Installation, Operation and Maintenance Manual 1 Liebert TVSS Units SL-22085 Rev 2, 11/2006
INSTALLATION INSTRUCTIONS
The Liebert Surge Protective Devices (SPDs) are high quality,
high energy surge current diversion systems designed to
protect sensitive equipment from damaging transient voltage
surges. Proper installation is required for maximum system
performance.
UNPACKING AND INSTALLATION
Unpacking and Preliminary Inspection
1. Inspect the shipping crate(s) for damage or signs of
mishandling before unpacking the unit.
2. Remove any securing bands and cardboard packing and
inspect the unit for any obvious shipping damages.
3. If any damage as a result of shipping is observed, immediately
fi le a claim with the shipping agency and forward a copy to
your local Liebert Sales Representative.
Handling Considerations
Larger units are bolted to a shipping pallet to facilitate handling
by forklift or pallet jack. Check the size and weight. Refer to
the cabinet data furnished with the unit.
Storage
The unit should be stored in a clean, dry environment. Storage
temperature range is -55ºC (-67ºF) to +85ºC (+185ºF). Care
should be taken to avoid condensation. All packing and
shipping materials should be left intact until the unit is ready
for fi nal installation. If the unit has been stored for an extended
period of time, the unit should be cleaned and carefully
inspected before placing into service.
Location Considerations
Environment — The unit is designed for operation indoors in
ambient temperatures of -40ºC (-40ºF) to +60ºC (+140ºF) with
a relative humidity of 0% to 95% (non-condensing).
The unit is provided in an industrial use enclosure, which is
dust-tight and drip-tight and should not be installed in areas
with excessive dust, corrosive vapors, fl ammable materials or
explosive atmospheres.
Audible Noise — The audible noise of the unit is less than
40 dB at 5 feet, which allows its placement within almost any
room if desired.
Service Clearances — Service clearance is needed for units with
hinged doors on the front that are capable of being opened.
Thirty-six inches (36 in/914 mm) minimum is recommended.
Surge Suppression Systems
The installer should perform the following steps to assure a
quality installation. The entire installation manual should be
read before starting installation. These instructions do not
replace national or local electrical codes. Check applicable
electrical codes to ensure compliance. Installation of the Liebert
SPD system should only be performed by qualifi ed personnel.
EQUIPMENT PERFORMANCE!!
To maximize system performance locate unit as
close as possible to protected circuit and keep inter connecting wiring less than 5 ft.
For optimum transient surge protection, coordinated surge
suppression should be applied at the service entrance and all
other electrical connections to the building (telephone, CATV,
etc.), at known surge generating loads within the building
(large motors, arc welders, switched capacitors, etc.), as well
as at sensitive electronic loads (such as computers, electronic
appliances, solid state motor drives, etc.). For interconnected
electronic loads (such as by way of data cabling), transient surge
suppression should also be applied to the interconnecting
wiring (data cables).
Mounting — Unit is intended to be wall mounted. Refer to
individual instruction sheet or unit submittal drawings for
typical mounting dimensions and weight.
Warnings Defi ned
Danger: Indicates an imminently
hazardous situation that, if not
avoided, will result in death or
serious injury. This signal word
is to be limited to the most
extreme situations.
Warning: Indicates a potentially
hazardous situation that, if not
avoided, could result in death or
serious injury.
Caution: Indicates a potentially
hazardous situation that, if not
avoided, may result in minor or
moderate injury. It may also be used
to alert against unsafe practices.
Installation, Operation and Maintenance Manual 2 Liebert TVSS Units SL-22085 Rev 2, 11/2006
ELECTRICAL CONNECTIONS
Surge Suppression Systems
All electrical connections should be installed by a qualifi ed
(licensed) electrician only. All wiring must comply with the
National Electrical Code (NEC) and applicable local codes.
VERIFY THAT ALL POWER CIRCUITS ARE
DE-ENERGIZED AND LOCKED OUT BEFORE
MAKING ELECTRICAL CONNECTIONS.
Voltage Ratings and Power Source Confi gurations
Before making connections to the unit, verify that the unit
model number and nameplate voltage rating are appropriate
for connection to the intended power source. See the chart
on page 4 for voltage rating applications with typical power
source confi gurations.
Parallel Connection (see Figures on page 5)
EQUIPMENT PERFORMANCE!!
For maximum system performance, the unit must be
located as close to the protected circuit as practical
to minimize interconnecting wiring length.
To reduce the wiring impedance to surge currents, it is
recommended that the phase, neutral (if required), and ground
conductors are twisted together and routed in the same
raceway (conduit). Avoid any sharp bends in the conductors.
Wire Sizing — With parallel connection, the size of the
wiring to the SPD unit is independent of the protected
circuit’s ampacity. For suggested wire size refer to individual
product sheet.
