Lifebreath RNC155, RNC20, RNC10, RNC120D, RNC5-TPD User Manual

...
Page 1
TI-RNC
0108
Residential Heat Recovery Ventilators (HRV)
Manufactured with
2 Speed RNC Electronics
Installation Instructions for Heat Recovery Ventilators with 2 Speed RNC Electronics
RNC Series
Models
RNC155
RNC200
RNC120D
RNC5-TPD
Page 2
Introduction.........................................................................2
Engineering Data - RNC95 .............................................3-4
Engineering Data - RNC155...............................................5
Engineering Data - RNC200...............................................6
Engineering Data - RNC10.................................................7
Engineering Data - RNC20.................................................8
Engineering Data - RNC5-TPD..........................................9
Engineering Data - RNC120D ....................................10-11
Remote Control Devices...................................................12
Locating and Suspending the HRV ..................................13
Locating and Suspending the RNC120D..........................14
Drain Connection..............................................................15
Installation Methods .........................................................16
Simplified Installation ......................................................17
Partially Dedicated Installation.........................................18
Fully Dedicated Installation..............................................19
Grilles and Weatherhoods.................................................20
Electrical ...........................................................................21
Changing OFF to Standby/
Increasing Low Speed to Medium....................................21
Mode DIP Switch Settings................................................21
Wiring the Controls ..........................................................22
Defrost Operation .............................................................23
Defrost Cycle DIP Switch Settings...................................23
Air Flow Balancing .....................................................24-27
Interlocking HRV Operation to an
Air Handler/Furnace Blower ............................................28
Wiring Diagrams .........................................................29-31
Troubleshooting................................................................32
Maintenance......................................................................33
The Lifebreath HRV (Heat Recovery Ventilator) is designed to introduce fresh outdoor air into a building while exhausting an equal amount of stale indoor air.
During the heating season, heat energy from the stale exhausting air is transferred to the fresh, incoming air via Lifebreath's patented aluminum core.
During the air conditioning season, the HRV will help cool the incoming fresh air with the cooler stale exhausting air.
RNC electronics offers standard 2-speed operation of low/high. There is also an installer selectable 2-speed operation of medium low/high (refer to "Increasing Low Speed to Medium Low" in this manual).
The RNC circuit board also includes an interlock relay which is used to Interlock the HRV to an Air Handler/Furnace. Refer to "Interlocking HRV Operation to an Air Handler/Furnace Blower" in this manual.
We recommend using one of the Optional Main Controls (refer to "Remote Control Devices" in this manual) for normal operation.
2
Table of Contents Introduction
RNC Electronics
Leave this Manual for the Homeowner
TO BE COMPLETED BY CONTRACTOR AFTER INSTALLATION
Installing Contractor _________________________________________Telephone / Contact _____________________
Serial Number______________________________________________Installation Date ________________________
Model _________________________________________________________________________________________
IMPORTANT
Please read this manual before
installing the HRV
(Heat Recovery Ventilator).
Before installation, careful consideration must be given to how this system will operate if connected to any other piece of mechanical equipment, i.e. a forced air furnace or air handler, operating at a higher static. After installation, the compatibility of the two pieces of equipment must be confirmed by measuring the airflows of the HRV (Heat Recovery Ventilator) by using the balancing procedure found in this manual. NEVER install a ventilator in a situation where its normal operation, lack of operation or partial failure may result in the backdrafting or improper functioning of vented combustion equipment.
NOTE
Due to ongoing research and product development, specifications, ratings and dimensions are subject to change without notice.
CAUTION
Page 3
3
SP-RNC95
DIMENSIONS RNC95
inches (mm)
All units conform to CSA and UL standards
Date: _______________________________________________
Tag: __________________________Qty:__________________
Project: _____________________________________________
Engineer:____________________________________________
Contractor: __________________________________________
Supplier: ____________________________________________
Quote#: _____________________________________________
Submitted by: ________________________________________
*Sensible Efficiency – thermal **Latent Efficiency – moisture
Note: Effectiveness - based on temp. differential between the 2 airstreams Efficiency – takes into account all power inputs
Performance (HVI certified)
Net supply air flow in cfm (L/s) against external static pressure
E.S.P
(external static pressure) [cfm (L/s)]
@ 0.1" (25 Pa) 76 (36)
@ 0.2" (50 Pa) 73 (34)
@ 0.3" (75 Pa) 70 (33)
@ 0.4" (100 Pa) 66 (31)
@ 0.5" (125 Pa) 60 (29)
Max. Temperature Recovery 88%
Sensible Effectiveness @ 60 cfm (28 L/s) 32°F (0°C) 88%
*Sensible Efficiency @ 60 cfm (28 L/s) 32°F (0°C) 75%
*Sensible Efficiency @ 61 cfm (29 L/s) -13°F (-25°C) 68%
VAC @ 60HZ 120
WATTS / Low speed. 60
WATTS / High speed 150
Amp rating 0.9
5 - High Speed
Engineering Data - HRV Model RNC95
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE
The cross-flow heat recovery core transfers heat between the two airstreams. It is easily removed for cleaning or service.
MOTORS AND BLOWERS
Each air stream has one centrifugal blower driven by a common PSC motor. 2 speed fan operation.
FILTERS
Washable air filters in exhaust and supply air streams.
MOUNTING THE HRV
Four threaded inserts at corners of the cabinet designed to accept PVC reinforced polyester straps that are supplied with the unit.
DEFROST
Recirculating defrost system.
CASE
Twenty gauge prepainted galvanized steel (G60) for superior corrosion resistance. Insulated to prevent exterior condensation. Drain connections 2 - 1/2" (12 mm) OD.
WEIGHT 52 lbs. (23.6 kg) Shipping Weight 56 lbs. (25.4 kg)
CONTROLS - HRV System Control
HRV defaults to LOW SPEED when plugged in. HIGH SPEED option is accessible by connecting remote controls to designated terminals inside electrical box of HRV.
Standard LOW SPEED SETTING can be increased to medium low. Off (Standby)/Low or OFF/HIGH speed operation is also available.
OPTIONAL MAIN CONTROLS (only one main control can be installed on the system) 99-116 Dehumidistat Ventilation Control - Dehumidistat Dial, ON/OFF Switch and
LOW/HIGH Switch (3 wire) 20 gauge wire (min.) 100' length (max.)
99-2040 20/40 ON/OFF Dehumidistat - Dehumidistat Dial, ON/OFF Switch and 20/40 Switch.
The 20/40 Switch will toggle from continuous low speed ventilation to intermittent low speed ventilation of 20 minutes fan ON and 40 minutes fan OFF. (4 wire) 20 gauge wire (min.) 100' length (max.)
99-RECIRC Recirculation Control - Dehumidistat Dial, ON/OFF Switch and Recirculation Switch.
The Recirculation Switch will toggle from continuous low speed ventilation to continuous low speed recirculation. (4 wire) 20 gauge wire (min.) 100' length (max.)
99-130 Remote Dehumidistat - Dehumidistat Dial only. (2 wire) 20 gauge wire (min.) 100'
length (max.)
OPTIONAL TIMERS
99-132 20 Minute Fan Timer - initiates high speed ventilation for 20 minutes. (3 wire) 20 gauge
wire (min.) 100’ length
99-104 Digital Electronic Timer- initiates high speed ventilation for 20, 40 or 60 minutes, (3
wire) 20 gauge wire (min.) 100' length
99-101 60 Minute Crank Timer - initiates high speed ventilation for up to 60 minutes, (2 wire)
20 gauge wire (min.) 100' length (max.)
WARRANTY
Units carry a lifetime warranty on the heat recovery core and a 5 year replacement parts warranty.
80
5
75
70
65
Air Flow (c fm)
60
55
50
0 0.10.20.30.40.50.6
Static Pressure (in w.g.)
24.5"
18.5"
(470 mm)
(622 mm)
FRONT TOP
Heat Recovery
Drain Pan
Drain spout
side mounting of
EXHAUST return port
6" round collar
converted to oval
Removable
Core
knockout for
minimum
18 inches (459 mm)
required for
service access
SIDE
Hanging
straps (4)
16"
(406 mm)
Threaded inserts (4) at corners
SUPPLY
Fresh air
from outside
5" round collar
SUPPLY
Fresh air
to building
6" round
(conv. to oval)
collar
18.5"
(470 mm)
EXHAUST
Stale Air
to outside
5" round collar
EXHAUST
Return air
from building
Choice of port location
Knockouts on top and side of unit (use 1 only) 6" round (conv. to oval)
collar supplied
Page 4
4
RNC95 Specifications
The RNC95 HRV (Heat Recovery Ventilator) has been designed to allow the installer to choose between two possible positions on the cabinet for the Stale Air Exhaust (from building) port. Illustrations in this manual show standard (side mounted) port location. The same specifications apply to both RNC95 setups, regardless of which port position is selected.
Variable Port Location / Installation (Model RNC95 only)
The exhaust return port collar is not factory installed. Installer may choose either side mounted or alternate top mounted port by simply removing one of the two knock-out plates and attaching a port collar (supplied). To remove knock-out plate, insert a utility knife into the knock-out slits and trace them completely to puncture protective film underneath. Then, cut the solid tabs between the slits, using tin snips or side cutters, and remove the knock-out plate. If any protective film still blocks the opening, remove it now.
In order to make the RNC95 as space efficient as possible, the INDOOR supply and return ports are converted from round to oval shape. Overall size of the port remains the same. Simply bend a standard duct fitting to the correct shape, and attach to the oval port using the same method as for a round port.
RNC95 Air Flow
Stale air enters the FRONT RIGHT side port. The air will pass down the front half of the core, then up the back half of the core and out the RIGHT REAR port.
Fresh outdoor air will enter the LEFT REAR port and pass down the back half of the core. It will then pass up the front half of the core, and out the LEFT FRONT port.
SIDE MOUNTED PORT TOP MOUNTED PORT
standard location alternate location
Round port bent to oval
Port Configuration and Airflow Model RNC95
Page 5
5
Engineering Data - HRV Model RNC155
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE
The cross-flow heat recovery core transfers heat between the two air streams. It is easily removed for cleaning or service.
MOTORS AND BLOWERS
Each air stream has one centrifugal blower driven by a common PSC motor. 2 speed fan operation.
FILTERS
Washable air filters in exhaust and supply air streams.
MOUNTING THE HRV
Four threaded inserts at corners of case designed to accept four reinforced polyester straps that are supplied with the unit.
DEFROST
Recirculating damper defrost system.
CASE
Twenty gauge prepainted galvanized steel (G60) for superior corrosion resistance. Insulated to prevent exterior condensation. Drain connections two - 1/2" (12mm) OD.
WEIGHT 71 lbs. (32.5 kg) SHIPPING WEIGHT 73 lbs. (33.5 kg)
CONTROLS - HRV System Control
HRV defaults to LOW SPEED when plugged in. HIGH SPEED option is accessible by connecting remote controls to designated terminals inside electrical box of HRV.
Standard LOW SPEED SETTING can be increased to medium low. Off (Standby)/Low or OFF/HIGH speed operation is also available.
