Lifetime Sentinel 6404 Owner's Manual And Assembly Instructions

OWNER’S MANUAL
with Assembly Instructions
8'x10' Outdoor Shed
Sentinel
8’ x 10’ Outdoor Shed
MODEL #6404
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Level Surface Notice:
Surface must be leveled before installation. We recommend building a level work space with a cement or patio style surface. If the surface is not properly leveled, the Outdoor Shed will not assemble correctly. Proper surface leveling will save you time in the long run, so please do not ignore this step.
Building Code Notice:
Consult all local building codes, as well as city and county ordinances, to ensure that the construction of the Outdoor Shed does not require a building permit. Proper building permit documentation may be required in your neighborhood, and it would be unfortunate to learn this after constructing the Shed.
Screwdriver Notice:
There is a 1/2” phillips head screwdriver bit included with the shed hardware. This bit can be used with any power screwdriver or drill. The plastic pieces of your shed can be damaged by overtightening of screws. To avoid damage we strongly recommend the use of a low-powered power screwdriver or a drill that has an adjustable clutch that is set on a low torque setting. If neither is available, use a hand screwdriver. In any case, use caution to avoid overtightening the screws.
Floor Puncture Notice:
Sharp objects may damage your fl oor. If resting sharp, heavy objects on your shed fl oor, place a block of wood between the sharp object and fl oor.
Congratulations on your Lifetime® Outdoor Shed purchase. By following the instructions below, your new Lifetime shed
should provide you with years of service and enjoyment.
Cleaning and Care
The polyethylene walls and shelves are stain- and solvent resistant. To clean, use a mild soap and a soft-bristled brush. Abrasive
cleaning materials may scratch the plastic and are not recommended. Repair scratches or rust spots on the metal by sanding
the affected area lightly; using a rust preventative spray primer; and fi nally, spraying with a high-gloss spray enamel paint. Avoid
placing a direct heat source on or near surfaces unless using a heat barrier.
SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE AND WILL VOID
WARRANTY.
Do not use or store hot objects such as grills, blowtorches, welding equipment, etc. in the shed.
• If using a ladder during assembly, use extreme caution.
• Two capable adults are required for shed assembly. (It is also recommended that a third adult function as an instruction reader.)
Most injuries are caused by misuse and/or not following instructions. Use
2
INSTRUCTION #1018238 8/28/2006
caution when using this shed.
Read This First!
Before Beginning Assembly:
A. Read the “Congratulations” letter on pages 4-5. B. Remove Parts List from the center of these instructions and
make sure all parts are present and in good condition.
C. Find the color “Construction Tips” fl yer and refer to it
during assembly.
**Do Not Contact the Store!**
For Assistance, including missing or broken parts,
Call Customer Service at:
1 (800) 225-3865
** Customers outside of the U.S. or Canada, please contact the store for assistance. **
KEY
Indicates a helpful hint or important note.
Refers you to a specifi c step in the full-color Construction Tips fl yer.
Two Adults Required for Assembly
( + one Adult suggested as an instruction reader)
7/16” 3/8”
(2) (1)
Step Ladder
Indicates that a hand screwdriver is required for a step.
Suggested Tools & Materials
(Not Included):
Adjustable
(1)
Power Drill * Work Light
Rubber Mallet
(1)
Box Knife
(1)
Pliers
Phillips Head
(1)
Flashlight
(2)
(1)
* see “Screwdriver Notice” on page 2
(1)
(1)
(1)
3
IMPORTANT! Please Read
Dear Valued Customer,
®
Outdoor Storage Shed! We
We would like to congratulate you on your purchase of a Lifetime are confi dent that you have made the perfect choice and you will be very pleased with your new
storage solution.
This Outdoor Storage Shed is part of the family of brands created and manufactured by
®
Lifetime
Products, Inc. Like all of our products, you can be assured that the quality of your
Lifetime Outdoor Storage Shed is the best in the world! All of our sheds are made in the USA, something that is very important to us. And, we back that quality up by off ering the best
warranty in the business – A 10-year warranty that covers everything on the shed… top to bo om!
