Identifies catalog section for easy-to-find
products.
Product Name
2
Official Lincoln product name.
Product Description
3
Brief description of the product.
Opening Paragraph
This is a general description of the
4
product. It may include features and
applications of the product.
Advantage Lincoln
5
This section highlights the key features
and benefits of the product.
Product Picture
6
Detailed photo of Lincoln product.
Processes
7
Recommended arc welding processes
for the product.
Input
8
9
10
11
& Output Icons
See below for descriptions.
Unit Includes/Key Options
These sections lists options that are
included or are the most popular
options requested for each product.
Literature Number
Order number to request more
information.
Technical Specifications
Common specifications, ratings,
dimensions and weight for the product.
11
1
3
4
5
2
7
8
6
9
10
Icons
Output Icons
For constant current stick
CC
and TIG processes
For constant voltage
CV
MIG, flux-cored and
subarc processes
For multiprocess constant
CC
CV
current or constant
voltage applications
Input Icons
Single phase input power
1
PHASE
Three phase input power
3
PHASE
Single or three phase
1
3
input power
PHASE
4
Alternating current
AC
welding output
Direct current
DC
welding output
Alternating or direct
AC
current welding output
DC
11 5
115 Volt AC
VAC
Wire feeder input power
42
42 Volt AC
VAC
Wire feeder input power
40 Volt DC
40
VDC
Wire feeder input power
Peak auxiliary power
P
5.11
kW
ouput
Surge auxiliary power
5.5
s
kW
output
Continuous auxiliary
10
power output
kW
50 Hertz input power
50
Hz
60 Hertz input power
60
Hz
50/60 Hertz input power
50
60
Hz
www.lincolnelectric.com
2-Roll Wire feeder
4-Roll Wire feeder
Engine Driven –
Gas, Diesel or LPG
Versatile Stick Welders for Shop or Field
• Weld a Wide Range of Materials and
Thicknesses
• Conventional or Inverter Models
MODEL
Mode
Polarity
AC-225C
AC-225
1-Phase
AC/DC 225/125
Rectifier
Idealarc®250
Invertec®V155-S
Inverter
Invertec®V275-S
Idealarc®R3R-400
Idealarc
3-Phase
Rectifier
KEY: Excellent Good Optional
®
R3R-500
ACCC
ACCC
AC/DCCC
AC/DCCC
DCCC
DCCC
DCCC
DCCC
PROCESS
Current Range
(Amps)
40-225 AC
40-225 AC
30-125 DC
40-225 AC
40-250 DC
35-300 AC
5-155 DC
5-275 DC
60-500 DC
75-625 DC
www.lincolnelectric.com/stick-welders
Stick
TIG Scratch
TIG Touch-Start®TIG Hi-Freq™Arc Gouge
160
150,60
150,60
150,60
150,60
1/3 50/60
3
3
INPUTOUTPUTFEATURES
Phase
Hertz
Compact
115/230 Volt
Auto-Sensing
Hot Start
Arc Force
•
•
•
•
50/60
50/60
••
•
•
•
•
Meters
•
•
7-Yr. Warranty
•••••
(on Power Rectifier)
Polarity Switch
Voltmeter/Ammeter
•
5
Stick Welders
AC-225C
Easy Set-Up for 16 Gauge and Up
This compact continuous control stick welder delivers
smooth AC output of 40-225 amps for basic hobby and
repair welding.
• 40-225 amps AC continuous output control is
enough current for 3/16" (4.8 mm) diameter mild
steel general purpose stick electrodes and select
5/32" (4.0 mm) diameter electrodes.
• Recommended for mild, low alloy and stainlesssteels from 16 gauge sheet metal to heavy plate.
• Easy to set up and easy to operate with
handy application/procedure chart on
faceplate.
• Three-year warranty on parts and labor.
Processes
•Stick
AC
CC
Output Input
Unit Includes
• Insulated electrode holder and
cable
• Heavy duty work clamp and cable
• Sample pack of electrodes
• Helpful Welder’s Guide
• Input Cable with integrated plug
Key Options
• K520 Utility Cart
•
More options at end of section
Literature
E2.40
1
60
Hz
PHASE
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
AC-225CK1357230/1/60170A/25V/20%45A40-225 Amps15.25 x 14 x 13.584
AC-225
Max. 50AMax OCV: 58V(387 x 356 x 343)(38)
Processes
• Stick
AC
CC
Output Input
AC General Purpose Welding
Unit Includes
Use our popular AC-225 to stick weld mild steel, low alloy
and stainless steels as well as cast iron for common
repair and hobby projects.
• 40-225 amps AC stepped output control is
enough for 3/16" (4.8 mm) diameter mild steel
general purpose stick electrodes and select
5/32" (4.0 mm) diameter electrodes.
• Weld 16 gauge sheet metal to heavy plate
on mild steel, low alloy stainless, cast iron
and hardfacing applications.
• Included Helmet and Sample Electrodes
allow you to start welding right away.
• Three-year warranty on parts and labor.
• Insulated electrode holder and
cable
• Lightweight helmet with lenses
• Heavy duty work clamp and cable
• Sample pack of electrodes
• Helpful Welder’s Guide
• Input Cable with integrated plug
• K1170-4 also includes Wheel Kit
and Gloves
Key Options
• K761 Wheel Kit
•
More options at end of section
Literature
E2.30
1
60Hz50
Hz
PHASE
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
Except 75 amp setting which can be used continuously for 1 hour.
6
K1170-4Max. OCV: 79V(610 x 438 x 305)(49.5)
K1290220/1/50225A/25V/15%63A50-250 Amps108
www.lincolnelectric.com/stick-welders
(1)
50A40-225 Amps24 x 17.25 x 12109
Max. OCV: 76V(49.0)
Stick Welders
Processes
•Stick
AC/DC 225/125
Tackle More Tasks with AC/DC
Select DC polarity for extremely stable arc action or out-of-position
welding with Lincoln®Fleetweld®5P+. Choose AC polarity for
welding on heavier plate, greater deposition or faster travel
speeds with Lincoln®Fleetweld®35. Great choice for stick
welding on mild steel, low alloy and stainless steels as
well as cast iron and hardfacing for maintenance, repair
and light fabrication projects.
• 40-225 amps AC and 30-125 amps DC stepped output control is
enough for 3/16" (4.8 mm) mild steel general purpose electrode
diameters and select 5/32" (4.0 mm) diameter electrodes.
• Weld 16 gauge sheet metal to heavy plate on mild steel,
low alloy stainless, cast iron and hardfacing applications.
• Includes integrated input power cable with plug and receptacle for wall-mounting.
• Three-year warranty on parts and labor.
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
The Idealarc®250 delivers up to 300 amps AC (250 amps DC) for
stick welding in vocational education, industrial production,
maintenance and repair or farm shop environments.
• Plenty of output—300 amps AC and 250 amps DC is enough
for up to 1/4" (6.4 mm) diameter of some stick electrode types.
• Run every type of stick electrode, including cellulosic and
low hydrogen, and those for stainless steel, hardfacing
and cast iron applications.
• Stick
•TIG
• Gouging
AC
CC
Output Input
Key Options
• K1894-1 Power Factor
Capacitor Kit (60 Hz)
• K866 Undercarriage
• K704 Accessory Kit, 400 Amp
• K930-2 TIG Module
•
More options at end of section
Literature
E2.70
DC
• Easy to use full range continous control provides precise
command of heat input in the weld.
• Stackable case design can be stacked up to three high
to save valuable floor space.
• Three-year warranty on parts and labor.
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
The NEW Invertec®V155-S offers much more than you would expect from a welder
this size. Weighing in at just under 15 lbs. (6.8 kg) the Invertec®V155-S is no
lightweight contender. It packs the full punch of a heavyweight professional that you can take to the most demanding job sites. It
features 120/230V auto reconnect operation and can operate
from a portable generator. It can also plug into a 200 ft. (61 m)
230V extension cord so you can weld just about anywhere.
• Two stick modes, SOFT and CRISP, provide the right arc
characteristics for different types of electrodes.
• Fan-As-Needed
inside the machine.
• Auto-Adaptive Arc Force
sticking in the puddle without compromising
arc stability or increased spatter.
• Automatic Hot-Start
starting to make striking an arc easier.
• Touch Start TIG
TIG welder for free!
• Three-year warranty on parts and labor.
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
• Stick electrode holder, cable and
Twist-Mate™plug.
• Work cable and clamp with
Twist-Mate™plug.
• Fully adjustable shoulder strap.
• 120/230V input cord, 6.6 ft. (2 m)
with a 120V 15 Amp plug.
• Extra 120V 20 Amp plug.
Key Options
• K2275-1 Welding Cart
• K852-25 Twist-Mate™Cable
Plug Kit
• TIG Ready-Pak
(
see TIG Section for details).
•
More options at end of section
®
(K2606-1)
Literature
E2.141
(1)
Input amps on 60 Hz input.
50
1
60
PHASE
Hz
8
www.lincolnelectric.com/stick-welders
Stick Welders
Processes
• Stick
Invertec®V275-S
Weather-Resistant Stick and TIG Welder
The V275-S Stick and TIG power source is ideal for outdoor construction sites—it’s IP23S
rated and equipped with weather resistant features. Up to 275 amps of output gives you
access to a greater number of stick electrodes, including outstanding E6010 performance.
• Outstanding E6010 and E7018 performance using up
to 7/32" (5.6 mm) diameter electrode.
• Touch Start TIG
established without high frequency starting.
• Air Carbon Arc cutting and gouging with up to 3/16"
(4.8 mm) diameter carbon electrode.
• Selectable Hot Start—Turn it off for thin material or
flip it on for thick, rusty or dirty material.
• Variable Arc Force—Dial in the “soft” or “crisp” arc
you want.
• All-in-one machine—208/230/460/575 input volt
settings—no single phase de-rating.
• Three-year warranty on parts and labor.
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
( Tweco®is a registered trademark of Thermadyne. )
1
3
60Hz50
Hz
PHASE
™
2
®
Idealarc
R3R-400 & R3R-500
Heavy Duty Stick Welding and Arc Gouging
Look to the R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you are using
cellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc
R3R-500 produce a smooth, quality arc for consistent results day-in and day-out.
• Substantial amperage ranges include the
R3R-400 at 60-500 amps and the R3R-500 at
72-625 amps.
• Easy to operate—Calibrated current control
knob makes procedure setting simple and easy.
• Polarity switch, voltmeter and ammeter are
standard.
• Arc gouge with the R3R-400 using up to 5/16"
(7.9 mm) diameter carbon electrode and the
R3R-500 using up to 3/8" (9.5 mm) diameter
carbon electrode.
• Three-year warranty on parts and labor.
• Seven-year warranty on the power rectifier.
®
R3R-400 and
Processes
• Stick
•TIG
• Gouging
DC
CC
Output Input
Key Options
• K841 Undercarriage – Hand
moving
• K2149-1 Work Lead Package
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control,
100 ft. (30 m)
•
More options at end of section
Literature
E2.100
3
60
Hz
PHASE
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
K938-1Contactor Kit
K936-3Control Cable (9-pin to 6-pin and 115V plug)
K937-45Control Cable Extension, 45 ft.
K586-1Deluxe Adjustable Gas Regulator and Hose Kit
10
www.lincolnelectric.com/stick-welders
Lincoln
®
TIG Welders Give You the Power to Perform!
• Precision Arc Control
• Code Quality Results
• Convenient High Value Features
SM
Great Starting
MODEL
Mode
Precision TIG®225
Precision TIG®275
Rectifier
Conventional
Precision TIG®375
CC
CC
CC
Invertec®155-S
Invertec®V160-T
Invertec®V205-T DC
Inverter
Invertec®V205-T AC/DC
CC
CC
Invertec®V310-T AC/DC
KEY: Excellent Good Optional
Premium Focused ArcPrecise Crater Fill
Current Range
Polarity
AC/DC
AC/DC
AC/DC
DC
DC
AC/DCCC
AC/DCCC
(Amps)
5-230
2-340
2-420
5-155
5-160
6-200
6-200
5-310
www.lincolnelectric.com/tig-welders
PROCESSINPUTOUTPUTFEATURES
™
®
II
™
Stick
TIG Touch-Start®TIG Hi-Freq™TIG Pulse
1
1
1
1
1
Phase
Hertz
50,60
50,60
50,60
50,60DCCC1
50,60
50,60
50,601
50,601/3
Auto-Balance
Micro-Start
Auto-Reconnect
•••
•••
•
•
•
•
•
••••
Variable AC
Frequency
•
®
Ready-Pak®One-Pak
•
•
•
•
11
TIG Welders
Processes
Precision TIG®225
Great for Motorsports and Other Custom Fabricators
The Precision TIG®225 gives you the “Power to PerformSM”, for general
fabrication, automotive/ motorsports, vocational schools or serious
hobby work. Micro-Start™II Technology delivers precision arc
performance to improve arc starting, welding and weld cratering.
• 5-230 amps is the widest welding range in its class.
• Patented Micro-Start
stable low amperage starting, welding and cratering
for AC and DC welding.
• AC Auto-Balance
cleaning vs. penetration levels for great looking
aluminum welds.
• FREE! Built-in TIG pulser helps control heat
input in the weld.
• 115 volt auxiliary power receptacles with
20 amp service reliably powers water
coolers or other tools.
• Base Unit Includes: Torch Parts
Storage Compartment, Torch
Hanger, 10 ft. Work Cable and
Clamp, Removable Lift Eye, 9 ft.
Input Power Cord, TIG Procedure
Guide, and GTAW (TIG) Handbook.
NEMA 6-50P Plug and NEMA 6-50R
Receptacle included with 208/230 models
only. Shielding gas sold separately.
Precision TIG®375K2624-1208/230/460/1/60375A/35V/40%102/92/46A with PFC49.7 x 28 x 41751
®
Ready-Pak
w/Cart Pkg.(rated @ 104˚F (40˚C))(1262 x 711 x 1041)(340)
®
Precision TIG
375K2622-2230/460/575/1/60102/51/41A with PFCMax. OCV: 80V(787 x 559 x 660)(230)
®
automatically sets the optimal cleaning vs.
K2624-1 Water-Cooled Ready-Pak
K2622-1208/230/460/1/60DC: 2-420A
K2623-1220-230/380-400/119/69/63A with PFC
415/1/50/60
Shown:
w/Cart Pkg.
®
AC: 2-420A31 x 22 x 26507
•Stick
• TIG
AC
CC
OutputInput
Water-Cooled Ready-Pak
w/Cart Includes
• K2622-1 Precision TIG®375
• Under-Cooler Cart
• Foot Amptrol
• Gas Regulator/Flowmeter/Hose
• PTW-20 Pro-Torch™TIG Torch
• Zippered Torch Cover
• Parts Kit
• Water Hose (2 included)
• 15 ft., (4.5m) 2/0 Work Cable/Clamp
• PTA-9 or -17 Torch Adapter
Key Options
• K963-1 Hand Amptrol
• K704 Stick Welding Accessory Kit
•
More options at end of section
Literature
E3.51
DC
®
www.lincolnelectric.com/tig-welders
1
50Hz60
Hz
PHASE
®
®
13
TIG Welders
Processes
Invertec®V155-S
Portable. Professional. Rugged. Affordable.
The NEW Invertec®V155-S offers much more than you would expect from a welder this size. It
packs the full punch of a heavyweight professional that you can take to the most demanding job
sites. It features 120/230V auto reconnect operation and can operate from a portable generator.
It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld
just about anywhere. The Invertec
a base unit with stick accessories or a complete Stick/TIG ready to
weld package in an Easy-Store/Easy-Carry Suitcase.
• Touch Start TIG®DC operation allows you to strike the arc
easily without high frequency or tungsten contamination.
• Dent resistant case is IP23 rated for outdoor use.
• Fan-As-Needed
the machine.
• Two stick modes, SOFT and CRISP, provide the right
arc characteristics for different types of electrodes.
• Auto-Adaptive Arc Force
sticking in the puddle without compromising
arc stability or increased spatter.
• Automatic Hot-Start
during starting to make striking an arc easier.
• Three-year warranty on parts and labor.
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
The Invertec®V205-T DC is a compact, TIG power source intended for critical DC TIG welding.
From maintenance to production fabrication, to motorsports, aerospace, nuclear piping, and
shipbuilding, this feature-packed inverter is flexible enough for almost any job!
V205-T DC120A/14.8V/60% TIG25.0AMax OCV: 53.7V(381 x 216 x 483)(17.3)
(1)
Input current on 60 hertz input.
K2629-1115/1/50/60150A/16.0V/40% TIG34.0A6-200A DC15.0 x 8.5 x 19.038
100A/14.0V/100% TIG20.0A
230/1/50/60200A/18.0V/40% TIG30.0A
170A/16.0V/60% TIG18.0A
140A/15.6V/100% TIG15.0A
115/1/50/60110A/24.4V/35% Stick34.0A
90A/23.6V/60% Stick28.0A
70A/22.8V/100% Stick20.0A
230/1/50/60180A/27.2V/35% Stick30.0A
150A/26.0V/60% Stick23.0A
130A/25.2V/100% Stick19.0A
(1)
Output Rangeinches (mm)lbs.(kg)
www.lincolnelectric.com/tig-welders
50
1
60
Hz
PHASE
®
15
TIG Welders
Invertec®V310-T AC/DC
Customize the Arc with Dynamic Display
The Invertec®V310-T AC/DC is the most technologically advanced
AC/DC TIG welder in its class. It fits the bill for serious fabrication,
maintenance, and production work, yet its compact, lightweight
size makes it ideal for field applications like advanced
motorsports, aerospace, shipbuilding, and construction.
• Dynamic LCD Display (patent pending) – Shows the effect
of adjusting the various welding parameters making
setup simple.
• Adjustable AC Frequency and Selectable Waveshapes –
Allows you to customize the arc.
• Soft, Crisp and AC Stick Modes – Excellent welding
performance for all electrode, even E6010!
• Optional Cool-Arc
controls the speed of the water cooler’s 3-phase pump
motor based on coolant temperature for quiet operation
and long dependable life.
• 208-460 1/3 phase auto-reconnect – Weld just about
anywhere with minimal set up.
• High efficiency inverter – Yields extremely low input
currents.
®
35 “Smart” water cooler – Digitally
™
Shown:
K2228-1 Invertec
with K2630-1 Cool-Arc
®
V3005-T AC/DC
®
35 Water Cooler
Processes
• Stick
• TIG
Output Input
DC
AC
CC
50
1
60
Hz
PHASE
One-Pak®Pkg. (K2695-1) Includes
• K2228-1 Invertec™V310-T AC/DC
• K2630-1 Coolarc™35 Water Cooler
• K2694-1 Inverter Cart
• K2267-1 TIG Mate™20 Torch Kit
• K870 Foot Amptrol
®
Key Options
• K2630-1 Coolarc™35 Water Cooler
• K2694-1 Inverter Cart
• K2666-1 TIG Mate™17 Air Cooled
TIG Torch Starter Pack
• K870 Foot Amptrol
• K963-3 Hand Amptrol
•
More options at end of section
®
®
Literature
E3.115
ProductProductInput PowerInput Current @H x W x DNet Weight
Cable (12.5 ft., 1pc)
KP2414-1PTA-9/PTW-20 Gas Lens Parts Kit
KP508Parts Kit For PTA-17 Series Torches
KP509Parts Kit For PTW-18 and PTA-26 Series Torches
K870Foot Amptrol
K963-3Hand Amptrol®(Rotary Track Style)
K814Arc Start
K1813-1Cool-Arc
®
™
Switch
®
40 Water Cooler 115/1/50/60
—Cut Length Consumables
Precision TIG
®
275
General Options
K2621-1Advanced Control Panel
K1869-1Undercarriage
K2150-1Work Clamp and Cable Assembly
K1831-1Power Factor Capacitor Kit
—Fume Extraction System
Stick Options
K875Accessory Kit, 150 Amp
K704Accessory Kit, 400 Amp
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
TIG Options
—Pro-Torch™Air and Water-Cooled TIG Torches
K2166-3PTA-9, -17 One Cable Torch Adapter
K2166-2PTA-9, -17, -26 Two Cable Torch Adapter
K2166-1PTA-26 One Cable Torch Adapter
K1828-1Under-Cooler Cart Water Cooler
3100211Harris
K870Foot Amptrol
SP-140TK2688-1120/1/6090A/19.5V/20%20A30-140 Amps DC 14 x 10.15 x 18.658
Control)(1.3-12.7 m/min)
Max. OCV: 33
• Flux-Cored
DC
CV
Output Input
Unit Includes
• Magnum®100L gun 10 ft. (3.0 m)
• .025" (0.6 mm) Contact Tips (Qty. 3)
• .035" (0.9 mm) Contact Tips (Qty. 3)
• Gasless Nozzle for Innershield
• Gas Nozzle for MIG
• Spindle Adapter, 8" (203 mm)
Dia. Spools
• .025"-.030" (0.6-0.7 mm) MIG
Drive Roll
• .035" (0.9 mm) MIG Drive Roll
• .030"-.045" (0.7-1.1 mm) Knurled
Drive Roll
• Adjustable Gas Regulator & Hose
• 2 lb. (0.90 kg) Spool of SuperArc
L-56®MIG wire
• 1 lb. (0.45 kg) Spool NR®-211-MP
• Work Clamp & 10 ft. (3.0 m) Cable
• Handshield
• How to Use DVD
Key Options
•
More options at end of section
Literature
E7.41
1
60
Hz
PHASE
®
®
SP-180T
More Power for Thicker Material
Just plug this compact wire welder into a 208 or 230V outlet in your garage, barn or shop
and start welding– up to 3/16”with MIG welding and 1/2” with gas-less flux-cored welding.
• Ready to Weld! Includes both mild steel MIG AND flux-
cored wire as well as an adjustable gas regulator.
Just add shielding gas (sold separately).
• Easy to Set – 5 position tap voltage control and
continuous full-range wire feed speed control
help you dial in your application.
• Wide 30-180 amp welding output range –
use .025" wire on the thinnest sheet metal
up to .045" flux-cored wire on thick plate.
• MIG weld 24 gauge up to 3/16" sheet metal in a single pass. Weld up to 1/2"
steel using self-shielded Lincoln
Innershield
• Spool Gun Ready – add the optional
Magnum
aluminum wire feeding.
• Three-year warranty on parts and labor.
®
wire (FCAW-S).
®
100SG spool gun for reliable
Processes
• MIG
• Flux-Cored
DC
CV
Output Input
Unit Includes
• Magnum®100L gun 10 ft. (3.0 m)
• .025" (0.6 mm) Contact Tips (Qty. 3)
• .035" (0.9 mm) Contact Tips (Qty. 3)
• Gasless Nozzle for Innershield
• Gas Nozzle for MIG
• Spindle Adapter, 8" (203 mm)
Dia. Spools
• .025"-.030" (0.6-0.7 mm) MIG
Drive Roll
• .035" (0.9 mm) MIG Drive Roll
• .030"-.045" (0.7-1.1 mm) Knurled
Drive Roll
• Adjustable Gas Regulator & Hose
• 2 lb. (0.90 kg) Spool of SuperArc
L-56®MIG wire
• 1 lb. (0.45 kg) Spool NR®-211-MP
• Work Clamp & 10 ft. (3.0 m) Cable
• Handshield
• How to Use DVD
Key Options
•
More options at end of section
Literature
E7.42
1
60
Hz
PHASE
®
®
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
SP-180TK2689-1208/230/1/60208: 130A/17V/30%20A30-180 Amps DC 14 x 10.15 x 18.666
20
230: 130A/20V/30%50-500 ipm WFS(357 x 258 x 472)(30)
(1.3-12.7 m/min)
Max. OCV: 33V
www.lincolnelectric.com/mig-welders
MIG: Wire Feeder/Welders
Power MIG®140C
Premium 120 Volt Input Wire Welder
Home projects and repair, sheet metal and autobody work, farm and small shop welding—the
Power MIG®140C designed for 120 volt household power does it all!
(Continuous Voltage Control)50-500 ipm WFS(357 x 258 x 472)(26.3)
Power MIG®180C
Premium 230 Volt Compact Wire Welder
Whether you’re a farmer or a fabricator, an autobody shop or a backyard mechanic, the Power
MIG®180C helps you get the job done! It’s a portable wire welder designed for use with industrial
230 volt input power, so you can weld on thicker material—up to 3/16"
with MIG welding and 1/2" with gas-less flux-cored welding.
(Continuous Voltage Control)130A/17V/30%50-500 ipm WFS(357 x 258 x 472)(30)
®
180CK2473-1208/230/1/60130A/17V/30%20A30-180 Amps DC14 x 10.15 x 18.666
(1.3-12.7 m/min)
Max. OCV: 33V
www.lincolnelectric.com/mig-welders
21
MIG: Wire Feeder/Welders
Processes
• MIG
Power MIG®215
Simple Control for Sheet Metal Welding
The Power MIG®215 offers the autobody and sheet metal
fabrication industries top welding performance and a host
of professional features not often found at this price.
• More Output—rated at 215 amps/22 volts @ 30% duty cycle,
with an amperage range of 30-250 amps DC – the highest
rating and widest amperage range in its class.
• Diamond Core Technology
out-of-position arc action, a wide voltage sweet spot at a given
wire feed speed and low spatter.
/30%45/41A30-250 Amps DC31.8 x 18.9 x 38.8198
190A/23V/40%42/38A50-700 ipm WFS(808 x 408 x 985)(90)
170A/24V/60%39/35A(1.3 -17.7 m/min)
Max. OCV: 39V
• Flux-Cored
DC
CV
Output Input
Unit Includes
• Magnum®250L Gun, 15 ft. (4.5 m)
• Work Cable and Clamp
• Contact Tips
• Cable Liner
• Drive Rolls
• Adjustable Gas Regulator & Hose
Key Options
• K2378-1 Medium Canvas Cover
• K1809-1 Magnum®SG Spool
Gun/Adapter
•
More options at end of section
Literature
E7.51
50
1
60
PHASE
Hz
Processes
Power MIG®255C
The Professional’s Choice!SMfor Job Shop Fabrication
The Power MIG®255C sets the standard for MIG and
flux-cored welding in industrial production, job shop
fabrication, maintenance or repair work.