OPTIONAL MAIN CONTROLS (only one main control can be installed on the system)
99-116 Dehumidistat Ventilation Control - Dehumidistat Dial, ON/OFF Switch and
LOW/HIGH Switch (3 wire) 20 gauge wire (min.) 100' length (max.)
99-2040 20/40 ON/OFF Dehumidistat - Dehumidistat Dial, ON/OFF Switch and 20/40 Switch.
The 20/40 Switch will toggle from continuous low speed ventilation to intermittent low speed ventilation of 20 minutes fan ON and 40 minutes fan OFF. (4 wire) 20 gauge wire (min.) 100' length (max.)
99-RECIRC Recirculation Control - Dehumidistat Dial, ON/OFF Switch and Recirculation Switch.
The Recirculation Switch will toggle from continuous low speed ventilation to continuous low speed recirculation. (4 wire) 20 gauge wire (min.) 100' length (max.)
99-130 Remote Dehumidistat - Dehumidistat Dial only. (2 wire) 20 gauge wire (min.) 100'
length (max.)
OPTIONAL TIMERS
99-132 20 Minute Fan Timer - initiates high speed ventilation for 20 minutes. (3 wire) 20 gauge
wire (min.) 100’ length
99-104 Digital Electronic Timer- initiates high speed ventilation for 20, 40 or 60 minutes, (3
wire) 20 gauge wire (min.) 100' length
99-101 60 Minute Crank Timer - initiates high speed ventilation for up to 60 minutes, (2 wire)
20 gauge wire (min.) 100' length (max.)
WARRANTY
Units carry a lifetime warranty on the heat recovery core and a 5 year replacement parts warranty.
DIMENSIONS RNC155
inches (mm)
*Sensible Efficiency – thermal **Latent Efficiency – moisture
Note: Effectiveness - based on temp. differential between the 2 airstreams Efficiency – takes into account all power inputs
Performance (HVI certified)
Net supply air flow in cfm (L/s) against external static pressure
E.S.P
(external static pressure) [cfm (L/s)]
@ 0.1" (25 Pa) 150 (71)
@ 0.2" (50 Pa) 146 (69)
@ 0.3" (75 Pa) 134 (63)
@ 0.4" (100 Pa) 121 (57)
@ 0.5" (125 Pa) 106 (50)
@ 0.6" (150 Pa) 92 (43)
Max. Temperature Recovery 78%
Sensible Effectiveness @ 65 cfm (31 L/s) 32°F (0°C) 76%
*Sensible Efficiency @ 65 cfm (31 L/s) 32°F (0°C) 64%
*Sensible Efficiency @ 68 cfm (32 L/s) -13°F (-25°C) 66%
VAC @ 60HZ 120
WATTS / Low speed. 49
WATTS / High speed 120
Amp rating 1.4
SP-RNC155
Date: _______________________________________________
Tag: __________________________Qty:__________________
Project: _____________________________________________
Engineer:____________________________________________
Contractor: __________________________________________
Supplier: ____________________________________________
Quote#: _____________________________________________
Submitted by: ________________________________________
All units conform to CSA and UL standards
FRESH AIR
FROM OUTSIDE
RECIRCULATING
DEFROST
DAMP ER
CORE
FILTERS
STALE AIR
FROM INSIDE
BLOWERS
MOTOR
19"
(483)
160
3
140
120
100
80
Air Flow (cfm)
2
60
1
40
20
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Static Pres sur e (in w.g. )
*NOTE: Front clearance of 25 inches (635 mm) is recommended for servicing unit.
3 - High Speed *2 - Medium Low Speed *1 - Low speed
* Manufacturers Dat a
STALE AIR
TO OUTSIDE
CONDENSATE DRAINS
33 5/8"
(850mm)
BALANCING DAMPER
FRESH AIR
TO INSIDE
14 3/4"
(375)
*All Duct Connections 6" (150mm)
Page 6
6
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE
The cross-flow heat recovery core transfers heat between the two air streams. It is easily removed for cleaning or service.
MOTORS AND BLOWERS
Each air stream has one centrifugal blower driven by a common PSC motor. 2 speed fan operation.
FILTERS
Washable air filters in exhaust and supply air streams.
MOUNTING THE HRV
Four threaded inserts at corners of case designed to accept four reinforced polyester straps that are supplied with the unit.
DEFROST
Recirculating damper defrost system.
CASE
Twenty gauge prepainted galvanized steel (G60) for superior corrosion resistance. Insulated to prevent exterior condensation. Drain connections two - 1/2" (12mm) OD.
WEIGHT 71 lbs. (32.5 kg) SHIPPING WEIGHT 73 lbs. (33.5 kg)
CONTROLS - HRV System Control
HRV defaults to LOW SPEED when plugged in. HIGH SPEED option is accessible by connecting remote controls to designated terminals inside electrical box of HRV.
Standard LOW SPEED SETTING can be increased to medium low. Off (Standby)/Low or OFF/HIGH speed operation is also available.
OPTIONAL MAIN CONTROLS (only one main control can be installed on the system) 99-116 Dehumidistat Ventilation Control - Dehumidistat Dial, ON/OFF Switch and LOW/HIGH
Switch (3 wire) 20 gauge wire (min.) 100' length (max.)
99-2040 20/40 ON/OFF Dehumidistat - Dehumidistat Dial, ON/OFF Switch and 20/40 Switch.
The 20/40 Switch will toggle from continuous low speed ventilation to intermittent low speed ventilation of 20 minutes fan ON and 40 minutes fan OFF. (4 wire) 20 gauge wire (min.) 100' length (max.)
99-RECIRC Recirculation Control - Dehumidistat Dial, ON/OFF Switch and Recirculation Switch.
The Recirculation Switch will toggle from continuous low speed ventilation to continuous low speed recirculation. (4 wire) 20 gauge wire (min.) 100' length (max.)
99-130 Remote Dehumidistat - Dehumidistat Dial only. (2 wire) 20 gauge wire (min.) 100' length
(max.)
OPTIONAL TIMERS
99-132 20 Minute Fan Timer - initiates high speed ventilation for 20 minutes. (3 wire) 20 gauge
wire (min.) 100’ length
99-104 Digital Electronic Timer- initiates high speed ventilation for 20, 40 or 60 minutes, (3
wire) 20 gauge wire (min.) 100' length
99-101 60 Minute Crank Timer - initiates high speed ventilation for up to 60 minutes, (2 wire)
20 gauge wire (min.) 100' length (max.)
WARRANTY
Units carry a lifetime warranty on the heat recovery core and a 5 year replacement parts warranty.
Dimensions RNC200
inches (mm)
Performance (HVI certified)
Net supply air flow in cfm (L/s) against external static pressure
E.S.P
(external static pressure) [cfm (L/s)]
@ 0.1" (25 Pa) 207 (97) @ 0.2" (50 Pa) 200 (94) @ 0.3" (75 Pa) 184 (87) @ 0.4" (100 Pa) 171 (80) @ 0.5" (125 Pa) 152 (71) @ 0.6" (150 Pa) 130 (61) @ 0.7" (175 Pa) 116 (55) @ 0.8" (200 Pa) 86 (40)
Max. Temperature Recovery 74%
Sensible Effectiveness @ 66 cfm (31 L/s) 32°F (0°C) 74%
*Sensible Efficiency @ 66 cfm (31 L/s) 32°F (0°C) 64%
*Sensible Efficiency @ 109 cfm (51 L/s) -13°F (-25°C) 62%
VAC @ 60HZ 120
WATTS / Low speed. 87
WATTS / High speed 164
Amp rating 1.4
*Sensible Efficiency – thermal **Latent Efficiency – moisture
Note: Effectiveness - based on temp. differential between the 2 airstreams Efficiency – takes into account all power inputs
Engineering Data - HRV Model RNC200
Date: _______________________________________________
Tag: __________________________Qty:__________________
Project: _____________________________________________
Engineer:____________________________________________
Contractor: __________________________________________
Supplier: ____________________________________________
Quote#: _____________________________________________
Submitted by: ________________________________________
All units conform to CSA and UL standards
SP-RNC200
FRESH AIR
FROM OUTSIDE
RECIRCULATING
DEFROST
DAMPER
CORE
STALE AIR
TO OUTSIDE
CONDENSATE DRAINS
FILTERS
33 5/8"
(850 mm)
STALE AIR
FROM INSIDE
BLOWERS
MOTOR
FRESH AIR
TO INSIDE
BALANCING DAMPER
19"
(483 mm)
220
3
200
180
160
140
120
2
Air Flow (cfm)
100
1
80
60
40
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
14 3/4"
(375 mm)
Static Pressure (in w.g.)
*NOTE: Front clearance of 25 inches (635 mm) is recommended for servicing unit.
*All Duct Connections 6" (150 mm)
3 - High Speed *2 - Medium Low Speed *1 - Low speed
* Manufacturers Dat a
Page 7
7
All units conform to CSA and UL standards
Engineering Data - HRV Model RNC10
Date: _______________________________________________
Tag: __________________________Qty:__________________
Project: _____________________________________________
Engineer:____________________________________________
Contractor: __________________________________________
Supplier: ____________________________________________
Quote#: _____________________________________________
Submitted by: ________________________________________
SP-RNC10
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE
The cross-flow heat recovery core transfers heat between the two air streams. It is easily removed for cleaning or service.
MOTORS AND BLOWERS
Each air stream has one centrifugal blower driven by a common PSC motor. 2 speed fan operation.
FILTERS
Washable air filters in exhaust and supply air streams.
MOUNTING THE HRV
Four threaded inserts at corners of case designed to accept four PVC reinforced polyester straps that are supplied with the unit.
DEFROST
Damper defrost system; defrosts automatically as the outdoor temperature falls.
CASE
Twenty gauge prepainted galvanized steel (G60) for superior corrosion resistance. Insulated to prevent exterior condensation. Drain connections two - 1/2" (12mm) OD.
WEIGHT 63 lbs. (28.7 kg) SHIPPING WEIGHT 67 lbs. (30.4 kg)
CONTROLS - HRV System Control
HRV defaults to LOW SPEED when plugged in. HIGH SPEED option is accessible by connecting remote controls to designated terminals inside electrical box of HRV.
Standard LOW SPEED SETTING can be increased to medium low. Off (Standby)/Low or OFF/HIGH speed operation is also available.
OPTIONAL MAIN CONTROLS (only one main control can be installed on the system) 99-116 Dehumidistat Ventilation Control - Dehumidistat Dial, ON/OFF Switch and LOW/HIGH
Switch (3 wire) 20 gauge wire (min.) 100' length (max.)
99-2040 20/40 ON/OFF Dehumidistat - Dehumidistat Dial, ON/OFF Switch and 20/40 Switch.
The 20/40 Switch will toggle from continuous low speed ventilation to intermittent low speed ventilation of 20 minutes fan ON and 40 minutes fan OFF. (4 wire) 20 gauge wire (min.) 100' length (max.)
99-130 Remote Dehumidistat - Dehumidistat Dial only. (2 wire) 20 gauge wire (min.) 100' length
(max.)
