Lifebreath TFP3000, TFP3000HEPA, TFPC3000HEPA, TFPC3000 Installation Instructions Manual

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Page 1

Models TFP3000, TFPC3000, TFP3000HEPA, TFPC3000HEPA

Exhaust

Air

Supply

Air

Operation and Installation Manual

Console Portable Models

TFPC3000 and TFPC3000HEPA

Table of Contents

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

TFP Questions & Answers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Materials Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Preferred Installation Options . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

LEAVE MANUAL FOR HOMEOWNER

NOTE: Due to ongoing research and product development, specifications, ratings and dimensions are subject to change without notice.

Whole House Models

TFP3000 and TFP3000HEPA

Type 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

Type 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Type 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10

Operating Instructions and Annual Check-up . . . . . . . . . . . . . . .11

Medical prescription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

TFP-3000

0108

Page 2

Overview

Exhaust Air

Supply Air

TFP

Collector

TI-127TFP

Part #65-503

TFP

Collector

TI-127TFP

Part #65-503

Primary TFP Collector Replace collector annually

Secondary TFP Collector Replace collector every 2 years

(Due to the performance characteristics of the TFP collector, the secondary collector needs to be replaced only every 2 years)

HEPA

ilt

TI-128HEPA

art

5-502

TFP

Collector

I-127TFP

art #6

5-503

Replace collector annually

Replace filter every 3 years

(Due to the performance characteristics of the TFP collector, the Hepa filter only needs to be replaced every 3 years)

60-TFPC-3000

CAUTION/ATTENTION

BLUE

BLACK

Neutral WHITE

Line BLACK

Ground GREEN

HIGHSPEED

OFF

LOW SPEED

DEFOND SWITCH

120VAC 60Hz

FANMOTOR

TRANSFORMER

TERMINALBLOCK

BLACK

WHITE

RED

BLUE

WHITE

RED

BLACK

BLUE

RED

WHITE

BROWN

GREEN/YELLOW

370V50/60HZ CAPACITOR 10

TFPCONSOLE MODEL WIRINGDIAGRAM

Exhaust Air

Supply Air

ModelTFPC3000

TFP

Collector

TFP Collector

Wash prefilter (foam) every6months

Primary TFP Collector Replace collector annually

SecondaryTFPCollector Replace collector every2years

(Duetotheperformance characteristics of the TFPcollectorthesecondary collector needs to be replaced only every 2years)

Rubber mounting pads forTFPC tostand on

Exhaust Air

Supply Air

ModelTFPC3000HEPA

HEPA F

ilt

TFP Collector

Replace collector annually

Replace collector every3years

(Duetotheperformance characteristics of the TFPcollectortheHepa filter only needs to be replaced every 3 years)

CONSOLE

MODEL

0-TFPC-3000

CAUTION /ATTENTION

LUE

LACK

eutral

HITE

ine

LACK

round

REEN

IGH SPEED

OFF

LOW SPEED

DEFOND SWITCH

120 VAC 6

0Hz

FAN MOTOR

RANSFORMER

ERMINAL BLOCK

LACK

HITE

LUE

HITE

RED

BLACK

LACK

LUE

HITE

WHITE

HITE

ROWN

REEN/YELLOW

70V~50/60H

APACITOR 1

FPCONSOLE MODEL

IRING DIAGRAM

xhaust A

upply A

odel TFPC3000

FP Collector

ash prefilter (foam)

every 6 months

Primary TFP Collector R

eplace collector

nnually

econdary TFP Collector R

eplace collector every2years

(

Due to the performance c

haracteristics of the TFP collectorthe secondary c

ollector needs to be r

eplaced only every 2

years)

Rubber mounting p

ads for TFPC

ostand on

Exhaust A

upply A

odel TFPC3000HEPA

HEPA F

ilte

TFP

ollector

eplace collector annually

eplace collector e

very3years

(Due to the performance characteristics of the TFP collectorthe Hepa f

ilter onlyneeds to be r

eplaced every 3 years)

ONSOLE MODEL

Exhaust Air

Supply Air

Rubber mounting pads for TFPC to stand on

Particles are forced out into areas of no turbulence... and stay there because there is no airflow

Fabric particle collector and aluminum spacer panels

Particles in airstream

Velocity fluctuations force particles to areas of no flow

No airflow between these lines

Clean air

The Turbulent Flow Precipitation Principle

Turbulent airflow

ar t

# 6

5 5 0

Fabric particle collector and aluminum spacer panels

Foam gasket

Magnified detail of collector panel

TFP3000 Flow Thru Collector

The Li fe br ea th TFP A ir C le an er uses "Turbulent Flow Precipitation" to remove th e millions of dangerous air borne particles in your home. This technology is based on the Dullien Principle which removes tiny airborne particles which enter the lungs and can cause respiratory problems.

