Liberty Pumps 441-10A Installation Manual

Installation Manual
Battery Recommended
Model 441-10A Battery Back-up System
12 Volt Emergency Sump Pump System
Model
441-10A
Back-up Pump with 10A Charger
Features
• Advanced charging system automatically recharges battery after use
2441000A
• Audible alarm and LED advises of emergency pump operation
• Works with marine-type deep cycle batteries
–StormCell® battery recommended – Battery not included
Charger:
7000 Apple Tree Avenue Bergen, NY 14416 ph: 1-800-543-2550 fax: 1-585-494-1839 www.LibertyPumps.com
Keep this manual handy for future reference.
For replacement manual, visit LibertyPumps.com, or contact Liberty Pumps at 1-800-543-2550.
Retain dated sales receipt for warranty.
Installer: Manual must remain with owner/operator.
Prior to installation, record information
from pump nameplate for future reference:
Model:
Serial:
Mfg Date:
Install Date:
Copyright © Liberty Pumps, Inc. 2021 All rights reserved.
Contents
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 | EN
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 | EN
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 | EN
Assembly Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 | EN
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 | EN
Back-up Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . 7 | EN
Charger Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 | EN
Charger Connection . . . . . . . . . . . . . . . . . . . . . . . . . . .11 | EN
System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 | EN
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 | EN
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 | EN
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 | EN
Safety Guidelines
This safety alert symbol is used in the manual and on the pump to alert of potential risk for serious injury or death.
This safety alert symbol identifies risk of electric shock. It is accompanied with an instruction intended to minimize potential risk of electric shock.
This safety alert symbol identifies risk of fire. It is accompanied with an instruction intended to minimize potential risk of fire.
This safety alert symbol identifies risk of serious injury or death. It is accompanied with an instruction intended to minimize potential risk of injury or death.
This safety alert symbol identifies battery hazards. It is accompanied with an instruction intended to minimize potential risk from the battery.
Warns of hazards which, if not avoided, will result in serious injury or death.
Warns of hazards which, if not avoided, could result in serious injury or death.
Warns of hazards which, if not avoided, could result in minor or moderate injury.
Signals an important instruction related to the pump. Failure to follow these instructions could result in pump failure or property damage.
Read every supplied manual before using pump system. Follow all the safety instructions in manual(s) and on the pump. Failure to do so could result in serious injury or death.