OPTIONAL TIMERS
99-132 20 Minute Fan Timer - initiates high speed ventilation for 20 minutes. (3 wire) 20 gauge
wire (min.) 100’ length
99-104 Digital Electronic Timer- initiates high speed ventilation for 20, 40 or 60 minutes, (3
wire) 20 gauge wire (min.) 100' length
99-101 60 Minute Crank Timer - initiates high speed ventilation for up to 60 minutes, (2 wire)
20 gauge wire (min.) 100' length (max.)
WARRANTY
Units carry a lifetime warranty on the heat recovery core and a 5 year replacement parts warranty.
*Sensible Efficiency - thermal **Latent Efficiency - moisture
Note: Effectiveness - based on temp. differential between the 2 airstreams Efficiency - takes into account all power inputs
Dimensions RNC10
inches (mm)
Performance (HVI certified)
Net supply air flow in cfm (L/s) against external static pressure
E.S.P
(external static pressure) [cfm (L/s)]
@ 0.1" (25 Pa) 177 (83)
@ 0.2" (50 Pa) 164 (77)
@ 0.3" (75 Pa) 156 (73)
@ 0.4" (100 Pa) 143 (67)
@ 0.5" (125 Pa) 123 (58)
@ 0.6" (150 Pa) 100 (47)
@ 0.7" (175 Pa) 38 (18)
Max. Temperature Recovery 78%
Sensible Effectiveness @ 67 cfm (32 L/s) 32°F (0°C) 76%
*Sensible Efficiency @ 67 cfm (32 L/s) 32°F (0°C) 66%
*Sensible Efficiency @ 68 cfm (32 L/s) -13°F (-25°C) 60%
VAC @ 60HZ 120
WATTS / Low speed. 63
WATTS / High speed 173
Amp rating 1.4
3 - High Speed *2 - Medium Low Speed *1 - Low speed
200
180
3
160
140
120
2
100
Air Flow (cfm)
1
80
60
40
20
0 0 .1 0.2 0.3 0 .4 0 .5 0.6 0.7 0 .8
Static Pressure (in w.g.)
*Manufacturer’s Data
FRESH AIR
FROM OUTSIDE
DEFROST
DAMPER
DEFROST
PORT
FILTERS
STALE AIR
FROM INSIDE
CONDENSATE DRAINS
33-5/8"
BALANCING DAMPER
STALE AIR
TO OUTSIDE
BLOWERS
FRESH AIR
TO INSIDE
*NOTE:
Front clearance of 25 inches (635 mm) is recommended for servicing unit.
14 3/4"
(375)
19"
(483)
*All Duct
Connections 6"(150mm)
Page 8
8
All units conform to CSA and UL standards
Engineering Data - HRV Model RNC20
Date: _______________________________________________
Tag: __________________________Qty:__________________
Project: _____________________________________________
Engineer:____________________________________________
Contractor: __________________________________________
Supplier: ____________________________________________
Quote#: _____________________________________________
Submitted by: ________________________________________
SP-RNC20
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE
The cross-flow heat recovery core transfers heat between the two air streams. It is easily removed for cleaning or service.
MOTORS AND BLOWERS
Each air stream has one centrifugal blower driven by a common PSC motor. 2 speed fan operation.
FILTERS
Washable air filters in exhaust and supply air streams.
MOUNTING THE HRV
Four threaded inserts at corners of case designed to accept four PVC reinforced polyester straps that are supplied with the unit.
DEFROST
Damper defrost system; defrosts automatically as the outdoor temperature falls.
CASE
Twenty gauge prepainted galvanized steel (G60) for superior corrosion resistance. Insulated to prevent exterior condensation. Drain connections two - 1/2" (12mm) OD.
WEIGHT 63 lbs. (28.7 kg) SHIPPING WEIGHT 67 lbs. (30.4 kg)
CONTROLS - HRV System Control
HRV defaults to LOW SPEED when plugged in. HIGH SPEED option is accessible by connecting remote controls to designated terminals inside electrical box of HRV.
Standard LOW SPEED SETTING can be increased to medium low. Off (Standby)/Low or OFF/HIGH speed operation is also available.
OPTIONAL MAIN CONTROLS (only one main control can be installed on the system) 99-116 Dehumidistat Ventilation Control - Dehumidistat Dial, ON/OFF Switch and LOW/HIGH
Switch (3 wire) 20 gauge wire (min.) 100' length (max.)
99-RECIRC Recirculation Control - Dehumidistat Dial, ON/OFF Switch and Recirculation Switch.
The Recirculation Switch will toggle from continuous low speed ventilation to continuous low speed recirculation. (4 wire) 20 gauge wire (min.) 100' length (max.)
99-130 Remote Dehumidistat - Dehumidistat Dial only. (2 wire) 20 gauge wire (min.) 100' length
(max.)
OPTIONAL TIMERS
99-132 20 Minute Fan Timer - initiates high speed ventilation for 20 minutes. (3 wire) 20 gauge
wire (min.) 100’ length
99-104 Digital Electronic Timer- initiates high speed ventilation for 20, 40 or 60 minutes, (3
wire) 20 gauge wire (min.) 100' length
99-101 60 Minute Crank Timer - initiates high speed ventilation for up to 60 minutes, (2 wire)
20 gauge wire (min.) 100' length (max.)
WARRANTY
Units carry a lifetime warranty on the heat recovery core and a 5 year replacement parts warranty.
Dimensions RNC20
inches (mm)
*Sensible Efficiency - thermal **Latent Efficiency - moisture
Note: Effectiveness - based on temp. differential between the 2 airstreams Efficiency - takes into account all power inputs
Performance (HVI certified)
Net supply air flow in cfm (L/s) against external static pressure
E.S.P
(external static pressure) [cfm (L/s)]
@ 0.1" (25 Pa) 214 (101)
@ 0.2" (50 Pa) 206 (97)
@ 0.3" (75 Pa) 193 (91)
@ 0.4" (100 Pa) 184 (87)
@ 0.5" (125 Pa) 170 (80)
@ 0.6" (150 Pa) 155 (73)
@ 0.7" (175 Pa) 137 (65)
Max. Temperature Recovery 69%
Sensible Effectiveness @ 119 cfm (56 L/s) 32°F (0°C) 67%
*Sensible Efficiency @ 119 cfm (56 L/s) 32°F (0°C) 60%
*Sensible Efficiency @ 117 cfm (55 L/s) -13°F (-25°C) 60%
VAC @ 60HZ 120
WATTS / Low speed. 70
WATTS / High speed 182
Amp rating 1.4
1
2
3
3 - High Speed *2 - Medium Low Speed *1 - Low speed
240
220
200
180
160
140
120
Air Flow (c fm)
100
80
60
40
20
0 0 .1 0.2 0.3 0 .4 0 .5 0.6 0.7 0 .8
Static Pressure (in w.g.)
*Manufacturer’s data
FRESH AIR
FROM OUTSIDE
DEFROST
DAMPER
DEFROST
PORT
FILTERS
STALE AIR
FROM INSIDE
33-5/8"
CONDENSATE DRAINS
STALE AIR
TO OUTSIDE
BLOWERS
FRESH AIR
TO INSIDE
BALANCING DAMPER
*NOTE:
Front clearance of 25 inches (635 mm) is recommended for servicing unit.
14 3/4"
(375)
19"
(483)
*All Duct
Connections 6"(150mm)
Page 9
9
All units conform to CSA and UL standards
Engineering Data - HRV Model RNC5-TPD
Date: _______________________________________________
Tag: __________________________Qty:__________________
Project: _____________________________________________
Engineer:____________________________________________
Contractor: __________________________________________
Supplier: ____________________________________________
Quote#: _____________________________________________
Submitted by: ________________________________________
SP-RNC5-TPD
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE
The cross-flow heat recovery core transfers heat between the two airstreams. It is easily removed for cleaning or service.
MOTORS AND BLOWERS
Each air stream has an independent motorized impeller. 2 speed fan operation.
FILTERS
Washable air filters in exhaust and supply air streams.
DEFROST
Recirculating damper defrost system.
CASE
Twenty gauge prepainted galvanized steel (G60) for superior corrosion resistance. Insulated to prevent exterior condensation. Drain connections 1/2" (12 mm) OD.
MOUNTING THE HRV
Four threaded inserts at corners of case designed to accept four reinforced polyester straps that are supplied with the unit.
DUCT CONNECTIONS
4 - 5” (127 mm) duct connections.
WEIGHT 61 lbs. (28 kg) SHIPPING WEIGHT 64 lbs. (29 kg)
CONTROLS- HRV System Control
HRV defaults to user selected speed from switch on top of cabinet when plugged in. HIGH SPEED option is accessible by connecting remote controls to designated terminals inside electrical box of HRV.
OFF(Standby)/LOW or OFF/HIGH speed operation is also available.
OPTIONAL MAIN CONTROLS (only one main control can be installed on the system) 99-116 Dehumidistat Ventilation Control - Dehumidistat Dial, ON/OFF Switch and
LOW/HIGH Switch (3 wire) 20 gauge wire (min.) 100' length (max.)
99-2040 20/40 ON/OFF Dehumidistat - Dehumidistat Dial, ON/OFF Switch and 20/40 Switch.
The 20/40 Switch will toggle from continuous low speed ventilation to intermittent low speed ventilation of 20 minutes fan ON and 40 minutes fan OFF. (4 wire) 20 gauge wire (min.) 100' length (max.)
99-RECIRC Recirculation Control - Dehumidistat Dial, ON/OFF Switch and Recirculation Switch.
The Recirculation Switch will toggle from continuous low speed ventilation to continuous low speed recirculation. (4 wire) 20 gauge wire (min.) 100' length (max.)
99-130 Remote Dehumidistat - Dehumidistat Dial only. (2 wire) 20 gauge wire (min.) 100'
length (max.)
OPTIONAL TIMERS
99-132 20 Minute Fan Timer - initiates high speed ventilation for 20 minutes. (3 wire) 20
gauge wire (min.) 100’ length
99-104 Digital Electronic Timer- initiates high speed ventilation for 20, 40 or 60 minutes, (3
wire) 20 gauge wire (min.) 100' length
99-101 60 Minute Crank Timer - initiates high speed ventilation for up to 60 minutes, (2 wire)
20 gauge wire (min.) 100' length (max.)
WARRANTY
Units carry a lifetime warranty on the heat recovery core and a 5 year replacement parts warranty.
1
2
3
0
20
40
60
80
100
120
140
160
180
0 0 .1 0.2 0.3 0.4 0.5 0.6 0.7 0 .8 0.9 1 1.1
Static Pressure (in w.g.)
