Lifetime Sentinel 6404 Owner's Manual And Assembly Instructions

OWNER’S MANUAL
with Assembly Instructions
8'x10' Outdoor Shed
Sentinel
8’ x 10’ Outdoor Shed
MODEL #6404
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Level Surface Notice:
Surface must be leveled before installation. We recommend building a level work space with a cement or patio style surface. If the surface is not properly leveled, the Outdoor Shed will not assemble correctly. Proper surface leveling will save you time in the long run, so please do not ignore this step.
Building Code Notice:
Consult all local building codes, as well as city and county ordinances, to ensure that the construction of the Outdoor Shed does not require a building permit. Proper building permit documentation may be required in your neighborhood, and it would be unfortunate to learn this after constructing the Shed.
Screwdriver Notice:
There is a 1/2” phillips head screwdriver bit included with the shed hardware. This bit can be used with any power screwdriver or drill. The plastic pieces of your shed can be damaged by overtightening of screws. To avoid damage we strongly recommend the use of a low-powered power screwdriver or a drill that has an adjustable clutch that is set on a low torque setting. If neither is available, use a hand screwdriver. In any case, use caution to avoid overtightening the screws.
Floor Puncture Notice:
Sharp objects may damage your fl oor. If resting sharp, heavy objects on your shed fl oor, place a block of wood between the sharp object and fl oor.
Congratulations on your Lifetime® Outdoor Shed purchase. By following the instructions below, your new Lifetime shed
should provide you with years of service and enjoyment.
Cleaning and Care
The polyethylene walls and shelves are stain- and solvent resistant. To clean, use a mild soap and a soft-bristled brush. Abrasive
cleaning materials may scratch the plastic and are not recommended. Repair scratches or rust spots on the metal by sanding
the affected area lightly; using a rust preventative spray primer; and fi nally, spraying with a high-gloss spray enamel paint. Avoid
placing a direct heat source on or near surfaces unless using a heat barrier.
SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE AND WILL VOID
WARRANTY.
Do not use or store hot objects such as grills, blowtorches, welding equipment, etc. in the shed.
• If using a ladder during assembly, use extreme caution.
• Two capable adults are required for shed assembly. (It is also recommended that a third adult function as an instruction reader.)
Most injuries are caused by misuse and/or not following instructions. Use
2
INSTRUCTION #1018238 8/28/2006
caution when using this shed.
Read This First!
Before Beginning Assembly:
A. Read the “Congratulations” letter on pages 4-5. B. Remove Parts List from the center of these instructions and
make sure all parts are present and in good condition.
C. Find the color “Construction Tips” fl yer and refer to it
during assembly.
**Do Not Contact the Store!**
For Assistance, including missing or broken parts,
Call Customer Service at:
1 (800) 225-3865
** Customers outside of the U.S. or Canada, please contact the store for assistance. **
KEY
Indicates a helpful hint or important note.
Refers you to a specifi c step in the full-color Construction Tips fl yer.
Two Adults Required for Assembly
( + one Adult suggested as an instruction reader)
7/16” 3/8”
(2) (1)
Step Ladder
Indicates that a hand screwdriver is required for a step.
Suggested Tools & Materials
(Not Included):
Adjustable
(1)
Power Drill * Work Light
Rubber Mallet
(1)
Box Knife
(1)
Pliers
Phillips Head
(1)
Flashlight
(2)
(1)
* see “Screwdriver Notice” on page 2
(1)
(1)
(1)
3
IMPORTANT! Please Read
Dear Valued Customer,
®
Outdoor Storage Shed! We
We would like to congratulate you on your purchase of a Lifetime are confi dent that you have made the perfect choice and you will be very pleased with your new
storage solution.
This Outdoor Storage Shed is part of the family of brands created and manufactured by
®
Lifetime
Products, Inc. Like all of our products, you can be assured that the quality of your
Lifetime Outdoor Storage Shed is the best in the world! All of our sheds are made in the USA, something that is very important to us. And, we back that quality up by off ering the best
warranty in the business – A 10-year warranty that covers everything on the shed… top to bo om!
All of our sheds are built with the highest-quality steel and polyethylene parts. The design and construction of our steel-reinforced double-wall panels is second to none. All of our exposed
steel parts and trusses are powder coated and we only use high-impact polyethylene plastic. What makes polyethylene so special? It has superior strength and durability, and, it won’t crack
or degrade outdoors.
®
Outdoor Storage Shed, please
So now that you know the quality you are ge ing in a Lifetime take the time to READ THIS INSTRUCTION MANUAL!
We have taken great care in providing the best possible form of instructions to help you put your new Outdoor Storage Shed together. Before you get started, PLEASE read the following
preparation tips to help you get started!
We can assure you, your construction experience will be a lot more enjoyable if you do!
