Precision Cooling for
Business--Critical Continuity
Liebert HPS
High Performance Split Air Conditioner for Mobile Network Access Nodes
HPSE
HPSC
PRODUCT DOCUMENTATION
SE_W
Liebert HPS -- PD -- 272965 -- 20.11.2009
Liebert H PS
Introduction
Liebert HPS is the high performance split air conditioner family designed to assure proper environmental conditions inside
technological environments, especially BTS and Node B for Mobile Networks.
It’s composed of the HPSE indoor ceiling mounted module coupled with the HPSC outdoor module.
It’s efficient thanks to the effectiveness air distribution reached through the displacement cooling concept; it’s energy and
space saving thanks to the high efficiency components and the compactness of the innovative free cooling version; it’s extremely flexible thanks to the possibility of selecting among several versions: Liebert HPS can be configured depending on
the main application drivers (noise level, allowed environmental conditions range etc.) and the desired option (free cooling,
emergency free cooling, heating etc.).
The Liebert H PS family is also available in the HPSW version, made of the SE_W indoor wall mounted moudule coupledwith
the HPSC outdoor module.
HPSE ceiling mounted module
coupled with HPSC outdoor unit: the
innovative ceiling mounted installation and efficiency of displacement
coolingconcept coupledwith thereliability and quietness of HPSC outdoor unit.
SE_Wwallmountedmodule
coupled with HPSC outdoor unit: the
traditional wall mounted installation
coupled with the reliability and quietness of HPSC outdoor unit.
Liebert HPS---PD---272965---20.11.2009
Index of Contents
Contents
1
Features and Benefits
Model Description and
2
Selection
3
Mechanical Specifications
4
Control
5
Options
6
Test and Reference Norms
7
Technical Data
8
Dimensional Drawings
9
Installation
The Quality Management
System of Emerson Network
Power S.r.l. High Performance
Air Conditioning has been
approved by Lloyd's Register
Quality Assurance to the
quality management system
s t andar d ISO 9001:2008.
The product conforms to European Union
directives2006/42/EC;2004/108/EC;
2006/95/EC and 97/23/EC.
Units are supplied complete with a test
certificate and conformity declaration and
control component list.
Liebert HPS units are CE marked as they
complywiththeEuropeandirectives
concerningmechanical,electricaland
electromagnetic safety.
Liebert HPS---PD---272965---20.11.2009
0--0
1
S
Optimal racks feedings
S
High coolingefficiency
S
Minimize the energy
consumption with the
mostcompact solution
Features and Benefits
Distribute the air in the best way
The HPSE, ceiling mounted indoor unit is thought to send the cold air straightly down, close to
the racks suction area and intakes the hot air out coming from the heat sources, into the cabinet
sides (frontal and lateral).
In this way the mixing effect between conditioner cold air and electronic equipment hot air is
denied resulting in a double beneficial effect: the rack is fed by cold air where it is needed and
the air conditioner treats only the hot air maximizing its efficiency.
Proper temperature inside the racks, high efficiency of the cooling equipment , hot spot absence
in the site: distributing the air in a smart way is very effective.
Save energy and space
The use of the optional freecooling gives the possibility to stop the compressor and use the external fresh air to cool the site: the annual energy absorption, requested to cool the site, goes
sensibly down. The 0---100% fine modulation allows to keep constantly the desired set point inside the site.
No adding module is requested when using the HPSE ceiling mounted indoor unit: the innovative
rotary freecooling system keeps unchanged the requested space to install the unit.
Use the additional freecooling module to have the wall mounted (SE_W) solution.
Maximize site reliability
S
Reliablecomponents
S
Emergencyfree
(cooling) system
S
Fast plug electrical
connectors
S
Automatictest
start ---up software
S
HPSC Advanced
S
Lownoiselevel
S
Extreme environmental
conditions
S
Longpiping
Remote nodes need to exchange data continuously, always working at proper environmental
conditions.
Therefore the air conditioner reliability is not an option: it’s a must.
The most modern design and components such as scroll compressor and plug---type fans, heat
exchanger surfaces and airflows generously designed allow the unit to work 24h/day, 365 days.
Maximize the unit reliability selecting the emergency cooling option: in case of main supply fault
the air conditioner is supplied by alternative energy sources like 48 VDC batteries or independent
AC generator.
Start ---up quickly and easily the site
Liebert HPS is ceiling mounted (HPSE) or wall mounted (SE_W): 2 rows with screws have to be
used to easily fix the unit to the site ceiling or wall. No internal wiring of the air conditioner is requested thanks to the availability of the fast plug electrical connectors (special on request).
