Lifebreath TFPC3000, TFP3000HEPA, TFPC3000HEPA Operation And Installation Manual

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Page 1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

TFP Questions & Answers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Materials Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Preferred Installation Options . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

Type 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

Type 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Type 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10

Operating Instructions and Annual Check-up . . . . . . . . . . . . . . .11

Medical prescription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Table of Contents

TFP-3000

1106

* LEAVE FOR HOMEOWNER

NOTE: Due to ongoing research and product development, specifications,

ratings and dimensions are subject to change without notice.

Models TFP3000, TFPC3000, TFP3000HEPA, TFPC3000HEPA

Operation and Installation Manual

Console Portable Models

TFPC3000 and TFPC3000HEPA

Whole House Models

TFP3000 and TFP3000HEPA

Supply

Air

Exhaus

Air

C US

Page 2

Overview

The Lifebreath TFP Air Cleaner uses "Turbulent Flow Precipitation" to remove the millions of dangerous airborne particles in your home. This technology is based on the Dullien Principle which removes tiny airborne particles which enter the lungs and can cause respiratory problems.

The quiet operating unit has a 2-speed selector switch, along with a high efficiency fan motor, and a foil faced insulated cabinet that is easy to clean.

TFP

TFP HEPA

The Turbulent Flow Precipitation Principle

Magnified detail of collector panel

Fabric particle collector and aluminum spacer panels

a r

0 3

TFP

Collector

T I

2 7 T

F P

Foam gasket

TFP3000 Flow Thru Collector

Particles in airstream

Turbulent airflow

Fabric particle collector and aluminum spacer panels

Particles are forced out into areas of no turbulence... and stay there because there is no airflow

Clean air

No airflow between these lines

Velocity fluctuations force particles to areas of no flow

Primary TFP Collector Replace collector annually

Secondary TFP Collector Replace collector every 2 years

(Due to the performance characteristics of the TFP collector, the secondary collector needs to be replaced only every 2 years)

Rubber mounting pads for TFPC to stand on

Supply Air

Part # 65-503

TFP

Collector

Part # 65-503

Collector

TFP

CONSOLE

MODEL

Model TFPC3000

Wash prefilter (foam) every 6 months

Part # 65-503

TFP

Primary TFP Collector

Collector

Replace collector annually

Part # 65-503

Secondary TFP Collector

TFP

Replace collector

Collector

every 2 years

(Due to the performance characteristics of the TFP collector, the secondary collector needs to be replaced only every 2 years)

Rubber mounting pads for TFPC to stand on

Model TFPC3000HEPA

Replace collector annually

Replace collector every 3 years

(Due to the performance characteristics of the TFP collector, the Hepa filter only needs to be replaced every 3 years)

Supply Air

TI-127TFP

Exhaust Air

TI-127TFP

CAUTION /ATTENTION

Supply Air

Part # 65-503

TFP Collector

TI-127TFP

Part # 65-502

HEPA F

ilt

TI-128HEPA

Exhaust Air

DEFOND SWITCH

Neutral WHITE

BLACK

120 VAC 60 Hz

Line BLACK

BLUE

RED

Ground GREEN

TRANSFORMER

WHITE

BLACK

WHITE

BLACK

BLUE

BLACK

RED

BLUE

TERMINAL BLOCK

RED

TFP CONSOLE MODEL

GREEN/YELLOW

WIRING DIAGRAM

FAN MOTOR

Exhaust Air

Supply Air

Part # 65-503

Replace collector annually

Replace filter every 3 years

(Due to the performance characteristics of the TFP collector, the Hepa filter only needs to be replaced every 3 years)

60-TFPC-3000

HIGH SPEED

OFF

LOW SPEED

WHITE

370V~50/60HZ

WHITE

CAPACITOR

BROWN

Rubber mounting pads for TFPC to stand on

TFP

Collector

Part # 65-502

HEPA

ilt

Model TFPC3000HEPA

CONSOLE

MODEL

Replace collector annually

Replace collector every 3 years

(Due to the performance characteristics of the TFP collector, the Hepa filter only needs to be replaced every 3 years)

Model TFPC3000

Wash prefilter (foam) every 6 months

Supply Air

Part # 65-503

TFP

Primary TFP Collector

Collector

TI-127TFP

Replace collector annually

Part # 65-503

Secondary TFP Collector

TFP

Replace collector

Collector

TI-127TFP

every 2 years

(Due to the performance characteristics of the TFP collector, the secondary collector needs to be