PREPARATION TIPS:
• The fi rst step is simple… RELAX! You have made a great purchase, but Rome was not built in a day. Plan to spend a good part of your a ernoon pu ing together your fi ne Outdoor Storage Shed. Our philosophy is, if it comes together quickly and easily, it surely will come apart quickly
and easily! Your Lifetime
®
Outdoor Storage Shed will surely last for years if you are patient, and
take all the time necessary to put it together as we have instructed.
• Grab a friend to join in on the fun! This is not a one-person endeavor. We have found that not only will things go smoother if you have two or more people participating in the construction of
the shed, but it will go quicker as well. So, the more the merrier!
• Make sure you have all the tools necessary for constructing your new shed. We have included a 1/2 “ Phillips head screwdriver bit that may be used with any power screwdriver or drill. This bit is your friend… please use it. The plastic pieces of your shed may become damaged
by overtightening the screws. To avoid this damage, we strongly recommend the use of a low­powered power screwdriver or a drill that has an adjustable clutch that is set on a low-torque
4
- 1 -
se ing. If neither is available, use a hand screwdriver. If a hand screwdriver is all you have, take
several breaks… your wrist will need it!
• You will also need two small step ladders (when it comes time to do the roof!), a 7/16” wrench and a 3/8” wrench.
• The small wood block in your shed box is there for a reason. DO NOT THROW THE WOOD BLOCK AWAY, it is necessary for a aching the wall panels to the fl oor.
• Read through the entire instruction manual and “Construction Tips” insert before you start. It’s always a great practice to get a feel for the fl ow of the process and to familiarize yourself with
the parts involved. But, try not to get ahead of yourself and start the process out of order.
FOLLOW THE INSTRUCTIONS IN ORDER! Everything goes together in a certain order,
and we have learned what that correct order should be. In our state-of-the-art research and testing facility, we have painstakingly created these instructions. The order of construction is
there for a reason, and some parts simply will not fi t if built out of order. Just follow along with the order in the instructions and everything will fi t together and things will go very smooth.
• Refer to the color “Construction Tips” insert for the trickier construction spots. We have identifi ed a few places during construction where it can get a bit tricky, that is why we included
the color insert. This full-color instruction extra was created to be er guide you through the process. Use it and you will be a much happier Outdoor Storage Shed builder.
YOUR SHED MUST BE BUILT ON A LEVEL SURFACE! If the spot you have chosen to place
your wonderful new Outdoor Storage Shed is not level, the shed will not assemble correctly! We recommend a level cement or patio style surface. Your shed is meant to last a long time, so
provide the proper foundation for it before you start to build.
• Before you build it, make sure you are allowed to build it! Consult all building codes, as well as city and county ordinances, to ensure that you do not require a building permit to construct your Outdoor Storage Shed. Proper building permit documentation may be required in your
er your Outdoor Storage Shed is
neighborhood, and it would be quite unfortunate to learn this a already built!
Now that you’re ready to begin the construction of your wonderful new Outdoor Storage Shed, step back, take a deep breath, get yourself a large cold beverage and enjoy yourself. We guarantee that a er spending the right amount of time in building your shed, you will be able to
enjoy it for years to come.
®
Thanks for choosing Lifetime
Outdoor Storage, and have fun!
- 2 -
5
1
Site Selection
The actual dimensions of your shed (at its widest and longest points) are 8’ x 10’. Be sure
1a
to select a site that will accommodate these measurements. The base of the shed is slightly smaller than this, so you will need to create a level surface that is at least 93.5” x
118.25”. We recommend using a level cement or patio style surface. This will provide the best long-term performance for your shed.
8’
93.5”
NOTICE: Shed Extension Kits are available for this shed. Please consider possible shed expansion when planning the site for your shed. See inside the back cover of this manual for information on ordering Extension Kits.
10’
8’
118.25”
10’
Surface must be leveled before installation. If the surface is not properly leveled, the outdoor
shed will not assemble or function correctly. Proper surface leveling will save you time in the long run, so please do not ignore this step.
Alternate Site Preparation
Wherever possible you should use the surfaces described above. When this is not possible, we recommend you use one of the following options:
Note: Any platform or similar structure should be built above ground in order to avoid water pooling inside shed.
Item Qty.
OPTION 1: Wood Platform
Be sure you use lumber that is treated and approved for outdoor use. Build outside frame to 93 1/2” x 118 1/4” outside dimensions:
118 1/4”
2” x 4” x 90 1/2” treated board* 8 2” x 4” x 118 1/4” treated board* 2 48” x 93 1/2”’ Plywood (ACX)** 2 22 1/4” x 93 1/2” Plywood (ACX)** 1 16d 3” common nails 32 8d 1 1/2” common nails 36
* All lumber must be rated for outdoor use. ** Trim 4’ x 8’ sheets to this size.
93 1/2”
16”
16”
15.25”
To be sure to have studs in the correct location to nail plywood in the next step, start measuring here & measure from center to center.
6
16”
16”
16”
Place the 2” x 4” x 90 1/2” boards
on the inside of the frame. Nail each
board in place with the 16d nails.