• Diamond Core Technology™delivers a wide voltage sweet spot across
• MIG
• Flux-Cored
DC
CV
Output Input
One-Pak®Spool Gun Pkg. Includes
• Power MIG 255C
• Magnum®SG Spool Gun
• Magnum®SG Cable Adapter Plug
• Spool Gun Holder
• Dual Cylinder Mounting Kit
the welding range, low spatter levels and a forgiving arc on steel,
stainless and aluminum—even for demanding out-of-position work.
• Rugged cast aluminum industrial wire drive features dual driven rolls,
easy-turn numeric tension indicator, brass-to-brass gun connections
and Lincoln’s
®
100% wire-supporting split wire guide system.
• Digital meters display, preset wire feed speed and voltage,
and actual amperage and voltage while welding.
• Spool Gun Ready—electronics and second gas solenoid
are built-in to drive either the Magnum
®
SG or Magnum
®
Key Options
• K1702-1 Dual Cylinder Kit
• K2378-1 Medium Canvas Cover
• K2490-1 Magnum®250LX™Spool
Gun
•
More options at end of section
Literature
E7.54
250LX™spool gun.
• 115V auxiliary receptacle (208/230V model only) powers
a grinder or other equipment.
• Base Unit Includes: Power MIG
®
255C; Magnum®250L Gun & 15 ft (4.5 m) “quick-connect“ cable assembly
eqipped with fixed gas nozzle assembly; Work Clamp & Cable, 10 ft. (3.0 m); 10 ft. (3.0 m) 230V Input Power
Cable w/Plug (208/230V model only); .035"/.045" (0.9/1.2 mm) Drive Rolls & Guide for Steel; Gas Regulator &
Hose Kit for CO
or Argon blend gases.
2
• Three-year warranty on parts and labor. (90 days on gun.)
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
255CK2416-1208/230/1/6050/46A(1.3 -17.7 m/min)31.8 x 18.9 x 38.8240 (109)
K2416-2230/460/575/1/6047/24/19AMax. OCV: 40V(808 x 480 x 985)(with gun)
www.lincolnelectric.com/mig-welders
1
60
Hz
PHASE
MIG: Wire Feeder/Welders
Processes
•Stick
Power MIG®350MP
The Professional’s Choice!
When you want more than just a MIG machine, the Power MIG®350MPis the choice for you.
Lincoln’s
cored, and advanced processes such as Power Mode®and Pulse-On-Pulse®. With the simplicity
and sophistication of synergic control, no other wire feeder/welder offers so much!
• Pulse-on-Pulse®improves cleaning action when welding aluminum
and delivers a TIG-like appearance to the weld beads.
• Synergic control of voltage and wire feed speed allows
you to set weld procedures with one control.
• Push-Pull or Spool Gun Ready—A second gas solenoid
and other electronics are built-in to drive either a spool
gun or push-pull gun.
• 115V auxiliary receptacle powers a grinder or other equipment.
• Dual Procedure capable—select between either two
welding procedures or two welding modes.
KP1696-030SDrive Roll Kit, .023"-.030" Solid Wire
KP1696-035SDrive Roll Kit, .035" Solid Wire
KP1696-1Drive Roll Kit, .035" and .045" Solid Wire
KP1696-2Drive Roll Kit, .040" Solid Wire
KP1696-045SDrive Roll Kit, .045" Solid Wire
KP1697-035CDrive Roll Kit, .030"-.035" Cored Wire
KP1697-045CDrive Roll Kit, .040"-.045" Cored Wire
KP1695-035A Drive Roll Kit, .035" Aluminum Wire
KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire
K1702-1Dual Cylinder Mounting Kit
K2378-1Medium Canvas Cover
—Fume Extraction System
Stick Options
K875Accessory Kit, 150 Amp
K704Accessory Kit, 400 Amp
K857Remote Output Control, 25 ft. (7.6 m)
™
K857-1Remote Output Control, 100 ft. (30 m)
TIG Options
—Pro-Torch™TIG Torches
KP508Parts Kit For PTA-17 Series Torches
KP509Parts Kit For PTW-18 and PTA-26 Series Torches
K870Foot Amptrol
K963-3Hand Amptrol®(Rotary Track Style)
K814Arc Start
™
Switch
®
Wire Feeder Options
K489-8Fast-Mate™Adapter For Power MIGs
K2447-1Python®K2447-2Python
K2447-3Python
Plus
Push-Pull Gun, Air-Cooled, 15 ft.
®
-
Plus
Push-Pull Gun, Air-Cooled, 25 ft.
®
-
Plus
Push-Pull Gun, Air-Cooled, 50 ft.
K2296-2Prince®XL Push-Pull Gun, Air-Cooled, 25 ft.
K2154-1Push-Pull Gun Connection Kit
K363P22-30 lb. Readi-Reel
• Recommended For Job Shops and Manufacturing Applications
• Optimized For CV Processes
• Designed For Use With A Variety Of Wire Feeders
MODEL
CV-305
CV-400
CV-655
Invertec®STT®II
Mode
®
DCCV
DCCV
DCCV
DCSTT
Polarity
OUTPUT
Current Range
50-400 A
60-500 A
70-815 A
0-450 A PEAK
0-125 A BKGRND
Amps (A)
PROCESSINPUT
MIG
MIG/STT®Flux-Cored
Submerged Arc
Arc Gouging
CV-400/LF-74 Ready-Pak®Package
Phase
Hertz
3
60
603
50,60
3
50/603
Waveform
Control
•
Shown:
(K2496-1)
FEATURES
®
Stackable
Technology
•
•
•
7-Yr. Warranty
(on Power Rectifier)
•
•
•
KEY: Excellent Good Optional
www.lincolnelectric.com/mig-welders
25
MIG: Industrial Welders
Processes
CV-305
For All Day Long MIG Welding
When it comes to welding mild steel, stainless steel, aluminum and alloy materials, you won't
find a more reliable power source than the CV-305. This well-engineered CV unit features two
inductance connections. Lincoln’s®Twist-Mate®output connectors make it easy to chose the
right inductance for your application.
• Stack them three-high or purchase an affordable
Ready-Pak
feeder, a Magnum
• Two output connectors allow you to optimally connect
to high or low inductance for arc control. Use low
inductance output connection when short-arc welding,
and high inductance output connection with spray and
globular transfer welding.
• Compact unit is 20 lbs. (9.0 kg) lighter and significantly smaller than competitive models—save your space!
• Easy access Twist-Mate
the machine.
• Digital Ammeter/Voltmeter read-out display allows you to
view voltage presets for added convenience and accuracy.
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
CV-305/LF-72K2395-1208/230/460/3/6052/48/24A47.7 x 25.5 x 33.0448
Ready-Pak
NOTE: 50 Hertz models available.
®
package that includes the LF-72 wire
®
400 MIG gun and more!
™
connections on the front of
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
The rugged CV-400 is ready to tackle MIG and cored wire fabrication and production
work in a variety of industries: transportation, heavy equipment, structural steel,
railroad, furniture, appliances and sheet metal fabrication.
• Lincoln’s unique fixed inductance design delivers
exceptional short-circuit metal transfer characteristics.
• Connect wire feeders via either 14-pin MS-type or
terminal strip.
• 115V and 42V wire feeder auxiliary power with circuit
breaker protection.
• Internal components, including windings, rectifiersand circuit boards, are coated to protect against
the effects of moisture and corrosion.
• Electronic and thermostatic protection from current
overload and excessive temperatures. Indicator
light lets you know when machine is reset.
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
CV-400K1346-13230/460/3/60400A/36V/100%77/39A60-500A27.5 x 22.2 x 32383
CV-400/LF-72K2439-122.5 x 36.5 x 53490
®
Ready-Pak
Ready-Pak
NOTE: 50 Hertz models available.
26
Pkg.(571 x 927 x 1346)(222)
CV-400/LF-74K2496-127.5 x 36.5 x 53490
®
Pkg.(699 x 927 x 1346)(222)
www.lincolnelectric.com/mig-welders
450A/38V/60%80/40A12-42V(699 x 564 x 813)(174)
Processes
• MIG• Gouging
• Flux-Cored
DC
CV
Output Input
CV-400/LF-72 Ready-Pak®Package
(K2439-1) Includes
• CV-400 Power Source
• LF-72 Wire Feeder (Bench Model)
• .035"-.045" Drive Rolls for Solid
Wire
• Heavy Duty Wire Reel Stand
* Control Cable, 10 ft. (3.0 m)
• Weld Power Cable, 10 ft. (3.0 m)
• Work Cable & Clamp, 10 ft. (3.0 m)
• Magnum®400 MIG Gun w/15 ft.
(4.5 m) Cable
• Harris®Flowmeter Regulator &
Gas Hose
Key Options
• K857 Remote Output Control
• K864 Remote Control Adapter
• K841 Undercarriage
•
More options at end of section
Literature
E4.30
3
60
Hz
PHASE
MIG: Industrial Welders
CV-655
Energy efficiency, reliability and exceptional performance are what set the CV-655 apart from
the rest. Designed primarily for heavy-duty applications, the CV-655 is an outstanding choice
for MIG and flux-cored welding on mild steel, stainless steel, aluminum and alloys.
• Calibrated output control lets operator accurately
regulate power levels.
• Line voltage compensation maintains weld consistency,
even with line voltage changes of ±10%.
• 115-volt duplex receptacle provides 20 amps of auxiliary
power.
• Separate output studs allow the operator to select high
or low inductance.
• Panel switches allow operator to change settings at
the power source or wire feeder.
• Solid state circuitry provides extra long life during
repetitive applications.
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
Processes
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
DC
CV
Output Input
Key Options
• K1482-1 Digital Meter Kit
• K1486-1 Air Filter Kit
• K1528-1 Dual Process Switch
• K857 Remote Output Control
•
More options at end of section
Literature
E4.40
3
60Hz50
PHASE
Hz
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
200-208/220-230/380-415/440-460/3/50/60200A/28V/100%33/30/15/17/16ABackground Current:(589 x 336 x 620)(53)
www.lincolnelectric.com/mig-welders
27
MIG: Industrial Welders
MIG: Industrial Welders Options
See “Recommended General Options” pgs.149-171 for descriptions.
CV-305
General Options
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K864Remote Control Cable Adapter
K1803-1Work and Wire Feeder 2/0 Weld Cable (10 ft.) Package
K852-70Twist-Mate
K852-95Twist-Mate
™
Cable Plug for 1/0-2/0, 50-70 mm2cable
™
Cable Plug for 2/0-3/0, 70-95 mm2cable
K484Jumper Plug Kit
K867Universal Adapter Plug
K874Undercarriage – Hand moving
—Fume Extraction System
Wire Feeder Options
LF-72 and LF-74
™
LN
-25 PRO
®
Magnum
SG Spool Gun
CV-400
General Options
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K864Remote Control Cable Adapter
K841Undercarriage – Hand moving
K484Jumper Plug Kit
K2149-1Work Lead Package
—Fume Extraction System
Wire Feeder Options
LF-72 and LF-74
™
LN
-8
™
LN
-9
™
LN
-10 and LN™-10
™
LN
-15 and LN™-25 PRO
™
LN
-35
CV-655
General Options
K1482-1Digital Meter Kit
K1486-1Air Filter Kit
K1528-1Dual Process Switch
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K864Remote Control Cable Adapter
K842Undercarriage – Hand moving
K1737-1All-Terrain Undercarriage
—Fume Extraction System
Wire Feeder Options
LF-72 and LF-74
™
LN
-8
™
LN
-9
™
LN
-10 and DH-10
™
LN
-35
NA-3 and NA-5
®
Invertec
STT®II
General Options
K1764-1Inverter and Wire Feeder Cart
K1702-1Dual Cylinder Mounting Kit
K940-25Sense Lead Kit, 25 ft.
K940-75Sense Lead Kit, 75 ft.
K1796-25Coaxial Weld Power Cable (350A), 25 ft.
K1796-50Coaxial Weld Power Cable (350A), 50 ft.
K1796-75Coaxial Weld Power Cable (325A), 75 ft.
K1796-100Coaxial Weld Power Cable (300A), 100 ft.
K2593-25Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft.
K2593-50Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft.
K2593-100Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft.
K852-70Twist-Mate
K852-95Twist-Mate
K1759-70Twist-Mate
K1759-95Twist-Mate
K2176-1Twist-Mate
™
Cable Plug for 1/0-2/0, 50-70 mm2cable
™
Cable Plug for 2/0-3/0, 70-95 mm2cable
™
Receptacle for 1/0-2/0, 50-70 mm2cable
™
Receptacle for 2/0-3/0, 70-95 mm2cable
™
to Lug Cable Adapter
—Fume Extraction System
Wire Feeder Options
STT®-10, LN™-15 (Control Cable model)
28
www.lincolnelectric.com/mig-welders
• For Heavy Manufacturing and Fabrication
• One Machine For Stick, TIG, Wire Welding and Arc Gouging
The Invertec®V350-PRO is a versatile, multi-purpose, multi-process power source
that’s lightweight and portable. Available in construction, factory,
advanced process and factory rack models.
• All input voltages and frequencies are both single and three
phase rated—no phase derating necessary on single phase.
• 5-425 amp output range for all recommended processes
from TIG to arc gouging.
• Input voltage from 208-575V—this one machine is
capable of running on virtually any input power supply.
• 50 and 60 Hz operation—can be connected
anywhere in the world.
• Touch Start TIG
• 87% efficiency—low power consumption for
energy savings.
• Three-year warranty on parts and labor.
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
The V450-PRO is targeted for shops commonly welding with .052" or larger diameter
wires that also require plenty of power for arc gouging repair work with a 3/8" carbon.
• Features full remote and multi-process capability—
Stick, Touch Start TIG
• 5-570 amp output range for all recommended processes.
• 88% efficiency with a high 95% power factor.
• Standard Controls include: Selectable Hot Start for
stick welding and Variable Arc Control.
• Touch Start TIG
starts with minimal or no tungsten contamination.
• Clever stackable case design allows you to stack up
to three units to save valuable shop floor space.
• Supports 24, 42 or 115 volt wire feeders.
• Easy access front panel with 15 amp 115 volt AC auxiliary
power receptacles with circuit breaker protection will
power your lights, grinders or gun/torch water coolers.
• Three-year warranty on parts and labor.
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
• LF-72 Heavy Duty Bench Model
Wire Feeder (K2327-3)
• Magnum®400 Gun and Cable
Assembly, 15 ft.
• .035-.045" (0.8-1.1 mm) Drive Rolls
and Wire Guides
• Work & Wire Feeder 2/0 Welding
Cable Package, 10 ft. (3.0 m)
• Harris®Flowmeter/Regulator
w/Adapter and Hose, 10 ft. (3.0 m)
Literature
E5.94
47.5 x 24 x 38
(1207 x 610 x 965)(184)
405
Multi-Process Welders
Idealarc®DC-400
DC Multi-Process Welding Power Source
This heavy-duty, industrial, three-phase multi-process power source from Lincoln Electric
scores big in MIG, flux-cored, submerged arc, stick and DC TIG welding.
• Large, conveniently located switch makes it easy
to change between CC (Stick/TIG/arc gouging), CV
(MIG/flux-cored) and CV Submerged Arc modes.
• Arc force control adjusts short circuit current for a soft
arc or a forceful driving arc in the CC (Stick/TIG) mode.
• Arc control adjustment changes pinch effect of
the arc to control spatter, fluidity, and bead shape
in the MIG/Flux-Cored mode.
• Solid state circuitry provides extra long life for
repetitive welding applications.
• ±10% input line voltage compensation for
maintaining weld consistency.
• Low profile case allows stacking machines
up to three high to conserve floor space.
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
Processes
•Stick
•TIG
• MIG
• Flux-Cored
• Submerged Arc
®
• Gouging
CC
Output Input
Key Options
• K804-1 Multi-Process Switch
• K841 Undercarriage
•
More options at end of section
Literature
E5.20
DC
CV
3
50Hz60
PHASE
Hz
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
DC-400K1308-12(450A/38V/60%)12-42V(698 x 566 x 840)(215)
Idealarc®DC-600
Rugged Multi-Process Power for Industrial Manufacturing
Rugged construction, simple controls and plenty of amperage for heavy duty applications
on thick steel or other materials make this welder a sound investment.
• 115V, 15 amps, duplex auxiliary power receptacle
(60Hz models) makes it easy to power lights, grinders
and other shop tools at your work station.
• Full range output voltage control for easy
operation and precise control.
K1308-11230/460/3/60400A/36V/100%78/39A60-500A27.5 x 22.3 x 33.1473
w/Multi-Process Switch(500A/40V/50%)
K1309-20220/380/440/3/50/6081/47/40A
K1309-21
w/Multi-Process Switch
K1309-17230/400/3/50/6077/45A
Processes
•Stick
•TIG
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
CC
Output Input
Key Options
• K804-1 Multi-Process Switch
• K1611-1 Paralleling Kit
• K1897-1 Paralleling Kit
• K842 Undercarriage
•
More options at end of section
DC
CV
3
PHASE
• Standard analog ammeter and voltmeter.
• Mode switch for selecting desired output
characteristics.
Literature
E5.40
• Windings and rectifiers protected against
moisture and corrosive environments.
• Flat-top case with a small footprint can be
placed under a workbench or stacked up
to 3 high on top of each other.
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
60
Hz
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
w/Multi-Process Switch680A/44V/60%CC: 90-850A, 24-42V(781 x 565 x 965)(237)
NOTE: 50 Hertz models available.
DC-600K1288-18230/460/3/60600A/44V/100%108/54ACV: 70-850A, 13-44V30.7 x 22.2 x 38522
®
DC-600K1288-17
Idealarc
K1288-22230/460/575/3/60108/54/43.2A
www.lincolnelectric.com/multi-process-welders
31
Multi-Process Welders
Processes
•Stick
Idealarc®DC-655
Energy Efficient Multi-Process Welder
This 650-amp, 100% duty cycle CV/CC power source is ideal for construction and shop fabrication
because of its excellent arc performance and many energy saving features.
• CC Arc Force Control Knob with built-in “Hot Start”.
• “Idle Shut Down mode” automatically shuts machine off
when not in use to minimize power consumption.
• Fan-As-Needed
fan operates only when required. Minimizes power
consumption, operating noise and dust intake.
• Separate output studs let you choose low or high inductance.
• Panel switches are behind front latched panel, for remote
or machine panel output control, and output “on” or remote
“on” selection, and CC, CV Subarc or CV MIG mode selection.
• Low profile case allows stacking machines up to three high
to conserve floor space.
• Electronic and thermal protection from current overload
and excessive temperatures.
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
DC-655K1610-1230/400/3/50/60(815A/44V/60%)122/70A50-815A Max.(699 x 564 x 965)(327)
™
—solid state thermally controlled cooling
®
K1609-2230/460/575/3/60650A/44V/100%122/61/49A13-44V27.5 x 22.2 x 38720
OCV: 46V (CV)
68V (CC)
•TIG
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
CC
Output Input
Key Options
• K1482-1 Digital Meter Kit
• K1528-1 Dual Process Switch
• K1611-1 Paralleling Kit
• K842 Undercarriage
•
More options at end of section
Literature
E5.46
DC
CV
3
60Hz50
Hz
PHASE
Idealarc®DC-1000
Multi-Process Welder
Designed for semiautomatic and automatic welding, the precise control of the DC-1000 delivers
superior high amperage MIG, flux-cored, submerged arc welding and air carbon arc gouging
with up to 5/8" (15.9 mm) diameter carbons.
• 500 amp output connections provide enhanced arc characteristics
for low amperage submerged arc and MIG welding procedures.
• Single range control for precise output control and easy operation.
• Terminal strip and output studs for remote connections and cable.
• Low profile case allows installation of the DC-1000 under a work-
bench and for stacking up to 2 machines to conserve floor space.
• Removable side panels for easy access to internal parts.
• Line voltage compensation maintains weld consistency, even with
line voltage changes of ±10%.
• Electronic and thermostatic protection from current overload and
excessive temperatures.
• Internal components, including windings, rectifiers and circuit
boards, are coated to protect against the effects of moisture and
corrosion.
• Recessed front panel protects operating controls.
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
Processes
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
CC
Output Input
Key Options
• K1897-1 Paralleling Kit
• K857 Remote Output Control
• K843 Amptrol®Adapter Kit
• K1798 Terminal Strip Adapter
Cable
•
More options at end of section
Literature
E5.50
DC
CV
3
60Hz50
PHASE
Hz
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
DC-1000K1387-3220/380/440/3/50/60193/112/96.5A150-1300A(781 x 572 x 991)(372)
32
K1386-3230/460/3/60100A/44V/100%193/96.5A16-46V30.7 x 22.5 x 39821
(CE Model)
K1387-6415/3/50/60102A
www.lincolnelectric.com/multi-process-welders
Multi-Process Welders
Processes
• Flux-Cored
Idealarc®DC-1500
Multi-Process DC Arc Welding Power Source
The precise output of the DC-1500 enhances productivity and quality control when used
with Lincoln NA-3 and NA-5 automatic wire feeders, and the LT-7 tractors.
• Full range output voltage control for easy operation and
precise output control.
• Mode switch used to select the desired output characteristics
for the process being used.
• Line voltage compensation for maintaining weld consistency,
even with line voltage changes of ±10%.
• Fan cooled with electronic and thermostatic protection from
current overload and excessive temperatures.
• Function lights built into the printed circuit boards
speed diagnostics.
• Windings and rectifiers protected against moisture and
corrosive environments.
• Removable side panels for easy access to internal parts.
• Recessed front panel protects operating controls.
• Terminal strip and output studs for remote connections
and cable.
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
DC-1500K1383-4380/440/3/50/601500A/60V/100%216A/187A200-1500A(1453 x 566 x 965)(644)
K1275460/3/601500A/44V/100%184A20-60V57.2 x 22.3 x 381420
• Submerged Arc
CC
Output Input
Key Options
• K1900-1 Paralleling Kit
• K857 Remote Output Control,
25 ft. (7.6 m)
• K857-1 Remote Output Control,
100 ft. (30.5 m)
• K843 Amptrol®Adapter Kit
•
More options at end of section
Literature
E5.60
DC
CV
3
60Hz50
Hz
PHASE
Idealarc®AC-1200
Automatic Submerged Arc Welding Power Source
The AC-1200 is the industry’s leading power source for submerged
arc welding specifically designed for operation with Lincoln’s
NA-4 automatic wire feeder. It is a power source that you can
count on day-in and day-out to provide proven performance.
• Scott®connection taps standard for two AC welding heads
operated in tandem.
• Rheostat adjusts the output settings while welding or at idle.
• Three output studs with overlapping ranges.
• ±10% input line voltage compensation for maintaining weld
consistency.
• Thermostatic protection from current overload and excessive
temperatures.
• Terminal strip for remote control and wire connections and
output studs for welding cables.
• Removable side panels for easy access to internal parts.
• Windings and rectifiers protected against moisture and
corrosive environments.
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
®
Processes
• Submerged Arc
AC
CC
Output Input
Key Options
• Fume Extraction System
•
More options at end of section
Literature
E5.70
1
PHASE
60Hz50
Hz
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
K804-1Multi-Process Switch
K841Undercarriage – Hand moving
K2149-1Work Lead Package
—Fume Extraction System
Stick Options
K704Accessory Kit, 400 Amp
K857Remote Output Control, 25 ft. (7.6m)
K857-1Remote Output Control, 100 ft. (30m)
K864Remote Control Cable Adapter
TIG Options
K930-2TIG Module
K936-1Control Cable (9-pin to 14-pin)
K1798Adapter Cable –
Male 14-pin Control Cable to Terminal Strip
K937-45Control Cable Extension, 45 ft.
K939-1Docking Kit
K963-3Hand Amptrol
K870Foot Amptrol
K864Remote Control Cable Adapter
K843Amptrol
See “Recommended General Options” pgs.149-171 for descriptions.
Multi-Process Welders
Idealarc®DC-600
General Options
K804-1Multi-Process Switch
K842Undercarriage – Hand moving
K1737-1All-Terrain Undercarriage
K1611-1Paralleling Kit
K1897-1Paralleling Kit
—Fume Extraction System
Stick Options
K704Accessory Kit, 400 Amp
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K864Remote Control Cable Adapter
TIG Options
K930-2TIG Module
K936-1Control Cable (9-pin to 14-pin)
K1798Adapter Cable – Male 14-pin Control Cable to Terminal Strip
K937-45Control Cable Extension, 45 ft.
K939-1Docking Kit
K963-3Hand Amptrol
K870Foot Amptrol
®
(Rotary Track Style)
®
K843Amptrol®Adapter Kit
K586-1Deluxe Adjustable Gas Regulator & Hose Kit
Wire Feeder Options
LF-72 and LF-74
™
LN
-8
™
LN
-9
™
LN
-10 and DH-10
™
LN
-15 and LN™-25 PRO
™
LN
-23P
™
LN
-35
NA-3 and NA-5
LT- 7
®
Idealarc
DC-655
General Options
K1482-1Digital Meter Kit
K1486-1Air Filter Kit
K1528-1Dual Process Switch
K1611-1Paralleling Kit
K842Undercarriage – Hand moving
K1737-1All-Terrain Undercarriage
—Fume Extraction System
Stick Options
K704Accessory Kit, 400 Amp
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K864Remote Control Cable Adapter
Idealarc®DC-655, con’t.
TIG Options
K930-2TIG Module
K936-1Control Cable (9-pin to 14-pin)
K1798Adapter Cable – Male 14-pin Control Cable to Terminal Strip
K937-45Control Cable Extension, 45 ft.