Air Flow (cfm)
3 - High Speed *2 - Medium Low Speed *1 - Low speed
* Manufacturers Dat a
*Sensible Efficiency - thermal **Latent Efficiency - moisture
Note: Effectiveness - based on temp. differential between the 2 airstreams Efficiency - takes into account all power inputs
Performance (H.V.I. certified)
Net supply air flow in cfm (L/s) against external static pressure
E.S.P
(external static pressure) [cfm (L/s)]
@ 0.1" (25 Pa) 169 (80) @ 0.2" (50 Pa) 156 (73) @ 0.3" (75 Pa) 149 (70) @ 0.4" (100 Pa) 136 (64) @ 0.5" (125 Pa) 126 (59) @ 0.6" (150 Pa) 116 (54) @ 0.7" (175 Pa) 103 (48) @ 0.8" (200 Pa) 89 (42) @ 0.9" (225 Pa) 77 (36) @ 1.0" (250 Pa) 58 (27)
Max. Temperature Recovery 78%
Sensible Effectiveness @ 66 cfm (31 L/s) 32°F (0°C) 74%
*Sensible Efficiency @ 66 cfm (31 L/s) 32°F (0°C) 61%
*Sensible Efficiency @ 76 cfm (36 L/s) -13°F (-25°C) 63%
VAC @ 60HZ 120
WATTS / Low speed. 69
WATTS / High speed 147
Amp rating 1.7
Dimensions RNC5-TPD
inches (mm)
27”
(690 mm)
15”
(378 mm)
2-1/4”
(57 mm)
18-3/4”
(475 mm)
SPEED SELECTION SWITCH
Page 10
10
All units conform to CSA and UL standards
Engineering Data - HRV Model RNC120D
Date: _______________________________________________
Tag: __________________________Qty:__________________
Project: _____________________________________________
Engineer:____________________________________________
Contractor: __________________________________________
Supplier: ____________________________________________
Quote#: _____________________________________________
Submitted by: ________________________________________
SP-RNC120D
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE
The cross-flow heat recovery core transfers heat between the two airstreams. It is easily removed for cleaning or service.
MOTORS AND BLOWERS
Each air stream has an independent motorized impeller. 2 speed fan operation.
FILTERS
Washable air filters in exhaust and supply air streams.
MOUNTING THE HRV
Four threaded inserts at corners of case designed to accept four reinforced polyester straps that are supplied with the unit.
DEFROST
Recirculating damper defrost system.
CASE
Twenty gauge prepainted galvanized steel (G60) for superior corrosion resistance. Insulated to prevent exterior condensation. Drain connections- 1/2" (12 mm) OD.
DUCT CONNECTIONS
5” duct connections.
WEIGHT 42 lbs. (19 kg.) SHIPPING WEIGHT 45 lbs. (20.5 kg.) CONTROLS - HRV System Control
HRV defaults to LOW SPEED when plugged in. HIGH SPEED option is accessible by connecting remote controls to designated terminals inside electrical box of HRV.
Standard LOW SPEED SETTING can be increased to medium low. Off (Standby)/Low or OFF/HIGH speed operation is also available. OPTIONAL MAIN CONTROLS (only one main control can be installed on the system) 99-116 Dehumidistat Ventilation Control - Dehumidistat Dial, ON/OFF Switch and
LOW/HIGH Switch (3 wire) 20 gauge wire (min.) 100' length (max.)
99-2040 20/40 ON/OFF Dehumidistat - Dehumidistat Dial, ON/OFF Switch and 20/40 Switch.
The 20/40 Switch will toggle from continuous low speed ventilation to intermittent low speed ventilation of 20 minutes fan ON and 40 minutes fan OFF. (4 wire) 20 gauge wire (min.) 100' length (max.)
99-RECIRC Recirculation Control - Dehumidistat Dial, ON/OFF Switch and Recirculation Switch.
The Recirculation Switch will toggle from continuous low speed ventilation to continuous low speed recirculation. (4 wire) 20 gauge wire (min.) 100' length (max.)
99-130 Remote Dehumidistat - Dehumidistat Dial only. (2 wire) 20 gauge wire (min.) 100'
length (max.)
OPTIONAL TIMERS
99-132 20 Minute Fan Timer - initiates high speed ventilation for 20 minutes. (3 wire) 20 gauge
wire (min.) 100’ length
99-104 Digital Electronic Timer- initiates high speed ventilation for 20, 40 or 60 minutes, (3
wire) 20 gauge wire (min.) 100' length
99-101 60 Minute Crank Timer - initiates high speed ventilation for up to 60 minutes, (2 wire)
20 gauge wire (min.) 100' length (max.)
WARRANTY
Units carry a lifetime warranty on the heat recovery core and a 5 year replacement parts warranty.
*Sensible Efficiency - thermal **Latent Efficiency - moisture
Note: Effectiveness - based on temp. differential between the 2 airstreams Efficiency - takes into account all power inputs
Performance (HVI certified)
Net supply air flow in cfm (L/s) against external static pressure
E.S.P
(external static pressure) [cfm (L/s)]
@ 0.1" (25 Pa) 142 (67) @ 0.2" (50 Pa) 137 (64) @ 0.3" (75 Pa) 131 (62) @ 0.4" (100 Pa) 128 (60) @ 0.5" (125 Pa) 123 (58) @ 0.6" (150 Pa) 115 (54) @ 0.7" (175 Pa) 113 (53) @ 0.8" (200 Pa) 105 (49) @ 0.9" (225 Pa) 102 (48) @ 1.0" (250 Pa) 96 (45)
Max. Temperature Recovery 72%
Sensible Effectiveness @ 70 cfm (33 L/s) 32°F (0°C) 68%
*Sensible Efficiency @ 70 cfm (33 L/s) 32°F (0°C) 59%
*Sensible Efficiency @ 67 cfm (32 L/s) -13°F (-25°C) 56%
VAC @ 60HZ 120
WATTS / Low speed. 70
WATTS / High speed 160
Amp rating 1.5
3
2
1
3 - High Speed *2 - Medium Low Speed *1 - Low speed
* Manufacturers Dat a
Dimensions RNC120D
inches (mm)
All duct collars are 5” diameter (127 mm)
Front View (if mounting vertically) Bottom View (if mounting horizontally)
STALE AIR TO OUTSIDE
22”
(559 mm)
FRESH AIR FROM OUTSIDE
25 1/8”
(637 mm)
STALE AIR FROM BUILDING
FRESH AIR TO BUILDING
9 1/8”
(232 mm)
160
140
120
100
80
Air Flow (c fm)
60
40
20
0 0 .1 0.2 0.3 0.4 0.5 0.6 0.7 0 .8 0.9 1 1 .1 1.2 1.3
Static Pressure (in w.g.)
Page 11
11
Engineering Data - HRV Model RNC120D
Option 1 - Horizontal Duct Configuration Dimensions inches
Option2-Vertical Duct Configuration Dimensions inches
The HRV can be installed horizontally or vertically as illustrated on the following pages. The unit should be suspended using the provided hanging straps. The unit must be level for proper
condensate drainage.
Sufficient clearance below the access door is required for servicing the air filters and core. A minimum of 25" (635mm) clearance is recommended so the door can be removed. Four PVC reinforced polyester hanging straps are provided for hanging the HRV.
STALE AIR TO OUTSIDE
22”
(559 mm)
BOTTOM VIEW FOR HORIZONTAL MOUNT
SERVICE CLEARANCE FROM BOTTOM
9-1/8”
(232 mm)
SIDE VIEW FOR HORIZONTAL MOUNT
FRESH AIR FROM OUTSIDE
25 1/8”
(637 mm)
OF UNIT IS MINIMUM 3’0”
STALE AIR FROM BUILDING
FRESH AIR TO BUILDING
STALE AIR TO OUTSIDE
ALL DUCT COLLARS ARE 5” DIAMETER
HANGING STRAPS
FRESH AIR FROM OUTSIDE
ACCESS DOOR
STALE AIR FROM BUILDING
Connect drain hose to spout located in door.
FRESH AIR TO BUILDING
STALE AIR TO OUTSIDE
22”
(559 mm)
SERVICE CLEARANCE FROM BOTTOM
9-1/8”
(232 mm)
FRESH AIR
FROM OUTSIDE
25 1/8”
SIDE VIEW FOR VERTICAL MOUNT
TOP VIEW FOR VERTICAL MOUNT
(637 mm)
OF UNIT IS MINIMUM 3’0”
STALE AIR TO OUTSIDE
STALE AIR FROM BUILDING
FRESH AIR TO BUILDING
ALL DUCT COLLARS ARE 5” (127 mm) DIAMETER
ACCESS DOOR
Connect drain hose to the two field installed
spouts located on the bottom of the unit.
HANGING STRAPS
FRESH AIR FROM OUTSIDE
STALE AIR FROM BUILDING
“L” BRACKETS
(not included)
May be installed if wall mounting is desired for the vertical installation.
FRESH AIR TO BUILDING
Page 12
Ventilation Dehumidistat
PART NO. 99-116
The High/Low Speed Switch initiates High or Low speed ventilation. This control also has an ON/OFF Switch and a Dehumidistat Dial.
20/40 ON/OFF Dehumidistat
PART NO. 99-2040
The 20/40 Switch will toggle from continuous low speed ventilation to an intermittent mode of 20 minutes fan ON (in low speed) and 40 minutes fan OFF. The Dehumidistat Dial will initiate High Speed ventilation when the indoor humidity level exceeds the set point (regardless position of the 20/40 Switch.). This control also has an ON/OFF Switch.
Recirculation Control
PART NO. 99-RECIRC
The Recirculation Switch will toggle from continuous low speed ventilation to recirculation mode (closes the fresh air damper and circulates the building air). The Dehumidistat Dial will initiate High Speed ventilation when the indoor humidity level exceeds the set point (regardless position of the RECIRC Switch.). This control also has an ON/OFF Switch and a Dehumidistat Dial.
Remote Dehumidistat
PART NO. 99-130 W
hite
The Remote Dehumidistat activates high speed ventilation when the indoor humidity level exceeds the set point.
12
20 Minute Timer
PART NO. 99-132
Crank Timer
PART NO. 99-101
Remote Control Devices
Touch Pad
The Touch Pad initiates high speed operation.
20 Minute Status Lights
The 20 Minute Status Light indicates high speed operation is activated.
Crank Dial
Rotate the dial for up to 60 minutes high speed operation.
Optional Main Control Features
The amount of ventilation required in your home will fluctuate according to the activity level in the house. Higher activity levels require more ventilation.
Main controls can be mounted in a central location of the home (i.e. beside the furnace thermostat) which will provide the user with complete control over their ventilation system from a convenient location.
The ON/OFF Switch
The ON/OFF Switch will turn the HRV ON or OFF. Controls with an ON/OFF switch can be modified to ON/Standby by adjusting the circuit board DIP Switches (Refer to "Mode DIP Switch Settings").
The Dehumidstat
Main controls feature a dehumidistat which is used to reduce high indoor humidity levels during the heating season. The control has a selector knob with setpoints ranging from 20% to 80% relative humidity (RH). Most people are comfortable when indoor relative humidity levels are in a range from 30% to 45%.
The dehumidistat switches the HRV to high speed ventilation when the moisture level in the home exceeds the desired setpoint. The dehumidistat should only be used during the heating season. It must be set to the OFF position throughout the rest of the year.
Dehumidistat Dial
High/Low Speed Switch
ON/OFF Switch
Dehumidistat Dial
Recirculation Switch
ON/OFF Switch
Dehumidistat Dial
Optional Timers
Install timers at each exhaust location of your system.
Dehumidistat Dial
20/40 Switch
ON/OFF Switch
• Connects to RED, BLACK and GREEN (LED drive) terminals.
• Use a minimum of three 20 gauge low voltage wires.
• Connect up to 4 on 100 ft (91 m) wire max.
• Mounts in a 2 x 4 box.