Exhaust

replaced only every

Air

2 years)

Rubber mounting pads for TFPC to stand on

Part # 65-503

TFP

Collector

TI-127TFP

Part # 65-502

HEPA F

ilt

TI-128HEPA

Neutral WHITE

120 VAC 60 Hz

Line BLACK

Ground GREEN

TRANSFORMER

TFP CONSOLE MODEL WIRING DIAGRAM

TI-127TFP

TI-128HEPA

CAUTION /ATTENTION

Supply Air

Exhaust Air

BLACK

BLUE

RED

WHITE

BLACK

WHITE

BLACK

BLUE

BLACK

RED

BLUE

TERMINAL BLOCK

RED

FAN MOTOR

Exhaust Air

60-TFPC-3000

DEFOND SWITCH

HIGH SPEED

OFF

LOW SPEED

WHITE

370V~50/60HZ

WHITE

CAPACITOR

BROWN

GREEN/YELLOW

Page 3

TFP (Turbulent Flow Precipitator) Technology removes health threatening particles from the air far more effectively than most other residential cleaners. It operates continuously at maximum efficiency without the need for constant adjustment and cleanout. Unlike some air cleaners, it introduces absolutely no ozone into your home. It cleans the air throughout your home, benefiting all the family, all the time. The TFP allows air to circulate freely, without putting any extra load on your air distribution system.

Why do I need a TFP Air Cleaner?

The air in today's homes is 3 to 5 times more polluted than outdoor air creating health problems such as asthma, allergies, headaches, and fatigue for the home's occupants. The Lifebreath TFP Air Cleaner will remove 99% of these polluting particles from your home creating a clean and comfortable environment for you and your family.

Will I notice a difference in the amount of dust in my home?

We have received numerous testimonials from satisfied customers attesting to the significant drop in dust found in the homes where a TFP is installed.

Does the TFP generate harmful ozone?

The TFP series is an induced airflow system which requires no electric charge.

Is the TFP a patented unique technology or just another filter?

Nutech Energy Systems hold the patent for this TFP technology. The TFP series are the only one of its kind.

How much maintenance is involved? How often do the filters need to be replaced?

As tested under average household dust loading, the TFP should be inspected annually. Typically the primary collector should be replaced annually and the secondary collector should be replaced every 2 years.

Optional Installation Kit: Part# 99-7TFP

Includes:

– two 7” Duct Connection Collars

– 12.5’ of 7” Duct

– four Nylon Duct Zip Ties

Location

The TFP should be installed in a conditioned space with easy access for maintenance and an annual check up. A TFP is usually installed in a basement area where air flow noise will be negligible to the occupants.

1 TFP

4 Mounting Brackets

4 Hanging Straps

2 Collar Connections

4 Port Collar Screws

8 Mounting Bracket Screws

4 Pieces of Mounting Foam

1 Set of Installation/Operating Instructions

1 Wiring Diagram

1 Warranty Card

There are three basic installation options. Select the best method for your needs.

1. TFP to a Forced Air System; use Return/Return Method (horizontal or vertical TFP installation)

2. TFP to a Fully Dedicated HRV System

- recommended when you wish to clean the incoming air from the HRV

3. Stand Alone System – recommended for homes without forced air systems (ie. radiantly heated homes).

Options

InstallationOverview

TFP Questions & Answers

Materials Supplied

Preferred Installation Options

Page 4

Model TFP 3000 & TFPC3000 Particle Capture Rate

• A human hair is 100 microns wide.

• Spores and pollen are all larger than 8 microns.

• A micron is 1/1000 of a millimetre, or less than 1/2 of 1/10,000 of an inch.

Particle Size Percentage

(microns) Caught

5 or more 99%

2-3 97%

1 95%

0.5 - 0.9 90%

Motors and Blowers

2 speed, high efficiency PSC Motor - 150 cfm/75 cfm. 110 watts - 120 VAC - standard three prong plug to receptacle. The TFP is equipped with a standard power supply on 5’5” (1.6 meters) cable.

OFF/LOW/HIGH Speed Selector Switch

Select 75 cfm (Low) or 150 cfm (High).