K939-1Docking Kit
K963-3Hand Amptrol
K870Foot Amptrol
K864Remote Control Cable Adapter
K843Amptrol
®
(Rotary Track Style)
®
®
Adapter Kit
K586-1Deluxe Adjustable Gas Regulator & Hose Kit
Wire Feeder Options
LF-72 and LF-74
™
LN
-8
™
LN
-9
™
LN
-10 and DH-10
™
LN
-15 and LN™-25 PRO
™
LN
-23P
™
LN
-35
NA-3 and NA-5
LT- 7
Idealarc
®
DC-1000
General Options
K1897-1Paralleling Kit
K1520-142 Volt Transformer Kit
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K843Amptrol
®
Adapter Kit
K1798Adapter Cable –
Male 14-pin Control Cable to Terminal Strip
K1770-1Factory Undercarriage
—Fume Extraction System
Wire Feeder Options
LN™-9
NA-3, NA-5 and LT-7
Idealarc
®
DC-1500
General Options
K1900-1Paralleling Kit
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K843Amptrol
®
Adapter Kit
—Fume Extraction System
Wire Feeder Options
NA-3, NA-5 and LT-7
Idealarc
®
AC-1200
General Options
—Fume Extraction System
Wire Feeder Options
NA-4
www.lincolnelectric.com/multi-process-welders
35
MODEL
Mode
Polarity
CC
STT
DC
CV
CC
DC
CV
®
—
CC
AC
CV
Power Wave®355M
Power Wave®455M
Power Wave®455M/STT
Power Wave®AC/DC 1000
KEY: Excellent Good Optional
®
™
Current Range
Amps (A)
5-425 A
5-570 A
5-570
100-1000 A
Stick
TIG
PROCESSINPUTOUTPUT
MIG
Pulsed
Flux-Cored
Submerged Arc
Arc Gouge
1,3 50,60
Phase
350,60
350,60
350,60
Hertz
FEATURES
®
Waveform
Control
Technology
•
•
•
•
Digital
Communication
•
•
•
•
Inverter
Reliability
•
•
•
•
36
www.lincolnelectric.com/multi-process-welders
Advanced Process Welders
Power Wave®355M
Superior Arc Performance. Revolutionary Communication.
The Power Wave®355M features some of Lincoln’s®best performance technologies and
processes all rolled into one highly efficient inverter power source designed for high-end
semiautomatic welding.
• Lincoln’s®Waveform Control Technology®gives you
the ability to select the right waveform for each
application—that means the arc has been optimized
for each wire type and size for exceptionally smooth
arc performance.
• Utilizes ArcLink
tion protocol for welding, making it the best choice
for seamless, time critical integration with the power
source.
• Push-pull capability for ultimate aluminum welding
with the Power Feed
• Pulse-On-Pulse
action when welding aluminum and delivers a TIGlike bead appearance.
• Power Mode
short arc welding on thin materials.
• State-of-the-art inverter technology provides high
power efficiency, excellent welding performance
and a lightweight, compact design.
• Rigorous environmental, mechanical and weld
testing ensures ruggedness and reliability.
• Three-year warranty on parts and labor.
®
—the leading digital communica-
™
10M wire feeder.
®
welding mode improves cleaning
®
maintains a stable, smooth arc for
Processes
• Stick• Pulsed
• TIG• Flux-Cored
• MIG• Gouging
• Pulsed
1
CC
Output Input
Ready-Pak®Package for Steel
(K2372-1) Includes
• Power Wave®355M (K2368-1)
• Power Feed™10M Bench Model
(K2230-1)
• .035" (0.9 mm) and .045" (1.1 mm)
Drive Roll & Spilt Wire Guide Kit
• Magnum®400 Gun Pkg.,15 ft.(4.5 m)
• Work & Wire Feeder Power Cable
Package
• Harris®Flowmeter/Regulator
w/Adapter and Hose, 10 ft. (3.0 m)
• Inverter and Wire Feeder Cart
• 10 ft. (3.0 m) Power Input Cord
Key Options
• K586-1 Deluxe Adjustable Gas
Regulator and Hose Kit
• K1764-1 Inverter and Wire Feeder
Cart
• K1803-1 Work and Feeder Cables
Package
• K2436-1 Ethernet/DeviceNet
Communication Interface
•
More options at end of section
Wire Feeders
Power Feed™10M, Power Feed™25M
Literature
E5.146
DC
CV
50
3
60
PHASE
Hz
™º
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
Superior Arc Performance. Revolutionary Communication.
The Power Wave®455M and 455M/STT®are designed to be part of a modular,
multi-process welding system in which power sources can be added or
removed and still communicate with other industrial machines to create
a highly integrated and flexible welding cell.
• Lincoln’s®Waveform Control Technology®gives you the
ability to select the right waveform for each application,
enabling patented processes like Pulse-On-Pulse
Power Mode
®
.
• Choose from over 60 standard welding waveform programs that offer a broad range of electrode size,
type and shielding gas combinations to give you optimal
appearance, penetration, beadshape and travel speed
for each application.
• Optional communication modules provide networking
and process monitoring capabilities via DeviceNet
or Ethernet.
• Push-Pull capability delivers ultimate aluminum
welding with the Power Feed
• Utilizes ArcLink
®
—the leading digital communication
™
10M wire feeder.
protocol for welding, making it the best choice for seamless, time critical integration with the power source.
• Three-year warranty on parts and labor.
®
and
™
Processes
•Stick
•TIG
• MIG
• Pulsed
•STT®(455M/STT®only)
• Flux-Cored
• Gouging
CC
Output Input
DC
CV
50
3
60
PHASE
Hz
Ready-Pak®Package (K2375-1)
Includes
• Power Wave®455M (K2202-1)
• Power Feed™10M Bench Model
(K2230-1)
• .040-.045" (1.0-1.1 mm) Drive Roll
& Guide Tube Kit
• Magnum®400 Gun Pkg., 15 ft.
(4.6 m)
• Work Lead Package
®
• Harris
Flowmeter/Regulator
w/Adapter and Hose, 10 ft. (3.0 m)
Key Options
• K2149-1 Work Lead Package
• K2207-2 Ethernet/DeviceNet
Interface Module
• K1570-1 Dual Cylinder Platform
Undercarriage
• K1813-1 Cool-Arc™40 115/1/50/60
Wire Feeders
Power Feed™10M, Power Feed™25M
Literature
E5.161
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
455MK2202-1208/230/460/575/3/50/6060Hz:60Hz:5-570A26.1 x 19.9 x 32.9286
®
455M/K2375-1(570A/43V60%)(82/78/37/31A)477
™
10M (216)
®
Ready-Pak
®
®
Power Wave
455M/STT
®
455M/STT
455M CEK2202-2380/415/3/50/60280
®
®
CE(154)
K2203-1400A/36V/100%49/45/23/18A293
K2203-2340
450A/38V/100%58/53/25/22A(663 x 505 x 835)(130)
50Hz:50Hz:
(500A/40V/60%)(67/61/31/25A)(133)
PROCESS
WAVEFORM CONTROL TECHNOLOGY
®
®
Power Mode
• Provides stable arc welding
on thin materials.
• Makes aluminum welding
more forgiving.
(127)
See Publication NX-2.60 for more information.
38
Power Mode®produces quality edge and joint welds on a variety of materials
including aluminum and stainless steel.
The future of welding is here.
www.lincolnelectric.com/multi-process-welders
®
Advanced Process Welders
Power Wave®AC/DC 1000
Increase Productivity, Quality and Flexibility
The Power Wave®AC/DC 1000™is the first power
source to introduce Waveform Control Technology
to submerged arc welding. An operator can increase
weld speeds, yield higher quality welds and improve
efficiencies in a single or multi-arc environment.
• Eliminate downtime with easy polarity switching—
no hardware reconfiguration required.
• Stable and independent arc controls for multiple arc
applications.
• Improved efficiency and reliability with cooler operation
through patented Coaxial Transformer Technology
• 95% power factor correction enables connection of
more machines on the same plant infrastructure for
lower installation costs compared to other machines.
• Remote process monitoring and control through
• Consistent operation over ± 10% input voltage variation
• Three-year warranty on parts and labor.
®
ArcLink
, Ethernet, and DeviceNet™communication.
through built-in line voltage compensation and reliable
input voltage connection.
®
®
.
™
Processes
• Submerged Arc
AC
CC
Output Input
CV
DC
50
3
60
PHASE
Hz
Key Options
• K2362-1 Power Feed™10A
• K2282-1 System Interface
• K1543-8 ArcLink®/Linc-Net
Control Cable, 8 ft
• K1785-12 Control Cable (Heavy
Duty), 12 ft.
•
More options at end of section
Wire Feeders
Power Feed™10SF,
Power Feed™10S,
Power Feed™10SM
Literature
E10.96
ProductProductRated OutputInput Current @H x W x DNet Weight
External filter is required to meet CE conducted emission requirements. The K2444-1 must be used with the K2344-2.
®
K2344-2
(1)
380/400/460/500/1000A/44V/100%82/79/69/62/55A100-1000A43.5 x 19.2 x 33650
• New Product Software Releases
• System Upgrades
• Weld Sets
• Personal Computer
&
Diagnostic Tools
www.lincolnelectric.com/multi-process-welders
39
Advanced Process Welders
40
www.lincolnelectric.com/multi-process-welders
Multi-Process: Advanced Welders Options
See “Recommended General Options” pgs.149-171 for descriptions.
Advanced Process Welders
Power Wave®355M
General Options
K586-1Deluxe Adjustable Gas Regulator & Hose Kit
K1764-1Inverter and Wire Feeder Cart
K1702-1Dual Cylinder Mounting Kit
K1838-1Undercarriage – Valet Style
K852-70Twist-Mate
K852-95Twist-Mate
K1759-70Twist-Mate
K1759-95Twist-Mate
K2176-1Twist-Mate
™
Cable Plug for 1/0-2/0, 50-70 mm cable
™
Cable Plug for 2/0-3/0, 70-95 mm cable
™
Receptacle for 1/0-2/0, 50-70 mm cable
™
Receptacle for 2/0-3/0, 70-95 mm cable
™
to Lug Cable Adapter
K940-25Sense Lead Kit, 25 ft.
K940-75Sense Lead Kit, 75 ft.
K1811-50Heavy Duty Process Sense Lead, 50 ft.
K1811-75Heavy Duty Process Sense Lead, 75 ft.
K1811-100Heavy Duty Process Sense Lead, 100 ft.
K1803-1Work and Wire Feeder 2/0 Weld Cable Package
K2436-1Ethernet/DeviceNet
K2149-1Work Lead Package
K1811-50Heavy Duty Process Sense Lead, 50 ft.
K1811-75Heavy Duty Process Sense Lead, 75 ft.
K1811-100Heavy Duty Process Sense Lead, 100 ft.
—Fume Extraction System
K2163-35Weld Power Cable – Lug to Lug (4/0), 35 ft.
K2163-60Weld Power Cable – Lug to Lug (4/0), 60 ft.
K1842-110Weld Power Cable –
Lug to Lug (4/0, 600A, 60%), 110 ft.
K1842-10Weld Power Cable – Lug to Lug (3/0, 600A, 60%), 10 ft.
K1842-35Weld Power Cable – Lug to Lug (3/0, 600A, 60%), 35 ft.
K1842-60Weld Power Cable – Lug to Lug (3/0, 600A, 60%), 60 ft.
K2311-1Power Feed
™
10SM Motor Conversion Kit
K387Tandem Arc Framework Assembly
K390Tandem Arc Wire Reels and Mountings
K389Flux Hopper Assembly
K231-5/64Contact Nozzle Assembly for 5/64" (2.0 mm) Wire
K231-3/32Contact Nozzle Assembly for 3/32" (2.4 mm) Wire
K231-1/8Contact Nozzle Assembly for 1/8" (3.2 mm) Wire
K231-5/32Contact Nozzle Assembly for 5/32" (4.0 mm) Wire
K231-3/16Contact Nozzle Assembly for 3/16" (4.8 mm) Wire
K231-7/32Contact Nozzle Assembly for 7/32" (5.6 mm) Wire
K226RContact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire
K148APositive Contact Nozzle Assembly for
3/32-1/8" (2.4 3.2 mm) Wire
K148BPositive Contact Nozzle Assembly for
5/32-3/16" (4.0-4.8 mm) Wire
K149-3/32Nozzle Extension for 3/32" (2.4 mm) Wire
K149-1/8Nozzle Extension for 1/8" (3.2 mm) Wire
K149-5/32Nozzle Extension for 5/32" (4.0 mm) Wire
K386Narrow Gap Deep Groove Nozzle
K285Concentric Flux Cone Assembly
K225Submerged Arc Twinarc
The Multi-Weld™350 system offers a cleaner, safer job site, and allows operators to have high
performance welding control right where they need it—at the arc.
• Independent arcs. Starting or stopping one Multi-Weld™doesn’t affect the welding of the others.
• The Multi-Weld
in 122°F (50°C) air temperature.
• No control cables are needed. Single weld cable output from the
power source to one or several Multi-Weld
• Controls are located close to the operator for quick access.
• High efficiency design uses less than half the power of
other grid systems.
• Lincoln
®
instant control of the arc for superior welding results.
• Constant voltage (CV) for MIG or flux-cored
wire welding.
• Constant current (CC) for stick welding or
arc gouging.
• Additional stick welding controls include
hot start, arc force, and electrode type
selection (E7018 and E6010).
• Three-year warranty on parts and labor.
ProductProductRated OutputInput Current @H x W x DNet Weight
Featuring Invertec®V350-PRO or V275-S Power Sources
®
with Tweco
Ideal for grouping several inverter power sources in
a portable industrial-grade package. These inverter
racks are constructed of heavy gauge square tubular
Output Connectors
•TIG
• MIG
• Flux-Cored
• Gouging
CC
Output Input
DC
CV
steel to ensure long life, yet maintain an extremely
compact size.
• One easy connection allows power sources to be
connected with one easy primary drop.
• The power sources are factory installed in the rack
and wired to the main power distribution panel.
• Entire system meets National Electrical Code (NEC).
• 200 amp, 600 volt, 3 phase main disconnect switch.
• Individual fuses provide overcurrent protection for
each power source.
• Standard length input cord insures the power sources
can be placed in any position on the rack.
K2667-2 V350-PRO Tweco
• Three-year warranty on parts and labor.
ProductProductRated OutputRated Input CurrentH x W x DNet Weight
NameNumberRack Input Power
4-Pack RackK2667-1208/230/380-415/460/575/3/50/60350A/34V/60%200/230/380-415/5-425A60.0 x 44.5 x 33.5796
V350-PRO460/575/3/50/60(1524 x 1130 x 851)(361)
6-Pack RackK2667-260.0 x 59.0 x 33.51039
V350-PRO(1524 x 1499 x 851)(471)
4-Pack RackK2666-1208/230/460/575/3/60275A/31V/35%96/89/46/39A5-275A60.0 x 38.0 x 33.5483
V275-S220/380/400/415/440/3/50250A/30V/35%89/53/53/50/46A(1524 x 965 x 851)(219)
8-Pack RackK2666-2208/230/460/575/3/60275A/31V/35%161/149/77/65A60.0 x 59.0 x 33.5986
V275-S220/380/400/415/440/3/50250A/30V/35%149/89/89/83/77A(1524 x 1499 x 851)(447)
(1)
Fused for 460/575/3/50/60 VAC operation. For 230 or 208 VAC operation, primary fuses must be changed.
(1)
Current/Voltage/Duty Cycle
(2)
@ Rated OutputOutput Rangein. (mm)lbs.(kg)
(2)
Based on a 10 minute period. Output is for each individual machine.
www.lincolnelectric.com/racks
Shown:
®
6-Pack Rack
Invertec®V275-S
•Stick
• TIG
• Gouging
DC
CC
Output Input
Literature
E5.92
50
3
60
PHASE
Hz
3
50Hz60
Hz
PHASE
43
Multi-Operator
Multi-Operator Options
See “Recommended General Options” pgs.149-171 for descriptions.
Receptacle for 2/0-3/0, 70-95 mm2cable
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K1838-1Undercarriage – Valet Style
—Fume Extraction System
Power Source Options
DC-655, DC-1000 & DC-1500
SAE-400, Vantage
®
500
Wire Feeder Options
K2613-1LN™-25 PRO Wire Feeder
K1870-1LN
™
-15 Wire Feeder Across-the-Arc Model
Inverter Racks
Power Source Options
K2269-3Invertec®V275-S
K1728-13Invertec
®
V350-PRO
General Options
K2665-1Caster Kit
Inverter racks and the Multi-Weld™350 are an excellent choice for construction sites.
44
www.lincolnelectric.com/racks
• Your Choice For Farm, Contractors, and Maintenance
• Outstanding Arc For Stick, TIG, Wire Welding
• Plenty Of AC Generator Power
• Rugged Reliability
MODELPROCESSOUTPUT
Polarity
Mode
CC
CC
CC/CV
AC
DC
AC/DC
Power Arc®5500
Weldanpower®125
Ranger®10,000 Plus
and Ranger®10,000
CC/CV
CC/CV
CC/CV
CC/CV
CC/CV
CC/CV
AC/DC
AC/DC
DC
DC
DC
DC
Ranger®250 GXT
Ranger®3 Phase
Gasoline
Ranger®250
Ranger®250 LPG
LPG
Ranger®305 G
Ranger®305 D
Diesel
KEY: Excellent Good Optional
AC Generator
Power (Watts)
Current Range
(Amps)
70-125 AC
50-125 DC
50-210 DC
50-225 AC
50-250 DC
50-250 AC
50-210 DC
50-225 AC
20-250 DC
40-250 DC Pipe
20-250 DC TIG
20-250 DC
40-250 DC Pipe
20-250 DC TIG
20-305 DC
40-300 DC Pipe
20-250 DC TIG
20-305 DC
40-300 DC Pipe
20-250 DC TIG
(C)=Continuous
(P)=Peak
(S)=Surge
5,500(S)/4,000(C)
5,500(S)/4,250(C)
10,500(P)/9,000(C)
10,000(P)/9,000(C)]
11,000(P)/10,000(C)
11,500(P)/10,500(C)
10,500(P)/9,500(C)
10,500(P)/9,500(C)
10,000(P)/9,000(C)
10,500(P)/9,500(C)
10,000(P)/9,500(C)
[Honda
3-Phase:
1-Phase:
®
:
www.lincolnelectric.com/engine-drives
Stick
Pipe
DC TIG Scratch Start
DC TIG Touch-Start®AC TIG
MIG
Flux-Cored
Arc Gouge
in. (mm)
5/32
(4.0)
3/16
(4.8)
5/32
(4.0)
3/16
(4.8)
3/16
(4.8)
3/16
(4.8)
3/16
(4.8)
Reactor Technology
Chopper Technology®Tube Frame
•
•
FEATURES
Enclosed Case
Electric Fuel Gauge
Remote Capable
Downhill Pipe Mode
Arc Force Control
Hot Start
Digital Meters
••
••
••••
•••••••
•••••••
••••••••
••••••••
45
Engine Drives: Commercial/Small Contractors
Power Arc®5500
It’s Two Tools in One!
The Power Arc®5500 is ideal for home, farm, contractors, maintenance, or business power
outage emergencies. You get two great tools in one for double the value—125 amps of AC
welding output and maximum AC generator power in a lightweight package—that makes
it easy to get auxiliary power where you need it – fast!
• 125 amps AC welding output is ideal for
3/32" (2.4 mm) and 1/8" (3.2 mm) diameter
stick electrodes.
• Sizable 5500 watts surge (4000 watts
continuous) single phase AC generator
power keeps your lights, tools, heaters,
sump pumps or appliances running during
emergencies or for any project—any time,
anywhere!
• Rugged tube frame roll cage adds protection
and many lift handle points.
• Choice of two 9 HP engines with cast iron
sleeves for long engine life:
- Subaru Robin
- Honda
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
®
®
Power Arc
OHC (Overhead Cam)
OHV (Overhead Valve)
ProductProductRated OutputOutputType ofNo. of HP & SpeedH x W x DNet Weight
100A/25V/60%5,500 Watts SurgeEX 27 Gasoline(530 x 508 x 762)
ContinuousGX 270 Gasoline
®
19 @ 360021 x 20 x 30160 (72.5)
®
Processes
• Stick
5.5
s
AC
CC
OutputInput
Key Options
• K875 Accessory Kit, 150 Amp
• K882-2 Hand Moving
Undercarriage (2 wheels)
Literature
E6.21
kW
G
169 (76.6)
Weldanpower®125
Versatile Welder and AC Power Generator for Year-Round Projects
Contractors and maintenance teams will appreciate the great arc and robust welding of the
Weldanpower®125. Step up to a DC welding machine to run smooth DC stick electrodes for
welding projects on steel, stainless steel, cast iron or hardfacing. The handyman, farmer and
small contractor will also value the 5500 watt AC generator power for lights, tools, pumps
and emergency power.
• 125 amps DC welding output gives you access
to steel, stainless steel, cast iron or hardfacing
projects.
• Plenty of 120 or 240 volt AC generator power
5500 watts surge (4250 watts continuous) for
lights, tools, pumps, or emergency power
outage needs.
• Rugged tubular roll cage provides added pro-
tection and a host of handy lift handle points.
• The chain-driven OHC (Overhead Cam)
Subaru Robin
start, delivers low noise and good fuel economy.
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
®
9 HP EX 27 engine is easy to
Processes
• Stick
5.5
s
DC
CC
OutputInput
Key Options
• K875 Accessory Kit, 150 Amp
• K882-2 Hand Moving
Undercarriage (2 wheels)
Literature
E6.51
kW
G
ProductProductRated OutputOutputType ofHP & SpeedH x W x DNet Weight
NameNumberCurrent /Voltage/Duty CycleRangeEngineNo. of Cyl.(rpm)inches (mm)lbs.(kg)
Weldanpower
46
®
125K1444-4125A DC/25V/30%50-125A DCSubaru Robin
100A DC/25V/60%5,500 Watts SurgeEX 27 OHC(530 x 508 x 762)(82)
4,250 WattsGasoline
Continuous
www.lincolnelectric.com/engine-drives
®
19 @ 360021 x 20 x 30180
Engine Drives: Commercial/Small Contractors
Processes
• Stick
Ranger®10,000 Plus
®
and Ranger
Excellent Value AC/DC Stick Welding
It’s the right choice for a general contractor, maintenance crew, farmer or rancher
who needs a reliable and rugged general purpose AC/DC welder and AC generator.
You can stick, TIG, MIG or flux-cored weld. You can also power
lights and tools with up to 10,500 watts peak power (9,000
continuous) from the high capacity AC generator.
• Smooth AC/DC welding output for a broad range of
Fleetweld
of MIG, Flux-Cored, and TIG welding.
• Rated 225 amps/25 volts for AC, 210 amps/25 volts for DC
and 200 amps/20 volts for CV. All rated outputs at 100%
duty cycle 104˚F (40˚C).
• Expand to AC TIG welding with optional TIG Module.
• Arc Gouge with up to 5/32" (4.0 mm) carbon electrode.
• Up to 10,500 watts peak (9,000 continuous) single-phase
AC generator power for high capacity needs.
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.
Ranger
®
and Excalibur®stick electrodes. Also capable
ProductProductRated OutputOutputType ofNo. ofHP @ SpeedH x W x DNet Weight
210A DC CC/25V/100%50-210A DCCH23S(770 x 485 x 1074)(228)
10,000
10,500/ EH65 Gasoline(240)
9,000 watts continuous(229)
®
®
OHV22 @ 3600528
223 @ 360030.3 x 19.1 x 42.3502
•TIG
• MIG
• Flux-Cored
• Gouging
CC
OutputInput
CV
Key Options
• K889-2 Hand Moving
Undercarriage (2 wheels)
• K875 Accessory Kit, 150 Amp
•
More options at end of section
Literature
E6.92
AC
P
5.10
10
kW
kW
P
G
Processes
Ranger®250
GXT
XTra Performance! XTra Power! XTra Protection!
The Ranger®250 GXT has all of the Xtras you need for construction and maintenance work—250
amps for AC or DC stick and wire welding, 11,000 watts peak AC auxiliary power and Lincoln’s
enclosed case.
• XTra Performance! Rated 250 amps/25 volts for AC, DC and CV. All
rated outputs at 100% duty cycle 104˚F (40˚C).
• Smooth AC/DC welding output for Fleetweld
electrodes.
• Expand to AC TIG welding with optional TIG Module and either a foot
or hand Amptrol
®
for excellent aluminum and other alloy welding.
• Arc gouge with up to 3/16" (4.8 mm) carbon electrode.
• XTra Power! 11,000 watts peak (10,000 continuous) AC generator
power for high capacity needs such as a back-up generator, or
powering Pro-Cut
®
plasma cutters and Invertec®inverter welders,
®
and Excalibur®stick
®
• Stick
•TIG
• MIG
• Flux-Cored
• Gouging
AC
CC
11
OutputInput
CV
Key Options
• K886-2 Canvas Cover
• K930-2 TIG Module
• K1737-1 All-Terrain
Undercarriage
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control,
100 ft. (30 m)
•
More options at end of section
Literature
E6.96
P
kW
DC
as well as lights, grinders and other power tools.
• XTra Protection! Engine door provides protection and easy
service access.
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
ProductProductRated OutputOutputType ofNo. ofHP & SpeedH x W x DNet Weight
Ranger
250 GXTK2382-550-250A DC(Mechanical Fuel Pump)(920 x 546 x 1074)(273)
K2382-3250A/25V/100%50-250A ACKohler®OHV Command CH23S223 @ 360036.2 x 21.5 x 42.3602
(Stainless Steel Roof,14-28V CV
Case Sides & Engine Doors)
K2382-410,000 watts continuousKohler
11,000 watts peak
®
OHV Command CH23S
(Electric Fuel Pump)
www.lincolnelectric.com/engine-drives
G
47
Engine Drives: Commercial/Small Contractors
Ranger®3 Phase
480V 3-Phase Portable Power for the Farm, Ranch or Job Site
Select the Ranger®3 Phase for portable auxiliary power on the farm,
ranch or construction sites. This rugged Ranger®delivers up to 11,500
watts peak three phase 480V power for farm irrigation circles, pumps
and other power-hungry applications, or 10,500 watts peak single
phase power for lights, grinders and farm, shop or home
auxiliary power. You can also use the Ranger®3 Phase
for AC/DC stick welding and arc gouging, as well as
TIG, MIG and flux-cored welding.
Processes
• Stick
•TIG
• MIG
• Flux-Cored
• Gouging
AC
CC
OutputInput
CV
Key Options
• K866-1 Canvas Cover
• K2635-1 Small 2-Wheel Road
Trailer w/Combination Ball/Eye
Hitch
• K704 Accessory Kit, 400 Amp
•
More options at end of section
P
5.11
kW
DC
G
• 480V 3-Phase AC generator power for irrigation
circles or farm pumps.
