Liebert FPP230 User Manual

OWER PROTECTION

P

Series 600™ UPS

Multi-Module Three Phase
338 kVA to 1000 kVA; 60 Hz

Installation

Manual

MPORTANT SAFETY INSTRUCTIONS

I

TABLE OF CONTENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.0 S

2.0 I

3.0 U

4.0 I

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5.0 E

6.0 B

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7.0 W

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æïë %DWWHU\э:LULQJэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ мж

AFETY PRECAUTIONS

NSTALLATION CONSIDERATIONS

NLOADING AND HANDLING

NSPECTIONS

QUIPMENT LOCATION

ATTERIES

IRING CONSIDERATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

8.0 W

9.0 W

10.0 A

ìíïì 1RWHVэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэпэ еи

IRING CONNECTIONS

IRING INSPECTION

PPENDIX

A - S

ERIES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

600 UPS S

ITE PLANNING DATA

. . . . . . . . . . . . . . . . . . . . . . . .85

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Installation Considerations 5

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Figure 2 Multi-Module 400 to 1000 kVA UPS

6 Installation Considerations

3.0 U

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NLOADING AND HANDLING

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Unloading and Handling 7

4.0 I

NSPECTIONS

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8 Inspections

Figure 3 System Control Cabinets

Inspections 9

5.0 E

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10 Equipment Location

6.0 B

ATTERIES

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Batteries 11

Battery Safety Precautions in French Per CSA Requirements
Instructions Importantes Concernant La Sécurité
Conserver Ces Instructions

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12 Batteries

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Batteries 13

7.0 W

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Abbreviations for Circuit Breakers

BFB Bypass Feeder Breaker
BIB Bypass Input Breaker
CB1 Module Input Breaker
CB2 Module Output Breaker
MBB Maintenance Bypass Breaker
MBD Module Battery Disconnect
MBFB Maintenance Bypass Feeder Breaker
MIB Maintenance Isolation Breaker
RIB Rectifier Input Breaker
SBB System Bypass Breaker
SBS Static Bypass Switch

14 Wiring Considerations

Figure 4 Typical Multi-Module Configurations

Wiring Considerations 15

Figure 4 Typical Multi-Module Configurations (continued)

16 Wiring Considerations

7.1 Power and Control Wiring

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Wiring Considerations 17

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18 Wiring Connections

9.0 W

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Table 1 Power Wiring Terminals - Factory Supplied

Table 2 Torque Specifications

IRING INSPECTION

WRðSKDVHýDQGýSKDVHðWRðJURXQGï

Connection Type

UPS Module Rating

kVA AC Input AC Output Battery Neutral Ground

338 - 1000 Lugs on circuit breake rs, or bus

Use 75ƒC copper wire. Select wire size based on the ampacities in
and associated notes of the National Electrical Code (NFPA 70).

Use commercially available solderless lugs for the wire size required for your application. Connect wire to the
lug using tool and procedure specified by the lug manufacturer.

Nut and Bolt Combinations

Bolt Shaft Size

bars (for field supplied lugs).
Refer to installation drawings.

Lb-in N-m Lb-in N-m

1/4 53 6.0 46 5.2

5/16 107 12 60 6.8

3/8 192 22 95 11
1/2 428 48 256 29

Bus bars for connecting hardware (1/2” on 1-3/4”
centers) are provided. A field supplied lug is
required.

Table 310-16

Grade 2

Standard

Table 3

(see

Electrical Connections

with Belleville Washers

of this manual)

Circuit Breakers With Compression Lugs (For Power Wiring)

Current Rating Lb-in N-m

400 - 1200 Amps 300 34

Terminal Block Compression Lugs (For Control Wiring)

AWG Wire Size or Range Lb-in N-m

#22 - #14 3.5 to 5.3 0.4 to 0.6

Use the values in this tabl e unless the equipment is labeled with a different
torque value.

