Liebherr Compactmix 1-0 User Manual

The Compactmix 1.0
Great performance
in a small space.

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The Compactmix 1.0,
a concept with
many advantages.

Thanks to its compact dimensions the Compactmix 1.0 can be put to use
even when the space available is very restricted and thanks to its structural
shape, truck mixers can move in a radius of 180 degrees under the installa­tion, with no supports getting in the way. This in turn also means that there
is less space needed for the vehicles to approach.

The modular design and easily transported module elements make the
Compactmix 1.0 ideally suited as an on-site system. A great deal of atten­tion has been paid to ensuring that assembly is simple and rapid. If required,
steel foundations can be provided for a semi-mobile operation. The Liebherr
ring-pan mixer incorporated can also be supplied with an agitator system
as an option for concrete of particularly high qualities, which means the
Compactmix 1.0 is often used for manufacturing concrete products and
prefabricated elements.

The galvanized structural format for maxi­mum protection against corrosion and the
high quality of all components make the
Compactmix 1.0 an absolute top-flight
product.

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Flexible in operation.

The Compactmix 1.0 can be adapted precisely to the local space and
the requirements of the individual customer. For storage of the aggre­gates there are three silo variants which can be used (illustrations on the
right). The cement element can be erected in different variants as well.

Design as in-line silo (bin),
4 to 10 compartments possible,
with storage volume of 70 to 300 m

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Design as in-line silo (bin) with 6 compartments. Litronic-BCS II control system for mixing plants.

Design as compartment-type silo (bin),
4 compartments with total of
40 m3 storage volume.

Design as star-pattern aggregate bays,
4 to 6 compartments possible,
total storage volume approx. 950 m

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Well-engineered
in every detail.

High quality components.

Only top quality components and function elements are used in
the Compactmix 1.0. All installations are carefully laid in shafts
or ducts for maximum protection. The galvanized steel structure
provides optimum protection against corrosion, and that means
the reliability and service life of the system are excellent even
under extreme conditions.

Control room.

Modular structure, easy to assemble. The skip. The loader drive. The large-scale weighing platform, with cement and water weighers,

has good maintenance access.

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Optimum handling.

All sections are readily accessible for maintenance and service work, with a great deal
of attention being paid to safety when moving around the installation. If required, the
skip can be extended downwards, and the ramp approach on the in-line silo (bin) can be
minimised accordingly (excavation design).

Plenty of space beneath the mixing platform.

The belt weigher beneath the in-line silo.

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Options for the Compactmix.

The Compactmix 1.0 in operation

Liebherr provides a wide range of options to satisfy all
customer requirements and demands. The system can be
extended, for example, by the following options:

Cladding as winter insulation with the Compactmix 1.0 is
60 mm thick as standard. During development great care
was taken to ensure that the cladding is simple to install.

Truck chute – Ice weigher – Silica weigher – High-pressure
mixer cleaning – Cladding – Additive weigher – Extension
of the skip track – Dust filtering systems – Moisture meas­urement – Agitator system for the ring-pan mixer.
Further items on request.

If required, the installation can be operated with the
Litronic-MPS control system.

throughout the world.

Litronic-FMS II moisture measuring system for assessing
sand moisture content.

High-pressure mixer cleaning system.Ring-pan mixer with agitator system.

The additive weigher.

Compactmix 1.0 - Technical data:

Mixer size: 1.0 m

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Ring-pan mixer: R/RIM

Theoretical output rate for mixed concrete (compacted):

2)

Theoretical output rate for mixed concrete:

75 m3/h

1)

60 m3/h

Loading: skip

Number of cement types: max. 4

Storage volume with in-line silo (bin): 70-300 m

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Number of compartments with in-line silos (bins): 4-10

Storage volume with compartment-type silo (bin): 40 m

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Components with compartment-type silo (bin): 4

Storage volume with star-pattern aggregate bays: approx. 950 m

Components with star-pattern aggregate bays: 4-6

1) 30-seconds mixing time

2) 30-seconds mixing time, cmpacting factor v = 1.25

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Easy transport.

All the components of the plant are designed in suitable units for low priced transport.
The system is also well-suited for transport in ISO containers.

Vehicle 1: Mixing and weighing platform with walls of the in-line silo (bin).

Vehicle 2: Skip with walls of the in-line silo (bin).

Vehicle 3: In-line silo (bin) with belt weigher.

Printed in Germany by Höhn BK LMT 820308305-4-11.08gb

Subject to technical modifications.

Liebherr-Mischtechnik GmbH

Postfach 145, 88423 Bad Schussenried/Germany
 [phone], Fax [phone]
www.liebherr.com, E-Mail: [e-mail]