Safety Precautions

Accidental contact with electrically live parts, items, fluid, or
water can cause serious injury or death.
Always disconnect pump(s) from power source(s) before
handling or making any adjustments to either the pump(s), the pump system, or the control panel.
All installation and maintenance of pumps, controls,
protection devices, and general wiring shall be done by qualified personnel.
The pump shall be plugged into a properly fused electrical
outlet with a ground fault circuit interrupter (GFCI) that conforms to current National Electric Code (NEC) and all applicable local codes. All wiring must be performed by qualified personnel.
All electrical and safety practices shall be in accordance with
the National Electrical Code®, the Occupational Safety and Health Administration, or applicable local codes and ordinances.
Do not remove cord and strain relief, and do not connect
conduit to pump.
Pump shall be properly grounded using its supplied
grounding conductor. Do not bypass grounding wires or remove ground prong from attachment plugs. Failure to properly ground the pump system can cause all metal portions of the pump and its surroundings to become energized.
Do not handle or unplug the pump with wet hands, when
standing on damp surface, or in water unless wearing Personal Protective Equipment.
Always wear dielectric rubber boots and other applicable
Personal Protective Equipment (PPE) when water is on the floor and an energized pump system must be serviced, as submerged electrical connections can energize the water. Do not enter the water if the water level is higher than the PPE protection or if the PPE is not watertight.
Do not lift or carry a pump or a float assembly by its power
cord. This will damage the power cord, and could expose the electrically live wires inside the power cord.
The electrical power supply shall be located within the length
limitations of the pump power cord, and for below grade installations it shall be at least 4 ft (1.22 m) above floor level.
Do not use this product in applications where human contact
with the pumped fluid is common (such as swimming pools, fountains, marine areas, etc.).
Protect the power and control cords from the environment.
Unprotected power and control (switch) cords can allow water to wick through ends into pump or switch housings, causing surroundings to become energized.
Do not use metal or any other electrical conducting material
to raise the float or contact anything inside an electrically live sump pit.
RISK OF ELECTRIC SHOCK
2 | EN Copyright © Liberty Pumps, Inc. 2021 All rights reserved. 2441000A
Use PVC cement in a well-ventilated area away from fire or
flames. Follow the PVC cement and primer manufacturer’s
RISK OF FIRE
instructions.
Do not use an extension cord to power the product. Extension
cords can overload both the product and extension cord supply wires. Overloaded wires will get very hot and can catch on fire.
This product requires a separate, properly fused and
grounded branch circuit, sized for the voltage and amperage requirements of the pump, as noted on the nameplate. Overloaded branch circuit wires will get very hot and can catch on fire. When used, electrical outlets shall be simplex of the appropriate rating.
Do not use this product with or near flammable or explosive
fluids such as gasoline, fuel oil, kerosene, etc. If rotating elements inside pump strike any foreign object, sparks may occur. Sparks could ignite flammable liquids.
These pumps are not to be installed in locations classified as
hazardous in accordance with the National Electric Code ANSI/NFPA 70.
®
Do not use to pump flammable or explosive fluids such as
gasoline, fuel oil, kerosene, etc. Do not use in flammable and/ or explosive atmosphere. Sparks could ignite flammable liquids.
RISK OF SERIOUS INJURY OR DEATH
Do not modify the pump/pump system in any way.
Modifications may affect seals, change the electrical loading of the pump, or damage the pump and its components.
All pump/pump system installations shall be in compliance
with all applicable Federal, State, and Local codes and ordinances.
Do not allow children to play with the pump system.
Do not allow any person who is unqualified to have contact
with this pump system. Any person who is unaware of the dangers of this pump system, or has not read this manual, can easily be injured by the pump system.
Wear adequate Personal Protective Equipment when working
on pumps or piping that have been exposed to wastewater. Sump and sewage pumps often handle materials that can transmit illness or disease upon contact with skin and other tissues.
Do not remove any tags or labels from the pump or its cord.
Keep clear of suction and discharge openings. To prevent
injury, never insert fingers into pump while it is connected to a power source.
Do not use this product with flammable, explosive, or
corrosive fluids. Do not use in a flammable and/or explosive atmosphere as serious injury or death could result.
This product contains chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm. www.p65warnings.ca.gov.
Battery voltage can cause serious or fatal electrical shock.
Follow the battery manufacturer’s recommendations for
BATTERY HAZARDS
maintenance and safe use of battery before using charger.
Battery acid is corrosive. Wear adequate Personal Protective
Equipment when working with the battery.
Never allow the battery DC terminals to touch each other. This
can cause severe burns and start a fire. For added safety, protect the battery in provided battery box.
Only use 12 Volt lead acid batteries with this backup system.
Use of batteries with higher or lower output voltages can damage the backup system, leak acid or explode.
Explosive gases develop during normal battery operation.
Keep battery in a well ventilated area, away from sparks and open flames (such as pilot light). Never smoke in vicinity of battery. Batteries generate flammable gases both charging and discharging, which can explode or catch fire if ignited.
,
A check valve is required in the primary sump pump
discharge pipe to prevent water from recirculating back into the pit.
Pump clear water only with this pump.
Do not dispose of materials such as paint thinner or other
chemicals down drains. Doing so could chemically attack and damage pump system components and cause product malfunction or failure.
Do not use pumps with fluid over 104°F (40°C). Operating the
pump in fluid above this temperature can overheat the pump, resulting in pump failure.
Do not use pump system with mud, sand, cement,
hydrocarbons, grease, or chemicals. Pump and system components can be damaged from these items causing product malfunction or failure. Additionally, flooding can occur if these items jam the impeller or piping.
Do not run dry.
Be prepared for water to leak from the coupling or piping
when disassembling or cutting the discharge pipe. Protect system components, tools, and supplies from getting wet. Dry any work areas that get wet immediately.
Do not position the pump float directly under the inlet from
drain tile or in the direct path of any incoming water.
Do not expose pump or discharge to freezing temperatures.
Maximum vertical pumping distance is 18 feet (5.5 m).
If a Carbon Monoxide (CO) sensor is installed, it must be at
least 15 feet away from the battery charger in order to avoid nuisance CO alarms. Refer to the CO detector’s installation guidelines for more information.
Locate charger as far away from battery as DC cables permit.
Never place charger directly above battery being charged as
gases from battery will corrode and damage charger.
Never allow battery acid to drip on charger when reading
gravity or filling battery.
A Group 27 battery will provide the same performance as a
Group 31 battery, but for a shorter length of time.
2441000A Copyright © Liberty Pumps, Inc. 2021 All rights reserved. 3 | EN
Do not expose charger to rain, snow, or liquids.
2
1
4
5
3
7
6
10 amp
CHARGER
Silence
Alarm Reset
Libertypumps.com | Bergen, NY
2031000
Battery Backup System
AC Power
Battery Full
Charging
Low Battery
Pump Run
Alarm Silenced
Alarm
Use charger only for charging a 12 V Lead Acid Battery. It is
not intended to supply power to a low voltage electrical system as the battery may burst and cause injury and property damage.
12V marine-type deep cycle battery recommended (Group 27
or Group 31 AGM or Wet Cell compatible).
Do not operate charger if it has received a sharp blow, been
dropped, or otherwise damaged in any way; take it to a qualified service professional.
Never charge a frozen battery.
Never charge lithium ion batteries with charger.
To protect battery box from chipping and gouging, do not let
the battery box sit on a concrete floor. Install the battery box on a shelf or a protective pad (plywood, 2x4s, etc.).
Always install the battery box in a dry location that is
protected from flooding.
Use of a standard automobile battery with this charger is not
recommended as an automobile battery may require charging after only 1–2 hours of continuous use and the repeated charging cycles may cause early plate failure in the battery.

