Lincoln Vrtex 360 Operator's Manual
VRTEX™360
IM10046-A
July, 2010
For use with machines having Code Numbers:
Safety Depends on You
Lincoln equipment is designed
an d bu ilt with sa fety in min d.
However, your overall safety can
be increased by proper installation ... and thoughtful operation
on your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READING THIS MANUAL AND THE
SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And,
most importantly, t hink before
you act and be careful.
AD1332-1 Software Version 1.0.7.7
AD1332-2
NOTICE
The VRTEX
tual reality arc welding
training machine only
and NOT a real arc
welder. When welding
with arc welding equipment, be aware of all
standard safety practices
associated with arc welding. Some standard
warnings are included in
this manual.
TM
360 is a vir-
OPERATOR’S MANUAL
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 888.935.3878 FAX: 216.383.8823 WEB SITE: www.VRTEX360.com
Copyright © Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
i
SAFETY
i
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer, birth defects, and other reproductive harm.
The Above For Diesel Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
The Above For Gasoline Engines
FOR ENGINE
powered equipment.
1.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.
____________________________________________________
1.b. Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.
____________________________________________________
1.c. Do not ad d the fuel near an open flame
welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporizing on con tac t with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.
____________________________________________________
1.d. Keep all equipment safety guards, covers and devices in
position and in good repair.Keep hands, hair, clothing and
tools away from V-belts, gears, fans and all other moving
parts when starting, operating or repairing equipment.
____________________________________________________
1.e. In so me ca se s it may be ne ce ss ar y to remove safety
gu a rds to p erf o rm r equ ire d ma i nt e nan ce. Rem ove
guards only when necessary and replace them when the
ma i nte nan ce re q uir ing th ei r remo val is co mpl ete .
Always use the greatest care when working near moving
parts.
___________________________________________________
1.f. Do not put your hands near the engine fan.
Do not attempt to override the governor or
idler by pushing on the throttle control rods
while the engine is running.
1.h. To avoid scalding, do not remove the
radiator pressure cap when the engine is
hot.
ELECTRIC AND
MAGNETIC FIELDS
may be dangerous
2.a. Electric current flo wing thr ough any conductor caus es
localized Electri c and Mag netic Field s (EMF). Welding
current cre ates EMF fields aro und welding ca bles and
welding machines
2.b. EMF fields may interfere wi th so me pa ce makers, and
welders having a pacemaker should consult their physician
before welding.
2.c. Exposure to EMF fields in welding may have other health
effects which are now not known.
2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
2.d.1.
Route the electrode and work cables together - Secure
them with tape when possible.
2.d.2. Nev er co il th e electr ode l ead around your body .
2.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right
side, the work cable should also be on your right side.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.
2.d.4. Connect the work cable to the workpiece as close as
possible to the area being welded.
2.d.5. Do not work next to welding power source.
VRTEXTM360
ii
SAFETY
ii
ELECTRIC SHOCK can
kill.
3.a. The electrode and work (or ground) circuits
are electrically “hot” when the welder is on.
Do not touch these “hot” parts with your bare
skin or wet clothing. We ar dry, hole-free
gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.
In addition to the normal safety precautions, if welding
mu st be perform ed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or
accidental contact with the workpiece or ground) use
the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode,
electrode reel , welding head , nozzle or semiautomatic
welding gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical
connection with the metal being welded. The connection
should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical
(earth) ground.
3.f.
Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace
damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously t ou ch el ec tr ic al ly “hot” pa rt s of
electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.
3.i. When working above floor level, use a safety belt to protect
yourself from a fall should you get a shock.
3.j. Also see Items 6.c. and 8.
ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover
plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES
can be dangerous.
5.a. Weldi ng may produce fumes and gases
hazardous to health. Avoid breathing these
fumes and gases. Wh en welding , k eep
your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
we lding with ele ctr odes wh ich req uir e sp eci al
ve nti lat ion such as sta inl ess or hard fac ing (see
instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as
low as possible and within applicable OSHA PEL and
ACGIH TLV limits using local exhaust or mechanical
ventilation. In confined spaces or in some circumst anc es, outdoors, a res pir ato r ma y be r equ ire d.
