LG LWM1836TAS, LWM1836QCG, LWN2131QAG, Y5USC24-6R, WG2400R Service Manual

...
Page 1
ROOM AIR CONDITIONER
SERVICE MANUAL
CAUTION
- BEFORE SERVICING THE UNIT, READ THE "SAFETY PRECAUTIONS" IN THIS MANUAL.
- ONLY FOR AUTHORIZED SERVICE
MODELS:
website http://biz.lgservice.com e-mail http://www.lgeservice.com/techsup.html
Page 2
—2—
1. PREFACE
1.1 SAFETY PRECAUTIONS................................................................................................................................3
1.2 INSULATION RESISTANCE TEST.................................................................................................................3
1.3 SPECIFICATIONS...........................................................................................................................................3
1.4 FEATURES .....................................................................................................................................................4
1.5 CONTROL LOCATIONS.................................................................................................................................4
2.
DISASSEMBLY INSTRUCTIONS
2.1 MECHANICAL PARTS....................................................................................................................................5
2.1.1 FRONT GRILLE.....................................................................................................................................5
2.1.2 CABINET................................................................................................................................................5
2.1.3 CONTROL BOX.....................................................................................................................................5
2.2 AIR HANDLING PARTS..................................................................................................................................6
2.2.1 COVER (AT THE TOP)..........................................................................................................................6
2.2.2 BLOWER................................................................................................................................................6
2.2.3 FAN........................................................................................................................................................6
2.2.4 SHROUD................................................................................................................................................7
2.3 ELECTRICAL PARTS .....................................................................................................................................7
2.3.1 MOTOR..................................................................................................................................................7
2.3.2 COMPRESSOR .....................................................................................................................................7
2.3.3 CAPACITOR ..........................................................................................................................................7
2.3.4 POWER CORD......................................................................................................................................8
2.3.5 THERMISTOR........................................................................................................................................8
2.3.6 SYNCHRONOUS MOTOR.....................................................................................................................8
2.4 REFRIGERATION CYCLE..............................................................................................................................9
2.4.1 CONDENSER ........................................................................................................................................9
2.4.2 EVAPORATOR ......................................................................................................................................9
2.4.3 CAPILLARY TUBE.................................................................................................................................9
3.
INSTALLATION
3.1 HOW TO INSTALL THE UNIT.......................................................................................................................12
3.2
HOW TO USE THE REVERSIBLE INLET GRILLE
..................................................................................................................
12
3.3 WINDOW REQUIREMENTS.........................................................................................................................13
3.4 INSTALLATION KITS CONTENTS...............................................................................................................13
3.5 SUGGESTED TOOL REQUIREMENTS.......................................................................................................14
3.6 CABINET INSTALLATION ............................................................................................................................15
4.
TROUBLESHOOTING GUIDE
4.1 OUTSIDE DIMENSIONS...............................................................................................................................17
4.2 PIPING SYSTEM...........................................................................................................................................17
4.3 TROUBLESHOOTING GUIDE......................................................................................................................18
5. SCHEMATIC DIAGRAM
5.1 CIRCUIT DIAGRAM......................................................................................................................................27
5.2 ELECTRONIC CONTROL DEVICE ..............................................................................................................28
5.3
COMPONENTS LOCATION(FOR MAIN P.C.B ASM
).......................................................................................................29
5.4
COMPONENTS LOCATION(FOR DISPLAY P.C.B ASM)
.......................................................................................................29
6. EXPLODED VIEW..................................................................................................................................30
7. REPLACEMENT PARTS LIST........................................................................................................31
CONTENTS
Page 3
—3—
1.1 SAFETY PRECAUTIONS
1. When servicing, set the POWER of CONTROL BOARD to Off and unplug the power cord.
2. Observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
3. After servicing, make an insulation resistance test to prevent the customer's exposure to shock hazards.
1.2
INSULATION RESISTANCE TEST
1. Unplug the power cord and connect a jumper between 2 pins (black and white).
2. The grounding conductor (green or green and yellow) is to be open.
3. Measure the resistance value with an ohm meter between the jumpered lead and each exposed metallic part on the equipment at all Mode [except POWER OFF].
4. The value should be over 1 MΩ.
1. PREFACE
This service manual provides various service information, including the mechanical and electrical parts, etc. This room air conditioner was manufactured and assembled under a strict quality control system. The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.
1.3 SPECIFICATIONS
M1804R
WG1800R
HBLG1800R
LWM1836TASL
WN1836QCG
LWM1863QAS
Y5USC18-6R
LWN2131QAG
WG2400R
HBLG2400R
M2403R
LWN2432QAS
Y5USC24-6R LWC243NSMM0
LWN2433TCS LWC243NSMM2 HBLG2350E
POWER SUPPLY COOLING CAPACITY (Btu/h) INPUT (W) RUNNING CURRENT (A) REFRIGERANT CHARGE (g) OPERATING INDOOR (°C) TEMPERATURE OUTDOOR (°C) FAN, INDOOR FAN, OUTDOOR FAN SPEEDS, FAN/COOLING FAN MOTOR OPERATION CONTROL ROOM TEMP. CONTROL AIR DIRECTION CONTROL
CONSTRUCTION PROTECTOR COMPRESSOR
FAN MOTOR
POWER CORD
DRAIN SYSTEM NET WEIGHT (lbs/kg) OUTSIDE DIMENSION
(inch)
(W x H x D) (mm)
1Ø, 208/230V, 60Hz
1Ø, 220V, 60Hz 1Ø, 220V, 60Hz
1Ø, 208/230V, 60Hz
1Ø, 220V, 60Hz 1Ø, 208/230V, 60Hz
17,500/18,000 17,500 18,000 21,000 23,500/24,000 24,000 24,000 23,000 23,000/23.500
1,800/1,850 1,840 1,050 2,470 2,760/2,820 2,820 2,420 2,540 2,450/2,500
9.0/8.3 8.5 8.3 10.3 13.7/12.7 12.7/12.9 11.2 11.5 12.2/11.3 710(25.1 OZ) 995(35.1 OZ)/980(34.6 OZ) 880(31 OZ) 985(34.7 OZ)
26.7(DB) 19.4(WB) 35(DB) 23.9(WB)
BLOWER TURBO
PROPELLER TYPE FAN WITH SLINGER-RING
3/3
6 POLES
TOUCH PANEL
THERMISTOR
VERTICAL LOUVER(RIGHT & LEFT)
HORIZONTAL LOUVER(UP & DOWN)
SLIDE IN-OUT CHASSIS
INTERNAL OVERLOAD PROTECTOR
INTERNAL THERMAL PROTECTOR
1.6m (3 WIRE WITH GROUNDING)
ATTACHMENT PLUG(CORD-CONNECTED TYPE)
DRAIN PIPE OR SPLASHED BY FAN SLINGER
120/54 143/65
26 x 16
27
/32 x 269/16 26 x 1627/32 x 30
5
/16
660 x 428 x 675 660 x 428 x 770
MODELS
ITEMS
* DB:Dry Bulb
**
WB:Wet Bulb
NOTE : Specifications are subject to minor change without notice for further improvement.
Page 4
1.4 FEATURES
• Designed for cooling only.
• Powerful and quiet cooling.
• Slide-in and slide-out chassis for the simple installation and service.
• Reversible inlet grille.
1.5 CONTROL LOCATIONS
• VENTILATION
The ventilation lever must be in the CLOSE position in order to maintain the best cooling conditions. When a fresh air is necessary in the room, set the ventilation lever to the OPEN position. The damper is opened and room air is exhausted.
NOTE: Before using the ventilation feature, make
the lever, as shown. First, pull down part to horizontal line with part .
Precaution: The Remote Control unit will not function
properly if strong light strikes the sensor window of the air conditioner or if there are obstacles between the Remote Control unit and the air conditioner.