The auto test software checks automatically all the main components operations, speeding up
thesitestartupprocedure.
Choose the cooling unit suitable to your application
Liebert HPS assures optimal air distribution, efficiency, energy saving, reliability, compactness
whatever is its configuration. More stringent requirements in terms of noise level emission and
maximum external working temperature, can be satisfied selecting HPSC advanced version: 45
dB(A) at 3m f.f and 50˚ C with internal conditions of 27˚C, 35% R.H. at 1.5m from site floor.
Long piping installations are not anymore a limit: using the “L” condenser version, high performances are assured also when distance between outdoor and indoor unit is prohibitive.
Respect the environment: ODP, TEWI and . . . noise level
Now days green refrigerants are a standard (low Ozone Depletion Potential)! More than this, the
most effective way to respect the environment is to reduce the energy absorption with a high efficiency refrigerant cycle.
S
Green refrigerants
S
High efficiency
refrigerationcycle
S
Lownoiselevel
Liebert HPS---PD---272965---20.11.2009
Liebert HPS reach a high EER (Energy Efficiency Ratio) value thanks to the use of large surface
heat exchangers; this effect is maximized by the U ---Shape coil used in the evaporating side. The
relevant Total Equivalent Warming Impact (TEWI) value is reduced.
Finally the importance of a low noise level: a different way,not less important, to respect the environment.
1--1
2
Model Description and Selection
Model Nomenclature / Digit Numbers
CEILING MOUNTED INDOOR UNIT
12
3
6
54
HPSE06
HPSE 06 --- 14
BASE UNIT EVAPORATOR SECTION
Split air cooled indoor unit
Digits 1, 2, 3, 4, 5, 6
DRAL7035 “bright grey” cabinet
Digit 7 --- Emergency cooling (EFC)
0 = No emergency cooling
1 = Emergency cooling through 48Vdc fan
2 = Kit for connection to external inverter
(*) Option possible only if digit 9 = 1, 2, 3, or 4.
Digit 8 --- Main power supply and electric heating
0 = 230V / 1Ph / 50Hz (no electric heating) --- HPS 06
400V / 3Ph / 50Hz (no electric heating) -- - HPS 08 --- 14
0 = Base (no sight glass filter, ON ---OFF fan speed control)
A =Advanced
DSight glass filter, modulating fan speed control, lower
L = Long piping application
noise, higher external temperature
6
Cooling Capacity “kW”
(Nominal Cooling Capacity)
Split Condenser Section
(Outdoor Unit)
High Performance Unit
10987
D i g i t 8 --- C o n d e n s e r c o i l
0 = Standard aluminium fins
1 = Epoxy coated condenser fins
2 = Standard aluminium fins with protection grilles
3 = Epoxy coated condenser fins with protection grilles
D i g i t 9 --- P a c k i n g
0 = Pallet + heavy cardboard
C = Cardboard and wooden crate
S =Seaworthy
Digit 10 ---Special requirements
0 =None
X =Special
Liebert HPS---PD---272965---20.11.2009
2--3
3
S
Scroll compressor
S
Crankcaseheater
S
Filter dryer and sight
glass
S
High efficiency fans
and heat exchangers
Mechanical Specifications
Refrigerant circuit
The compressor, located in the moto---condensing section, is hermetic, scroll type, complete with
internal protection against overheating. It is housed in a compartment separated from the air flow,
protected by an insulated panel, accessible from the front side for complete maintenance.
A crankcase heater maintains a minimum refrigerant temperature to allow reliable start--- up and
operation even in very cold climate. Depending on the configuration a capillary or a thermostatic
expansion valve, filter dryer and sight glass, low pressure and high pressure switches and two
access valves complete the refrigerant circuit.
Evaporating section
The evaporator section consists of a coil with copper
tubes and aluminium fins, with a large face area in order to increase the SHR (Sensible Heat Ratio) and optimize the EER (Energy Efficiency Ratio).
The U---shape coil in the ceiling mounted unit, increases the heat exchange efficiency.
A galvanized steel condensate drain tray
(10/10mm thick) is provided.
Depending on unit version, evaporating fan(s), all direct driven, can be axial (HPSE ceiling mounted, cooling only), centrifugal (SE_W only cooling) or centrifugal backward curved (HPSE ceiling or SE_W wall
mounted, Freecooling and Emergency Freecooling).
