG®350MPis the choice for you. Lincoln’s cored, and advanced processes such as Power Mode®and Pulse-On-Pulse®. With the simplicity and sophistication of synergic control, no other wire feeder/welder offers so much!
Pulse-on-Pulse®improves cleaning action when welding aluminum and delivers a TIG-like appearance to the weld beads.
Synergic control of voltage and wire feed speed allows you to set weld procedures with one control.
Push-Pull or Spool Gun Ready—A second gas solenoid and other electronics are built-in to drive either a spool gun or push-pull gun.
115V auxiliary receptacle powers a grinder or other equipment.
Dual Procedure capable—select between either two welding procedures or two welding modes.
Rugged cast aluminum industrial wire drive features dual driven rolls, regulated wire feed speed control, easy-turn numeric tension indicator, brass-to-brass connections and Lincoln’s
Base Unit Includes: Power MIG Magnum .035"/.045" (0.9/1.2 mm) Drive Rolls for Steel; Regulator
& Cable; 230V Input Cord & Plug.
Three-year warranty on parts and labor. (90 days on gun.)
(1)
®
Chopper Technology®delivers more welding processes: stick, TIG, MIG, flux-
®
100% wire supporting split wire guide system.
®
®
300 Gun & 15 ft. (4.5m) Cable;
350MP;
& Guide
& Hose; Work Clamp
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Power MIG
Push-Pull One-Pak
Power MIG
40% on 208V input. Ratings based on 60 Hz operation.
®
350
MP
®
350
MP
K2451-2 208/230/460/575/1/50/60 300A/32V/60%
®
K2403-1 (1.3 -17.7 m/min) 31.8 x 18.9 x 38.8 255
SM
(1)
72/62/31/25A 5-350 Amps DC
50-700 ipm WFS
Max. OCV: 67 (808 x 408 x 985) (116)
•TIG
• MIG
• Pulsed
• Flux-Cored
CC
Output Input
DC
CV
Push-Pull One-Pak®Includes
• Power MIG®350MP (K2403-1)
• Python®-
Plus
Push-Pull Gun,
25 ft. (7.6 m)
• 3/64" Aluminum Drive Roll Kit
• Magnum®300 Gun, 15 ft. (4.5m)
• Cable Liner
• Contact Tips
• Work Clamp and Cable
• Adjustable Gas Regulator & Hose
Key Options
• K1702-1 Dual Cylinder Kit
• K2378-1 Medium Canvas Cover
• K2447-2 Python Gun, 25 ft. (7.6 m)
• K2490-1 Magnum®250LX Spool Gun
More options at end of section
Literature
E7.57
®
-
Plus
1
60
Hz
PHASE
Push-Pull
www.lincolnelectric.com/mig-welders
23
MIG: Wire Feeder/Welders
MIG: Wire Feeder/Welders Options
See “Recommended General Options” pgs.149-171 for descriptions.