The quiet operating unit has a 2-speed selector switch, along with a high efficiency fan motor, and a foil faced insulated cabinet that is easy to clean.

TFP

TFP HEPA

Page 3

InstallationOverview

TFP (Turbulent Flow Precipitator) Technology removes health threatening particles from the air far more effectively than most other residential cleaners. It operates continuously at maximum efficiency without the need for constant adjustment and cleanout. Unlike some air cleaners, it introduces absolutely no ozone into your home. It cleans the air throughout your home, benefiting all the family, all the time. The TFP allows air to circulate freely, without putting any extra load on your air distribution system.

TFP Questions & Answers

Why do I need a TFP Air Cleaner?

The air in today's homes is 3 to 5 times more polluted than outdoor air creating health problems such as asthma, allergies, headaches, and fatigue for the home's occupants. The Lifebreath TFP Air Cleaner will remove 99% of these polluting particles from your home creating a clean and comfortable environment for you and your family.

Will I notice a difference in the amount of dust in my home?

We have received numerous testimonials from satisfied customers attesting to the significant drop in dust found in the homes where a TFP is installed.

Does the TFP generate harmful ozone?

The TFP series is an induced airflow system which requires no electric charge.

Is the TFP a patented unique technology or just another filter?

Airia Energy Systems hold the patent for this TFP technology. The TFP series are the only one of its kind.

How much maintenance is involved? How often do the filters need to be replaced?

As tested under average household dust loading, the TFP should be inspected annually. Typically the primary collector should be replaced annually and the secondary collector should be replaced every 2 years.

Location

The TFP should be installed in a conditioned space with easy access for maintenance and an annual check up. A TFP is usually installed in a basement area where air flow noise will be negligible to the occupants.

Materials Supplied

1 TFP

4 Mounting Brackets

4 Hanging Straps

2 Collar Connections

4 Port Collar Screws

8 Mounting Bracket Screws

4 Pieces of Mounting Foam

1 Set of Installation/Operating Instructions

1 Wiring Diagram

1 Warranty Card

Preferred Installation Options

There are three basic installation options. Select the best method for your needs.

1. TFP to a Forced Air System; use Return/Return Method (horizontal or vertical TFP installation)

2. TFP to a Fully Dedicated HRV System

- recommended when you wish to clean the incoming air from the HRV

3. Stand Alone System – recommended for homes without forced air systems (ie. radiantly heated homes).

Options

Optional Installation Kit: Part# 99-7TFP

Includes:

– two 7” Duct Connection Collars

– 12.5’ of 7” Duct

– four Nylon Duct Zip Ties

Page 4

info@lifebreath.com

Note: Minimum 16" (406 mm) required for ser vice

All duct connections are 7" (178 mm)

OFF/LOW/HIGH SWITCH

4.25"

870 mm

4.5"

368 mm

4.75"

375 mm

16"

406 mm

RONT

IDE

END

Exhaust

Air

Supply

Air

Specifications TFP3000 and TFPC3000

Motors and Blowers

2 speed, high efficiency PSC Motor - 150 cfm/75 cfm. 110 watts - 120 VAC - standard three prong plug to receptacle. The TFP is equipped with a standard power supply on 5’5” (1.6 meters) cable.

OFF/LOW/HIGH Speed Selector Switch

Select 75 cfm (Low) or 150 cfm (High).

