Liberty Pumps 405-HV Installation Manual

Page 1
Pump Specifications
405 Series Commercial Drain Pump (High-Temp)
405_P1 R1/27/2012 ©Copyright 2012 Liberty Pumps Inc. All rights reserved. Specifications subject to change without notice.
Page 2
405 SERIES DIMENSIONAL
405-Series Dimensional Data
405_P2 R1/27/2012 ©Copyright 2012 Liberty Pumps Inc. All rights reserved. Specifications subject to change without notice.
Page 3
MODEL
HP
VOLTAGE
PHASE
FULL LOAD AMPS
LOCKED
ROTOR
AMPS
THERMAL
OVERLOAD
TEMP
STATOR
WINDING
CLASS
CORD
LENGTH
FT
DISCHARGE
AUTOMATIC
405
1/2
115
1
7.3
16
140˚C / 284˚F
F
10
2”
YES
405-HV
1/2
208/230
1
3.5
7
140˚C / 284˚F
F
10
2”
YES
IMPELLER
VORTEX HIGH TEMPERATUER ENGINEERED POLYMER
SOLIDS HANDLING
3/8”
PAINT (PUMP)
POWDER COAT
MAX LIQUID TEMP
82˚C / 180˚F
MAX STATOR TEMP
CLASS F
155˚C/ 311˚F
THERMAL OVERLOAD
140˚C/ 284˚F
POWER CORD TYPE
SJTOOW
MOTOR HOUSING
DEEP FINNED POWDER COATED ALUMINUM
VOLUTE
ENGINEERED POLYMER
SHAFT
STAINLESS
HARDWARE
STAINLESS
ORINGS
BUNA N
SHAFT SEAL
ENGINEERED DOUBLE LIP WITH STAINLESS SPRINGS
WEIGHT
23 LBS
TANK MATERIAL
POLYPROPYLENE
INLET SIZE
2” FEMALE NPT
DISCHARGE SIZE
2” FEMALE NPT
VENT SIZE
2” FEMALE NPT
405-Series Electrical Data
405-Series Technical Data
405_P3 R1/27/2012 ©Copyright 2012 Liberty Pumps Inc. All rights reserved. Specifications subject to change without notice.
Page 4
405-Series Specifications
1.01 GENERAL:
The contractor shall provide labor, material, equipment, and incidentals required to provide (QTY) commercial drain pumps as specified herein. The pump models covered in this specification are Series 405 single phase pumps. The pump furnished for this application shall be model ______________as manufactured by Liberty pumps, and have a maximum fluid temperature rating of 180 degrees F.
2.01 OPERATING CONDITIONS:
Each drain pump shall be rated at 1/2 hp_____ volts, single phase, 60 Hz. 3450 RPM. The unit shall produce ______G.P.M. at ______ feet of total dynamic head. The drain pump shall be capable of handling effluent with 3/8” solid handling capability. The drain pump shall have a shut-off head of 34 feet and a maximum flow of 48 GPM @ 5 feet of total dynamic head. The pump shall be controlled with a piggy back style on/off float switch.
3.01 CONSTRUCTION:
Each drain pump shall be equal to the certified Series 405 SERIES pumps as manufactured by Liberty Pumps, Bergen NY. The motor housing shall be constructed of a deep finned powder coated aluminum. The motor housing shall be oil filled to dissipate heat. Air filled motors shall not be considered equal since they do not properly dissipate heat from the motor. All mating parts shall be machined and sealed with a Buna-N o-ring. All fasteners exposed to the liquid shall be stainless steel. The motor shall be protected on the top side with sealed cord entry plate with molded pins to conduct electricity eliminating the ability of water to enter internally through the cord. The motor shall be protected on the lower side with an engineered double lip seal with stainless steel springs. The tank shall be made of polypropylene.
4.01 ELECTRICAL POWER CORD
The drain pump shall be supplied with 10 feet of multiconductor power cord. It shall be cord type SJTOOW, capable of continued exposure to the pumped liquid. The power cord shall be sized for the rated full load amps of the pump in accordance with the National Electric Code. The power cable shall not enter the motor housing directly but will conduct electricity to the motor by means of a water tight compression fitting cord plate assembly, with molded pins to conduct electricity. This will eliminate the ability of water to enter internally through the cord, by means of a damaged or wicking cord.
5.01 MOTORS
Single phase motors shall be oil filled, permanent split capacitor, class F insulated, NEMA B design, rated for continuous duty. At maximum load the winding temperature shall not exceed 155 degrees C unsubmerged. Since air filled motors are not capable of dissipating heat they shall not be considered equal. The pump motor shall have an integral thermal overload switch in the windings for protecting the motor. The capacitor circuit shall be mounted internally in the pump.
405_P4 R1/27/2012 ©Copyright 2012 Liberty Pumps Inc. All rights reserved. Specifications subject to change without notice.
Page 5
6.01 BEARINGS AND SHAFT
Upper and lower ball bearings shall be required. The bearings shall be a single ball / race type bearing. Both bearings shall be permanently lubricated by the oil, which fills the motor housing. The motor shaft shall be made of 300 or 400 series stainless steel and have a minimum diameter of .311".
7.01 SEALS
The pump shall have an engineered double lip seal with stainless steel springs. The motor plate / housing interface shall be sealed with a Buna-N o-ring.
8.01 IMPELLER
The impeller shall be molded engineered polymer, with pump out vanes on the back shroud to keep debris away from the seal area. It shall be threaded to the motor shaft.
9.01 CONTROLS
All units are supplied with CSA and UL approved automatic wide angle tilt float switches. The switches shall be equipped with piggy back style plug that allows the pump to be operated manually without the removal of the pump in the event that a switch becomes inoperable. The switches shall be mounted under a separately sealed access cover and tethered to a removable stainless steel rod for easy removal and serviceability.
10.01 PAINT
The exterior of the casting shall be protected with powder coat paint.
11.01 SUPPORT
The polyolefin tank shall be a free standing unit.
12.01 SERVICEABILTY
Components required for the repair of the pump shall be shipped within a period of 24 hours.
13.01 TESTING
The pump shall have a ground continuity check and the motor chamber shall be Hi-potted to test for electrical integrity, moisture content and insulation defects. The motor and volute housing shall be pressurized, and an air leak decay test is performed to ensure integrity of the motor housing. The pump shall be run, voltage current monitored, and the tester checks for noise or other malfunction.
14.01 QUALITY CONTROL
The pump shall be manufactured in an ISO 9001 certified Facility.
15.01 WARRANTY
Standard limited warranty shall be 3 years.
405_P5 R1/27/2012 ©Copyright 2012 Liberty Pumps Inc. All rights reserved. Specifications subject to change without notice.
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