Lincoln SSV-E, SSV M, SSV User Manual
Subject to modifications
User Manual
Operating Instructions
2.2EN-20001-J11
Quicklub - Progressive Metering Devices
for Grease and Oil
Model SSV, SSV-E and SSV M
B-SSV-000a11
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. +49(0) 6227 33-0 ● Fax: +49 (0) 6227 33-259
P 2 f 2
Subject to modifications
User Manual
Operating Instructions
2.2EN-20001-J11
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. +49(0) 6227 33-0 ● Fax: +49 (0) 6227 33-259
P 3 f 24
Subject to modifications
User Manual
Operating Instructions
2.2EN-20001-J11
Table of Contents
Page
Introduction
Explanation of Symbols Used ........................................... 4
User’s Responsibility ........................................................ 4
Environmental Protection .................................................. 4
Service ............................................................................. 4
Safety instructions
Appropriate Use ............................................................... 5
General Safety Instructions ............................................... 5
Accident Prevention Regulations ...................................... 5
Operation, Maintenance, Repair ....................................... 5
Installation ........................................................................ 5
Installation
Tube Fittings, Screw-Type ................................................ 6
Main- and secondary Metering devices ........................ 6
Tube Fittings, Push-in Type .............................................. 6
Metering Devices ......................................................... 6
Check Valv es .............................................................. 6
Connection of the High-pressure Hose and
the Pressure Plastic Tube ........................................... 7
Pressure Plastic Tubes and High-pressure Hoses ............ 8
Description
Progressiv e Metering Dev ices Model SSV, SSV-E
and SSV M ....................................................................... 9
Progressive Plunger Metering Devices – General ........ 9
Features of a Progressive Metering Device ................. 9
Different of Features from SSV, SSV-E and SSV M ... 10
Page
Operation
Applications ................................................................... 10
Lubricant Distribution withi n the Metering Device ............ 12
Phase 1 + 2 .............................................................. 12
Phase 3 - 5 ............................................................... 13
Monitoring of the Operation ............................................ 14
System-dependent monitoring .................................. 14
Visual monitoring ...................................................... 14
Electrical monitoring (microprocessor control) ........... 15
Pressure relief valve ................................................. 15
Determining the Lubricant Output by Combining Outlets . 16
Tube Fittings, Screw-Type ........................................ 16
Tube Fittings, Push-in-Type (main metering device) .. 17
Tube Fittings, Push-in-Type
(secondary metering devices) ................................... 18
Troubleshooting ........................................................... 19
Technical Data
Metering Devices ........................................................... 21
Lines .............................................................................. 21
Push-in-Type Tube Fittings ............................................ 21
Tightening torques ......................................................... 21
Dimensions .................................................................... 22
Metering Devices Model SSV 6 to 22 &
SSV6-E to 22-E ........................................................ 22
Metering Devices SSV M 6 to 12 .............................. 22
EC Declaration of incorporation .................................. 23
Further Information can be found in the following manuals:
Technical Description Quicklub - Pump 203
Technical Description for “Electronic Control Units” of pump 203:
Printed-Circuit Board 236-13857-1 - Model H
1)
Printed-Circuit Board 236-10697-1 - Model V10 - V13
1)
Printed-Circuit Board 236-13870-3 - Model M 00 - M 15
1)
Printed-Circuit Board 236-13870-3 - Model M 16 - M 23
1)
Installation Instructions
Parts Catalogue
List of Lubricants
Planning and Layout of Quicklub Progressive Systems
1)
The model designation of the printed-circuit board is part of the pump model designation indicated on the pump nameplate,
e. g. : P 203 - 2XN - 1K6 - 24 - 1A1.10 - V10
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. +49(0) 6227 33-0 ● Fax: +49 (0) 6227 33-259
P f 2
Subject to modifications
User Manual
Operating Instructions
2.2EN-20001-J11
Introduction
Explanation of Symbols Used
The following description standards are used in this manual:
Safety Instructions
Structure of safety instructions:
Pictogram
Signal word
Danger text
- Danger note
- How to avoid danger
The following pictograms are used in this manual and are
combined with the corresponding signal words:
1013A94
4273a00
6001a02
- ATTENTION
- CAUTION
- WARNING
- ATTENTION
- CAUTION
- WARNING
- NOTE
- IMPORTANT
The signal words give the seriousness of danger if the following text is not observed:
ATTENTION refers to faults or damages on
machines.
CAUTION refers to bad damages and possi-
ble injuries.
WARNING refers to possible dangerous inju-
ries.
NOTE indicates improved operation of the
device.
IMPORTANT indicates special operating fea-
tures of the device.
Example:
1013A94
ATTENTION!
When making use of other than the tested
spare parts, serious damage may affect
your device.
Furthermore, you will find the following text symbols in this
manual:
Listing of applicable statements
- Subpoint of applicable statements
1. Determination of the number or sequence of contents
Procedural instruction
User's Responsibility
To ensure the safe operation of the unit, the user is responsible for the following:
1. The pump / system shall be operated only for the intended use (see next chapter "Safety Instructions") and its
design shall neither be modified nor transformed.