Airflow

150cfm @ .4" WC (High Speed) 75 cfm @ .4" WC (Low Speed)

Collectors

Model TFP3000 - Two replaceable TFP collectors Model TFPC3000 CONSOLE - Two replaceable TFP collectors

• Easy to remove for cleaning and replacement

• Annual inspection recommended

Case

Twenty gauge prepainted galvanized steel (G60) for superior corrosion resistance

Weight

55 lbs. (24.4 Kgs)

Electrical Codes

Conforms to CSA and UL standards

Mounting the Wholehouse TFP - very flexible

a. Mount to the furnace return b. Mount between the HRV and the furnace c. Hang from a joist and duct to the furnace d. Stand alone installation

Warranty

Units carry a five year warranty on all replacement parts except the collectors/filters.

Options

65-503R - One replacement TFP Collector 65-502R - One replacement HEPA filter

Optional Installation Kit: Part # 99-TFP

Includes - two 7” Duct Connection Collars

- 12.5’ of 7” Non-insulated Flex Duct

- four Nylon Duct Zip Ties

TFP3000

Model TFP 3000 & TFPC3000 Particle Capture Rate

• A human hair is 100

Particle Size Percentage

(microns) Caught

5 or more 99%

2 - 3 97%

1 95%

0.5 - 0.9 90%

microns wide.

• Spores and pollen are all larger than 8 microns.

• A micron is 1/1000 of a millimetre, or less than 1/2 of 1/10,000 of an inch.

Console Portable Model TFPC3000

Date: ___________________________________________

Tag: _____________________Qty:___________________

Project: _________________________________________

Engineer: _______________________________________

Contractor: ______________________________________

Supplier: ________________________________________

Quote#: _________________________________________

Submitted by: ____________________________________

Page 5

info@lifebreath.com

ote: Minimum 16" (

406 mm) required

for service

All duct connections are 7" (178 mm)

OFF/LOW/HIGH SWITCH

34.25"

70 mm

14.5"

68 mm

14.75"

75 mm

406 mm

FRONT

SIDE

Specifications TFP3000HEPA and TFPC3000HEPA

Exhaust

Air

Supply

Air

Motors and Blowers

2 speed, high efficiency PSC Motor - 150 cfm/75 cfm. 110 watts - 120 VAC - standard three prong plug to receptacle. The TFP is equipped with a standard power supply on 5’5” (1.6 meters) cable.

OFF/LOW/HIGH Speed Selector Switch

Select 75 cfm (Low) or 150 cfm (High).

Airflow

150cfm @ .4" WC (High Speed) 75 cfm @ .4" WC (Low Speed)

Collectors

Model TFP3000 - One replaceable TFP collector and one replaceable HEPA filter

Model TFPC3000HEPA CONSOLE - One replaceable TFP collector and one replaceable HEPA filter

• Easy to remove for cleaning and replacement

• Annual inspection recommended

Case

Twenty gauge prepainted galvanized steel (G60) for superior corrosion resistance

Weight

55 lbs. (24.4 Kgs)

Electrical Codes

Conforms to CSA and UL standards

Mounting the Wholehouse TFP - very flexible

a. Mount to the furnace return b. Mount between the HRV and the furnace c. Hang from a joist and duct to the furnace d. Stand alone installation

Warranty

Units carry a five year warranty on all replacement parts except the collectors/filters.

Options

65-503R - One replacement TFP Collector 65-502R - One replacement HEPA filter

Optional Installation Kit: Part # 99-TFP

Includes - two 7” Duct Connection Collars

- 12.5’ of 7” Non-insulated Flex Duct

- four Nylon Duct Zip Ties

TFP3000HEPA

Model TFP3000HEPA & TFPC3000HEPA Particle Capture Rate

Particle Size (microns) Percentage Caught

.3 or more 99.7%

• Model TFP3000HEPA - 99.97% efficient at .3 microns.

• A human hair is 100 microns wide.

• Spores and pollen are all larger than 8 microns.

• A micron is 1/1000 of a millimetre, or less than 1/2 of 1/10,000 of an inch.

Console Portable Model TFPC3000HEPA

Date: ___________________________________________

Tag: _____________________Qty:___________________

Project: _________________________________________

Engineer: _______________________________________

Contractor: ______________________________________

Supplier: ________________________________________

Quote#: _________________________________________

Submitted by: ____________________________________

Page 6

Metal Hanging

Straps (Supplied)

& Mounting Bolts

7" Collar

Foam

Air

Cleaner

Return Air

Forced Air

Furnace

Return Air

Supply Air

TYPE 1 INSTALLATION - Option A Standard Design

The furnace fan and/or HRV must operate continuously for Type 1 and Type 2 installations. If they do not operate continuously, then interlocking them electrically with the TFP is acceptable. Consult a certified electrician.