B
A
Square up the frame by measuring from corner to corner. Measurement A should equal Measurement B.
Place platform in the desired location. If platform does not rest level on the ground, build up low points with loose dirt until platform is stable.
Line up a large sheet of outdoor rated plywood (48” x 93.5”) with
the end of the frame (same end
you measured from). Nail plywood
in place.
Place next large sheet.
Cut last sheet of plywood
to fi t remaining space
(22”x93.5”) on frame. Nail
plywood in place.
Drill 3 evenly spaced 1/2” drain
holes in plywood between each 2” x
4” joist.
OPTION 2: Filled Wood Frame
Be sure you use lumber that is treated and approved for outdoor use. Cut outside frame to 8’ x 10’ outside dimensions:
Be sure that
Item Qty.
2” x 4” x 7’ 5” treated board* 2 2” x 4” x 10’ treated board* 2 8d 1 1/2” common nails 16 1” ‘L’ bracket 4 “Pea” gravel 9.8 cu. ft. (aprox.) Leveling board (2” x 4” x 10’) 1
frame is level.
* Must be rated for outdoor use
10’
A
B
8’
Square up the frame by measuring from
corner to corner. Measurement A should
equal Measurement B.
Nail an L-bracket on each corner of the frame with 8d nails.
Place platform in the desired location. If platform does not rest level on the ground, build up low points with loose dirt or “Pea” gravel, until platform is stable.
Once all boards are level and do not wobble, pack “Pea” gravel or dirt around the outside of the frame, and slope away from frame.
Use aprox. 9.8
cu. ft. of “pea”
gravel.
Now fi ll the inside of the frame with “Pea” gravel. Use
a leveling board to scrape off extra fi ll material and to
level the surface.
7
Before Beginning!
Remove the Parts List from the center of this manual, and locate
color “Construction Tips” insert in box.
2
(as shown) and fi t tabs into slots and lay Center Floor Panel fl at. Add next Center Panel (110) and last Outer Panel (109).
3
Attach a Window Latch (HQ) above each corner of the Window as shown. When tightening Screws (SS), ensure the Window Latches slide freely.
second Window.
Assemble Floor
Lay Outer Floor Panel (109) at on the ground.
2a
Hold a Center Floor Panel (110) at an angle
1.
110
109
Assemble Window
Remove plastic sheeting from Window (AA) and slide
3a
Window into slot on the Window Wall Panel (125).
Do not overtighten. Insert Screw (TC) into the hole in the
3b
window. Set panel aside. Repeat steps 3a and 3b for the
2.
Sharp objects may damage your floor. If resting sharp, heavy objects on your shed fl oor, place a block of wood between the sharp object and fl oor.
110
SS (8)
HQ (4)
Hardware Bags: 1001632
CAUTION
3.
109
TC (2)
1015974 1004015
Screwdriver
Insert window with bent edge at top and pointing
away from the wall.
8
HQ
HQ
Place screw (TC) in this hole to
keep window from sliding up
too far. Insert until fl ush with the
window
4
under fi rst tab, then pull down on Corner Panel until tab snaps into place. Move block under the next tab and repeat.
Assemble Front Corner
Fold Left Corner Panel (105). Fit tabs of panel into the front left corner (while
4a
facing shed) of your fl oor. Place a Wood Block (BC) under Floor Panel, directly
105
Place Wood Block (BC) directly under the tab you are inserting. Snap tabs into place one at a time.
Fold up edges of Corner Shelf (121). Line-up holes in Corner
4b
Shelf with top set of pre-made holes in Left Corner Panel and
secure with Screws (SS).
Corner Shelf should only be placed in top set of holes. See inside the back cover for information on
purchasing additional shelves.
121
Hardware Bags:1001632
SS (4)
Screwdriver
Top holes
9
5
Assemble Left Wall and Back Corners
Snap Wall Panels (108) into place along the side of shed. Ensure
5a
holes line up and then secure panels together with Screws (SS).
NOTE: The Window Wall Panel (125) may be inserted into any side Wall Panel position; however, you should place one Window Wall Panel off-
center. You will then have enough wall space for your shelving. See page
11.
Place Wood Block (BC)
directly under the tab you are inserting. Snap tabs into place one at a time.
Do Not Over-Tighten Screws
1.
2.
SS (20)
Hardware Bags: 1001632
Second person should apply
pressure on opposite side of the wall for easy insertion of screws.
Screwdriver
3.
Fold Right Corner Panel (104). Snap into place and secure with
5b
Screws (SS).
104
Place Wood Block (BC) directly under the tab you are inserting. Snap tabs into place one at a time.
10
NOTE: Shelving Locations
Keep in mind where you would like your shelving. You install shelving on Shelf Support Channels. The Channels may be installed on the Window Wall Panel when Window Wall Panel is in any position. However, you can only install the shelving on regular Wall Panels when those two Wall Panels are adjacent.