SP-140T and SP-180T
General Options
K2275-1 Welding Cart (80 cu. ft. bottle capacity) K520 Utility Cart (150 cu. ft. bottle capacity) K2377-1 Small Canvas Cover K2525-1 Spot Timer Kit — Fume Extraction System
Wire Feeder Options
K2532-1 Magnum®100SG Spool Gun K2528-1 .045" Innershield
®
Welding Kit (Power MIG®180T only) KP2529-1 Drive Roll, .025"-.030" Smooth KP2529-2 Drive Roll, .035" Smooth KP2529-3 Drive Roll, .030"-.045" Knurled
Power MIG
®
140C and Power MIG®180C
General Options
K2275-1 Welding Cart (80 cu. ft. bottle capacity) K520 Utility Cart (150 cu. ft. bottle capacity) K2377-1 Small Canvas Cover K2525-1 Spot Timer Kit — Fume Extraction System
Wire Feeder Options
K2532-1 Magnum®100SG Spool Gun K2528-1 .045" Innershield
®
Welding Kit (Power MIG®180C only) KP2529-1 Drive Roll, .025"-.030" Smooth KP2529-2 Drive Roll, .035" Smooth KP2529-3 Drive Roll, .030"-.045" Knurled KP2531-1 Inner Wire Guide, .025"-.035" Steel KP2531-2 Inner Wire Guide, .045" Steel
Power MIG
®
215
General Options
K2378-1 Medium Canvas Cover K466-6 Connector Kit – Power MIG
®
/Wire-Matic
K1809-1 Magnum®SG Spool Gun and Adapter
(includes spool gun holder) K1703-1 3/64" Aluminum Feeding Kit K363P 22-30 lb. Readi-Reel
®
Adapter K468 8" O.D. Spool Adapter K1702-1 Dual Cylinder Mounting Kit KP1696-030S Drive Roll Kit, .023"-.030" Solid Wire KP1696-035S Drive Roll Kit, .035" Solid Wire KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire KP1696-2 Drive Roll Kit, .040" Solid Wire KP1696-045S Drive Roll Kit, .045" Solid Wire KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire — Fume Extraction System
Power MIG
®
255C
General Options
K1701-1 Timer Kit K1702-1 Dual Cylinder Mounting Kit K1703-1 3/64" Aluminum Feeding Kit K2378-1 Medium Canvas Cover K466-6 Connector Kit – Power MIG/Wire-Matic K363P 22-30 lb. Readi-Reel®Adapter K468 8" O.D. Spool Adapter KP1696-030S Drive Roll Kit, .023-.030" Solid Wire KP1696-035S Drive Roll Kit, .035" Solid Wire KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire KP1696-2 Drive Roll Kit, .040" Solid Wire
Power MIG®255C, con’t. General Options
KP1696-045S Drive Roll Kit, .045" Solid Wire KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire — Fume Extraction System
Spool Gun Options
K2490-1 Magnum®250LX Spool Gun K2519-1 Control Cable Extension, 25 ft K487-25 Magnum K2445-1 Power MIG
®
SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
®
255C/Magnum®SG Spool Gun Control
Cable Adapter
K1738-1 Spool Gun Holder
Power MIG
®
350MP
General Options
KP1696-030S Drive Roll Kit, .023"-.030" Solid Wire KP1696-035S Drive Roll Kit, .035" Solid Wire KP1696-1 Drive Roll Kit, .035" and .045" Solid Wire KP1696-2 Drive Roll Kit, .040" Solid Wire KP1696-045S Drive Roll Kit, .045" Solid Wire KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire KP1695-035A Drive Roll Kit, .035" Aluminum Wire KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire K1702-1 Dual Cylinder Mounting Kit K2378-1 Medium Canvas Cover — Fume Extraction System
Stick Options
K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m)
K857-1 Remote Output Control, 100 ft. (30 m)
TIG Options
Pro-Torch™TIG Torches KP508 Parts Kit For PTA-17 Series Torches KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol K963-3 Hand Amptrol®(Rotary Track Style) K814 Arc Start
Switch
®
Wire Feeder Options
K489-8 Fast-Mate™Adapter For Power MIGs K2447-1 Python®­K2447-2 Python K2447-3 Python
Plus
Push-Pull Gun, Air-Cooled, 15 ft.
®
-
Plus
Push-Pull Gun, Air-Cooled, 25 ft.