NEC Article 285-21(B) requires surge suppressor connecting
conductors to be at least #14 copper or #12 aluminum.
Overcurrent Protection — The SPD unit conducts practically
no current under normal operation and only conducts very
short duration transient surge currents.
The following is from the National Electric Code 2002 Edition.
285.21 Connection. Where a TVSS is installed, it shall be
connected as follows:
(A) Location.
(1) Service Supplied Building or Structure. The transient
voltage surge suppressor shall be connected on the
load side of a service disconnect overcurrent device
required in 230.91.
(2) Feeder Supplied Building or Structure. The transient
voltage surge suppressor shall be connected on the
load side of the fi rst overcurrent device at the building
or structure.
Exception to (1) and (2): Where the TVSS is also listed as a surge
arrestor, the connection shall be as permitted by Article 280.
(3) Separately Derived System. The TVSS shall be
connected on the load side of the fi rst overcurrent
device in a separately derived system.
Disconnect Switch (If Provided) — All SPD units must still be
connected to the load side of the main service disconnect, or
load side of a protected circuit’s disconnecting means.
Surge Voltage Ratings — To obtain the suppression voltage
ratings (SVRs), as obtained by Underwriters Laboratory,
Incorporated, in accordance with the Standard for Safety,
Transient Voltage Surge Suppressors (TVSS), Standard 1449,
Second Edition, dated August 15, 1996, marked on this
product, the wire size listed for each product must be utilized
to connect the unit to your facilities’ power grid. Connections
made with conductors other than the wire size listed may
result in different SVRs.
Circuit Ampacity Limitations — Representative samples
of these products have been investigated by Underwriters
Laboratories, Incorporated to withstand, without exposing
live circuits or components at system voltages and fault
currents ranging from 14,000 AIC up to 200,000 AIC, as
described in the Standard for Safety, Transient Voltage Surge
Suppressor (TVSS), Standard 1449, Second Edition, dated
August 15, 1996. Verify each products fault current rating on
the individual installation pages that follow.
Installation, Operation and Maintenance Manual 3 Liebert TVSS Units SL-22085 Rev 2, 11/2006
Source Confi gurations
Single Phase L-N, 2 W + G
Single Phase L-L, 2 W + G
Single Phase, 3 W + G
Three Phase Delta, 3 W + G
Three Phase Delta Hi Leg, 4 W + G
L
N
G
L1
L2
G
L1
N
L2
G
Surge Suppression Systems
VOLTAGE RATINGS AND POWER SOURCE CONFIGURATIONS
Nominal Operating Voltage
L-N L-G L-L
100 100 N/A
L
110 110 N/A
120 120 N/A
N
230 230 N/A
277 277 N/A
G
347 347 N/A
N/A 208 208
L1
N/A 240 240
N/A 400 400
L2
N/A 480 480
G
N/A 600 600
120 120 208, 240
L1
240, 277 240, 277 480
N
L2
347 347 600
G
N/A 208 208
A
B
C
GG
B
N/A 240 240
N/A 380 380
N/A 400 400
N/A 415 415
N/A 480 480
N/A 600 600580 L-L
120/240/120 120/240/120 240150 L-N240N
Maximum Continuous
150 L-N
150 L-N
150 L-N
275 L-N
320 L-N
420 L-N
130 L-L
150 L-L
275 L-L
275 L-L
420 L-L
150 L-N120S
320 L-N
420 L-N
250 L-L208D
320 L-L
580 L-L
580 L-L
580 L-L
580 L-L
Model Voltage Code
(Found in part number)
120 N or 120-
120 N or 120-
120 N or 120-
230 N or 230-
277 N or 277-
347 N or 347-
208L or 208-
240L or 240-
400L or 400-
480L or 480-
600L or 600-
240S
347S
240D
400D
400D
400D
480D
600D
A
N
G
Three Phase Wye, 4 W + G
C
A
N
B
C
G
Three Phase Wye, 3 W + G No Neutral
A
B
C
G
240/480/240 240/480/240 480250 L-N
120 120 208
127 127 220
220 220 380
230 230 400
254 254 440
277 277 480
347 347 600
N/A 120 208
N/A 127 220
N/A 220 380
N/A 230 400
N/A 254 440
N/A 277 480
N/A 347 600
150 L-N
150 L-N
320 L-N
320 L-N
320 L-N
320 L-N
420 L-N
150 L-G
150 L-G
320 L-G
320 L-G
320 L-G
320 L-G
420 L-G
480H
120Y
127Y
230Y
230Y
254Y
277Y
347Y
120X
127X
230X
230X
254X
277X
347X
Installation, Operation and Maintenance Manual 4 Liebert TVSS Units SL-22085 Rev 2, 11/2006
Note 1: For other voltages or source confi gurations, consult factory.