• Initiates high speed ventilation for up to 60 minutes.
• Requires 2 lead low voltage (20 gauge) wire.
• Mounts in a 2" x 4" box.
DEHUMIDISTAT
Off
10
20
30
60
40
50
Page 13
13
Location Selection
The HRV must be located in a heated space where it will be possible to conveniently service the unit. Typically the HRV would be located in the mechanical room or an area close to the outside wall where the weather hoods will be mounted. If a basement area is not convenient or does not exist, a utility or laundry room may be used.
Attic installations are not normally recommended due to:
A) the complexity of work to install
B) freezing conditions in the attic
C) difficulty of access for servicing
Suspending the HRV
The hanging straps should be attached to the unit at the top end corners (mounting screws are already located on the HRV case). Securely fasten the other end of the straps to the floor joists with wide head nails (not supplied), making sure the UNIT IS LEVEL. The straps are designed to reduce the possibility of noise, resonance or harmonics; therefore using the full length of the strap between the HRV and the floor joists is recommended.
Suspending the HRV using the Provided Hanging Straps
Locating and Suspending the HRV
All models except the RNC120D are designed for horizontal installation only as shown.
Using full length hanger straps is recommended for vibration control, but can be shorter if required.
A minimum of 25" (635mm clearance is recommended so the door can be opened.
CAUTION
Unit must be installed level to ensure proper condensate drainage. Due to the broad range of installation and operational conditions, consideration must be given for the possibility of condensation forming on the unit or connecting ducting. Objects below the installation may be exposed to condensate.
Wide Head Nails
WIDE HEAD
(not supplied)
NAILS
(not supplied)
STRAPS
31"
(787)
19"
(483)
*NOTE:
Front clearance of 25 inches (635 mm) is recommended for servicing unit.
14 3/4"
(375)
AND SCREWS
(supplied)
DETAIL
WARNING
Electric shock hazard. Can cause injury or death. Before attempting to perform any service or maintenance, turn the electrical power to unit OFF at disconnect switch(es). Unit may have multiple power supplies.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer or service agency.
Page 14
14
Suspending the RNC120D
Suspending the RNC120D
The hanging straps should be attached to the unit at the top end corners (mounting screws are already located on the HRV case). Securely fasten the other end of the straps to the ceiling making sure the UNIT IS LEVEL. The straps are designed to reduce the possibility of noise, resonance or harmonics; therefore using the full length of the strap between the HRV and the floor joists is recommended.
"L" BRACKETS (not included) may be installed if wall mounting is desired for the vertical installation.
It is important to isolate the "L" BRACKET from the attached surface to minimize vibration.
Use the hanging strap hardware to attache the brackets. Do not drill additional holes in the HRV.
Horizontal Installation
Using full length hanger straps is recommended for vibration control, but can be shorter if required.
DETAIL
ATTENTION
The unit must be mounted level for proper drainage of the condensate pans.
JOIST FASTENERS (not supplied)
STRAPS AND SCREWS (supplied)
Vertical Installation
Wall Mounting the HRV
Page 15
15
Drain Connection (HRV Only)
During a defrost cycle, the HRV may produce some condensation. This water should flow into a nearby drain, or be taken away by a condensate pump.
The HRV cabinet has prepunched holes for the drain (see below). Insert the drain spout through the hole in the drain pan. Do not forget the “O ring” which seals each spout to the pan REMEMBER TO HAND TIGHTEN ONLY the washer and lock nut which hold the drain spout in place.
Construct a P-Trap using the plastic tee connector. Cut two lengths of hose and connect each piece to an end of the “T” fitting, then connect the other ends to the two drain spouts. Position the “T” fitting to point upward and connect the drain line. Tape or fasten base to avoid any kinks. Pour a cup of water into the drain pan of the HRV after the drain connection is complete. This creates a water seal which will prevent odors from being drawn up the hose and into the fresh air supply of the HRV.
Drain Connections
Note: Secondary drain pan may be required to protect from condensate leakage.
Drain Set-up for Vertical Installation
Drain Set-up for Horizontal Installation
"P" Trap (HRV only)
Model RNC120D
CAUTION
The HRV and all condensate lines must be installed in a space where the temperature is maintained above the freezing point or freeze protection must be provided.
DRAIN HOSE PLUMBING
PRE-PUNCHED HOLES (2)
DRAIN PAN DRAIN PAN
DRAIN
SPOUT
ZIP TIE
TO DRAIN
HARD PIPE PLUMBING
PRE-PUNCHED HOLES (2)
DRAIN PAN DRAIN PAN
DRAIN
SPOUT
1/2" HARD PIPE
TEE
JOINT
TEE
CONNECTOR
DRAIN
SPOUT
1/2 " I.D.
DRAIN HOSE
DRAIN
SPOUT
TO DRAIN
CAUTION
Drain trap and tubing MUST be below bottom of door with 1/4" per foot downwards slope away from unit.
Do not remove cap from drain spout
Use “T” between drain pans to create a “P Trap”. “P” trap must be at least 6” (152 mm) below unit.
Use drain spout provided in door. “P” trap must be at least 6” (152 mm) below unit.
1/2” I.D. condensate line
Do not remove these drain plugs
1/2” I.D. condensate line
Page 16
16
The Three Methods of Installation
The three methods of installation for the HRV system are the Simplified, Partially Dedicated and Fully Dedicated Installations. Refer to the installation illustrations in this manual.
Simplified Installations
The Simplified Installation draws stale air from the cold air return duct of the air handler/furnace and introduces an equal amount of fresh air farther downstream into the cold air return. Refer to "The Simplified Installation" in this manual.
The air handler/furnace blower must be running when the unit is operating for this system to be effective. Refer to "Interlocking HRV Operation to an Airhandler/Furnace Blower".
Partially Dedicated Installations
The Partially Dedicated Installation draws stale air from specific points in the house and introduces an equal amount of fresh air into the cold air return. Refer to "The Partially Dedicated Installation" in this manual.
Stale air ducts should be installed where the worst air quality problems occur (bathroom, kitchen, and laundry room). Each location with a stale air duct should have a timer which will initiate high speed ventilation. Refer to "Optional Timers" in this manual.
The air handler/furnace blower should be running when the HRV is operating to evenly distribute the fresh air throughout the house. Refer to "Interlocking HRV Operation to an "Airhandler/Furnace Blower".
Fully Dedicated Installations
The Fully Dedicated Installation draws stale air from specific points in the house and introduces an equal amount of fresh air to specific locations of the house. This system is not connected to an air handler/furnace. Refer to "The Fully Dedicated Installation" in this manual.
Stale air ducts should be installed where the worst air quality problems occur (bathroom, kitchen, and laundry room). Each location with a stale air duct should have a timer which will initiate high speed ventilation. Refer to "Optional Timers" in this manual.
Fresh air ducts should be installed to all bedrooms and living areas, excluding bathrooms, kitchen and utility areas. Grilles should be located high on a wall or in ceiling locations. Grilles that diffuse the air comfortably such as the Round Diffuser are recommended. If the floor is the only option available, then special care should be taken in locating grilles. Areas such as under baseboard heaters will help to temper the air. Also, optional inline duct heaters are available for mounting in the supply duct work to add heat if required.
Air Duct Design and Installation
A well designed and installed ducting system will allow the HRV to operate at its maximum efficiency.
Always try to keep duct runs as short and straight as possible. See Installation Diagrams for various installation options.
The inner and outer liners of the flexible insulated duct must be clamped to the sleeve of the weatherhoods (as close to the outside as possible) and the appropriate port on the HRV. It is very important that the fresh air intake line be given special attention to make sure it is well sealed. A good bead of high quality caulking (preferably silicone sealant) will seal the inner flexible duct to both the HRV port and the weatherhood prior to clamping with a large zip tie.
To minimize air flow restriction, the flexible insulated duct that connects the two outside weatherhoods to the HRV should be stretched tightly and be as short as possible.
Twisting or folding the duct will severely restrict air flow.
Installing the Ducting Between the HRV & Living Areas in the House
To maximize airflow in the duct system, all ducts should be kept short and have as few bends or elbows as possible. Forty-five degree elbows are preferred to 90° elbows. Use “Y” tees instead of 90° elbows whenever possible.
All duct joints must be fastened with screws, rivets or duct sealant and wrapped with mastic or a quality duct tape to prevent leakage. Mastic is preferred but if duct tape is used, we recommend aluminum foil duct tape.
Galvanized ducting from the HRV to the living areas in the house is recommended whenever possible, although flexible duct can be used in moderation if necessary.
To avoid possible noise transfer through the duct system, a short length (approximately 12 inches or 300mm) of non-metallic flexible insulated duct should be connected between the HRV and the supply/exhaust duct system.
The main supply and return lines to/from the HRV must be 6 inches (150mm) minimum. Branch lines to the individual rooms may be as small as 4 inches (100mm), but 5 inch (125mm) lines are preferred .
All ducts running through attics and unheated spaces must be sealed and insulated to code.
Installation Methods
Applications such as greenhouses, atriums, swimming pools, saunas, etc. have unique ventilation requirements which should be addressed with an isolated ventilation system.
WARNING
Include a short length of fabric, flex duct or other non-metallic connector in the “Fresh Air to Building” hard ducted line in order to keep the HRV separately grounded (electrically) from the air handler. This will avoid a possible shock hazard to service people if a short to ground develops in one of the devices.
Page 17
17
The Simplified Installation (Return/Return Method)
It is mandatory that the furnace run continuously or HRV
operation be interlocked with the furnace.
Check local codes/authority having jurisdiction for
acceptance.
FOUR PORT MODELS
DIRECT CONNECTION of both the HRV SUPPLY AIR STREAM and
RETURN AIR
EXHAUST AIR STREAM to the FURNACE COLD AIR RETURN
WARNING
HRV must be balanced.
Refer to “Airflow Balancing” in this manual.
40" (1m) MINIMUM
Outdoors
NOTES:
1. Furnace blower is required to operate when ventilation from HRV is required. The furnace must be set to run continuously or interlocked with HRV.
2. A minimum separation of 40 inches (1 m) is required between the two direct connections.
3. The exhaust air connection should be upstream of the supply air connection to prevent exhausting any fresh air.
4. Weatherhood arrangement is for drawing purposes only. Six feet (2 m) minimum separation required. Eighteen inches (460 mm) above grade minimum.
5. Due to the differences in pressure between the HRV and the equipment it is being connected to, the HRV's airflow must be confirmed on site, using the balancing procedure found in the installation manual.
3' (1 m) min.
recommended
Cool Air
Return
*Unit is normally balanced on HIGH speed with air handler blower ON.
FIVE PORT MODELS - Simplified Installation for Models RNC10/RNC20
Outdoors
40" (1m) MINIMUM
Stale Air To Outside
Return Air
3'
(1 m)
recommended
Forced Air
Furnace
min.
Fresh Air From Outside
Stale Air From Building
Field-supplied Balancing Damper (optional)
WARNING
Defrost air port needs to be drawn from clean area without combustion appliances. To avoid backdrafting of combustion products, never draw
defrost air from a room with a naturally aspirated heater, gas dryer, stove, fire place etc.
appliance, i.e. furnace, hot water
Cool Air
Return
Fresh Air To House
High efficiency filter or electronic air cleaner
*Unit is normally balanced on HIGH speed with air handler blower ON.