Additional precautions are also required when welding
on galvanized steel.
5. b. The operation of welding fume control equipment is affected
by various factors including proper use and positioning of
the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker
exposure level should be checked upon installation and
periodically thereafter to be certain it is within applicable
OSHA PEL and ACGIH TLV limits.
5.c.
Do not weld in locations near chlorinated hydrocarbon
coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors
form phosgene, a highly toxic gas, and other irritating products.
5.d. Shielding gases used for arc welding can displace air and
cause injury or deat h. Al wa ys use e nough ventil at ion,
especially in confined areas, to insure breathing air is safe.
vapors
to
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
ma t eri al safe ty da ta shee t ( MSD S) and fo llo w you r
employer’s safety practices. MSDS forms are available from
yo u r weld ing di str i but or or fro m th e manu fac tur er.
5.f. Also see item 1.b.
VRTEXTM360
iii
SAFETY
iii
WELDING and CUTTING
SPARKS can
cause fire or explosion.
6.a.
Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
Re m emb er t hat wel din g sp ark s an d hot
materials from welding can easily go through small cracks
an d open ings t o adj acent areas . Avo id w el ding n ear
hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site,
special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Stand ard Z49.1) and the operating information for the
equipment being used.
6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even
been “cleaned”. For information, purchase “Recommended
Safe Practices for the
Co n tai ner s and Pip ing Th at Hav e Held Ha zar dou s
Substances”, AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or
welding. They may explode.
Sparks and spatter are thrown from the welding arc. Wear oil
6.f.
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.
6.g. Connect the work cable to the work as close to the welding
area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase th e possibili ty of the welding current pas sing
through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains
or cables until they fail.
6.h. Also see item 1.c.
the welding sparks from st arting a fire.
though
they have
Preparation
for Welding and Cutting of
CYLINDER may explode
if damaged.
7.a. Us e onl y com pre sse d gas c yli nde r s
containing the correct shielding gas for the
pr o ces s us ed a n d pr ope rly o per ati ng
re g ula tor s d esi gne d f or th e g as an d
pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely
chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
• Away from areas where they may be struck or subjected to
physical damage.
• A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other
electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand
tight except when the cylinder is in use or connected for
use.
7.g. Re ad and fo ll ow the in struction s on c om pressed ga s
cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.
FOR ELECTRICALLY
powered equipment.
8.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.
8.b. Ins tall equipment in ac cordance with the U.S. National
Electrical Co de, all local codes and the manufacturer’s
recommendations.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention
During Welding, Cutting and Other Hot Work”, available
from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma
022690-9101.
6.j. Do not use a welding power source for pipe thawing.
Refer to http://www.lincolnelectric.com/safety for additional safety information.
VRTEXTM360
iv
SAFETY
iv
PRÉCAUTIONS DE SÛRETÉ
Pour votre propre protection lire et observer toutes les instructions
et les précautions de sûreté specifiques qui parraissent dans ce
manuel aussi bien que les précautions de sûreté générales suivantes:
Sûreté Pour Soudage A L’Arc
1. Protegez-vous contre la secousse électrique:
a. Les circuits à l’électrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours
tout contact entre les parties sous tension et la peau nue
ou les vétements mouillés. Porter des gants secs et sans
trous pour isoler les mains.
b. Faire trés attention de bien s’isoler de la masse quand on
soude dans des endroits humides, ou sur un plancher
metallique ou des grilles metalliques, principalement dans
les positions assis ou couché pour lesquelles une grande
partie du corps peut être en contact avec la masse.
c. Maintenir le porte-électrode, la pince de masse, le câble
de soudage et la machine à souder en bon et sûr état
defonctionnement.
d.Ne jamais plonger le porte-électrode dans l’eau pour le
refroidir.
e. Ne jamais toucher simultanément les parties sous tension
des porte-électrodes connectés à deux machines à souder
parce que la tension entre les deux pinces peut être le
total de la tension à vide des deux machines.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions
pour le porte-électrode s’applicuent aussi au pistolet de
soudage.