POWER BUTTON
Operation starts, when this button is pressed and stops when you press the button again.
OPERATION MODE SELECTION BUTTON
Select Cooling, or Fan or Dehumidification(Dry) mode with button. (Dry mode is not to all models.)
ON/OFF TIMER BUTTON
Set the time of starting and stopping operation. The timer is set by 1 hour.
FAN SPEED SELECTOR
Select the fan speed in three steps.
- High [F3] Low[F1] Med[F2]High[F3]... .
ROOM TEMPERATURE SETTING BUTTON
Control the room temperature within a range of 60°F to 86°F by 1°F.
ENERGY SAVER
(Available In some models)
The fan stops when the compressor stops cooling. Approximately every 3 minutes the fan will turn on and check the room air to determine if cooling is needed.
AUTO SWING
Control the horizontal air direction by air swing system.
• Side air-intake, side cooled-air discharge.
• Built in adjustable THERMISTOR.
• Washable one-touch filter.
• Compact size.
—4—
Part A
Part B
VENTCLOSE OPEN
2
3
1
4
5 7
Power
Temp
Fan Speed
Timer Mode
Energy
Saver
Auto
Swing
1
4
3 6
2 7
5
6
6
AUTO RESTART
In case the power comes on again after a power failure, the unit runs as previous setting operation.
(Available
in some models)
7
7
Page 5
5
2.1 MECHANICAL PARTS
2.1.1 FRONT GRILLE
1. Open the inlet grille upward or downward.
2. Remove the screw which fastens the front grille.
3. Pull the front grille from the right side.
4. Remove the front grille. (See Fig. 1)
5. Re-install the component by referring to the removal procedure.
NOTE: Mark of inlet grille means opening direction.
2.1.2 CABINET
1. After disassembling the FRONT GRILLE, remove the screws which fasten the cabinet at both sides. Keep these for later use.
2. Remove the two screws which fasten the cabinet at back. (See Fig. 2)
3. Pull the base pan forward.
2.1.3 CONTROL BOX
1. Remove the front grille. (Refer to section 2.1.1)
2. Pull the base pan forward so that you can remove the 2 screws which fasten the cover control at the right side. (See Fig. 3)
3. Remove the 3 screws which fasten the control box. (See Fig. 3)
4. Discharge the capacitor by placing a 20,000 ohm resistor across the capacitor terminals.
5. Disconnect two wire housings in the control box.
6. Pull the control box forward completely.
7. Re-install the components by referring to the removal procedure. (See Fig. 3) (Refer to the circuit diagram found on page 24 in this manual and on the control box.)
2. DISASSEMBLY INSTRUCTIONS
Before the following disassembly, POWER SWITCH is set to OFF and disconnected the power cord.
Figure 1
Figure 2
Figure 3
Page 6
6
2.2 AIR HANDLING PARTS
2.2.1 COVER (AT THE TOP)
1. Remove the front grille. (Refer to section 2.1.1)
2. Remove the cabinet. (Refer to section 2.1.2)
3. Remove 11 screws which fasten the brace and covers.
4. Remove the covers and the brace. (See Fig. 4)
5. Re-install the components by referring to the removal procedure, above.
2.2.2 BLOWER
1. Remove the cover. (Refer to section 2.2.1)
2. Remove the 3 screws which fasten the evaporator at the left side and the top side. (See Fig. 4)
3. Move the evaporator sideward carefully.
4. Remove the orifice from the air guide carefully.
5. Remove the clamp spring which is clamped to the boss of blower by hand plier. (See Fig. 5)
6. Pull the blower outward, without touching blades. (See Fig. 6)
7. Re-install the components by referring to the removal procedure, above.
2.2.3 FAN
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the brace and shroud cover. (Refer to section 2.2.1)
3. Remove the 5 screws which fasten the condenser.
4. Move the condenser sideways carefully.
5. Remove the clamp which secures the fan.
6. Remove the fan. (See Fig. 7)
7. Re-install the components by referring to the removal procedure, above.
Figure 4 (a) Figure 4 (b)
Figure 5
Figure 6
Figure 7 (a) Figure 7 (b)
Page 7
7
2.2.4 SHROUD
1. Remove the fan. (Refer to section 2.2.3)
2. Remove the 2 screws which fasten the shroud.
3. Remove the shroud. (See Fig. 8)
4. Re-install the component by referring to the removal procedure, above.
2.3 ELECTRICAL PARTS
2.3.1 MOTOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the cover control and disconnect a wire housing in control box. (Refer to section 2.1.3)
3. Remove the blower. (Refer to section 2.2.2)
4. Remove the fan. (Refer to section 2.2.3)
5. Remove the 4 screws which fasten the motor. (See Fig. 9)
6. Remove the motor.
7. Re-install the components by referring to the removal procedure, above.
2.3.2 COMPRESSOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Discharge the refrigerant by using a Refrigerant Recovery System.
3. Disconnect the 3 leads from the compressor.
4. After purging the unit completely, unbraze the suction and discharge tubes at the compressor connections.
5. Remove the 3 nuts and the 3 washers which fasten the compressor. (See Fig. 10)
6. Remove the compressor.
7. Re-instill the components by referring to the removal procedure, above.
2.3.3 CAPACITOR
1. Remove the control box. (Refer to section 2.1.3)
2. Remove the screw which fasten the display panel.
3. Disconnect the 2 leads from the rocker switch and remove the panel.
4. Remove a screw and unfold the control box. (See Fig. 11)
5. Remove the screw and the clamp which fastens the capacitor. (See Fig. 11)
6. Disconnect all the leads of capacitor terminals.
7. Re-install the components by referring to the removal procedure, above.
Figure 8 (a) Figure 8 (b)
Figure 9
Figure 10
Figure 11
Page 8
8
2.3.4 POWER CORD
1. Remove the control box. (Refer to section 2.1.3)
2. Unfold the control box. (Refer to section 2.3.3)
3. Disconnect the grounding screw from the control box.
4. Disconnect 2 receptacles.
5. Remove a screw which fastens the clip cord.
6. Pull the power cord. (See Fig. 12)
7. Re-install the component by referring to the removal procedure, above. (Use only one ground-marked hole for ground connection.)
8. If the supply cord of this appliance is damaged, it must be replaced by the special cord. (The special cord means the cord which has the same specification marked on the supply cord fitted to the unit.)
2.3.5 THERMISTOR
1. Remove the control box. (Refer to section 2.1.3)
2. Unfold the control box. (Refer to section 2.3.3)
3. Disconnect the thermistor terminals from main P.W.B assembly.
4. Remove the thermistor.
5. Re-install the components by referring to the removal procedure above. (See Figure 13)
2.3.6 SYNCHRONOUS MOTOR
1. Remove the control box. (Refer to section 2.1.3)
2. Unfold the control box. (Refer to section 2.3.3)
3. Remove the crankshaft.
4. Disconnect all the leads of the synchronous motor.
5. Remove the 2 screws which fasten the synchronous motor. (See Fig. 14)
6. Re-install the components by referring to the removal procedure, above.
Figure 13
Figure 12
Figure 14
Page 9
9
2.4 REFRIGERATION CYCLE
2.4.1 CONDENSER
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the brace and the shroud cover. (Refer to section 2.2.1)
3. Remove the 5 screws which fasten the condenser.
4. After discharging the refrigerant completely, unbraze the interconnecting tube at the condenser connections.
5. Remove the condenser.
6. Re-install the components by referring to notes. (See Fig. 15)
2.4.2 EVAPORATOR
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the top cover and the brace. (Refer to section 2.2.1)
3. Discharge the refrigerant completely.
4. Remove the 3 screws which fasten the evaporator at the left side and the top side.
5. Move the evaporator sideward carefully and then unbraze the interconnecting tube at the evaporator connectors.
6. Remove the evaporator.
7. Re-install the components by referring to notes. (See Fig. 16)
2.4.3 CAPILLARY TUBE
1. Remove the cabinet. (Refer to section 2.1.2)
2. Remove the brace. (Refer to section 2.2.1)
3. After discharging the refrigerant completely, unbraze the interconnecting tube at the capillary tube.
4. Remove the capillary tube.
5. Re-install the components by referring to notes.
Figure 15 (a)
Figure 15 (b)
Figure 16
Discharge the refrigerant system using Freon
TM
Recovery System. If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the Freon
TM
. Leave the valve in place
after servicing the system.