Airflow

150cfm @ .4" WC (High Speed) 75 cfm @ .4" WC (Low Speed)

Collectors

Model TFP3000 - Two replaceable TFP collectors Model TFPC3000 CONSOLE - Two replaceable TFP collectors

• Easy to remove for cleaning and replacement

• Annual inspection recommended

Case

Twenty gauge prepainted galvanized steel (G60) for superior corrosion resistance

Weight

55 lbs. (24.4 Kgs)

Electrical Codes

Conforms to CSA and UL standards

Mounting the Wholehouse TFP - very flexible

a. Mount to the furnace return b. Mount between the HRV and the furnace c. Hang from a joist and duct to the furnace d. Stand alone installation

Warranty

Units carry a five year warranty on all replacement parts except the collectors/filters.

Options

65-503R - One replacement TFP Collector 65-502R - One replacement HEPA filter

Optional Installation Kit: Part # 99-TFP

Includes - two 7” Duct Connection Collars

- 12.5’ of 7” Non-insulated Flex Duct

- four Nylon Duct Zip Ties

Specifications TFP3000 and TFPC3000

TFP3000

Console Portable Model TFPC3000

Date: ___________________________________________

Tag: _____________________Qty: ___________________

Project: _________________________________________

Engineer: _______________________________________

Contractor: ______________________________________

Supplier: ________________________________________

Quote#: _________________________________________

Submitted by: ____________________________________

FRONT

34.25"

870 mm

14.5"

368 mm

Note: Minimum 16" (406 mm) required for service

16"

406 mm

All duct connections are 7" (178 mm)

SIDE

OFF/LOW/HIGH SWITCH

14.75"

375 mm

END

Supply

Air

Exhaus

Air

Page 5

Model TFP3000HEPA & TFPC3000HEPA Particle Capture Rate

• Model TFP3000HEPA - 99.97% efficient at .3 microns.

• A human hair is 100 microns wide.

• Spores and pollen are all larger than 8 microns.

• A micron is 1/1000 of a millimetre, or less than 1/2 of 1/10,000 of an inch.

Note: Minimum 16" (406 mm) required for service

All duct connections are 7" (178 mm)

OFF/LOW/HIGH SWITCH

34.25"

870 mm

14.5"

368 mm

14.75"

375 mm

16"

406 mm

FRONT

SIDE

END

Particle Size (microns) Percentage Caught

.3 or more 99.7%

Motors and Blowers

2 speed, high efficiency PSC Motor - 150 cfm/75 cfm. 110 watts - 120 VAC - standard three prong plug to receptacle. The TFP is equipped with a standard power supply on 5’5” (1.6 meters) cable.

OFF/LOW/HIGH Speed Selector Switch

Select 75 cfm (Low) or 150 cfm (High).

Airflow

150cfm @ .4" WC (High Speed) 75 cfm @ .4" WC (Low Speed)

Collectors

Model TFP3000 - One replaceable TFP collector and one replaceable HEPA filter

Model TFPC3000HEPA CONSOLE - One replaceable TFP collector and one replaceable HEPA filter

• Easy to remove for cleaning and replacement

• Annual inspection recommended

Case

Twenty gauge prepainted galvanized steel (G60) for superior corrosion resistance

Weight

55 lbs. (24.4 Kgs)

Electrical Codes

Conforms to CSA and UL standards

Mounting the Wholehouse TFP - very flexible

a. Mount to the furnace return b. Mount between the HRV and the furnace c. Hang from a joist and duct to the furnace d. Stand alone installation

Warranty

Units carry a five year warranty on all replacement parts except the collectors/filters.

Options

65-503R - One replacement TFP Collector 65-502R - One replacement HEPA filter

Optional Installation Kit: Part # 99-TFP

Includes - two 7” Duct Connection Collars

- 12.5’ of 7” Non-insulated Flex Duct

- four Nylon Duct Zip Ties

Specifications TFP3000HEPA and TFPC3000HEPA

TFP3000HEPA

Console Portable Model TFPC3000HEPA

Date: ___________________________________________

Tag: _____________________Qty: ___________________

Project: _________________________________________

Engineer: _______________________________________

Contractor: ______________________________________

Supplier: ________________________________________

Quote#: _________________________________________

Submitted by: ____________________________________

Supply

Air

Exhaus

Air

Page 6

TFP Directly Connected to Forced Air Heating System

1. Install 7” collar (provided) on top and bottom of TFP (Fig. 1).

Use (4) 8/32” X 3/8” screws (provided).