2. The pump / system shall be operated only if it is in a
proper functioning condition and if it is operated in accordance with the maintenance requirements.
3. The operating personnel must be familiar with this User
Manual and the safety instructions mentioned within and
observe these carefully.
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Environmental Protection
Waste (e.g. used oil, detergents, lubricants) must be disposed of in accordance with relevant environmental regulations.
Service
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SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. +49(0) 6227 33-0 ● Fax: +49 (0) 6227 33-259
P 5 f 24
Subject to modifications
User Manual
Operating Instructions
2.2EN-20001-J11
Regulations for Prevention of Accidents
To prevent accidents, observe all city, state and federal
safety regulations of the country in which the product will
be used.
Avoid the operation with
- unapproved parts.
- insufficient or contaminated lubricants.
Operation, Repair and Maintenance
Authorized and instructed personnel who are familiar with the
centralized lubrication systems should only perform repair.
Appropriate Use
Use the SSV, SSV-E and SSV M lubricant metering devices
only for dispensing lubricants in centralized lubrication systems.
Suitable Lub rica nts
The progressive metering devices model SSV can be used
for dispensing
- mineral oils of at least 40 mm
2
/s (cST) or
- greases up to the penetration class NLGI 2
6001a02
IMPORTANT
It must nevertheless be ensured that the
oils or greases used do not alter their consistency significantly in the course of time or
u
nder the influence of temperature or
pressure.
General Safety Instructions
The progressive centralized lubrication system connected
to the Quicklub pump model 203 must always be secured
with a pressure relief valve.
Lincoln SSV, SSV-E and SSV M lubricant metering devices
are state of the art.
Incorrect use may result in bearing damage caused by
poor or over-lubrication.
Each outlet which will be used must be equipped with a
check valve.
In the case of the metering devices model SSV 6 to 12 or
SSV6-E to 12-E and SSVM 6 to 12 the outlets 1 and/or 2
must never be closed.
Unauthorized modifications or changes to an installed
system are not admissible. Any modification must be
subject to prior consultation with the manufacturer of the
lubrication system.
Use only original Lincoln spare parts (see Parts Catalogue)
or the parts approved by
Installation
Install the metering devices at a suitable location in ac-
cordance with the lubrication diagram.
It is recommended that the metering devices be installed in
such a way that the outlets are not close to the chassis or
the attaching plate. This will facilitate troubleshooting in the
case the system is blocked.
The main metering devices with indicator pin must be
installed in such a way that the indicator pin is easily visible.
When the push-in ty pe fittings are used, note the following:
For the metering device inlet use only push-in type
fittings (R 1/8) with reinforced collar and sealing ring.
For the outlet tube fittings of the SSV divider valve
(M 10x1) depending on the design of the lubricant line, for
example
- high-pressure plastic hose (Ø 4.1 x 2.3) use valve bodies
with reinforced collar only, or,
- pressure plastic tube (Ø 6 x 1.5) use valve bodies with
knurled collar only
For the outlet fittings of the SSV M divider divider valve
(M 8x1) pressure plastic tube (Ø 4 x 1) use valve bodies
with knurled collar only.
6001a02
NOTE
In the case of construction machines or
agricultural machines use high pressure
plastic hoses for the lubric ant feet lines. I n
such cases the outlet fittings of the secondary metering devices and the connection fittings to the lubricant points must
have a reinforced collet.
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1013A94
CAUTION!
Danger of injury in the case of serious
corrosion of meter ing dev ice sur fac es:
An increasing corrosion of the surfaces will
cause the balls pressed in to lose their hold.
Under pressure, they may suddenly burst
out and cause injuries.
For applications in corrosive environments,
use metering devices in stainless steel
version only.
Safety Instructions
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. +49(0) 6227 33-0 ● Fax: +49 (0) 6227 33-259
P 6 f 2
Subject to modifications
User Manual
Operating Instructions
2.2EN-20001-J11
Installation
Tube Fittings, Screw type
4239a99
Fig. 1 Single parts of the check va lve
Main- and secondary metering devices
Inlet tube fittings, straight and 90°
As inlet fitting use only tube fittings R1/8” thread.
Check valves
Install one complete check valve in each outlet bore that will
be used, see fig. 1.
Install one closure plug in e ach outlet borehole that will not be
used. Exception: outlet bore 1 & 2 on sizes6 to22. Check
valves must be installed in both bores.
1 coupling nut 3 valve body with seal and
clamp ring 2 ferrule
Tube Fittings, Push-in type
1008a98
Fig. 2 Inlet fittings
Metering devices
Inlet tube fittings, straight and 90 °
6001a02
IMPORTANT
For the inlet fitti ngs use only tube fittings
with reinforced collet 1a (fig. 2) and
sealing ring 1b at the thread.
