Liberty Pumps AE34=3-131, AE34=3-141, AE34=3-171, AE34=3-191, AE34=3-511 Installation Manual

...
SF1
SF2
25K
5K
NC
150K
100K
125K50K
15K
SEAL FAIL
AUX
1-2 ALT 2-1
SF1
SEAL FAIL
SELECTOR
TB2
HOH
O
1-2 ALT 2-1
LEAD / LAG
SELECTOR
PUMP 1PUMP 1
STOP
TESTTEST
H
O
A
L1 N
ON OFF
TM
H
O
A
43
PUMP 1PUMP 1
STOP
TESTTEST
H
O
A
L1 N
ON OFF
TM
H
O
A
4
3
PUMP 1 PUMP 2PUMP 1 PUMP 2
AUX
CONTACTS
43
TB1
ON OFF
L1 N
1 2
AUX
NO C NC
SF1
SF2
25K
5K
NC
150K
100K
125K50K
15K
SEAL FAIL
AUX
AUX
CONTACTS
3
PUMP 1PUMP 1
STOP
TESTTEST
H
O
A
L1 N
TM
H
O
A
43
H
O
A
H
O
A
OFF ON
POWER
1
2
22650 County Highway 6
Detroit Lakes, MN 56501 USA
Tel: 218-847-1317
Email: sje@sjerhombus.com
Web: www.sjerhombus.com
H
O
A
H
O
A
H
O
A
H
O
A
1-2 ALT 2-1
SF1
SF2
SEAL FAIL
LEAD / LAG
SELECTOR
25K
5K
NC
150K
100K
125K50K
15K
PUMP 1 PUMP 2
PUMP 1 PUMP 2
f
H
H
O
O
A
A
i
LEAD / LAG
100K
125K50K
25K
15K
j
5K
150K
NC
SF2
k
A Family and Employee Owned Company
Three Phase Duplex
d
g
e
STOP LEAD LAG ALARM
TEST TEST TEST TESTTEST TEST TEST
c
4 5 6 7 8 9 10
3
CONTACTS
AE34=3-131, AE34=3-141, AE34=3-171, AE34=3-191, AE34=3-511, AE34=4-131, AE34=4-141, AE34=4-171, AE34=4-191,
AE34=4-511, AE54=3-121, and AE54=4-121
a
b
h
Model shown contains optional Seal Fail circuitry.
COMPONENTS
a. ON/OFF Switch - Control/Alarm Power g. Simulate Float Buttons x4 b. 120V Incoming Power Terminals h. Float Terminals x8 c. Power LED - (Green) i. Lead/Lag Selecter Switch d. Pump HOA Switches j. Dual Seal Fail Pot - (Optional) e. Float LEDs - (Red) x4 k. Dual Seal Fail LEDs - (Red) - (Optional) f. Pump LEDs
Pump Run - (Green) Pump Fail - (Red)
PROGRAMMING INSTRUCTIONS
WITH POWER ON, HOAs OFF, FLOATS OFF OR DISCONNECTED, PRESS DESIRED FLOAT BUTTON RAPIDLY 4 TIMES AND HOLD
**PUMP LEDs WILL FLASH UPON SUCCESSFUL PROGRAMMING**
OPTIONS FLOAT BUTTON DEFAULT OPERATION
PUMP FAIL ALARM STOP ON ACTIVATES IF A PUMP CAUSES “LAG” 3 CYCLES IN A ROW MANUAL ALARM RESET LEAD OFF LATCHES HIGH ALARM: CLEAR WITH EXTERNAL TEST SWITCH SEAL FAIL HORN LAG OFF ACTIVATES HORN UPON SEAL FAIL ALARM FLASHER ALARM OFF FLASHES BEACON UPON HIGH ALARM
ALARM BEACON CONTROLLER LED HORN
PUMP FAIL FLASHING RED PUMP LIGHT NO SEAL FAIL FLASHING SF1, SF2 PROG FLOAT FAIL FLASHING BAD FLOAT NOT LIT NO HIGH ALARM SOLID ALARM FLOAT YES
l. Auxiliary Alarm Terminals
SJE RHOMBUS is a trademark of SJE, INC.
© 2019 SJE, Inc. All Rights Reserved.
PN 1038909E • Rev 08/19
l
Manufactured by SJE Rhombus
®
Installation and Operation Manual
Parts Included
Call factory with servicing questions:
?
1-800-543-2550
This control panel must be installed
in accordance with the National Electric codes. UL Type 4X enclosures are for indoor or
Three Phase
AE4=3-131, AE34=3-141, AE34=3-171,
AE34=3-191, AE34=3-511, AE34=4-131, AE34=4-141, AE34=4-171, AE34=4-191, AE34=4-511, AE54=3-121, and AE54=4-121
Manufactured by SJE Rhombus®
Installation
and Operation Manual
and serviced by a licensed electrician
Code NFPA-70, state and local electrical
outdoor use.
x4
?