Literature
E6.94
• 10,500 watts peak single-phase power to start
single-phase motors.
• Smooth AC/DC welding output for a broad range
of Fleetweld
®
and Excalibur®stick electrodes.
• Arc Gouge with up to 5/32" (4.0 mm) carbon
electrode.
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
ProductProductRated OutputOutputType ofHP & SpeedH x W x DNet Weight
NameNumberCurrent /Voltage/Duty CycleRangeEngineNo. of Cyl.(rpm)inches (mm)lbs.(kg)
®
Ranger
3 PhaseK2337-2225A AC CC/25V/100%50-225A AC 50-210A DCKohler OHV Command
210A DC CC/25V/100%15-25V CVCH23S(770 x 485 x 1074)(244)
200A DC CV/20V/100%1-Phase: 10,500 watts peak
9,500 watts continuous
3-Phase: 11,500 watts peak
10,500 watts continuous
®
223 @ 360030.3 x 19.1 x 42.3538
The Ranger®3 Phase is an excellent choice for powering crop irrigation circle pumps.
48
www.lincolnelectric.com/engine-drives
Engine Drives: Commercial/Small Contractors
Ranger®250
250 Amp DC Gasoline Engine-Driven Welder/Generator
For contractors, construction and maintenance applications, this tough Lincoln®gasoline-driven
welder/generator delivers 250 amps for welding at 100% duty cycle. You can weld with stick,
Touch Start TIG®DC, flux-cored wire, MIG wire and arc gouge.
• Lincoln’s®Chopper Technology®provides easy starts, a
smooth arc, low spatter and excellent bead appearance.
• Arc Force control provides a soft or more forceful
digging arc.
• Built-in “hot” start for easier starts and restrikes.
• Touch Start TIG
• Arc gouging with up to 3/16" (4.8 mm) carbons.
• A portable powerhouse—Delivers 10,500 watts peak (9,500
watts continuous) of 120V/240V AC generator power.
• Fully enclosed case for equipment protection and low noise.
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.
®
DC—Simply lift tungsten to start the arc.
Processes
• Stick
•TIG
• MIG
• Flux-Cored
• Gouging
CC
OutputInput
CV
DC
P
5.10
kW
G
Key Options
• K886-2 Canvas Cover
• K2635-1 Small Two-Wheel Road
Trailer with Duo-Hitch™: Ball/Eye
Hitch Combo
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control,
100 ft. (30 m)
•
More options at end of section
Literature
E6.103
ProductProductRated OutputOutputType ofNo. ofHP & SpeedH x W x DNet Weight
250K1725-12250A DC CC/28V/100%20-250A DCSubaru Robin®OHV EH65 Gas222 @ 360036.2 x 21.5 x 42.3518
K1725-10275A DC CV/27V/60%20-250A DC TIGKohler
K1725-1110,500 watts peakKohler
250A DC CV/28V/100%40-250A Pipe(Vacuum Fuel Pump)(920 x 546 x 1074)(235)
14-28V CV(Mechanical Fuel Pump)227
9,500 watts continuous(Electric Fuel Pump)
®
OHV Command®CH23S Gas23 @ 3600500
®
OHV Command®CH23S Gas
Processes
• Stick
Ranger®250 LPG
•TIG
• MIG
250 Amp DC Liquid Propane Gas Engine-Driven Welder/Generator
• Flux-Cored
• Gouging
For environments where gasoline and diesel emissions are unacceptable, this tough
Lincoln®LPG fuel welder/generator delivers 250 amps for welding at 100% duty cycle.
It’s recommended for stick welding as well as Touch Start TIG®DC, flux-cored wire,
MIG wire and arc gouging.
CC
DC
10
OutputInput
CV
P
kW
One-Pak®Package Includes
• K2336-2 Ranger®250 LPG
• Factory Undercarriage
• Lincoln’s®Chopper Technology®provides easy starts, a
smooth arc, low spatter and excellent bead appearance.
• Arc Force control provides a soft or more forceful
digging arc.
• Built-in “hot” start for easier starts and restrikes.
• Touch Start TIG
®
DC—Simply lift tungsten to start
the arc.
• Arc gouging with up to 3/16" (4.8 mm) carbons.
• A portable powerhouse—Delivers 10,000 watts
peak (9,000 watts continuous) watts of 120V/240V
250 LPGK2336-2250A DC CC/28V/100%20-250A DCKohler®OHV Command
®
250 LPGK2371-214-28V CV——
Ranger
®
Package10,000 watts peak ——
One-Pak
250A DC CV/28V/100%40-250A PipeCH730 LPG(920 x 546 x 1074)(218)
275A DC CV/27V/60%20-250A DC TIG
9,000 watts continuous
®
225 @ 360036.2 x 21.5 x 42.3482
www.lincolnelectric.com/engine-drives
L
P
G
®
49
Engine Drives: Commercial/Small Contractors
Ranger®305 G
300 Amp DC Gasoline Engine-Driven Welder
For contractors with a gasoline fleet, here’s a powerful stick, TIG, wire and pipe welding
gasoline engine-driven welder that is ready for all day, everyday performance. Rugged
and dependable, the Ranger®305 G is built with a totally enclosed case for
maximum protection. The 12 gallon (45 L) fuel tank will last the entire day.
• Excellent DC multi-process welding for general purpose
stick, downhill pipe (stick), TIG, cored-wire, MIG (100% CO
and blended gas) and arc gouging with up to 3/16" (4.8 mm)
carbons.
• Lincoln’s
®
Chopper Technology®provides easy starts, a
smooth arc, low spatter and excellent bead appearance.
• A portable powerhouse—Delivers 10,500 peak (9,500
continuous) watts of 120V/240V AC generator power.
• Arc force control provides a soft or more forceful
digging arc.
• Built-in “hot” start for easier starts and restrikes.
• Touch Start TIG
®
DC—Lift tungsten to start the arc.
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
2
Processes
• Stick
•TIG
• MIG
• Flux-Cored
• Gouging
CC
OutputInput
CV
DC
P
5.10
kW
G
One-Pak®Package Includes
• K1726-4 Ranger®305G
• K704 Accessory Kit, 400 Amp
• K2613-1 LN™-25 PRO Wire Feeder
• K126-2 Gun and Cable
• KP1697-068 Drive Roll Kit
• .072" NR®-232, 25 lb. Spool
Key Options
• K886-2 Canvas Cover
• K2635-1 Small 2-Wheel Road
Trailer with Duo-Hitch™: Ball/Eye
Hitch Combo
Ball/Eye Hitch
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control,
100 ft. (30 m)
•
More options at end of section
Literature
E6.117
ProductProduct Rated OutputOutputType ofNo. ofHP & SpeedH x W x DNet Weight
300A DC CV/29V/100%40-300A PipeMechanical Fuel Pump(920 x 546 x 1074)(231)
14-29V CVElectrical Fuel Pump
®
OHV Command®CH23S Gas——
Processes
• Stick
Ranger®305 D
•TIG
• MIG
300 Amp DC Diesel Engine-Driven Welder
• Flux-Cored
• Gouging
For contractors with a diesel fleet, here’s a powerful stick, TIG, wire and pipe welding diesel
engine-driven welder. Rugged and dependable, the Ranger®305 D is built with a totally
enclosed case for maximum protection. The 12 gallon (45 L) fuel tank will last the
entire day. Lincoln’s®Ranger®305 D . . . It's ready for a workout!
CC
DC
10
OutputInput
CV
P
kW
One-Pak®Package Includes
• K1727-2 Ranger®305D
• K704 Accessory Kit, 400 Amp
• Excellent DC multi-process welding for general pur-
pose stick, downhill pipe (stick), TIG, cored-wire, MIG
(100% CO
to 3/16" (4.8 mm) carbons.
• Lincoln’s
and blended gas) and arc gouging with up
2
®
Chopper Technology®provides easy starts,
a smooth arc, low spatter and excellent bead
appearance.
• A portable powerhouse—delivers 10,000 peak (9,500
continuous) watts of 120V/240V AC generator power.
• Arc force control provides a soft or more forceful
digging arc.
• Built-in “hot” start for easier starts and restrikes.
• Touch Start TIG
®
DC—Lift tungsten to start the arc.
• K2613-1 LN™-25 PRO Wire Feeder
• K126-2 Gun and Cable
• KP1697-068 Drive Roll Kit
• .072" NR®-232, 25 lb. Spool
Key Options
• K2635-1 Small 2-Wheel Road
Trailer with Duo-Hitch™: Ball/Eye
Hitch Combo
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control,
100 ft. (30 m)
•
More options at end of section
Literature
E6.118
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
ProductRated OutputOutputType ofNo. ofHP & SpeedH x W x DNet Weight
See “Recommended General Options” pgs.149-171 for descriptions.
®
Ranger
250 GXT, con’t.
General Options
K2639-1Fender and Light Kit
K2640-1Cable Rack
Stick Options
K704Accessory Kit, 400 Amp
K875Accessory Kit, 150 Amp
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K2627-2Remote Output Control with 120V AC
TIG Options
K1783-4Pro-Torch™TIG Torch PTA-26 (25 ft., 2 pc)
KP509Parts Kit For PTW-18 and PTA-26 Series Torches
K930-2TIG Module
K936-3Control Cable (9-pin to 6-pin and 115V plug)
K937-45Control Cable Extension, 45 ft.
K963-3Hand Amptrol
K870Foot Amptrol
K938-1Contactor Kit
K939-1Docking Kit
Wire Feeder Options
K2613-1LN™-25 PRO Wire Feeder with Internal Contactor
K126-2350A FCAW-SS Gun, 15 ft., .062"-3/32"
KP1697-068Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64Drive Roll Kit, 5/64" Cored/Solid
K1802-1Magnum
KP1696-1Drive Roll Kit, .035" and .045" Solid
K2473-1Power MIG
K1816-1Full KVA Adapter Kit (required)
K2532-1Magnum
Plasma Cutting Options
K1580-1Pro-Cut®55 with 25 ft. Torch
K1816-1Full-KVA Adapter Kit (1-phase)
Ranger
General Options
K802NPower Plug Kit, 20 amp
K802RPower Plug Kit, 15 amp
T12153-9Full KVA Power Plug (1-Phase)
K1690-1GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1Spark Arrestor Kit
K886-2Canvas Cover
K1737-1All-Terrain Undercarriage
K1739-1Cable Carrier Kit
K1770-1Factory Undercarriage
K1745-1Welding Gas Cylinder/LPG Tank Holder
K1739-1Cable Carrier Kit
K1788-1Roll Cage
K2635-1Small 2-Wheel Road Trailer and
K2639-1Fender and Light Kit
K2640-1Cable Rack
K2642-1Polarity/Multi-Process Switch
K2663-1Docking Kit
Stick Options
K704Accessory Kit, 400 Amp
K875Accessory Kit, 150 Amp
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K2627-2Remote Output Control with 120V AC
TIG Options
K1783-9Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)
KP509Parts Kit For PTW-18 and PTA-26 Series Torches
K2613-1LN™-25 PRO Wire Feeder with Internal Contactor
K126-2350A FCAW-SS Gun 15 ft .062"-3/32"
& Gas Solenoid
KP1697-068Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64Drive Roll Kit, 5/64" Cored/Solid
K1802-1Magnum
®
300 Gun Package 15 ft., 035"-045"
KP1696-1Drive Roll Kit, .035" and .045" Solid
K316L-2LN-23P Wire Feeder
K2393-1Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10Magnum
K2473-1Power MIG
K1816-1Full KVA Adapter Kit (required)
K2532-1Magnum
®
350A FCAW-SS Gun, 10 ft., .068"-5/64"
®
180C
®
100SG Spool Gun
Spool Gun Options
K487-25Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488SG Control Module
K691-10Control Module Input Cable – 14-pin MS-type & Lug, 10 ft.
Plasma Cutting Options
K1580-1Pro-Cut®55 with 25 ft. Torch
K1816-1Full-KVA Adapter Kit (1-phase)
®
Ranger
250 LPG
General Options
K802NPower Plug Kit, 20 amp
K802RPower Plug Kit, 15 amp
T12153-9Full KVA Power Plug (1-Phase)
K1898-1Spark Arrestor Kit
K886-2Canvas Cover
K1770-1Factory Undercarriage
K1745-1Welding Gas Cylinder/LPG Tank Holder
K2361-1LPG Tank Strap (requires K1745-1)
K1739-1Cable Carrier Kit
K2642-1Polarity/Multi-Process Switch
K2663-1Docking Kit
Stick Options
K704Accessory Kit, 400 Amp
K875Accessory Kit, 150 Amp
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K2627-2Remote Output Control with 120V AC
TIG Options
K1783-9Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)
KP509Parts Kit For PTW-18 and PTA-26 Series Torches
K963-3Hand Amptrol
K870Foot Amptrol
K2535-1Precision TIG®225 Ready-Pak
K2350-2Invertec®V205-T AC/DC One-Pak
®
(Rotary Track Style)
®
®
®
K1816-1Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1LN™-25 PRO Wire Feeder with Internal Contactor
K126-2350A FCAW-SS Gun, 15 ft., .062"-3/32"
& Gas Solenoid
KP1697-068Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64Drive Roll Kit, 5/64" Cored/Solid
K1802-1Magnum
KP1696-1Drive Roll Kit, .035" and .045" Solid
K2473-1Power MIG
K1816-1Full KVA Adapter Kit (required)
K2532-1Magnum
K704Accessory Kit, 400 Amp
K875 Accessory Kit, 150 Amp
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K2627-2Remote Output Control with 120V AC
TIG Options
K1783-9Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)
KP509Parts Kit For PTW-18 and PTA-26 Series Torches
K963-3Hand Amptrol
K870Foot Amptrol
K2535-1Precision TIG®225 Ready-Pak
K2350-2Invertec
K1816-1Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1LN™-25 PRO Wire Feeder with Internal Contactor
K126-2350A FCAW-SS Gun, 15 ft., .062"-3/32"
KP1697-068Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64Drive Roll Kit, 5/64" Cored/Solid
K1802-1Magnum
KP1696-1Drive Roll Kit, .035" and .045" Solid
K316L-2LN™-23P Wire Feeder
K2393-1Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10Magnum
K2473-1Power MIG
K1816-1Full KVA Adapter Kit (required)
K2532-1Magnum
Spool Gun Options
K487-25Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488SG Control Module
K691-10Control Module Input Cable, 14-pin MS-type
305 G
®
®
V205-T AC/DC One-Pak
& Gas Solenoid
®
300 Gun Package, 15 ft. 035"-045"
®
350A FCAW-SS Gun, 10 ft., .068"-5/64"
®
180C
®
100SG Spool Gun
®
(Rotary Track Style)
™
Ball/Eye Hitch
®
& Lug, 10 ft.
Ranger®305 G, con’t.
Plasma Cutting Options
K1580-1Pro-Cut®55 with 25 ft. Torch
K1816-1Full-KVA Adapter Kit (1-phase)
K704Accessory Kit, 400 Amp
K875 Accessory Kit, 100 Amp
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K2627-2Remote Output Control with 120V AC
TIG Options
K1783-9Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)
KP509Parts Kit For PTW-18 and PTA-26 Series Torches
K963-3Hand Amptrol
K870Foot Amptrol
K2535-1Precision TIG®225 Ready-Pak
K1816-1Full-KVA Adapter Kit (1-phase)
K2350-2Invertec
®
(Rotary Track Style)
®
®
V205-T AC/DC One-Pak
®
®
K1816-1Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1LN™-25 PRO Wire Feeder with Internal Contactor
K126-2350A FCAW-SS Gun, 15 ft., .062"-3/32"
& Gas Solenoid
KP1697-068Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64Drive Roll Kit, 5/64" Cored/Solid
K1802-1Magnum
®
300 Gun Package 15 ft., 035"-045"
KP1696-1Drive Roll Kit, .035" and .045" Solid
K316L-2LN™-23P Wire Feeder
K2393-1Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10Magnum
K2473-1Power MIG
K1816-1Full KVA Adapter Kit (required)
K2532-1Magnum
®
350A FCAW-SS Gun, 10 ft., .068"-5/64"
®
180C
®
100SG Spool Gun
Spool Gun Options
K487-25Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488SG Control Module
K691-10Control Module Input Cable, 14-pin MS-type
& Lug, 10 ft.
Plasma Cutting Options
K1580-1Pro-Cut®55 with 25 ft. Torch
K1816-1Full-KVA Adapter Kit (1-phase)
The Pipeliner®200D is a direct descendant of Lincoln’s®respected
200 amp pure DC generator welders for the cross-country pipeline
welding industry. It features a DC exciter and runs slower
than the common 1800 RPM, as requested by the most
discriminating cross-country pipeline operators.
• All copper windings enhance arc stability.
• 200 amps DC @ 60% duty cycle. Weld up to 7/32"
(5.6 mm) low hydrogen electrode. Gouge with up
to 5/32" (4.0 mm) carbons.
• Five overlapping current ranges with fine-tuning
within each range for precise control.
• Custom Arc
range—enhanced fine tuning for pipe.
• Local/Remote switch and receptacle are factory installed.
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
ProductProductRated OutputType ofNo. of HP & SpeedH x W x DNet Weight
Pipeliner
(1)
With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle.
200DK6090-10200A/40V/60%40-300A DCKubota®V2203M Diesel427.8 @ 160045.5 x 24.0 x 68.01,302
1,750 watts DC(1156 x 610 x 1727)(590)
Auxiliary Power
Key Options
• K2636-1 Medium Two-Wheel
Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K924-5 Remote Control Kit, 100 ft.
(for use w/o Wire Feed Module)
• K623-1 Wire Feed Module
•
More options at end of section
Literature
E6.132
CC
CV
(1)
(1)
1.75
DC
kW
Input
D
Processes
Classic®300D
• Stick• Flux-Cored
• TIG• Gouging
(1)
• MIG
Excellent for Pipeline, Construction and Maintenance
CV
CC
Output
The Classic®300D, with proven, rugged construction, is recommended for pipeline,
construction and maintenance welding. It features Lincoln’s®pure DC generator
design for outstanding performance on pipe. Choose Perkins®or Kubota
®
4-cylinder, water-cooled industrial diesel engines and add CV wire
welding with the optional Wire Feed Module.
• 300 amps @ 60% duty cycle. Welds with up to 7/32"
(5.6 mm) Fleetweld
low hydrogen electrode.
• 3,000 watts of AC auxiliary power.
• All copper windings enhance arc stability for an
extremely smooth arc.
• Five current ranges with overlap and fine-tuning
within each range.
• Local/Remote switch and receptacle are factory
installed.
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
(1)
With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle.
ProductProductRated OutputType ofNo. of HP & SpeedH x W x DNet Weight
Classic
®
300D w/Wire Feed ModuleK1643-4300A/32V/60%3000 watts(1156 x 610 x 1651)1389 (630)
Classic
Classic
®
Classic
®
300D Ready-Pak
Classic
Classic
®
300D w/Wire Feed ModuleK1643-6(1156 x 610 x 1727)1355 (615)
®
Classic
®
300D Ready-Pak
Classic
®
5P+ cellulosic and Excalibur
NameNumber Current /Voltage/Duty Cycle Output RangeEngineCylinders(rpm)inches (mm)lbs.(kg)
®
300DK1643-3250A/30V/100%40-350A DCPerkins®404C-22 Diesel432.7 @ 180045.5 x 24.0 x 65.01354 (614)
300D One-Pak
300D One-Pak
®
®
®
300DK1643-5Kubota®V2203M Diesel32.5 @ 180045.5 x 24.0 x 66.51320 (599)
®
®
K1864-3AC Power——
K2242-3——
K2386-3——
K2387-3——
®
www.lincolnelectric.com/engine-drives
Ready-Pak®Package Includes
• Classic 300D
• Road Trailer & Combination
Ball/Eye Hitch
• Fender and Light Kit
• Cable Rack
• Cable Connectors (qty. 2)
• Electrode Cable 2/0, two 50 ft.
(15.3 m) lengths
• Electrode Cable 2/0, 10 ft. (3 m)
• Work Cable 2/0, 50 ft. (15.3 m)
• 300A Electrode Holder
• 300A Work Clamp
Key Options
• K2636-1 Medium Two-Wheel
Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K924-5 Remote Control Kit, 100 ft.
(for use w/o Wire Feed Module)
•
More options at end of section
Literature
E6.155
(1)
(1)
DC
3
kW
Input
D
55
Engine Drives: Industrial/Construction
Processes
• Stick• Flux-Cored
Vantage®300
Compact, Multi-Process, Excellent Value
The Vantage®300 is an ideal choice for construction teams, pipe rig owners
and rental fleet managers. Housed in a compact, corrosion-resistant
stainless steel case, this rugged welder/generator features
®
Lincoln
starts and a smooth arc for stick, TIG or wire welding.
• Compact Case with stainless steel enclosure.
• Multi-Process Welding—Four process modes,
including CC-Stick (up to 3/16"), Downhill Pipe (for stick),
Touch Start TIG
• Plenty of AC Generator Power
– 12.5 kW peak (11 kW continuous) 3-phase 240V AC
– 11.5 kW peak (10 kW continuous) 1-phase 120/240 AC
• Arc Gouging—with up to 1/4" carbons.
• Reliable Engines—4 cylinder 1800 RPM Kubota
or Deutz®diesel engines run smooth and quiet.
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
ProductProductRated OutputType ofNo. of HP & SpeedH x W x DNet Weight
Vantage
Vantage
®
Vantage
Vantage
Vantage
®
Vantage
Chopper Technology®to deliver great arc
®
DC or CV-Wire (up to 5/64").
®
NameNumber Current /Voltage/Duty CycleOutput RangeEngineCylinders(rpm)inches (mm)lbs.(kg)
®
300K2409-1300A/32V/100% 30-400A DCKubota®V1505 Diesel422 @ 180035.9 x 25.3 x 60.01,035 (469)
®
300 One-Pak®K2452-320-250A DC TIG ——
300 Ready-Pak®K2453-314-32V CV——
®
300K2499-13-Phase AC Power:Deutz®D2008L4 Diesel24 @ 180035.9 x 25.3 x 60.01,150
12.5 kW Peak , 11 kW Continuous(913 x 642 x 1524)(522)
• TIG• Gouging
• MIG
CC
5.21
Output Input
DC
CV
kW
Ready-Pak®Package Includes
• Vantage®300
• Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• Fender and Light Kit
• Cable Rack
• Cable Connectors (qty. 2)
• Electrode Cable 2/0, two 50 ft.
(15.3 m) lengths
• Electrode Cable 2/0, 10 ft. (3 m)
• Work Cable 2/0, 50 ft. (15.3 m)
• 300A Electrode Holder
• 300A Work Clamp
Key Options
• K2636-1 Medium Two-Wheel
Road Trailer with Duo-Hitch
Ball/Eye Hitch Combo
•
More options at end of section
Literature
E6.206
P
D
™
:
Processes
• Stick
SAE-400
Heavy Duty Industrial Pipe and Construction Stick Welder
For high amperage stick applications in demanding environments, the SAE-400 delivers
400 amps for DC stick welding and 3,000 watts of AC power. Designed especially for
pipeliners and field welders, the SAE-400 is powered by a heavy duty Perkins
industrial diesel engine, offering low maintenance and a long service life.
®
• TIG
• Flux-Cored
(1)
• Gouging
(1)
DC
CV
CC
Output
Ready-Pak®Package Includes
• SAE-400
• Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• Rugged Construction—Withstands rough field handling,
protecting internal parts.
• High Duty Cycle Welding Output—100% duty cycle at 400
amps for demanding applications.
• Dual Continuous Output Control—Select either a soft
“buttery” arc or snappy “digging” arc.
• Multiple Arcs—Robust DC weld output makes the SAE-400
the #1 choice for the multi-arc Multi-Weld
™
350 system.
• 100 ft. (30.5 m) remote control included—not a separate kit.
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
• Fender and Light Kit
• Cable Rack
• Cable Connectors (qty. 2)
• Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
• Electrode Cable 3/0, 10 ft. (3 m)
• Work Cable 3/0, 50 ft. (15.3 m)
• 400A Electrode Holder
• 500A Work Clamp
Key Options
• K2637-1 Large Two-Wheeled
Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K385-2 CV Adapter
•
More options at end of section
Literature
E6.180
ProductProductRated OutputType ofNo. of HP & SpeedH x W x DNet Weight
NameNumber Current /Voltage/ Duty CycleOutput RangeEngineCylinders(rpm)inches (mm)lbs.(kg)
SAE-400K1278-7400A/40V/100%80-575A DCPerkins
®
SAE-400 One-Pak
SAE-400 Ready-Pak
(1)
With CV Adapter. Rated at 400 amps, 35 volts at 60% duty cycle.
56
K1866-3AC Power——
®
K2388-3——
500A/40V/35%3,000 watts (1270 x 711 x 2109)(978)
www.lincolnelectric.com/engine-drives
®
1104C-44 Diesel468.4 @ 172550 x 28 x 832,157
3
kW
Input
D
Engine Drives: Industrial/Construction
SAE-400 Severe Duty
Great for Off-Shore Salt Spray and Other Corrosive Environments
For off-shore and other corrosive environments the SAE-400 Severe Duty (The “Silver Bullet”)
is the preferred choice—featuring great arc performance, design simplicity, high reliability
and extreme ruggedness!
• Stainless steel and hot-dip galvanized case
and internal sheet metal parts.
– Stainless steel brushholder assemblies.
– All copper coils.
– Coated radiator, fuel tank, laminations and
wire connections.
– Sealed switches.
• Rugged Construction—Heavy steel gauge
case withstands rough field handling.
• Spark arrestor and engine air intake shutdown
per Mineral Management Services Code.
• Large diameter stick welding and arc gouging
with up to 3/8" (10 mm) carbons.
• Dual Continuous Control—both current and
open circuit voltage for precise control.
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Processes
•Stick
• Gouging
DC
3
CC
Output Input
Key Options
• K2637-1 Large Two-Wheeled
Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
•
More options at end of section
Literature
E6.180.1
kW
D
ProductProductRated OutputType ofNo. of HP & SpeedH x W x DNet Weight
Severe Duty500A/40V/35%3,000 watts Power(1270 x 711 x 2109)(1,002)
Assembled on a heavy guage galvanized steel frame. Designed for
durability on the job site. Rugged construction withstands rough
field handling, protecting internal parts.
