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OWNER'S MANUAL
SERIES 1000
MODEL MT 1211
MEDIUM DUTY
BELT DRIVEN TROLLEY OPERATOR
The Chamberlain Group, Inc.
A DUCHOSSOIS ENTERPRISE
845 Larch Avenue
Elmhurst, Illinois 60126
3 2 1
Serial #
(located on electrical box cover)
Installation Date
Wiring Type
®
COMMERCIAL DOOR OPERATOR
LISTED
®
NOT FOR RESIDENTIAL USE
SPECIFICATIONS
MOTOR
TYPE:................................Permanent Split Capacitor
HORSEPOWER:...............1/2 HP Intermittent Duty
(12 Cycles/Hr.)
SPEED: .............................1000 RPM
VOLTAGE:........................115VAC 60Hz Single Phase
CURRENT:........................6.0/6.5 AMP
MAXIMUM
DOOR SIZE:......................14' X 14'
MECHANICAL
DRIVE REDUCTION:
1st Reduction:..................Heavy Duty (4L) V-Belt
2nd & 3rd Reductions:.....#48 Chain and Sprockets
Output:.............................. #48 Chain
OUTPUT SHAFT SPEED:...85 R.P.M.
DOOR SPEED:....................8" - 10" per sec.
BEARINGS:.........................Heavy Duty Oil-Filled Bronze
BRAKE:...............................Solenoid Drum Brake
(Optional)
ELECTRICAL
TRANSFORMER: ..........24VAC
CAPACITOR:.................Single 70 microfared
CONTROL STATION:....3 Button
OPEN/CLOSE/STOP, NEMA 1
WIRING TYPE:...............B2 (Standard)
Momentary Contact to OPEN/CLOSE/STOP plus
Wiring for Sensing Device to Reverse and Auxiliary
Devices to Open and Close with Opener Override
LIMIT ADJUST:..............Linear Driven, Fully
Adjustable Screw Type Cams. Adjustable to 14 feet.
SAFETY
DISCONNECT:..................Spring Loaded Trolley
Disconnect Arm
CLUTCH:...........................Adjustable Friction Type
SAFETY EDGE:................(Optional)
Electric or Pneumatic Sensing Device attached to the
Bottom Edge of Door.
A REVERSING EDGE IS STRONGLY
RECOMMENDED FOR
OPERATOR INSTALLATIONS.
THE 3 BUTTON CONTROL STATION IS OUT OF
SIGHT OF DOOR OR ANY OTHER CONTROL
(AUTOMATIC OR MANUAL) IS USED. SEE PAGE 8.
ALL
COMMERCIAL
REQUIRED
WHEN
WEIGHTS AND DIMENSIONS
HANGING WEIGHT.....42 LBS.
DOOR HEIGHT + 3' - 3 1/2"
11 1/2"
HOW TO ORDER REPAIR PARTS
OUR LARGE SERVICE ORGANIZATION
SPANS AMERICA
INSTALLATION AND SERVICE INFORMATION
ARE AVAILABLE 6 DAYS A WEEK
CALL OUR TOLL FREE NUMBER - 1-800-528-6563
HOURS 7:00 TO 3:30 p.m. (Mountain Std. Time)
MONDAY Thorough SATURDAY
MIN. CLEARANCE
OF 2" FROM HIGH
ARC OF DOOR TO
BOTTOM OF TRACK
WHEN ORDERING REPAIR PARTS
PLEASE SUPPLY THE FOLLOWING INFORMATION
PART NUMBER DESCRIPTION MODEL NUMBER
ADDRESS ORDER TO:
THE CHAMBERLAIN GROUP, INC.
Electronic Parts & Service Dept.
2301 N. Forbes Blvd., Suite 104
Tucson, AZ 85745
2
ASSEMBLE TRACK AND OPERATOR
CAUTION
THIS IS A MEDIUM USE OPERATOR, NOT
INTENDED FOR RESIDENTIAL OR HIGH USE
APPLICATIONS. TO PREVENT ELECTRICAL
COMPONENT DAMAGE AND RELATED POTENTIAL
HAZARD, DO NOT EXCEED TWELVE (12) CYCLES
PER HOUR.
DO NOT CONNECT ELECTRIC POWER UNTIL
INSTRUCTED TO DO SO.
FIGURE 1
Track
WARNING
KEEP DOOR BALANCED. STICKING OR BINDING
DOORS MUST BE REPAIRED. DOORS, DOOR
SPRINGS, CABLES, PULLEYS, BRACKETS AND
THEIR HARDWARE MAY BE UNDER EXTREME
TENSION AND CAN CAUSE SERIOUS PERSONAL
INJURY OR DEATH. CALL A PROFESSIONAL DOOR
SERVICEMAN TO MOVE OR ADJUST DOOR
SPRINGS OR HARDWARE.