Air
Handler
CAUTION
Weatherhood arrangement - requires a minimum of 6' (2m) separation and a minimum of 18" (460mm) clearance above grade or anticipated snow level.
Page 18
18
The Partially Dedicated Installation
Stale air drawn from key areas of home
(bathroom, kitchen, laundry)
Fresh air supplied to return air duct of air handler
FOUR PORT MODELS
DIRECT CONNECTION of the SUPPLY AIR STREAM to the FURNACE COLD AIR RETURN
EXHAUST AIR from various parts of home. i.e. bathrooms (if required), kitchens (if required).
WARNING
HRV must be balanced.
Refer to “Airflow Balancing” in this manual.
(Stale air drawn from key areas of home)
Return Air
Outdoors
* Unit is normally balanced on HIGH speed with furnace blower ON.
NOTES:
1. Furnace blower is recommended to operate when HRV is on to provide good air distribution.
2. Weatherhood arrangement is for drawing purposes only. 6' (2 m) minimum separation required. 18" (460 mm) above grade minimum.
3. Due to the differences in pressure between the HRV and the equipment it is being connected to, the HRV's airflow must be confirmed on site, using the balancing procedure found in the installation manual.
4. The duct port configuration (Fresh Air from Outside, Stale Air to Outside, etc.) varies from model
to model. Check specifications for the duct configuration on your model.
3' (1 m) min . recommended
Cool Air
Return
FIVE PORT MODELS - Partially Dedicated Installation for Models RNC10/RNC20
Outdoors
Stale Air To Outside
Fresh Air From Outside
Return Air
recommended
3' (1 m) min .
Forced Air
Furnace
STALE AIR from various parts of home. i.e. bathrooms (if required), kitchens (if required).
Field-supplied Balancing Damper (optional)
WARNING
Defrost air port needs to be drawn from clean area without combustion appliances. To avoid backdrafting of combustion products, never draw
defrost air from a room with a naturally aspirated heater, gas dryer, stove, fire place etc.
appliance, i.e. furnace, hot water
Cool Air
Return
Air
High efficiency filter or electronic air cleaner
* Unit is normally balanced on HIGH speed with furnace blower ON.
Handler
CAUTION
Weatherhood arrangement - requires a minimum of 6' (2m) separation and a minimum of 18" (460mm) clearance above grade or anticipated snow level.
Page 19
19
The Fully Dedicated Installation
Stale air drawn from key areas of home
(bathroom, kitchen, laundry)
Fresh air supplied to main living areas of house
FOUR PORT MODELS - Models RNC155/RNC200
Outdoors
Refer to “Airflow Balancing” in this manual.
Stale Air from various parts of home. i.e. bathrooms (if required) kitchens (if required)
WARNING
HRV must be balanced.
Fresh air to house ­main living areas... bedrooms, living room, rec. room etc.
*Unit is normally balanced on HIGH speed with air handler blower ON.
NOTES:
1. Weatherhood arrangement is for drawing purposes only. 6' (2m) minimum separation required. 18" (460mm) above grade minimum or above anticipated snow level .
2. The HRV air flow must be confirmed on site, using the balancing procedure found in the installation manual.
FIVE PORT MODELS - Fully Dedicated Installation for Models RNC10/RNC20
Outdoors
Stale Air To Outside
* Unit is normally balanced on HIGH speed with furnace blower ON.
Fresh Air From Outside
Fresh air to house ­main living areas... bedrooms, living room, rec. room etc.
STALE AIR from various parts of home. i.e. bathrooms (if required), kitchens (if required).
Field-supplied Balancing Damper
WARNING
(optional)
Defrost air port needs to be drawn from clean area without combustion appliances. To avoid backdrafting of combustion products, never draw
defrost air from a room with a naturally
aspirated
appliance, i.e. furnace, hot water
heater, gas dryer, stove, fire place etc.
CAUTION
Weatherhood arrangement - requires a minimum of 6' (2m) separation and a minimum of 18" (460mm) clearance above grade or anticipated snow level.
Page 20
Intake Weatherhood Requirements
• Should be located upstream (if there are prevailing winds) from the exhaust outlet.
• At least 6' (2m) from the exhaust weatherhood.
• At least 6' (2m) away from dryer vents and air handler exhaust.
• A minimum of 6' (2m) from driveways, oil fill pipes, gas meters, swimming pools or garbage containers.
• At least 18" (460mm) above the ground, or above the depth of expected snow accumulation.
• At least 3' (1m) from the inside/outside corner of the building.
• Do not locate in a garage, attic, or crawl space.
Exhaust Weatherhood Requirements
• At least 6' (2m) from the ventilation air intake.
• At least 18" (460mm) above ground or above the depth of snow accumulation.
• At lease 3' (1m) away from the corner of the building.
• At least 3' away from gas meter, electric meter or a walkway where fog or ice could create a hazard.
• not into a garage, workshop or other unheated space.
When installing the weatherhood, its outside perimeter must be sealed with exterior caulking.
Grilles
Adjustable grilles should be used to balance the flow rates into and out of various rooms.
Grilles or diffusers should be positioned high on the wall or in the ceiling. Kitchen exhaust grilles must never be connected to a range hood. They should be installed at least 4 feet (1.2m) horizontally away from the stove. This grille includes a removable grease filter. Canadian building codes require that kitchen grilles be equipped with washable filters.
Field-supplied balancing dampers should be installed external to the unit to balance the amount of stale air being exhausted with the amount of fresh air being brought into the house. Refer to Air flow Balancing section.
20
Grilles and Weatherhoods
R
Weatherhood Clearances
1. ThermalCollarslidesovergalvanized sleeveofWeatherhood.
2. FastenThermalCollartoBelt.
3. SlidetheInsulatedFlexibleDuctingover theWeatherhood'sgalvanizedsleeveand fastenittotheThermalCollar.
4. Hoodishingedtoallowforeasyaccess
 forcleaningofbirdscreen.
1/4"(6mm)SCREEN
(frontview)
EXTERIOR
WALL
SCREEN
(sideview)
COLLARISSUPPLIEDTO
ENSUREVAPOURBARRIER
IS100%SEALEDTO
WALLPLATE
12"galvanized
pipesupplied
Lifebreath Techgrille
4" (100mm) Part No. 99-140 5" (125mm) Part No. 99-145 6" (150mm) Part No. 99-141 8" (200mm) Part No. 99-148
Lifebreath Weatherhoods
5" (125mm) Part No. 99-185 6" (150mm) Part No. 99-186 7" (200mm) Part No. 99-187
Lifebreath Kitchen Grille
6” x 10” Kitchen Grille Part No. 10-002
Replacement Grease Filter Part No. 10-002-2
REMOVABLE
FILTER
Weatherhood Installation
Local codes may require greater distances.
CAUTION
OUTSIDE CORNER
36" (1m)
recommended min.
INTAKE
18" (460mm) min.
recommended min.
6' (2m)
36" (1m)
recommended min.
EXHAUST
18" (460mm) min.
INSIDE CORNE
Weatherhood arrangement - requires a minimum of 6' (2m) separation and a minimum of 18" (460mm) clearance above the higher of the grade or anticipated snow level.
CAUTION
Page 21
21
Electrical
The HRV unit should be plugged into a standard designated (120VAC) electrical outlet with a ground. The outlet should be serviced by a separate 15 amp/120V circuit. An extension cord should not be used with this appliance. A qualified service technician should make any required electrical connections.
Remote Control Connections
Prior to connecting remote devices, it is advisable to run self test on the HRV/ERV.
Low voltage connections between the remote controls, the dehumidistat, or the fan timer should be made by a qualified service technician. Low voltage wires from the remote controls are connected to the HRV micro-processor board.
Figure 1 - Factory DIP Switch Settings
The factory setting of the DIP switches (located on the circuit board) provides continuous low speed ventilation. Optional Remote Controls will initiate high speed ventilation.
Remote controls with an ON/OFF switch (refer to "Remote Control Devices" in this manual) will shut the entire system down when the remote control is in the OFF position. Changing the remote control from OFF to STANDBY can be achieved by Setting the DIP Switch as per Figure 2.
Figure 2-DIP Switch Settings for Standby (When using a Remote Control Device that has an ON/OFF Switch)
This DIP Switch Setting can be adjusted when using a system control that has an ON/OFF switch (refer to "Remote Control Devices" in this manual). "STANDBY" is achieved when the Remote Control Switch is in the "OFF" position. The Dehumidistat and Timers will initiate high speed ventilation regardless of the "ON/OFF" switch position when this DIP switch configuration is used.
Changing OFF to STANDBY
The ventilator automatically operates on its lowest speed when plugged in or switched on. This setting is factory supplied from an autotransformer with two selectable low speeds. To switch to a continuous medium low speed, an installing contractor must interchange the red and blue wires from
the autotransformer inside the electrical box. Whether or not this change is made, the HRV will only be able to access a single selected low speed.
High speed is available with the use of optional remote controls connected to the appropriate terminals inside the electrical box.
Increasing Low Speed to Medium Low
Figure 1 - Factory setting for OFF
Figure 2 - Contractor adjusted
setting for STANDBY
WARNING
In order to prevent electric shock when cleaning or servicing the HRV, it is extremely important to confirm the polarity of the power line that is switched by the safety (disconnect) switch. The hot line (black) is the proper line to be switched. To confirm the proper polarity, use a voltmeter or test lamp to ensure there is no power after the switch when the door is open. Check between that point and ground (on the cabinet). Always make sure that the HRV is properly grounded.
ON
HS
REMOTE
DFR2
DFR3
Figure 2 may not meet building code conformance in certain geographical areas. Check with your
ATTENTION
local building authority.
ON
HS
REMOTE
DFR2
DFR3
Page 22
22
Controls will use 2, 3 or 4 lead 20 gauge wire. Note the number of leads required for each control (refer to the above illustrations).
Wiring the Controls
Remove factory installed jumper when installing this control
Factory installed jumper
Dehumidistat Ventilation Control
Part No. 99-116
Red to Red Orange to
Orange
Black to Black
Circuit Board
Terminal Strip
Remote Dehumidistat
Part No. 99-130W
Red to Red
Black to Black
DEHUMIDISTAT
Remove factory installed jumper when installing this control
Remove factory installed jumper when installing this control
2040 ON/OFF Dehumidistat
Part No. 99-2040
Red to Red
Orange to Orange
Black to Black
Low Fan to Blue
Circuit Board Terminal Strip
Recirculation Control
Part No. 99-RECIRC
Red to Red
Orange to Orange
Black to Black
Recirculate to Blue
Factory installed jumper
Circuit Board
Terminal Strip
20 Minute Timer
(shown in a Decora cover plate)*
Red to Red
Black to Black
Green LED Drive to Green
Circuit Board
Terminal Strip
* The Decora cover plate (Part No. 99-107W) is a standard switch plate.