Fuel tank coated inside and out with plastisol.
Material does not interact with diesel fuel
Lexan™nameplates – printing will
not wash out from salt spray.
Weather protective covers on
all receptacles.
All toggle switches sealed
to protect against moisture.
®
1104C-44 Diesel468.4 @ 172550 x 28 x 832,210
Stainless steel roof, doors, control panel
and remote control box.
Radiator – Phenolic (plastic) dip-coated for
corrosion protection.
All copper coil windings. Improved coil insulation
for increased durability.
Generator, armature and exciter lamination
stacks are processed through an E-Coat
(Electro-Coating) system for a tough,
completly bonded protective coating.
Brushholder assemblies are stainless steel and
non-metalic materials to avoid corrosion.
All switch and wire connections are coated for
corrosion protection and to prevent electrical
”tracking“ between contacts.
www.lincolnelectric.com/engine-drives
Hot-dip galvanized base, radiator shroud
and internal steel components.
57
Engine Drives: Industrial/Construction
Processes
• Stick• Gouging
Vantage®400
Compact, Multi-Process, Excellent Value
The Vantage®400 is one of the most compact 400 amp engine-driven
welder/generators in the construction, pipe or rental fleet market
today. It's also one of the most quiet, with a smooth running
4-cylinder Perkins®diesel engine. Use this multi-process
welder for arc gouging with up to 5/16" carbons, stick
welding with up to 1/4" electrodes and CV wire
welding with up to 3/32" wire.
• Standard stainless steel roof, side panels and engine-
access door.
™
• VRD
Voltage Reduction Device™—Reduced
OCV in the CC-Stick weld mode.
• Plenty of AC Generator Power
– 19 kW peak (17 kW continuous) 3-phase 240V AC.
– 12 kW peak (11 kW continuous) 1-phase 120/240V AC.
• Low Noise—99.1 dBA Lwa sound power
(74.8 dB at 23 ft./7 m).
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
ProductProductRated OutputType ofNo. of HP & SpeedH x W x DNet Weight
If you’re looking for a rugged welder for demanding construction, rental
fleet or repair applications, take a close look at the Vantage®500. Standard
stainless steel panels, simple controls and Chopper Technology
deliver the low maintenance, long service life, easy operation
and great arc performance every owner appreciates.
• Corrosion-resistant stainless steel case.
• Multi-process powerhouse—500 amps at 100% duty cycle,
or 575 amps at 50%.
• Plenty of AC Generator Power
– 20 kW continuous 3-phase 240V AC
– 12 kW continuous 1-phase 120/240V AC
• Digital Weld Meters and Fuel, Oil Pressure and
Engine Temperature gauges.
• Select a 48 HP oil/air-cooled Deutz
water-cooled Cummins
®
engine.
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
ProductProductRated OutputType ofNo. of HP & SpeedH x W x DNet Weight
500K2405-1500A/40V/100%30-575A DCDeutz®F4L-2011 Diesel448 @ 180050.9 x 31.5 x 63.11,532
58
®
500 One-Pak
Vantage
®
500 Ready-Pak®K2290-314-40V CV——
Vantage
Vantage
®
500 One-Pak
Vantage
®
500 Ready-Pak®K2291-312 kW Continuous——
Vantage
®
K2288-3575A/35V/50%20-250A DC TIG——
®
500 K2406-13-Phase AC Power:Cummins®B3.3 Diesel54 @ 180050.9 x 31.5 x 63.11,443 (655)
®
K2289-31-Phase AC Power:——
®
or 54 HP
550A/36V/60%40-300A Pipe(1293 x 800 x 1603)(695)
20 kW Continuous (1293 x 800 x 1603)
www.lincolnelectric.com/engine-drives
®
• TIG• Gouging
• MIG
CC
DC
Output Input
20
CV
kW
Ready-Pak®Package Includes
• Vantage®500
• Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• Fender and Light Kit
• Cable Rack
• Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
• Electrode Cable 3/0, 10 ft. (3 m)
• Work Cable 3/0, 50 ft (15.3 m)
• 400A Electrode Holder
• 500A Work Clamp
Key Options
• K2636-1 Medium Two-Wheel
Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Control, 100 ft.
•
More options at end of section
Literature: E6.216
D
Engine Drives: Industrial/Construction
Air Vantage®500
It’s Three in One—Welder, Generator and Air Compressor
When you need it all, consider the rugged Air Vantage 500 for railroad, mining, heavy
duty construction, and rental fleet use. A direct gear-driven compressor pumps
plenty of air for arc gouging with up to 3/8" carbons, plasma cutting or
other air tools. A powerful 500 amps @ 100% duty cycle is enough
for almost any stick, TIG, MIG or flux-cored welding project.
Ball/Eye Hitch
K2639-1Fender and Light Kit
K2640-1Cable Rack
K1858-1Service Indicator Kit
K2423-1Stainless Steel Sheet Metal Kit
Stick Options
K704Accessory Kit, 400 Amp
K924-5Remote Control Kit, 100 ft.
TIG Options
K1783-9Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)
KP509Parts Kit For PTW-18 and PTA-26 Series Torches
K930-2TIG Module
K936-4Control Cable (9-pin to 115V plug)
K937-45Control Cable Extension, 45 ft.
K814Arc Start
™
Switch
K938-1Contactor Kit
Wire Feeder Options
K623-1Wire Feed Module
K2613-1LN
™
-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-2350A FCAW-SS Gun 15 ft., .062"-3/32"
KP1697-068Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1Magnum
®
300 Gun Package, 15 ft. 035"-045"
KP1696-1Drive Roll Kit, .035" and .045" Solid
K316L-2LN™-23P Wire Feeder
K2393-1Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10Magnum
®
350A FCAW-SS Gun 10 ft., .068"-5/64"
K2464-1Remote Control Kit, 100 ft
Spool Gun Options
K487-25Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488SG Control Module
K691-10Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
®
Vantage
300 (Kubota®and Deutz®)
General Options
K802NPower Plug Kit, 20 amp
K802RPower Plug Kit, 15 amp
T12153-9Full KVA Power Plug (1-Phase)
T12153-10Full KVA Power Plug (3-Phase)
K2636-1Medium Two-Wheel Trailer
& Duo-Hitch
™
Ball/Eye Hitch
K2639-1Fender and Light Kit
K2640-1Cable Rack
K2641-2Four-Wheel Yard Trailer with Duo-Hitch
K704Accessory Kit, 400 Amp
K857Remote Output Control, 25 ft. (7.6m)
K857-1Remote Output Control, 100 ft. (30m)
K2627-2Remote Output Control with 120V AC
TIG Options
K1783-9Pro-Torch™TIG Torch PTA-26V (25 ft. 2 pc)
KP509Parts Kit For PTW-18 and PTA-26 Series Torches
K870Foot Amptrol
K963-3Hand Amptrol®(Rotary Track Style)
K2535-1Precision TIG
K1816-1Full-KVA Adapter Kit (1-phase)
K2350-2Invertec
®
®
225 Ready-Pak®Package
®
V205-T AC/DC One-Pak
®
K1816-1Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1LN™-25 PRO Wire Feeder w/Internal Contactor
K126-2350A FCAW-SS Gun 15 ft., .062"-3/32"
& Gas Solenoid
KP1697-068Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1Magnum
®
300 Gun Package, 15 ft. 035"-045"
KP1696-1Drive Roll Kit, .035" and .045" Solid
K316L-2LN™-23P Wire Feeder
K2393-1Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10Magnum
®
350A FCAW-SS Gun 10 ft., .068"-5/64"
Spool Gun Options
K487-25Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488SG Control Module
K691-10Control Module Input Cable, 14-pin MS-type
& Lug, 10 ft.
Plasma Cutting Options
K1580-1Pro-Cut®55 with 25 ft. Torch
K1816-1Full-KVA Adapter Kit (1-phase)
Ball/Eye Hitch
K2639-1Fender and Light Kit
K2640-1Cable Rack
K2641-2Four-Wheel Yard Trailer with Duo-Hitch
™
Ball/Eye Hitch
K903-1Spark Arrestor Kit
K1858-1Service Indicator Kit
K2642-1Polarity/Multi-Process Switch
K2663-1Docking Kit
K2679-1Cold Weather Heater and Tarp Kit
Stick Options
K704Accessory Kit, 400 Amp
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K2627-2Remote Output Control with 120V AC
TIG Options
K1783-9Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)
KP509Parts Kit For PTW-18 and PTA-26 Series Torches
K870Foot Amptrol
K963-3Hand Amptrol®(Rotary Track Style)
K2535-1Precision
K1816-1Full-KVA Adapter Kit (1-phase)
K2350-2Invertec
®
®
TIG 225 Ready-Pak®Package
®
V205-T AC/DC One-Pak
®
K1816-1Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1LN™-25 PRO Wire Feeder w/Internal Contactor
K126-2350A FCAW-SS Gun 15 ft., .062"-3/32"
& Gas Solenoid
KP1697-068Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1Magnum
®
300 Gun Package, 15 ft. 035"-045"
KP1696-1Drive Roll Kit, .035" and .045" Solid
K316L-2LN™-23P Wire Feeder
K2393-1Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10Magnum
®
350A FCAW-SS Gun 10 ft., .068"-5/64"
Spool Gun Options
K487-25Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488SG Control Module
K691-10Control Module Input Cable, 14-pin MS-type
& Lug, 10 ft.
Plasma Cutting Options
K1580-1Pro-Cut®55 with 25 ft. Torch
K1816-1Full-KVA Adapter Kit (1-phase)
K704Accessory Kit, 400 Amp
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K2627-2Remote Output Control with 120V AC
TIG Options
K1783-9Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)
KP509Parts Kit for PTW-18 and PTA-26 Series Torches
K870Foot Amptrol
K963-3Hand Amptrol®(Rotary Track Style)
K2535-1Precision
K1816-1Full-KVA Adapter Kit (1-phase)
K2350-2Invertec
®
®
TIG 225 Ready-Pak®Package
®
V205-T AC/DC One-Pak
®
K1816-1Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1LN™-25 PRO Wire Feeder w/Internal Contactor
K126-2350A FCAW-SS Gun, 15 ft., .062"-3/32"
& Gas Solenoid
KP1697-068Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1Magnum
®
300 Gun Package, 15 ft. 035"-045"
KP1696-1Drive Roll Kit, .035" and .045" Solid
K316L-2LN™-23P Wire Feeder
K2393-1Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10Magnum
®
350A FCAW-SS Gun 10 ft., .068"-5/64"
Spool Gun Options
K487-25Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488SG Control Module
K691-10Control Module Input Cable, 14-pin MS-type
& Lug, 10 ft.
Plasma Cutting Options
K1581-1Pro-Cut®80 with 25 ft. Torch
Air Vantage
®
500
General Options
K802NPower Plug Kit, 20 amp
K802RPower Plug Kit, 15 amp
T12153-9Full-KVA Power Plug (1-Phase)
T12153-10Full-KVA Power Plug (3-Phase)
K2636-1Medium Two Wheel Trailer
& Duo-Hitch
™
Ball/Eye Hitch
K2639-1Fender and Light Kit
K2640-1Cable Rack
K2641-2Four-Wheel Yard Trailer with Duo-Hitch
K704Accessory Kit, 400 Amp
K857Remote Output Control, 25 ft. (7.6 m)
K857-1Remote Output Control, 100 ft. (30 m)
K2627-2Remote Output Control with 120V AC
TIG Options
K1783-9Pro-Torch™TIG Torch PTA-26V (25 ft., 2 pc)
KP509Parts Kit for PTW-18 and PTA-26 Series Torches
K870Foot Amptrol
K963-3Hand Amptrol®(Rotary Track Style)
K2535-1Precision TIG
K1816-1Full-KVA Adapter Kit (1-phase)
K2350-2Invertec
®
®
225 Ready-Pak®Package
®
V205-T AC/DC One-Pak
®
K1816-1Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1LN™-25 PRO Wire Feeder w/Internal Contactor
K126-2350A FCAW-SS Gun, 15 ft., .062"-3/32"
& Gas Solenoid
KP1697-068Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1Magnum
®
300 Gun Package, 15 ft. 035"-045"
KP1696-1Drive Roll Kit, .035" and .045" Solid
K316L-2LN™-23P Wire Feeder
K2393-1Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10Magnum
®
350A FCAW-SS Gun, 10 ft., .068"-5/64"
Spool Gun Options
K487-25Magnum®SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488SG Control Module
K691-10Control Module Input Cable, 14-pin MS-type
& Lug, 10 ft.
Plasma Cutting Options
K1581-1Pro-Cut®80 with 25 ft. Torch
62
www.lincolnelectric.com/engine-drives
• Designed For MIG or Flux-Cored
Processes
• Models For Shop Fabrication or
Field Construction
• Maximum Traction
• Precision Control
• 2-roll or 4-roll Wire Feeders
MODEL
Power Feed™25M
Power Feed™10M
Digital
Power Feed™10M Dual
LF-72
LF-74
LF-74 Extra Torque
LN™-7 GMA
LN™-8
AnalogField
LN™-9
LN™-10
DH-10
STT®-10
LN™-15
LN™-23P
LN™-25 Pro
LN™-25 Pro Extra Torque
LN™-25
LN™-35
Cobramatic
®
MIG
PROCESS
Pulsed
MIG-STT®Flux-Cored
WIRE FEED
SPEED RANGE
ipm (m/min)
Submerged Arc
50-800 (1.3-20.3)
30-400 (0.76-10.1)
75-1200 (2.0-30.5)
50-800 (1.27-20.3)
75-1200 (2.0-30.5)
50-800 (1.27-20.3)
50-800 (1.3-20.3)
100-800 (2.5-20.3)
50-400 (1.3-10.1)
75-700 (1.9-17.8)
50-600 (1.3-15.2)
50-600 (1.3-15.2)
55-1250 (1.3-31.7)
35-750 (0.8-19.0)
55-1250 (1.3-31.7)
35-750 (0.8-19.0)
35-500 (0.8-12.7)
50-700 (1.3-17.8)
30-170 (0.76-4.3)
50-700 (1.3-17.7)
30-400 (0.8-10.1)
50-700 (1.3-17.8)
50-600 (1.3-12.8)
0-800 (0-20.3)
High Speed
Low Speed
WIRE SIZE RANGE
in. (mm)
High Speed Solid
Low Speed Solid
.023-1/16 (0.6-1.6)
.025-1/16 (0.6-1.6)
.025-3/32 (0.6-2.4)
.025-1/16 (0.6-1.6)
.025-3/32 (0.6-2.4)
.023-1/16 (0.6-1.6)
.023-1/16 (0.6-1.6)
.023-1/16 (0.6-1.6).030-3/32 (0.8-2.4)
.023-1/16 (0.6-1.6)
.030-3/32 (0.8-2.4)
.030-3/32 (0.8-2.4)
.023-1/16 (0.6-1.6)
.023-5/64 (0.6-2.4)
.023-1/16 (0.6-1.6)
.023-3/32 (0.6-3.0
.023-.052 (0.6-1.4)
—
.023-.052 (0.6-1.3)
.023-1/16 (0.6-1.6).030-5/64 (0.8-2.0)
.023-1/16 (0.6-1.6).030-3/32 (0.8-2.4)
.023-1/16 (0.6-1.6)
—
.030-1/16 (0.8-1.6)
High Speed Cored
Low Speed Cored
.030-3/32 (0.8-2.4)
.030-5/64 (0.8-2.0)
.035-5/64 (0.9-2.0)
.035-.120 (0.9-3.0)
.035-5/64 (0.9-2.0)
.035-.120 (0.9-3.0)
.030-5/64 (0.8-2.0)
.030-5/64 (0.8-2.0)
.045-5/64 (1.2-2.0)
.045-.120 (1.2-3.0)
.035-.120 (0.9-3.0)
.035-5/64 (0.9-2.0)
.035-1/8 (0.9-3.2)
.035-5/64 (0.9-3.0)
.030-1/8 (0.8-3.2)
—
.035-1/16 (0.9-1.6)
.068-5/64 (1.7-2.0)
.035-5/64 (0.9-2.0)
.035-7/64 (0.9-2.8)
.030-1/16 (0.8-1.6)
✓
✓
✓
✓
✓
✓
✓
FEATURES
Waveform
Control
Technology®2-Roll Drive
•
•
•
4-Roll Drive
•
•
•
•
•
•
••
•
•
•
•
•
••
•
•
•
•
•
•
KEY: Excellent Good Optional
www.lincolnelectric.com/wire-feeders
63
Semiautomatic Wire Feeders
Power Feed™25M
Premium Welding Solution with a Portable Design!
Lincoln offers this full featured design in a robust package that can meet industry challenges.
The lightweight construction, durable case, as well as the patented design of the MAXTRAC
wire drive system delivers the results you need.
• Push-Pull Capability Standard Functionality delivers premier aluminum performance
by offering uniform feeding, as well as a flexible system for extending the gun.
• Hardened and Construction Ready. Built tough for rough environments.
From construction to shipbuilding, this design will meet your
expectations. Packaged standard with a durable aluminum
case or an optional plastic case.
• Internal Lighting. High intensity LEDs illuminate the
wire drive.
• Internal heating maintains control of humidity on your
consumable by keeping the package warmed and protected in an enclosed case.
• Mode Select Panel (MSP4) allows easy access to the
Power Wave
and set-up options are only a fingertip away!
• Dual Procedure and Memory Buttons allow you to set-up
an A and B procedure to simplify “on the-fly” switching.
• Three-year warranty on parts and labor.
®
library of waveforms. Advanced controls
Processes
• MIG• Stick
• Pulsed• TIG
®
•STT
• Flux-Cored
Output Input
®
Unit Includes
• Electrode Pigtail
• MSP4 Panel
• Dual Procedure/Memory Panel
• Push-Pull Gun Connector
• Remote Control Connector
• Gun Receiver Bushing
• Standard & Extra Torque Gearing
Key Options
• Magnum®Gun and Cable
Assemblies
• Magnum®Self-Shielded Gun and
Cable Assemblies
• K2447-2 Python®Gun
• K1543-25 ArcLink®/Linc-Net
Control Cables
• K1733-4 MicroWire Straightner
•
More options at end of section
Literature
E8.271
• Gouging
40
VDC
Plus
Push-Pull
™
ProductProductInputWire Feed Speed Range Wire Size Range – Solid Wire Size Range – CoredH x W x DNet Weight
When you need a versatile, multi-process industrial wire feeder for welding virtually any material,
you need the Power Feed™10M. Choose the Power Feed™10M for automotive manufacturing,
shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline construction, particularly
when code-quality work is required.
• World-class arc performance on steel, stainless steel, aluminum
and other materials.
• Waveform Control Technology
like Pulse-On-Pulse
Power Mode
• Utilizes ArcLink
tocol for welding, making it the best choice for seamless,
time critical integration with the power source.
• Pulsed MIG process—great for low spatter, low heat
input and out-of-position applications—makes virtually
any operator a better welder!
• Easy-to-understand user interface panel with large
numeric displays make it easy to set weld parameters.
• Features push-pull capability for great performance
on aluminum.
• Three-year warranty on parts and labor.
Power Feed
Single Bench Model500A/100%75-1200 (2.0-30.5)Solid: .025-1/16 (0.6-1.6)(470 x 343 x 775)(28.1)
Power Feed
Dual Bench ModelSolid: .025-3/32 (0.6-2.4)(508 x 508 x 781)(40.8)
64
™
25MK2536-140 VDCStandard SpeedSolid: 50-800 (2.5-20.3).023-1/16 (0.6-1.6).030-5/64 (0.8-2.0)14.5 x 8.5 x 23.535
®
, for a TIG-like bead appearance, and
®
, for a stable arc at low current levels.
®
—the leading digital communication pro-
ProductProductInputOutput CapacityWire Feed Speed RangeWire Size RangeH x W x DNet Weight
10MK2230-140 VDC600A/60%High Speed:High Speed:18.5 x 13.5 x 30.562
™
10MK2234-150-800 (1.27-20.3)Low Speed:20.0 x 20.0 x 30.790
(factory setting)Cored: 50-800 (2.5-20.3)(368 x 216 x 597)(15.9)
Extra TorqueSolid: 30-400 (1.3-10.4).023-1/16 (0.6-1.6).030-3/32 (0.8-2.4)
®
featuring patented processes
Cored: 30-400 (1.3-10.4)
Low Speed:Cored: .035-5/64 (0.9-2.0)
Cored: .035-.120 (0.9-3.0)
Processes
• MIG
• Pulsed
®
•STT
• Flux-Cored
•Stick
•TIG
• Gouging
Output Input
Dual Bench Model Includes
• Wire Reel Stand
• MSP4 Panel
• Dual Procedure/Memory Panel
• ArcLink
• Weld Power Cable, 8 ft.
• High Speed Pinion Gear
• Power Wave®Utilities CD-ROM
Key Options
• K1543-25 ArcLink®/Linc-Net
• K1733-1 Wire Straightener
• K2593-xx Coaxial Weld Power
•
Literature
E8.266
®
/Linc-Net™Control Cable
with Weld Manager
Control Cable, 25 ft. (7.6 m)
Cable, 25? ft. (7.6 m)
More options at end of section
40
VDC
™
www.lincolnelectric.com/wire-feeders
™
Semiautomatic Wire Feeders
Processes• Flux-Cored
• MIG • Stick
Power Feed™10M
Single and Dual Boom Wire Feeders
The Power Feed™10M single or dual industrial wire feeders are recommended for multi-process
wire welding in the automotive manufacturing, pressure vessels/heavy plate, or job shop fabrication industries, particularly when code quality work is required.
• Waveform Control Technology®featuring patented processes like Pulse-On-Pulse®, for
a TIG-like bead appearance, and Power Mode
• ArcLink®capability for networking welding equipment.
• Pulsed MIG process—great for low spatter,
low heat input and out-of-position applications—
makes virtually any operator a better welder!
• Easy-to-understand user interface panel
with large numeric displays so it's easy
to set weld parameters.
• Weld Manager
®
software, for wireless
remote access to system configuration,
allowing you to manage one or many
welding systems from the palm of your hand.
• Three-year warranty on parts and labor.
ProductProductInputOutput CapacityWire Feed Speed RangeWire Size RangeH x W x DNet Weight
Designed for MIG and cored wire welding in job shop and manufacturing environments,
the rugged LF-72 is built to deliver reliable performance day after day.
• Patented MAXTRAC®heavy-duty cast aluminum wire drive system
provides reliable feeding and durability.
• Brass-to-brass gun connections for better electrical
conductivity that results in better arc performance.
• Totally tool-less drive rolls and wire guide installation.
Two gear-driven wire drive rolls slide on and off easily!
• Calibrated wire feed speed dial for precise
and accurate settings.
• In addition to great mild steel performance,
these feeders deliver positive arc starting
and feeding with stainless steel, aluminum
and flux-cored wires!
• Control cable connector with a Spin-Nut
makes connecting the control cable a
simple twist-of-the-wrist.
™
LF-72 Bench Model, Standard Duty
Shown:
(shown with optional wire.)
• MIG
• Pulsed
• Flux-Cored
24-42
Output Input
Base Model (K2327-4) Includes
• .035/.045" Drive Rolls and Guide
Required Options
Weld Power Cable
Key Options
• K2330-1 Postflow and Burnback
Timer Kit
• K2329-1 Remote Voltage Control
Kit
• K1546-1 Incoming Bushing for
Lincoln Conduit
•
More options at end of section
Literature
E8.11
VAC
• Three-year warranty on parts and labor.
ProductProductInputOutput CapacityWire Feed Speed RangeWire Size RangeH x W x DNet Weight
LF-72 Base ModelK2327-424-42 VAC500 Amps @ 60%50-800Solid: .023-1/16 (0.6-1.6)11.1 x 10.2 x 12.927
(no gun, no cable)50/60 Hz400 Amps @ 100%(1.3-20.3)Cored: .030-5/64 (0.8-2.0)(282 x 259 x 328)(12)
LF-72 Bench Model,K2327-29 Amps12.6 x 10.9 x 22.553
Standard Duty
LF-72 Bench Model,K2327-315.3 x 13.0 x 27.768
Heavy Duty (389 x 330 x 704)(31)
(1)
(1)
44 lbs. (19.9 kg) spool, max.
(320 x 277 x 574)(24)
www.lincolnelectric.com/wire-feeders
50
60
Hz
65
Semiautomatic Wire Feeders
LF-74
4-Roll Heavy Duty Industrial Feeder
Designed for MIG and cored wire welding in job shop and manufacturing environments,
the rugged LF-74 wire feeders are built to deliver reliable performance day
after day. Select the LF-74 for large diameter wires, longer gun cables or
long boom conduit or hard automation applications.
• Patented MAXTRAC®heavy-duty cast aluminum wire
drive system provides reliable feeding and durability.
• Brass-to-brass gun connections for better electrical
conductivity that results in better arc performance.
• Totally tool-less drive rolls and wire guide installation. Four gear-driven wire drive rolls
slide on and off easily!
• Calibrated wire feed speed dial for precise
and accurate settings.
• In addition to great mild steel performance,
these feeders deliver positive arc
starting and feeding with stainless
steel, aluminum and flux-cored wires!
• Control cable connector with a Spin-Nut
makes connecting the control cable a
simple twist-of-the-wrist.
• Three-year warranty on parts and labor.
™
Shown:
LF-74 Bench Model,
Heavy Duty, Extra Torque
Processes
• MIG
• Pulsed
• Flux-Cored
24-42
50
Output Input
Base Model Includes
• Control Cable, 15 ft. (4.5 m)
• .035/.045" Drive Rolls and Guide
Required Options
• Weld Power Cable
Key Options
• K2330-1 Postflow and Burnback
Timer Kit
• K2329-1 Remote Voltage Control
Kit
• K1546-1 Incoming Bushing for
Lincoln®Conduit
• K162-1 Spindle Adapter For
Readi-Reels and Spools
•
More options at end of section
Literature
E8.11
VAC
60
Hz
ProductProductInputOutput CapacityWire Feed Speed RangeWire Size RangeH x W x DNet Weight
Heavy Duty Extra Torque(1.3-10.1)Cored: .030-3/32 (0.8-2.4)(32)
Processes
• MIG
LN™-7 GMA
Semiautomatic, Constant Speed Wire Feeder
The LN™-7 GMA is a semiautomatic constant speed wire feeder that can be used with a variety
of Lincoln engine drives, DC or CV power sources in a shop or field environment.