CAUTION
Page 10
10
Replacement of the refrigeration cycle.
1. When replacing the refrigeration cycle, be sure to discharge the refrigerant system using a Freon
TM
recovery System. If there is no valve to attach the recovery system, install one (such as a WATCO A-1) before venting the FreonTM. Leave the valve in place after servicing the system.
2. After discharging the unit completely, remove the desired component, and unbrace the pinch-off tubes.
3. Solder service valves into the pinch-off tube ports, leaving the valves open.
4. Solder the pinch-off tubes with Service valves.
5. Evacuate as follows.
1) Connect the vacuum pump, as illustrated Fig.
17A.
2) Start the vacuum pump, slowly open manifold
valves A and B with two full turns counterclockwise and leave the valves closed. The vacuum pump is now pulling through valves A and B up to valve C by means of the manifold
and entire system.
3) Operate the vacuum pump for 20 to 30 minutes,
until 600 microns of vacuum is obtained. Close valves A and B, and observe vacuum gauge for a few minutes. A rise in pressure would indicate a possible leak or moisture remaining in the system. With valves A and B closed, stop
the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See Fig. 17B. Open valve C. Discharge the line at the manifold connection.
5) The system is now ready for final charging.
6. Recharge as follows :
1) Refrigeration cycle systems are charged from the High-side. If the total charge cannot be put in the High-side, the balance will be put in the suction line through the access valve which you installed as the system was opened.
2)
Connect the charging cylinder as shown in Fig. 17B. With valve C open, discharge the hose at the manifold connection.
3) Open valve A and allow the proper charge to enter the system. Valve B is still closed.
4) If more charge is required, the high-side will not take it. Close valve A.
5) With the unit running, open valve B and add the balance of the charge.
a. Do not add the liquid refrigerant to the Low-
side.
b. Watch the Low-side gauge; allow pressure to
rise to 30 lbs. c. Turn off valve B and allow pressure to drop. d. Repeat steps B and C until the balance of the
charge is in the system.
6) When satisfied the unit is operating correctly, use the pinch-off tool with the unit still running and clamp on to the pinch-off tube. Using a tube cutter, cut the pinch-off tube about 2 inches from the pinch-off tool. Use sil-fos solder and solder pinch-off tube closed. Turn off the unit, allow it to set for a while, and then test the leakage of the pinch-off connection.
NOTES
If high vacuum equipment is used, just crack valves A and B for a few minutes, then open slowly with the two full turns counterclockwise. This will keep oil from foaming and being drawn into the vacuum pump.
CAUTION
Page 11
11
Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pinch-off tool capable of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.
A
COMPOUND GAUGE
EVAPORATOR (LOW PRESSURE SIDE)
COMPRESSOR
CAPILLARY TUBE
CONDENSER (HIGH PRESSURE SIDE)
SEE INSETS
BELOW
MANIFOLD
GAUGE
B
Figure 17A-Pulling Vacuum
Figure 17B-Charging
A
B
EXTERNAL
VACUUM PUMP
A
CHARGING CYLINDER
LOW
HI
B
C
Page 12
12
3. INSTALLATION
3.1 HOW TO INSTALL THE UNIT
1. To avoid vibration and noise, make sure the unit is installed securely and firmly.
2. Install the unit where the sunlight does not shine directly on the unit. If the unit receives direct sunlight, build an awning to shade the cabinet.
3. There should be no obstacle, like a fence, within 20" which might restrict heat radiation from the condenser.
4. To prevent reducing performance, install the unit so that louvers of the cabinet are not blocked.
5. Install the unit a little obliquely outward not to leak the condensed water into the room (about 1/2" or 1/4" bubble with level).
6. Install the unit with its bottom portion 30~60" above the floor level.
7. Stuff the foam between the top of the unit and the wall to prevent air and insects from getting into the room.
8. The power cord must be connected to an independent circuit. The green wire must be grounded.
9. Connect the drain tube to the base pan hole in the rear side if you need to drain (consult a dealer). Plastic hose or equivalent may be connected to the drain tube.
3.2 HOW TO USE THE REVERSIBLE
INLET GRILLE
The grille is designed to clean the filter both upward and downward.
A. BEFORE ATTACHING THE FRONT
GRILLE TO THE CABINET, IF YOU WANT TO PULL OUT THE FILTER UPWARD;
1. Open the inlet grille slightly (a).
2. Turn inside out the front grille (a).
3. Disassemble the inlet grille from the front grille with separating the hinged part by inserting a straight type screw-driver tip (b).
4. Then, rotate the inlet grille 180 degrees and insert the hooks into bottom holes of the front grille.
5. Insert the filter and attach the front grille to the cabinet.
B. IF YOU WANT TO PULL OUT THE FILTER
DOWNWARD;
The grille is already designed for that way.
About 1/2"
Over 20"
HEAT
RADIATION
FENCE
AWNING
FOAM
COOLED
AIR
30-60"
Level
1/4 Bubble
(b)
b
(a)
(c)
Page 13
13
3.3 WINDOW REQUIREMENTS
NOTE: All supporting parts should be secured to firm wood,
masonry, or metal. The models of the specific area don't contain installation feit.
3.3.1 WINDOW REQUIREMENTS
1. This unit is designed for installation in standard double hung windows with actual opening widths from 29" to 41". The top and bottom window sashes must open sufficiently to allow a clear vertical opening of 18" from the bottom of the upper sash to the window stool.
2. The stool offset (height between the stool and sill) must be less than 1 1/4".
3.4 INSTALLATION KITS CONTENTS
29" to 41"
18" min
Offset Less
than 1
1
/4"
Sill
Exterior
Interior wall
26" min.
(Without frame curtain)
Stool
Foam-PE (Adhesive-Backed)
Foam-PE
(Adhesive-Backed)
Type C (5) Type D (2)
Type A (14)
Carriage Bolt (2) Lock Nut (4)
Top retainer bar
Type B (7)
Foam strip
(Plain-Back)
Right frame curtain
Window locking bracket
Left frame curtain
Frame guide(2)
Sill
bracket
(2)
Support bracket(2)
Page 14
14
3.5.1 PREPARATION OF CHASSIS
1. Remove the screws which fasten the cabinet at both sides and at the back. Keep these two screws which fasten the cabinet at both sides for later use.
2. Slide the unit out from the cabinet by gripping the base pan handle and pulling forward while bracing the cabinet.
3. Cut the window sash seal to the proper length. Peel off the backing and attach the Foam-PE to the underside of the window sash.
4. Remove the backing from Foam-PE with 3 holes and attach it to the bottom of the Top retainer bar.
5. Attach the Top retainer bar onto the top of the cabinet with 3 screws (Type A).
6. Insert the Frame guides into the bottom of the cabinet.
7. Insert the Frame Curtain into the Top retainer bar and Frame guides.
8. Fasten the curtains to the unit with 10 screws (Type A) at both sides.
SCREWDRIVER(+, -), RULER, KNIFE, HAMMER, PENCIL, LEVEL
Foam-PE
Top retainer bar
Top retainer bar
Foam-PE
Screw
(Type A)
Screw(Type A)
Frame guide
Shipping screws
Figure 18
Figure 19
Figure 20
Figure 21
3.5 SUGGESTED TOOL REQUIREMENTS
Page 15
15
3.6 CABINET INSTALLATION
1. Open the window. Mark a line on the center of the window stool between the side window stop moldings. Loosely attach the sill bracket to the support bracket using the carriage bolt and the lock nut.