Here
Here
Window in Left Position
Only Here
Window in Middle Position
Here
Here
Window in Right Position
Shelf Support Channels can also be installed in the Window Wall Panel, as shown.
11
Fold up edges of Corner Shelf (121). Line-up holes in Corner
5c
Shelf with top set of pre-made holes in Corner Panel and secure
with Screws (SS).
SS (4)
Corner Shelf should only be placed in top set of holes. See inside the back cover for information on
purchasing additional shelves.
121
Hardware Bags:1001632
Screwdriver
Top holes
5d
(SS).
5e
Skip the back wall and fold the second Left Corner Panel (105). Snap into place and fasten with Screws
105
Repeat step 5c for this Corner Panel.
Place Wood Block (BC) directly under the tab you are inserting. Snap tabs into place one at a time.
12
6
Assemble Right Wall and Last Corner
Assemble the right wall as you did the left wall by snapping Wall
6a
Panels (108) into place along the side of shed. Window Wall Panel (125) may be inserted into any side Wall Panel position. Ensure holes line up and then secure panels together with Screws (SS).
NOTE: The Window Wall Panel (125) may be inserted into any side Wall Panel position; however, you should place one Window Wall Panel off-
center. You will then have enough wall space for your shelving. See page
14.
SS (20)
Hardware Bags: 1001632
Screwdriver
Place Wood Block (BC) directly under the tab you are inserting. Snap tabs into
place one at a time.
Second person should apply
pressure on opposite side of the wall for easy insertion of Screws.
Do Not Over­Tighten Screws
13
NOTE: Shelving Locations
Keep in mind where you would like your shelving. You install shelving on Shelf Support Channels. The Channels may be installed on the Window Wall Panel when Window Wall Panel is in any position. However, you can only install the shelving on regular Wall Panels when those two Wall Panels are adjacent.
Here
Here
Window in Left Position
Only Here
Window in Middle Position
Here
Here
Window in Right Position
14
Shelf Support Channels can also be installed in the Window Wall Panel, as shown.
Fold up edges of the last Corner Shelf (121). Line-up holes in
6b
Corner Shelf with top set of pre-made holes in Right Corner Panel
and secure with Screws (SS).
SS (4)
Corner Shelf should only be placed in top set of holes. See inside the back cover for information on
purchasing additional shelves.
121
Hardware Bags:1001632
Screwdriver
Top holes
15
7
End Channel (AG) onto the door.
Left Door Assembly
Rest Left Door (118) with front side down. Position Deadbolt
7a
Latches (HM) in slots at top and bottom of door, and slide Door
(Not Actual Size)
Hardware Bags: 1015974
HM (4)
Rubber Mallet (1)
Back of
Door
bolt Latches).
Install Left Door Handle (BB). Set door aside.
7b
Door End Channel fi ts onto door with the fl at side up (facing the Dead
TOP
BOTTOM
HC (4)
HM
HM
VC (6)
You may need to nudge the Door End Channel to make the holes line up with the
gap in the door.
1. 2.
HC
HP
Repeat steps 7a and 7b for the second Left Door.
7c
HL
Back of
Door
BB
HL (4)
Hardware Bags: 1015974
VC
PB
PB (6)
7/16” Wrenches (2) Screwdriver
CAUTION
Do not overtighten. Overtightening may damage parts and void warranty.
16
8
Right Door Assembly
Rest Right Shed Door (119) with front side down, and slide Door End Channel (AG) onto the door.
8a
Back of
Door
8b
Fit Thumb Lever Knobs
1.
into Handle Grooves.
Groove
Knob
HG
BA
Rotate the Thumb Lever into
2.
the handle. Slide forward until the Knobs fi t into the holes in the handle.
HG
Knobs snap into Holes
BA
Hardware Bags: 1015974
3.
PB
VC
PB
VC
VC (6)
PB (6)
Screwdriver
HG
BA
CAUTION
Do not overtighten. Overtightening may damage parts and void warranty.
Attach the Handle and Thumb lever to the Door.
17
8c
HR
Install Handle Latch assembly onto the Right Shed Door.
HA
HI
HB (4)
HH (4)
HR (4)
HH
HB
HN
Attach Door Spring (HD) to Handle assembly. Set the door aside.
8d
Hardware Bags: 1015974
7/16” Wrenches (2)
You may need to nudge the
Door End Channel to make the holes line up with the gap in the door.
(Not Actual Size)
Hardware Bags: 1015974
Screwdriver
HD (2)
HD
Repeat steps 8a, 8b, 8c and 8d for the second Right Door.
8e
18
HI
HA
Use pliers to pull spring down and hook into bottom hole.
Before Beginning Assembly
Remove this Parts List and Hardware Identifi er
from the Instructions and take an inventory of all
Box 1 (Larger Box)
parts in both boxes.