®
-
Plus
Push-Pull Gun, Air-Cooled, 50 ft. K2296-2 Prince®XL Push-Pull Gun, Air-Cooled, 25 ft. K2154-1 Push-Pull Gun Connection Kit K363P 22-30 lb. Readi-Reel
®
Adapter
K468 8" O.D. Spool Adapter
Spool Gun Options
K2490-1 Magnum®250LX Spool Gun K2519-1 Control Cable Extension, 25 ft. K1738-1 Spool Gun Holder
24
www.lincolnelectric.com/mig-welders
• Recommended For Job Shops and Manufacturing Applications
• Optimized For CV Processes
• Designed For Use With A Variety Of Wire Feeders
MODEL
CV-305 CV-400 CV-655 Invertec®STT®II
Mode
®
DCCV
DCCV
DCCV
DCSTT
Polarity
OUTPUT
Current Range
50-400 A
60-500 A
70-815 A
0-450 A PEAK 0-125 A BKGRND
Amps (A)
PROCESS INPUT
MIG
MIG/STT®Flux-Cored
Submerged Arc
Arc Gouging
CV-400/LF-74 Ready-Pak®Package
Phase
Hertz
3
60
603
50,60
3
50/603
Waveform
Control
Shown:
(K2496-1)
FEATURES
®
Stackable
Technology
7-Yr. Warranty
(on Power Rectifier)
KEY: Excellent Good Optional
www.lincolnelectric.com/mig-welders
25
MIG: Industrial Welders
Processes
CV-305
For All Day Long MIG Welding
When it comes to welding mild steel, stainless steel, aluminum and alloy materials, you won't find a more reliable power source than the CV-305. This well-engineered CV unit features two inductance connections. Lincoln’s®Twist-Mate®output connectors make it easy to chose the right inductance for your application.
Stack them three-high or purchase an affordable Ready-Pak feeder, a Magnum
Two output connectors allow you to optimally connect to high or low inductance for arc control. Use low inductance output connection when short-arc welding, and high inductance output connection with spray and globular transfer welding.
Compact unit is 20 lbs. (9.0 kg) lighter and significantly smaller than competitive models—save your space!
Easy access Twist-Mate the machine.
Digital Ammeter/Voltmeter read-out display allows you to view voltage presets for added convenience and accuracy.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
CV-305/LF-72 K2395-1 208/230/460/3/60 52/48/24A 47.7 x 25.5 x 33.0 448
Ready-Pak
NOTE: 50 Hertz models available.
®
package that includes the LF-72 wire
®
400 MIG gun and more!
connections on the front of
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current /Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
CV-305 K2400-1 208/230/460/3/60 315A/32.6V/100% 52/48/24A 50-400A 24.6 x 19.5 x 27.0 330
®
K2400-2 230/460/575/3/60 48/24/19A 7-37V (625 x 495 x 686) (149)
Pkg. (1212 x 648 x 838) (203)
• MIG
• Flux-Cored
DC
CV
Output Input
Ready-Pak®Package (K2395-1) Includes
• CV-305 Power Source
• LF-72 Bench Model (2-Roll) Wire Feeder w/Standard Duty Wire Reel Stand, 10 ft. Control Cable, and .035"-.045" solid Drive Roll & Guide Tube Kits
• Magnum®400 Welding Gun, 15 ft., .035"-.045" wire
• Work and Wire Feeder Power Cables Package
• Harris®Flowmeter Regulator & Gas Hose
Key Options
• K857 Remote Output Control
• K857-1 Remote Output Control
• K852-70 Twist-Mate™Welding Cable Connectors
• K852-95 Twist-Mate™Welding Cable Connectors
More options at end of section
Literature
E4.22
3
60
Hz
PHASE
CV-400
Rugged, Proven Construction for Wire Welding
The rugged CV-400 is ready to tackle MIG and cored wire fabrication and production work in a variety of industries: transportation, heavy equipment, structural steel, railroad, furniture, appliances and sheet metal fabrication.
Lincoln’s unique fixed inductance design delivers exceptional short-circuit metal transfer characteristics.
Connect wire feeders via either 14-pin MS-type or terminal strip.
115V and 42V wire feeder auxiliary power with circuit breaker protection.
Internal components, including windings, rectifiers and circuit boards, are coated to protect against the effects of moisture and corrosion.
Electronic and thermostatic protection from current overload and excessive temperatures. Indicator light lets you know when machine is reset.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
CV-400 K1346-13 230/460/3/60 400A/36V/100% 77/39A 60-500A 27.5 x 22.2 x 32 383
CV-400/LF-72 K2439-1 22.5 x 36.5 x 53 490
®
Ready-Pak
Ready-Pak
NOTE: 50 Hertz models available.