2. Dans le cas de travail au dessus du niveau du sol, se protéger
contre les chutes dans le cas ou on recoit un choc. Ne jamais
enrouler le câble-électrode autour de n’importe quelle partie
du corps.
5. Toujours porter des lunettes de sécurité dans la zone de
soudage. Utiliser des lunettes avec écrans lateraux dans les
zones où l’on pique le laitier.
6. Eloigner les matériaux inflammables ou les recouvrir afin de
prévenir tout risque d’incendie dû aux étincelles.
7. Quand on ne soude pas, poser la pince à une endroit isolé de
la mas se. Un court-circ uit ac cidental peut pro voquer un
échauffement et un risque d’incendie.
8. S’assurer que la masse est connectée le plus prés possible
de la zone de travail qu’il est pratique de le faire. Si on place
la masse sur la charpente de la construction ou d’autres
endroits éloignés de la zone de travail, on augmente le risque
de voir passer le courant de soudage par les chaines de levage, câbles de grue, ou autres circuits. Cela peut provoquer
des risques d’incendie ou d’echauffement des chaines et des
câbles jusqu’à ce qu’ils se rompent.
9. Assurer une ventilation suffisante dans la zone de soudage.
Ceci est particuliérement important pour le soudage de tôles
galvanisées plombées, ou cadmiées ou tout autre métal qui
produit des fumeés toxiques.
10. Ne pas souder en présence de vapeurs de chlore provenant
d’o pérations de dégraissage, nettoyage ou pistolage. La
chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs
du solvant pour produire du phosgéne (gas fortement toxique)
ou autres produits irritants.
11. Pour obtenir de plus amples renseignements sur la sûreté,
voir le code “Code for safety in welding and cutting” CSA
Standard W 117.2-1974.
PRÉCAUTIONS DE SÛRETÉ POUR
3. Un coup d’arc peut être plus sévère qu’un coup de soliel,
donc:
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi qu’un verre blanc afin de se protéger les yeux du rayonnement de l’arc et des projections quand on soude ou
quand on regarde l’arc.
b. Porter des vêtements convenables afin de protéger la
peau de soudeur et des aides contre le rayonnement de
l‘arc.
c. Protége r l ’autre person nel travaillant à proximité au
soudage à l’aide d’écrans appropriés et non-inflammables.
4. Des gouttes de laitier en fu sion sont émise s de l’arc de
soudage. Se protéger avec des vêtements de protection libres
de l’huile, tels que les gants en cuir, chemise épaisse, pantalons sans revers, et chaussures montantes.
LES MACHINES À SOUDER À
TRANSFORMATEUR ET À
REDRESSEUR
1. Relier à la terre le chassis du poste conformement au code de
l’électricité et aux recommendations du fabricant. Le dispositif
de montage ou la piece à souder doit être branché à une
bonne mise à la terre.
2. Autant que possible, I’installation et l’entretien du poste seront
effectués par un électricien qualifié.
3. Avant de faires des travaux à l’interieur de poste, la debrancher à l’interrupteur à la boite de fusibles.
4. Garder tous les couvercles et dispositifs de sûreté à leur
place.
VRTEXTM360
v
SAFETY
v
WARNINGS
Do not place objects on the VR Table, Arm
or Weld Machine.
Handle the Face Mounted Display (FMD)
integrated helmet with care. When not in
use, the Helmet should be placed on the
helmet hanger peg. If you will not be
using the system for longer than 4 hours,
shut down your VRTEX(TM) 360 System.
Handle t h e VR SMAW device and V R
GMAW/FCAW gun with care. When not in
use, these items should be placed on the
appropriate holders located on the sides
of the VR machine. These devices are
customized and cannot be used on normal welding machines.
Handle the VR Coupons with care. When
not in use, store them in the Coupon
Drawer at the b a c k o f the VR Weld
Machine.
During lightning storms, turn off the system and unplug it from the power outlet.