2. Attach the sill bracket to the window sill using the screws (Type B). Carefully place the cabinet on the window stool and align the center mark on the bottom front with the center line marked window stool.
3. Using the M-screw and the lock nut, attach the support bracket to the cabinet track hole. Use the first track hole after the sill bracket on the outer edge of the window sill. Tighten the carriage bolt and the lock nut. Be sure the cabinet slants outward.
CAUTION: Do not drill a hole in the bottom pan. The unit is
designed to operate with approximately 1/2" of water in bottom pan.
4. Pull the bottom window sash down behind the Top retainer bar until they meet.
NOTE: 1. Do not pull the window sash down so tightly that the
movement of Frame curtain is restricted. Attach the cabinet to the window stool by driving the screws (Type B) through the cabinet into window stool.
2. The cabinet should be installed with a very slight tilt downward toward the outside.
Support Bracket
Lock nut
Sill Bracket
Carriage Bolt (M-Screw)
Front angle
Window stool
Window sash
Top retainer bar
Cabinet
Foam-PE
Frame curtain
Screw(Type B)
Front Angle
Sash track
Foam-PE
Cabinet Track hole
Support Bracket
Carriage bolt and lock nut
Machine screw (Type D) and lock nut
Outer edge of window sill
Screw(Type B)
Sill bracket
Top retainer bar
Figure 22
Figure 23
Figure 24
Figure 25
Figure 26
Page 16
16
5. Pull each Frame curtain fully to each window sash track, and pull the bottom window sash down behind the Top retainer bar until it meets.
6. Attach each Frame curtain the window sash by using screws (Type C). (See Fig. 27)
7. Slide the unit into the cabinet. (See Fig. 28)
CAUTION: For security purpose, reinstall screws (Type
A) at cabinet's sides.
8. Cut the Foam-strip to the proper length and insert between the upper window sash and the lower window sash. (See Fig. 29)
9. Attach the Window locking bracket with a screw (Type C). (See Fig. 30)
10. Attach the front grille to the cabinet by inserting the
tabs on the grille into the tabs on the front of the cabinet. Push the grille in until it snaps into place. (See Fig.31)
11. Lift the inlet grille and secure it with a screw (Type A)
through the front grille. (See Fig. 31)
12. Window installation of room air conditioner is now
completed.
Power Cord
Screw (Type A)
Screw
Window locking bracket
Foam-Strip
Screw(Type C)
Figure 27
Figure 28
Figure 29
Figure 30
Figure 31
Figure 32
Page 17
17
4. TROUBLESHOOTING GUIDE
4.1 OUTSIDE DIMENSIONS
675(770)
660
428
CAPILLARY TUBE
COMPRESSOR
BLOWER
EVAPORATOR COIL
CONDENSER COIL
FAN
MOTOR
: REFRIGERANT FLOW
4.2 PIPING SYSTEM
Following is a brief description of the important components and their functions in the refrigeration system. Refer to Fig. 33 to follow the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
MOTOR
COMPRESSOR
OIL
(LIQUID REFRIGERANT)
CAPILLARY TUBE
OUTSIDE COOLING AIR FOR REFRIGERANT PASS THROUGH
SUCTION LINE COOL LOW PRESSURE VAPOR
COOLED AIR
COMPLETE LIQUID BOIL OFF POINT
LIQUID PRESSURE DROP
ROOM AIR HEAT LOAD
VAPOR INLET
HOT DISCHARGED AIR
LIQUID OUTLET
HIGH PRESSURE VAPOR LIQUID PEFRIGERANT LOW PRESSURE VAPOR
ROOM AIR CONDITIONER
EVAPORATOR COILS CONDENSER COILS
CYCLE OF REFRIGERATION
Figure 33
Page 18
18
4.3 TROUBLESHOOTING GUIDE
In general, possible trouble is classified in two causes. The one is called Starting Failure which is caused from an electrical defect, and the other is Ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application.
Unit runs but poor cooling
Ineffective Cooling
Check of outdoor coil (heat exchanger) & the fan operation.
Check gas leakage.
Repair gas leak.
Replacement of unit if the unit is beyond repair.
Satisfactory operation with temperature difference of inlet & outlet air ; 44.6~50°F
Check heat load increase.
Unexpected residue
Overloaded Circuit
Check of inside gas pressure.
Adjusting of refrigerant charge
Malfunction of compressor
Replacement of compressor
Check of cold air circulation for smooth flow.
Dirty indoor coil (Heat exchanger)
Malfunction of fan
Clogged of air filter
Obstruction at air outlet
Correct above trouble
Stop of auto air-swing
Check clogging in refrigeration circuit.
Repair clogging in refrigeration circuit.
Page 19
19
Fails to Start
Check of circuit breaker and fuse.
Check of control panel.
Only fan fails to start.
Improper wiring.
Defect of fan motor capacitor.
Irregular motor resistance ( ). Irregular motor insulation ( ).
Replacement of fan motor
Regular but fails to start
Replacement of compressor (locking of rotor, metal)
Improper thermistor setting
Loose terminal connection.
Improper wiring
Irregular motor resistance ( )
Irregular motor insulation ( )
Replacement of compressor (Motor damaged)
Drop of power voltage.
Check capacitor.
Replacement.
Only compressor fails to start.
Defect of compressor capacitor.
Check of power source.
Check of control switch setting.
Page 20
Is the Trans output power the
same as specified?
Is the Trans output power
about AC 14V?
Is shorted the Trans. output?
Is output Voltage of IC01D
DC 12V?
Is output Voltage of IC02D
DC 5V?
Is the voltage No.18 of Micom
DC 5V?
Exchange Main P.W.B Ass'y.
Is the
connection between
Main and Display
all right?
Is the reset circuit all right?
(The No.14 of Micom
is 5V.)
Check the Fuse.
Check the wiring diagram.
Check the Main
P.W.B pattern.
Exchange the Trans.
Exchange D02D~D05D.
Exchange IC01D.
Exchange IC02D.
Exchange IC01A.
Connect connector
exactly.
Check the
P.W.B
pattern.
NO
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
NO
YES
ELECTRIC PARTS TROUBLESHOOTING GUIDE:
Possible Trouble 1
The unit does not operate.
20
Page 21
21
Is Temp.
setting set lower than Room
Temp.-0.5°C?
Is the voltage No.10
of IC01M 0V?
Exchange IC01M.
Set the Temp. setting to higher Temp.
Wait 3 Minutes
Is the Unit for 3 minutes
delay?
Exchange MAIN P.W.B Ass'y.
Is the voltage N0.7 of
IC01M DC 5V?
Check the RY-COMP.
Check the wiring
Diagram.
NO
NO
NO NO
YES
YES
YES
YES
Possible Trouble 2
The compressor does not operate.
Is the wire connection of
RY-COMP all right?
Check the RY-COMP.
Connect LEAD Wire to
RY-COMP again.
NO
YES
Possible Trouble 3
The compressor always operate.
Exchange IC01M.
Exchange IC01M.
Is the voltage NO.1 or 2 or 4
of IC01M DC 5V?
Is the voltage
NO.13 or 15 or 16
of IC01M 0V?
Check the RY-Hi or RY-Lo.
Check the wiring diagram.
NO
NO
YES
YES
Possible Trouble 4
Fan does not operate.
Page 22
22
Is the voltage of Battery
about over 2.3V?
Exchange Receiver Ass'y.
Is the connection of
CN-DISP1 all right?
Is the voltage No.16
of CN-DISP1 on Main P.W.B
Ass'y DC 5V?
Exchange the battery.
Check the P.W.B pattern.