26
Pkg. (571 x 927 x 1346) (222)
CV-400/LF-74 K2496-1 27.5 x 36.5 x 53 490
®
Pkg. (699 x 927 x 1346) (222)
www.lincolnelectric.com/mig-welders
450A/38V/60% 80/40A 12-42V (699 x 564 x 813) (174)
Processes
• MIG • Gouging
• Flux-Cored
DC
CV
Output Input
CV-400/LF-72 Ready-Pak®Package (K2439-1) Includes
• CV-400 Power Source
• LF-72 Wire Feeder (Bench Model)
• .035"-.045" Drive Rolls for Solid Wire
• Heavy Duty Wire Reel Stand
* Control Cable, 10 ft. (3.0 m)
• Weld Power Cable, 10 ft. (3.0 m)
• Work Cable & Clamp, 10 ft. (3.0 m)
• Magnum®400 MIG Gun w/15 ft. (4.5 m) Cable
• Harris®Flowmeter Regulator & Gas Hose
Key Options
• K857 Remote Output Control
• K864 Remote Control Adapter
• K841 Undercarriage
More options at end of section
Literature
E4.30
3
60
Hz
PHASE
MIG: Industrial Welders
CV-655
Energy efficiency, reliability and exceptional performance are what set the CV-655 apart from the rest. Designed primarily for heavy-duty applications, the CV-655 is an outstanding choice for MIG and flux-cored welding on mild steel, stainless steel, aluminum and alloys.
Calibrated output control lets operator accurately regulate power levels.
Line voltage compensation maintains weld consistency, even with line voltage changes of ±10%.
115-volt duplex receptacle provides 20 amps of auxiliary power.
Separate output studs allow the operator to select high or low inductance.
Panel switches allow operator to change settings at the power source or wire feeder.
Solid state circuitry provides extra long life during repetitive applications.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
Processes
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
DC
CV
Output Input
Key Options
• K1482-1 Digital Meter Kit
• K1486-1 Air Filter Kit
• K1528-1 Dual Process Switch
• K857 Remote Output Control
More options at end of section
Literature
E4.40
3
60Hz50
PHASE
Hz
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
CV-655 K1480-1 230/460/3/60 650A/44V/100% 94/47A 70-815A 27.5 x 22.2 x 38.0 652
Invertec®STT®II
K1480-5 575/3/60 815A/44V/60% 38A 13-44V (699 x 565 x 965) (296) K1481-1 230/400/3/50/60 94/54A Max. OCV: 48V K1481-5 415/3/50/60 52A
Processes
• MIG-STT
Output Input
STT
®
DC
Featuring Surface Tension Transfer®Process
Unit Includes
The revolutionary STT®II power source combines high frequency inverter technology with advanced Waveform Control Technology
®
to provide a
better welding solution than traditional short arc MIG.
Controlled penetration and outstanding heat input control—Ideal for welding joints with open root, gaps, or on thin material with no burnthrough.
Reduced spatter and fumes—Current is controlled to achieve optimal metal transfer.
Various shielding gases—STT blends of Argon including Helium or 100% CO diameter wires.
Good bead control and faster travel speeds—Can replace TIG (GTAW) in many applications without sacrificing appearance.
Background and Tailout Current—accurately control fine and coarse heat input for reduced distortion and burnthrough as well as proper penetration.
Adjustable Hot Start controls the heat at the start of the weld.
Three-year warranty on parts and labor.
®
may be used with various gas
with larger
2
• Twist-Mate™Cable Plugs (qty.2)
•STT®II Sense Lead Kit, 25 ft. (7.6 m)
Key Options
• K1560-2 STT®10 Wire Feeder
• K1759-70 Twist-Mate™Female Plug
• K2593-100 Coaxial Power #1 Cable, 100 ft.