1a Collet
1b Sealing ring
1009a98
Fig. 3 The different type s of check va lve
Check valves
A check valve must be mounted to the corresponding
metering device outlet of each feed line in order to be able
to precisely meter the predefined amount of lubricant.
Main metering device
Use check valves type A, Fig.3 with reinforced collet 1a
and smooth flange (Part no. 226-14091-4).
Secondary metering device
Use check valves type B, Fig. 3 with standard collet 2a
and knurled flange (Part no. 226-14091-2).
6001a02
NOTE
On construction machines or agricultural
machines use high-pressure plastic hoses.
In such cases the check valves of the
secondary metering devices must have a
reinforced collet and smooth flange.
A Check valve with reinforced collet
B Check valve with knurled collet
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. +49(0) 6227 33-0 ● Fax: +49 (0) 6227 33-259
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Subject to modifications
User Manual
Operating Instructions
2.2EN-20001-J11
Installation, continuation
Tube Fittings, Push-in Type, continuation
Connection of High-pressure Hose and Pressure Plastic Tube
4156a98
Fig. 4 Check valve with reinforced collet and hose stud
High-pressure range (main metering device)
60 01a0 2
IMPORTANT
Only main lines (NW 4.1 x 2.3 mm) with
threaded sleeve and hose stud may be
connected to the inlet fitting and the check
valves with reinforced collar.
4157a98
Fig. 5 Check valve with knurled collet and pressure plastic tube
Low-pressure range (secondary metering device)
Connect the pressure plastic tube (Ø6x1.5 mm) to the check
valve with standard collet (knurled collet) and to the inlet
fittings towards the lubrication point (knurled coll et).
60 01a0 2
NOTE
Special cases, such as applications for
construction machines or agricultural machines, require the use of check valves
and inlet fittings (towards the lube point)
with reinforced collet also for the lowpressure range. Refer to Parts Catalog.
The pressure plastic tubes are marked with white lines
(Fig. 5) as an installation aid.
Cut the pressure plastic tube off at one of the white lines
before it is mounted. Then insert the pressure plasti c tube
into the fitting up to the next white mark.
This will ensure a correct installation of the pressure plastic
tube in the tube fitting.
00002632
Fig. 6 Push in type fitting with protective cap
Protective cap for push-in type fittings
Push-in type fittings, check valv es and pressure relief v alv es
can be closed with a protective cap in order to av oid contamination.
Designation .......................................................... Part No.
Protective cap ................................................. 432-24313-1
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. +49(0) 6227 33-0 ● Fax: +49 (0) 6227 33-259
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Subject to modifications
User Manual
Operating Instructions
2.2EN-20001-J11
Installation, continuation
Pressure Plastic Tubes and High-pressure Hoses
Pressure plastic tubes Ø6 x 1.5 mm
Use the pressure plastic tubes only in the low-pressure
area, i.e. between secondary metering device and lubrication point.
6001a02
NOTE
Adhere to the pressures and bending radiuses mentioned in the chapter ”Technical
Data” when installing the parts and operating the device.
High-pressure hose NW 4.1 x 2.3 mm
1028a96
Fig. 7 Preassembly of threaded sleeves and hose studs on the
high pressure hose
1 Threaded slee ve
2 High pre ssure hose NW 4.1 x 2.3 mm
3 Hose stud
Use the high-pressure hose in the high-pressure area, i.e.
between the pump, main metering device and secondary
metering devices.
Adhere to the pressures and bending radiuses mentioned
in the chapter ”Technical Data” when installing the parts
and operating the device.
Installing the threaded sleeves and hose studs on the
high-pressure hose
Screw threaded sleeve, item 1 Fig. 7, counterclockwise
onto high-pressure plastic hose 2 until illustrated dimension of 11 mm is reached. Then screw hose stud 3 into
threaded sleeve 1.
6001a02
IMPORT ANT
Before screwing the parts 1, 2 (inside and
outside) and 3, rub them with oil.
NOTE
The outside diameter of the high-pressure
hose may show variations in dimension. In
such a case, press the threaded sleeve 1
at the end where it will be screwed onto
the high-pressure hose so that it becomes
oval in shape (1 to 2 mm). This will prevent
the high-pressure plastic hose from being
pushed out of the sleeve when the hose
stud is screwed.
1029a96
Fig. 8 Preassembly of threaded sleeve by means of adjusting
gauge
1 Threaded slee ve
2 High pre ssure hose NW 4.1 x 2.3 mm
3 Adjusting gauge 432 23077 1
6001a02
NOTE
When using the special adjusting gauge
432-23007-1 (see Parts Catalog) screw
threaded sleeve counterclockwise onto
high-pressure plastic hose until the gauge
inserted in the sleeve begins to rise.
SKF Lubrication Systems Germany GmbH ● Heinrich Hertz-Str. 2-8 D-69190 Walldorf Tel. +49(0) 6227 33-0 ● Fax: +49 (0) 6227 33-259
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