2. Remove protective backing from pieces of foam and stick

them to the 4 corners of the TFP on the side being mounted

against the plenum.

3. Remove the 4 mounting bolts from the back of the TFP

cabinet. (Fig. 1)

4. Attach top and bottom mounting brackets (provided) vertical to

the TFP cabinet and reinstall mounting bolts.

5. Lift the TFP into position. Edge of TFP must be positioned on

plenum to allow clearance needed for latches.

6. Install the (4) 8/32” X 3/4” mounting screws (provided)

through the brackets and into position. Tighten and secure.

7. TFP should now sit securely against the plenum with the foam

in between.

8. Cut 2 - 7" holes in the return air plenum. Install ducting to join

TFP to the return air plenum (Fig. 2).

NOTE: Do not support the weight of the TFP on the duct. Duct must be open and not pinched.

NOTE: Due to possible noise transfer through the duct system, it may be preferable in some situations to hang the TFP a short distance from the plenum, and connect by running flexible ducting between them. Four nylon hanging straps are provided for this option.

TYPE 1 INSTALLATION - Option A Standard Design

Figure 1

Figure 2

Supply Air

Forced Air

Furnace

Return Air

Foam

Metal Hanging Straps (Supplied) & Mounting Bolts

7" Collar

Air

Cleaner

ATTENTION

The furnace fan and/or HRV must operate continuously for Type 1 and Type 2 installations. If they do not operate continuously, then interlocking them electrically with the TFP is acceptable. Consult a certified electrician.

Page 7

TYPE 1 INSTALLATION - Option B Horizontal Design

TYPE 1 INSTALLATION - Option C Vertical Design

Use Option B when Option A is not practical.

Use Option C when Option A

is not practical.

Supply Air

Return Air

minimum 40 inches

Air

Cleaner

Forced Air

Furnace

ATTENTION

Supply Air

Return Air

Air

Cleaner

Forced Air

Furnace

ATTENTION

Page 8

TFP Connected to Heat Recovery Ventilator Location

The TFP should be located in the main trunk of the fresh air to house line, after the Heat Recovery Ventilator (HRV) and before any branch lines. (Fig. 3)

Mounting

1. Locate mounting bolts (4) on side of TFP cabinet for vertical

hanging (Fig. 3) and remove.

2. Measure distance between the bolts and mark it on the

floor/header joist where the TFP is to be hung.

3. Fasten hanging straps to floor joists using wide head nails or

screws with washers.

4. Insert hanging bolts through prepunched holes in straps and lift

TFP into position. Tighten and secure bolts.

Ducting

1. Install (2) 7” collars (provided) on TFP cabinet with (8) 8/32”

X 3/8” sheet metal screws provided.

2. The ducting between the TFP and the HRV, and between the

TFP and the main supply trunk line to the house, should be

kept as straight as possible.

3. A relief opening or breathing T is required to prevent pressure

differences.

4. A short piece (1-2 foot) of flexible ducting should be used on

both sides of the TFP (Fig. 3). This will reduce vibration and

noise transfer if present.

NOTE: Please refer to the HRV installation manual for proper ducting of that appliance.

Breathing T

The “Breathing T” is designed to assist in neutralizing pressure differences which can occur between the HRV and the TFP when joined together. The “Breathing T” should be situated in an area with suitable indoor air quality (IAQ). Avoid mechanical rooms and workshops. If required, an external connection should be made from the “Breathing T” to an area with suitable IAQ (the air should be free of fumes, vapors, odors, or large airborne particles etc.).

TYPE 2 INSTALLATION To a Fully Dedicated HRV System

Figure 3

Outdoors

Breather Tube

(Standard

Galvanized

"Tee" Fitting)

Air

Cleaner

HRV/ERV

Fresh Air

to House

Stale Air

from house

Fresh Air

to House

Breather Tee

CAUTION

The room in which the breathing T is open should be free of combustion equipment such as gas hot water tanks and furnaces. If the T must be exposed in these areas, a pressure test (spillage or backdraft test) should be conducted on the combustion equipment after everything is installed.