ATTENTION

Figure 2

TFP Directly Connected to Forced Air Heating System

1. Install 7” collar (provided) on top and bottom of TFP (Fig. 1).

Use (4) 8/32” X 3/8” screws (provided).

2. Remove protective backing from pieces of foam and stick

them to the 4 corners of the TFP on the side being mounted

against the plenum.

3. Remov e t he 4 m oun ting bolts from the back of the TFP

cabinet. (Fig. 1)

4. Attach top and bottom mounting brackets (provided) vertical to

the TFP cabinet and reinstall mounting bolts.

5. Lift the TFP into position. Edge of TFP must be positioned on

plenum to allow clearance needed for latches.

6. In stall the (4) 8/32” X 3/4” mounting sc rews (provided)

through the brackets and into position. Tighten and secure.

7. TFP should now sit securely against the plenum with the foam

in between.

8. Cut 2 - 7" holes in the return air plenum. Install ducting to join

TFP to the return air plenum (Fig. 2).

Figure 1

NOTE: Do not support the weight of the TFP on the duct. Duct must be open and not pinched.

NOTE: Due to possible noise transfer through the duct system, it may be preferable in some situations to hang the TFP a short distance from the plenum, and connect by running flexible duct in g between t he m. Four n yl on hanging st ra ps ar e provided for this option.

Page 7

TYPE 1 INSTALLATION - Option B Horizontal Design

minimum 40 inches

ForcedAir

Furnace

Return Ai r

Supply Air

Air

Cleaner

ATTENTION

ForcedAir

Furnace

Return Ai r

Supply Air

Air

Cleaner

ATTENTION

Use Option B when Option A is not practical.

TYPE 1 INSTALLATION - Option C Vertical Design

Use Option C when Option A

is not practical.

Page 8

The room in which the “breathing T” is open should be free of combustion equipment such as gas hot water tanks and furnaces. If the “T” must be exposed in these areas, a pressure test (spillage or backdraft test) should be conducted on the combustion equipment after everything is installed. 

CAUTION

TYPE 2 INSTALLATION To a Fully Dedicated HRV System

Breather Tube

(Standard

Galvanized

"Tee" Fitting)

Fresh Air

to House

Fresh Air

to House

Stale Air

from house

Air

Cleaner

HRV/ERV

Breather Te e

Outdoors

Figure 3

TFP Connected to Heat Recovery Ventilator Location

The TFP should be located in the main trunk of th e fre sh ai r to house line, after the Heat Recovery Ventilator (HRV) and before any branch lines. (Fig. 3)

Mounting

1. Locate mounting bolts (4) on side of TFP cabinet for vertical

hanging (Fig. 3) and remove.

2. Meas ure dist ance betwe en th e bolts and m ark i t on the

floor/header joist where the TFP is to be hung.

3. Fasten hanging straps to floor joists using wide head nails or

screws with washers.

4. Insert hanging bolts through prepunched holes in straps and lift

TFP into position. Tighten and secure bolts.

Ducting

1. Install (2) 7” collars (provided) on TFP cabinet with (8)

8/32” X 3/8” sheet metal screws provided.

2. The ducting between the TFP and the HRV, and between the

TFP and the main supply trunk line to the house, should be

kept as straight as possible.

3. A relief opening or breathing T is required to prevent pressure

differences.

4. A short piece (1-2 foot) of flexible ducting should be used on

both sides of the TFP (Fig. 3). This will reduce vibration and

noise transfer if present.

NOTE: Please refer to the HRV installation manual for proper ducting of that appliance.

Breathing T

The “Breathing T” is designed to assist in neutralizing pressure differences which can occur between the HRV and the TFP when joined together. The “Breathing T” should be situated in an area with suitable indoor air quality (IAQ). Avoid mechanical rooms and workshops. If required, an external connection should be made from the “Breathing T” to an area with suitable IAQ (the air should be free of fumes, vapors, odors, or large airborne particles etc.).