Wiring Inspection 19

Table 3 Table 310-16

Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°C (140° to 194°F)

Not More than Three Conductors in Raceway or Cable or Earth (Directly Buried), based on Ambient Temperature of 30° (86°F)

Size Temperature Rating of Conductor. See Table 310-13. Size

AWG
kcmil

60°C

(140°F)

Types

TW†

UF†

75°C

(167°F)

Types

FEPW+,

RH,RHW†,

THHW†,

THW†,
THWN†,
XHHW†,

USE†, ZW†

90°C

(194°F)

Types

TBS, SA,
SIS,FEP†,
FEPB†,MI,

RHH†, RHW-2

THHN†,THHW†,

THW-2,THWN-2,

USE-2, XHH,

XHHW†

XHHW-2,ZW-2

60°C

(140°F)

Types

TW†

UF†

75°C

(167°F)

Types

RH†, RHW†,

THHW†,

THW†,
THWN†,
XHHW†,

USE†

THHW†,

THW-2, THWN-2,

RHH†, RHW-2,

XHH, XHHW†,

XHHW-2, ZW-2

90°C

(194°F)

Types

TBS,
SA,SIS,
THHN†,

USE-2,

1

Copper Aluminum or Copper-Clad Aluminum

18
16
14
12
10

8
6

4
3
2
1

1/0
2/0
3/0
4/0

250
300
350
400
500

600
700
750
800
900

1000
1250
1500
1750
2000

.......

.......

20†
25†

30
40

55
70
85
95

110
125

145
165
195

215
240
260
280
320

355
385
400
410
435

455
495
520
545
560

.......

.......

20†
25†
35†

50
65

85
100
115
130

150
175
200
230

255
285
310
335
380

420
460
475
490
520

545
590
625
650
665

14

18
25†
30†
40†

55

75

95
110
130
150

170
195
225
260

290
320
350
380
430

475
520
535
555
585

615
665
705
735
750

.......

.......

.......

20†

25
30

40
55
65
75
85

100
115
130
150

170
190
210
225
260

285
310
320
330
355

375
405
435
455
470

.......

.......

.......

20†
30†

40
50

65
75
90

100
120

135
155
180

205
230
250
270
310

340
375
385
395
425

445
485
520
545
560

.......

.......

.......

25†
35†

45
60

75

85
100
115

135
150
175
205

230
255
280
305
350

385
420
435
450
480

500
545
585
615
630

AWG
kcmil

.......

.......

.......

12
10

8
6

4
3
2
1

1/0
2/0
3/0
4/0

250
300
350
400
500

600
700
750
800
900

1000
1250
1500
1750
2000

Correction Factors

Ambient
Temp °C

21-25
26-30
31-35
36-40
41-45
46-50
51-55
56-60
61-70
71-80

† Unless otherwise specifically permitted elsewhere in this Code, the overcurrent protection for conductor types marked with an
obelisk (†) shall not exceed 15 amperes for No. 14, 20 amperes for No. 12, and 30 amperes for No. 10 copper; or 15 amperes for
No. 12 and 25 amperes for No. 10 aluminum and copper-clad aluminum after any correction factors for ambient temperature and
number of conductors have been applied.

1

Reprinted with permission from NFPA 70-1993, the National Electrical Code®, Copyright 1996, National Fire Prot ection Association,
Quincy, MA 02269. This reprinted material is not the complete and official position of the National Fire Protection Association, on the
referenced subject which is represented only by the standard in its entirety.

For ambient temperatures other than 30°C (86°F), multiply the allowable ampacities shown

1.08

1.00
.91
.82
.71
.58
.41

.......

.......

.......

1.05

1.00
.94
.88
.82
.75
.67
.58
.33

.......

above by the appr opriate factor shown below.

1.04

1.00
.96
.91
.87
.82
.76
.71
.58
.41

1.08

1.00
.91
.82
.71
.58
.41

.......

.......

.......

1.05

1.00
.94
.88
.82
.75
.67
.58
.33

.......

1.04

1.00
.96
.91
.87
.82
.76
.71
.58
.41

Ambient
Temp °F

70-77
78-86
87-95

96-104
105-113
114-122
123-131
132-140
141-158
159-176

20 Wiring Inspection

Figure 5 Outline Drawing, 338 kVA

Wiring Inspection 21

Figure 6 Outline Drawing, 400 kVA

22 Wiring Inspection

Figure 7 Outline Drawing, 500 kVA

Wiring Inspection 23