General Information

The Model 441-10A battery back-up sump pump system is not a substitute for a primary sump pump. It is designed to
temporarily provide backup to a primary sump pump during a power outage or other problem that prevents normal operation of the primary pump.
Install this system during a time when the primary pump will not be needed. If this is not possible and water will enter the sump pit during the installation process, an additional pump may be required to keep the pit dry.
The Model 441-10A back-up pump will activate when the sump water triggers the back-up pump’s float switch. The system will continue to operate automatically until the issue with the primary pump is corrected, and for as long as the charge in the battery installed with the system lasts.
Included Parts
1. 12V Battery Back-up Pump
2. Tee
3. 1-1/2” Street Elbow
4. Back-up Float Switch with Hose Clamp
5. Primary Pump Check Valve/Coupler
6. Battery Box with Tie-down Strap
7. 10A Charger Kit
– Battery Charger
– Power and Control Leads
– Mounting Hardware and Fuse
8. Installation Manual

System Components

Battery Back-up Pump
The Model 441-10A back-up pump system flow rates are directly tied to the voltage the battery supplies to the pump while it is running. The flow rates shown in Table 1 were generated by supplying the 441 pump with 12.1V at the battery terminals. When the battery supplies the pump with more than 12.1V, the pump’s flow rate will be greater than those shown; likewise, flow rates will be less when the voltage is less than 12.1V.

Table 1. Back-up Pump Flow Rates

Vertical Pumping
Head (ft)
Gallons Per Hour 1500 1300 1050 450 0
Charger
The charger is designed to continuously charge, maintain peak charge, and monitor battery health. With AC power applied, the charger can be left unattended and will not overcharge or damage the battery. It will also monitor and notify the user via an alarm and horn if the battery is no longer suitable for use.
The time the charger takes to recharge a battery depends on the battery’s reserve capacity and its current state of discharge. The charger takes no longer than 19 hours to charge a healthy battery to a maintenance charging point. For more detailed information, refer to Charger Operation on page 10.
8 10121618
4 | EN Copyright © Liberty Pumps, Inc. 2021 All rights reserved. 2441000A
Sump Pit
Diameter at
Base
µ?
Sump Pit
Diameter at
Base
µ?
Sump Pit
Depth µ?
Sump Pit
Depth
µ?
Method A (recommended)
Method C
Method B
Battery Back-up System may still be installed but
the installation
may need to be
changed.
Consult Liberty
Pumps for
guidance.
Truly
Redundant
Back-up
System
Yes
No No
No
No
Yes
Yes
No
Yes
Yes
Check
Valve
Method C
Check
Valve
Check
Valve
Method A
(Recommended)
Battery
The total time the battery back-up can operate in standby while the AC power is off greatly depends on the battery installed with the system. Liberty Pumps recommends using a Liberty Pumps StormCell® Group 27 or Group 31 Deep Cycle AGM or Wet Cell lead acid battery with the 441 system. StormCell batteries have been specifically designed to maximize reserve capacity time (the time the battery can operate continuously before it needs to be recharged). Additionally, StormCell batteries have been modified to provide the highest resistance to battery plate degradation due to repeated charging and continuous maintenance charging. With a charged Group 27 or Group 31 deep cycle battery, this back-up system can expect to operate for 4.25 hours continuously or up to 6 days cycling on 4 times an hour, moving 10 gallons of water at 10 feet of vertical head.
Note: In an emergency when the system’s deep cycle battery has been depleted, any 12V automobile battery, or other lead acid battery, may be used to keep the back-up pump operational. Be sure to replace the deep cycle battery back into the system as soon as possible. Automobile batteries have much lower reserve capacities and require frequent, repeated charging that will result in early battery failure.

Assembly Methods

A check valve is required in the primary sump pump
discharge pipe to prevent water from recirculating back into the pit.
Always install the back-up sump pump as close to the bottom
of the sump pit as possible.
All assembly methods require the back-up pump float switch
to have free movement.
There are three ways to assemble and install the battery back-up pump, depending on sump pit diameter/depth and desire for a truly redundant back-up system. Select appropriate method by referring to Figure 1. Any method is acceptable, but Method A is recommended. Examples are shown in Figure 2 as a visual aid.

Figure 1. Method Decision

Method B
2441000A Copyright © Liberty Pumps, Inc. 2021 All rights reserved. 5 | EN

Figure 2. Assembly Methods

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