VRTEXTM360
vi
SAFETY
vi
Recycling Welding Equipment at End of Life
Waste Electrical and Electronic Equipment (WEEE)
Recycling
Recycling and reclamation of used electrical and electronic equipment is important to many nations and localities. Lincoln
Electric provides information to assist in the recycling of welding equipment.
This parts list contains a “WEEE” column. The WEEE column describes potential recyclable materials. Materials that
require selective treatment, according to national regulations, are also identified in the WEEE column.
The following table describes substances that are potentially recyclable. Components with high substance content are
identified within the parts list. Easily identified and common components such as steel screws, steel nuts, steel washers
and copper wire are not identified on the list, but are also recyclable. Some components may contain mixed substances.
Substance
Steel, Iron Fe
Aluminum
Copper
Recyclable Material
Identification
Al
Cu
WEEE in Europe
This instruction is mandatory for equipment in Europe that displays this symbol:
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE) and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility. As the owner of the equipment, you should get
information on approved collection systems from your local Lincoln representative. By applying this European Directive
you will protect the environment and human health!
The following components must be removed from the welding equipment and shall be selectively treated. They shall be
disposed of or recovered in compliance with Council Directive 75/442/EEC. They are identified within the parts pages:
Component
Selective Treatment
Identification
Printed circuit boards with surface greater than 10 square centimeters ST
Liquid crystal displays with surface greater than 100 square centimeters ST
External electric cables (not all external cables are shown on parts pages) ST
Electrolyte capacitors with height >25 mm and diameter >25 mm or proportionately
similar in volume
ST
VRTEXTM360
Thank You
viivii
for selecting a QUALITY product by Lincoln Electric. We want you
to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln
Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose,
with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or
correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any
warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control
of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in
applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com
for any updated information.
CUSTOMER ASSISTANCE POLICY
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims
for material damaged in shipment must be made by the purchaser against the transportation company at the
time the shipment is received.
Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.
Product _________________________________________________________________________________
Model Number ___________________________________________________________________________
Code Number or Date Code_________________________________________________________________
Serial Number____________________________________________________________________________
Date Purchased___________________________________________________________________________
Where Purchased_________________________________________________________________________
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above. The code number is especially important when identifying the correct replacement parts.
On-Line Product Registration
- Register your machine with Lincoln Electric either via fax or over the Internet.
• For faxing: Complete the form on the back of the warranty statement included in the literature packet
accompanying this machine and fax the form per the instructions printed on it.
• For On-Line Registration: Go to our
“Product Registration”. Please complete the form and submit your registration.
Read this Operators Manual Completely before attempting to use this equipment. Save this manual
and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:
WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.
VRTEXTM360
viii
TABLE OF CONTENTS
Page
Installation .......................................................................................................Section A
Graphic Symbols ..................................................................................................................A-1
Technical Specifications.......................................................................................................A-2
Safety ...................................................................................................................................A-3
Location................................................................................................................................A-3
Environmental Area..............................................................................................................A-3
Stacking/Tilting/Lifting ..........................................................................................................A-3
High Frequency Interference Protection...............................................................................A-3
General Description..............................................................................................................A-4
Design Features ...................................................................................................................A-4
Hardware Uncrating & Set-up........................................................................................A-4/A-7
________________________________________________________________________________
Operation .........................................................................................................Section B
Product Description ..............................................................................................................B-1
User Interface Overview.......................................................................................................B-2
Hardware Specifications ................................................................................................B-3/B-5