Fans are statically and dynamically balanced with
self---lubricated bearings, equipped with an airflow
sensor as standard to provide an alarm in case of low
airflow.
HPSE
(CEILING)
S
Up to 45_Cexternal
temperature and
50 dB(A)
S
HPSC advanced:
up to 50
_
48.5 dB(A)
S
HPSC long piping:
up to 50m distance
between evaporating
and condensing unit
S
Ambient: G3
S
Freshair: pre---filter
Cand
Condensing section
A wide surface condensing coil is provided. It is designed in copper tubes with aluminium fins and sized
to allow operations at least up to up to 45˚C outdoor air temperature.
The ”Advanced” version extends the external high temperature limit to 50˚C in order to satisfy
extreme environmental working conditions. The units are equipped with 6---pole axial fan. The
electrical motor is directly coupled on the motor shaft, with internal thermal protection and IP54.
The innovative design of the impeller allows the maximum efficiency with the minimum noise.
In Liebert HPS standard, the condenser fan is activated together with the compressor; a simple and valid solution where the required noise level is not extremely low (50 dB(A) at 2m f.f), where
the temperate climate doesn’t required to work in extremely low
environment conditions (10˚C), where using the freecooling you
can save your energy and go down to ---30˚C.
In the ”Advanced” Liebert HPS, the condensing fan speed is
smoothly regulated by a modulating control; it is the ideal solution if the freecooling is not allowed and the air conditioner is required to work in mechanical mode down to ---30˚C; it’s a must
where extremely low noise level is required. Keeping the Advanced performances, the long piping version extends the allowed
distancebetween the evaporating and condensing unit (see Fig.
22, Fig. 23, Fig. 24 and Fig. 25).
SE_W
(WALL)
HPSC
Filtering section
The filter section is placed vertically, before the evaporating coil and provides filtration of the internal ambient and the fresh air to obtain the required degree of air cleanliness in the room. The
filter can be removed from the bottom of the unit (indoor side) simply opening the relevant panel
and unlocking the support brackets. The standard filter class is G3, according to Eurovent EU4/5
standard. A metallic pre --- filter, enclosed in the freecooling air intake grill (accessory), protect the
fresh air filter.
Liebert HPS---PD---272965---20.11.2009
3--1
Mechanical Specifications
Cabinet
Liebert HPS frame consists of riveted steel panels, treated with powder coating colour as stand-
ard (RAL7035). The evaporating unit can be placed ceiling mounted (HPSE) or wall mounted
(SE_W). In the HPSE, air inlet is located in the 3 side panels and the air supply is done from the
bottom section, through an integrated grille.
No internal wiring
with the fast plug
connectors
accessories
In the SE_W, air inlet is located at unit frontal bottom side and air supply is from unit top.
The motor---condensing unit (HPSC) is designed to be installed outdoor and resist to worst
weather conditions.
The thermo---acoustic insulation of the panels is 10 mm thick, mineral wool type, density 70 kg/-
3
m
.
The motor ---condensing unit takes the external air from the rear and discharge it on the front section. A frontal metal safety grid prevents contact with the fan.
The insulation of the panels is made by a self ---extinguishing material, specified as class V1 in relation to its fire proof properties.
Electrical panel
The electrical panel of the indoor unit is housed in easily accessible panel: it includes the circuit
breaker for the AC power line, the circuit breaker for the optional DC power line and the electronic
board. An external main switch is available on the unit side as standard.
Thanks to the fast plug connectors (special on request), no internal wiring is needed: AC power
line, DC power line, power supply for the condenser, general warning and alarm, display connection, optional LAN connection are available on the side of the evaporating unit. The electrical
board is built in accordance with EN 60204 --- 1 recommendations.
A single phase transformer supplies with 24 VAC the electronic control and the secondary circuit
with maximum safety; in Liebert HPS with optional 48 VDC emergency freecooling system, the
control is directly fed by the 48 VDC supply source.
Automatic restart is provided after a power failure.
The outdoor HPSC condenser unit receives main power supply from the indoor unit, together with
the control signals collected in a dedicated weather - --proof terminal block.
(*) Conditions referred to indoor unit (HPSE) air intake section.
from
to47 ˚C51 ˚C45 ˚C50 ˚C
from24 ˚C, 30% R.H. and 24 ˚C, 80% R.H.
to35 ˚C, 40% R.H.
--- 3 0 ˚C
(freecooling mode)
Advanced
Long piping
--- 3 0 ˚C
34 ˚C,
40% R.H.
--- 4 0 ˚C, 5% R.H.