Idler Shaft
Bracket
Trolley
Header
Bracket
Track Idler
Shaft
3 2 1
Check the identification tag mounted on the electrical
box to be sure the voltage, phase and h.p. are
correct for your needs.
1. Fasten track to the operator frame. DO NOT
TIGHTEN BOLTS. See Figure 1.
2. Position the slide on the track. Attach track
spacer(s).
3. Position the idler shaft between tracks. Place track
bracket over tracks. There are two holes on each
side of bracket (Fig. 1).
Fasten track bracket to end of rail assembly.
Track
Spacer
REFER TO MASTER WIRING DIAGRAM ON PAGE
10. MAKE CONNECTION THROUGH THE 7/8" DIA.,
LABELED HOLE. CONNECT THE HOT WIRE TO L1
- THE NEUTRAL WIRE TO L2 - AND THE GROUND
WIRE TO THE GREEN CHASSIS GROUND
SCREW. DO NOT RUN CONTROL WIRES IN THE
SAME CONDUIT AS THE POWER WIRES.
4. Align track so that slide moves easily and does not
bind. Tighten all bolts.
5. Run chain around front and rear sprockets and
attach to slide assembly with master links. Adjust
chain only until excessive slack is removed. To
retain proper tension, tighten 3/8" lock nut.
3
INSTALL OPERATOR
CAUTION: AT LEAST TWO PERSONS AND A STRONG, SAFE WORKING PLATFORM ARE REQUIRED
FOR THE INSTALLATION OF OPERATOR.
CAUTION
TO AVOID DAMAGE TO DOOR AND OPERATOR,
MAKE ALL DOOR LOCKS INOPERATIVE. SECURE
LOCK(S) IN "OPEN" POSITION.
IF THE DOOR LOCK NEEDS TO REMAIN
FUNCTIONAL, INSTALL AN INTERLOCK SWITCH.
DO NOT RUN THE OPERATOR BEFORE MAKING
LIMIT SWITCH ADJUSTMENTS.
FOR METAL BUILDINGS ONLY: A strong mounting
surface for the operator front header bracket is
needed. On the wall above the center stile, weld or
bolt a 2"x2"x1/4" piece of angle iron or another
suitable, heavy-duty material as shown in Figure 2.
6. Draw a vertical line on header (or reinforcement
material) above center stile of door.
7. Raise the door to its high arc point. Use a
carpenter's level to locate high arc point on wall
above door center stile as shown in Figure 3. Make
a horizontal line, intersecting the vertical centerline
mark.
FIGURE 2
Building
Support
2"x 2"x 1/4"
Angle Iron
Carpenter's
Level
Vertical
Centerline
Center
Stile
Header
Wall
High Arc
Point
FIGURE 4
FIGURE 3
Header
2" Header
Wall
Bracket
High Arc
Point of Door
FIGURE 3
FIGURE 2
8. Close the door and refer to Figure 4. Position
operator chassis on the floor with the bottom edge
of header bracket 2" above horizontal mark and
centered on vertical line. Mark mounting holes.
FOR METAL BUILDINGS: Drill 3/8" holes for
fastening bolts. FOR CONCRETE BUILDINGS: Drill
3/8" holes for anchor bolts, following manufacturer's
instructions.
NOTE: Be sure header bracket is level before
tightening the bolts.
4
9. Raise operator straight up until the door can be
raised to the full open position. See Figure 5.
Temporarily secure to ceiling or rafters with rope
or other suitable means.
WARNING
FAILURE TO SUSPEND THE OPERATOR
SECURELY MAY RESULT IN SERIOUS PERSONAL
INJURY OR DEATH, AND/OR PROPERTY DAMAGE.
10. Raise door to full open position. Place a 2x4
board on top of leading edge of door. Lower
operator to rest on 2x4 board.
Make four hangers from 2"x2"x1/4" angle iron. IT IS
RECOMMENDED THAT RAIL BE CENTERSUPPORTED AS WELL. Bolt the operator into place.
COIL CORD (OPTIONAL)
REFER TO (A) IN ILLUSTRATION
Connect operator end of coil cord to junction box (not
supplied) fastened to the wall approximately half-way
up the door opening.
Electrician must hardwire the junction box to the
operator electrical box in accordance with local
codes.
REEL (OPTIONAL)
REFER TO (B) IN ILLUSTRATION
Take-up reel should be installed 12" above the top of
the door.
2"x2"x1/4"
Angle Iron
Door
Bracket
Building
Support
Trolley
Door
Arm
Wire 24V
Track
Spacer
Rope
Release
B
Hanger Angles
2"x2"x1/4"
A
Reversing
Edge
Center
Stile
FIGURE 5
Air Hose
Pneumatic Air Switch
Not Required or Supplied
When Electric Reversing
Edge is Used
5