Monday - Friday 7:00 AM to 6:00 PM EST
Technical support,
service questions:
1-800-543-2550
Duplex
This control panel must be installed and serviced by a licensed electrician in accordance with the National Electric Code NFPA-70, state and local electrical codes. UL Type 4X enclosures are for indoor or outdoor use.
Warranty void if panel is modied.
Liberty Pumps oers a three-year limited warranty.
For complete terms and conditions, please visit www.libertypumps.com.
Products returned must be cleaned, sanitized, or decontaminated as necessary
prior to shipment to ensure that employees will not be exposed to health
hazards in handling said material. All applicable laws and regulations shall apply.
Cable Weight available separately. Order Liberty Pumps Kit #001388
x3 or x4
Control panel may be ordered with or without these items.
Copyright © Liberty Pumps, Inc. 2019 All rights reserved. Specications subject to change without notice. 7228000E P4
7000 Apple Tree Avenue Bergen, NY 14416  Phone 800-543-2550
Fax 585-494-1839
Email Liberty@LibertyPumps.com Web www.LibertyPumps.com
Copyright © Liberty Pumps, Inc. 2019 All rights reserved. Specications subject to change without notice. 7228000E P1
7000 Apple Tree Avenue Bergen, NY 14416  Phone 800-543-2550
Fax 585-494-1839
Email Liberty@LibertyPumps.com  Web www.LibertyPumps.com
Installing the Float Switches
CAUTION!
NOTE
3.5”
(9cm)
CAUTION!
SF1
100K
SEAL FAIL
SELECTOR
1-2 ALT 2-1
SF1
SF2
25K
5K
NC
150K
100K
125K50K
15K
SEAL FAIL
LEAD / LAG
SELECTOR
H
O
A
1-2 ALT 2-1
SF1
SF2
SEAL FAIL
LEAD / LAG
SELECTOR
25K
5K
NC
150K
100K
125K50K
15K
SF1
SF2
150K
100K
TB2
H
O
A
H
O
A
1-2 ALT 2-1
LEAD / LAG
SELECTOR
AUX
CONTACTS
NO C NC
AUX
CONTACTS
NO C NC
SF1
SF2
150K
100K
TB2
NO C NC
TEST
TEST
PUMP 2
H
O
A
1-2 ALT 2-1
SEAL FAIL
LEAD / LAG
SELECTOR
25K
5K
100K
50K
15K
PUMP 2
H
O
A
PUMP 2
H
O
A
1-2 ALT 2-1
LEAD / LAG
SELECTOR
TEST TEST TEST TESTTEST TEST TEST
AUX
CONTACTS
NO C NC
4 5 6 7 8 9 10
AUX
CONTACTS
NO C NC
NO C NC
H
O
A
H
O
A
AUX
CONTACTS
NO C NC
1-2 ALT 2-1
SF2
SEAL FAIL
LEAD / LAG
SELECTOR
25K
5K
NC
150K
125K50K
15K
SF1
SEAL FAIL
SELECTOR
SF1
100K
TB2
O
A
TM
O
A
1-2 ALT 2-1
LEAD / LAG
SELECTOR
1 2
1 2
STOP LEAD LAG ALARM
AUX
CONTACTS
NO C NC
TB1
ON OFF
L1 N
1 2
TB1
AUX
NO C NC
SF1
100K
TB2
NO C NC
3
TB1
1 2
PUMP 1PUMP 1
H
O
A
H
O
A
1
2
PUMP 1 PUMP 2
H
O
A
PUMP 1
PUMP 2
H
O
A
STOP LEAD LAG ALARM
TEST TEST TEST TESTTEST TEST TEST
AUX
CONTACTS
H
O
A
L1 N
ON OFF
1 2
H
O
A
NO C NC
4 5 6 7 8 9 10
3
1-2 ALT 2-1
SF2
SEAL FAIL
LEAD / LAG
SELECTOR
25K
5K
NC
150K
125K50K
15K
TB1 TB2
CAUTION!
The Three Phase Duplex control panel operates with fl oat switches to activate pump STOP, LEAD pump START, LAG pump START and high-level ALARM functions.
1
Ensure all power is turned OFF before installing fl oats in tank. Failure to do so could result in serious or fatal shock.
3
If the fl oats are not properly mounted and connected in the correct order, the pumps will not function properly.
Floats require free range of motion.
They must not touch each other or any equipment in the pump chamber.