• K1758-L Input Cable Assembly
• K852-xx Twist-Mate™Welding Cable Connectors
More options at end of section
Literature
E4.52
3
50Hz60
Hz
PHASE
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current /Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Invertec
STT®II K1525-1 208/230/460/3/60 225A/29V/60% 32/30/16A Peak Current: 0-450A 23.2 x 13.2 x 24.4 117
®
STT®II CE K1527-1 200/220/380/415/440/3/50/60 33/30/18/17/16A Max. OCV: 85V
Invertec
K1526-1 K1526-2 200/208/380/400/415/3/50/60 36/34/20/19/18A 0-125A
K1527-2 200/208/380/400/415/3/50/60 36/34/20/19/18A
200-208/220-230/380-415/440-460/3/50/60 200A/28V/100% 33/30/15/17/16A Background Current: (589 x 336 x 620) (53)
www.lincolnelectric.com/mig-welders
27
MIG: Industrial Welders
MIG: Industrial Welders Options
See “Recommended General Options” pgs.149-171 for descriptions.
CV-305
General Options
K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K1803-1 Work and Wire Feeder 2/0 Weld Cable (10 ft.) Package K852-70 Twist-Mate K852-95 Twist-Mate
Cable Plug for 1/0-2/0, 50-70 mm2cable
Cable Plug for 2/0-3/0, 70-95 mm2cable K484 Jumper Plug Kit K867 Universal Adapter Plug K874 Undercarriage – Hand moving — Fume Extraction System
Wire Feeder Options
LF-72 and LF-74
LN
-25 PRO
®
Magnum
SG Spool Gun
CV-400
General Options
K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K841 Undercarriage – Hand moving K484 Jumper Plug Kit K2149-1 Work Lead Package — Fume Extraction System
Wire Feeder Options
LF-72 and LF-74
LN
-8
LN
-9
LN
-10 and LN™-10
LN
-15 and LN™-25 PRO
LN
-35
CV-655
General Options
K1482-1 Digital Meter Kit K1486-1 Air Filter Kit K1528-1 Dual Process Switch K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K842 Undercarriage – Hand moving K1737-1 All-Terrain Undercarriage — Fume Extraction System
Wire Feeder Options
LF-72 and LF-74
LN
-8
LN
-9
LN
-10 and DH-10
LN
-35
NA-3 and NA-5
®
Invertec
STT®II
General Options
K1764-1 Inverter and Wire Feeder Cart K1702-1 Dual Cylinder Mounting Kit K940-25 Sense Lead Kit, 25 ft. K940-75 Sense Lead Kit, 75 ft. K1796-25 Coaxial Weld Power Cable (350A), 25 ft. K1796-50 Coaxial Weld Power Cable (350A), 50 ft. K1796-75 Coaxial Weld Power Cable (325A), 75 ft. K1796-100 Coaxial Weld Power Cable (300A), 100 ft. K2593-25 Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft. K2593-50 Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft. K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. K852-70 Twist-Mate K852-95 Twist-Mate K1759-70 Twist-Mate K1759-95 Twist-Mate K2176-1 Twist-Mate
Cable Plug for 1/0-2/0, 50-70 mm2cable
Cable Plug for 2/0-3/0, 70-95 mm2cable
Receptacle for 1/0-2/0, 50-70 mm2cable
Receptacle for 2/0-3/0, 70-95 mm2cable
to Lug Cable Adapter
Fume Extraction System
Wire Feeder Options
STT®-10, LN™-15 (Control Cable model)
28
www.lincolnelectric.com/mig-welders
• For Heavy Manufacturing and Fabrication
• One Machine For Stick, TIG, Wire Welding and Arc Gouging
• Ruggedly Built For Tough Environments
TIG
Stick
Arc Gouging
MIG
MODEL
Mode
Polarity
CC
DC
Invertec®V350-PRO Invertec®V450-PRO Idealarc®DC-400 Idealarc®DC-600 Idealarc®DC-655 Idealarc®DC-1000 Idealarc®DC-1500 Idealarc®AC-1200
CV CC
CV CC
CV CC
CV CC
CV CC
CV CC
CV CC
KEY: Excellent Good Optional
5-425 A
5-570 A
DC
DC
60-500 A
DC
70-580 A
DC
50-815 A
150-1300 A
DC
DC
200-1500 A
AC
200-1500 A
www.lincolnelectric.com/multi-process-welders
Current Range
Amps (A)
Stick
TIG
PROCESS
MIG
Pulsed
Flux-Cored
Submerged Arc
INPUTOUTPUT
Arc Gouge
1/3 50/60
3 50/60
3 50,60
3 50/60
3 50,60
3 50,60
3 50,60
1 50,60
Phase
Hertz
Waveform
Control
Optional
Optional
FEATURES
Technology®Stackable
High Efficiency
7-Yr. Warranty
on Power
••
••
••
••
••
29
Rectifier
Multi-Process Welders
Processes
Invertec®V350-PRO
Designed Smart. Built Tough.