Connect connector to CN-DISP1 exactly.
NO
NO
NO
YES
YES
YES
NO
NO
YES
YES
Is the Knob of SW1
set to left position?
Is the voltage No.1 of
CN-DISP1 of Main PCB
Ass'y DC 5V?
Reference to OWNER'S MANUAL.
Set the Knob of SW1 to left position.
Check the SW1.
Check the pattern of
Main & Display PCB.
Possible Trouble 6
Romote controller does not operate.
Possible Trouble 5
The function of Energy Saver does not operate.
Page 23
23
NO
NO
NO
NO
YES
YES
YES
Is the IC01G all right?
Is the connection of CN-DISP1 all right?
Exchange the display P.W.B Ass'y.
Exchange IC01G.
Exchange Q01G,
Q02G, Q03G, Q04G
Connect connector to CN-DISP1 exactly.
Does the Q01G,
Q02G, Q03G Q04G operate normally
on main P.W.B Ass'y?
Possible Trouble 7
It displays abnormally on Display P.W.B Ass'y.
Page 24
24
ROOM AIR CONDITIONER VOLTAGE LIMITS
NAME PLATE RATING MINIMUM MAXIMUM
208~230 ± 10% 187V 253V
COMPLAINT CAUSE REMEDY
Fan motor will not run. No power Check voltage at outlet. Correct if none.
Power supply cord Check voltage to rotary switch. If none, check
power supply cord. Replace cord if circuit is open.
Rotary switch Check switch continuity. Refer to wiring diagram
for terminal identification. Replace switch if defective.
Wire disconnected or Connect wire. Refer to wiring diagram for connection loose terminal identification. Repair or replace loose
terminal.
Capacitor (Discharge Test capacitor. capacitor before testing.) Replace if not within ±10% of manufacturer's
rating. Replace if shorted, open, or damaged.
Will not rotate Fan blade hitting shroud or blower wheel hitting
scroll. Re-align assembly. Units using slinger ring condenser fans must
have 0.22~0.25 inch clearance to the base. If necessary, shim up the bottom of the fan motor with mounting screw(s).
Check fan motor bearings; if motor shaft will not rotate, replace the motor.
Fan motor runs. Revolves on overload Check voltage. See limits on this page.
If not within limits, call an electrician. Test capacitor.
Check bearings. Does the fan blade rotate
freely?
If not, replace fan motor. Pay attention to any change from high speed to
low speed. If the speed does not change, replace the motor.
Page 25
25
COMPLAINT CAUSE REMEDY
Fan motor noise. Fan If cracked, out of balance, or partially missing,
replace it.
Blower If cracked, out of balance, or partially missing,
replace it. Loose set screw Tighten it. Worn bearings If knocking sounds continue when running or
loose, replace the motor. If the motor hums or
noise appears to be internal while running,
replace motor.
Compressor will not run, Voltage Check voltage. See the limits on the preceding fan motor runs. page. If not within limits, call an electrician.
Wiring Check the wire connections; if loose, repair or
replace the terminal. If the wires are discon-
nected, refer to wiring diagram for identification,
and replace the wires. Check the wire connections;
If not according to the wiring diagram, correct
the connections. Rotary Check for continuity, refer to the wiring diagram
for terminal identification. Replace the switch if
the circuit is open. Thermistor Check the TEMP control. If not at the lowest
number, set TEMP control to this setting and
restart the unit.
Check the continuity of the thermistor. Replace
the thermistor if the circuit is open.
Capacitor (discharge Check the capacitor. capacitor before Replace if not within ±10% of manufacturers servicing.) rating, replace if shorted, open, or damaged.
Compressor Check the compressor for open circuit or
ground. If open or grounded, replace the
compressor. Overload
Check the compressor overload if externally mounted.
Replace if open. (If the compressor temperature is
high, remove the overload, cool, and retest.)
Compressor cycles on Voltage Check the voltage. See the limits on the overload. preceding page. If voltage is not within these limits,
call an electrician. Overload Check overload, if externally mounted.
Replace if open. (If the compressor temperature
is high, remove the overload, cool, and retest.)
Page 26
26
COMPLAINT CAUSE REMEDY
Compressor cycles on Fan motor If not running, determine the cause. Replace if overload. required.
Condenser air flow Remove the cabinet, inspect the interior surface restriction of the condenser. If restricted, clean carefully
with a vacuum cleaner (do not damage fins) or brush. Clean the interior base before re-assembling.
Condenser fins If the condenser fins are closed over a large (damaged) area on the coil surface, head pressures will
increase, causing the compressor to cycle.
Straighten the fins or replace the coil. Capacitor Test the capacitor. Wiring Check the terminals. If loose, repair or replace. Refrigeration system Check the system for a restriction.
Insufficient cooling Air filter If restricted, clean or replace.
Exhaust damper door Close if open.
Unit undersized Determine if the unit is properly sized for the
area to be cooled.
Excessive noise Blower or fan Check the set screw, or clamp. If loose or miss-
ing, correct. If the blower or fan is hitting scroll
or barrier, rearrange the air handling parts. Copper tubing Remove the cabinet and carefully rearrange the
tubing not to contact the cabinet,
compressor, shroud, and barrier.
Auto air-swing fails. Wiring Check terminals. If loose, repair or replace.
Synchronous motor. Check the synchronous motor for open circuit.
Page 27
27
NO.
1 2 3 4 5 6 7 8 9
DESCRIPTION
POWER CORD
FAN MOTOR
CAPACITOR
COMPRESSOR
MAIN PWB ASSEMBLY
DISPLAY PWB ASSEMBLY
THERMISTOR ASSEMBLY
CONNECTOR
FUSE
1
7
6
8
5
9
2
3
4
1
7
6
8
5
9
2
3
4
WH(BL)
POWER INPUT
BK(BR)
(Ribbed) (Plain)
GN/YL
(GN)
GN/YL(GN)
THERMISTOR
BK BK BLRDBL
RD
CN-TH1
YL YL
OR(BR) OR(BR)
OR(BR)
SYNC
MOTOR
RY-LO
RY-HI
CN-WORK
CN-SYNC CN-DISP
DISPLAY P.W.B ASM
RY-SYNC
250V/T2A (115V/T2A)
TRANS
FORMER
ZNR
RY-COMP
MAIN P.W.B ASM
BK
BK
BR BR
RD BL BL
OLP
RD
MOTOR
CAPACITOR
F
R
S
COMP.
C
C
H
3854AR2330P WIRING DIAGRAM
RY-MID
FUSE
RD
BK
PTC
43
WH(BL)
POWER INPUT
BK(BR)
(Ribbed) (Plain)
GN/YL
(GN)
GN/YL(GN)
THERMISTOR
BK BK BLRDBL
RD
CN-TH
YL YL
OR(BR) OR(BR)
OR(BR)
SYNC
MOTOR
RY-LO
RY-HI
CN-WORK
CN-SYNC CN-DISP
DISPLAY P.W.B ASM
RY-SYNC
250V/T2A (115V/T2A)
TRANS
FORMER
ZNR
RY-COMP
MAIN P.W.B ASM
BK
BK
BR BR
ION
H.V.B
RD BL BL
OLP
RD
MOTOR
CAPACITOR
F
R
S
COMP.
C
C
H
3854AR2330R WIRING DIAGRAM
RY-MID
FUSE
RD
BK
PTC
43
GN/YL
(GN)
RD
5. SCHEMATIC DIAGRAM
5.1 CIRCUIT DIAGRAM
Page 28
28
NOTE
1. The unit of undefined resistors is
ohm, 1/6W, 5%.
2. The unit of undefined capacitors
is uF.