ATTENTION
Factory installed jumper
Factory installed jumper
Circuit Board
Terminal Strip
Crank Timer
Part No. 99-101
Red to Red
Black to Black
Circuit Board
Terminal Strip
Digital Electronic Timer (DET)
Part No. 99-104
Red to Red
60
Off
50
10
20
30
40
Circuit Board
Terminal Strip
Green Ground to Green
Comms to Yellow
Page 23
23
Recirculating Damper Defrost (4 port models)
The recirculating damper defrost HRV has an electronically controlled damper defrost mechanism. The defrost timer is activated when the outside temperature drops below 27°F (­3°C). A motor driven damper door mechanism closes off the supply air from outside allowing the exhaust air to recirculate through the unit. After the defrost period, the damper operates in the opposite direction to reopen the fresh air port. Defrost cycle repeats until the temperature again rises above 27°F (-3°C).
Damper Defrost (5 port models)
The damper defrost HRV has a fifth port for defrost. An electronically controlled damper defrost mechanism activates the defrost timer when the outside temperature drops below 27°F (-3°C). A motor driven damper door mechanism closes off the supply air from outside allowing room air to enter through the fifth port of the unit. After the defrost period, the damper operates in the opposite direction to reopen the fresh air port. Defrost cycle repeats until the temperature again rises above 27°F (-3°C).
Defrost Operation
Defrost Cycle DIP Switch Settings - Increasing the Run Time
Defrost DIP Switch Settings (located on the circuit board) can be adjusted to increase the unit’s run (ventilation) time. The three minute defrost time cannot change.
FRESH AIR
FROM OUTSIDE
RECIRCULATING
DEFROST
DAMP ER
CORE
STALE AIR
TO OUTSIDE
FRESH AIR
FROM OUTSIDE
DEFROST
DAMPER
DEFROST
PORT
FILTERS
STALE AIR
FROM INSIDE
FILTERS
STALE AIR
FROM INSIDE
BLOWERS
MOTOR
FRESH AIR
TO INSIDE
STALE AIR
TO OUTSIDE
BLOWERS
FRESH AIR
TO INSIDE
Factory Setting
3 minute defrost time
17 minute run time
Option 1*
3 minute defrost time
25 minute run time
ON
HS
REMOTE
DFR2
DFR3
OFF ON
HS
REMOTE
DFR2
DFR3
SW1
*Lengthening the run time may result in ice build-up on the core.
SW1
CAUTION
Lengthening the run time may result in ice buildup on the core.
Option 2*
3 minute defrost time
30 minute run time
ON
HS
REMOTE
DFR2
DFR3
ON
OFF
ON
SW1
Page 24
24
It is necessary to have balanced air flow in an HRV. The volume of air brought in from the outside must equal the volume of air exhausted by the unit. If the air flow is not properly balanced, then:
• The HRV may not operate at its maximum efficiency
• A negative or positive air pressure may occur in the house
• The unit may not defrost properly
• Failure to balance HRV properly may void warranty
Excessive negative pressure
may have several undesirable effects. In some geographic locations, soil gases such as methane and radon gas may be drawn into the home through basement/ground contact areas.
Read the Application Warning in Clearances & Requirements section of this manual!
Prior to balancing, ensure that:
1. All sealing of the duct system has been completed.
2. All of the HRV’s components are in place and
functioning properly.
3. Balancing dampers are fully open.
4. Unit is on HIGH speed.
5. Air flow in branch lines to specific areas of the house should be
adjusted first prior to balancing the unit. A smoke pencil used at the
grilles is a good indicator of each branch line's relative air flow.
6. After taking readings of both the stale air to the HRV duct and fresh
air to the house duct, the duct with the lower CFM ([L/s] velocity)
reading should be left alone, while the duct with the higher reading
should be dampered back to match the lower reading.
7. Return unit to appropriate fan speed for normal operation
8. A field-supplied balancing damper for the stale air side is required
for system balancing.
Balancing Procedure
The following is a method of field balancing an HRV using a Pitot tube, which is advantageous in situations when flow stations are not installed in the duct system. Procedure should be performed with the HRV on high speed.
The first step is to operate all mechanical systems on high speed, which have an influence on the ventilation system, i.e. the HRV itself and the air handler, if applicable. This will provide the maximum pressure that the HRV will need to overcome, and allow for a more accurate balance of the unit.
Drill a small hole in the duct (about 3/16"), three feet downstream of any elbows or bends, and one foot upstream of any elbows or bends. These are recommended distances but the actual installation may limit the amount of straight duct.
The Pitot tube should be connected to a magnehelic gauge or digital manometer capable of reading from 0 to 0.25 in. (0-62 Pa) of water, preferably to 3 digits of resolution. The tube coming out of the end of the Pitot is connected to the high pressure side of the gauge. The tube coming out of the branch of the Pitot is connected to the low pressure or reference side of the gauge.
Insert the Pitot tube into the duct; pointing the tip into the air flow.
For general balancing it is sufficient to move the Pitot tube around in the duct and take an average or typical reading. Repeat this procedure in the other (supply or return) duct. Determine which duct has the highest air flow (highest reading on the gauge). Then damper that air flow back to match the lower reading from the other duct. The flow should now be balanced.
Actual air flow can be determined from the gauge reading. The value read on the gauge is called the velocity pressure. The Pitot tube comes with a chart that will give the air flow velocity based on the velocity pressure indicated by the gauge. This velocity will be in either feet per minute or meters per second. To determine the actual air flow, the velocity is multiplied by the cross sectional area of the duct being measured.
This is an example for determining the air flow in a 6" duct.
The Pitot tube reading was 0.025 inches of water.
From the chart, this is 640 feet per minute.
The 6" duct has a cross sectional area of
= [3.14 x (6"÷12)
2
]÷4
= 0.2 square feet
The air flow is then:
640 ft./min. x 0.2 square feet = 128 cfm
For your convenience, the cross sectional area of some common round duct is listed below:
DUCT DIAM. (inches) CROSS SECTION AREA (sq. ft.)
5 0.14 6 0.20 7 0.27
The accuracy of the air flow reading will be affected by how close to any elbows or bends the readings are taken. Accuracy can be increased by taking an average of multiple readings as outlined in the literature supplied with the Pitot tube.
Air Flow Balancing
CAUTION
Ensure balanced air flow in HRV. Excessive positive pressure may drive moist indoor air into the external walls of the building where it may condense (in cold weather) and degrade structural components. May also cause key holes to freeze up.
WARNING
Ensure balanced air flow in HRV/ERV. Excessive negative pressure may also cause the back­drafting of vented combustion equipment.
Page 25
25
Air Flow Balancing
Placement of Pitot Tube HRV
Pitot Tube and Gauge
Pitot Tube Air Flow Balancing Kit
Part No. 99-167
1 - magnehelic gauge 1 - Pitot Tube and hose 1 - Carry Case
Push and turn with slotted screwdriver. Damper
automatically locks when
pressure is released.
When connecting ductwork to the collar, take note where screws are located. Screws should be located no further
than 1/2” from outside edge of collar, so as not to impede operation of the damper.
1/2”
Hard/Rigid
ducting
Insulated flexible
ducting
Installations where the HRV is ducted directly to the return of a furnace may require additional dampening on the fresh air to building duct.
This is due to the high return static pressures found in some furnace installations.
Balancing Collar Instructions
Often the “Fresh Air to House” ducting will have the heaviest air flow which must be dampered down. A Balancing Damper is located in the “Fresh Air to House” collar. The Balancing Collar feature is not available on all models.
NOTE
Graphic is for illustrative purposes only. Duct connection ports may vary.
AIR
FLOW
Pitot tube
High Pressure Side
DUCT
Magnehelic gauge
AGNEHELIC
M
ATTENTION
Apply use of balancing dampers as required.
Low Pressure Side
Place pitot tube a minimum of 18" from blower or elbows
Outdoors
Pitot
Note: Duct connections may vary, depending on model.
Additional dampers may be required
tube
Magnehelic
gauge
MAGNEHELIC
HELIC
E
GN
A
M
Magnehelic
gauge
Pitot tube
Page 26
26
AccuFlow Gauge Kit
1 - Accu-Flow Balancing Gauge 2 - Connection Hoses 4 - Rubber Fittings 1 - Instruction Page
Lifebreath Accu-Flow is designed to quickly and accurately balance the airflows on units equipped with balancing ports. Normally the HRV/ERV would be balanced on high speed. If the HRV/ERV is connected to a forced air system, both systems should be set to run at the highest operational speed when balancing is performed.
Procedure:
Step 1 Remove balancing port covers.
Step 2 Insert rubber fittings into balancing ports on door. (Use light pressure until fitting is snug).
Step 3 Attach tubes to balancing gauge.
Step 4 Place gauge on metal door (gauge is equipped with a magnetic strip). Ensure gauge is level/plumb.
Step 5 Connect tubes to door ports as illustrated in step 5 (record readings).
Step 6 Connect tubes to door ports as illustrated in Step 6. (record readings).
Note: It is normal practice to lightly tap gauge if reading is non-responsive.
Step 7
Damper airflows as required.
Step 8
Repeat Steps 5 and 6 as required to confirm airflows
Step 5
Measuring Fresh Air Side (Always connect left side port first).
1
0
2
0
3
0
4
0
7
0
6
0
7
0
8
0
9
0
1
0
0
0
1
0
2
0
3
0
4
0
7
0
6
0
7
0
8
0
9
0
1
0
0
0
Fresh Air
Step 6
Measuring Stale Air Side (Always connect left side port first).
Air Flow Balancing using AccuFlow Gauge Part No. 99-170 Models RNC155 and RNC200 Only
Stale Air
Page 27
27
Air Flow Balancing using the Door Ports Models RNC155 and RNC200 Only
The door ports ( MODELS RNC155 & RNC 200) are designed to quickly and measure the airflows for balancing.
Normally the HRV would be balanced on high speed. If the HRV is connected to a forced air system, both systems should be set to run at the highest operational speed when balancing is performed.
Balancing Procedure
Step 1 Remove balancing port covers.
Step 2 Insert one end of each connection hose into a rubber
fitting. (Use light pressure until fitting is snug).
Step 3 Attach the connection hoses to pressure gauge
Step 4 Fresh Air - Connect hoses to door ports as illustrated
(record reading).
Step 5 Stale Air - Connect hoses to door ports as illustrated
(record reading).
Step 6 Refer to the Airflow Reference Chart for the conversion
of gauge reading to airflow reading.
Step 7 Damper the airflows as required to balance the system.
The fresh airflow must equal the stale airflow.
Step 8 Repeat steps 4 to 7 as required to confirm airflows.
Magnehelic Door Port Balancing Kit
Part No. 99-206
Use the Magnehelic Gauge Kit (Part No. 99-206) for door port balancing.
1 - Pressure Gauge 4 - Rubber Fittings 2 - Connection Hoses 1 - Instruction Page
Fresh Air
Step 4
Measuring Fresh Air Side (Connect to both ports at the same time).
Stale Air
Step 5
Measuring Stale Air Side (Connect to both ports at the same time).
Pressure Gauge
Reading
Fresh Air
Stream Flow
Stale Air
Stream Flow
(in w.g.)
