Lincoln Electric AC-225 User Manual

AC-225

The AC-225 compact stick welder has a broad welding amperage range of 40-225 amps. It produces an extremely smooth AC arc for welding a wide variety of materials including carbon, low alloy, and stainless steels as well as cast iron. Metals 16 gauge and heavier can be easily arc welded with the AC-225.

Applications include: repair and maintenance welding, fabricating or modifying equipment, building tools or fixtures, build-up welding on worn parts or dies, and hardfacing new or worn parts for longer service life. Also for cutting and piercing holes in steel.

STICK WELDERS

Processes

Stick

Advantage Lincoln

• Easy to install. Comes with attached 6 ft. (1.8m) input power cable and NEMA 6-50P plug.

• Easy to operate. Full range 40-225 amp selector switch quickly sets the welding current and ensures a uniform arc each and every time you weld.

• Traditional design provides long-life and low cost operation.

• Compact size allows for easy storage and handling.

• Smooth arc makes it easy to weld with different electrodes, including mild steel, low hydrogen, stainless steel and hardfacing electrodes.

• 225 amp AC output is enough for 3/16” (4.8mm) diameter general purpose mild steel electrodes and 5/32” (4.0mm) sizes of other electrodes.

• Optional carbon arc welding torch for brazing and soldering applications, for heating rusty nuts for easier removal, and for bending or straightening metal.

• Fan-cooled for extra thermal protection.

• Vermin resistant mesh bottom keeps rodents and pests out of the case.

• Powder paint finish for increased durability.

• NEMA rated (60 Hz only).

• UL listed and CSA approved (60 Hz only).

• 3 year warranty on parts and labor.

• Manufactured under a quality system certified to ISO 9001 requirements.

Description

Output Input

Unit Includes

• Insulated electrode holder and cable

• Heavy duty work clamp and cable

• Lightweight headshield with lenses

• Sample pack of electrodes

• Helpful Welder’s Guide

• Input cable with attached plug

• Welding Helmet

K1170-4 also includes

• Wheel Kit

• Welding Gloves

Recommended General Options

Wheel Kit, Carbon Arc Welding Torch

Order

K1170 AC-225 230/1/60 K1290 AC-225 220/1/50 K1170-4 AC-225 230/1/60

TECHNICAL SPECIFICATIONS

Product Product Input Rated Output Input Current Output Dimensions Net Weight

Name Number Power Current/Voltage/Duty Cycle @ Rated Output Range H x W x D lbs (kg)

AC-225 K1170 230/1/60 225A/25V/20%

K1170-4 Max OCV: 79 (49.5)

AC-225 K1290 220/1/50 225A/25V/15% 63A Max OCV: 76 (49.0)

(1) Except 70 amp setting which can be used continuously for 1 hour.

(1)

50A 40-225 Amps 109

24.0 x 17.25 x 12.0

50-250 Amps (610 x 438 x 305) 108

Publication E2.30 2/05

www.lincolnelectric.com

A CLOSER LOOK

Important Safety Note:

This welder is not recommended in electrically hazardous conditions such as: damp locations, while wearing wet clothing, on metal structures, or in cramped positions. Use a DC stick or wire welder.

RECOMMENDED OPTIONS

GENERAL OPTIONS

Wheel Kit

Includes axle, two wheels, and assembly hardware. Can be installed in minutes.

Order K761

Carbon Arc Welding Torch

Increases versatility of the welder. Some applications include: welding aluminum and copper alloys, heating, bending and straightening, brazing and soldering. Convenient thumb control. Rated 100A at 40V.

Order K1876-1

Carbons

For use with Carbon Arc Welding Torch.

Order KP1905-1 for 1/4" Diameter. Order KP1905-2 for 5/16" Diameter.

Plate

Thickness

Medium

Heavy

Thick

3/32”

ELECTRODE

DIAMETER

3/32” - 1/8”

ELECTRODE

DIAMETER

1/8” - 5/32”

ELECTRODE

DIAMETER

STICK ELECTRODE SELECTION CHART

1/16” TO 7/64” STEEL

1/8” TO 3/16” STEEL

1/4” STEEL AND UP

Fleetweld® 180 (6011)

Fleetweld® 37 (6013)

Fleetweld® 47 (7014)

7018AC

JET-LH® 78 (7018 H4R)

Fleetweld® 180 (6011)

Fleetweld® 37 (6013)

Fleetweld® 47 (7014)

7018AC

JET-LH® 78 (7018 H4R)

Fleetweld® 180 (6011)

7018AC

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or ions. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change — This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

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THE LINCOLN ELECTRIC COMPANY

22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com