CN-DISP CN-DISP
Q04G
5V
3.6V
2
S7136
IC01A
1
A101S
Q01G
13
5
Q02G
A101S
Q03G
A101S
15
3
16
2
4
14
D06F
ON/OFF
SW6
SW8
AUTO SWING
D08F
SW4
D04F
MODE
SW5
D05F
TEMP DOWN
SW1
FAN
D01F
SW2
TIMER
D02F
A101S
5V
R03P
7
8
R02P
20K
20K
5
6
R04P
1K
SW7
TEMP UP
D07F
SW3
SAVER
ENERGY
5V
D03F
1
17
1
17
5V
5V
Digit0
aa
gg
e
cc
b
f
b
a
Digit1
b
5
4
COOL
d
3
2
e
f
e
1
7
TIMER
DRY/HEAT
FAN
c
f
DEFROST
dd
C22L
220
5V
10V
8
Vcc
Vout
PKM13EPY
-4002
BZ01E
RECEIVER
GND
88 SEGMENT
+
E/SAVER
g
A/SWING
5
4
13
14
11
7
6
12
A/RESTART
10
9
8
9
8
7
10
11
R02G
R01G
152
161
R04G
220
R06G
R05G
134
116
125
143
R03G
220
220
220
220
220
6
3
15
12
2
16
12V
9
8
107
R07G
220
AIR PURIFIER
10
6
R01A
20K
3
10V
1uF
C02A
+
0.01
C01A
50V
OSC01B
1M
RT8.00MG
12.1K
1%
6.2K
1%
R01H
R02H
R01B
5V
CN-TH1
2
2
1
1
SMW250-02
CAT93C46
EEPROM
2
1
A0
A2
SCL
SDAGND
4
3
A1
5V
Rx
12
Tx
8
9
10
SDA
SCL
11
TEST
15 14 131719 18
VSS VAref
16
Osc in Osc out
/Reset
22 21 20
COMP
4WAY
LOW
SYNC
242526
23
Pipe TH Option1 Option2
Room TH
567
123
SEG-c
SEG-a
SEG-b
4
MICOM
TMP87CH47U
SEG-d
44
SEG-e SEG-f
434241
SEG-g
VDD
393837
KEY0
40
SLIDE SW
272829
ION
MED
HI
313233
Buzzer
30
Receiver
LED out3
363534
LED out0 LED out1 LED out2
KEY1
HVB
R22H
1%
1%
12.1K
0K
R03H
R21H
12.1K
5V
OR2H
710456
131211
RY-COMP
RY-4WAY
RY-LOW
RY-SYNC
OR1H
2 3
4
4
12V
128
16
15
9
IC01M
ULN2004A
RY-MED
RY-HI
12V
33
CN-SYNC
11
33
11
CN-4WAY
RY-4WAY
RY-SYNC
14
3
MOTOR
4WAY
S/V-
SYNC
PIPE-TH
ROOM-TH
0.001
C01F
10K
R01F
C02F
0.001
R02F
10K
R12F
20K
R02E
20
R01E
1K
5V
R01L
IC01G
ULN2004A
1K
680pF
C01L
I
+
7805
IC02D
O
C05D
220
+
I
O
7812
C02D
C03D
IC01D
12V
C04D
50V
50V
0.01
10V
1000
16V
50V
0.1
0.01
5V
C06D
RY-MED
RY-LOW
RY-HI
CN-RD
CN-BL
CN-BK
0.1/275V
C01J
CN-WOR
R01J
C01D
D04D
+
D05D
4
7
2
1
POWER TRANS
D02D
D03D
35V
1N4004
D02D~D05D
1000
RY-COMP
G4A-1A-E-LG
FUSE
250V/T2A
SVC271D-14A
ZNR01J
120 1/2W
FAN
MOTOR
CAPACITOR
C
FAN
HERM
COMP
MAIN POWER
Digit0 (Scan0)
Digit2 (Scan2)
Digit1 (Scan1)
Digit4 (Scan4)
Digit3 (Scan3)
Vcc
WP
5.2. ELECTOINC CONTROL DEVICE
Page 29
29
5.3. COMPONENTS LOCATION (FOR MAIN P.C.B ASM)
5.4. COMPONENTS LOCATION (FOR DISPLAY P.C.B ASM)
Page 30
—30—
6. EXPLODED VIEW
152302 135313 135303
147581-1
147581-2
135312
552102
552101
554031
148000
352390
349600
346811
130410
354210
147582
349001
359012
359012
349480
W48602
W48602
559010
731273
267110
149980
550140
554160
352113
35211A
352111
263230
268712
146812
264110
268714
237200
238310
W0CZZ
249950
135510
130910
W52106-2
W52106-1
352115-2
352115-1
Page 31
31
7. REPLACEMENT PARTS LIST
130410 BASE ASSEMBLY, SINGLE 3041A30001H 3041A30001R 3041A30001R 3041A30001R 3041A30001R 3041A30001R R 130910 CABINET ASSEMBLY, SINGLE 3091AR6056B 3091AR6056B 3091AR6056A 3091AR6056B 3091AR6056A 3091AR6056B R 135303 GRILLE, INLET 3530AR1604A 3530A10005A 3530AR1604A 3530A10070A 3530AR1604A 3530A10070A R 135312 GRILLE ASSEMBLY, FRONT(SINGLE) 3531A20005L 3531A20073H 3531A20005C 3531A20073E 3531A20073J 3531A20073F R 135510 COVER ASSEMBLY, CONTROL(SINGLE) 3551A30015A 3551A30015A 3551A30015A 3551A30015A 3551A30015A 3551A30015A R
146812 MOTOR ASSEMBLY, SYNC. 2H01102A 2H01102A 2H01102A 2H01102A 2H01102A 2H01102A R 147581-1 LOUVER, HORIZONTAL 4758AR7264A 4758AR7264A 4758AR7264A 4758AR7264A 4758AR7264A 4758AR7264A R 147581-2 LOUVER, HORIZONTAL 4758AR7278A 4758AR7278A 4758AR7278A 4758AR7278A 4758AR7278A 4758AR7278A R
147582 LOUVER, VERTICAL 4758AR6157A 4758AR6157A 4758AR6157A 4758AR6157A 4758AR6157A 4758AR6157A R
148000 BRACE 4800AR7271A 4800AR7271A 4800AR7271A 4800AR7271A 4800AR7271A 4800AR7271A R
149980 SHROUD 4998AR1597A 4998AR1602A 4998AR1602A 4998AR1602A 4998AR1602A 4998AR1602A R
152302 FILTER(MECH), A/C 5231AR6159A 5231AR6159A 5231AR6159A 5231AR6159A 5231AR6159A 5231AR6159A R
237200 PANEL, CONTROL 3720AR6163A 3720AR6163A 3720AR6163A 3720AR6163A 3720AR6163A 3720AR6163B R
238310 ESCUTCHEON 3831A20032B 3831A10002W 3831A20032M 3831A20032B 3831A20032M 3831A20032Z R
249950 CONTROL BOX ASSEMBLY, SINGLE 4995A20100V 4995A20101Z 4995A20101R 4995A20100W 4995A20101R 4995A20215K R
263230 THERMISTOR ASSEMBLY 6323A20003D 6323A20003D 6323A20003D 6323A20003D 6323A20003D 6323A20003D R
264110 POWER CORD ASSEMBLY 2H00677Q 2H00677U 2H00677U 2H00677U 2H00677U 3H03671C R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20034N 6711A20056B 6711A20034S 6711A20034N 6711A20056D 6711A20052B R
268712 PWB(PCB) ASSEMBLY, DISPLAY 6871A20195C 6871A20195C 6871A20195A 6871A20195C 6871A20195A 6871A20195B R
268714 PWB(PCB) ASSEMBLY, MAIN(AC) 6871A20188A 6871A20188A 6871A20188J 6871A20188A 6871A20188J 6871A20196E R
346811 MOTOR ASSEMBLY, AC 4681AR6033M 4681A20043A 4681A20043A 4681A20043A 4681A20043A 4681A20011L R
349001 DAMPER, VENTILATION 4900AR7265A 4900AR7265A 4900AR7265A 4900AR7265A 4900AR7265A 4900AR7265B R
349480 ORIFICE 4948AR7241A 4948A30006A 4948A30006A 4948A30006A 4948A30006A 4948A20014A R