Powering Up.........................................................................................................................B-6
Login Screen ........................................................................................................................B-7
Joint Configuration ...............................................................................................................B-8
Process Selection.................................................................................................................B-9
Stand Set-up ........................................................................................................................B-9
VR Coupons .........................................................................................................................B-9
Table/Arm Rotation ............................................................................................................B-10
Environment .......................................................................................................................B-11
VR Gas Set-up ...................................................................................................................B-11
Weld Machine Settings.......................................................................................................B-12
Push Buttons ......................................................................................................................B-13
Travel / Work Angle............................................................................................................B-14
Welders View .....................................................................................................................B-15
Instructors View..................................................................................................................B-15
LASER (Live Action Student Evaluation Report)................................................................B-15
Technique Parameters .......................................................................................................B-16
Position...............................................................................................................................B-17
Work/Travel Angle..............................................................................................................B-17
Pass Number, Travel Direction, Discontinuities .................................................................B-18
Instructor Mode ..................................................................................................................B-19
Updates ..............................................................................................................................B-19
Weldometer
Tolerance Editor .................................................................................................................B-21
Choosing Tolerance Set-up................................................................................................B-22
Choosing Tolerance To Load .............................................................................................B-22
Tolerances Screen(s) ................................................................................................B-22/B-25
Tolerances Whip & Travel Speed.......................................................................................B-26
Default Weld Processes Settings .......................................................................................B-27
________________________________________________________________________________
TM
.....................................................................................................................B-20
viii
Maintenance ....................................................................................................Section D
Cleaning & Maintenance .......................................................................................D-1
________________________________________________________________________
Troubleshooting..............................................................................................Section E
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide....................................................................................E-2/E-3
________________________________________________________________________
Wiring Diagrams..............................................................................................Section F
________________________________________________________________________
Parts Pages..............................................................................................................P638
VRTEXTM360
A-1
INSTALLATION
GRAPHIC SYMBOLS THAT APPEAR ON
THIS MACHINE OR IN THIS MANUAL
A-1
1
INPUT POWER
ON
OFF
CIRCUIT BREAKER
INPUT POWER
SINGLE PHASE
ALTERNATING CURRENT
READ THIS OPERATORS
MANUAL COMPLETELY
U
1
I
1
INPUT VOLTAGE
INPUT CURRENT
PROTECTIVE
GROUND
WARNING or CAUTION
Documentation must be consulted in all cases where this
symbol is displayed.
Explosion
Dangerous Voltage
USB
Shock Hazard
Shock Hazard
VRTEXTM360
A-2
INSTALLATION
TECHNICAL SPECIFICATIONS: AD1332-1 (STD. FREQ.) / AD1332-2 (ALT. FREQ.)
VRTEX™360 - VIRTUAL REALITY WELDING TRAINER
INPUT
MAKE/MODEL DESCRIPTION INPUT VOLTAGE INPUT CURRENT
+/- 10% (MAX.)
A-2
AD1332-1
AD1332-2
Standard Frequency 115-230 VAC (50-60 HZ) 4A-2A Single Phase
Alternate Frequency 115-230 VAC (50-60 HZ) 4A-2A Single Phase
WARNING
THIS PRODUCT INCORPORATES A PROTECTIVE EARTH IN THE AC POWER CORD. THE AC PLUG
SHOULD ONLY BE INSERTED INTO A SOCKET OUTLET PROVIDED WITH A
PROTECTIVE EARTH CONTACT.
TRACKING SYSTEM FREQUENCY
MAKE/MODEL DESCRIPTION OPERATING FREQUENCY
AD1332-1
AD1332-2
PHYSICAL DIMENSIONS (MACHINE W/MONITOR)
HEIGHT WIDTH DEPTH WEIGHT
71.0 in. 30.0 in. 50.0 in. 360 lbs.
1803 mm 762 mm 1270 mm 163 kg.
Standard Frequency HIGH
Alternate Frequency LOW
1
C
PHYSICAL DIMENSIONS (STAND)
HEIGHT WIDTH DEPTH WEIGHT
78.0 in. 39.0 in. 47.0 in. 102 lbs.
1981 mm 990 mm 1194 mm 46 kg.
TEMPERATURE RANGES
OPERATING TEMPERATURE RANGE STORAGE TEMPERATURE RANGE
0
- 950F5
41
0
- 350C 320 - 1490F 00 - 650C
RELATIVE HUMIDITY OPERATING ALTITUDES
80% For Temperatures Up To 880F / 310C
50% @ 1040F / 400C 6562 Feet (2000 Meters)
ENVIRONMENT
This Product is Pollution Degree 1.
