The SM41 comes partially assembled. Follow the steps below to complete the assembly.
WARNING: COMPONENTS OF THE SM41 ARE LARGE AND HEAVY. USE CAUTION
WHEN ASSEMBLING THIS MACHINE.
MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY
1/2”, 3/8”, 5/8” & 9/16”
Socket wrench with
extension
You will also need a ladder and a piano dolly to lift and position the weight stacks.
1/8”
hex key wrench
5/8” & 9/16”
Combination wrench
Pinch bar
ASSEMBLY TIME
Two people can accomplish this assembly in approximately 2 hours.
2
UNPACKING
Follow the steps below when unpacking the components of the SM41.
1. Cut off the shipping wrapper.
2. Remove the parts box and shipping boards.
3. Remove the items in the parts box. These items are shown in Figure 1.
A. Remove the bolts bag.
B. Remove the parts shown below. Parts that are used to build the SM41 are
described in the section HARDWARE at the end of these instructions.
SM41 Unpacking & Assembly Instructions
Figure 1. Parts box contents.
3
SM41 Unpacking & Assembly Instructions
ASSEMBLY
Figure 2 shows an assembled SM41.
4
6
1
5
2
8
7
3
Figure 2. SM41 main components.
1. 1 stack cell
2. 4 stack cell
3. Lat bench
4. Connecting beam
1. Place the two weight “cells” in their final resting spots. The cells will be
approximately 11’4” apart as shown in Figure 3.
5. Lat top
6. Tricep top
7. 300 lb. Weight stacks (1)
8. 190 lb. Weight stacks (3)
4
SM41 Unpacking & Assembly Instructions
)
Figure 3. Set the weight stack cells.
2. Bolt on the teardrop pulley above the bench (see Figure 4) on the 4 stack cell using
two 3/8” x 2-3/4” hex head bolts. Include the 3/8” flat washer, end cap washers, end
caps and 3/8” Nyloc nut. Use the bolt configuration shown in Figure 5. You may wish
to use a pinch bar to align the bolt holes.
3/8” x 2-3/4” (2
Figure 4. Bolt on the teardrop pulley.
5
SM41 Unpacking & Assembly Instructions
Figure 5. Configuration for 2-3/4” and 3” bolts.
3. Bolt on the connecting beam (part 4 from Figure 2) using a 5/8” socket with
extension and combination wrench, to the cells using two of the large 7/16” x 6” bolts,
7/16” washers, and 7/16” nuts, end cap washers and end caps. Figure 6 shows the
connected cells.
7/16” x 6” (6)mount on tops
Remove pulleys from
housings to give clearance
to socket extension
3/8” x 3” (2)bolt top
beams together
Figure 6. Bolt on the connecting beam, lat top, and tricep top.
6
SM41 Unpacking & Assembly Instructions
4. Mount the 56” lat top (part T from HARDWARE section) to the 4-stack cell using a
5/8” socket and combination wrench. Insert two of the large 7/16” by 6” bolts using the
hardware configuration shown in Figure 7. Mount the 29” tricep top (part U in
HARDWARE section) to the frame and connecting beam (See Figure 7). You will
need to remove the pulleys from the teardrop pulley assemblies to gain clearance for
the socket wrench extension. Leave the pulleys out of the housings until the cables
have been installed.
Figure 7. Configuration for 6” bolts.
150 pound
weight stack
300 pound
weight stack
Figure 8. Mount the weight stacks.
150 pound
weight stack
7
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