• Unique drive roll design provides positive feeding and
quick reloading by simply starting wire into guide tube.
The drive rolls and guide tubes are designed for long
life and precise wire feeding.
• Completely enclosed case protects the heavy duty
wire drive mechanism from damage, but allows easy
access to drive rolls.
• Dynamic braking system stops wire feed motor
quickly to minimize crater sticking problems.
• Flux-Cored
115
Output Input
Required Options
• Heavy Duty Wire Reel Stand
• Drive Roll Kit
• Control Cable
• Terminal Strip Adapter Cable
• Control Extension Cable
• Work and Feeder Cables Package
• Weld Power Cable
Key Options
•
More options at end of section
Literature
E8.10
VAC
• Three-year warranty on parts and labor.
ProductProductInputOutput CapacityWire Feed Speed RangeWire Size RangeH x W x DNet Weight
-7 GMAK440-2115 VAC600A/60%75-700Solid: .023-1/16 (0.6-1.6)10.9 x 9.8 x 9.626
LN
(2 Roll)50/60 Hz(1.9-17.8)Cored: .045-5/64 (1.2-2.0)(277 x 249 x 244)(10.9)
66
2.5 Amps
www.lincolnelectric.com/wire-feeders
Semiautomatic Wire Feeders
LN™-8
Semiautomatic Constant Speed Wire Feeder
The LN™-8 is a semiautomatic constant speed wire feeder providing dependable
performance and reliable operation, making it ideal for shop or field operations.
• Unique drive roll design provides positive feeding and quick reloading by
simply inserting the wire into the incoming guide tube. The drive rolls
and guide tubes are designed for long life and precise wire feeding.
• Completely enclosed case protects the heavy duty wire drive
mechanism from damage, yet allows easy access to drive rolls.
• Dynamic braking system stops wire feed motor quickly to
minimize crater sticking problems.
• Control circuit features “cold electrode” when the
gun trigger is released for added safety.
• Solid state control compensates for wire drag and
input line variations to maintain accurate wire
feed speed.
• Control of wire feed speed and voltage at the wire feeder eliminates the need to return to the power
source to adjust procedures.
• Three-year warranty on parts and labor.
Shown with optional
Heavy Duty Wire Stand.
(Wire not included.)
Processes
• MIG
• Flux-Cored
• Submerged Arc
115
Output Input
Required Options
• Drive Roll Kit
• Control Cable
• Terminal Strip Adapter Cable
• Control Extension Cable
• Weld Power Cable
Key Options
• K1524-3 Heavy Duty
Wire Reel Stand
• K1555-1 Insulated Lift Bail
• K1556-1 Light Duty Caster Kit
• K1557-1 Swivel Platform
More options at end of section
•
Literature
E8.30
VAC
ProductProductInputOutput CapacityWire Feed Speed RangeWire Size RangeH x W x DNet Weight
-8K297115 VAC600A/60%50-600Solid: .040-3/32 (1.0-2.4)10.9 x 9.8 x 9.636
LN™-9
Semiautomatic Constant Speed Wire Feeder
The LN™-9 is a semiautomatic constant speed wire feeder that provides dependable performance
and reliable operation, making it ideal for shop or field operations. The LN
flux-cored wire without gas (Innershield
• Unique drive roll design provides positive feeding and quick
50/60 Hz(1.3-15.2)Cored: .045-.120 (1.2-3.0)(277 x 248 x 244)(16.2)
Processes
• Flux-Cored (Innershield®)
• Submerged Arc
115
VAC
®
) and submerged arc welding.
™
-9 is designed for
Output Input
Required Options
• Drive Roll Kit
• Control Cable
• Terminal Strip Adapter Cable
• Control Extension Cable
• Weld Power Cable
reloading by simply starting wire into the guide tube. The
drive rolls and guide tubes are designed for long life and
precise wire feeding.
• Completely enclosed case protects the heavy duty wire
drive mechanism from damage, yet allows easy access
to drive rolls.
• Standard digital meter can be set to display volts, inches
or meters/minute.
• Control circuit features “cold electrode” when the gun
Key Options
• K1524-3 Heavy Duty
Wire Reel Stand
• K1555-1 Insulated Lift Bail
• K1556-1 Light Duty Caster Kit
• K1557-1 Swivel Platform
•
More options at end of section
Literature
E8.50
trigger is released for added safety.
• Dynamic braking system stops wire feed motor
quickly to minimize crater sticking problems.
• Three-year warranty on parts and labor.
Shown with optional
Heavy Duty Wire Stand.
(Wire not included.)
ProductProductInputOutput CapacityWire Feed SpeedWire Size Range H x W x DNet Weight
LN™-9K357-1115 VAC600A/60%50-600—.040-3/32.035-. 1207/6411.5 x 11.3 x 11.542
(2 Roll)50/60 Hz(1.3-15.3)(1.0-2.4)(0.9-3.0)(2.8)(292 x 287 x 292)(19)
2.5 Amps
AluminumSolidCoredHardfacing
www.lincolnelectric.com/wire-feeders
67
Semiautomatic Wire Feeders
LN™-10
Single Header Wire Feeder
Processes
• MIG
• Flux-Cored
Output Input
42
VAC
The LN™-10 semiautomatic wire feeder features the revolutionary split wire guide which
precisely aligns and supports the wire through the entire feeding system. The system
also features a rugged 4 driven roll design for positive wire feeding. The LN™-10’s
modular design provides for many mounting options, including boom mounting.
• Standard dual procedure allows operator to set
different voltage and wire feed speeds and
switch between the two.
• Selectable trigger control for standard 2-step,
interlocking 4-step, spot weld and cold feed
trigger control.
• Digital Display standard.
• Preflow/Postflow/Burnback and Spot Timer
standard.
• Three-year warranty on parts and labor.
ProductProductWire Feed Speed RangeWire Size Range H x W x DNet Weight
NameNumberipm (m/min)in (mm)in. (mm)lbs.(kg)
™
LN
-10 Bench ModelK1559-3Low Gear:Solid: .023-5/64 (0.6-2.4) 16 x 15 x 3165
(Standard Speed)35-750 (0.8-19.0)Cored: .035-1/8 (0.9-3.2)(406 x 381 x 787)(29.5)
• K1785-12 Control Cable
(Heavy Duty), 12 ft. (3.6 m)
• K1785-16 Control Cable
(Heavy Duty), 16 ft. (4.8 m)
•
More options at end of section
Literature
E8.200
DH-10
Double Header Wire Feeder
Precision times two! This DH-10 dual wire feeder utilizes Lincoln’s®revolutionary split wire guide
system to precisely align and feed wire, and its dual wire feeder system allows you to weld with
two different wires, with two different welding procedures using one power source.
• Each side of the DH-10 wire drive system is driven by its
own motor and gear box for confidence that the feeder
won’t go down.
• Split wire guide and 4 driven rolls for positive wire feeding.
• Presettable voltage and wire feed speed for extra control.
• Standard dual procedure allows operator to set
different voltage and wire feed speeds and switch
between the two.
• Selectable trigger control for standard 2-step,
interlocking 4-step, spot weld and cold feed
trigger control.
• Digital Display standard.
• Preflow/Postflow/Burnback
standard.
• Three-year warranty on parts and labor.
ProductProductWire Feed Speed RangeWire Size RangeH x W x DNet Weight
NameNumberipm (m/min)in. (mm)in. (mm)lbs.(kg)
DH-10K1499-335-750Solid: .023-3/32 (0.6-2.4)21 x 20 x 3298
(0.8-19.0)Cored: .030-1/8 (0.8-3.2)(521 x 502 x 800)(44.4)
High: 55-1250Solid: .023-1/16 (0.6-1.6)
(1.3-31.7)Cored: .035-5/64 (0.9-2.4)
www.lincolnelectric.com/wire-feeders
Processes
• MIG
• Flux-Cored
• Submerged Arc
42
Output Input
Bench Model (Std./Std. Speed)
Includes
• Control Cable, 10 ft. (3.0 m)
Required Options
• Drive Roll Kit
• Weld Power Cable
Key Options
• K1501-10 Control Cable
• K1798 Terminal Strip Adapter
Cable
• K1785-12 Control Cable
(Heavy Duty), 12 ft. (3.6 m)
• K1785-16 Control Cable
(Heavy Duty), 16 ft. (4.8 m)
• Fume Extraction System
•
More options at end of section
Literature
E8.200
VAC
Semiautomatic Wire Feeders
Processes
• MIG-STT
®
STT®-10
Semiautomatic Wire Feeder
The sophisticated STT®-10 Process Controller was designed specifically to work with
the revolutionary STT®II power source. Its microprocessor controls make the STT®-10
easy to develop optimal procedures and set the range of operator adjustments.
• Presettable background and peak current settings for
optimum starting performance.
• Split wire guide and four drive rolls for positive feeding.
• Modular design for many mounting options.
• Range control keeps procedures in the “sweet spot”.
• Four step trigger for “cruise control” on long welds
and hard automation.
• Three-year warranty on parts and labor.
ProductProductWire Feed Speed RangeWire Size RangeH x W x DNet Weight
NameNumberipm (m/min)in. (mm)in. (mm)lbs.(kg)
®
STT
-10K1560-235-500Solid: .023-.052 (0.6-1.4)16 x 15 x 3165
(0.8-12.7)(406 x 381 x 787)(29.5)
Output Input
Required Options
Drive Roll Kit
Key Options
• K1758-50 Control Cable,
50 ft. (15.2 m).
• K940-25 Sense Lead Kit,
25 ft. (7.6 m)
•
More options at end of section
Literature
E8.190
42
VAC
LN™-15
Portable, Semiautomatic Wire Feeder
The LN™-15 is one of the smallest and most maneuverable wire feeders for the construction,
shipbuilding and pipeline industries available on the market today. The LN™-15 is available
in both Across-The-Arc and Control Cable versions. Both offer outstanding welding
performance, including pulse welding, on a wide variety of steel, stainless steel,
aluminum and alloy materials.
• Designed for MIG, Pulsed MIG, Flux-Cored, and Metal-Cored
welding processes using light weight 8" diameter spools.
• Illuminated digital meters are easy to read in
adverse lighting conditions.
• Fully enclosed molded case is heat, spatter
and impact resistant.
• Double latch case seals tight to protect drive
system and wire from dirt, dust and rain.
• Full body aluminum roll cage provides sturdy
impact protection and all-around handles for
easy portability.
• Adjustable carrying strap makes it easy to
carry and hang.
• Compact unit fits easily through 14" diameter
manhole/manway.
• Three-year warranty on parts and labor.
Processes
• MIG
• Pulsed
• MIG-STT
• Flux-Cored
Output
Unit Includes
• K1500-2 Gun Receiver Bushing
• Carrying Strap
• Spindle Adapter for 8" O.D. Spools
• Standard Contactor (Across-The-
Required Options
• Drive Roll Kit
Key Options
• K1500-1 Gun Receiver Bushing
• K1500-2 Gun Receiver Bushing
• K1797-25 Control Extension
• K1797-50 Control Extension
•
Literature
E8.60
®
(Control Cable Model only)
Arc Model)
Cable, 25 ft. (7.6 m)
Cable, 50 ft. (15.2 m)
More options at end of section
ProductProductInputOutput CapacityWire Feed Speed RangeWire Size RangeH x W x DNet Weight
-15K1870-115-110 VDC300A/60%50-700Solid: .023-.052 (0.6-1.3)12.7 x 8.7 x 2330
Across-The-Arc(1.3-17.8)Cored: .035-1/16 (0.9-1.6)(356 x 188 x 533)(15.4)
™
LN
-15K1871-142 VAC500A/60%28
Control Cable(12.7)
www.lincolnelectric.com/wire-feeders
69
Semiautomatic Wire Feeders
LN™-23P
Semiautomatic Wire Feeder
The LN™-23P semiautomatic wire feeder is able to handle the
toughest work sites and is an excellent choice for field erection
and pipe welding applications. It is portable, easy to set-up, and
ideal for reaching difficult locations.
• Weighs less than 50 lbs. (22.7 kg) including optional Magnum
Innershield®gun and 14 lb (6.3 kg) coil of electrode.
• Continuous wire feed speed control, voltage control and
analog voltmeter are standard.
• Completely enclosed wire reel keeps the wire free of
contaminants.
• Equipped with trigger interlock circuit to reduce operator
fatigue.
• Gun-mounted two-position switch allows on-the-fly change
to 83% of the preset wire feed speed.
• Electrode and control cable quickly connect to power source.
• One or two LN
to recommended Lincoln
™
-23P wire feeders can be directly connected
®
power sources, but only one can
be used at a time.
• Three-year warranty on parts and labor.
®
LN™-23P shown with options
Processes
• Innershield
Output
Unit Includes
• 25 ft. (7.6m) Control Cable
• 25 ft. (7.6m) 1/0 Electrode Cable
• 3/32" Drive Rolls and Guide Tubes
Required Options
• Adapter Kit
• FCAW-SS 90° Nozzle
•
More options at end of section
Literature
E8.90
ProductProductInputOutput CapacityWire Feed Speed RangeWire Size RangeH x W x DNet Weight
-23PK316L-114-50V DC350A/60%30-170.068-5/6420.5 x 9 x 1927
(1)
See Engine Drive Section for compatible equipment.
Portable Industrial Wire Feeder
Built upon the tradition and success of the LN™-25, the new LN™-25 PRO is designed
to be simple, reliable and easy to service. The LN™-25 PRO is ideal for field
construction and fabrication, shipyards, and rental companies.
• 2-Step/trigger interlock provides comfort for long welds.
• Analog Voltmeter with polarity indicator LED automatically
adjusts to welding polarity.
• Non-linear wire feed speed gives single range control, yet
maintains sensitivity with low wire feed speed.
• Sturdier and rugged spindle design with an incorporated
brake.
• Lightweight, impact and flame resistant polycarbonate case design keeps the internal components protected.
• Potted and trayed PC board protects against
moisture and corrosion.
-25 PROK2613-115-110V DC325A/100%YES50-700 (1.3-17.7).023-1/16 .030-5/64 .035-1/1615 x 8 x 2237 (16)
Standard450A/60%(0.6-1.6) (0.8-2.0) (0.9-1.6)(381 x 203 x 558)
™
LN
-25 PROK2613-230-400 (0.8-10.1).030-3/32
Extra Torque(0.8-2.4)
70
www.lincolnelectric.com/wire-feeders
LN™-25
Semiautomatic Wire Feeders
Processes
• MIG
• Flux-Cored
Portable Construction Wire Feeder
The LN™-25 semiautomatic wire feeder is ideal for field or construction use. Since it is powered
across the arc, no control cables are needed! Simply connect the weld cable, attach the arc
sensing clip, and you’re ready to go.
• For MIG and flux-cored arc welding processes using up
Output
LN™-25 Model (K449) Includes
• Internal Contactor and Gas
Solenoid
• Arc Sensing Lead and Clip,
15 ft. (4.5 m)
• Weld Power Cable, 20" (508 mm)
to 44 lb. (19.9 kg) spools.
• Designed for .023-1/16" (0.6-1.6 mm) solid, .035-5/64"
(0.9-2.0 mm) cored and .035-1/16" (0.9-1.6 mm) aluminum
wire sizes.
• Selectable dial for setting low range, 50-350 ipm
(1.3-8.9 m/min) wire feed speed or high range, 50-700 ipm
(1.3-17.8 m/min) wire feed speed.
• Includes DC voltmeter, voltmeter polarity switch and 15 ft.
(4.6 m) arc sensing lead and clip and 20" (508 mm) weld
power cable.
• Automatic overvoltage and motor overload shutdown
protection.
Required Options
• Gun and Cable Assembly
• Drive Roll Kit
• Weld Power Cable
Key Options
•
More options at end of section
Power Sources
All electric or engine drive welders
with CV capability.
Literature
E8.100
• Double-latched case features an insulated gun
holder and easy access to wire.
• Entire unit is compact and portable and will pass
through a 16" (400 mm) diameter manhole/manway.
• Three-year warranty on parts and labor.
ProductProductInputOutput CapacityWire Feed Speed RangeWire Size RangeH x W x DNet Weight
-25K44915-40V DCup to: 350A/60%50-700Solid: .023-1/16 (0.6-1.6)14 x 7.4 x 2135
LN
Across-The-Arc(110V DC Max. OCV)(1.3-17.8)Cored: .035-5/64 (0.9-2.0)(356 x 188 x 533)(15.4)
www.lincolnelectric.com/wire-feeders
71
Semiautomatic Wire Feeders
LN™-35
Processes
• Flux-Cored (Self-Shielded Wires
only)
Rugged, Portable Wire Feeder
The LN™-35 is an across-the-arc, semiautomatic wire feeder for
hardfacing and fabrication applications using self-shielded,
flux-cored welding electrodes.
• The LN™-35 is designed to feed .035-7/64" (0.9-2.8 mm)
flux-cored electrodes.
• Enhanced starting control for smooth arc starting in
CV mode.
• Electronic circuits protect wire feeder from overload.
• Adjustable wire feed speed for settings of
50-500 ipm (1.3-12.8 m/min).
• Three-year warranty on parts and labor.
ProductProductInputOutput CapacityWire Feed Speed RangeWire Size RangeH x W x DNet Weight
See Drive Roll and Wire Guide Kits chart in the “Recommended General
Options” section.
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General
Options” section.
K2330-1Postflow and Burnback Timer Kit
K2329-1Remote Voltage Control Kit
K1546-1Incoming Bushing for Lincoln
K1546-2Incoming Bushing for Lincoln
®
Conduit (.025"-1/16" wire)
®
Conduit (1/16"-1/8" wire)
K162-1Spindle Kit, 2 Inch Hub
K586-1Deluxe Adjustable Gas Regulator & Hose Kit
3100211Harris
®
Argon Flowmeter Regulator and Hose Kit
K2335-1Adapter for Competitive Power Sources
K1798Adapter Cable, Male 14-pin Control Cable to Terminal Strip
K1520-142 Volt Transformer Kit
Additional Options For Base Model
K2328-1Standard Duty Wire Reel Stand (44 lbs. spools, max.)
K1524-3Heavy Duty Wire Reel Stand (60 lbs. spools, max.)
Additional Options For Feeders Equipped With Standard Duty
Wire Reel Stand (44 lbs. spools, max.)
See “Recommended General Options” pgs.149-171 for descriptions.
™
LN
-8, con’t.
General Options, con’t.
K261Wire Feed Speed Meter Kit
K202Burnback Kit
K58Magnetic Flux Screen Separator
K310Flux Screen with Air-Driven Vibrator
K305Wire Reel and Flux Tank Assembly
K320Continuous Flux Feeding Tank Assembly
K163Undercarriage
K62Squirtmobile
K110Mechanized Hand Travel Unit
K161-50Squirtmobile
®
®
Power Pack, 50 ft.
K283Portable Digital Wire Feed Speed Meter
—Fume Extraction System
Adapter
K1504-150-60 lb. Coil Adapter (2 inch spindle)
K1634-1Plastic Wire Cover, 30-40 lbs
K1634-2Plastic Wire Cover, up to 60 lbs
K590-6Water Connection Kit
K683-3Dual Procedure Switch (5-pin)
K1449-1Dual Procedure Remote Control Pendant
K1520-142 Volt Transformer Kit
K283Portable Digital Wire Feed Speed Meter
—Fume Extraction System
See Drive Roll and Wire Guide Kits chart in the “Recommended General
Options” section.
General Options
K1567-16Head to Control, 16 ft.
K1567-20Head to Control, 20 ft.
K1567-25Head to Control, 25 ft.
K1758-10Control / Weld Cable, 10 ft.
K1758-25Control / Weld Cable, 25 ft.
K1758-50Control / Weld Cable, 50 ft.
K2147-75Control Cable w/Coaxial Power Cable, 14-pin MS-Type, 75 ft.
K2147-100Control Cable w/Coaxial Power Cable,
Power Feed™10M and Power Feed™10M Dual Wire Feeders
General Options
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General
Options” section.
ArcLink®/Linc-Net™Control Cables
See ArcLink®/Linc-Net™Control Cables chart in the “Recommended General
Options” section.
Weld Power Cables
See Weld Power Cables chart in the“Recommended General Options”
section.
K1796-25Coaxial Weld Power Cable (350A), 25 ft.
K1796-50Coaxial Weld Power Cable (350A), 50 ft.
K1796-75Coaxial Weld Power Cable (325A), 75 ft.
K1796-100Coaxial Weld Power Cable (300A), 100 ft.
K2593-25Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft.
K2593-50Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft.
K2593-100Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft.
K1500-1Gun Receiver Bushing
K1500-2Gun Receiver Bushing
K1500-3Magnum
K1500-4Miller
See ArcLink®/Linc-Net™Control Cables chart in the “Recommended General
Options” section.
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the“Recommended General
Options” section.
K1796-25Coaxial Weld Power Cable (350A), 25 ft.
K1796-50Coaxial Weld Power Cable (350A), 50 ft.
K1796-75Coaxial Weld Power Cable (325A), 75 ft.
K1796-100Coaxial Weld Power Cable (300A), 100 ft.
K2593-25Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft.
K2593-50Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft.
K2593-100Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft.
Weld Power Cables
See Weld Power Cables chart in the “Recommended General Options”
section.
K1500-1Gun Receiver Bushing
K1500-2Gun Receiver Bushing
K1500-3Magnum
K1500-4Miller®Gun Receiver Bushing
K1500-5OXO Gun Receiver Bushing
K489-7Dual Schedule Fast-Mate
K1733-4Micro Wire Straightner
K2429-1ArcLink
K2596-1Replacement Case (Aluminum)
K2596-2Replacement Case (Polycarbonate)
—Fume Extraction System
Power Source Options
—Power Wave®355M, 455M, 455M/STT
®
Connector Kit
®
550 Gun Adapter
®
“T” Cable Connector
™
Adapter 10 Series
®
®
www.lincolnelectric.com/wire-feeders
75
Semiautomatic Wire Feeders
Semiautomatic Wire Feeders Options, con’t.
See “Recommended General Options” pgs.149-171 for descriptions.
LN™-15 Wire Feeder
Required Options
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General
Options” section.
Coil Adapter
K4688" O.D. Spool Adapter
K283Portable Digital Wire Feed Speed Meter
—Fume Extraction System
™
LN
-35
Required Options
Drive Roll and Guide Tube Kits
See chart in “Recommended General Options” section.
Weld Power Cables
See chart in “Recommended General Options” section.
General Options
K1504-150-60 lb. Coil Adapter, 2 inch spindle
K283Portable Digital Wire Feed Speed Meter
K1803-1Work and Wire Feeder 2/0 Weld Cable Package
Fume Extraction System
Cobramatic
®
Wire Feeder
Expendable Parts
KP2073-1Incoming Guide Tube
KP2073-2Outgoing Guide Tube
General Options
K2227-1Gas Purge/Trigger Latch Kit
K1679-1Control Cable
K1520-142 Volt Transformer Kit
—Fume Extraction System
76
www.lincolnelectric.com/wire-feeders
• Ideal For Heavy Duty Hard Automation Applications
• Maximum Control Over Welding Parameters
• Designed To Deposit More Weld Metal At Fast Travel Speeds
MODEL
Power Source
Required
CV-655, DC-600,
NA-3
NA-4
AnalogDigital
NA-5
LT-7 Tractor
Power Feed
™
10A Controller
KEY: Excellent Good Optional
DC-655, DC-1000,
DC-1500
AC-1200
CV-655, DC-600,
DC-655, DC-1000,
DC-1500
CV-655, DC-600,
DC-655, DC-1000
Power Wave
AC/DC 1000
®
™
OUTPUT
Wire Feed
Speed Range
ipm (m/min)
25-600
(0.6-15.2)
Subject to arc
voltage used
25-775
(0.6-19.7)
100-400
(2.5-10.2)
10-300
(0.25-7.62)
Solid Wire
Size Range
in. (mm)
1/16-7/32
(0.8-5.6)
1/16-7/32
(0.8-5.6)
.035-7/32
(0.9-5.6)
3/32-3/16
(2.4-4.8)
1/8-7/32
(3.2-5.6)
www.lincolnelectric.com/wire-feeders
Cored Wire
Size Range
in. (mm)
.035-5/32
(0.9-4.0)
—
.045-5/32
(1.2-4.0)
—
—
PROCESS
MIG
Flux-Cored
Submerged Arc
INPUT
Power
115
VAC
115
VAC
115
VAC
115
VAC
40
VDC
FEATURES
®
Waveform
Control
Technology
•
Digital Display
•
•
77
Automatic Wire Feeders
NA-3, NA-4 & NA-5
Automatic Welding Systems
Improve productivity with the NA-3, NA-4, or NA-5 automatic
wire feeders. These systems have been specially designed
to deposit more weld metal at faster travel speeds which
eliminates bottlenecks and cuts costs.
Processes
• MIG
• Flux-Cored
• Submerged Arc
OutputInput
Required Options
• Nozzle Assembly
• Control Cable
• Weld Power Cable
115
VAC
• Solid state controls allow for precise control of
welding procedures, striking characteristics, as
well as bead size and shape.
• Easily adjusted for a wide range of processes,
feed speeds, and wire sizes.
• Compact units with excellent flexibility to
fit into simple fixtures or the most complex
automated production lines.
• Rugged construction minimizes downtime
and maintenance costs.
• Three-year warranty on parts and labor.
Shown: NA-5N
ProductProductWire Feed Speed RangeWire Size Range - in. (mm)
NameNumberipm (m/min)SolidCored
NA-3K210-225-6501/16-7/32.035-5/32
(0.6-16.5)(1.6-5.6)(0.9-4.0)
NA-4K388-2subject to arc1/16-7/32–
voltage used(1.6-5.6)–
NA-5K356-225-775.035-7/32.045-5/32
(0.6-16.5)(0.9-5.6)(1.2-4.0)
LT-7 Tractor
Submerged Arc DC Wire Feeder
The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged
arc process with track system capabilities. It is self-guiding and easy to operate—only
one operator is usually required.
• Feeds 3/32"-3/16" (2.4-4.8 mm) solid wires, from 100-400
inches per minute (2.5-10.2 m/min) wire feed speed.