Pipe Clamp Mounting
Label each fl oat and cord end
2
with the provided pairs of STOP, LEAD, LAG, and ALARM stickers.
STOP
LEAD
LEAD
STOP
Mounting the Control Panel
If the distance to the control panel exceeds the length of the fl oat switch cords or the pump power cord, splicing in a liquid-tight junction box will be required. For outdoor or wet installation, we recommend a Liberty Pumps UL Type 4X junction box.
Wiring the Control Panel
1
Determine conduit entrance locations on control panel as shown. Check local codes and schematic on the inside cover of the panel for the number of power circuits required.
Be sure the pump power voltage and phase are the same as the pump motor being installed.
2
Connect the following wires to the proper terminal positions:
incoming power
pump 1
pump 2
fl oat switches See schematic on inside cover of the control panel for details.
Operation
Liberty Pumps Three Phase Duplex control panel operates with fl oat switches. When all fl oats are in the open or OFF position, the panel is inactive. As the liquid level rises and closes the STOP fl oat, the panel remains inactive until the LEAD fl oat closes. At this point the LEAD pump will turn ON (if the Hand-O -Auto switch is in the AUTO mode and the power is ON). The pump will remain ON until both the STOP and LEAD fl oats return to their OFF positions. If the liquid level rises beyond both the STOP and LEAD fl oats to reach the LAG fl oat, the lag pump will turn ON (if the Hand­O -Auto switch is in the AUTO mode and the power is ON). Both pumps will remain ON until the STOP, LEAD, and LAG fl oats return to their OFF positions. If the liquid level rises to reach the ALARM fl oat, the alarm will be activated.
Alarm System (Indicator Light and Horn)
When an alarm condition occurs, the red light and horn will be activated.
Transformer
The transformer converts incoming three phase power to 120V to be used for control and alarm.
If the TEST/NORMAL/SILENCE switch is moved to the SILENCE position and released, the horn will be silenced. When the alarm condition is cleared, the alarm system is reset.
Copyright © Liberty Pumps, Inc. 2019 All rights reserved. Speci cations subject to change without notice. 7228000E P2 7000 Apple Tree Avenue Bergen, NY 14416
Lag
Alarm
Operating range
Lead
Stop
Tighten the clamp.
Hose clamp is 18-8 stainless steel.
Lag
Alarm
Lead
Stop
Make sure hose clamp band does not interfere with fl oat operation.
Do not install cord under hose clamp.
Phone 800-543-2550
Lag
Alarm
Lead
Stop
Fax 585-494-1839
Email Liberty@LibertyPumps.com  Web www.LibertyPumps.com
Auxiliary Contact
Form C - Can be wired normally open or normally closed.
SF2
SF2
150K
150K
125K50K
125K50K
NC
NC
100K
5K
5K
15K
AUX
15K
25K
25K
1-2 ALT 2-1
1-2 ALT 2-1
H
O
H
H
H
H
H
O
LEAD / LAG
LEAD / LAG
A
A
A O
O
PUMP 2
PUMP 2
PUMP 2
PUMP 1
PUMP 1
PUMP 1
A
Tel: 218-847-1317
22650 County Highway 6
Email: sje@sjerhombus.com
Detroit Lakes, MN 56501 USA
Web: www.sjerhombus.com
STOP LEAD LAG ALARM
NO C NC
CONTACTS
10
9
8
7
6
TEST TEST TEST
5
4
4 5 6 7 8 9 10
TEST
TEST TEST TEST TESTTEST TEST TEST
3
3
2
1
POWER
OFF ON
Typical Layout (May vary with
options ordered).
Float
Switches
Incoming
Power
Pumps
You must use conduit sealant to prevent moisture or gases from entering the panel.
Type 4X conduit must be used to maintain a Type 4X rating of the control panel.
3
Verify correct operation of control panel after installation is complete.
Copyright © Liberty Pumps, Inc. 2019 All rights reserved. Speci cations subject to change without notice. 7228000E P3
7000 Apple Tree Avenue Bergen, NY 14416
Phone 800-543-2550
Fax 585-494-1839
Motor Protective Switches
Each pump circuit has motor protective switches that provides pump disconnect, overload, and branch circuit protection. Adjust overload to pump FLA.
Hand-Off -Auto (HOA) Switches
The HOA 3-way switches control pump functions.
In HAND mode, the pump will turn ON.
OFF turns the pump OFF.
In AUTO mode, commands from the fl oat switches turn each pump ON and OFF.
Motor Contactors
Motor contactors control pumps by switching electrical lines.
Technical support,
?
service questions:
1-800-543-2550
Monday - Friday 7:00 AM to 6:00 PM Eastern Time
Email Liberty@LibertyPumps.com  Web www.LibertyPumps.com
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