Page 9

TYPE 3 INSTALLATION Independent Duct System (No HRV)

This installation configuration is recommended for homes without forced air systems (i.e. radiantly heated homes). The duct should be sized and designed to achieve a sweeping action from one end of the home to the other. Considerations may include strategic clean air placement for allergy or asthma sufferers.

Suggested Air Cleaner locations:

• Mechanical Room

• Attic (Extra consideration

is required to ensure heat loss through duct work is minimized)

• Closet

Figure 4

TFP Independent Installation No HRV, Radiant Heating System Location

1. A TFP is usually installed in a basement area where air flow

noise will be negligible to the occupants.

2. A central location between the clean air supply grille and

return grille is recommended.

Mounting

Refer to “Mounting” under Type 2 Installations.

Ducting

1. Install ( 2) 7” collars (provided) on TFP cabinet with (8)

8/32” X 3/8” sheet metal screws provided (Fig.4).

2. Ducting will usually consist of one return with grille from one

side of the home, and one supply with grille at the opposite

end of the home (Fig. 4).

3. Ductwork should be no smaller than the size of

the port collars (7”) on the TFP.

4. Ductwork should be kept as short and straight as possible to

allow for good air circulation.

Note: For installations of more than one return or supply (greater than .5 e.s.p.), it is often necessary to add an in-line fan to the system as a booster.

Page 10

Ép

Bureau ou salle de classe

Espace climatisé

Air

Cleaner

TYPE 3 INSTALLATION Alternative Applications

Office or Classroom Application

Work Table Application

Page 11

Operating Instructions and Annual Check-up

Disconnect all power sources before attempting any service.

CAUTION

Prescription

for

Health Care Product

PATIENT NAME

ADDRESS

PHYSICIAN NAME

ADDRESS

PHYSICIAN SIGNATURE

Your doctor has prescribed the use of an Air Cleaner

to aid in the relief of your medical condition.

For allowable tax deduction or insurance purposes, please

retain a completed copy of this form for your records.

TFP-03

Prescription

for

Health Care Product

PATIENT NAME

ADDRESS

PHYSICIAN NAME

ADDRESS

PHYSICIAN SIGNATURE

Your doctor has prescribed the use of an Air Cleaner

to aid in the relief of your medical condition.

For allowable tax deduction or insurance purposes, please

retain a completed copy of this form for your records.

TFP-03

Operating Instructions

It is recommended the unit run continuously to provide the full benefits of particulate removal. Use the OFF/LOW/HIGH speed selection switch to select high (150cfm) or low (75(cfm) speed.

Maintenance

Annual inspection is recommended for cleaning and replacement of the Collectors/HEPA filter. Discard and replace the collectors when requi red. Nor mally th e primary col lector i s r eplaced annually and the secondary collector is replaced every 2 years.

As each home has differences o f s ize, occupancy, location, infiltration rates and homeowner needs, it is hard to estimate when the collectors will need to be changed.

The collectors will slide out. Some discolouration of the collector medium can be expected and when loose dust falls from the collector, it is time to replace it. Turn off the TFP, furnace fan and HRV. Open the door and slide out the collectors to check buildup

Medical Prescription

and do an annual inspection of overall unit. Before replacing any collectors, vacuum any dust inside the cabinet or surrounding area. When replacing the collectors, make sure the directional arrows are noted and the collectors are installed correctly. Close the door and restart TFP, furnace and HRV fan.

When your TFP is installed with a forced air heating system you are still required to use the recommended furnace filter. This may be a good time to inspect this filter as well.

When new collectors are required, call your dealer.

Model TFP3000 - Two replaceable TFP collectors

Model TFP3000HEPA - 1 TFP Collector, 1 HEPA filter

The TFP may qualify for an insurance and/or a medical tax deduction with a physician's prescription.

Page 12

Wiring Diagram

BLUE

BLACK

eutral

WHITE

Line BLACK

Ground GREEN

IGH SPEED

OFF

OW SPEED

DEFOND S

WITCH

20 VAC

60 Hz

FAN MOTO R

TRANSFORMER

TERMINAL BLOCK

BLACK

WHITE

BLUE

WHITE

BLUE

BLACK

BLUE

RED

WHITE

RED

GREEN/YELLOW

70V~50/60H

APAC ITOR

DOOR SWITCH

RED

BROWN

CAUTION /ATTENTION

info@lifebreath.com