Installation, Operation and Maintenance Manual 5 Liebert TVSS Units SL-22085 Rev 2, 11/2006
System Grounding and Bonding
The performance and safety of any SPD system is dependent
on proper grounding and bonding. Grounding is required for
safety. Correct implementation also enhances equipment
performance. Incorrect grounding can reduce or impede the
SPD’s operation.
All electrical circuits to the SPD must include an equipmentgrounding conductor as required by the NEC and local codes.
An insulated grounding conductor is required in addition to any
metallic raceway, which may be used as a grounding conductor.
For parallel-connected SPDs, the grounding conductor should
be the same wire size as the associated power conductors.
Grounding conductors must be routed with the associated
power conductors in the same raceway (conduit).
When metallic raceways are used, adequate electrical
continuity must be maintained at all raceway connections,
particularly raceway terminations to the electrical enclosures.
The use of isolating bushings or other means to interrupt a
metallic conduit run is a potential safety hazard and is not
recommended.
Grounding Electrode — Surge protective devices do not
discharge all surges to ground (earth). Surge protective
devices divert the surge current back to its source to complete
the electrical circuit.
In the case of lightning whose potential is developed with
respect to the earth, the SPD diverts the surge current to
the grounding electrode (earth connection). However, for
most transient surges that are developed by switching loads,
the SPD diverts the surge current back to its source without
involving the grounding electrode.
For proper SPD performance, the service entrance grounding
electrode system must comply with the NEC by having all
available electrodes (building steel, metal water pipe, driven
rods, concrete encased electrodes, etc.) properly bonded
together and connected to the power system grounding.
The use of a separate grounding electrode to ground the SPD
defeats the effectiveness of the SPD, is a potential safety hazard,
may cause equipment damage, is an NEC violation (reference
NEC 250-51 and 250-54), and is not recommended.
Surge Suppression Systems
FOR PROPER AND SAFE OPERATION, THE NEUTRAL, (IF
PROVIDED), MUST BE RELIABLY CONNECTED TO THE
NEUTRAL OF THE SOURCE. FAILURE TO PROVIDE A RELIABLE
NEUTRAL CONNECTION MAY RESULT IN MODULE FAILURE!
SPD Monitoring
External Status Indicators — These indicators provide a
summary of the status of the surge SPD module. For normal
conditions, the green “OK” LED is illuminated and the red
“Service” LED is extinguished. If the surge SPD module
requires replacement, the green “OK” LED is turned off and
the red “Service” LED illuminated.
Summary Alarm Contact (if applicable) — Summary alarm
Form C (1 N.O. and 1 N.C.) relay contacts may be provided for
remote indication of the failed surge SPD module.
Contacts are rated 5 amps at 250 VAC maximum with a power
factor of 1.0. For units with Summary Alarm Contacts, access
to the contacts are typically provided via contact terminals
located on the printed circuit board mounted on the inside of
the unit’s cover.
Transient Counter (if applicable) – Transient counters are
provided for transient voltage surge monitoring. The counter
totalizes surges monitored since the last counter reset.
The transient counter monitors line transient voltages. The
circuit counts all surges that deviate from the line sine wave.
The factory setting is 30% over nominal line voltage. Other
settings include 50%, 70%, and 100%.
Swell Counter (if applicable) — The swell counter monitors
line to line & line to neutral voltages. It is factory set to record
whenever the peak voltage on any normal mode exceeds the
nominal voltage of the TVSS for more than 10ms. This counter
records temporary line over voltages that may result from
utility switching, line regulation problems, etc.
Audible Alarm (if applicable) — If the surge SPD module
requires replacement, an audible alarm is activated to draw
attention to the fact that repair service is required to restore
the system to normal operation. An audible alarm disable is
provided to silence the alarm. The system will automatically
reset itself after repair. The audible alarm switch and “Service”
LED can be tested by activating the “Test” switch on the
system monitor panel. For information on the AccuVar Series
Alarm, see page 16.
Installation, Operation and Maintenance Manual 6 Liebert TVSS Units SL-22085 Rev 2, 11/2006
Surge Suppression Systems
Troubleshooting / Servicing / Maintenance
Troubleshooting
If status failure indication occurs or Form C relay has changed
states, a qualifi ed electrician shall fi rst determine if the
systems voltage and proper phasing exists.
If the SPD remains in an alarm condition once the electrician
is satisfi ed that the electrical system and its connections are
normal, the unit should be repaired. At this point consult the
factory, having available the following information:
• Unit identifi cation number – (refers to the model and serial
numbers detailed on the data label and is located on the front
or upper left [hinge] side of the enclosure.)
• Nature of problem – (including status of all status indicators
and alarms).