All of our sheds are built with the highest-quality steel and polyethylene parts. The design and construction of our steel-reinforced double-wall panels is second to none. All of our exposed
steel parts and trusses are powder coated and we only use high-impact polyethylene plastic. What makes polyethylene so special? It has superior strength and durability, and, it won’t crack
or degrade outdoors.
®
Outdoor Storage Shed, please
So now that you know the quality you are ge ing in a Lifetime take the time to READ THIS INSTRUCTION MANUAL!
We have taken great care in providing the best possible form of instructions to help you put your new Outdoor Storage Shed together. Before you get started, PLEASE read the following
preparation tips to help you get started!
We can assure you, your construction experience will be a lot more enjoyable if you do!
PREPARATION TIPS:
• The fi rst step is simple… RELAX! You have made a great purchase, but Rome was not built in a day. Plan to spend a good part of your a ernoon pu ing together your fi ne Outdoor Storage Shed. Our philosophy is, if it comes together quickly and easily, it surely will come apart quickly
and easily! Your Lifetime
®
Outdoor Storage Shed will surely last for years if you are patient, and
take all the time necessary to put it together as we have instructed.
• Grab a friend to join in on the fun! This is not a one-person endeavor. We have found that not only will things go smoother if you have two or more people participating in the construction of
the shed, but it will go quicker as well. So, the more the merrier!
• Make sure you have all the tools necessary for constructing your new shed. We have included a 1/2 “ Phillips head screwdriver bit that may be used with any power screwdriver or drill. This bit is your friend… please use it. The plastic pieces of your shed may become damaged
by overtightening the screws. To avoid this damage, we strongly recommend the use of a low­powered power screwdriver or a drill that has an adjustable clutch that is set on a low-torque
4
- 1 -
se ing. If neither is available, use a hand screwdriver. If a hand screwdriver is all you have, take
several breaks… your wrist will need it!
• You will also need two small step ladders (when it comes time to do the roof!), a 7/16” wrench and a 3/8” wrench.
• The small wood block in your shed box is there for a reason. DO NOT THROW THE WOOD BLOCK AWAY, it is necessary for a aching the wall panels to the fl oor.
• Read through the entire instruction manual and “Construction Tips” insert before you start. It’s always a great practice to get a feel for the fl ow of the process and to familiarize yourself with
the parts involved. But, try not to get ahead of yourself and start the process out of order.
FOLLOW THE INSTRUCTIONS IN ORDER! Everything goes together in a certain order,
and we have learned what that correct order should be. In our state-of-the-art research and testing facility, we have painstakingly created these instructions. The order of construction is
there for a reason, and some parts simply will not fi t if built out of order. Just follow along with the order in the instructions and everything will fi t together and things will go very smooth.
• Refer to the color “Construction Tips” insert for the trickier construction spots. We have identifi ed a few places during construction where it can get a bit tricky, that is why we included
the color insert. This full-color instruction extra was created to be er guide you through the process. Use it and you will be a much happier Outdoor Storage Shed builder.
YOUR SHED MUST BE BUILT ON A LEVEL SURFACE! If the spot you have chosen to place
your wonderful new Outdoor Storage Shed is not level, the shed will not assemble correctly! We recommend a level cement or patio style surface. Your shed is meant to last a long time, so
provide the proper foundation for it before you start to build.
• Before you build it, make sure you are allowed to build it! Consult all building codes, as well as city and county ordinances, to ensure that you do not require a building permit to construct your Outdoor Storage Shed. Proper building permit documentation may be required in your
er your Outdoor Storage Shed is
neighborhood, and it would be quite unfortunate to learn this a already built!