The Invertec®V350-PRO is a versatile, multi-purpose, multi-process power source that’s lightweight and portable. Available in construction, factory, advanced process and factory rack models.
All input voltages and frequencies are both single and three
phase rated—no phase derating necessary on single phase.
5-425 amp output range for all recommended processes
from TIG to arc gouging.
Input voltage from 208-575V—this one machine is
capable of running on virtually any input power supply.
50 and 60 Hz operation—can be connected
anywhere in the world.
Touch Start TIG
87% efficiency—low power consumption for
energy savings.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Model Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
V350-PRO/LF-72 K2437-1 Factory 200-208/230/380-415/ 350A/34V/60% 3-ph: 50/42/28-26/23/18 5-425A 55.2 x 28.5 x 55.5 370
Invertec
Ready-Pak
Invertec
®
for contamination-free starts.
®
Pkg. K2438-1 Advanced Process 460/575/3/50/60 1-ph: 94/85/54/42/37 Max OCV: (1403 x 724 x 1410) (168)
®
V350-PRO K1728-5 Construction 208/230/415/ 80V DC 14.8 x 13.3 x 27.9 81
K1728-6 Factory 460/575/1/50/60 (376 x 338 x 709) (36.7) K1728-7 Advanced Process 300A/32V/100% 3-ph: 41-39/36/23-22/19/16
K1728-13 Factory (Tweco
K1728-8 CE 200-220/380-400/ 350A/34V/60% (3ph) 3ph: 48/28-27/26-24 86.5
®
) 1-ph: 76/69/41/36/31
415-440/1/3/50/60 320A/33V/60% (1ph) 3ph: 41-37/28-22/22-21 (37.4)
300A/32V/100% (3ph) 275A/31V/100% (1ph)
•Stick
•TIG
• MIG
• Pulsed (Advanced Process Panel only)
• Flux-Cored
• Gouging
CC
Output Input
DC
CV
Ready-Pak®Package (K2437-1) Includes
• V350-PRO Factory Model (K1728-6)
• LF-72 Heavy Duty Wire Feeder (K2327-3)
• Work & Wire Feeder 2/0 Welding Cable Package, 10 ft. (3.0 m)
• Harris®Flowmeter/Regulator w/Adapter and Hose, 10 ft. (3.0 m)
• Inverter and Wire Feeder Cart
Literature
E5.91
1
50
3
60
PHASE
Hz
Invertec®V450-PRO
Substantial Output. Smart Performance. Rugged Reliability.
The V450-PRO is targeted for shops commonly welding with .052" or larger diameter wires that also require plenty of power for arc gouging repair work with a 3/8" carbon.
Features full remote and multi-process capability— Stick, Touch Start TIG
5-570 amp output range for all recommended processes.
88% efficiency with a high 95% power factor.
Standard Controls include: Selectable Hot Start for stick welding and Variable Arc Control.
Touch Start TIG starts with minimal or no tungsten contamination.
Clever stackable case design allows you to stack up to three units to save valuable shop floor space.
Supports 24, 42 or 115 volt wire feeders.
Easy access front panel with 15 amp 115 volt AC auxiliary power receptacles with circuit breaker protection will power your lights, grinders or gun/torch water coolers.