• Calibrated tractor drive adjusts travel speeds from
6"-70" per minute (0.12-1.8 m/min).
• Vertical head lift adjuster for adjusting electrical
stick-out from 1/2"-5" (12.7-127.0 mm).
• Weld angle is up to 50° from vertical on either side;
drag angle is up to 30° from vertical.
• Control box can be mounted either left or right,
eliminating the need to return to the power source
for routine procedure changes.
• Welds butts, horizontal fillet and lap joints to the
left or right side of the tractor frame for convenience.
• Three-year warranty on parts and labor.
Track Model shown
Key Options
•
More options at end of section
Literature
E9.10 (NA-3, NA-4)
E9.30 (NA-5)
Processes
• Submerged Arc
115
OutputInput
Unit Includes
• Control Cable, 25 ft. (7.6 m)
Required Options
• Nozzle Assembly
• Control Cable
• Weld Power Cable
Key Options
•
More options at end of section
Literature
E9.70
VAC
ProductProductInput Output CapacityWire Feed Speed RangeWire Size RangeH x W x DNet Weight
NameNumberPowerCurrent/Duty Cycleipm (m/min)Solid – in. (mm) in. (mm)lbs. (kg)
LT-7K227-1115 VAC600A/100%100 - 4003/32 - 3/1627.5 x 33 x 14120
Standard50/60 Hz1100A/100% (with(2.5 - 10.2)(2.4 - 4.8)(698 x 838 x 356)(54)
LT-7K395-1130
Track Model(59)
78
water cooling)
www.lincolnelectric.com/wire-feeders
Automatic Wire Feeders
Power Feed™10A Controller
ArcLink®Controller for Power Wave®AC/DC Systems
Designed for use with the Power Wave®AC/DC 1000™power source, the Power Feed™10A
eliminates the need for a separate AC and DC controller, making this powerful hard automation
system controllable, adaptable and easy to use.
Processes
• Submerged Arc
40
OutputInput
Unit Includes
• Power Feed™10A Control Box
• Remote Pendant
• Remote Pendant Cable, 10 ft.
(3.0 m)
VDC
• Versatile system set-up options for stand-alone or PLC
configurations help you customize the weld cell to
make your operations as efficient as possible.
• Lincoln’s Waveform Control Technology
®
gives
you the ability to select the right waveform for
each application.
• The Power Feed
™
10A Controller provides clear
dual digital display of set-up and weld modes,
six memories, AC controls, strike/start/end
options, travel stop/start, and timers.
• Controls can be adjusted on-the-fly to change
penetration and/or deposition rates with
Variable Frequency, Variable Amplitude and
Variable Balance.
Key Options
• K2311-1 Power Feed™10SM
• K2370-1 Power Feed™10S Head
• K2312-1 Power Feed™10SF Head
• K1842-110 Weld Power Cable,
Lug to Lug, 110 ft. (33.5 m)
• K2462-1 Power Feed™10A
Mounting Bracket
•
More options at end of section
Power Sources
• K2344-2 Power Wave
AC/DC 1000™380/400/460/500/
575/3/50/60
Literature
E9.165
• Easy-to-use switch panel can be removed
and used as a Remote Control Pendant to
create a versatile work station set-up.
• The motor conversion kit allows the use of
existing NA-3, NA-4, and NA-5 feed head
mounting hardware.
• Three-year warranty on parts and labor.
ProductProductRated OutputWire Feed SpeedWire Size RangeH x W x DNet Weight
142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-1, K2312-1, K2311-1).
10AK2362-140 VDC100A/100%142:1
Controller(0.25-5.08)(4.0-5.6)(381 x 259 x 102)(11.3)
95:1
(1)
(1)
10-2005/32-7/3215 x 13 x 425
10-3001/8-5/32
(0.25-7.62)(3.2-4.0)
®
Submerged arc welding with Power Wave®AC/DC 1000 and Power Feed™10A Controller.
www.lincolnelectric.com/wire-feeders
79
Automatic Wire Feeders
Automatic Wire Feeders Options
See “Recommended General Options” pgs.149-171 for descriptions.
NA-3 and NA-4
General Options
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General
Options” section.
K2163-35Weld Power Cable, Lug to Lug (4/0), 35 ft.
K2163-60Weld Power Cable, Lug to Lug (4/0), 60 ft.
K1842-110Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft.
K234-26Control to Head Cable Extension, 26 ft.
K234-46Control to Head Cable Extension, 46 ft.
K235-5Control to Head Cable Extension, 5 ft. .
K235-26Control to Head Cable Extension, 26 ft.
K235-46Control to Head Cable Extension, 46 ft.
K231-5/64Contact Nozzle Assembly for 5/64" (2.0 mm) Wire
K231-3/32Contact Nozzle Assembly for 3/32" (2.4 mm) Wire
K231-1/8Contact Nozzle Assembly for 1/8" (3.2 mm) Wire
K231-5/32Contact Nozzle Assembly for 5/32" (4.0 mm) Wire
K231-3/16Contact Nozzle Assembly for 3/16" (4.8 mm) Wire
K231-7/32Contact Nozzle Assembly for 7/32" (5.6 mm) Wire
K226RContact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire
K148APositive Contact Nozzle Assembly
for 3/32-1/8" (2.4-3.2 mm) Wire
K148BPositive Contact Nozzle Assembly
for 5/32-3/16" (4.0-4.8 mm) Wire
K149-3/32Nozzle Extension for 3/32" (2.4 mm) Wire
K149-1/8Nozzle Extension for 1/8" (3.2 mm) Wire
K149-5/32Nozzle Extension for 5/32" (4.0 mm) Wire
K386Narrow Gap Deep Groove Nozzle
S17545Insulation Jacket
K285Concentric Flux Cone Assembly
M13454Flux Cone
K225Sub Arc Twinarc
K129-1/16Tiny Twinarc
K129-5/64Tiny Twinarc
K129-3/32Tiny Twinarc
K281Tiny Twinarc
®
Nozzle for 5/64", 3/32" & 1/8" Wire
®
Assembly for 1/16" (1.6 mm) Wire
®
Assembly for 5/64" (2.0 mm) Wire
®
Assembly for 3/32" (2.4 mm) Wire
®
Solid Wire Straightener
K223Solenoid Kit
K221Start Controls P.C. Board for Automatics
K245Crater Fill Controls P.C. Board for Automatics
K325HCSTC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 5-75 ipm.
K325HCFTC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 15-270 ipm.
K299Wire Reel Assembly for 50-60 lb. Coils
(without high frequency insulation).
K162-1Spindle Kit, 2 Inch Hub
K29Vertical Lift Adjuster (4")
K96Horizontal Adjuster (2")
K278-1Spreadarc
™
Oscillator
K310Flux Screen with Air-Driven Vibrator
K58Magnetic Flux Screen Separator
—Fume Extraction System
NA-5
General Options
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General
Options” section.
K2163-35Weld Power Cable, Lug to Lug (4/0), 35 ft.
K2163-60Weld Power Cable, Lug to Lug (4/0), 60 ft.
K1842-110Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft.
K338-5Control to Head Cable Extension, 5 ft.
K338-11Control to Head Cable Extension, 11 ft.
K338-26Control to Head Cable Extension, 26 ft.
K338-46Control to Head Cable Extension, 46 ft.
K335-26Control to Head Cable Extension, 26 ft.
K231-5/64Contact Nozzle Assembly for 5/64" (2.0 mm) Wire
K231-3/32Contact Nozzle Assembly for 3/32" (2.4 mm) Wire
K231-1/8Contact Nozzle Assembly for 1/8" (3.2 mm) Wire
K231-5/32Contact Nozzle Assembly for 5/32" (4.0 mm) Wire
K231-3/16Contact Nozzle Assembly for 3/16" (4.8 mm) Wire
K231-7/32Contact Nozzle Assembly for 7/32" (5.6 mm) Wire
K226RContact Jaw Assembly for 1/8-7/32" (3.2-5.6 mm) Wire
K148APositive Contact Nozzle Assembly
for 3/32-1/8" (2.4-3.2 mm) Wire
K148BPositive Contact Nozzle Assembly
for 5/32-3/16" (4.0-4.8 mm) Wire
K149-3/32Nozzle Extension for 3/32" (2.4 mm) Wire
K149-1/8Nozzle Extension for 1/8" (3.2 mm) Wire
K149-5/32Nozzle Extension for 5/32" (4.0 mm) Wire
K386Narrow Gap Deep Groove Nozzle
S17545Insulation Jacket
K285Concentric Flux Cone Assembly
M13454Flux Cone
K225Sub Arc Twinarc
K129-1/16Tiny Twinarc
K129-5/64Tiny Twinarc
K129-3/32Tiny Twinarc
K281Tiny Twinarc
®
Nozzle for 5/64", 3/32" & 1/8" Wire
®
Assembly for 1/16" (1.6 mm) Wire
®
Assembly for 5/64" (2.0 mm) Wire
®
Assembly for 3/32" (2.4 mm) Wire
®
Solid Wire Straightener
K373Analog Interface Procedure Control
K349Multi-Procedure Kit
K223Solenoid Kit
K325HCSTC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 5-75 ipm.
K325HCFTC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 15-270 ipm.
K299Wire Reel Assembly for 50-60 lb Coils.
(without high frequency insulation).
K162-1Spindle Kit, 2 Inch Hub
K29Vertical Lift Adjuster (4")
K96Horizontal Adjuster (2")
K278-1Spreadarc
™
Oscillator
K334Start or Crater Module
K337-10Weld Timer Module (maximum time 9.99 seconds)
K337-100Weld Timer Module (maximum time 99.9 seconds)
K336Remote Interface Module
K219Automatic Flux Hopper Assembly
K310Flux Screen with Air-Driven Vibrator
K58Magnetic Flux Screen Separator
—Fume Extraction System
80
www.lincolnelectric.com/wire-feeders
Automatic Wire Feeders Options, con’t.
See “Recommended General Options” pgs.149-171 for descriptions.
Automatic Wire Feeders
LT-7 Tractor
Required Options
Weld Power Cables
See Weld Power Cables chart in the“Recommended General Options”
section.
K231-3/32Contact Nozzle Assembly for 3/32" (2.4 mm) Wire
K231-1/8Contact Nozzle Assembly for 1/8" (3.2 mm) Wire
K231-5/32Contact Nozzle Assembly for 5/32" (4.0 mm) Wire
K231-3/16Contact Nozzle Assembly for 3/16" (4.8 mm) Wire
K148APositive Contact Nozzle Assembly
for 3/32-1/8" (2.4-3.2 mm) Wire
K148BPositive Contact Nozzle Assembly
for 5/32-3/16" (4.0-4.8 mm) Wire
General Options
KP2268-1LT-7 Drive Roll .052"-1/16" (2 required)
KP2268-2LT-7 Drive Roll .068"-3/32" (2 required)
KP2268-3LT-7 Drive Roll 3/32"-3/16" (2 required)
KP2268-4LT-7 Drive Roll .045"-.052" (2 required)
KP1984-1Gun Tube Assembly, .068"-3/32", Incoming
KP1985-1Gun Tube Assembly, 3/32"-3/16", Outgoing
KP1985-2Gun Tube Assembly, 5/64"-3/32"-.068", Outgoing
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General
Options” section.
K149-3/32Nozzle Extension for 3/32" (2.4 mm) Wire
K149-1/8Nozzle Extension for 1/8" (3.2 mm) Wire
K149-5/32Nozzle Extension for 5/32" (4.0 mm) Wire
K232Horizontal Fillet and Lap Adapter Kit
K229Flat Fillet Adapter Kit
K230Butt Seam Guide Kit
K400Track Conversion Kit
K277-1Tiny Twinarc
K277-2Tiny Twinarc
®
Adapter Kit for Butt Seams
®
Adapter Kit for Flat Fillets
K396Track Section, 70 in (1.8 m)
K310Flux Screen with Air-Driven Vibrator
K58Magnetic Flux Screen Separator
K285Concentric Flux Cone Assembly
—Fume Extraction System
Power Feed
™
10A Controller
General Options
K2163-35Weld Power Cable, Lug to Lug (4/0), 35 ft.
K2163-60Weld Power Cable, Lug to Lug (4/0), 60 ft.
Weld Power Cables
See Weld Power Cables chart in the“Recommended General Options”
section.
The handy Pro-Cut®25 is ideal for hobby, farm, HVAC, autobody shop or sheet metal
fabrication. This professional-grade plasma cutting system lists a host of
features that will make your metal cutting jobs safe, fast and easy!
• 25 amps of cutting power from only a 29.5 lb.
(13.4 kg) package (without cables) for competitive performance on materials up to 3/8" (9.5
mm) thick.
®
engine
™
tech-
• Patented PCT 20 torch with VORTECH
nology consumables for unmatched cutting
speed, precision and long life.
• Automatic re-connection between 115V and230V for easy power connection and flexibility.
• Parts-in-Place
™
safety indicator and lockout
circuit to safely protect both the operator
and the system.
• Can be powered by most Lincolndriven welders for ultimate portability.
• Two-year warranty on parts and labor.
(1-year warranty on plasma torch.
Processes
• Air Plasma Cutting
• Gouging
50
DC
CC
Output Input
Unit Includes
• PCT 20 Hand Torch, 15 ft. (4.5 m)
• Work lead and clamp
• Spare consumables
• Built-in air pressure regulator
with gauge
• Input Cord with 115V, 15 amp plug
(NEMA 5-15P)
• 115V, 20 amp plug
Key Options
• K1572-1 Spare Parts Kit for
PCT-20 Torches
• K2275-1 Welding Cart (80 cu ft.
bottle capacity)
• K520 Utility Cart (150 cu ft. bottle
capacity)
• K1625-1 Combination Circle
Cutting Kit
• K1628-1 Suction Pivot
•
More options at end of section
Literature
E11.51
1
60
PHASE
Hz
ProductProduct Torch LengthInput Power Rated OutputInput Current PilotOutput Air Pressure Air FlowH x W x DNet Weight
Full-output current requires use of 25 amp branch circuit and plug (supplied).
(4.5)20A/60%26.7ASCFH(260 x 160 x 410)(13.4)
230/1/50/6025A/60%19A
Pro-Cut®55
Rugged Industrial System Cuts Up To 3/4"
The Pro-Cut®55 is your top choice for industrial plasma cutting for medium
plate fabrication metalworking applications. Packed with patented
features, the compact Pro-Cut®55 generates 60 amps of cutting
power capable of cutting conductive materials up to 3/4"
(19.0 mm) thick.
• Patented PCT 80 torch and VORTECH™technology
consumables for excellent cutting speed and
performance.
• Dual winding technology for fast arc transfers,
and improved cut quality.
• Parts-in-Placecircuit to safely protect both the operator
and the system.
™
safety indicator and lockout
(1)
20A/100%15A
37.7A12A12-25A65 PSI24010.2 x 6.3 x 16.129.5
Processes
• Air Plasma Cutting
• Gouging
DC
CC
Output Input
Unit Includes
• PCT 80 Torch
• Work lead and clamp
• Spare consumables
• Built-in air filter and adjustable
pressure regulator with gauge
Key Options
• K1838-1 Undercarriage – Valet
Style
• K1625-1 Combination Circle
Cutting Kit
• K1628-1 Suction Pivot
•
More options at end of section
Literature
E11.60
1
PHASE3PHASE
• “Valet Style” undercarriage available
for easy transport around the shop
or site.
• Three-year warranty on parts and labor.
(1-year warranty on plasma torch.
ProductProduct Torch LengthInput PowerRated OutputInput Current Pilot Output Air Pressure Air FlowH x W x DNet Weight
NameNumberft. (m)Voltage/Phase/Hertz Current /Duty Cycle@ Rated OutputCurrent RangeRequiredRatein. (mm)(w/Torch) lbs.(kg)
®
Pro-Cut
55 K1580-125 (7.6)208/230/460/55A/50%1-ph, 50%: 60/55/30A18A25-60A70 PSI360 SCFH 12.6 x 11 x 2655
1/3/50/6040A/100%1-ph, 100%: 44/40/23A(320 x 279 x 660)(25)
3-ph, 100%: 23/21/15A
50
60
Hz
www.lincolnelectric.com/plasma
83
Plasma Cutting Systems
Pro-Cut®80
Lincoln’s Best Plasma Cutting System Cuts Up To 1-1/4"
The Pro-Cut®80 exhibits maximum cutting ability with a full 85 amps
of power, slicing through metal up to 1-1/4" (32 mm) thick with
ease! Using six patented technologies, the unit is perfect
for maintenance, fabrication or other applications
which require cutting of thicker metals.
• Dual winding technology for fast arc transfers and
improved cut quality.
• Patented PCT 80 torch and VORTECH
consumables for excellent cutting speed and
performance.
• Parts-In-Place
™
safety indicator and lockout circuit
to protect both the operator and the system.
• “Valet Style” undercarriage available for easy
transport around the shop or site.
• CNC/Robotic Interface is included as a standard
feature.
• Three-year warranty on parts and labor. (1-year
warranty on plasma torch.
™
technology
Processes
• Air Plasma Cutting
• Gouging
DC
CC
Output Input
Unit Includes
• PCT 80 Torch
• Work lead and clamp
• Spare consumables
• Built-in air filter and pressure
regulator with gauge
Key Options
• K1838-1 Undercarriage – Valet
Style
• K1764-1 Inverter and Wire
Feeder Cart
• K1625-1 Combination Circle
Cutting Kit
• K1628-1 Suction Pivot
• K1571-3 PCT 80 Machine Torch,
25 ft. (7.6 m)
• K1571-5 PCT 80 Robotic Torch,
25 ft. (7.6 m)
More options at end of section
•
Literature
E11.70
1
PHASE3PHASE
50
60
Hz
ProductProductTorch LengthInput Power Rated OutputInput Current PilotOutput Air Pressure Air FlowH x W x DNet Weight
80K1581-125 (7.6)208/230/460/80A/60%1-ph: 96/87/48A 18A35-85A70 PSI480 SCFH 13.7 x 16.5 x 29.598
K1581-250 (15.2)113
K1581-325 (7.6)460/575/3/50/603-ph: 28/20A98
K1581-450 (15.2)113
1/3/50/6065A/100%3-ph: 47/44/25A(348 x 419 x 749)(44.5)
(51.4)
(44.5)
(51.4)
Plasma Cutting Systems Options
See “Recommended General Options” pgs.149-171 for descriptions.
Pro-Cut®25
Expendable Parts
KP2063-1B1Electrode, 5/pack
KP2062-1B1VORTECH
™
Nozzle .028", 5/pack
KP2064-1Shield Cup, 1/pack
General Options
K1615-1PCT 20 Hand Torch, 15 ft
K2275-1Welding Cart (80 cu ft. bottle capacity)
K520Utility Cart (150 cu ft. bottle capacity)
K1625-1Combination Circle Cutting Kit
K1628-1Suction Pivot
K1626-1Adapter Bushing
K1838-1Undercarriage, Valet Style
K1764-1Inverter and Wire Feeder Cart
K1625-1Combination Circle Cutting Kit
K1628-1Suction Pivot
K1626-1Adapter Bushing
K1571-1PCT 80 Hand Torch, 25 ft.
K1571-2PCT 80 Hand Torch, 50 ft.
K1571-3PCT 80 Machine Torch, 25 ft.
K1571-5PCT 80 Robotic Torch, 25 ft.
84
www.lincolnelectric.com/plasma
Environmental Systems
• Reduces Welding Fume and Dust In The Workplace
• Engineering Solution to Help Meet OSHA Requirements
• Portable, Wall Mounted or Shop-Wide Systems
MODEL
Stick
™
Miniflex
Miniflex
Mobiflex™200-M
Mobiflex™200-M
Mobile
Mobiflex™400-MS
Mobiflex™400-MS
Statiflex™200-M
Statiflex™200-M
Wall
Mount
Statiflex
Statiflex
KEY: Excellent Good Optional
™
™
™
400-MS
400-MS
PROCESS
MIG
TIG
Flux-Cored
FILTER
System
Disposable115V/1/50/60
Disposable
Self-Cleaning
Disposable
Self-Cleaning
Size
12 m
(130 ft2)
50 m
(164 ft2)
30 m
(325 ft2)
50 m
(164 ft2)
30 m
(325 ft2)
2
2
2
2
2
www.lincolnelectric.com/fume-extraction
INPUT
115V/1/50/60
115V/1/50/60
—
—
FEATURES
Mobile
Start/Stop
Sensor
Filter Indicator
Guage
Single Arm
System
Dual Arm
System
•
••
•••
•
•••
•
••••
•••
85
Environmental Systems
™
Miniflex
Portable Welding Fume Extractor
Lincoln Electric’s®Miniflex™is a portable, high vacuum, low volume system
specifically designed for the removal and filtration of welding fumes. With
light duty welding process, the Miniflex™excels in performance, design
and ease of handling. It can be used in confined spaces and other
locations that are not accessible with other welding fume extractors.
• Well thought-out, user-friendly design.
• Four-stage filtration system with a 99.7% efficiency.
Low vacuum/high volume disposable filtration system designed
for medium duty extraction of welding fumes. Ideal for facilities
that require welding fume extraction in multiple locations
including maintenance departments, general fabrication
and job shops, and industrial environments.
• Generous 735 CFM airflow with LFA 3.1/4.1
extraction arm.
• Filter efficiency up to 99.8%.
2
• 50 m
(538 ft2) LongLife®filter with ExtraCoat
pretreatment.
• Filter status indicator gauges amount of
particulate in filter cartridge, indicating
system maintenance and filter replacement.
• Internal aluminum mesh spark arrestor.
• One-year warranty on equipment. (30 day
warranty on filter cartridge.)
®
Shown:
Mobiflex™200-M with
required Extraction Arm
Processes
• Stick
• TIG
• MIG
• Flux-Cored
1
Input
Unit Includes
• Filter
• Plastic housing
• 8" (203 mm) Flexible Hose
• 6 m (19 ft.) 115 VAC Input Power
Required Options
• Extraction Arm
Key Options
•
Literature
E13.12
60
Hz
PHASE
Cord
More options at end of section
ProductProductFilter Type/Input PowerH x W x DNet Weight
200-MK1653-2Pretreated Cellulose115/1/6012A900 x 810 x 1210111
Base Unit50 m
86
2
(538 ft2)(36 x 32 x 48)(243)
www.lincolnelectric.com/fume-extraction
Mobiflex™400-MS
Portable Welding Fume Extractor
Low vacuum/high volume self-cleaning filtration system designed
for heavy duty extraction of welding fumes. Ideal for facilities
that require welding fume extraction in multiple locations
including maintenance departments, general fabrication
and job shops, and industrial environments.
• Generous 735 CFM airflow with LFA 3.1/4.1
extraction arm.
• Filter efficiency up to 99.8%.
2
• 30 m
(325 ft2) LongLife®filter with
ExtraCoat
• Electronic filter pressure system
monitors internal static pressure and
controls filter cleaning.
• Indicator light for saturated filter.
• RotaPulse
system.
• Internal aluminum mesh spark arrestor.
• One-year warranty on unit. (30 day warranty
on all consumables such as filters, hoses,
hose adapters.)
®
pretreatment.
®
automatic filter cleaning
Environmental Systems
Processes
• Stick
• TIG
• MIG
• Flux-Cored
1
60
Hz
PHASE
Cord
More options at end of section
Shown:
Mobiflex™400-MS with
required Extraction Arm
Input
Unit Includes
• Filter
• Plastic Housing
• 8" (203 mm) Flexible Hose
• 6 m (19 ft.) 115 VAC Input Power
Required Options
• Extraction Arm
Key Options
•
Literature
E13.13
ProductProductFilter Type/Input PowerH x W x DNet Weight
400-MSK1741-1Pretreated Cellulose115/1/6012A1020 x 810 x 1210130
Base Unit30 m
Statiflex™200-M
Wall mounted low vacuum/high volume disposable filtration
system designed for medium duty extraction of welding fumes.
Ideal for a variety of facilities in which floor space is a
premium including maintenance departments, general
fabrication and job shops, weld schools, and industrial
environments.
• Generous 735 CFM airflow with LTA 2.0, LFA 2.0, LFA 3.1,
LFA 4.1, LFA 4.1-LC extraction arms and SF 2400 fan.
• Filter efficiency up to 99.8%.
2
• 50 m
(538 ft2) LongLife®filter with ExtraCoat®pretreatment.
2
(325 ft2)(40 x 32 x 48)(286)
Processes
• Stick
• TIG
• MIG
• Flux-Cored
Required Options
• Extraction Arm(s)
• Stationary Fan
• Overload Switch
• Lamp Kit with Arc Sensor
Key Options
•
More options at end of section
Literature
E13.14
• Filter status indicator gauges amount of particulate in
filter cartridge, indicating system maintenance and filter
replacement.
• Suitable for a single or dual arm system configuration.
• Internal aluminum mesh spark arrestor.
• One-year warranty on equipment. (30 day warranty on
filter cartridge.)
ProductProductFilter SurfaceH x W x DNet Weight
NameNumberFilter Typem2(ft2)mm (in.)kg (lbs.)
™
Statiflex
Single Arm Base Unit(538)(36 x 32 x 29)(66)
Dual Arm Base Unit(538)(36 x 32 x 29)(66)
200-MK1654-1Pretreated Cellulose50900 x 810 x 73030
Statiflex™200-MK1654-2Pretreated Cellulose50900 x 810 x 73030
www.lincolnelectric.com/fume-extraction
87
Environmental Systems
Processes
• Stick
Statiflex™400-MS
Wall mounted low vacuum/high volume self-cleaning filtration system designed for heavy duty extraction of welding
fumes.
Ideal for a variety of facilities in which floor space
is a premium including maintenance departments,
general fabrication and job shops,
weld schools, and industrial
environments.
• Generous 735 CFM airflow with
LTA 2.0, LFA 2.0, LFA 3.1, LFA 4.1,
LFA 4.1-LC extraction arms and SF 2400 fan.
• Filter efficiency up to 99.8%.
2
• 30 m
(325 ft2) LongLife®filter with ExtraCoat
pretreatment.
• RotaPulse
®
automatic filter cleaning system.
• Internal aluminum mesh spark arrestor.
• Electronic filter pressure system monitors internal
static pressure and controls filter cleaning.