THIS PRODUCT HAS BEEN TESTED TO THE REQUIREMENTS OF CAN/CSA-C22.2 NO. 61010-1,
2ND EDITION, INCLUDING AMENDMENT 1, OR A LATER VERSION OF THE SAME STANDARD
INCORPORATING THE SAME LEVEL OF TESTING REQUIREMENTS.
VRTEXTM360
A-3
STRAPS
STRAPS
READ ENTIRE INSTALLATION SECTION BEFORE
STARTING INSTALLATION.
INSTALLATION
Safety Precautions
A-3
TILTING
Place the VRTEXTM360 directly on a secure, level surface.
WARNING
ELECTRIC SHOCK can kill.
• Only qualified personnel should perform this installation.
• Tur n the input p ower OFF and
unplug the machine from the receptacle before working on this equipment.
•
• Always connect the
ply grounded according to the National Electrical
Code and local codes.
------------------------------------------------------------
SELECT SUITABLE LOCATION
The machine will not operate in harsh environments.
It is important that simple preventative measures are
followed in order to assure long life and reliable operation. This product is for INDOOR USE ONLY.
• Dirt and dust that can be drawn into the machine
should be kept to a minimum. Failure to observe
these precautions can result in excessive operating
temperatures and nuisance shutdown.
• Do not locate where monitor is exposed to direct
sunlight.
VRTEXTM360
to a power sup-
If lifting the
rated for 500 pounds (226.8 kg) or more. Do not attempt to
lift the
VRTEXTM360
VRTEXTM360
is required, use two straps, each
with accessories attached to it.
• Lift only with equipment of adequate lifting capacity.
• Be sure machine is stable when
lifting.
• Do not operate machine while
suspended or when lifting.
• Do not place equipment near radiant heat sources.
• Do not place in a confined space. Allow a minimum
of 3 feet of clearance around machine and stand at
all times. Adequate ventilation is necessary.
• The circuit breaker switch on the rear panel is the
input power disconnect device. Do not position the
equipment so that it is difficult to operate the circuit
breaker.
• Route and protect power cable to minimize exposure
to damage.
ENVIRONMENTAL AREA
Keep the machine inside and dry at all times. Do not
place it on wet ground or in puddles. Never place liquids on top of the machine.
STACKING
The VRTEXTM360 cannot be stacked.
FALLING EQUIPMENT can cause injury.
------------------------------------------------------------------------
HIGH FREQUENCY INTERFERENCE PROTECTION
CAUTION
USE CAUTION WHEN OPERATING THIS MACHINE
AROUND OTHER EQUIPMENT.
• Large equipment, such as cranes, may interfere
with the operation of this machine.
• This machine may interfere with the operation of
other equipment in work/training area.
VRTEXTM360
A-4
-1-2-1-2
-2-1-2-1
-1 -2 -1 -2
-2 -1 -2 -1
INSTALLATION
GENERAL DESCRIPTION
The VRTE XTM360 is a Virtual W elding Training
System and VRAW
Solution. This computer controlled interactive system
simulates arc welding through the use of realistic puddle graphics and sounds. This training system simulates multiple arc welding processes on a wide variety
of weld joint configurations. The VRTEX
sents the next generation of Virtual Reality (VR) welding training.
TM
(Virtual Reality Arc Welding)
TM
360 repre-
DESIGN FEATURES
HARDWARE OVERVIEW:
• Virtual Welding Machine, including:
o Monitor
o Coupon Drawer (back drawer)
o VR GMAW/FCAW Gun
o VR SMAW Device
o VR GMAW/FCAW Gun Holder
o VR SMAW Device Holder
o VR Helmet w/Face Mounted Display (FMD)
o Five VR Coupons - Flat Plate
Tee Joint
Groove Joint
2” Pipe XXS
6” Pipe Schedule 40
• Stand, including:
o Post
o Arm
o Table
o Pins
o Base
o Weights
A-4
HARDWARE UNCRATING:
TOOLS NEEDED
3/8” (9.5 mm) Wrench
3/16” (4.8 mm) Allen Wrench
Phillips Screwdriver
1. Decide on a location for your unit.
NOTE: The system requires approximately 8’ L x 8’
D x 8’ H (2.4 m L x 2.4 m D x 2.4 m H) of
space. Keep at least 3 feet in all directions
of both the stand and VR weld machine free
from obstruction. In addition, be conscious
of where you are placing the unit to avoid
magnetic fields, conductive, and high frequency ob jects and processes. H aving
these types of objects in the area can cause
interference and result in increased jitter
and/or distortion in the motion tracking.