Three-year warranty on parts and labor.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/ Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Invertec
V450-PRO/LF-72 K2494-1 208/230/460/575/3/50/60 60Hz: 450A/38V/100% 60Hz: 58/53/25/22A 5-570A
Ready-Pak
®
V450-PRO/LF-74 K2495-1 50Hz: 400A/36V/100% 50Hz: 49/45/23/18A
Invertec
Ready-Pak
Invertec
V450-PRO (663 x 505 x 835) (133)
Invertec
V450-PRO (CE) (500A/40V/60%) (48/44A) (126)
30
®
, MIG, flux-cored and arc gouging.
®
makes it easy to achieve great arc
®
Pkg.
®
Pkg.
®
®
K2420-1 26.1 x 19.9 x 32.9 293
K2421-1 380/415/3/50/60 400A/36V/100% 36/33A 5-500A 278
(570A/43V/60%) (82/78/37/31A)
(500A/40V/60%) (67/61/31/25A)
www.lincolnelectric.com/multi-process-welders
Processes
•Stick
•TIG
• MIG
• Pulsed (Advanced Process Panel only)
• Flux-Cored
• Gouging
CC
Output Input
DC
CV
50
3
60
PHASE
Hz
Ready-Pak®Package (K2494-1) Includes
• V450-PRO
• LF-72 Heavy Duty Bench Model Wire Feeder (K2327-3)
• Magnum®400 Gun and Cable Assembly, 15 ft.
• .035-.045" (0.8-1.1 mm) Drive Rolls and Wire Guides
• Work & Wire Feeder 2/0 Welding Cable Package, 10 ft. (3.0 m)
• Harris®Flowmeter/Regulator w/Adapter and Hose, 10 ft. (3.0 m)
Literature
E5.94
47.5 x 24 x 38
(1207 x 610 x 965) (184)
405
Multi-Process Welders
Idealarc®DC-400
DC Multi-Process Welding Power Source
This heavy-duty, industrial, three-phase multi-process power source from Lincoln Electric scores big in MIG, flux-cored, submerged arc, stick and DC TIG welding.
Large, conveniently located switch makes it easy to change between CC (Stick/TIG/arc gouging), CV (MIG/flux-cored) and CV Submerged Arc modes.
Arc force control adjusts short circuit current for a soft arc or a forceful driving arc in the CC (Stick/TIG) mode.
Arc control adjustment changes pinch effect of the arc to control spatter, fluidity, and bead shape in the MIG/Flux-Cored mode.
Solid state circuitry provides extra long life for repetitive welding applications.
±10% input line voltage compensation for maintaining weld consistency.
Low profile case allows stacking machines up to three high to conserve floor space.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
Processes
•Stick
•TIG
• MIG
• Flux-Cored
• Submerged Arc
®
• Gouging
CC
Output Input
Key Options
• K804-1 Multi-Process Switch
• K841 Undercarriage
More options at end of section
Literature
E5.20
DC
CV
3
50Hz60
PHASE
Hz
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/ Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Idealarc
DC-400 K1308-12 (450A/38V/60%) 12-42V (698 x 566 x 840) (215)
Idealarc®DC-600
Rugged Multi-Process Power for Industrial Manufacturing
Rugged construction, simple controls and plenty of amperage for heavy duty applications on thick steel or other materials make this welder a sound investment.
115V, 15 amps, duplex auxiliary power receptacle (60Hz models) makes it easy to power lights, grinders and other shop tools at your work station.
Full range output voltage control for easy operation and precise control.
K1308-11 230/460/3/60 400A/36V/100% 78/39A 60-500A 27.5 x 22.3 x 33.1 473
w/Multi-Process Switch (500A/40V/50%)
K1309-20 220/380/440/3/50/60 81/47/40A K1309-21
w/Multi-Process Switch
K1309-17 230/400/3/50/60 77/45A
Processes
•Stick
•TIG
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
CC
Output Input
Key Options
• K804-1 Multi-Process Switch
• K1611-1 Paralleling Kit
• K1897-1 Paralleling Kit
• K842 Undercarriage
More options at end of section
DC
CV
3
PHASE
Standard analog ammeter and voltmeter.