55 ˚C, 90% R.H.
08
10 ˚C
(mechanical mode)
--- 3 0 ˚C
(freecooling mode)
30 ˚C, 40% R.H.
08 to 14
Advanced
Long piping
--- 3 0 ˚C
Liebert HPS---PD---272965---20.11.2009
3--2
Mechanical Specifications
HPSW
HPSW0608101314
Power supply voltage
Outdoor
working conditions
Indoor
working conditions
Storage conditions
(*) --- The min. indoor temperature is referred to 30% of indoor relative humidity and to the min. outdoo temperat-
ure; for higher relative humidity and/or outdoor temperatures, the min. indoor temperature is higher than the
table data.
The max. indoor temperature is referred to outdoor temperature of 35˚C;forhigherindoorrelativehumidities
and/or outdoor temperatures, the max indoor temperature is lower than the table data.
from--- 3 0 ˚C
to52 ˚C49.5 ˚C50.5 ˚C49 ˚C
from
(*)
to30 ˚C, 40% R.H.
230V ±10% /
1Ph / 50Hz
22 ˚C, 30% R.H.,
80% R.H.
400V ±10% / 3Ph + N + PE / 50Hz
20 ˚C, 30% R.H., 80% R.H.
--- 4 0 ˚C, 5% R.H.
55 ˚C, 90% R.H.
Liebert HPS---PD---272965---20.11.2009
3--3
Mechanical Specifications
F i g . 1 --- HPSE ceiling mounted --- Operating diagram (without freecooling)
1
Return
air
CROSS
SECTION
TOP VIEW
(WITHOUT PANEL)
2
ITEMDESCRIPTION
1Evaporating coil
2Fan
Return air
Treat ed ai r
F i g . 2 --- HPSE ceiling mounted --- Operating diagram (with freecooling)
12345
Return
air
CROSS
SECTION
TOP VIEW
(WITHOUT PANEL)
Freecooling
air
ITEMDESCRIPTION
1Fresh air filter
2Evaporatingcoil
3Fan
4Fan nozzle
Freecooling damper
5
Freecooling air
Return air
Treat ed ai r
Liebert HPS---PD---272965---20.11.2009
3--4
Mechanical Specifications
F i g . 3 --- SE_W wa ll mounted --- Operating diagram
5
3
2
1
OUTSIDE
AIR
freecooling option
With
AIR
CONDITIONED
SIDE
8
4
AIR
RETURN
6
7
Without
freecooling option
AIR
5
CONDITIONED
SIDE
8
3
4
2
AIR
7
RETURN
Liebert HPS---PD---272965---20.11.2009
ITEMDESCRIPTION
1Freecooling damper
2Air filter
3Evaporator coil
4Evaporator unit fan
5Air discharge d uct
6Damper motor
7Air suction grille
8Electrical panel evaporating unit
3--5
4
Control
Main features
The main board is housed in the electrical panel
of the HPSE and can be connected to the
remote display, to be installed in the
container/room (connection cable is included in
the remote display option).
D The user interface (option) is the 3 ---digit
D General warning and general alarm signals
D Input for remote On -- -Off and volt ---free contacts for simple remote monitoring of general
D The self ---test function automatically activates/deactivates the main components (evaporator
D All settings are protected through a 3 --- Level password system
D Automatic restart is provided after a power failure.
back---lit display showing parameter values
and relevant symbols/codes in a tree menu.
It features navigation push buttons and
status leds.
are available: both of them activate a visual indicator in the optional display.
warning and alarms are available.
fan, compressor, freecooling damper, heaters, alarms) without changing the pre---set
parameters, to easily start ---up and commission the unit.
No skilled personnel are requested
(*)
.
(*)
.
(*)
The Remote display is required to activate the function.
Technical data
D Power supply:24 Vac / 24 Vdc / 48 Vdc..................
D E2prom:64 Kbit.......................
D Eprom/Flash memory:2 or 4 Mbit...........
D RAM memory space:256 Kbit............
D Analogue Input:1 x Analogue 0 --- 10V................
2 x A n a l o g u e 0 --- 5 V...............................
D Digital Input:3 x PTC input...................
5 x Flexible Digital multi input...............................
D Analogue Output:2 x Analogue 0--- 10V...............
D Digital output:3 x relay high power output..................
2 x relay 24Vac/48Vdc output...............................
2 x relay low power output...............................
1 x open collector 12Vdc output...............................