Servicing
ONLY QUALIFIED PERSONNEL SHOULD PERFORM
MAINTENANCE ON THE SYSTEM.
HAZARDOUS VOLTAGES ARE PRESENT INSIDE THE UNIT
DURING NORMAL OPERATIONS.
ELECTRICAL SAFETY PRE-CAUTIONS MUST BE FOLLOWED
WHEN SERVICING THIS UNIT.
TO PREVENT RISK OF ELECTRICAL SHOCK, TURN OFF AND
LOCK OUT ALL POWER SOURCES TO THE UNIT BEFORE
SERVICING UNIT.
(For servicing assistance, contact your local Liebert
Sales Representative or Liebert at 800-288-6169 or
607-724-2484.)
Corrective Maintenance
The Liebert SPD is designed for years of trouble-free operation.
However, even the most reliable equipment may fail under
abnormal conditions.
Diagnostic indicators are provided to indicate when the unit
needs replacement (see individual SPD operation of this
manual for details). To ensure continuity of surge protection,
failed units should be replaced at the earliest convenient
service opportunity.
When replacing surge modules, other components should
be inspected for damage and replaced if necessary. Standard
electrical troubleshooting procedures should be used to
isolate problems other than failed surge current diverter
modules.
When replacing components, for continued proper operation
and safety, replace only with identically rated components.
Please contact factory for information on replacement parts.
Preventative Maintenance (Inspection and Cleaning)
Periodic system inspections, cleaning, and connection checks
are recommended to ensure reliable system performance and
continued surge transient protection.
It is diffi cult to establish a schedule for preventative
maintenance since conditions vary from site to site. Inspections
for failed surge modules using available diagnostics should be
done routinely (weekly or monthly).
Installation, Operation and Maintenance Manual 7 Liebert TVSS Units SL-22085 Rev 2, 11/2006
Interceptor II Series
Type SI
Typical Parallel Installations
Surge Protective Devices (SPD)
Hybrid Advantage Series
Typ e H
Surge Suppression Systems
Type SS SeriesType LM Series
PowerSure Medium Exposure Series AccuVar SeriesPowerSure Low Exposure Series
Type LPMType ACV & AIIType LPL
Installation Instructions
1. Insure that all power is removed before beginning installation. A qualifi ed licensed electrician shall install all electrical
connections.
2. The SPD is provided in the enclosure type listed below. NEMA 12 enclosures are suitable for use in indoor installations. NEMA
3R, NEMA 4 or NEMA 4X enclosures are suitable for use in indoor or outdoor installations.
SPD Standard Enclosure Optional Enclosures SPD Standard Enclosure Optional Enclosures
Type SI NEMA 4 NEMA 4X Type ACV/AII NEMA 4X N/A
Type H NEMA 12 NEMA 3R, 4, 4X Type LPM NEMA 12 NEMA 3R, 4, 4X
Type SS NEMA 4X N/A Type LPL ABS Plastic 94V-0 NEMA 1
Type LM NEMA 12 NEMA 3R, 4, 4X
3. Determine where the SPD is to be mounted, allowing for minimum length of wire between itself and the input power terminals
of the service panel. Punch or cut the proper hole size in the side of the SPD closest to the knockout to be utilized in the service
panel. Drill mounting holes in wall at location picked for SPD next to service panel using mounting dimensions shown in the
tables on the “Dimensional Information” pages in this manual. Mount surge suppressor using the hardware listed.
SPD Mounting Hardware SPD Mounting Hardware
Type SI (Page 15) 3/8" Type ACV/AII (Page 16) #8
Type H (Page 16) 3/8" Type LPM (Page 20) #10
Type SS (Page 18) 1/4" Type LPL (Page 21) #6
Type LM (Page 19) 1/4"
4. The SPD has obtained the short circuit current rating shown below.
SPD Short Circuit Current Rating SPD Short Circuit Current Rating
Type SI 200,000 Symmetrical Amperes Type ACV/AII 200,000 Symmetrical Amperes
Type H 200,000 Symmetrical Amperes Type LPM 65,000 Symmetrical Amperes
Type SS 65,000 Symmetrical Amperes Type LPL 14,000 Symmetrical Amperes
Type LM 200,000 Symmetrical Amperes
Circuit Ampacity Limitations. Representative samples of these products have been investigated by Underwriters Laboratories,
Incorporated to withstand, without exposing live circuits or components at system voltages and fault currents of up to the rating
shown above, as described in the Standard for Safety, Transient Voltage Surge Suppressor (TVSS), Standard 1449, Second Edition,
dated August 15, 1996.
Installation, Operation and Maintenance Manual 8 Liebert TVSS Units SL-22085 Rev 2, 11/2006
Loading...
+ 21 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.