Mode switch for selecting desired output characteristics.
Literature
E5.40
Windings and rectifiers protected against moisture and corrosive environments.
Flat-top case with a small footprint can be placed under a workbench or stacked up to 3 high on top of each other.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
60
Hz
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Idealarc
w/Multi-Process Switch 680A/44V/60% CC: 90-850A, 24-42V (781 x 565 x 965) (237)
NOTE: 50 Hertz models available.
DC-600 K1288-18 230/460/3/60 600A/44V/100% 108/54A CV: 70-850A, 13-44V 30.7 x 22.2 x 38 522
®
DC-600 K1288-17
Idealarc
K1288-22 230/460/575/3/60 108/54/43.2A
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31
Multi-Process Welders
Processes
•Stick
Idealarc®DC-655
Energy Efficient Multi-Process Welder
This 650-amp, 100% duty cycle CV/CC power source is ideal for construction and shop fabrication because of its excellent arc performance and many energy saving features.
CC Arc Force Control Knob with built-in “Hot Start”.
“Idle Shut Down mode” automatically shuts machine off when not in use to minimize power consumption.
Fan-As-Needed fan operates only when required. Minimizes power consumption, operating noise and dust intake.
Separate output studs let you choose low or high inductance.
Panel switches are behind front latched panel, for remote or machine panel output control, and output “on” or remote “on” selection, and CC, CV Subarc or CV MIG mode selection.
Low profile case allows stacking machines up to three high to conserve floor space.
Electronic and thermal protection from current overload and excessive temperatures.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
Idealarc
DC-655 K1610-1 230/400/3/50/60 (815A/44V/60%) 122/70A 50-815A Max. (699 x 564 x 965) (327)
—solid state thermally controlled cooling
®
K1609-2 230/460/575/3/60 650A/44V/100% 122/61/49A 13-44V 27.5 x 22.2 x 38 720
OCV: 46V (CV)
68V (CC)
•TIG
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
CC
Output Input
Key Options
• K1482-1 Digital Meter Kit
• K1528-1 Dual Process Switch
• K1611-1 Paralleling Kit
• K842 Undercarriage
More options at end of section
Literature
E5.46
DC
CV
3
60Hz50
Hz
PHASE
Idealarc®DC-1000
Multi-Process Welder
Designed for semiautomatic and automatic welding, the precise control of the DC-1000 delivers superior high amperage MIG, flux-cored, submerged arc welding and air carbon arc gouging with up to 5/8" (15.9 mm) diameter carbons.
500 amp output connections provide enhanced arc characteristics for low amperage submerged arc and MIG welding procedures.
Single range control for precise output control and easy operation.
Terminal strip and output studs for remote connections and cable.
Low profile case allows installation of the DC-1000 under a work- bench and for stacking up to 2 machines to conserve floor space.
Removable side panels for easy access to internal parts.
Line voltage compensation maintains weld consistency, even with line voltage changes of ±10%.
Electronic and thermostatic protection from current overload and excessive temperatures.
Internal components, including windings, rectifiers and circuit boards, are coated to protect against the effects of moisture and corrosion.
Recessed front panel protects operating controls.
Three-year warranty on parts and labor.
Seven-year warranty on power rectifier.
Processes
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
CC
Output Input
Key Options
• K1897-1 Paralleling Kit
• K857 Remote Output Control
• K843 Amptrol®Adapter Kit
• K1798 Terminal Strip Adapter Cable
More options at end of section
Literature
E5.50
DC
CV
3
60Hz50
PHASE
Hz
Product Product Input Power Rated Output Input Current @ H x W x D Net Weight
Name Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle Rated Output Output Range inches (mm) lbs.(kg)
®
Idealarc
DC-1000 K1387-3 220/380/440/3/50/60 193/112/96.5A 150-1300A (781 x 572 x 991) (372)
32
K1386-3 230/460/3/60 100A/44V/100% 193/96.5A 16-46V 30.7 x 22.5 x 39 821
(CE Model)
K1387-6 415/3/50/60 102A
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