Liberty Pumps 404, 405 Installation Manual

Installation Manual
All Units Contain
Certified Pump
Meets UPC
404CV Models Only
ASME A112.3.4 CSA B45.9
Automatic Drain Pumps
Models
7212000F
404
1/3 hp Residential 115V
404 404/A
•with Alarm
404/A-EYE
•with NightEye® Alarm
404CV
•with Check Valve
404CV/A
• with Check Valve and Alarm
404CV/A-EYE
• with Check Valve and NightEye® Alarm
404L
• with Larger Ports
404L/A
• with Larger Ports and Alarm
404L/A-EYE
• with Larger Ports and NightEye® Alarm
405
1/2 hp Commercial High Temp 115V
405 405HV
• High Voltage 230V
405/A
•with Alarm
405/A-EYE
• with NightEye® Alarm
7000 Apple Tree Avenue Bergen, NY 14416 ph: 800-543-2550 fax: 585-494-1839 www.libertypumps.com
Copyright © Liberty Pumps, Inc. 2018 All rights reserved.
Contents
WARNING
DANGER
WARNING
CAUTION
NOTICE
NOTICE
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Maintenance and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Guidelines
This safety alert symbol is used in the manual and on the pump to alert of potential risk for serious injury or death.
This safety alert symbol identifies risk of electric shock. It is accompanied with an instruction intended to minimize potential risk of electric shock.
This safety alert symbol identifies risk of fire. It is accompanied with an instruction intended to minimize potential risk of fire.
This safety alert symbol identifies risk of serious injury or death. It is accompanied with an instruction intended to minimize potential risk of injury or death.
Warns of hazards, which if not avoided, will result in serious injury or death.
Warns of hazards, which if not avoided, could result in serious injury or death.
Warns of hazards, which if not avoided, could result in minor or moderate injury.
Signals an important instruction related to the pump. Failure to follow these instructions could result in pump failure or property damage.
Read every supplied manual before using pump system. Follow all the safety instructions in manual(s) and on the pump. Failure to do so could result in serious injury or death.
Installer: manual must remain with owner or system operator/maintainer.
Keep this manual handy for future reference.
For replacement manual, visit libertypumps.com, or contact Liberty Pumps at 1-800-543-2550.
Record information from pump nameplate:
Pump Model #:
Pump Serial #:
Retain dated sales receipt for warranty.
– 2 – Copyright © Liberty Pumps, Inc. 2018 All rights reserved. 7212000F
Manufacture Date:
Install Date:
Safety Precautions
NOTICE
WARNING
WARNING
WARNING
RISK OF ELECTRIC SHOCK
Accidental contact with electrically live parts, items, fluid, or
water can cause serious injury or death.
Always disconnect pump(s) from power source(s) before
handling or making any adjustments to either the pump(s), the pump system, or the control panel.
All installation and maintenance of pumps, controls,
protection devices, and general wiring shall be done by qualified personnel.
All electrical and safety practices shall be in accordance with
the National Electrical Code Health Administration, or applicable local codes and ordinances.
Pump shall be properly grounded using its supplied
grounding conductor. Do not bypass grounding wires or remove ground prong from attachment plugs. Failure to properly ground the pump system can cause all metal portions of the pump and its surroundings to become energized.
Do not handle or unplug the pump with wet hands, when
standing on damp surface, or in water unless wearing Personal Protective Equipment.
Always wear dielectric rubber boots and other applicable
Personal Protective Equipment (PPE) when water is on the floor and an energized pump system must be serviced, as submerged electrical connections can energize the water. Do not enter the water if the water level is higher than the PPE protection or if the PPE is not watertight.
Do not lift or carry a pump or a float assembly by its power
cord. This will damage the power cord, and could expose the electrically live wires inside the power cord.
The electrical power supply shall be located within the length
limitations of the pump power cord, and for below grade installations, it shall be at least 4 ft (1.22 m) above floor level.
Do not use this product in applications where human contact
with the pumped fluid is common (such as swimming pools, fountains, marine areas, etc.).
Protect the power cord from the environment. Unprotected
power and switch cords can allow water to wick through ends into pump or switch housings, causing surroundings to become energized.
This pump is supplied with a grounding conductor and
grounding-type attachment plug. To reduce the risk of electric shock, be certain that it is connected to a Ground Fault Circuit Interrupter (GFCI) receptacle that meets the latest requirements per UL 943 including Auto-Monitoring or Self-Test Function and Reverse Line-load Miswire Function – Repeated.
RISK OF FIRE
Do not use an extension cord to power the product.
Extension cords can overload both the product and extension cord supply wires. Overloaded wires will get very hot and can catch on fire.
This product requires a separate, properly fused and
grounded branch circuit, sized for the voltage and amperage requirements of the pump, as noted on the nameplate. Overloaded branch circuit wires will get very hot and can catch on fire.
®
, the Occupational Safety and
Explosion hazard during installation. PVC cleaners, primers,
and cements can release explosive vapors. These heavier-than-air vapors can accumulate in the tank. The heat of soldering or sweating copper or other metal pipe can ignite these vapors causing a violent explosion. If the unit is to be connected to copper discharge or vent piping, all solvent-welded PVC joints must be allowed to cure a minimum of 24 hours. The access cover must be removed to allow the tank to be thoroughly ventilated prior to sweating copper pipe near the unit.
For cord replacement: power cord must be of the same
length and type as originally installed on the Liberty Pumps' product. Use of incorrect cord may lead to exceeding the electrical rating of the cord and could result in death, serious injury, or other significant failure.
Do not use this product with or near flammable or explosive
fluids such as gasoline, fuel oil, kerosene, etc. If rotating elements inside pump strike any foreign object, sparks may occur. Sparks could ignite flammable liquids.
These pumps are not to be installed in locations classified as
hazardous in accordance with the National Electric Code ANSI/NFPA 70.
RISK OF SERIOUS INJURY OR DEATH
Do not modify the pump/pump system in any way.
Modifications may affect seals, change the electrical loading of the pump, or damage the pump and its components.
All pump/pump system installations shall be in compliance
with all applicable Federal, State, and Local codes and ordinances.
Do not allow children to play with the pump system.Do not allow any person who is unqualified, to have contact
with this pump system. Any person who is unaware of the dangers of this pump system, or has not read this manual, can easily be injured by the pump system.
Do not remove any tags or labels from the pump or its cord.Keep clear of suction and discharge openings. To prevent
injury, never insert fingers into pump while it is connected to a power source.
Do not use this product with flammable, explosive, or
corrosive fluids. Do not use in a flammable and/or explosive atmosphere as serious injury or death could result.
California Proposition 65 Warning: This product contains
chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. For more information, go to www.p65warnings.ca.gov.
Model 404: Do not use pumps with fluid over 140°F (60°C).
Operating the pump in fluid above this temperature can overheat the pump, resulting in pump failure.
Model 405: Do not use pumps with fluid over 180°F (82°C).
Operating the pump in fluid above this temperature can overheat the pump, resulting in pump failure.
Do not dispose of materials such as paint thinner or other
chemicals down drains. Doing so could chemically attack and damage pump system components and cause product malfunction or failure.
Do not use pump system with mud, sand, cement,
hydrocarbons, grease, or chemicals. Pump and system components can be damaged from these items causing product malfunction or failure. Additionally, flooding can occur if these items jam the impeller or piping.
Do not run dry.
®
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7212000F Copyright © Liberty Pumps, Inc. 2018 All rights reserved. – 3 –
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