Two Adults Required for Assembly
( + one Adult suggested as an instruction reader)
Parts List
ID Reorder # Part # Description Qty Main Hardware
109 CB10999 109 Outer Floor Panel 2 110 CB11099 110 Center Floor Panel 2 111 CB11182D 111 Front Gable 2 114 1009262 1009258 Roof Panel 8 115 CB11580C 115 Front Roof Cap 1 116 CB11680C 116 Rear Roof Cap 1 118 ZS11881C 118 Left Shed Door 2 119 1009334 1002607 Right Shed Door 2 121 CB12180 121 Corner Shelf 4 126 ZS12680 126 32” Short Shelf 2 AC 1001866 Roof Truss Brace 3 AD AR02406 Roof Truss Channels 6 AF AR02706 Shelf Support Channel 2 AG AR02820 Door End Channel 4 AH ZP07606 Gable Support Sq. Tube 2 AI ZS01006 Roof Support 8 AJ 1009232 Skylight 4
Box 2 (Smaller Box)
ID Reorder # Part # Description Qty
117 CB11780C Center Roof Cap 3 104 ZS10482 104 Right Corner Panel 2 105 ZS10582 105 Left Corner Panel 2 108 ZS10882 1013592 Wall Panel 4 125 ZS12582 125 Window Wall Panel 2 126 ZS12680 32” Short Shelf 1 AA ZS01200 Window 2
Shed Parts Box [1016058]
ID Reorder # Part # Description Qty Main Hardware
AB 1009266 16” Pegboard Strip 2 AE 1009333 Shelf Support Bracket 6 BA 1015792 Right Door Handle 2 BB 1009123 Left Door Handle 2 BC IA01400 Wood Block 1 BD IA01500 Wood Shim 4
Truss Support Hardware Bag [1001884]
SA BB04500 Threaded Rod 3 HL BN00300 1/4” Cap Nut 6
Skylight Hardware Bag [HH11600]
LA BS05900 #10 x .5” Pan-head Screw 26 LB BW01200 #10 Fender Washer 26
ID Reorder # Part # Description Qty Vent Hardware Bag [HH11900] x2
VA CH08381 Louvered Vent 1 VB DA03700 Vent Screen 1 PB BS05800 #10 x .75” Pan-head Screw 6 VC BW01300 #10 Washer 6
Door Handle Hardware Bag [1015974] x2
HA AC00100 Latch 1 HB 1000118 1/4” x 2” Carriage Bolt 2 HC 1000109 1/4” x 1.5” Carriage Bolt 2 HD BG01600 Door Spring 1 PB BS05800 #10 x .75” Pan-head Screw 7 VC BW01300 #10 Washer 6 HG 1015832 Thumb Lever 1 HH BA05700 .375” x .56” Steel Spacer 2 HI ZP07820 Latch Cover Plate 1 HL BN00300 1/4” Cap Nut 2 HO CK00600 Spacer, Door Hinge 2 HM CH11999 Deadbolt Latch 2 HN AG04120 Rt Door Latch (rnd hole) 1 HP AG04020 Lt Door Latch (oval hole) 1 HQ 1007360 Window Latch 2
HR 300022 1/4” Center Lock Nut 2
Front Gable Hardware Bag [HH12100] x2
GA BS05700 .25” x 1.125” Pan-head Scr. 7 GB CF03399 End Plug 2
Truss Hardware Bag [1015232]
TA 1001865 Truss Connector 3 HK BN01600 #10 Cap Nut 20 TC BS06100 #10 x 3/8” Pan-Head Scr. 21 TD DA04000 L-Key w/Phillips Head 1 TE BA07000 #2 Phillips Bit 1
Shed Screw Hardware Bag [1001632]
SS BS07500 .25” x .625” Screw 238
Tool Clip Assortment [HH12500]
CA BA06500 Pegbrd J-Hook 3 CB BA06600 Pegbrd L-Hook 3 CC BA06700 Pegbrd Toolholder 2 CD BA06800 Pegbrd 2” Dbl Arm Hook 1 CE BA06900 Pegbrd 4’ Dbl Arm Hook 1
Pegboard Screw Hardware Bag [1011398]
PB BS05800 #10 x 3/4” Pan-head Screw 11
Door Gap Flap Hardware Bag [1004034]
FA CH14199 Lt Gap Flap 1 FB CH14499 Rt Gap Flap 1 LA BS05900 #10 x .5” Pan-head Screw 4
*Part Numbers are listed when different from the Reorder Number. The Part Number will appear on most of the plastic parts.
19
104
111
Shed Parts
(Not Actual Size)
105
109 110108
114
115
119
Back view
PULL OUT THIS PAGE
AC
116
Front view
121
AD
126
117
AA
125
AE
118
Front view Back view
AK
AG
20
AH
AF
AI
AJ BA
AB
BB HA
HD
VA
VB
7/16” 3/8”
HG
HI
TA
HM
GB
FA
Suggested Tools & Materials
(Not Included):
Adjustable
Rubber Mallet
FB
Box Knife
HN
HQ
Phillips Head
HP
SA
PULL OUT THIS PAGE
FOR EASY REFERENCE
(2) (1)
Step Ladder
(2)
*See “Screwdriver Notice” on page 2
**U.S. and Canada customers ONLY**
IF ASSISTANCE IS NEEDED, DO NOT CONTACT THE STORE!!!