Now that you’re ready to begin the construction of your wonderful new Outdoor Storage Shed, step back, take a deep breath, get yourself a large cold beverage and enjoy yourself. We guarantee that a er spending the right amount of time in building your shed, you will be able to
enjoy it for years to come.
®
Thanks for choosing Lifetime
Outdoor Storage, and have fun!
- 2 -
5
1
Site Selection
The actual dimensions of your shed (at its widest and longest points) are 8’ x 10’. Be sure
1a
to select a site that will accommodate these measurements. The base of the shed is slightly smaller than this, so you will need to create a level surface that is at least 93.5” x
118.25”. We recommend using a level cement or patio style surface. This will provide the best long-term performance for your shed.
8’
93.5”
NOTICE: Shed Extension Kits are available for this shed. Please consider possible shed expansion when planning the site for your shed. See inside the back cover of this manual for information on ordering Extension Kits.
10’
8’
118.25”
10’
Surface must be leveled before installation. If the surface is not properly leveled, the outdoor
shed will not assemble or function correctly. Proper surface leveling will save you time in the long run, so please do not ignore this step.
Alternate Site Preparation
Wherever possible you should use the surfaces described above. When this is not possible, we recommend you use one of the following options:
Note: Any platform or similar structure should be built above ground in order to avoid water pooling inside shed.
Item Qty.
OPTION 1: Wood Platform
Be sure you use lumber that is treated and approved for outdoor use. Build outside frame to 93 1/2” x 118 1/4” outside dimensions:
118 1/4”
2” x 4” x 90 1/2” treated board* 8 2” x 4” x 118 1/4” treated board* 2 48” x 93 1/2”’ Plywood (ACX)** 2 22 1/4” x 93 1/2” Plywood (ACX)** 1 16d 3” common nails 32 8d 1 1/2” common nails 36
* All lumber must be rated for outdoor use. ** Trim 4’ x 8’ sheets to this size.
93 1/2”
16”
16”
15.25”
To be sure to have studs in the correct location to nail plywood in the next step, start measuring here & measure from center to center.
6
16”
16”
16”
Place the 2” x 4” x 90 1/2” boards
on the inside of the frame. Nail each
board in place with the 16d nails.
B
A
Square up the frame by measuring from corner to corner. Measurement A should equal Measurement B.
Place platform in the desired location. If platform does not rest level on the ground, build up low points with loose dirt until platform is stable.
Line up a large sheet of outdoor rated plywood (48” x 93.5”) with
the end of the frame (same end
you measured from). Nail plywood
in place.
Place next large sheet.
Cut last sheet of plywood
to fi t remaining space
(22”x93.5”) on frame. Nail
plywood in place.
Drill 3 evenly spaced 1/2” drain
holes in plywood between each 2” x
4” joist.
OPTION 2: Filled Wood Frame
Be sure you use lumber that is treated and approved for outdoor use. Cut outside frame to 8’ x 10’ outside dimensions:
Be sure that
Item Qty.
2” x 4” x 7’ 5” treated board* 2 2” x 4” x 10’ treated board* 2 8d 1 1/2” common nails 16 1” ‘L’ bracket 4 “Pea” gravel 9.8 cu. ft. (aprox.) Leveling board (2” x 4” x 10’) 1
frame is level.
* Must be rated for outdoor use
10’
A
B
8’
Square up the frame by measuring from
corner to corner. Measurement A should
equal Measurement B.
Nail an L-bracket on each corner of the frame with 8d nails.
Place platform in the desired location. If platform does not rest level on the ground, build up low points with loose dirt or “Pea” gravel, until platform is stable.
Once all boards are level and do not wobble, pack “Pea” gravel or dirt around the outside of the frame, and slope away from frame.
Use aprox. 9.8
cu. ft. of “pea”
gravel.
Now fi ll the inside of the frame with “Pea” gravel. Use
a leveling board to scrape off extra fi ll material and to
level the surface.
7
Before Beginning!
Remove the Parts List from the center of this manual, and locate
color “Construction Tips” insert in box.