349600 MOUNT, MOTOR 4960AR1596A 4960A10006A 4960A10006A 4960A10006A 4960A10006A 4960AR2895B R
352111 TUBE ASSEMBLY, CONNECTOR 5211AR7059H 5211AR7059Q 5211AR7059Q 5211AR7059Q 5211AR7059Q 5211AR7059Q R
352113 TUBE ASSEMBLY, DISCHARGE SINGLE 5211A30293A 5211A30325C 5211A30325C 5211A30325C 5211A30325C 5211A30325C R 352115-1 TUBE ASSEMBLY, EVAPORATOR IN - - - - - - R 352115-2 TUBE ASSEMBLY, EVAPORATOR IN - - - - - - R
35211A TUBE ASSEMBLY, SUCTION SINGLE 5211A30292A 5211A10094A 5211A10094A 5211A10094A 5211A10094A 5211A10094B R
352390 AIR GUIDE ASSEMBLY 5239A20001A 5239A20001J 5239A20001J 5239A20001J 5239A20001J 5239A20001R R
354210 EVAPORATOR ASSEMBLY, FIRST 5421A20017G 5421A20017A 5421A20017A 5421A20017A 5421A20017A 5421A20017N R
359012 FAN ASSEMBLY, BLOWER 5834AR1599B 5834AR1599B 5834AR1599B 5834AR1599B 5834AR1599B - R
559012 FAN, TURBO - - - - - 5901A20009A R
550140 ISOLATOR, COMP 5040A30017A 5040A30017B 5040A30017B 5040A30017B 5040A30017B 5040A30017B R
552102 TUBE, CAPILLARY BEND 5211A30296A 5211A30296E 5211A30296E 5211A30296E 5211A30296E 5211A30260S R
554031 CONDENSER ASSEMBLY, BENT 5403A20004T 5403A20032B 5403A20032B 5403A20032D 5403A20032B 5403A20032B R
554160 COMPRESSOR 5416A20013E 5416A20013P 5416A20013P 5416A20013P 5416A20013P 5416A20013P R
559010 FAN ASSEMBLY, AXIAL 5900AR1330A 5900AR1330A 5900AR1330A 5900AR1330A 5900AR1330A 5900AR1330A R
731273 INSTALL PART ASSEMBLY - - 3127AR3403D - 3127AR3403D 3127AR3523H R
W0CZZ CAPACITOR, DRAWING 6120AR2194K 0CZZA20001P 0CZZA20001P 0CZZA20001P 0CZZA20001P 6120AR2359U R
W48602 CLAMP, SPRING 3H02932C 3H02932C 3H02932C 3H02932C 3H02932C 3H02932C R W52106-1 TUBE, EVAPORATOR 5210A30144B 5210A30144B 5210A30144B 5210A30144B 5210A30144B 5210A30144U R W52106-2 TUBE, EVAPORATOR 5210A30144A 5210A30144A 5210A30144A 5210A30144A 5210A30144A 5210A30144V R
PART NO.
DESCRIPTION
REMARK
LOCATION
NO.
LWN2131QAG Y5USC24-6R WG2400R LWN2432QAS HBLG2400R LWN2433TCS
R: Service Parts
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz.LGservice.com)
Page 32
32
130410 BASE ASSEMBLY, SINGLE 3041A30002B 3041A30002B 3041A30002B 3041A30002B 3041A30002B 3041A30002B R
130910 CABINET ASSEMBLY, SINGLE 3091AR6057A 3091AR6057B 3091AR6057B 3091AR6057A 3091AR6057B 3091AR6057B R
135303 GRILLE, INLET 3530AR1604A 3530A10005A 3530A10070A 3530AR1604A 3530AR1604A 3530A10070A R
135312 GRILLE ASSEMBLY, FRONT(SINGLE) 3531A20005C 3531A20073H 3531A20073E 3531A20073J 3531A20005C 3531A20073C R
135510 COVER ASSEMBLY, CONTROL(SINGLE) 3551A30015A 3551A30015A 3551A30015A 3551A30015A 3551A30015A 3551A30015A R
146812 MOTOR ASSEMBLY, SYNC. 2H01102A 2H01102A 2H01102A 2H01102A 2H01102A 2H01102A R 147581-1 LOUVER, HORIZONTAL 4758AR7264A 4758AR7264A 4758AR7264A 4758AR7264A 4758AR7278A 4758AR7264A R 147581-2 LOUVER, HORIZONTAL 4758AR7278A 4758AR7278A 4758AR7278A 4758AR7278A 4758AR7264A 4758AR7278A R
147582 LOUVER, VERTICAL 4758AR6157A 4758AR6157A 4758AR6157A 4758AR6157A 4758AR6157A 4758AR6157A R
148000 BRACE 4800AR7272A 4800AR7272A 4800AR7272A 4800AR7272A 4800AR7272A 4800AR7272A R
149980 SHROUD 4998AR1597A 4998AR1597A 4998AR1597A 4998AR1597A 4998AR1597A 4998AR1597A R
152302 FILTER(MECH), A/C 5231AR6159A 5231AR6159A 5231AR6159A 5231AR6159A 5231AR6159A 5231AR6159A R
237200 PANEL, CONTROL 3720AR6163A 3720AR6163A 3720AR6163A 3720AR6163A 3720AR6163A 3720AR6163B R
238310 ESCUTCHEON 3831A20032M 3831A10002W 3831A20032B 3831A20032M 3831A10002L 3831A20032Z R
249950 CONTROL BOX ASSEMBLY, SINGLE 4995A20100X 4995A20101Y 4995A20100Y 4995A20100X 4995A20045N 4995A20045S R
263230 THERMISTOR ASSEMBLY 6323A20003D 6323A20003D 6323A20003D 6323A20003D 6323A20003D 6323A20003D R
264110 POWER CORD ASSEMBLY 2H00677Q 2H00677Q 2H00677Q 2H00677Q 3H03671A 3H03671A R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20034S 6711A20056B 6711A20034N 6711A20056D 6711A20056Q 6711A20052B R
268712 PWB(PCB) ASSEMBLY, DISPLAY 6871A20195A 6871A20195C 6871A20195C 6871A20195A 6871A20195C 6871A20195B R
268714 PWB(PCB) ASSEMBLY, MAIN(AC) 6871A20188J 6871A20188A 6871A20188A 6871A20188J 6871A20188A 6871A20196E R
346811 MOTOR ASSEMBLY, AC 4681AR6033K 4681AR6033K 4681AR6033K 4681AR6033K 4681AR6033K 4681AR6033K R
349001 DAMPER, VENTILATION 4900AR7265A 4900AR7265A 4900AR7265A 4900AR7265A 4900AR7265A 4900AR7265A R
349480 ORIFICE 4948A30006A 4948A30006A 4948A30006A 4948A30006A 4948A30006A 4948A30006A R
349600 MOUNT, MOTOR 4960AR1596A 4960AR1596A 4960AR1596A 4960AR1596A 4960AR1596A 4960AR1596A R
352111 TUBE ASSEMBLY, CONNECTOR 5211AR7059A 5211AR7059A 5211AR7059A 5211AR7059A 5211AR7059A 5211AR7059A R
352113 TUBE ASSEMBLY, DISCHARGE SINGLE 5211A30066K 5211A30066K 5211A30066K 5211A30066A 5211A30066A 5211A30066A R 352115-1 TUBE ASSEMBLY, EVAPORATOR IN 5211A20433B 5211A20433B 5211A20433B 5211A20433B 5211A20433B 5211A20433B R 352115-2 TUBE ASSEMBLY, EVAPORATOR IN 5211A20434B 5211A20434B 5211A20434B 5211A20434B 5211A20434B 5211A20434B R