CALL OUR CUSTOMER SERVICE DEPARTMENT at 1 (800) 225-3865
HOURS: 7:00 a.m. to 5:00 p.m. Monday through Friday (Mountain Standard Time)
**For customers outside the U.S. or Canada, please contact the store for assistance.**
(1)
Power Drill * Work Light
(1)
**Call or visit our Web site for Saturday hours**
(1)
(1)
Pliers
(1)(1)
(1)
Flashlight
(1)
21
Shed Hardware
(Actual Size)
LA
PB
TD
LB
HH
HK
TE
HB
FOR EASY REFERENCE
HC
PULL OUT THIS PAGE
HL
GA
TC
VC
SS
HO
HR
22
9
Front Gable Assembly
Insert End Plugs (GB) into ends of Gable Support Square Tube
9a
(AH). Attach Gable Support Square Tube to Front Gable (111),
and secure with Screws (GA).
Only use a hand screwdriver on this step
GB
GA
Hardware Bags: HH12100
AH
The Square Tube must be oriented with the fl at rectangle hole up, and the fl at oval holes
facing away from the gable.
GA (12)
Screwdriver
9b
Install Vent (VA) and Screen (VB) into the Front Gable, using Screws (PB) and Washers (VC).
VA
VB
VC
PB
screws.
PB (10)
VC (10)
Hardware Bags:
HH11900
Second person should apply pressure on opposite side of the Gable for easy insertion of
Screwdriver
Repeat steps 9a and 9b for the second Gable.
9c
23
10
Install Doors and Front Gable
10a
Slide one Spacer (HO) onto bottom hinge pin of Left Shed Door and place pin into indent in fl oor.
HO (4)
Hardware Bags: 1015974
HO
One person should hold doors in place until they are secured to the front Gable.
10b
Slide one Spacer (HO) onto bottom hinge pin of Right Shed Door and place pin into indent in fl oor.
One person should hold doors in place until they are secured with to front Gable.
24
HO
10c
Install Front Gable assembly by sliding it over the Hinge Pin in each door.
Top Hinge pins fi t into holes on underside of Front Gable
10d
Secure both sides of Front Gable with Screws (SS).
Hardware Bags: 1001632
SS (12)
Screwdriver
10d
Repeat steps 10a, 10b, 10c and 10d for the Doors and Gable on the other side of the shed.
25
11
Screws (TC) and Cap Nuts (HK).
Assemble Truss
11a
Attach Brace (AC) to two Roof Truss Channels (AD) (one on each side of Brace). Secure Brace with
TD (1)
TC (20)
HK (20)
Follow picture above to connect Brace to a Truss Channel at each
end of the Brace.
AD
AD
(HK).
AC
Use L-key (TD) to hold screw (TC) in place while tightening nut
Hardware Bags: 1015232
TC
5/16” Wrench (1)
The nut goes on
the outside of the
truss.
HK
AC
11b
parallel. Completely tighten all hardware.
Use Truss Connector (TA) to attach Roof Truss Channels at top. Secure with Screws (TC) and Cap Nuts (HK). Before completely tightening, lay assembly on its side to ensure Channels and Brace are
Ensure Truss Connector is aligned with the Truss
Channels.
TC
TA
HK
26
11c
Slide a Threaded Rod (SA) through the Truss Support Brace and the top of the Truss Connector.
HL (6)
SA (3)
11d
Hardware Bags: 1001884
SA
Secure the top and bottom of the Threaded Rod with a 1/4” Cap Nut (HL).
HL
3/8” Wrench (1)
11e
Repeat Steps 11a - 11d for each Truss.
WARNING
Do not overtighten the Cap Nut. If the end of the Bolt breaks through the plastic cap, call our Customer Service Department at the number on Page One. Exposed threads on the end of the Bolt may cause serious injuries.
HL
27
12
Truss & Roof Installation
12a
Place a Truss into the fi rst set of notches behind the Front Gable.
Be sure to carefully read and follow the roof installation instructions and notes. Following each step in the order listed will minimize potential complications during installation.
12b
into the notch in the Truss.
Place a Roof Panel (114) onto the Truss and the Front Gable. Ensure the alignment nub in the Roof Panel fi ts into notch on the Truss.
Nub
Truss Channel
Ensure the nub in the Roof Panel fi ts
Top of Roof Panel
Roof Panel
Bottom of Roof
Panel
28
12c
Secure the Roof Panel to the Front Gable and Truss Channel with all but the very top Screws (SS).
Use a fl ashlight to check that holes line-up before inserting screws.