D Time and date function buffered by LI --- battery
D Hirobus LAN connectors (optional): 3 RJ45 sockets (to and from LAN connected units,
remote display)
D Hironet connectors:1 RJ9 socket for RS485 (direct connection to.............
proprietary supervision)
D Hiromatic E display (optional)
D SMM mobile phones communications via SMS (optional)
Liebert HPS---PD---272965---20.11.2009
4--1
5
S
Uninterruptible
ventilation
S
Freecooling even in
emergency conditions
S
ON ---OFF control
S
Safetythermostat
S
Compact system
S
0 ---100% modulation
Options
Emergency cooling
The unit is optionally equipped with an emergency cooling system that allows to ventilate or to
cool through external fresh air the site in case of main electrical supply fault.
For this purpose the evaporating fan section, the control, and the free cool ing damper are supplied in 48 VDC power supply (from rectifier in normal mode, from batteries in emergency mode).
This option guarantees the air circulation inside the site and if the control recognizes the proper
external temperature to run the freecooling mode, the damper will open to fresh the site and get
the required set point. The emergency cooling system is also available in 230 VAC.
The compressor and the condenser fan are supplied by standard AC power.
Heating
The heating option include electric heaters (1.5 kW on model 06, 3.0 kW on models 08 --- 10, 4.5
kW on model 12 and 6.0 kW on model 14), located in the air discharge plenum, one stage and
ON--- OFF regulation.
A safety thermostat, with manual reset, prevents from reaching dangerous temperatures.
Freecooling
The freecooling system consists of a damper controlled and moved from a AC servomotor
(48VDC supplied in the emergency version).
The system allows a 0 ---100% modulating freecooling in order to respect the desired set point.
The exhaust air is discharged outdoor through an overpressure damper mounted on the wall and
available as accessory. The control allows the unit to run in freecooling mode when the difference
between the indoor and outdoor air temperature reaches the required value to get the nominal
cooling capacity. In emergency situation, the freecooling is allowed at a lower difference between
the indoor and outdoor air temperature, in order to use the external fresh air as much as possible.
In the HPSE ceiling mounted version, the innovative rotary system allows the air conditioner to
be equipped with the freecooling system without any adding module, maintaining the standard
unit dimensions.
S
LANmanagement
S
G4filter
S
Cloggedfilter
S
Cardboardbox
S
Wooden crate
S
Epoxy coated coils
S
Up to 50m equivalent
length
Connectivity
The possibility to create a LAN is available selecting the “Connectivity” control version and connecting two or more units through the Hirobus cable (optional). Functions provided include
stand - --by (in case of failure or overload of the unit in operation, the second one starts automatically), automatic rotation and cascade (sharing of the total load among several units).
Special filtration
Optional high ---level filtration can be reached.
A clogged filter system can be supplied to advise when the indoor air filter is dirty.
Package
Standard packing consists of a wooden pallet and cardboard box. Polythene foam protects the
units’ painted surfaces. On request, a cardboard box with an additional wooden crate or wooden
case for sea transport can be supplied.
Corrosive environments protection
The condenser coil and/or evaporator coils are available with aluminium fins coated by epoxy
film, to protect from aggressive environmental conditions.
Long piping installation
Select the “L” condenser option to allow long piping installations between outdoor and indoor
units: up to 50 m of equivalent length with up to 20 m of height level difference, being the condensing unit below or above the evaporating one, doesn’t matter.
The “L” condenser version includes also all features provided within condenser “Advanced” version (”A”).
Liebert HPS---PD---272965---20.11.2009
5--1
6
Test and Reference Norms
Safety
Liebert HPS units are designed, manufactured and tested according to the European Union dir-
ectives:
D 2006/42/EC;
D 2004/108/EC;
D 2006/95/EC;
D 97/23/EC.
Electrical Board
Design and manufacturing is compliant with EN 60204 - --1.
Electro---Magnetic compatibility (EMC)
Liebert HPS complies with the following EMC standards:
D EN 50081 ---1, Emission (“Generic emission standard, Part 1: Residential, commercial and
light industry, Jan 1992”)
D EN 50082---2, Immunity (“Generic immunity standard, Part 2: Industrial environment,
Mar 1995”).
Mark
Each unit is supplied complete with individual test certificate and a declaration of conformity to the European Union directives. The units are marked
“CE”.
Quality
The Quality Management System of Emerson Network Power S.r.l.
High Performance Air Conditioning has been approved by Lloyd’s Register Quality Assurance to the quality management system standard ISO
9001: 2008.
Liebert HPS---PD---272965---20.11.2009
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