• One-year warranty on equipment. (30 day warranty
on filter cartridge.)
ProductProductFilter SurfaceH x W x DNet Weight
NameNumberFilter Typem2(ft2)mm (in.)kg (lbs.)
™
Statiflex
400-MSK1742-1Pretreated Cellulose301040 x 670 x 66085
Base Unit(325)(41 x 27 x 26)(187)
®
Shown:
Statiflex™400-MS with
required Extraction Arm
• TIG
• MIG
• Flux-Cored
Required Options
• Extraction Arm(s)
• Stationary Fan
• Lamp Kit with Arc Sensor
Key Options
•
More options at end of section
Literature
E13.15
Processes
• Stick
Fume Extraction Arms
Low Vacuum Flexible Extraction Arms
These flexible extraction arms are built the Lincoln Electric®way, rugged and reliable. Designed
with the welder in mind, the arms come equipped with the 360° rotatable hood for optimal
ProductProductArm LengthH x WNet WeightCFM with SF 2400 Fan
NameNumberm (ft.)mm (in.)kg (lb.)(with no filtration)Use With:
LFA 3.1K2633-13.1208 x 3,00015760Mobiflex
LFA 3.1K2633-23.1208 x 3,00015760Mobiflex
(with Lamp & Arc Sensor)(10)(8 x 118)(33)
LFA 4.1K2633-34.1208 x 4,00017760Mobiflex
LFA 4.1K2633-44.1208 x 4,00017760Mobiflex
(with Lamp & Arc Sensor)(13)(8 x 157)(37.5)
LFA 4.1-LCK1655-64.1208 x 4,00017760Statiflex
(Low Ceiling)(13)(8 x 157)(37.5)
LFA 2.0K1655-52208 x 2,1607780Statiflex
LTA 2.0K1655-3Retracts from208 x 1,000-1,4007780Statiflex
88
K1655-1(10)(8 x 118)(33)Statiflex
K1655-2(13)(8 x 157)(37.5)Statiflex
LTA 2.0
1-1.5 (3-4.5)(8 x 39.5-55)(15.4)
LFA 2.0
(6.5)(8 x 85)(15.4)
www.lincolnelectric.com/fume-extraction
LFA 3.1
LFA 4.1-LC
LFA 4.1
™
™
™
™
™
™
™
™
™
Environmental Systems
Central Fume Extraction Systems
Engineered solutions customized to meet your individual needs.
Lincoln Electric®offers two types of centralized welding fume extraction systems. Low vacuum/High volume solution has a source extraction
distance of 6" to 12" from the welding point and High vacuum/Low volume solution has a source extraction distance of 2" to 4" from the welding
point. Either system can be custom engineered for the welding application and facility layout. The Low vacuum/High volume system utilizes
source capture extraction arms that can be easily positioned into place by the operator and does not impede the welding process. The High
vacuum/Low volume system uses welding guns with integrated fume extraction or individual suction nozzles with various designs to adapt
to welding applications.
High Vacuum Central Systems
Low Vacuum Central Systems
For further information, contact the Automation Team at:
automation@lincolnelectric.com or call 216-383-2667
www.lincolnelectric.com/fume-extraction
89
Environmental Systems
Environmental Systems Options
See “Recommended General Options” pgs.149-171 for descriptions.
K2389-5EN 20 Nozzle
K2389-6EN 40 Nozzle
K639-1SHM-300 Suction Head for Manual Welding, 12"
K639-2SHM-400 Suction Head for Manual Welding, 16"
K639-3SHM-500 Suction Head for Manual Welding, 20"
K639-4SHMS Low Noise Suction Nozzle
K639-5SHFA Flat Suction Head with Flexible Arm
K639-6UNM Suction Head for Heavy Smoke
K639-14SHMT Round Suction Head with Flexible Arm
K2389-3NKT Nozzle Kit, 1" x 8' Hose, 1-3/4" Hose Adapter
K2389-4NKC Nozzle Kit, 1" x 8' Hose, 1-3/4" Hose Adapter
K2389-8Extraction Hose, 1-3/4 " x 16'
K2389-9Extraction Hose, 1-3/4" x 8'
K2389-10Hose-to-Hose Adapter, 1-3/4" x 1-3/4""
K2389-2Hose Connection Outlet
K2389-1Activated Carbon Filter
K2389-7MBH Wall Mounting Bracket
Mobiflex
Hose/Hood Set or Extraction Arm
K1668-1Hose and Hood Set (requires S23267 Flange Adapter)
K2633-1LFA 3.1 10 ft. Extraction Arm
K2633-2LFA 3.1 10 ft. Extraction Arm with Lamp/Arc Sensor
K2633-3LFA 4.1 13 ft. Extraction Arm
K2633-4LFA 4.1 13 ft. Extraction Arm with Lamp/Arc Sensor
General Options
K1706-2Work Lamp with Arc Sensor
K1494-3Starter Overload Switch for 230V
K1673-1LongLife
K1852-1Activated Carbon Filter
™
™
200-M
™
Prefilter
®
Filter (for 200-M)
Extraction Arms (Category 2)
K1655-3LTA 2.0 Telescopic Extraction Arm
K1655-5LFA 2.0 6.5 ft Extraction Arm
K1655-1LFA 3.1 10 ft Extraction Arm
K1655-2LFA 4.1 13 ft Extraction Arm
K1655-6LFA 4.1-LC Low Ceiling 13 ft Extraction Arm
Standard System (Category 3A) – requires fan, starting control and
mounting brackets
K1656-1SF 2400 Stationary Fan (1 HP)
K1494-2Starter Overload Switch for 115V
K1494-3Starter Overload Switch for 230V
K1669-4Lamp Kit with Arc Sensor for Wall Mounted Arms
K1657-1SF 2400 Wall Mounting Bracket
K1657-2SF 2400 Wall Mounting Bracket
Extension Crane System (Category 3B) – requires fan, starting control
and extension crane
K1656-4SF 4200 Stationary Fan (2 HP)
K1494-10Starter/Overload Switch for SF4200 Fan
K1669-10Lamp with Arc Sensor for SF4200 Fan
K1671-1EC 2 (7 ft) Extension Crane
K1671-2EC 4 (14 ft) Extension Crane
K1672-1Feeder Hanging Rail
General Options
K1750-1230V Conversion Kit for SF 2400 Fan
K1673-1LongLife Filter (for 200-M)
K1852-1Activated Carbon Filter
K1534-2Air Exhaust Silencer
K1743-2Non-Return Valve
Statiflex
™
400-Ms Single Arm
Wall Mounted Filtration Unit
K1742-1Statiflex 400-MS Base Unit
(includes disposable filter, mounting bracket and
one hose kit - 1m length)
TO CREATE A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM
CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B
Mobiflex
™
400-MS
Hose/Hood Set or Extraction Arm
K1668-1Hose and Hood Set (requires S23267 Flange Adapter)
K2633-1LFA 3.1 10 ft. Extraction Arm
K2633-2LFA 3.1 10 ft. Extraction Arm with Lamp/Arc Sensor
K2633-3LFA 4.1 13 ft Extraction Arm
K2633-4LFA 4.1 13 ft Extraction Arm with Lamp/Arc Sensor
General Options
K1706-2Work Lamp with Arc Sensor
K1494-3Starter Overload Switch for 230V
K1673-2LongLife
Statiflex
™
200-M Single and Dual Arm
®
Filter (for 400-MS)
Wall Mounted Filtration Units
K1654-1Statiflex 200-M Single Arm Base Unit
(includes disposable filter, mounting bracket and
one hose kit - 1m length)
K1654-2Statiflex 200-M Dual Arm Base Unit
(includes disposable filter, mounting bracket and
two hose kits - 1m length each)
TO CREATE A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM
CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B
TO CREATE A DUAL ARM PACKAGE, CHOOSE TWO ITEMS FROM
CATEGORY 2, AND TWO ITEMS EACH FROM SYSTEMS 3A OR 3B
Extraction Arms (Category 2)
K1655-3LTA 2.0 Telescopic Extraction Arm
K1655-5LFA 2.0 6.5 ft Extraction Arm
K1655-1LFA 3.1 10 ft Extraction Arm
K1655-2LFA 4.1 13 ft Extraction Arm
K1655-6LFA 4.1-LC Low Ceiling 13 ft Extraction Arm
Standard System (Category 3A) – requires fan, starting control and
mounting brackets
K1656-1SF 2400 Stationary Fan (1 HP)
K1669-4Lamp Kit with Arc Sensor for Wall Mounted Arms
K1657-1SF 2400 Wall Mounting Bracket
K1657-2SF 2400 Wall Mounting Bracket
Extension Crane System (Category 3B) – requires fan, starting control
and extension crane
K1656-4SF 4200 Stationary Fan (2 HP)
K1669-10Lamp with Arc Sensor for SF4200 Fan
K1671-1EC 2 (7 ft) Extension Crane
K1671-2EC 4 (14 ft) Extension Crane
K1672-1Feeder Hanging Rail
General Options
K1750-1230V Conversion Kit for SF 2400 Fan
K1673-2LongLife Filter (for 400-MS)
K1534-2Air Exhaust Silencer
K1743-2Non-Return Valve
( See pages 164 and 169 for Fume Extraction Guns )
90
www.lincolnelectric.com/fume-extraction
Automated Solutions
• Drop-In-Place Pre-Engineered Solutions
• Custom Systems Available for Unique Needs
• Resolve Quality, Productivity or Skilled Labor Issues
®
• Supported By Lincoln
Service, Training and Integration
MODEL
Power Wave®i400
Power Wave®455M Robotic
Power Wave®455M/STT® Robotic
Power Wave®655 Robotic
KEY: Excellent Good Optional
CC
CV
CC
CV
CC
CV
CC
CV
www.lincolnelectric.com/automated-solutions
Mode
Polarity
DC
DC
DC
DC
Amperage Range
Amps (A)
5-420 A
5-570 A
5-570 A
20-880 A
PROCESS
MIG
Pulsed
®
Flux-Cored
STT
INPUTOUTPUT
Phase
Hertz
350,60
350,60
350,60
360
FEATURES
Waveform
Control
Technology®ArcLink®Production
•
•
•
•
•
•
Monitoring
•
•
•
91
Automated Solutions
NEXTWELD
NEXTWELD
WHAT IS NEXTWELD®?
WHAT IS NEXTWELD®?
The challenges facing industrial fabricators today are growing in number and
The challenges facing industrial fabricators today are growing in number and
complexity. Rising labor, material, and energy costs, intense domestic and
complexity. Rising labor, material, and energy costs, intense domestic and
global competition, a dwindling pool of skilled workers, more stringent and
global competition, a dwindling pool of skilled workers, more stringent and
specific quality demands all contribute to a more difficult welding environ-
specific quality demands all contribute to a more difficult welding environ-
ment today.
ment today.
®
®
Through our commitment to extensive research and investments in product
Through our commitment to extensive research and investments in product
development, Lincoln Electric has established an industry benchmark for
development, Lincoln Electric has established an industry benchmark for
applying technology to improve the quality, lower the cost and enhance the
applying technology to improve the quality, lower the cost and enhance the
performance of arc welding processes. Advancements in consumable tech-
performance of arc welding processes. Advancements in consumable tech-
nology, digital communications and Waveform Control Technology® are the
nology, digital communications and Waveform Control Technology® are the
foundation for many of the improvements.
foundation for many of the improvements.
NEXTWELD® brings you a series of Process, Technology, Application and
NEXTWELD® brings you a series of Process, Technology, Application and
Success Story documents. NEXTWELD® explains how technologies, products,
Success Story documents. NEXTWELD® explains how technologies, products,
processes and applications are linked together to answer the important
processes and applications are linked together to answer the important
questions that all businesses face.
questions that all businesses face.
• How can we work faster, work smarter, work more efficiently?
• How can we work faster, work smarter, work more efficiently?
• How can we get equipment, consumables and people to
• How can we get equipment, consumables and people to
perform in ways they’ve never had to before?
perform in ways they’ve never had to before?
• How do we stay competitive?
• How do we stay competitive?
• How do we maintain profitability?
• How do we maintain profitability?
• How can we safeguard the health of our workforce?
• How can we safeguard the health of our workforce?
NEXTWELD® is the future of welding but its benefits are available to you
NEXTWELD® is the future of welding but its benefits are available to you
today. Ask your Lincoln Electric® representative how to improve the quality,
today. Ask your Lincoln Electric® representative how to improve the quality,
productivity and safety of your welding operations to reduce your cost of
productivity and safety of your welding operations to reduce your cost of
fabrication.
fabrication.
92
www.lincolnelectric.com/automated-solutions
Automated Solutions
Power Wave®i400
Intelligent Robotic Solution
The Power Wave®i400 & AutoDrive™4R90 (see below) solution delivers Lincoln’s best performance
technologies and welding processes all rolled into one highly efficient inverter power source
paired with a compact, durable wire feeder designed for high-end robotic welding.
• Flexible Design – Designed for simple, seamless integration
with the FANUC
arated configuration to meet your weld cell requirements.
• Quality and Consistent Welding Results – Lincoln’s
Waveform Control Technology
to select the right waveform for each application.
• High Performance Digital Communications – High
speed digital communication via ArcLink
CAN connection or now the ArcLink XT
protocol can be communicated over an Ethernet cable.
• Best in Class Power – 5-420 amps output delivers
the power you need for a wide range of processes
and materials, with no derating for pulse waveforms.
• Industry Leading Technology – New high speed digital
controls lead the industry in the performance of this
welding package.
• Ready to Perform – Auxiliary outlet offers flexibility to
add fume extraction, water cooler, computer or other
accessories quickly and easily.
®
Robotics R-30iA Controller, or use as a sep-
®
gives you the ability
®
protocol, a
™
, the ArcLink
®
Power Wave
Shown:
®
i400 Power Source
Processes
• CV-MIG
• Pulsed-MIG
• Flux-Cored
• Metal-Cored
• Stainless
• Aliminum
50
DC
CV
Output Input
Key Options
• K1785-25 14-14 Con trol Cable
• K2670-1 CE Filter Kit
• K2677-1 Integration Kit
• K1543-25 ArkLink®Control Cable
•
More options at end of section
Wire Feeders
• K2685-2 AutoDrive™4R90
• K1780-2 Power Feed™10R
Literature
E4.20
3
60
PHASE
Hz
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
4R90K2685-230-800.025-.045.035-.0459.1 x 7.5x 8.413.5
(0.8-20.3)(0.6-1.2)(0.9-1.2)(231 x 141 x 213)(6.1)
www.lincolnelectric.com/automated-solutions
93
Automated Solutions
Power Wave®455M Robotic
The Power Wave®455M Robotic is a high performance, digitally
controlled inverter power source designed for robotic, hard
automation and semiautomatic applications.
• Program your own waveform or choose from over 60
standard welding waveform programs.
• Optional communication modules provide networking
capabilities via DeviceNet
• Utilizes ArcLink
®
—the leading digital communication
protocol for welding, making it the best choice for
seamless, time critical integration to the power source
and networked equipment.
• Software based controls can be upgraded as new
features become available.
• Process and production monitoring with access to
real time (500Hz) feedback.
• A Power Wave
®
inverter operates at a high efficiency
(88-90%) with a 95% minimum power factor (at rated
output) and is capable of operating from a universal
input voltage (208 to 575 volts).
™
or Ethernet.
Processes
• MIG
• Pulsed
®
•STT
• Flux-Cored
CC
Output Input
DC
CV
Key Options
• K2207-2 Ethernet/DeviceNet
50
3
60
PHASE
Hz
™
Interface Module
• K1570-1 Dual Cylinder Platform
Undercarriage
• K1813-1 Cool-Arc™40 115/1/50/60
•
More options at end of section
Wire Feeders
• K1780-2 Power Feed™10R
• K2685-2 AutoDrive 4R90
Literature
E10.90
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
The Power Wave®455M/STT Robotic is a high performance, digitally controlled inverter
power source designed for robotic, hard automation and semiautomatic applications.
• Program your own waveform or choose from over 60 standard
welding waveform programs.
• Utilizes ArcLink
for welding, making it the best choice for seamless, time critical
integration to the power source and networked equipment.
• Software based controls can be upgraded as new features
become available.
• Process and production monitoring with access to real time
(500Hz) feedback
• A Power Wave
®
– the leading digital communication protocol
®
inverter operates at a high efficiency (88-90%)
Processes
• MIG
• Pulsed
®
•STT
• Flux-Cored
CC
Output Input
Key Options
• K2207-2 Ethernet/DeviceNet
Interface Module
• K1570-1 Dual Cylinder Platform
Undercarriage
• K1813-1 Cool-Arc™40 115/1/50/60
•
More options at end of section
Wire Feeders
• K1780-2 Power Feed™10R
• K2685-2 AutoDrive 4R90
Literature
E10.90
DC
CV
with a 95% minimum power factor (at rated output) and is capable of operating from a universal input voltage (208 to 575 volts).
• Features Lincoln’s
®
Surface Tension Transfer®(STT®) Process,
which controls heat input for great penetration and reduced
spatter and fumes.
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
The Power Wave®655 Robotic is a high-performance, digitally controlled inverter power
source capable of complex, high-speed waveform control. This Power Wave
connects seamlessly to robot controllers and hard automation PLCs to
create a highly integrated and flexible welding cell.
• Program your own waveform or choose from over 60
standard welding waveform programs.
• Utilizes ArcLink
protocol for welding, making it the best choice for
seamless, time-critical integration to the power
source and networked equipment.
• Software-based controls can be upgraded as new
features become available.
• Process and production monitoring with access
to real-time (500Hz) feedback.
• A Power Wave
(88-90%) with a 95% minimum power factor (at rated
output) and is capable of operating from a universal
input voltage (230 to 575 volts).
• Excellent power source for heavy-duty Tandem
MIG applications.
• Standard Ethernet/DeviceNet
®
—the leading digital communication
®
inverter operates at a high efficiency
™
capabilities.
®
Processes
• MIG
• Pulsed
• Flux-Cored
CC
OutputInput
Key Options
• K1570-1 Dual Cylinder Platform
Undercarriage
• K1813-1 Cool-Arc™40 115/1/50/60
• K2187-1 Cool-Arc™40
220-240/1/50/60
•
More options at end of section
Wire Feeders
• K1780-2 Power Feed™10R
• K2685-2 AutoDrive 4R90
Literature
E10.95
DC
CV
50
3
60
PHASE
Hz
ProductProductInput PowerRated OutputInput Current @H x W x DNet Weight
655 Robotic400/3/50/60650A/44V/100%41/33A(663 x 505 x 835)(139)
K1519-2460/575/3/50/6060Hz:60Hz:20-880A26.1 x 19.9 x 32.9306
(815A/44V/60%)(53/42A)
www.lincolnelectric.com/automated-solutions
95
Automated Solutions
Processes
• MIG
Power Feed™10R
Compact Wire Drive System for Automation
The Power Feed™10R is a high performance, digitally controlled wire feeder designed to be part
of a modular, multi-process welding system. It is specifically designed to mount to a robot arm
or to use in hard automation applications.
• Digitally controlled by the Power Wave
yielding the best performance in the industry.
• Use with Lincoln power sources featuring ArcLink
leading digital communications protocol for welding, making
it the best choice for seamless integration with the power
source and networked equipment.
• Tachometer feedback provides calibration and precise
control of wire feed speed.
• Feeder brakes from maximum speed to zero in milliseconds, minimizing the chance of wire sticking in the puddle.
• Select standard or high speed gears for wide wire feed
speed range.
• Split wire guides provide trouble-free feeding and offer fast,
tool-less wire installation, changeover and maintenance.
• Easy-to-read gauge for accurate drive roll tension.
• Brass-to-brass connections for good connectivity between
feeder and gun.
• Self loading wire feature for easy set-up.
ProductProductWire Feed Speed RangeWire Size Range – SolidWire Size Range – CoredH x W x DNet Weight
10RK1780-250-800 (1.3-20.3).025-3/32 (0.6-2.4).035-.120 (0.9-3.0)8.9 x 10.3 x 8.122.4
®
power source,
®
, the
Power Feed™10R mounted on FANUC Robot Arm.
75-1200 (2.0-30.5).025-1/16 (0.6-1.6).035-5/64 (0.9-2.0)(226 x 261 x 206)(10.2)
• Pulsed
®
•STT
• Flux-Cored
• Metal-Cored
OutputInput
Key Options
• K1785-25 Control Cable, Heavy
Duty, 25 ft.
• K590-7 Water Connection Kit
• K1733-1 Wire Straightner
• K1546-1 Incoming Conduit
Bushings, .025"-1/16"
• K1546-2 Incoming Conduit
Bushings, 1/16"-3/32"
• K1500-2 Tweco®or Tregaskiss
Torch Bushings
• K1500-1 Lincoln or D&F®To rc h
Bushings
• K489-7 Binzil or Lincoln
Fast-Mate™Torch Bushings
•
More options at end of section
Literature
E9.160
40
VDC
®
™
eCell
Cost Effective Welding Solution
The eCell™welding robot cell is a two-fixed table workstation designed for small to medium sized
parts that can be welded without reorientation. The layout is optimized to maximize the work
envelope of the robot, and is ideal for flexible manufacturing systems allowing manufacturers
to install multiple robots in close proximity to save valuable floor space.
Shipped completely assembled and ready for immediate installation
and production, the eCell™is designed to be an attractive and
low cost alternative to labor intensive arc welding.
• Simple to set-up, easy to operate.
• Four side fork-lift access.
• Pre-wired with one disconnect
switch and fuse protection.
• Integrated user interface.
• 15 User inputs/outputs available.
• 115V 15 Amp auxiliary power receptacle.
• High speed digital communication featuring ArcLink
• Complete metal surround flash and safety barrier.
AD1222-10230/460/575/3/60Power Wave®355M4-Roll FeederArcMate™80 x 90 x 602200
(20KVA Max)350A/34V/60%360 Amp A/C Torch100iBe(2032 x 2286 x 1524)(998)
(300A/32V/100%)(100% CO
)(6-axis)
2
www.lincolnelectric.com/automated-solutions
Robotic Systems and
Automated Solutions
Robot Arm
Selections
Custom Cells
Combine Lincoln’s®industry leading welding and cutting expertise with the most recognized
name in robotics, FANUC®, and you have a great robotics solution regardless of your application.
We have the ability to seamlessly integrate all aspects of the automated welding/cutting process,
from analysis to custom and pre-engineered cells, to software, service, and training.
Pre-Engineered Systems
You need a time-proven, economical system that’s
delivered on time and ready for the production line.
®
Lincoln
pre-engineered solutions. System designs include:
• Fixed tables
• Swing tables
• Rotary index tables
• Dual head and tail stock
• H-Frame
• Ferris wheel
Custom Robotic Solutions
From concept to design and
build, Lincoln’s
engineers work closely with
you to understand your
manufacturing needs.
Correct synergy, creative
positioning design and
production efficiency are
all critical to producing
repeatable, high quality,
high volume solutions.
offers more than two dozen “drop-in-place”
®
automation
Shown: System 30
Pre-Engineered System
Shown: System 30 Custom Cell
ARC Mate 100iB-6S
• 6 kg (13.2 lbs) wrist loading
capacity
• 6 axes controlled motion
• 951 mm (37.4 in.) reach
ARC Mate 100iBe
• 6 kg (13.2 lbs) wrist loading
capacity
• 6 axes controlled motion
• 1373 mm (54.0 in.) reach
ARC Mate 120iBe
• 10 kg (22.4 lbs.) wrist loading
capacity
• 6 axes controlled motion
• 1667 mm (65.0 in.) reach
ARC Mate 120iB/10L
• 10 kg (22.4 lbs.) wrist loading
capacity
• 6 axes controlled motion
• 1885 mm (74.0 in.) reach
ARC Mate R2000-165F
• 165 kg (360 lbs.) wrist loading
capacity
• 6 axes controlled motion
• 2660 mm (104 in.) reach
ARC Mate M710.C/20L
• 20 kg (44 lbs.) wrist loading
capacity
• 6 axes controlled motion
• 3110 mm (122 in.) reach
Power REAM®Robotic Torch Maintenance Center
Extend the life of your robotic MIG Torch and improve cycle time in your robotic welding
cell with the Power REAM
removes and prevents spatter accumulation for enhanced productivity.
Complete Single Source Robotic Solutions
• Welding applications evaluation
• Robot feasibility testing
• Sample part welding
• Computer robot simulations
• Return on investment calculations
• Complete system design and
build
• Pre-engineered systems
• 24-hour hotline assistance
• Operator training
• Robot repair/rebuild
For further information, contact the Automation Team at:
automation@lincolnelectric.com or call 216-383-2667
®
. This automatic nozzle cleaning station systematically
See chart in “Recommended General Options” section.
General Options
K590-7Water Connection Kit
K1785-2Robotic Cable Adapter, 18 in.
K1785-12Control Cable (Heavy Duty), 12 ft.
K1785-16Control Cable (Heavy Duty), 16 ft.
K1785-25Control Cable (Heavy Duty), 25 ft.
K1785-50Control Cable, 14-pin, 50 ft.
K1785-100Control Cable, 14-pin, 100 ft.
K1795-10Control Cable, 10 ft.
K1795-25Control Cable, 25 ft.
K1795-50Control Cable, 50 ft.
K1795-100Control Cable, 100 ft.
K1804-1Robotic Cable Adapter, 22-pin to 14-pin, 10 ft.
K1804-2Robotic Cable Adapter, 22-pin to 14-pin, 18 in.
K1805-1Robotic Cable Adapter, 14-pin to 22-pin, 18 in.
—Fume Extraction System
Fast Freeze, High Speed, Mild Steel Stick Electrodes, con’t.
Fleetweld®37E6013ACHere’s a terrific all-position electrode for low amperage welding on sheet
DC±metal—especially in applications where appearance is important. We’ve
designed Fleetweld®37 for excellent performance with smaller AC welders
having low open-circuit voltages. It’s an excellent choice for jobs involving
irregular or short welds that require a change in position.
Fleetweld®47 E7014ACFleetweld®47 features high deposition rates for fast performance. Operators
DC±love this easy-to-use, all-position electrode! Choose Fleetweld®47 for sheet
metal lap joints and fillet welds, general purpose plate welding and
maintenance jobs.