Only use a hand screwdriver on this step
AI
(not actual size)
Hardware Bags: 1001632
A second person on a ladder should
apply downward pressure while attaching roof parts.
AI (1)
SS (7)
Screwdriver
Slide the metal Roof Support (AI) into place between the Roof Panel and Gable/Truss. Insert top Screws (SS).
12d
edge with Screws (SS).
Bottom lip of Roof Panel fi ts over wall panel and ridge fi ts into the top of the wall. Secure the Roof Panel along the bottom
Ensure the ridge in the bottom of the Roof Panel ts into the top of the wall.
The Roof Support fi ts into the notches in the Roof Panel (as shown).
Roof Panel Ridge
Roof Panel
Wall
SS (4)
Hardware Bags: 1001632
Screwdriver
29
12e
Follow steps 12b-12d and install a Roof Panel and Roof Support on opposite side.
(Not actual size)
AI (1)
SS (11)
Position the Front Roof Cap (115) as shown. Secure to Front
12f
Gable with Screws (SS).
Hardware Bags: 1001632
Hardware Bags: 1001632
Screwdriver
SS (4)
Screwdriver
30
12g
Install next Truss.
12h
Follow steps 12b - 12d to place the next Roof Panels (114) and Roof Supports (AI). Repeat for other side.
(Not actual size)
Hardware Bags: 1001632
AI (2)
SS (20)
Screwdriver
Position Roof Cap (117) next to Front Roof Cap. Attach to
12i
Truss with Screws (SS).
Hardware Bags: 1001632
SS (4)
Screwdriver
31
Connect centers of Front Roof Cap (115) and Roof Cap (117)
12j
with Screws (SS).
SS (2)
Only use a hand screwdriver on this step
12k
Install the next Truss, two Roof Panels (114) and Roof Cap (117).
Hardware Bags: 1001632
Screwdriver
CAUTION
Only hand tighten screws in Roof Caps. Do not overtighten. Overtightening may damage Roof Caps and void warranty.
(Not actual size)
Hardware Bags: 1001632
AI (2)
SS (20)
Screwdriver
32
12l
Install the last two Roof Panels and Roof Supports.
(Not actual size)
Hardware Bags: 1001632
AI (2)
SS (22)
Screwdriver
12m
Install last Roof Panel and Roof Support.
(Not actual size)
Hardware Bags: 1001632
AI (1)
SS (11)
Screwdriver
33
12n
Position and Secure Center Roof Cap (117) along Truss.
SS (4)
12o
Connect centers of Roof Caps (117).
Only use a hand screwdriver on this step
Hardware Bags: 1001632
1001632
Screwdriver
SS (2)
#2 Screwdriver (1)
CAUTION
Only hand tighten screws in Roof Caps. Do not overtighten. Overtightening may damage Roof Caps and void warranty.
12p
12q
Position and Secure Rear Roof Cap (116) along Rear Gable.
Connect Rear & Center Roof Caps.
1001632
1001632
SS (4)
#2 Screwdriver (1)
SS (2)
#2 Screwdriver (1)
34
13
Skylight Installation
LA (24)
13a
13b
13c
Pre-fold Skylights (AJ) before installing.
Push folded Skylight up through opening; open Skylight; use tabs to pull Skylight down into place.
Fasten Skylight in place with Washer (LB) and Screws (LA) (pull on tabs while inserting Screw to provide resistance).
Repeat for all Skylights.
Only use a hand screwdriver on this step
LB (24)
HH11600 #2 Screwdriver (1)
LB
LA
14
14a
Pegboard Installation
Using a Level, position the 16” Pegboard Strip (AK) in the desired locations. Screw the Pegboard to the wall using
#10 x 3/4” Screws (PB). See Note.
PB
PB (10)
Hardware Bags: 1011398 Screwdriver, Level
The Pegboard Strips are screwed directly into the
plastic. Line up Strip anywhere on wall so the holes are over plastic (and not over a groove in the wall).
Be sure that the Pegboard Strip is level before inserting screws.
Repeat step 14a for second Pegboard Strip.
14b
35
15
Shelf Installation
15a
Place Short Shelves (126) on brackets and secure with Screws (SS).
NOTICE
1001632
Hardware Bags: 1001632
SS (8)
#2 Screwdriver (1)
Screwdriver
The total weight placed on shelves hung on each Wall Panel cannot exceed 100 pounds (45 kg).
Additional Shelf Locations
Additional Shelves and Support Channels can be purchased from Customer Service. These Shelves and Support Channels can be installed on any wall containing a truss notch and a column of screw holes. See Page 37 for additional information.
Shelf Support Channels can also be installed in the Window Wall Panel, as shown.
36
Additional Shelves and parts can be purchased
from Customer Service:
1 (800) 225-3865
** Customers outside of the U.S. or Canada, please contact
the store for assistance. **
NOTE: Shelving Locations
Keep in mind where you would like your shelving. You install shelving on Shelf Support Channels (one Channel per Wall Panel) so Shelves will span across Wall Panels. The Channels may be installed on the Window Wall Panel when Window Wall Panel is in any position. However, you can only install the shelving on regular Wall Panels when those two Wall Panels are adjacent.