2
(as shown) and fi t tabs into slots and lay Center Floor Panel fl at. Add next Center Panel (110) and last Outer Panel (109).
3
Attach a Window Latch (HQ) above each corner of the Window as shown. When tightening Screws (SS), ensure the Window Latches slide freely.
second Window.
Assemble Floor
Lay Outer Floor Panel (109) at on the ground.
2a
Hold a Center Floor Panel (110) at an angle
1.
110
109
Assemble Window
Remove plastic sheeting from Window (AA) and slide
3a
Window into slot on the Window Wall Panel (125).
Do not overtighten. Insert Screw (TC) into the hole in the
3b
window. Set panel aside. Repeat steps 3a and 3b for the
2.
Sharp objects may damage your floor. If resting sharp, heavy objects on your shed fl oor, place a block of wood between the sharp object and fl oor.
110
SS (8)
HQ (4)
Hardware Bags: 1001632
CAUTION
3.
109
TC (2)
1015974 1004015
Screwdriver
Insert window with bent edge at top and pointing
away from the wall.
8
HQ
HQ
Place screw (TC) in this hole to
keep window from sliding up
too far. Insert until fl ush with the
window
4
under fi rst tab, then pull down on Corner Panel until tab snaps into place. Move block under the next tab and repeat.
Assemble Front Corner
Fold Left Corner Panel (105). Fit tabs of panel into the front left corner (while
4a
facing shed) of your fl oor. Place a Wood Block (BC) under Floor Panel, directly
105
Place Wood Block (BC) directly under the tab you are inserting. Snap tabs into place one at a time.
Fold up edges of Corner Shelf (121). Line-up holes in Corner
4b
Shelf with top set of pre-made holes in Left Corner Panel and
secure with Screws (SS).
Corner Shelf should only be placed in top set of holes. See inside the back cover for information on
purchasing additional shelves.
121
Hardware Bags:1001632
SS (4)
Screwdriver
Top holes
9
5
Assemble Left Wall and Back Corners
Snap Wall Panels (108) into place along the side of shed. Ensure
5a
holes line up and then secure panels together with Screws (SS).
NOTE: The Window Wall Panel (125) may be inserted into any side Wall Panel position; however, you should place one Window Wall Panel off-
center. You will then have enough wall space for your shelving. See page
11.
Place Wood Block (BC)
directly under the tab you are inserting. Snap tabs into place one at a time.
Do Not Over-Tighten Screws
1.
2.
SS (20)
Hardware Bags: 1001632
Second person should apply
pressure on opposite side of the wall for easy insertion of screws.
Screwdriver
3.
Fold Right Corner Panel (104). Snap into place and secure with
5b
Screws (SS).
104
Place Wood Block (BC) directly under the tab you are inserting. Snap tabs into place one at a time.
10
NOTE: Shelving Locations
Keep in mind where you would like your shelving. You install shelving on Shelf Support Channels. The Channels may be installed on the Window Wall Panel when Window Wall Panel is in any position. However, you can only install the shelving on regular Wall Panels when those two Wall Panels are adjacent.
Here
Here
Window in Left Position
Only Here
Window in Middle Position
Here
Here
Window in Right Position
Shelf Support Channels can also be installed in the Window Wall Panel, as shown.
11
Fold up edges of Corner Shelf (121). Line-up holes in Corner
5c
Shelf with top set of pre-made holes in Corner Panel and secure
with Screws (SS).
SS (4)
Corner Shelf should only be placed in top set of holes. See inside the back cover for information on
purchasing additional shelves.
121
Hardware Bags:1001632
Screwdriver
Top holes
5d
(SS).
5e
Skip the back wall and fold the second Left Corner Panel (105). Snap into place and fasten with Screws
105
Repeat step 5c for this Corner Panel.
Place Wood Block (BC) directly under the tab you are inserting. Snap tabs into place one at a time.
12
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