Page 9

TFP Independent Installation No HRV, Radiant Heating System Location

1. A TFP is usually installed in a basement area where air flow

noise will be negligible to the occupants.

2. A central location between the clean air supply grille and

return grille is recommended.

Mounting

Refer to “Mounting” under Type 2 Installations.

Ducting

1. Install (2) 7” collars (provided) on TFP cabinet with (8)8/32”

X 3/8” sheet metal screws provided (Fig.4).

2. Ducting will usually consist of one return with grille from one

side of the home, and one supply with grille at the opposite

end of the home (Fig. 4).

3. Ductwork should be no smaller than the size of

the port collars (7”) on the TFP.

4. Ductwork should be kept as short and straight as possible to

allow for good air circulation.

Note: For installations of more than one return or supply (greater than .5 e.s.p.), it is often necessary to add an inline fan to the system as a booster.

TYPE 3 INSTALLATION Independent Duct System (No HRV)

This installation configuration is recommended for homes without forced air systems (i.e. radiantly heated homes). The duct should be sized and designed to achieve a sweeping action from one end of the home to the other. Considerations may include strategic clean air placement for allergy or asthma sufferers.

Suggested Air Cleaner locations:

• Mechanical Room

•

Attic (Extra consideration

is required to ensure heat loss through duct work is minimized)

•

Closet

Figure 4

Page 10

TYPE 3 INSTALLATION Alternative Applications

Office or Classroom Application

Work Table Application

Conditioned Space

Air

Cleaner

Office or Classroom Space

Air

Cleaner

Page 11

Medical Prescription

Operating Instructions and Annual Check-up

Operating Instructions

It is recommended the unit run continuously to provide the full benefits of particulate removal. Use the OFF/LOW/HIGH speed selection switch to select high (150cfm) or low (75(cfm) speed.

Maintenance

Annual inspection is recommended for cleaning and replacement of the Collectors/HEPA filter. Discard and replace the collectors when required. Normally the primary collector is replaced annually and the secondary collector is replaced every 2 years.

As each home has differences of size, occupancy, location, infiltration rates and homeowner needs, it is hard to estimate when the collectors will need to be changed.

The collectors will slide out. Some discolouration of the collector medium can be expected and when loose dust falls from the collector, it is time to replace it. Turn off the TFP, furnace fan and HRV. Open the door and slide out the collectors to check buildup

and do an annual inspection of overall unit. Before replacing any collectors, vacuum any dust inside the cabinet or surrounding area. When replacing the collectors, make sure the directional arrows are noted and the collectors are installed correctly. Close the door and restart TFP, furnace and HRV fan.

When your TFP is installed with a forced air heating system you are still required to use the recommended furnace filter. This may be a good time to inspect this filter as well.

When new collectors are required, call your dealer.

Model TFP3000 - Two replaceable TFP collectors

Model TFP3000HEPA - 1 TFP Collector, 1 HEPA filter

Disconnect all power sources before attempting any service.

CAUTION

The TFP may qualify for an insurance and/or a medical tax deduction with a physician's prescription.

Prescription

for

Health Care Product

PATIENT NAME

ADDRESS

Your doctor has prescribed the use of an Air Cleaner

to aid in the relief of your medical condition.

For allowable tax deduction or insurance purposes, please

retain a completed copy of this form for your records.

PHYSICIAN NAME

ADDRESS

PHYSICIAN SIGNATURE

TFP-03

Prescription

for

Health Care Product

PATIENT NAME

ADDRESS

Your doctor has prescribed the use of an Air Cleaner

to aid in the relief of your medical condition.

For allowable tax deduction or insurance purposes, please

retain a completed copy of this form for your records.

PHYSICIAN NAME

ADDRESS

PHYSICIAN SIGNATURE

TFP-03

Page 12

Wiring Diagram

Neutral WHITE

120 VAC 60 Hz

Line BLACK

Ground GREEN

DEFOND SWITCH

BLACK

BLUE

DOOR

SWITCH

WHITE

HIGH SPEED

OFF

LOW SPEED

TRANSFORMER

CAUTION /ATTENTION

WHITE BLACK RED

BLUE

WHITE

BLACK

RED

BLUE

TERMINAL BLOCK

BLACK

FAN MOTOR

RED

BROWN

GREEN/YELLOW

RED

370V~50/60HZ CAPACITOR