Here
Here
Window in Left Position
Only Here
Window in Middle Position
Here
Here
Window in Right Position
Shelf Support Channels can also be installed in the Window Wall Panel, as shown.
37
16
Align Doors
16a
(Fig. 2). If doors need further adjustment, insert another shim under the front corner opposite of the fi rst shim. If the doors still needs further adjustment, stack additional shims (one at a time) alternating between the back and front shims.
16b
In some cases, the shed doors may not completely line up at the tops (Fig. 1). When this happens, identify which side is higher and use a shim (BD) to slightly raise the back corner of the high side until doors line up
High Side
High side
Low side
Fig. 1
Shim should be placed at the corner, running directly under one wall.
After aligning doors, cut off any portion of wood shim that is still exposed. From inside the shed, drive a 1” nail through the shim into the fl oor to hold it in place.
First
Shim
Fig. 2
Second
Shim
Anchor the Shed
17
17a
shed.
After assembling your shed, you need to anchor it to the ground through the four indentations in the shed oor. Consult your local hardware store for suggestions on the best hardware to use for anchoring your
10’
8’
WARNING
Failure to anchor your shed may result in property damage and/or personal injury.
10’
8’
38
Install Gap Flaps on Doors
18
18a
between the top of the door and the Gable.
Install the Gap Flaps (FA & FB) inside each door as shown. Before completely tightening Screws (LA), slide Flap up until it covers any gap
1001693
Hardware Bags: 1004034
LA (4)
#2 Screwdriver (1)
Screwdriver
FB
FA
Enhance your Lifetime® Outdoor Shed by purchasing the following Shed Accessories:
Model # 0110 Corner Shelf (2 pack)
Two 10” radius Shelves with hardware.
0130 32” Shelf Kit w/ hardware (3 pack)
Three 32” x 10” Steel-Reinforced Shelves with shelf brackets and hardware.
0190 Shelf Support Channel
Two Shelf Support Channels that allow the 32” shelves on either of the side walls of your shed.
6420 30” Shed Extension Kit
Extend your shed two and a half feet for the ultimate storage building.
To purchase shed accessories, visit us at:
www.buylifetime.com
Or call: 1 (800) 424-3865
0110 0130 6420
39
LIFETIME OUTDOOR SHED EQUIPMENT
10-YEAR LIMITED FACTORY WARRANTY
THE MANUFACTURER RESERVES THE RIGHT TO MAKE SUBSTITUTIONS TO WARRANTY
CLAIMS IF PARTS ARE UNAVAILABLE OR OBSOLETE.
1. Lifetime outdoor sheds are warranted to the original purchaser to be free from defects in material or workmanship for a period of ten years from the date of original retail purchase. The word “defects” is defi ned as imperfections that impair the use of the product. Defects resulting from misuse, abuse or negligence will void this warranty. This warranty does not cover defects due to improper installation, alteration or accident. This warranty does not cover damage caused by vandalism, rusting, “acts of nature” or any other event beyond the control of the manufacturer.
2. This warranty is nontransferable and is expressly limited to the repair or replacement of defective product. If the product is defective within the terms of this warranty , Lifetime Products, Inc. will repair or replace defective parts at no cost to the purchaser. Shipping charges to and from the factory are not covered and are the responsibility of the purchaser. Labor charges and related expenses for removal, installation or replacement of the shed or its components are not covered under this warranty.
3. This warranty does not cover scratching or scuffi ng of the product that may result from normal usage. In addition, defects resulting from intentional damage, negligence, unreasonable use or hanging from the truss will void this warranty.
4. Liability for incidental or consequential damages is excluded to the extent permitted by law. While every attempt is made to embody the highest degree of safety in all equipment, freedom from injury cannot be guaranteed. The user assumes all risk of injury resulting from the use of this product. All merchandise is sold on this condition, and no representative of the company may waive or change this policy.
5. This warranty is expressly in lieu of all other warranties, expressed or implied, including warranties of merchantability or fi tness for use. Neither Lifetime Products, Inc., nor any representative assumes any other liability in connection with this product.
ALL WARRANTY CLAIMS MUST BE ACCOMPANIED BY A SALES RECEIPT.
REPORT PRODUCT DEFECTS IN WRITING TO:
Lifetime Products, Inc., PO Box 160010 Clearfi eld, UT 84016-0010
or call (800) 225-3865 M-F 8 a.m. to 5 p.m. MST.
Please include your dated sales receipt and photographs of damaged parts.
To register the product, visit our website at www.lifetime.com
R
PO Box 160010 • Freeport Center, Bldg. D-11 Clearfi eld, Utah 84016-0010
40
www.lifetime.com
©2004 Lifetime Products, Inc.
T: 800-225-3865 • F: 801-728-1907
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