TM
For best results, do not install VRTEX
machine in the welding lab. Electrical interference from power lines, though generally
small, can be present. Therefore all electrical power or lighting wiring within 50 feet of
the we lding area sha l l be e n closed in
grounded rigid metallic conduit. In the event
the VRTEX
TM
360 is affected by interference,
it is the user's responsibility to take steps to
isolate and/or eliminate the interference.
An uninterruptible power supply (UPS) may
be required for the protection of the system
from power irregularities or disruption.
MULTIPLE SYSTEM INSTALLATIONS
If multiple systems are required to operate together in
one location, a unique frequency transmitter can be
installed during the manufacturing process at Lincoln
Electric to reduce potential interference between systems. AD1332-1 systems have a standard frequency
source installed. AD1332-2 systems have an alternate
frequency source installed. For multiple system installations, alternate the -1 and -2 systems for best operation:
360
For Example: If 8 systems are to be installed in the VR
welding lab, the standard and alternate frequencies
should be positioned as seen below.
2. Using the 3/8” (9.5 mm) wrench, remove the screws
from the upper and lower front panels on the shipping crate.
NOTE: The rear of the crate is nailed on. Nail removal is
not required during the installation of this equipment.
VRTEXTM360
A-5
INSTALLATION
FRONT
(upper)
FRONT
(lower)
BOLTS
3. Remove the six 3/8” (9.5 mm) bolts (three on each
side) from the bottom of the crate assembly.
A-5
6. Remove the monitor from the back of the machine.
7. Using the 3/8” (9.5 mm) wrench, remove the two
screws from the rear base securing the unit to the
wooden crate.
4. Car efull y s lide the cra te assem bly from the
VRTEXTM360 towards the rear of the machine. Be
careful to avoid damaging the welding device holders located on each side of the machine.
6. Carefu lly rem ove the po st (lo ng rectang ular
shaped cardboard box) from the crate.
5. Carefully cut and remove plastic wrapping from
the machine.
8. Remove the four screws from the wooden rear
cross brace.
9. Remove the wooden cross brace while ensuring
the unit is steady and secure.
10. Carefully roll the machine off the rear of the skid.
Ramping may be required.
11. Uncrate and unpack the table and table base.
VRTEXTM360
A-6
Table
Weights
Stand
Screws
Table
Weights
Stand
Screws
INSTALLATION
5. Obtain the three post collar pins from the factory
packaging of the VRTEXTM360.
A-6
TABLE & SWING ARM SET-UP:
1. Place counter weights on base.
2. Using the 3/16” (4.8 mm) allen wrench, remove the
two ¼” x 20 Allen-head screws from the base
assembly.
NOTE: The longer screw is in the top.
Swing Arm
Table
Collar
Pins
6. Insert one of the collar pins into the post at the #6
location.
7. From the top, slide the table onto the post letting it
rest on the collar pin inserted in previous step.
8. Insert the second collar pin into the post at the #13
position.
9. Obtain the swing-arm from the rear of the VRTEX
360 by removing the cable ties from the swing arm
and cable. Grey cable should remain connected to
the VRTEX
TM
360 (DO NOT CUT!).
Post
T Pin
TM
3. Insert red post into base assembly aligning the flat
on the pole with the hole.
NOTE: The post will only insert one way.
4. Using the 3/16” (4.8 mm) allen wrench, secure the
post into position by replacing and tightening the
screws.
Cable Tie
Grey Cable
(DO NOT CUT)
VRTEXTM360
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