35211A TUBE ASSEMBLY, SUCTION SINGLE 5211A20204C 5211A20204C 5211A20204C 5211A20204C 5211A20204C 5211A20204C R
352390 AIR GUIDE ASSEMBLY 5239A20001J 5239A20001J 5239A20001J 5239A20001J 5239A20001J 5239A20001J R
354210 EVAPORATOR ASSEMBLY, FIRST 5421A20059F 5421A20059F 5421A20059F 5421A20059F 5421A20059F 5421A20059F R
359012 FAN ASSEMBLY, BLOWER 5834AR1599A 5834AR1599A 5834AR1599A 5834AR1599A 5834AR1599A 5834AR1599A R
559012 FAN, TURBO - - - - - - R
550140 ISOLATOR, COMP 4H00982C 4H00982C 4H00982C 4H00982C 4H00982C 4H00982C R
552102 TUBE, CAPILLARY BEND 5211A20020P 5211A20020P 5211A20020P 5211A20020P 5211A20020P 5211A20020P R
554031 CONDENSER ASSEMBLY, BENT 5403A20004F 5403A20004F 5403A20004K 5403A20004F 5403A20004F 5403A20004K R
554160 COMPRESSOR 5416A20003J 5416A20003J 5416A20003J 2520UMNK2BA 2520UMNK2BA 2520UMNK2BA R
559010 FAN ASSEMBLY, AXIAL 5900AR1508A 5900AR1508A 5900AR1508A 5900AR1508A 5900AR1508A 5900AR1508A R
731270 INSTALL PART ASSEMBLY, SET - - - - 3127AR3523F 3127AR3523F
731273 INSTALL PART ASSEMBLY 3127AR3403D - - 3127AR3403D - - R
W0CZZ CAPACITOR, DRAWING 6120AR2194D 6120AR2194D 6120AR2194D 6120AR2194D 6120AR2194D 6120AR2194D R
W48602 CLAMP, SPRING 3H02932C 3H02932C 3H02932C 3H02932C 3H02932C 3H02932C R W52106-1 TUBE, EVAPORATOR - - - - - 5210A21083A R W52106-2 TUBE, EVAPORATOR - - - - - 5210A21090A R
PART NO.
DESCRIPTION
REMARK
LOCATION
NO.
WG1800R / M1804R
Y5USC18-6R WM1836QAS HBLG1800R LWM1836QCG LWM1836TAS
R: Service Parts
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz.LGservice.com)
Page 33
—33—
130410 BASE ASSEMBLY,SINGLE 3041A30001R 3041A30001R 3041A10010F 3041A10010F R
130910 CABINET ASSEMBLY,SINGLE 3091AR6056A 3091AR6056B 3091AR6056B 3091AR6056A R
135313 GRILLE,INLET 3530AR1604A 3530A10070A 3530A10070A 3530AR1604A R
135312 GRILLE ASSEMBLY,FRONT(SINGLE) 3531A20005C 3531A20073E 3531A20073E 3531A20073J R
135510 COVER ASSEMBLY,CONTROL(SINGLE) 3551A30015A 3551A30015A 3551A30015A 3551A30015A R
146812 MOTOR ASSEMBLY,SYNC. 2H01102A 2H01102A 2H01102A 2H01102A R
147581-1 LOUVER,HORIZONTAL 4758AR7264A 4758AR7264A 4758AR7264A 4758AR7264A R 147581-2 LOUVER,HORIZONTAL 4758AR7278A 4758AR7278A 4758AR7278A 4758AR7278A R
147582 LOUVER,VERTICAL 4758AR6157A 4758AR6157A 4758AR6157A 4758AR6157A R
148000 BRACE 4800AR7271A 4800AR7271A 4800AR7271A 4800AR7271A R
149980 SHROUD 4998AR1602A 4998AR1602A 4998AR1602A 4998AR1602A R
152302 FILTER ASSY,A/C 5231AR6159A 5231AR6159A 5231AR6159A 5231AR6159A R
237200 PANEL,CONTROL 3720AR6163A 3720AR6163A 3720AR6163A 3720AR6163A R
238310 ESCUTCHEON 3831A20032M 3831A20032B 3831A20060A 3831A20032M R
249950 CONTROL BOX ASSEMBLY,SINGLE 4995A20101R 4995A20100W 4995A20254N 4995A20286A R
263230 THERMISTOR ASSEMBLY 6323A20003D 6323A20003D 6323A20003D 6323A20003D R
264110 POWER CORD ASSEMBLY 2H00677U 2H00677U 6410A20007A 2H00677U R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20034S 6711A20056M 6711A20052G 6711A20056D R
268712 PWB(PCB) ASSEMBLY,DISPLAY 6871A20195A 6871A20195C 6871A20195C 6871A20195A R
268714 PWB(PCB) ASSEMBLY,MAIN(AC) 6871A20188J 6871A20188A 6871A20188A 6871A20188J R
346811 MOTOR ASSEMBLY,AC 4681A20043A 4681A20043A 4681A20011L 4681A20011L R
349001 DAMPER,VENTILATION 4900AR7265A 4900AR7265A 4900AR7265A 4900AR7265A R
349480 ORIFICE 4948A30006A 4948A30006A 4948A20014A 4948A20014A R
349600 MOUNT,MOTOR 4960A10006A 4960A10006A 4960AR2895B 4960AR2895B R
352111 TUBE ASSEMBLY,CONNECTOR 5211AR7059Q 5211AR7059X 5211A10067F - R
352113 TUBE ASSEMBLY,DISCHARGE SINGLE 5211A30325C 5211A30325C 5211A30325D 5211A30325D R
35211A TUBE ASSEMBLY,SUCTION SINGLE 5211A10094A 5211A10094A 5211A10094B 5211A10094B R
352390 AIR GUIDE ASSEMBLY 5239A20001J 5239A20001J 5239A20001S 5239A20001S R
354210 EVAPORATOR ASSEMBLY,FIRST 5421A20017A 5421A20017A 5421A20017N 5421A20017N R
359012 FAN ASSEMBLY,BLOWER 5834AR1599B 5834AR1599B 5901A20009A 5901A20009A R
550140 ISOLATOR,COMP 5040A30017B 5040A30017B - - R
552101 TUBE,CAPILLARY 5210AR3147X 5210AR3147X 5425AR3147X 5425AR3147X R
554031 CONDENSER ASSEMBLY,BENT 5403A20032B 5403A20032D 5403A20032H 5403A20032F R
554160 COMPRESSOR 5416A20013P 5416A20013P 2520UHFK2CA 2520UHFK2CA R
559010 FAN ASSEMBLY,AXIAL 5900AR1330A 5900AR1330A 5900AR1330B 5900AR1330B R
731273 INSTALL PART ASSEMBLY,SINGLE 3127AR3403D - 3127AR3523H 3127AR3403D R
W0CZZ CAPACITOR,DRAWING 0CZZA20001P 0CZZA20001P 6120AR2194P 6120AR2194P R
W48602 CLAMP,SPRING 3H02932C 3H02932C 3H02932C 3H02932C R W52106-1 TUBE,EVAPORATOR 5210A30144A 5210A30144A 5210A30144U 5210A30144U R W52106-2 TUBE,EVAPORATOR 5210A30144B 5210A30144B 5210A30144V 5210A30144V R
PART NO.
DESCRIPTION
REMARK
LOCATION
NO.
M2403R LWC243NSMM0 LWC243NSMM2 HBLG2350E
R: Service Parts
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz.LGservice.com)
Page 34
34
MEMO
Page 35
P/No.: 3828A20095H
September, 2006
Printed in Korea
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