(cfm) (cfm)
0.070 75 54
0.080 80 59
0.090 84 65
0.100 89 70
0.110 93 75
0.120 98 81
0.130 102 86
0.140 106 91
0.150 111 97
0.160 115 102
0.170 120 114
0.180 124 118
0.190 128 123
0.200 133 128
0.210 137 133
0.220 142 138
0.230 146 143
0.240 151 148
0.250 155 153
0.260 159 158
0.270 164 163
0.280 168 167
0.290 173 172
0.300 177 177
0.310 181 182
0.320 186 187
0.330 190 192
0.340 195 197
Airflow Reference Chart
Door port balancing is only available for Models RNC155 and RNC200.
MAGNEHELIC
MAGNEHELIC
Pressure Gauge
Pressure Gauge
Page 28
28
When using the Interface relay contacts to initiate blower operation on a furnace, certain thermostats will initiate the outdoor cooling condenser when R and G are closed.
Use this wiring configuration to prevent the Interface relay contacts from initializing the condenser unit. This problem can occur at the thermostat because the Y terminal is connected to the G terminal internal to the stat. When R and G are closed at the furnace (by dehumidistat or relay) 24 Volts is sent to G
at thermostat.
24 Volts is then sent through Y
which will initiate outdoor condenser.
Interlocking HRV Operation to an Airhandler/Furnace Blower
Wire Connector
Page 29
29
Wiring Diagrams Model RNC5-TPD
RED
TO
MOTORS
BLUE
INTERFACE
RELAY CONTACTS
DEFROST DETAILS
Model RNC5 (Only)
BLACK
ORANGE
RED
BI-DIRECTIONAL DAMPER MOTOR
PLUG IN CONNECTOR
BLACK
ORANGE
RED
PCB PLUG - IN
12
P1
4
3
PIN 1 - RED PIN 2 - ORANGE PIN 3 - BLACK PIN 4 - SPARE
Page 30
30
Wiring Diagrams RNC120D HRV Control Box
TO
MOTORS
BLUE
INTERFACE
RELAY CONTACTS
DEFROST DETAILS
BLACK
ORANGE
RED
BI-DIRECTIONAL DAMPER MOTOR
PLUG IN CONNECTOR
BLACK
ORANGE
RED
PCB PLUG - IN
12
P1
3
4
PIN 1 - RED PIN 2 - ORANGE PIN 3 - BLACK PIN 4 - SPARE
60-120D-WIRING
Page 31
31
Wiring Diagrams RNC95/RNC10/RNC20/RNC155/RNC200
98-RNC3-001 INSHRV
0104
RNC3WIRINGDIAGRAM
LEGEND
HIGHVOLTAGE
12VLOWVOLTAGE
FIELDINSTALLED
12VLOWVOLTAGE
AUTO
TRANSFORMER
INTERFACE
RELAYCONTACTS
FANMOTORDETAILS
T9
T6
GREEN
BLACK
CAPACITOR
WHITE
RED
ORANGE
YELLOW
DIRECTMOUNTEDCAPACITOR
DEFROSTDETAILS
ModelRNC5(Only)
PLUGIN CONNECTOR
BLACK
ORANGE
BI-DIRECTIONAL DAMPERMOTOR
BI-DIRECTIONAL DAMPERMOTOR
RED
BLACK
ORANGE
RED
PLUGIN CONNECTOR
BLACK
ORANGE
RED
BLACK
ORANGE
RED
120V
POWER
SUPPLY
PCBPLUG-IN
12
3
PIN1-RED PIN2-ORANGE PIN3-BLACK PIN4-SPARE
PCBPLUG-IN
12
3
PIN1-BLACK PIN2-ORANGE PIN3-RED PIN4-SPARE
GREEN
WHITE
BLACK
WHITE
BLACK
BLUE
TO
MOTOR
RED
AUTOTRANS
T9T8T6T5T4T3T2
SEE
DEFROST
DETAIL
NEUTRAL LINE
T1
GROUND
T7
SPARE FAN O/P
C4 C5
N/C COMMON N/O
T10 T11 T12
P1
VDR2
VDR3
3/4AMPFUSE
VDR1
P1
4
BLUE
P3
THERMISTOR
P1
4
K1 K2 K3 K4
+-
12VAC P4
C1
CR1
RED
P2 DEHUMIDISTAT
INTERNAL
DEHUMIDISTAT
(IFAPPLICABLE)
FACTORY
INSTALLED
JUMPER
HS
REMOTE
DFR2 DFR3
SW1
8
RED +12V
ORANGE
OBCS
BLACK
DEHUMIDISTAT
GREEN
LEDDRIVE
RECIRCULATE
NON-
LOWFAN
ON
1
P5
GREEN
GROUND
COMMS
FUNCTIONAL FUTURE USE TERMINALS
Page 32
32
Troubleshooting
Poor Air Flow
Supply air feels cold
Dehumidistat is not Operating
Humidity Levels are too High in Winter Condensation is appearing on the windows
Humidity Levels are too Low
HRV and / or Ducts Frosting up
Condensation or Ice Build Up in Insulated Duct to the Outside
Water in the bottom of the HRV
20 Minute Timer Not Working
1/4(6mm) mesh on the outside hoods is plugged
filters plugged
core obstructed
house grilles closed or blocked
dampers are closed if installed
poor power supply at site
duct is restricting HRV
improper speed control setting
HRV air flow improperly balanced
poor location of supply grilles, the air flow may irritate the occupant
outdoor temperature extremely cold
improper connection to ventilator
external low voltage is shortened out by a staple or nail
check dehumidistat setting it may be on OFF
dehumidistat is set too high
.• lifestyle of the occupants
moisture coming into the home from an unvented or unheated crawl space
moisture is remaining in the washroom/bathroom and kitchen areas
condensation seems to form in the spring and fall
HRV is set at too low a speed
dehumidistat control set too low
blower speed of HRV is too high
lifestyle of occupants
HRV air flow may be improperly balanced
HRV
air flow is improperly balanced
malfunction of the HRV defrost system
incomplete vapor barrier around insulated duct
a hole or tear in outer duct covering
drain pans plugged
improper connection of HRV drain lines
HRV is not level
drain lines are obstructed
HRV heat exchange core is not properly installed
Wiring
Faulty control
Faulty circuit board
clean exterior hoods or vents
remove and clean filter
remove and clean core
check and open grilles
open and adjust dampers
have electrician check supply voltage at house
check duct installation
increase the speed of the HRV
have contractor balance HRV
locate the grilles high on the walls or under the baseboards,
install ceiling mounted diffuser or grilles so as not to directly spill the supply air on the occupant (eg. over a sofa)
• turn down the HRV supply speed. A small duct heater (1kw) could be used to temper the supply air
• placement of furniture or closed doors is restricting the movement of air in the home
• if supply air is ducted into air handler return, the air handler fan may need to run continuously to distribute ventilation air comfortably
check that the correct terminals have been used
check external wiring for a short
set the dehumidistat at the desired setting
set dehumidistat lower
avoid hanging clothes to dry, storing wood and venting clothes dryer inside. Heating wood may have to be moved outside
vent crawl space and place a vapor barrier on the floor of the crawl space
ducts from the washroom/bathroom should be sized to remove
moist air as effectively as possible, use of a washroom/bathroom fan for short periods will remove additional moisture
timer or fan can be added to washroom/bathroom exhaust
on humid days, as the seasons change, some condensation
may appear but the home’s air quality will remain high with some HRV use
• increase speed of the
HRV
set dehumidistat higher
decrease HRV blower speed
humidity may have to be added through the use of humidifiers
have a contractor balance HRV air flow
Note: minimal frost build-up is expected on cores before
unit initiates defrost cycle functions
have HVAC contractor balance the HRV
ensure working properly.
tape and seal all joints
tape any holes or tears made in the outer duct covering
ensure that the vapor barrier is completely sealed
ensure O-Ring on drain nozzle sits properly
look for kinks in line
check water drain connections
make sure water drains properly from pan
disconnect external controls and
run unit through self test. If
the unit runs through self test successfully, then the circuit board is okay.
check wiring connection.
make sure wires are connected to proper terminals.
test 20 Minute Timer, press and hold the button for 10 seconds
then release. The unit should run on high speed and then return to normal operation when the button is released.
Symptom Cause Solution
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1. Inspect Exterior Hoods at least once a month.
Make sure exhaust and fresh air supply hoods are not blocked or restricted by leaves, grass, or snow. In winter, it is especially important to make sure snow is not blocking the hoods or that frost has not built up on the wire mesh (bird screen).
WARNING: Blockage of hoods may cause an imbalance.
2. Clean Air Filters - Twice a Year
The standard filters equipped with your HRV are removable and washable.
a) simply open access door and slide core out
b) remove filter clips
c) once clips are removed filters can be taken off the core to be rinsed
with water or a combination of mild soap and water. Do not clean in
the dishwasher
d) to re-assemble, place clean filter(s) (wet or dry) back into their
positions against the core and return clips to their original position
e) slide core back into its original position
3. Clean Core - Twice a Year
a) open access door
b) carefully grip ends of core and pull evenly outward.
-core may be snug, but will slide out of the channel
c) once removed from the cabinet remove filters
d) wash core in warm soapy water
(do not use dishwasher)
e) install the clean filters
f) install clean core
Note: Core installation label on the outer end of the core.
To install the clean core:
a) first mount the bottom flange of the core guide into the bottom H
channel approximately 1/4” (6mm)
b) mount the left or right side flange of the core guide approximately
1/4” (6mm) followed by the other side
c) mount the top flange of the core guide into the top H channel
approximately 1/4” (6mm)
d) with all four corners in place and the core straight and even, push
hard in the center of the core until the core stops on the back of the
cabinet
NOTE: Core will appear to stick out from cabinet approximately 1/8” (3mm). This is designed this way so that the access door will fit tight against the core.
4. Motors - Maintenance Free
5. Drain (condensate) Line - Clean Once a Year
Inspect drain line, drain spout and “P” trap for blockage, mold or kinks. Flush with warm soapy water and replace if worn, bent or unable to clean.
6. Clean Duct System if Required
The duct system running to and from the HRV may accumulate dirt. Wipe and vacuum the duct once every year. You may wish to contact a Heating/Ventilation company to do this.
7. General Maintenance - Twice a Year
Wipe down the inside of the cabinet with a damp cloth to remove dirt, bugs and debris that may be present.
8. Cleaning the Fans
Fans may accumulate dirt causing an imbalance and/or excessive vibration of the HRV. A reduction in the air flow may also occur. In new construction this may result within the first year due to heavy dust and may occur periodically after that over time depending on the outdoor conditions.
• unplug the HRV and open the service door
• remove the core
• remove ducting (metal and/or flexible insulated type) from the red
and/or blue ports which are connected immediately inline with the
fan assembly
• use a small brush, such as a toothbrush or pipe
cleaner, and insert first
(a) through the large opening of the fan assembly and then
(b) through the smaller opening in the end of the fan assembly
• scrub individual fan blades until clean. Avoid moving or damaging
balancing flat weight, clip is usually found on one or more of the fan
blades
• vacuum and wipe
• reassemble making sure ducting is reattached firmly and insulation
and moisture barrier are sealed and taped
Before attempting this task, thought should be given to having a qualified service technician complete the service work.
Maintenance HRV
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